US3847044A - Method and apparatus for testing wrappers of cigarettes or the like - Google Patents

Method and apparatus for testing wrappers of cigarettes or the like Download PDF

Info

Publication number
US3847044A
US3847044A US00413990A US41399073A US3847044A US 3847044 A US3847044 A US 3847044A US 00413990 A US00413990 A US 00413990A US 41399073 A US41399073 A US 41399073A US 3847044 A US3847044 A US 3847044A
Authority
US
United States
Prior art keywords
wrappers
path
cigarettes
successive
signals
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00413990A
Inventor
W Rudszinat
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Koerber AG
Original Assignee
Hauni Werke Koerber and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hauni Werke Koerber and Co KG filed Critical Hauni Werke Koerber and Co KG
Priority to US00413990A priority Critical patent/US3847044A/en
Application granted granted Critical
Publication of US3847044A publication Critical patent/US3847044A/en
Assigned to KORBER AG reassignment KORBER AG CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). (HAMBURG) Assignors: HAUNI-WERKE KORBER & CO. KG (MERGED INTO), KORBER GESELLSCHAFT MIT BESCHRANKTER HAFTUNG (CHANGED TO)
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/32Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
    • A24C5/34Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
    • A24C5/3418Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by pneumatic means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/02Other than completely through work thickness
    • Y10T83/0237Pricking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2022Initiated by means responsive to product or work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2022Initiated by means responsive to product or work
    • Y10T83/2024Responsive to work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/202With product handling means
    • Y10T83/2066By fluid current
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/263With means to apply transient nonpropellant fluent material to tool or work
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/849With signal, scale, or indicator
    • Y10T83/85Signal; e.g., alarm
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00Cutting
    • Y10T83/929Tool or tool with support
    • Y10T83/9314Pointed perforators

