US3848205A

US3848205A - Kick-out switch and buzzer

Info

Publication number: US3848205A
Application number: US00402518A
Authority: US
Inventors: S Schantz; W Berry
Original assignee: Individual
Current assignee: Individual
Priority date: 1972-11-15
Filing date: 1973-10-01
Publication date: 1974-11-12
Anticipated expiration: 1991-11-12

Abstract

An electric coil is coupled across a pair of normally closed electric contacts which are attached to two electric terminals. The contacts and terminals are supported by pockets in an insulating base member which also supports a bobbin upon which the electric coil is wound. Each terminal is supported within its pocket by a pair of spaced legs having projecting spurs which bite into the margins of the pockets and prevent the terminals from being withdrawn. An armature is pivotally mounted over one end of the coil, and an actuating arm is attached to the armature for opening the contacts in response to a predetermined amount of movement by an object in contact with the actuating arm. This energizes the coil by removing the short circuit around it and causes the armature to buzz until the coil is de-energized.

Description

United States Patent 1151 Schantz et a1.

[ 1 Nov. 12, 1974 KICK-OUT SWITCH AND BUZZER [75] Inventors: Spencer C. Schantz, 16608 W. Rogers Dr., New Berlin, Wis.; William R. Berry, Menomonee Falls, Wis.

[73] Assignee: said Schantz, by said Berry [22] Filed: Oct. 1, 1973 [21] Appl. No.: 402,518

Related US. Application Data [63] Continuation-in-part of Ser. No. 306,527, Nov. 15,

[52] US. Cl 335/128, 335/202, 335/281 [51] Int. Cl. HOlh 50/02 [58] Field of Search 335/128, 202, 247, 248, 335/249, 250, 281, 200, 204; 339/221 M, 214, 198, 276, 258

[56] References Cited UNITED STATES PATENTS 2,176,564 10 1939 Stumpf 335/247 2,942,228 6/1960 Swick 339/258 F 3,355,629 11/1967 Schapira 335/128 Primary Examiner-Harold Broomc Attorney, Agent, or Firm-Arthur L. Morsell, Jr.

[57] ABSTRACT An electric coil is coupled across a pair of normally closed electric contacts which are attached to two electric terminals. The contacts and terminals are supported by pockets in an insulating base member which also supports a bobbin upon which the electric coil is wound. Each terminal is supported within its pocket by a pair of spaced legs having projecting spurs which bite into the margins of the pockets and prevent the terminals from being withdrawn. An armature is pivotally mounted over one end of the coil, and an actuating arm is attached to the armature for opening the contacts in response to a predetermined amount of movement by an object in contact with the actuating arm. This energizes the coil by removing the short circuit around it and causes the armature to buzz until the coil is de-energized.

13 Claims, 17 Drawing Figures PATENTELKUVIZW 3.848.205

SHEEI 2 BF 2 2 8 z ,z/O

KICK-OUT SWITCH AND BUZZER CROSS REFERENCE TO RELATED APPLICATIONS This application is a continuation-in-part of copending application Ser. No. 306,527 which was filed on Nov. 15, 1972, for a Kick-Out Switch and Buzzer.

BACKGROUND OF THE INVENTION This invention relates to kick-out switches and buzzers such as used in connection with washing machines to provide protection against operation with an unbalanced load in the tub. During the operation of a washing machine, it is possible for the clothes in the tub to become so bunched together as to seriously unbalance the tub and cause it to wobble excessively as it spins during the spin-dry portion of the operating cycle. Under such unbalanced conditions, it is necessary to automatically turn the washing machine motor off and to sound an audible alarm which indicates that the washing machine has been turned off due to an unbalanced condition. In the past, these functions have been performed by kick-out switches and buzzers.