Definitions

  • the present invention relates to a method and apparatus for testing the fillers and/or wrappers of plain or filter tipped cigarettes, filter rod sections, plain or filter tipped cigarillos, plain or filter tipped cigars and/or analogous rod-shaped articles wherein an open-ended tubular wrapper consisting of cigarette paper, cork, re-
  • the invention relates to a method and apparatus for repeatedly testing rodshaped articles by means of air and/or another gaseous testing fluid (hereinafter referred to as air).
  • An object of the invention is to provide a novel and improved method of testing perforated wrappers of cigarettes or analogous rod-shaped articles.
  • Another object of the invention is to provide a method and apparatus for repeated testing of articles which insure the detection and allow for segregation of articles whose wrappers are defective prior to or as a result of the making of perforations therein.
  • a further object of the invention is to provide a method and apparatus for perforating and repeated testing of wrappers forming part of plain or filter tipped cigarettes and analogous rod-shaped articles.
  • An additional object of the invention is to provide a machine for the making and processing of cigarettes or analogous rod-shaped articles with novel and improved testing apparatus which can detect flaws in the wrappers not only if such flaws develop as a result of the making of holes in the wrappers but also if the flaws arose prior to the making of holes for admission of cool atmospheric air into the column of hot tobacco smoke.
  • One feature of the invention resides in the provision of a method of repeatedly testing the wrappers of cigarettes or analogous rod-shaped articles wherein a tubular wrapper surrounds a rod-like filler of fibrous material or the like.
  • the method comprises the steps of conveying a succession of rod-shaped articles along a predetermined path, testing the wrappers of successive articles in a first portion of the path including establishing an air pressure differential between the interior and exterior of successive wrappers and producing first signals indicating the rate of air flow through the wrappers, perforating the wrappers of articles in a second portion of the path so that each of the thus perforated wrappers exhibits a predetermined number of holes or openings therein, and testing successive perforated wrappers in a third portion of the path including establishing an air pressure differential between the interior and exterior of successive perforated wrappers and producing second test signals indicating the rate of air flow through the wrappers.
  • the perforating step preferably includes the step of puncturing the wrappers, and such puncturing step preferably comprises rolling successive wrappers about their axes over an array of projections which thereby penetrate through the wrappers.
  • the method preferably further comprises the step of utilizing the first and/or second signals to segregate the respective articles from the path when the first and/or second signals indicate a rate of air flow which is without a predetermined range, i.e., without a first predetermined range as concerns the first signals and without second predetermined range as concerns the second signals.
  • the segregating step or steps may include separately segregating the articles in response to those first signals and those second signals which are respectively indicative of defective unperforated and perforated wrappers, or segregating all of the defective articles from a predetermined portion of the path.
  • FIG. 1 is a schematic side elevational view of a filter cigarette making machine including an apparatus which embodies the invention
  • FIG. 2 is an enlarged view of a system of three conveyors in the apparatus of FIG. 1;
  • FIG. 3 is a fragmentary sectional view as seen in the direction of arrows from the line III-III of FIG. 2.
  • FIG. 1 illustrates a filter cigarette making machine of the type known as MAX and produced by Hauni- Maschinene, Korber & Co. KG, of Hamburg-Bergedorf, Western Germany.
  • the machine comprises a transfer conveyor 1 which is a rotary drum having axially parallel flutes serving to receive discrete plain cigarettes of unit length from a suitable cigarette making machine, not shown.
  • the conveyor 1 transfers plain cigarettes to two discrete aligning conveyors 2 (only one shown) each of which transports a single row of plain cigarettes sideways toward an assembly conveyor 3.
  • the arrangement is such that each flute of the assembly conveyor 3 receives a plain cigarette from each of the two aligning conveyors 2, and such plain cigarettes are spaced apart by a distance at least slightly exceeding the length of a filter rod section or plug of double unit length.
  • the machine of FIG. 1 further comprises a magazine or hopper 4 for a stack of filter rod sections of six times unit length.
  • a downwardly inclined duct 4a which receives filter rod sections from the magazine 4 delivers successive filter rod sections into the flutes of a rotary severing conveyor 6 cooperating with two rotary diskcams to convert the row of staggered filter plugs into a row wherein each next-following filter plug is located exactly behind the preceding filter plug.
  • Successive filter plugs of such row are transferred into successive flutes of a transfer conveyor 11 and thereupon into successive flutes of an accelerating conveyor 12 serving to introduce a filter plug into the space between each pair of axially parallel plain cigarettes in the flutes of the assembly conveyor 3.
  • each such group comprises two coaxial plain cigarettes and a filter plug therebetween
  • the thus condensed or shortened groups are transferred into successive flutes of a transfer conveyor 13 cooperating with a suction wheel 19 to provide each group with an adhesive-coated uniting band.
  • the length of each band, as considered in the axial direction of the transfer conveyor 13, is such that the band adheres in part to the respective filter plug as well as to the adjacent inner ends of the respective plain cigarettes.
  • the uniting bands are obtained by subdividing a continuous web or strip 14 of cigarette paper, cork or other suitable material into portions of unit length.
  • the web 14 is being withdrawn from a roll 15 by two advancing rolls 16, 17 at least one of which is driven to advance the web in the direction indicated by arrows.
  • One side of the web 14 is coated with adhesive by the rollershaped applicator 18a of a conventional paster l8, and the other side of the web 14 is attracted to the peripheral surface of the suction wheel 19.
  • This wheel cooperates with a rotary cutter 21 having a plurality of blades which sever the web 14 at regular intervals to convert the leading end of the web into a succession of adhesive-coated uniting bands.
  • the peripheral speed of the suction wheel 19 slightly exceeds the speed of lengthwise movement of the web 14 so that the uniting bands are spaced apart from the leader of the unsevered portion of the web and can be conveniently attached to successive groups in the flutes of the transfer conveyor 13.
  • the latter transfers the groups (each of which carries and adhesive-coated uniting band) onto a rolling or wrapping conveyor 22 cooperating with a complementary rolling device 23 to convolute each uniting band around the respective filter plug and around the adjacent inner ends of the respective plain cigarettes whereby such groups are converted into filter cigarettes of double unit length.
  • Successive filter cigarettes of double unit length are introduced into the flutes of a transfer conveyor 25 which delivers them into successive flutes of a severing conveyor 24 cooperating with a rotary disk-shaped knife 24a to subdivide each filter cigarette of double unit length into a pair of coaxial filter cigarettes of unit length.
  • Such pairs of filter cigarettes of unit length are transferred onto an inverting conveyor 26 which inverts one filter cigarette of each pair end-for-end and places it into the space between two adjacent noninverted filter cigarettes so that the filter cigarettes leaving the inverting conveyor 26 form a single row wherein the cigarettes move sideways and the filter plugs of all filter cigarettes face in the same direction.
  • each filter cigarette of unit length includes a plain cigarette, onehalf ofa filter plug (i.e., a filter plug of unit length and one-half of a convoluted uniting band.
  • the inverting conveyor 26 is followed by an apparatus including a first testing unit having a rotary drumshaped conveyor 27 and wherein the filter cigarettes of unit length are examined for the condition of their wrappers (each such wrapper includes the tubular wrapper of the respective plain cigarette, the tubular wrapper of the respective filter plug of unit length, and one-half of a convoluted unitingband).
  • the testing unit including the conveyor 27 is normally designed to determine the presence or absence of defects which permit the flow of air and/or smoke through the wrappers of filter cigarettes of unit length (hereinafter called cigarettes for short).
  • Such defects can constitute holes in the wrappers, open seams which allow gaseous fluid to flow from and/or into the fillers of the respective cigarettes, excessive porosity of the wrappers, tears in the ends of the wrappers and/or a combination of two or more of the above.
  • the testing unit including the conveyor 27 is followed by an aperturing or perforating unit 30 including a drum-shaped conveyor 28 and a cushion or support 29 having an array of needle-like projections 58 (see FIG. 2) which pierce or puncture the wrappers of successive cigarettes a predetermined number of times to thus provide small passages or holes for the entry of atmospheric air which cools the smoke while the smoke is being drawn into the mouth.
  • an aperturing or perforating unit 30 including a drum-shaped conveyor 28 and a cushion or support 29 having an array of needle-like projections 58 (see FIG. 2) which pierce or puncture the wrappers of successive cigarettes a predetermined number of times to thus provide small passages or holes for the entry of atmospheric air which cools the smoke while the smoke is being drawn into the mouth.
  • the aperturing or perforating unit 30 is followed by a second testing unit including a conveyor 31 which is similar to or identical with the conveyor 27 of the first testing unit.
  • the purpose of the second testing unit is to determine the permeability of wrappers of successive cigarettes subsequent to piercing or puncturing of such wrappers by the projections 58 of the support 29.
  • the conveyor 31 of the second testing unit delivers cigarettes to a conveyor 32 forming part of a third testing unit which serves to determine the density of tobacco at the tobacco-containing ends of successive cigarettes.
  • the cigarettes are thereupon transferred onto the upper stretch of an endless belt 34 by a further conveyor 33, and the belt 34 transports the cigarettes (preferably only those cigarettes which are free of defects) into storage, to a tray filling apparatus or directly to a packing machine, not shown.
  • FIG. 1 Save for the apparatus including the group of three testing units and the perforating unit 30, the machine of FIG. 1 is well known in the art and is being used extensively by the manufacturers of filter cigarettes not only here but also abroad.
  • the construction and mode of operation of certain parts of the testing units including the conveyors 27, 31 and 32 are also known. Therefore, FIGS. 2 and 3 merely show some details of one of the testing units and the details of the unit 30, such as are necessary for complete understanding of the invention.
  • FIG. 2 shows on a larger scale the conveyors 27, 28 and 31, the support 29 of the perforating unit 30, the needle-like projections 58 of the support 29, and the receiving means or flutes 36 of the conveyors 27, 28 and 31.
  • the filter cigarettes of unit length with unperforated wrappers are shown at Z
  • the filter cigarettes with perforated wrappers are shown at Z
  • the arrows indicate the direction of rotation of the conveyors 27, 28 and 31.
  • a flute 36 of one of the conveyors 28, 31 (e.g., the conveyor 27) is shown in FIG. 3. This flute is formed by two sockets provided in two spaced apart radially outwardly extending axially aligned lugs 37 of the conveyor 27 and serving to receive two spaced apart portions of the wrapper of a cigarette Z.
  • the lugs 37 are formed with radially inwardly extending suction ports 38 which communicate with axially parallel blind bores in the body of the conveyor 27.
  • the open ends of such blind bores are provided in one end face of the conveyor 27, and this end face abuts against one end face of a stationary valve plate, not shown, having an arcuate groove which communicates with the inlet of a suction generating device, e.g., a fan.