The prior art kick-out switches and buzzers have utilized a buzzer structure including a coil which was connected in parallel with a pair of normally closed contacts. The coil and normally closed contacts were connected in series with the AC power input to the washing machine motor. As long as the contacts remained closed, the motor operated normally and the buzzer was silent due to the short circuit provided by the normally closed contacts across its coil. When the contacts were open, however, this connected the coil in series with the washing machine motor, thereby turning the motor off, and simultaneously energizing the buzzer. A kick-out actuating arm was connected between the washing machine tub and the switch contacts I to open the contacts when a predetermined amplitude of wobble was present in the tub. After the kick-out switch and buzzer were actuated, they could be reset to their initial condition by turning the washing machine I off and then turning it back on again. This de-energized SUMMARY OF THE INVENTION In accordance with this invention, the above-noted drawbacks are overcome by providing a kick-out switch and buzzer in which the coil, terminals, and contacts are all supported upon a common base member which has a bobbin for supporting the coil and two pockets in which the terminals and contacts are sup ported. The contacts are preferably joined to the terminals by means of contact-supporting arms which extend transversely from the terminals. Slots are formed in the pockets for receiving the contact-supporting arms. A

pair of spaced legs preferably extends from each of the terminals for engaging the pockets in the base member. A barb is preferably formed on the outer edge of each leg, and the pockets in the base member are preferably shaped so that the barbs will bite into the'side margins of the pockets when the legs are inserted therein.

A case made of deformable plastic material is preferably fitted over the base member and is held in place at one end by an enlarged head on a pole piece which passes through the center of the bobbin and also through an opening in the top of the case. A ring of deformable plastic material preferably projects upwardly from the top of the case under the head of the pole piece to compensate for normal variations in the length of the pole piece and the height of the case and base member. This ring of deformable plastic material insures that the pole piece and case will fit snugly together with the base member in spite of variations in dimensions.

The deformable plastic case and base member are preferably held together at their other end by means of a pair of projecting tabs which fit one on top of the other in an opening of the frame to which the pole piece is secured. The height of the combined tabs is greater than the height of the opening and the tabs are force-fitted into the opening. This insures a snug fit in spite of variations in the dimensions of the case and base member.

An armature is pivotally mounted on the frame for movement toward and away from the pole piece to produce a buzzing sound when the coil is energized by an AC voltage. A kick-out actuating arm is preferably attached to the armature and has a spur portion that extends through the armature and case and bears against one of the contact-supporting members to open the contacts when the actuating arm is moved a predetermined distance toward the pole piece. The kick-out actuating arm also has an outwardly-projecting portion that is shaped and dimensioned to engage a portion of a washing machine tub to be moved thereby. The kickout actuating arm also preferably has an integral abutment member thereon for limiting the travel of the armature away from the coil.

One of the contact-supporting arms is spring-biased to hold the contacts in the normally closed position. The spring-biased arm is oriented diagonally across the plastic case and has a bend therein for increasing the length of the spring-biased arm and thus reducing the spring rate of the arm.

Accordingly, one object of this invention is to provide an improved kick-out switch and buzzer.

Another object of this invention is to provide a kickout switch and buzzer having a simplified mechanical structure.

A further object of this invention is to provide a kickout switch and buzzer which is easier to assemble than those heretofore known in the art.

An additional object of this invention is to provide a kick-out switch and buzzer which is less expensive than those heretofore known in the art.

Another object of this invention is to provide a kickout switch and buzzer in which the coil, terminals, and contacts are all supported upon a common base member.

A further object of this invention is to provide a kickout switch and buzzer in which each of the terminals and contacts is supported by a spaced pair of barbed tact-supporting springarm which can be used in of the arm shown in FIGS. 12-15; and i legs which bite into the side margins of a pocket in a base member.

Another object of this invention is to provide a kickout switch and buzzer in which a ring of deformable plastic material is provided under the head of the pole piece to compensate for normal variations in the length of the pole piece and the height of the parts adjacent to the pole piece.

An additional object of this invention is to provide a kick-out switch and buzzer in which the base member and case member are held at one end to the frame by means of a pair of projecting tabs which are force-fitted into an opening in the frame to compensate for variations in the dimensions of the case and the base memher.

A further object of this invention is to provide a kickout switch and buzzer in which an actuating arm having a projecting spur portion acts to open a pair of contacts when moved by a predetermined amount, the actuating arm having a portion which is adapted to engage a portion of a washing machine tub to be moved thereby.

Another object of this invention is to provide a kickout switch and buzzer in which one of the contactsupporting arms is spring-biased to hold the contacts normally closed and in which the spring-biased contact arm is oriented diagonally across the case and has a bend therein for increasing the length of the arm and thus reducing the spring rate of the arm.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a perspective view of the base member of the embodiment shown in FIGS. 1-4;

FIG. 6 is a perspective view of one terminal and contact member of the embodiment shown in FIGS.

FIG." 7 is a top view of the base member shown in I FIG. 5 with the terminal member and contact member shown in FIG. 6 mounted thereon;

FIG. 8 is an enlarged detail view of a ring of deformable plastic material which projects upwardly from the top of the case member shown in FIGS. 1 and 2;

FIGS. 9, l0 and 11 are fragmentary horizonal sectional views with a plan view of one of the legs of a terminal member showing progressive positions in its pocket;

' FIG. 12 is a side view of a second embodiment of the invention in its normal or unactuated state, portions of the case being cut away to expose interior details;

FIG. 13 is a top view of the embodiment shown in FIG. 12, portions of the armature and case being cut away to expose interior details; FIG. 14 is an enlarged side view of the contactsupporting spring arm shown in FIGS. 12 and 13;

' FIG. 15 is a top view of the contact-supporting spring arm shown in FIG. 14;

FIG-16 is an enlarged side view of an alternate conplace FIG. '17 is a top view of the contact-supporting spring arm shown in FIG. 16.

DETAILED DESCRIPTION OF THE INVENTION Referring to FIG. 1, one illustrative embodiment of the invention includes an L-shaped magnetic frame 10, a base member 12 which is made of an insulating material, and a case member 14 which is made of a yieldable plastic material. The frame 10, base member 12, and a case member 14 are held together at one end by a magnetic pole piece 16 which is staked to the frame 10 at end 18 and has an enlarged head 20 at its other end. The enlarged pole piece head 20 bears against a deformable ring of plastic material 22 which projects from the top of case member 14 under the enlarged pole piece head 20. FIG. 8 shows an enlarged fragmentary detail view of the housing 14 and ring 22 separate from the pole piece head 20.

The plastic ring 22, being of yieldable plastic material which is deformable under pressure, is a particularly important feature of this invention whose function is to compensate for variations in the dimensions of the pole piece 16, base member 12, and case member 14. It will be understood by those skilled in the art that there will be small variations in the dimensions of these members due to normal manufacturing tolerances and that this variation in dimensions might possibly result in a loose fit or an excessively tight fit between the members when the pole piece 16 is staked at its end 18 onto the frame 10. In accordance with this invention, however, the height H of the deformable plastic ring 22 is selected to exceed the normal variation of dimensions in the base member 12 and the case member 14 so that the plastic ring 22 will engage the pole piece head 20 when the maximum variation of dimension occurs in the base member 12, case member 14, and pole piece 16. This insures that the pole piece head 20 will make good contact with the ring 22 of the case member 14, to hold the members snugly together for all dimensions of the parts involved. When the variation of dimension is on the long side for the base member 12 and case member 14, or on the short side for the pole piece 16, the deformable plastic ring 22 gets crushed almost down onto the top of case 14 when the pole piece 16 is staked onto the frame 10 at 18. In the other condition, where the base member 12 and case 14 are on the short side, or the pole piece 16 is on the long side, the ring of deformable plastic material 22 is only slightly deformed but still holds the case 14 snugly against the base member 12 and the, base member 12 snugly against the frame 10.

Another deformable fasteneris provided at the other end of the base member 12 and case member 14 for holding their other end to the frame 10 in spiteof normal variations in dimensions. A tab member 24 projects from the end of base member 12 and a similar tab member 26 projects from the end of case member 14. The

tab members

24 and 26 fit one on top of the other and extend through an opening 28 formed in the frame 10. The height of the

tab members

24 and 26, taken together, is greater than the height of the opening 28 by an amount which is equal to or greater than the normal variation of height for the

tabs

24 and 26. The tab 26 is deformable and the two

tab members

24 and 26 are force-fitted into the opening 28 to insure a snug fit in spite of the normal variations of dimensions in the

tab members

24 and 26 and in the opening 28.