  • the blind bores communicate with the groove of the valve plate while the cigarettes Z travel from the transfer station between the conveyors 26, 27 to the transfer station between the conveyors 27, 28.
  • the conveyor 27 is flanked by two stationary ringshaped members 41a, 41b having slots 39a, 39b for reception of compressed air by way of conduits 43a, 43b.
  • a cigarette Z which is transferred into the flute 36 of FIG. 3 by the conveyor 26 is biased against a flange 127 of the conveyor 27 by a reciprocable plunger 42 which is biased by a helical spring 45 and engages the free end of the filter plug Ze.
  • the plunger 42 is movable axially of the cigarette Z by a cam and follower assembly of conventional design so as to allow for unobstructed entry of the cigarette Z at the transfer station between the conveyors 26, 27 an for unobstructed removal of cigarette Z at the transfer station between the conveyors 27, 28.
  • the plunger 42 has an axial bore 42a which receives compressed air from the conduit 43b during travel past the slot 39b.
  • the flange 127 has discrete bores or channels 127a which communicate with the conduit 43a during travel past the slot 39a.
  • the conduits 43a, 43b receive compressed air from a source 46 and by way of a conduit 46a containing a regulating valve 47 and a preferably adjustable flow restrictor 48.
  • An electropneumatic transducer 49 is provided to produce test signals which are indicative of air pressure in the conduits 43a, 43b, and such pressure is indicative of the condition of the wrapper of the cigarette Z which is being transported through the testing station (this testing station occupies that portion of the path for successive cigarettes Z wherein the cigarettestravel while the ends of their wrappers communicate with the conduits 43a, 43b via slots 39a, 39b, channels 127a and axial passages 42a of the respective plungers 42).
  • the transducer 49 may be a capacitative transducer using a deformable diaphragm (reference may be had to US. Pat. No. 3,412,856 which is owned by the assignee of the present case).
  • the transducer 49 furnishes an electric test signal which is transmitted to the input of a time-delay device 50 (e.g., a shift register) which transmits the signal with a certain delay to an amplifier 51 and thereupon to the solenoid of a valve 52 which controls the flow of compressed air in a conduit 54 extending from a source 53 to an ejector nozzle 56.
  • a time-delay device 50 e.g., a shift register
  • the nozzle 56 is adjacent to the path of cigarettes Z and ejects defective cigarettes in response to opening of the valve 52 by the amplifier 51.
  • the solenoid of the valve 52 receives an eject or segregate" signal with a delay which is necessary to insure that a defective cigarette Z can advance from the testing station (between the slots 39a, 39b) to the ejecting or segregating station (nozzle 56).
  • the second testing unit including the conveyor 31 is preferably identical with the testing unit including the structure of FIG. 3. The difference is only that the transducer 49 (not shown) of the second testing unit including the conveyor 31 is adjusted in such a way that it furnishes test signals in response to detection of defects in perforated or punctured wrappers of cigarettes Z.
  • the second testing unit including the conveyor 31 may comprise a discrete second ejector nozzle 56 or another suitable (e.g., mechanical) ejecting or segregating device.
  • the ejector nozzle 56 is mounted downstream of the conveyor 32 shown in FIG. 1, it can serve to segregate cigarettes Z or Z having defective wrappers (as detected by the first and/or second testing unit) as well as cigarettes Z having defective tobaccocontaining ends.
  • each of the first and second testing units with a discrete ejector to thus insure that the cigarettes Z whose wrappers are defective prior to puncturing need not be conveyed through the unit 30.
  • Such arrangement is often preferred on the additional ground that cigarettes Z which are defective prior to puncturing can be collected separately from cigarettes Z which are defective due to unsatisfactory puncturing in the unit 30.
  • the testing unit of FIG. 3 further comprises an indicating or safety arrangement including a signal generator 57 which can furnish visible, audible and/or otherwise detectable signals in response to detection of each defective cigarette or in response to detection of two or more successive defective cigarettes.
  • the provision of the signal generator 57 is particularly desirable in the second testing unit for the wrappers of cigarettes Z.
  • signals furnished by the signal generator 57 are noted by the attendant who thereupon inspects the perforating unit 30 which is likely to be inoperative or otherwise out of commission if the defects are detected by the second testing unit but not by the unit including the conveyor 27.
  • the device 57 may include a counter which is adjustable to furnish a detectable signal in response to detection of a predetermined number of successive defective cigarettes Z.
  • each cigarette Z is punctured the same number of times, i.e., that the permeability of its wrapper to the flow of air and/or smoke is increased in the same way as that of each other wrapper except, of course, when the unit 30 fails to operate properly.
  • Filter cigarettes of double unit length are manufactured in a manner as described above and are thereupon severed by the knife 24a so that each thereof yields a pair of coaxial filter cigarettes Z of unit length.
  • One cigarette Z of each pair is inverted during travel with the conveyor 26 and the thus obtained single row of cigarettes Z, with the filter plugs Ze of all cigarettes facing in the same direction, is transferred into the flutes 36 of the conveyor 27.
  • the conveyor 27 forms part of a testing unit which serves to detect holes, open seams and similar defects of unperforated wrappers of the cigarettes Z.
  • the test signals furnished by the transducer 49 of the first testing unit are used to expel or segregate the cigarettes Z with defective wrappers at an ejecting station which can be located adjacent to the conveyor 27, 28, 31, 32 or 33.
  • the ejector nozzle of the first testing unit can expel cigarettes Z having defective wrappers from the flutes 36 of the conveyor 27 immediately upstream of the transfer station between the conveyors 27 and 28. This insures that cigarettes Z with defective wrappers can be collected independently of cigarettes having other defects or whose wrappers are defective due to unsatisfactory puncturing by the projections 58 of the support 29.
  • the once tested cigarettes Z reach the puncturing station between the conveyor 28 and support 29 and are caused to roll along the upper side of the support to be provided with a predetermined number of perforations or holes for admission of cool atmospheric air during smoking.
  • the cigarettes Z with perforated or punctured wrappers are transferred into the flutes 36 of the conveyor 31 and are tested again by the second testing which is similar to or identical with the unit shown in FIG. 3.
  • This second testing unit determines the permeability of punctured or perforated wrappers and produces test signals which cause the respective nozzle to eject cigarettes Z with defective wrappers (i.e., those cigarettes Z whose wrappers allow the passage of insufficient or excessive quantities of air).
  • the device 57 can generate a visible, audible and/or otherwise detectable signal when the second testing unit detects a succession of two or more cigarettes Z with defective wrappers. All defective cigarettes Z are ejected from the respective flutes 36 of the conveyor 31 or downstream of the conveyor 31, preferably before the cigarettes Z reach the belt 34. If the nozzle 56 of FIG. 3 is capable of receiving signals from the transducers of both testing units for the wrappers, the nozzle 56 must be installed downstream of the testing station in the second testing unit.
  • At least the satisfactory cigarettes Z are thereupon transferred onto the conveyor 32 and are tested for the condition of the free ends of their tobacco fillers.
  • cigarettes with defective tobacco filler ends are segregated from satisfactory cigarettes Z which are taken over by the transfer conveyor 33 and delivered onto the belt 34 for transport to a further processing station, for example, to a packing machine or to a tray filling apparatus.
  • the device 57 constitutes a means for indicating the condition of the perforating unit 30.
  • the device 57 can detect the breakage of one or more projections 58 because such breakage entails the making of fewer perforations in successive wrappers. This is detected by the second testing unit whereby the device 57 produces an appropriate signal which informs the operator that the unit 30 is defective.
  • the operator can replace the damaged or missing projection(s) 58 or replaces the entire support 29 before the machine turns out a large number of defective cigarettes Z.
  • An advantage of an apparatus which embodies the two wrapper testing units and the perforating unit 30 is that the apparatus can reliably segregate all defective rod-shaped articles including those which are defective prior to puncturing of their wrappers as well as those with defective punctured or perforated wrappers.
  • the apparatus including the conveyor 31 can insure detection and segregation of cigarettes Z with unsatisfactory tobacco filler ends.
  • the apparatus can reliably segregate all such cigarettes which are defective before they reach the unit 30 but appear to be satisfactory if the puncturing by the projections 58 is unsatisfactory but enables the wrappers to permit the passage of those quantities of air which are found to be satisfactory by the transducer of the second testing apparatus. It could happen, by coincidence, that a cigarette Z whose wrapper exhibits a leak is improperly punctured or not punctured at all during transport by the conveyor 28 and that the amount of air passing through such leak is the same or nearly the same as the amount of air which passes through all perforations of a properly perforated wrapper. Such cigarettes are not likely to be detected if the first testing unit including the conveyor 27 does not have its own ejector.
  • a method of repeatedly testing the wrappers of cigarettes or analogous articles wherein a tubular wrapper surrounds a rod-like filler of fibrous material or the like comprising the steps of conveying a succession of articles along a predetermined path; testing the wrappers of successive articles in a first portion of the path including establishing an air pressure differential between the interior and exterior of successive wrappers and producing first test signals indicating the rate of air flow through the wrappers; perforating the wrappers of articles in a second portion of said path so that each of the thus perforated wrappers exhibits a predetermined number of holes therein; and testing successive perforated wrappers in a third portion of said path including establishing an air pressure differential between the interior and exterior of successive perforated wrappers and producing second test signals indicating the rate of air fiow through the wrappers.
  • Apparatus for repeatedly testing the wrappers of cigarettes or analogous articles wherein a tubular wrapper surrounds a rod-like filler or fibrous material or the like comprising means for advancing a succession of articles along a predetermined path; means for establishing an air pressure differential between the interior and exterior of successive wrappers in a first portion of said path; means for producing first test signals indicating the rate of air flow through successive wrappers in said first portion of said path; means for perforating successive wrappers which enter a second portion of said path so that each perforated wrapper exhibits a predetermined number of holes therein; means for establishing an air pressure differential between the interior and exterior of successive perforated wrappers in a third portion of said path; and means for producing second test signals indicating the rate of air flow through the wrappers in said third portion of said path.
  • Apparatus as defined in claim 6, wherein said advancing means comprises discrete first, second and third rotary drum-shaped conveyors respectively defining said first, second and third portions of said path.
  • Apparatus as defined in claim 6, further comprising means for segregating articles from said path in response to said first signals when the rate of air flow indicated by said first signals is without a predetermined range.
  • Apparatus as defined in claim 6, further comprising means for segregating articles from said path in response to said second signals when the rate of air flow indicated by said second signals is without a predetermined range.
  • Apparatus as defined in claim 13, wherein said indicating means comprises means for generating third signals in response to production of a predetermined number of second signals indicating a rate of air flow which is without a predetermined range.