The opening 28 is extended on its lower portion at so as to expedite the insertion of the

tabs

24 and 26 during the assembly process. This is an important feature of the invention because having the

tabs

24 and 26 force-fitted into the opening 28 would normally slow down the assembly process and require the application of force in order to assemble the parts. By having the opening 28 extended at the lower end 30, however, the

tabs

24 and 26 can be easily inserted into opening 28 at an angle to the frame when the base member 12 and case member 14 are first placed upon the frame 10, and the force-fit between the

tabs

24 and 26 and opening 28 is then effected when the pole piece 16 is staked at end 18 onto the frame 10.

Another important feature of the invention is that the base member 12 serves as a common support for a coil 32, a pair of contacts 34, and a pair of terminals 36. One of the contacts 34 is secured to the corresponding terminal 36 by means of a contact-supporting arm 38 which extends transversely from the terminal 36 as shown in FIG. 6, and is bent at right angles to form another contact-supporting arm 40 to which the contact 34 is attached. The other contact 34 is attached to a flexible contact-supporting arm 42 which is attached to the rigid contact-supporting

arms

38 and 40 projecting from the side of the other terminal member 36. The two terminal members 36 and their associated contacts 34 are supported in pockets 44 which are formed in the base member 12 and communicate with opposite edges thereof as shown in FIGS. 5 and 7. Slots 45 are formed in the upper surface of pockets 44 to admit the contactsupporting arms 38 which extend transversely from the terminals 36.

A bobbin 46 having an axial bore 48 through the center thereof is provided at one end of the base member 12 for supporting the coil 32 and for allowing the pole piece 16 to pass through the center of the coil 32. Slots 50 are formed in'the base member 12 extending between the bobbin 46 and the pockets 44 for carrying wire so that the terminals 36 can be connected to the ends of the coil 32.

As best shown in FIGS. 6 and 7, the terminals 36 have spaced parallel legs 52 projecting therefrom which are adapted to fit within the pockets 44 to support the terminals 36 and their associated contacts 34. A barb 54 is formed on the outer surface of each leg 52 and the margins of the pockets 44 are dimensioned so that the barbs 54 will be able to enter the pockets easily but will bite into the margins of the pockets 44 when the legs 52-are fully inserted therein. As best shown in FIGS. 5 and 7, this is achieved by tapering the margins of the pockets 44 toward their inner ends as at 43 until the distance between the margins of the pockets are less than the distance between the two barbs. To facilitate the interaction between the barbs 54 and the side margins of the pockets 44, outwardly-tapered surfaces 56 on an integrally molded wedge are provided within the pockets 44 to engage the inside edges of the legs 52 and cause them to move apart slightly as they approach the bottom of the pockets 44 thereby to elastically deform the legs 52, as shown in FIG. 10, and force the barbs 54 into the side margins of the pockets 44. Referring to FIGS. 9, l0 and 11, first tip B of a leg 52 encounters the taper 56, and then, as insertion continues, the beam portion between A and B of each leg is deformed to a somewhat bowed condition as indicated by the broken line in FIG. 10. When thus bowed as in FIG. 10, energy is stored in the beam portion between A and B so that the center portion of the beam where the barb 54 is located has a tendency to want to straighten out. Thus when the plastic of FIG. 5 is heated during soldering as hereinafter described, it is softened sufficiently that the energy stored in the bowed beam will cause the beam to straighten out as in FIG. 11, pushing the barb 54 into the side margin of the pocket.

The base member 12 is preferably made of a thermoplastic insulating material, and when the ends of the coil 32 are soldered to the terminals 36, the heat from the soldering operation is conducted down the terminals 36 to the barbs 54 and causes them to bite more deeply into the side margins of the pockets 44 aided by the energy stored in the elastically deformed legs as above described, and thus helps to seal the terminals 36 in place within the pockets 44 so that they will resist pull out and not become jarred loose by vibration.