Landscapes

  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

The wrappers of cigarettes are tested for a first time prior to and for a second time subsequent to the making therein of perforations by means of needles along which the wrappers roll during travel of cigarettes between a first and a second testing station. Cigarettes with defective wrappers are segregated after each testing operation or at a common ejecting location downstream of the second testing station.

Description

Unite 1 States Patent Rudszinat Nov. 12, 1974 METHOD AND APPARATUS FOR TESTING [56] References Cited WRAPPERS OF CIGARETTES OR THE UNITED STATES PATENTS LIKE 3,264,916 8/1966 Owen 83/80 [75] Inventor: Willy Rudszinat, Dassendorf,
Germany Primary ExaminerJ. M. Meister [73] Assigneet Hauni werke Korber & Co. Attorney, Agent, or Firm-Michael S. Striker b Ham urg Germany ABSTRACT [22] Flled: 1973 The wrappers of cigarettes are tested for a first time [2]] A N 413,990 prior to and for a second time subsequent to the making therein of perforations by means of needles along which the wrappers roll during travel of cigarettes be- [52] Cl tween 21 first and a second testing station. Cigarettes with defective wrappers are segregated aftcr each test- [51] Int. Cl. A24c 5/28 ing Operation or at a Common ejecting location down [58] Field of Search 83/80, 79, 27, 169. 2, Stream of the Second testing Station 14 Claims, 3 Drawing Figures METHOD AND APPARATUS FOR TESTING WRAPPERS OF CIGARETTES OR THE LIKE BACKGROUND OF THE INVENTION The present invention relates to a method and apparatus for testing the fillers and/or wrappers of plain or filter tipped cigarettes, filter rod sections, plain or filter tipped cigarillos, plain or filter tipped cigars and/or analogous rod-shaped articles wherein an open-ended tubular wrapper consisting of cigarette paper, cork, re-
constituted tobacco and/or other suitable wrapping material surrounds one or more rod-like fillers consisting of or containing tobacco and/or other fibrous material. More particularly, the invention relates to a method and apparatus for repeatedly testing rodshaped articles by means of air and/or another gaseous testing fluid (hereinafter referred to as air).
It is already known to perforate the wrappers of cigarettes or analogous rod-shaped articles in order to allow predetermined quantities of atmospheric air to enter the wrapper and to cool the smoke which is being drawn into the smokers mouth. It is also known to test the wrappers and/or fillers of cigarettes or analogous rod-shaped articles prior to introduction into packs or other types of receptacles. However, the presently known methods and apparatus for testing of wrappers are not capable of detecting and segregating wrappers which are defective due to unsatisfactory perforation and/or due to the presence of defects which arose prior to the perforating step.
SUMMARY OF THE INVENTION An object of the invention is to provide a novel and improved method of testing perforated wrappers of cigarettes or analogous rod-shaped articles.
Another object of the invention is to provide a method and apparatus for repeated testing of articles which insure the detection and allow for segregation of articles whose wrappers are defective prior to or as a result of the making of perforations therein.
A further object of the invention is to provide a method and apparatus for perforating and repeated testing of wrappers forming part of plain or filter tipped cigarettes and analogous rod-shaped articles.
An additional object of the invention is to provide a machine for the making and processing of cigarettes or analogous rod-shaped articles with novel and improved testing apparatus which can detect flaws in the wrappers not only if such flaws develop as a result of the making of holes in the wrappers but also if the flaws arose prior to the making of holes for admission of cool atmospheric air into the column of hot tobacco smoke.
One feature of the invention resides in the provision of a method of repeatedly testing the wrappers of cigarettes or analogous rod-shaped articles wherein a tubular wrapper surrounds a rod-like filler of fibrous material or the like. The method comprises the steps of conveying a succession of rod-shaped articles along a predetermined path, testing the wrappers of successive articles in a first portion of the path including establishing an air pressure differential between the interior and exterior of successive wrappers and producing first signals indicating the rate of air flow through the wrappers, perforating the wrappers of articles in a second portion of the path so that each of the thus perforated wrappers exhibits a predetermined number of holes or openings therein, and testing successive perforated wrappers in a third portion of the path including establishing an air pressure differential between the interior and exterior of successive perforated wrappers and producing second test signals indicating the rate of air flow through the wrappers. 1
The perforating step preferably includes the step of puncturing the wrappers, and such puncturing step preferably comprises rolling successive wrappers about their axes over an array of projections which thereby penetrate through the wrappers.
The method preferably further comprises the step of utilizing the first and/or second signals to segregate the respective articles from the path when the first and/or second signals indicate a rate of air flow which is without a predetermined range, i.e., without a first predetermined range as concerns the first signals and without second predetermined range as concerns the second signals. The segregating step or steps may include separately segregating the articles in response to those first signals and those second signals which are respectively indicative of defective unperforated and perforated wrappers, or segregating all of the defective articles from a predetermined portion of the path.
The novel features which are considered as characteristic of the invention are set forth in particular in the appended claims. The improved apparatus itself, however, both as to its construction and its mode of operation, together with additional features and advantages thereof, will be best understood upon perusal of the following detailed description of certain specific embodiments with reference to the accompanying drawing.
BRIEF DESCRIPTION OF THE DRAWING FIG. 1 is a schematic side elevational view of a filter cigarette making machine including an apparatus which embodies the invention;
FIG. 2 is an enlarged view of a system of three conveyors in the apparatus of FIG. 1; and
FIG. 3 is a fragmentary sectional view as seen in the direction of arrows from the line III-III of FIG. 2.
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 illustrates a filter cigarette making machine of the type known as MAX and produced by Hauni- Werke, Korber & Co. KG, of Hamburg-Bergedorf, Western Germany. The machine comprises a transfer conveyor 1 which is a rotary drum having axially parallel flutes serving to receive discrete plain cigarettes of unit length from a suitable cigarette making machine, not shown. The conveyor 1 transfers plain cigarettes to two discrete aligning conveyors 2 (only one shown) each of which transports a single row of plain cigarettes sideways toward an assembly conveyor 3. The arrangement is such that each flute of the assembly conveyor 3 receives a plain cigarette from each of the two aligning conveyors 2, and such plain cigarettes are spaced apart by a distance at least slightly exceeding the length of a filter rod section or plug of double unit length.
The machine of FIG. 1 further comprises a magazine or hopper 4 for a stack of filter rod sections of six times unit length. A downwardly inclined duct 4a which receives filter rod sections from the magazine 4 delivers successive filter rod sections into the flutes of a rotary severing conveyor 6 cooperating with two rotary diskcams to convert the row of staggered filter plugs into a row wherein each next-following filter plug is located exactly behind the preceding filter plug. Successive filter plugs of such row are transferred into successive flutes of a transfer conveyor 11 and thereupon into successive flutes of an accelerating conveyor 12 serving to introduce a filter plug into the space between each pair of axially parallel plain cigarettes in the flutes of the assembly conveyor 3.
The thus obtained groups of coaxial rod-shaped articles in the flutes of the assembly conveyor 3 (each such group comprises two coaxial plain cigarettes and a filter plug therebetween) are caused to advance between two stationary cams 3a which cause the plain cigarettes to move their inner ends into abutment with the respective ends of the adjacent filter plugs, and the thus condensed or shortened groups are transferred into successive flutes of a transfer conveyor 13 cooperating with a suction wheel 19 to provide each group with an adhesive-coated uniting band. The length of each band, as considered in the axial direction of the transfer conveyor 13, is such that the band adheres in part to the respective filter plug as well as to the adjacent inner ends of the respective plain cigarettes.
The uniting bands are obtained by subdividing a continuous web or strip 14 of cigarette paper, cork or other suitable material into portions of unit length. The web 14 is being withdrawn from a roll 15 by two advancing rolls 16, 17 at least one of which is driven to advance the web in the direction indicated by arrows. One side of the web 14 is coated with adhesive by the rollershaped applicator 18a of a conventional paster l8, and the other side of the web 14 is attracted to the peripheral surface of the suction wheel 19. This wheel cooperates with a rotary cutter 21 having a plurality of blades which sever the web 14 at regular intervals to convert the leading end of the web into a succession of adhesive-coated uniting bands.
The peripheral speed of the suction wheel 19 slightly exceeds the speed of lengthwise movement of the web 14 so that the uniting bands are spaced apart from the leader of the unsevered portion of the web and can be conveniently attached to successive groups in the flutes of the transfer conveyor 13. The latter transfers the groups (each of which carries and adhesive-coated uniting band) onto a rolling or wrapping conveyor 22 cooperating with a complementary rolling device 23 to convolute each uniting band around the respective filter plug and around the adjacent inner ends of the respective plain cigarettes whereby such groups are converted into filter cigarettes of double unit length.
Successive filter cigarettes of double unit length are introduced into the flutes of a transfer conveyor 25 which delivers them into successive flutes of a severing conveyor 24 cooperating with a rotary disk-shaped knife 24a to subdivide each filter cigarette of double unit length into a pair of coaxial filter cigarettes of unit length. Such pairs of filter cigarettes of unit length are transferred onto an inverting conveyor 26 which inverts one filter cigarette of each pair end-for-end and places it into the space between two adjacent noninverted filter cigarettes so that the filter cigarettes leaving the inverting conveyor 26 form a single row wherein the cigarettes move sideways and the filter plugs of all filter cigarettes face in the same direction. It is to be noted that the knife 24a severs each filter cigarette of double unit length midway across the convoluted uniting band and the filter plug so that each filter cigarette of unit length includes a plain cigarette, onehalf ofa filter plug (i.e., a filter plug of unit length and one-half of a convoluted uniting band.
The inverting conveyor 26 is followed by an apparatus including a first testing unit having a rotary drumshaped conveyor 27 and wherein the filter cigarettes of unit length are examined for the condition of their wrappers (each such wrapper includes the tubular wrapper of the respective plain cigarette, the tubular wrapper of the respective filter plug of unit length, and one-half of a convoluted unitingband). The testing unit including the conveyor 27 is normally designed to determine the presence or absence of defects which permit the flow of air and/or smoke through the wrappers of filter cigarettes of unit length (hereinafter called cigarettes for short). Such defects can constitute holes in the wrappers, open seams which allow gaseous fluid to flow from and/or into the fillers of the respective cigarettes, excessive porosity of the wrappers, tears in the ends of the wrappers and/or a combination of two or more of the above.
The testing unit including the conveyor 27 is followed by an aperturing or perforating unit 30 including a drum-shaped conveyor 28 and a cushion or support 29 having an array of needle-like projections 58 (see FIG. 2) which pierce or puncture the wrappers of successive cigarettes a predetermined number of times to thus provide small passages or holes for the entry of atmospheric air which cools the smoke while the smoke is being drawn into the mouth.
The aperturing or perforating unit 30 is followed by a second testing unit including a conveyor 31 which is similar to or identical with the conveyor 27 of the first testing unit. The purpose of the second testing unit is to determine the permeability of wrappers of successive cigarettes subsequent to piercing or puncturing of such wrappers by the projections 58 of the support 29.
The conveyor 31 of the second testing unit delivers cigarettes to a conveyor 32 forming part of a third testing unit which serves to determine the density of tobacco at the tobacco-containing ends of successive cigarettes. The cigarettes are thereupon transferred onto the upper stretch of an endless belt 34 by a further conveyor 33, and the belt 34 transports the cigarettes (preferably only those cigarettes which are free of defects) into storage, to a tray filling apparatus or directly to a packing machine, not shown.
Save for the apparatus including the group of three testing units and the perforating unit 30, the machine of FIG. 1 is well known in the art and is being used extensively by the manufacturers of filter cigarettes not only here but also abroad. The construction and mode of operation of certain parts of the testing units including the conveyors 27, 31 and 32 are also known. Therefore, FIGS. 2 and 3 merely show some details of one of the testing units and the details of the unit 30, such as are necessary for complete understanding of the invention.
FIG. 2 shows on a larger scale the conveyors 27, 28 and 31, the support 29 of the perforating unit 30, the needle-like projections 58 of the support 29, and the receiving means or flutes 36 of the conveyors 27, 28 and 31. The filter cigarettes of unit length with unperforated wrappers are shown at Z, the filter cigarettes with perforated wrappers are shown at Z, and the arrows indicate the direction of rotation of the conveyors 27, 28 and 31. A flute 36 of one of the conveyors 28, 31 (e.g., the conveyor 27) is shown in FIG. 3. This flute is formed by two sockets provided in two spaced apart radially outwardly extending axially aligned lugs 37 of the conveyor 27 and serving to receive two spaced apart portions of the wrapper of a cigarette Z. The lugs 37 are formed with radially inwardly extending suction ports 38 which communicate with axially parallel blind bores in the body of the conveyor 27. The open ends of such blind bores are provided in one end face of the conveyor 27, and this end face abuts against one end face of a stationary valve plate, not shown, having an arcuate groove which communicates with the inlet of a suction generating device, e.g., a fan. The blind bores communicate with the groove of the valve plate while the cigarettes Z travel from the transfer station between the conveyors 26, 27 to the transfer station between the conveyors 27, 28.
The conveyor 27 is flanked by two stationary ringshaped members 41a, 41b having slots 39a, 39b for reception of compressed air by way of conduits 43a, 43b. A cigarette Z which is transferred into the flute 36 of FIG. 3 by the conveyor 26 is biased against a flange 127 of the conveyor 27 by a reciprocable plunger 42 which is biased by a helical spring 45 and engages the free end of the filter plug Ze. The plunger 42 is movable axially of the cigarette Z by a cam and follower assembly of conventional design so as to allow for unobstructed entry of the cigarette Z at the transfer station between the conveyors 26, 27 an for unobstructed removal of cigarette Z at the transfer station between the conveyors 27, 28. The plunger 42 has an axial bore 42a which receives compressed air from the conduit 43b during travel past the slot 39b. The flange 127 has discrete bores or channels 127a which communicate with the conduit 43a during travel past the slot 39a. The conduits 43a, 43b receive compressed air from a source 46 and by way of a conduit 46a containing a regulating valve 47 and a preferably adjustable flow restrictor 48.
An electropneumatic transducer 49 is provided to produce test signals which are indicative of air pressure in the conduits 43a, 43b, and such pressure is indicative of the condition of the wrapper of the cigarette Z which is being transported through the testing station (this testing station occupies that portion of the path for successive cigarettes Z wherein the cigarettestravel while the ends of their wrappers communicate with the conduits 43a, 43b via slots 39a, 39b, channels 127a and axial passages 42a of the respective plungers 42). The transducer 49 may be a capacitative transducer using a deformable diaphragm (reference may be had to US. Pat. No. 3,412,856 which is owned by the assignee of the present case).
When the testing unit including the structure of FIG. 3 detects a defective wrapper (which allows excessive quantities of air to flow from the interior of the respective cigarette Z into the atmosphere), the transducer 49 furnishes an electric test signal which is transmitted to the input of a time-delay device 50 (e.g., a shift register) which transmits the signal with a certain delay to an amplifier 51 and thereupon to the solenoid of a valve 52 which controls the flow of compressed air in a conduit 54 extending from a source 53 to an ejector nozzle 56.
The nozzle 56 is adjacent to the path of cigarettes Z and ejects defective cigarettes in response to opening of the valve 52 by the amplifier 51. The solenoid of the valve 52 receives an eject or segregate" signal with a delay which is necessary to insure that a defective cigarette Z can advance from the testing station (between the slots 39a, 39b) to the ejecting or segregating station (nozzle 56).
The second testing unit including the conveyor 31 is preferably identical with the testing unit including the structure of FIG. 3. The difference is only that the transducer 49 (not shown) of the second testing unit including the conveyor 31 is adjusted in such a way that it furnishes test signals in response to detection of defects in perforated or punctured wrappers of cigarettes Z. If desired, the second testing unit including the conveyor 31 may comprise a discrete second ejector nozzle 56 or another suitable (e.g., mechanical) ejecting or segregating device. However, it is equally within the purview of the invention to employ a single ejector and to actuate the single ejector in response to test signals from the transducer 49 of the first and second testing units. In fact, if the ejector nozzle 56 is mounted downstream of the conveyor 32 shown in FIG. 1, it can serve to segregate cigarettes Z or Z having defective wrappers (as detected by the first and/or second testing unit) as well as cigarettes Z having defective tobaccocontaining ends.
It is normally preferred to provide each of the first and second testing units with a discrete ejector to thus insure that the cigarettes Z whose wrappers are defective prior to puncturing need not be conveyed through the unit 30. Such arrangement is often preferred on the additional ground that cigarettes Z which are defective prior to puncturing can be collected separately from cigarettes Z which are defective due to unsatisfactory puncturing in the unit 30.
The testing unit of FIG. 3 further comprises an indicating or safety arrangement including a signal generator 57 which can furnish visible, audible and/or otherwise detectable signals in response to detection of each defective cigarette or in response to detection of two or more successive defective cigarettes. The provision of the signal generator 57 is particularly desirable in the second testing unit for the wrappers of cigarettes Z. In the second testing unit, signals furnished by the signal generator 57 are noted by the attendant who thereupon inspects the perforating unit 30 which is likely to be inoperative or otherwise out of commission if the defects are detected by the second testing unit but not by the unit including the conveyor 27. For example, the device 57 may include a counter which is adjustable to furnish a detectable signal in response to detection of a predetermined number of successive defective cigarettes Z.
The details of a perforating unit which can be used in the apparatus of the present invention are disclosed,