Referring to FIGS. 14, a magnetic armature 58 is pivotally attached to the frame 10 within an opening 60 therein and is normally urged upwardly away from the pole piece head 20 by means of an extension spring 62 which is attached between the end of the armature 58 and the top margin of the opening 28 in frame member 10. When an AC voltage is applied across the winding 32, the alternating magnetic field produced thereby in the frame 10 and in the pole piece 16 will cause the armature 58 to alternately be attracted to the pole piece head 20 and moved away from the head 20 by spring 62. This produces a reciprocating action which makes an audible buzz. The buzzing action of the buzzer is, however, normally inhibited by the shorting effect of the normally closed contacts 34.

It is desired to open the contacts 34 to initiate the buzzing action, and also to limit current flow in a washing machine motor connected in series with the contacts 34, when the tub of the washing machine exceeds a predetermined amplitude of wobble. The above-noted function is performed by means of an actuating arm 64 which is attached to the armature 58 by a rivet 66 and which is shaped at one end portion 68 to engage a portion of the washing tub to be moved thereby, and which is shaped at its opposite end 70 to form a spur member which extends through an opening in the armature 58 and through a matching opening in the top of case member 14 and engages the resilient contact-supporting arm 42 which supports one of the two normally closed contacts 34. When the actuating arm 64 is moved toward the coil 32, the spur portion 70 bears against the flexible contact-supporting arm 42 and opens the contact 34 for a predetermined amount of movement at the other end 68 of the actuating arm 64. The contacts 34 are shown in their closed condition in FIG. 1 and in their fully opened condition in FIG. 2 where the actuating arm 64 is moved as far as possible toward the coil 32.

One feature of the actuating arm 64 is that it is shaped to provide the contact-actuating spur 70 and the tubengaging arm 68 as integral parts of the same unitary member. Another feature is that the rivet 66 is preferably made of a non-magnetic material, and preferably extends at its lower end 72 below the level of the armature 58 so that when the armature 58 moves toward the pole piece head 20, the lower end 72 of the rivet 66 will hold the armature 58 in a slightly-spaced condition away from the pole piece head 20 to prevent magnetic sticking of the armature 58 to the pole piece head 20.

Another feature of the actuating arm 64.is that it has an abutment member 74 which interacts with a matching abutment member 76 on case member 14 for limiting the travel of the armature 58 away from the pole piece head 20 under the urging of the extension spring 62. The abutment member 76 is preferably integrally molded with the case member 14, which is made of plastic material. The fact that

abutment members

74 and 76 are integrally molded with their respective supporting

members

64 and 14 is an important feature of this invention because it allows

members

64 and 14 to perform an additional function at no added cost.

OPERATION OF THE INVENTION In the application of the above-described embodiment of the invention, the frame of the device is mounted by means of any suitably prior art fastening means so as to position the extended portion 68 of the actuating arm 64 in such position that a predetermined amount of wobble of the washing machine tub will cause the spur member 70 of the actuating arm 64 to open the normally closed contacts 34. The terminals 36 are then electrically coupled in series with the washing machine motor so that the normal operating current for the washing machine motor will pass through the contacts 34, which are shorted across the coil 32, whose ends are coupled to the terminals 36. Thus, in the normal operation of the washing machine, the current for the washing machine motor flows through the contacts 34, but the low resistance of the contacts 34 does not appreciably alter or impede the flow of current nor in any way interfere with normal operation of the washing machine as long as the contacts 34 remain closed.

When the washing machine tub begins to wobble beyond its predetermined amount, however, this mechanical movement is coupled through the portion 68 of the actuating arm 64 and presses the spur portion 70 of the actuating arm 64 sufficiently against the contactsupporting spring 42 to cause the contacts 34 to open. When this occurs, the coil 32 becomes coupled in series with the washing machine motor, which limits the current to'such a low level that the motor ceases operation. The flow of AC current through the coil 32 sets up an alternating magnetic field through the pole piece 16, which attracts the armature 58 toward the pole piece head and causes the end 72 of the nonmagnetic rivet 66 to strike the pole piece head 20. When the alternating magnetic field drops to zero between cycles, it releases the armature 58 to be moved slightly away from the pole piece head 20 before the the contacts 34 remain open and the device acts as a buzzer as long as it is energized by AC voltage applied across the coil 32. There are two possible ways of resetting the device to its original condition: (,1 the actuating arm 64 may be mechanically forced away from the head 20 of pole piece 16 far enough for the contacts 34 to close again, which de-energizes the coil 32; or (2) the washing machine switch may be turned off, thereby de-energizing the coil 32 and allowing the contacts 34 to close as the armature 58 moves outwardly away from the pole piece head 20 due tothe urging of the extension spring 62. Either one of these two reset methods can be used depending upon the particular requirements of the application. Once the device has been returned to its original state by either of the two reset methods, it remains in that state until actuating arm 64 is again moved by wobble of the washing machine tub to the point where the switch contacts 34 again become opened.

FIGS. 12 through 15 show a second embodiment of the invention which differs from the above-described embodiment only by the shape of the flexible contactsupporting arm, all other parts being the same as described above. The same reference numerals plus have been used in FIGS. 12 and 13 to designate parts which are identical with previously-described parts, e.g., frame member in FIG. 13 is the same as frame member 10 in FIG. 1, base member 112 in FIG. 13 is the same as base member 12 in FIG. 1, etc.

Referring to FIGS. 12 and 13, the portion of the embodiment which differs from the previously-described embodiment is the flexible contactsupporting arm 200 which is attached at one end by a rivet 202 to one of the rigid contact-supporting arms 138 and which is attached at the other end by a rivet 204 to one of the electrical contacts 134. Flexible contact-supporting arm 200 is made out of electrically conductive spring material such as phospor bronze or the like and is so shaped as to provide normally closed pressure on the contacts 134, as will be described hereinafter. A spur projects from actuating arm 164 and bears against arm 200 when actuating arm 164 is moved toward case 114. When the downward pressure of spur 170 exceeds the upwardly spring pressure of arm 200, the contacts 134 will open. The arm 200 is shaped to provide a relatively high pre-tensioning pressure for holding. the contacts 134 in their normally closed position, and this requires a relatively heavy material for the arm 200. Such relatively heavy material has the drawback of having a relatively high spring rate which requires a relatively large force to completely open the contacts 134. The spring rate is defined as the increase of spring force per unit of spring displacement. In accordance with this invention, however, the spring rate of arm 200 is reduced without reducing the pre-tensioned contact pressure by increasing the effective length of arm 200. This is done by orienting arm 200 diagonally within case 114 (see FIG. 13) to allow the length of arm 200 to be increased and by providing a U-shaped bend 206 in arm 200 which further increases its effective length. This increase in length reduces the spring rate. Such a reduction in the spring rate could not be achieved by using a thinner material for arm 200 because the relatively high initial contact pressure required would stress thinner material dangerously near its yield point. Also, arm 200 must have a relatively large crosssectional area because the contacts 134 carry the motor current for the washing machine or other device with which the kick-out switch and buzzer of this invention is employed.

Referring to FIG. 15, the arm 201) has

openings

208 and 210 formed in opposite ends thereof for receiving the

rivets

202 and 204, respectively. The U-shaped bend 206 is positioned closer to opening 208 than to opening 210 to provide a flat area 212 against which the spur 170 may bear. As shown in FIG. 14, the portions of arm 200 adjacent to the bend 206 are bent upwardly at angles C and D to lines which are perpendicular to the sides of bend 206. The angles C and D cause the arm 200 to be normally stressed when it is in its rest position (see FIG. 12) to provide the above-noted normally closed contact pressure for contacts 134. The angles C and D are selected in accordance with wellknown prior art techniques to provide the required normally closed contact pressure. The depth of bend 206 is selected in accordance with the desired reduction in spring rate within the limitations imposed by the base member 112; the deeper the bend 206, the greater the increase in effective length of arm 200, and the greater the reduction in the spring rate. For even greater reductions in spring rate, a flexible contact-supporting arm 214 (FIGS. 16 and 17) having a serpentine bend with an upper U-shaped bend 216 and a lower U- shaped bend 218 may be employed. The serpentine bend provides a somewhat greater increase in effective length of the contact-supporting arm than a single U- shaped bend of the same depth. Contact-supporting arm 214 has