for example, in commonly owned US. Pat. No. 3,483,873. The distance between the upper side of the support 29 and the periphery of the conveyor 28 shown in FIG. 2 is slightly less than the diameter of a cigarette Z so that a cigarette which approaches the support 29 is caused to leave its flute 36 and rolls about its own axis during travel in the gap between the parts 28, 29 of the perforating unit 30. This insures that, as a rule, each cigarette Z is punctured the same number of times, i.e., that the permeability of its wrapper to the flow of air and/or smoke is increased in the same way as that of each other wrapper except, of course, when the unit 30 fails to operate properly.
The operation is as follows:
Filter cigarettes of double unit length are manufactured in a manner as described above and are thereupon severed by the knife 24a so that each thereof yields a pair of coaxial filter cigarettes Z of unit length. One cigarette Z of each pair is inverted during travel with the conveyor 26 and the thus obtained single row of cigarettes Z, with the filter plugs Ze of all cigarettes facing in the same direction, is transferred into the flutes 36 of the conveyor 27. As explained above, the conveyor 27 forms part of a testing unit which serves to detect holes, open seams and similar defects of unperforated wrappers of the cigarettes Z. The test signals furnished by the transducer 49 of the first testing unit are used to expel or segregate the cigarettes Z with defective wrappers at an ejecting station which can be located adjacent to the conveyor 27, 28, 31, 32 or 33. For example, the ejector nozzle of the first testing unit can expel cigarettes Z having defective wrappers from the flutes 36 of the conveyor 27 immediately upstream of the transfer station between the conveyors 27 and 28. This insures that cigarettes Z with defective wrappers can be collected independently of cigarettes having other defects or whose wrappers are defective due to unsatisfactory puncturing by the projections 58 of the support 29.
The once tested cigarettes Z (or at least the oncetested satisfactory cigarettes Z) reach the puncturing station between the conveyor 28 and support 29 and are caused to roll along the upper side of the support to be provided with a predetermined number of perforations or holes for admission of cool atmospheric air during smoking. The cigarettes Z with perforated or punctured wrappers are transferred into the flutes 36 of the conveyor 31 and are tested again by the second testing which is similar to or identical with the unit shown in FIG. 3. This second testing unit determines the permeability of punctured or perforated wrappers and produces test signals which cause the respective nozzle to eject cigarettes Z with defective wrappers (i.e., those cigarettes Z whose wrappers allow the passage of insufficient or excessive quantities of air). As mentioned above, the device 57 can generate a visible, audible and/or otherwise detectable signal when the second testing unit detects a succession of two or more cigarettes Z with defective wrappers. All defective cigarettes Z are ejected from the respective flutes 36 of the conveyor 31 or downstream of the conveyor 31, preferably before the cigarettes Z reach the belt 34. If the nozzle 56 of FIG. 3 is capable of receiving signals from the transducers of both testing units for the wrappers, the nozzle 56 must be installed downstream of the testing station in the second testing unit.
At least the satisfactory cigarettes Z are thereupon transferred onto the conveyor 32 and are tested for the condition of the free ends of their tobacco fillers. The
cigarettes with defective tobacco filler ends are segregated from satisfactory cigarettes Z which are taken over by the transfer conveyor 33 and delivered onto the belt 34 for transport to a further processing station, for example, to a packing machine or to a tray filling apparatus.
The device 57 constitutes a means for indicating the condition of the perforating unit 30. For example, the device 57 can detect the breakage of one or more projections 58 because such breakage entails the making of fewer perforations in successive wrappers. This is detected by the second testing unit whereby the device 57 produces an appropriate signal which informs the operator that the unit 30 is defective. The operator can replace the damaged or missing projection(s) 58 or replaces the entire support 29 before the machine turns out a large number of defective cigarettes Z.
An advantage of an apparatus which embodies the two wrapper testing units and the perforating unit 30 is that the apparatus can reliably segregate all defective rod-shaped articles including those which are defective prior to puncturing of their wrappers as well as those with defective punctured or perforated wrappers. In addition, the apparatus including the conveyor 31 can insure detection and segregation of cigarettes Z with unsatisfactory tobacco filler ends. Moreover, and especially if the cigarettes Z with defective wrappers are segregated prior to reaching the conveyor 28, the apparatus can reliably segregate all such cigarettes which are defective before they reach the unit 30 but appear to be satisfactory if the puncturing by the projections 58 is unsatisfactory but enables the wrappers to permit the passage of those quantities of air which are found to be satisfactory by the transducer of the second testing apparatus. It could happen, by coincidence, that a cigarette Z whose wrapper exhibits a leak is improperly punctured or not punctured at all during transport by the conveyor 28 and that the amount of air passing through such leak is the same or nearly the same as the amount of air which passes through all perforations of a properly perforated wrapper. Such cigarettes are not likely to be detected if the first testing unit including the conveyor 27 does not have its own ejector.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features which fairly constitute essential characteristics of the generic and specific aspects of the above-described contribution to the art and, therefore, such adaptations should and are intended to be comprehended within the meaning and range of equivalence of the claims.
What is claimed as new and desired to be protected by Letters Patent is set forth in the appended claims:
1. A method of repeatedly testing the wrappers of cigarettes or analogous articles wherein a tubular wrapper surrounds a rod-like filler of fibrous material or the like, comprising the steps of conveying a succession of articles along a predetermined path; testing the wrappers of successive articles in a first portion of the path including establishing an air pressure differential between the interior and exterior of successive wrappers and producing first test signals indicating the rate of air flow through the wrappers; perforating the wrappers of articles in a second portion of said path so that each of the thus perforated wrappers exhibits a predetermined number of holes therein; and testing successive perforated wrappers in a third portion of said path including establishing an air pressure differential between the interior and exterior of successive perforated wrappers and producing second test signals indicating the rate of air fiow through the wrappers.
2. A method as defined in claim 1, wherein said perforating step comprises puncturing the wrappers.
3. A method as defined in claim 2, wherein said puncturing step comprises rolling successive wrappers about their respective axes over an array of projections which penetrate the wrappers.
4. A method as defined in claim 1, further comprising the step of utilizing said first signals to segregate the respective articles from said path when such first signals indicate a rate of air flow which is without a predetermined range.
5. A method as defined in claim 1, further comprising the step of utilizing said second signals to segregate the respective articles from said path when such second signals indicate a rate of air flow which is without a predetermined range.
6. Apparatus for repeatedly testing the wrappers of cigarettes or analogous articles wherein a tubular wrapper surrounds a rod-like filler or fibrous material or the like, comprising means for advancing a succession of articles along a predetermined path; means for establishing an air pressure differential between the interior and exterior of successive wrappers in a first portion of said path; means for producing first test signals indicating the rate of air flow through successive wrappers in said first portion of said path; means for perforating successive wrappers which enter a second portion of said path so that each perforated wrapper exhibits a predetermined number of holes therein; means for establishing an air pressure differential between the interior and exterior of successive perforated wrappers in a third portion of said path; and means for producing second test signals indicating the rate of air flow through the wrappers in said third portion of said path.
7. Apparatus as defined in claim 6, wherein said advancing means comprises a plurality of endless conveyors.
8. Apparatus as defined in claim 7, wherein said conveyors comprise rotary drums having axially parallel article receiving flutes.
9. Apparatus as defined in claim 6, wherein said advancing means comprises discrete first, second and third rotary drum-shaped conveyors respectively defining said first, second and third portions of said path.
10. Apparatus as defined in claim 6, wherein said perforating means comprises a plurality of projections adjacent to said second portion of said path and said advancing means comprises a conveyor cooperating with said projections to roll successive wrappers over said projections.
11. Apparatus as defined in claim 6, further comprising means for segregating articles from said path in response to said first signals when the rate of air flow indicated by said first signals is without a predetermined range.
12. Apparatus as defined in claim 6, further comprising means for segregating articles from said path in response to said second signals when the rate of air flow indicated by said second signals is without a predetermined range.
13. Apparatus as defined in claim 6, further comprising means for indicating the condition of said perforating means.
14. Apparatus as defined in claim 13, wherein said indicating means comprises means for generating third signals in response to production of a predetermined number of second signals indicating a rate of air flow which is without a predetermined range.