openings

220 and 222 formed at opposite ends thereof for receiving

rivets

202 and 204, respectively. The portions of arm 214 adjacent to the

bends

216 and 218 are bent upwardly at angles E and F to lines which are perpendicular to the sides of

bends

216 and 218 to achieve the desired amount of normally closed contact pressure.

From the foregoing description it will be clear that this invention procies an improved kick-out switch and buzzer which is simpler in structure and less expensive in cost than those heretofore known in the art. And although this invention has been illustrated with reference to several specific embodiments, it should be understood that the invention is not limited to the disclosed embodiments since many modifications can be made in the disclosed structures without changing their fundamental principles of operation. For example, although only a normally closed pair of electrical contacts has been used in the disclosed embodiment, it is possible that a normally open pair of contacts might also be desired in other embodiments of the invention and these could be added without in any way altering the operation of the normally closed contacts. Also, al-

though the spur portion which engages the contactsupporting arm to open the contacts in the disclosed embodiment is integral with the actuating arm, it might be desirable in other embodiments of the invention to use a separate spur member for opening the contacts. These and other modifications of the disclosed structure will be apparent to those skilled in the art, and this invention includes all such modifications as fall within the scope of the following claims.

What I claim is:

1. In an electric switch having a magnetic frame, having a magnetic pole piece mounted on said frame, having an electric coil for said pole piece, having a first electric terminal coupled to one end of said coil, having a second electric terminal coupled to the other end of said coil, having first and second contact-supporting movement toward and away from the other to open and close the contacts, and having actuating means engageable with said flexible contact-supporting arm for moving it to open and close the contacts, the improvement comprising a base member attached to said frame and forming a common support for said coil, terminals, contact-supporting arms and contacts, said base member being made of an electric insulating material and having an upstanding bobbin projecting therefrom provided with an axial bore through which said pole piece extends, and said coil being wound around said bobbin, and said base member having two pockets each receivinga portion of an electric terminal to support the terminal and the electric contact attached thereto.

2. An electric switch as defined in claim 1 and further comprising a magnetic armature pivotally mounted for movement toward and away from the end of said pole piece, and wherein said actuating means comprises an actuating arm attached to said armature, one portion of said actuating arm being shaped and positioned to be engaged by a movable member to be moved thereby, and another portion of said actuating arm being shaped and positioned to engage said flexible contactsupporting arm for moving it to open and close the contacts.

3. An electric switch as defined in claim 2 wherein said actuating arm is generally Z-shaped.

4. An electric switch as defined in claim 2 wherein said actuating arm is connected to said armature by means of a non-magnetic fastening element which protrudes from the side of said armature facing the pole piece in such position as to strike the pole piece and hold the armature spaced slightly from the pole piece to prevent magnetic sticking between the armature and pole piece.

5. In an electric switch having a magnetic frame, having a magnetic pole piece mounted on said frame, having an electric coil for said pole piece, having a first electric terminal coupled to one end of said coil, having a second electric terminal coupled to the other end of said coil, having a base member attached to said frame and forming a common support for said coil and terminals, said base member being made of an electric insulating material and having an upstanding bobbin projecting therefrom provided with an axial bore through which said pole piece extends, said coil being wound around said bobbin, the improvement comprising a case fitted over said base member and said coil, said pole piece extending through the top of said case and having an enlarged end adjacent the top of said case, said case being made of a deformable plastic material, and there being a deformable plastic ring projecting outwardly from the top of said case around said pole piece, whereby the enlarged end of said pole piece bears snugly against the top of said case in spite of variations in the length of said pole piece and the height of said case.

6. An electric switch as defined in claim 5 wherein the height of said deformable plastic ring is equal to or greater than the manufacturing tolerance in the length of said pole piece and in the height of said case and base member parallel to said pole piece.

7. An electric switch as defined in claim 5 wherein said base member and said case each have a tab projecting therefrom, said tabs being aligned one above the other, and wherein there is-an opening in said frame aligned with said tabs for receiving the same, and

wherein the height of said combined tabs is equal to or greater than the height of said opening, and said tabs being force fitted into said opening.

8. An electric switch as defined in claim 7 wherein said tabs are at the end of said base member which is opposite said pole piece.

9. An electric switch as defined in claim 7 wherein the height of said combined tabs exceeds the height of said opening by an amount which is equal to or greater than the combined manufacturing tolerance in the overall height of said tabs.

10. An electric switch as defined in claim 7 wherein said frame-is L-shaped, said opening being positioned at the bend in said L-shaped frame and extending therefrom toward both ends of said L-shape.

11. An electric switch as defined in claim 2 wherein said actuating arm has an abutment portion projecting from an intermediate portion thereof, and wherein a fixed portion of said switch has a cooperating abutment portion, said first abutment portion being shaped and positioned to abut against said cooperating abutment portion to limit movement of said actuating arm to inoperative position, said abutment portion being integral with said actuating arm.

12. An electric switch as defined in claim 1 l in which the abutment portion on the switch projects laterally from a casing wall thereof, and in which the abutment portion on the actuating arm is integral with a part of the actuating arm which extends generally parallel to tion of said case.

* l= l= =l=

Claims

1. In an electric switch having a magnetic frame, having a magnetic pole piece mounted on said frame, having an electric coil for said pole piece, having a first electric terminal coupled to one end of said coil, having a second electric terminal coupled to the other end of said coil, having first and second contact-supporting arms attached respectively to said first and second terminals, having first and second electric contacts mounted on said contact-supporting arms, one of said contact-supporting arms being flexible for relative movement towaRd and away from the other to open and close the contacts, and having actuating means engageable with said flexible contactsupporting arm for moving it to open and close the contacts, the improvement comprising a base member attached to said frame and forming a common support for said coil, terminals, contactsupporting arms and contacts, said base member being made of an electric insulating material and having an upstanding bobbin projecting therefrom provided with an axial bore through which said pole piece extends, and said coil being wound around said bobbin, and said base member having two pockets each receiving a portion of an electric terminal to support the terminal and the electric contact attached thereto.

2. An electric switch as defined in claim 1 and further comprising a magnetic armature pivotally mounted for movement toward and away from the end of said pole piece, and wherein said actuating means comprises an actuating arm attached to said armature, one portion of said actuating arm being shaped and positioned to be engaged by a movable member to be moved thereby, and another portion of said actuating arm being shaped and positioned to engage said flexible contact-supporting arm for moving it to open and close the contacts.

7. An electric switch as defined in claim 5 wherein said base member and said case each have a tab projecting therefrom, said tabs being aligned one above the other, and wherein there is an opening in said frame aligned with said tabs for receiving the same, and wherein the height of said combined tabs is equal to or greater than the height of said opening, and said tabs being force fitted into said opening.

10. An electric switch as defined in claim 7 wherein said frame is L-shaped, said opening beIng positioned at the bend in said L-shaped frame and extending therefrom toward both ends of said L-shape.

12. An electric switch as defined in claim 11 in which the abutment portion on the switch projects laterally from a casing wall thereof, and in which the abutment portion on the actuating arm is integral with a part of the actuating arm which extends generally parallel to said casing wall, there being two other actuating arm portions which extend parallel to one another and at substantially right angles to the portion carrying said abutment member.

13. An electric switch as defined in claim 11 and further comprising a case member covering said base, coil, contact supporting arms, and contacts, the abutment portion of the switch being integral with a side wall portion of said case.