Claims (14)

1. A method of repeatedly testing the wrappers of cigarettes or analogous articles wherein a tubular wrapper surrounds a rod-like filler of fibrous material or the like, comprising the steps of conveying a succession of articles along a predetermined path; testing the wrappers of successive articles in a first portion of the path including establishing an air pressure differential between the interior and exterior of successive wrappers and producing first test signals indicating the rate of air flow through the wrappers; perforating the wrappers of articles in a second portion of said path so that each of the thus perforated wrappers exhibits a predetermined number of holes therein; and testing successive perforated wrappers in a third portion of said path including establishing an air pressure differential between the interior and exterior of successive perforated wrappers and producing second test signals indicating the rate of air flow through the wrappers.
2. A method as defined in claim 1, wherein said perforating step comprises puncturing the wrappers.
3. A method as defined in claim 2, wherein said puncturing step comprises rolling successive wrappers about their respective axes over an array of projections which penetrate the wrappers.
4. A method as defined in claim 1, further comprising the step of utilizing said first signals to segregate the respective articles from said path when such first signals indicate a rate of air flow which is without a predetermined range.
5. A method as defined in claim 1, further comprising the step of utilizing said second signals to segregate the respective articles from said path when such second signals indicate a rate of air flow which is without a predetermined range.
6. Apparatus for repeatedly testing the wrappers of cigarettes or analogous articles wherein a tubular wrapper surrounds a rod-like filler or fibrous material or the like, comprising means for advancing a succession of articles along a predetermined path; means for establishing an air pressure differential between the interior and exterior of successive wrappers in a first portion of said path; means for producing first test signals indicating the rate of air flow through successive wrappers in said first portion of said path; means for perforating successive wrappers which enter a second portion of said path so that each perforated wrapper exhibits a predetermined number of holes therein; means for establishing an air pressure differential between the interior and exterior of successive perforated wrappers in a third portion of said path; and means for producing second test signals indicating the rate of air flow through the wrappers in said third portion of said path.
7. Apparatus as defined in claim 6, wherein said advancing means comprises a plurality of endless conveyors.
8. Apparatus as defined in claim 7, wherein said conveyors comprise rotary drums having axially parallel article receiving flutes.
9. Apparatus as defined in claim 6, wherein said advancing means comprises discrete first, second and third rotary drum-shaped conveyors respectively defining said first, second and third portions of said path.
10. Apparatus as defined in claim 6, wherein said perforating means comprises a plurality of projections adjacent to said second portion of said path and said advancing means comprises a conveyor cooperating with said projections to roll successive wrappers over said projections.
11. Apparatus as defined in claim 6, further comprising means for segregating articles from said path in response to said first signals when the rate of air flow indicated by said first signals is without a predetermined range.
12. Apparatus as defined in claim 6, further comprising means for segregating articles from said path in response to said second signals when the rate of air flow indicated by said second signals is without a predetermined range.
13. Apparatus as defined in claim 6, further comprising means for indicating the condition of said perforating means.
14. Apparatus as defined in claim 13, wherein said indicating means comprises means for generating third signals in response to production of a predetermined number of second signals indicating a rate of air flow which is without a predetermined range.
US00413990A 1973-11-08 1973-11-08 Method and apparatus for testing wrappers of cigarettes or the like Expired - Lifetime US3847044A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US00413990A US3847044A (en) 1973-11-08 1973-11-08 Method and apparatus for testing wrappers of cigarettes or the like

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US00413990A US3847044A (en) 1973-11-08 1973-11-08 Method and apparatus for testing wrappers of cigarettes or the like

Publications (1)

Publication Number Publication Date
US3847044A true US3847044A (en) 1974-11-12

Family

ID=23639494

Family Applications (1)

Application Number Title Priority Date Filing Date
US00413990A Expired - Lifetime US3847044A (en) 1973-11-08 1973-11-08 Method and apparatus for testing wrappers of cigarettes or the like

Country Status (1)

Country Link
US (1) US3847044A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2344237A1 (en) * 1976-03-16 1977-10-14 Molins Ltd IMPROVEMENTS IN THE MANUFACTURE OF CIGARETTES
FR2371888A1 (en) * 1976-11-26 1978-06-23 Hauni Werke Koerber & Co Kg METHOD AND DEVICE FOR CONTROLLING A ZONE OF PERMEABILITY TO THE DESIRED AIR IN AN ENVELOPE OF SMOKING ARTICLES IN THE FORM OF STICKS
FR2371890A1 (en) * 1976-11-26 1978-06-23 Hauni Werke Koerber & Co Kg METHOD AND DEVICE FOR MONITORING THE PRESENCE OF DEFECTS IN THE ENVELOPE OF SMOKING ARTICLES IN THE FORM OF STICKS
FR2410968A1 (en) * 1977-12-12 1979-07-06 Reynolds Tobacco Co R MACHINE AND METHOD FOR PIERCING THE PERIPHERAL WALL OF A SMOKING ARTICLE FILTER
US4282889A (en) * 1978-10-18 1981-08-11 Hauni-Werke Korber & Co. Kg Method and apparatus for influencing the permeability of wrappers of filter cigarettes or the like
US4593705A (en) * 1984-01-05 1986-06-10 Philip Morris Inc. Slitter knife advance unit and method of use
US5019028A (en) * 1982-04-01 1991-05-28 Adalbert (Lorrach) Engel Method and apparatus for perforating and/or severing tubular bodies
WO2005085103A1 (en) * 2004-03-05 2005-09-15 Sidel (Canada) Inc. Package alignment system for a conveyer

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3264916A (en) * 1963-09-20 1966-08-09 Albert G Owen Shearing line, single sheet classifier

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3264916A (en) * 1963-09-20 1966-08-09 Albert G Owen Shearing line, single sheet classifier

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2344237A1 (en) * 1976-03-16 1977-10-14 Molins Ltd IMPROVEMENTS IN THE MANUFACTURE OF CIGARETTES
FR2371888A1 (en) * 1976-11-26 1978-06-23 Hauni Werke Koerber & Co Kg METHOD AND DEVICE FOR CONTROLLING A ZONE OF PERMEABILITY TO THE DESIRED AIR IN AN ENVELOPE OF SMOKING ARTICLES IN THE FORM OF STICKS
FR2371890A1 (en) * 1976-11-26 1978-06-23 Hauni Werke Koerber & Co Kg METHOD AND DEVICE FOR MONITORING THE PRESENCE OF DEFECTS IN THE ENVELOPE OF SMOKING ARTICLES IN THE FORM OF STICKS
FR2410968A1 (en) * 1977-12-12 1979-07-06 Reynolds Tobacco Co R MACHINE AND METHOD FOR PIERCING THE PERIPHERAL WALL OF A SMOKING ARTICLE FILTER
US4188847A (en) * 1977-12-12 1980-02-19 R.J. Reynolds Tobacco Company Method and apparatus for perforating an assembled filter used on a smoking product
US4282889A (en) * 1978-10-18 1981-08-11 Hauni-Werke Korber & Co. Kg Method and apparatus for influencing the permeability of wrappers of filter cigarettes or the like
US4403619A (en) * 1978-10-18 1983-09-13 Hauni-Werke Korber & Co. Kg Method and apparatus for influencing the permeability of wrappers of filter cigarettes or the like
US5019028A (en) * 1982-04-01 1991-05-28 Adalbert (Lorrach) Engel Method and apparatus for perforating and/or severing tubular bodies
US4593705A (en) * 1984-01-05 1986-06-10 Philip Morris Inc. Slitter knife advance unit and method of use
WO2005085103A1 (en) * 2004-03-05 2005-09-15 Sidel (Canada) Inc. Package alignment system for a conveyer
US20070289840A1 (en) * 2004-03-05 2007-12-20 Sidel (Canada) Inc. Package Alignment System for a Conveyer
US7798308B2 (en) * 2004-03-05 2010-09-21 Sidel (Canada) Inc. Package alignment system for a conveyer

Similar Documents

Publication Publication Date Title
US4193409A (en) Method and apparatus for regulating the permeability of wrapping material for rod-shaped smokers' products
US4121595A (en) Apparatus for increasing the permeability of wrapping material for rod-shaped smokers products
US4901860A (en) Apparatus for testing and classifying cigarettes or the like
US3527234A (en) Apparatus for convoluting uniting bands around rod-shaped articles
US3672373A (en) Method and means for regulating the operation of apparatus for the production and processing of cigarettes or the like
US5623952A (en) Method and apparatus for making filter cigarettes
US20170112185A1 (en) A smoking article assembly machine
US4249545A (en) Method and apparatus for perforating the envelopes of filter cigarettes or the like
US4240448A (en) Apparatus for increasing the permeability of wrapping material for rod-shaped smokers' products
US4969551A (en) Method of and apparatus for rolling rod-shaped articles
US4127025A (en) Cigarette testing
GB1603892A (en) Method and apparatus for monitoring and controlling the production of composite filter mouthpieces for cigarettes or the like
GB2254240A (en) Method of and apparatus for perforating cigarette paper
US4321050A (en) Apparatus for severing and shifting plugs for cigarettes or the like
US3847044A (en) Method and apparatus for testing wrappers of cigarettes or the like
US4841993A (en) Method of and machine for making filter cigarettes
GB1588980A (en) Method and machine for producing smokable rod-like articles
US3948084A (en) Apparatus for testing cigarettes or the like
US4154090A (en) Process and apparatus for multiple testing of wrappers of cigarettes or the like
WO2013064352A1 (en) Smokeable material recovery
US3913381A (en) Method and apparatus for testing cigarettes or the like
US4090826A (en) Method and apparatus for perforating the wrappers of rod-shaped smokers products
US4177670A (en) Method and apparatus for multiple testing of wrappers of cigarettes for porosity
US4223551A (en) Apparatus for ascertaining the resistance of cigarettes or the like to axial flow of gases therethrough
GB2259847A (en) Filter cigarette manufacture

Legal Events

Date Code Title Description
AS Assignment

Owner name: KORBER AG

Free format text: CHANGE OF NAME;ASSIGNORS:HAUNI-WERKE KORBER & CO. KG (MERGED INTO);KORBER GESELLSCHAFT MIT BESCHRANKTER HAFTUNG (CHANGED TO);REEL/FRAME:004889/0874;SIGNING DATES FROM 19870617 TO 19870713