US3839168A - Method for producing high-purity nickel from nickel matte - Google Patents

Method for producing high-purity nickel from nickel matte Download PDF

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Publication number
US3839168A
US3839168A US00256456A US25645672A US3839168A US 3839168 A US3839168 A US 3839168A US 00256456 A US00256456 A US 00256456A US 25645672 A US25645672 A US 25645672A US 3839168 A US3839168 A US 3839168A
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United States
Prior art keywords
solution
impurities
nickel
impure
ion
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US00256456A
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English (en)
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L Gandon
C Bozec
P Lenoble
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LE NICKEL FR
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    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00—Compounds of nickel
    • C01G53/08—Halides
    • C01G53/09—Chlorides
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G51/00—Compounds of cobalt
    • C01G51/003—Preparation involving a liquid-liquid extraction, an adsorption or an ion-exchange
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/20—Treatment or purification of solutions, e.g. obtained by leaching
    • C22B3/42—Treatment or purification of solutions, e.g. obtained by leaching by ion-exchange extraction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00—Technologies related to metal processing
    • Y02P10/20—Recycling

Definitions

  • ABSTRACT A method for producing high purity nickel from nickel matte comprising successively the following steps: comminuting and roasting said matte at a temperature near 900C to obtain nickel oxide; dissolving this impure nickel oxide in concentrated hydrochloric acid; oxidating to the ferric state the iron which is contained in the impure solution resulting from the preceding step removing the impurities from this solution by means of ion exchange resin and eluting said impurities to recover cobalt; and subjecting said purified solution to an electrolysis to recover high-purity nickel.
  • the present invention relates to the production of high-purity nickel from nickel matte, whereby the expression high-purity nickel designates nickel with an amount of impurities lower than 0.05wt-percent.
  • Nickel matte contains about 73 to 77 percent nickel and to 23 percent sulfur and is generally obtained by subjecting nickel oxide ore to which a mixture of gypsum and coke is added to a sulfidizing smelting operation in a low-shaft furnace. Iron, a great amount of which is present in the obtained matte, is then burnt by blowing air into the molten matte and turned to slag by silica added during this operation which is carried out in convertors of the Bessemer type.
  • a matte which has been refined on this way presents for instance the following composition:
  • one of the objects of the present invention is to provide a complete method for producing highpurity nickel from nickel matte, which involves lower cost and lower capital investment than do known methods.
  • Another object of the invention is to place an optimum technological solution at the disposal of those skilled in the art.
  • a further object of the invention is to provide such a method which can easily be employed on an industrial scale.
  • Yet a further object of the invention is to provide for the recovery of cobalt contained in the initial product.
  • the method comprises successively the following steps:
  • the elution of the impurities which are retained by said resin during the purification step is carried out in a single step and preferably the resin AMBERLITE IRA 400" is used.
  • AMBERLITE IRA 400" is a registered trade-mark of the Company ROHM & HAAS".
  • the elution of the impurities is carried out in two consecutive steps whereby the first one washes away zinc, copper and iron and the second one allows the recovery of cobalt.
  • the aforementioned resin IRA 400 is preferably used in this embodiment.
  • the process may appear simple, but the process is essentially a combination of steps, several of which are themselves novel, and in each step a considerable degree of care must be exercised.
  • the composition of the initial matte shown as 1 on the drawing, has been given hereinbefore.
  • This matte is first comminuted, either by granulating molten matte or by crushing solidified matte.
  • molten matte flows into a highpressure water stream. to percent of the particles thus produced have a particle dimension lower than 800 microns.
  • solid matte is first coarsely crushed in a jaw-crusher to a size of 80 to mm, then finely crushed in a percussion-crusher till about 40 percent of the particles have the desired granulometry.
  • the use ofa sieve and of a ball-mill completes the comminution.
  • the matte presents now the following granulometry:
  • the comminuted matte is then roasted at 2 at a temperature near 900C.
  • oxide and acid are continuously introduced into one or several reactors in series made of glass-coated steel and provided with means for agitating the mixture and for condensing the vapors.
  • oxide and acid are continuously introduced into one or several reactors in series made of glass-coated steel and provided with means for agitating the mixture and for condensing the vapors.
  • the reaction is exothermal, it is easy to maintain the temperature near 106C with, if necessary, providing a small amount of heat from outside.
  • the acid concentration is near 8 moles per liter and the amount of the hydrochloric solution introduced at 4 is about 1.1 times the amount which is stoichiometrically necessary for dissolving the whole amount of nickel and impurities.
  • the volume of the reactor or reactors is such that the time needed for dissolving the oxide is not longer than 4 hours. In these conditions, the dissolution yield is higher than 99 percent for nickel, iron and cobalt.
  • This method makes use of the fact that the concentration of chloride ions in the solution is not high enough for the formation of a nickel complex. On the contrary, all the metallic impurities like Zinc. iron, copper and cobalt are complexed and thus removed from the solution during the percolation.
  • the first column 811 is then rinsed by means of a concentrated solution of hydrochloric acid containing about 8 moles of acid per liter.
  • the first fraction of the rinsing solution represents the impregnation solution of the resin and is added to the solution to purify 7.
  • the second fraction is substantially only concentrated hydrochloric acid which contains all the metals of the initial solution at a low concentration. This second fraction is advantageously recycled at 4 for dissolving fresh amounts of oxide 3.
  • the impurities retained by the first column 8a are then subjected to elution by means of a diluted solution of hydrochloric acid at a concentration of 0.1 mole per liter.
  • the eluate M contains the totality of the impurities zinc, copper, iron and cobalt. It is then possible to begin with a new purification cycle and to percolate fresh amounts of the solution 7 to purify, but now first on the second column 9a and then on the first column 8a. This operation has been shown by double lines on the drawing.
  • the flow of the solution on the first resin column 8b retains the following impurities iron. cobalt, copper and zinc. As cobalt is the least strongly retained element. it is displaced by the other metals and flows away into the nickel solution. The purification is interrupted when copper flows also away from the resin column 81).
  • the column 8b is then rinsed by hydrochloric acid 3 times normal and regenerated by a decinormal solution of the same acid.
  • the elution solutions are flushed away and the solution containing nickel and cobalt is passed on the second resin column 9b which retains only cobalt.
  • This column 912 is rinsed by hydrochloric acid eight times normal and eluted, which gives a pure cobalt solution, the total recovery yield of cobalt being about to percent.
  • an electrolysis 10 is carried out in both cases by means of insoluble anodes, for example graphite or of titanium anodes. With a current density of 600 A/m'- and a voltage near 4.5 volts, this electrolysis step produces at 11 nickel with a purity higher than 99.95 percent.
  • the chlorine released during the electrolysis step 10 is brought to react at 12 with the same volume of hydrogen for the production of hydrochloric acid which is used at 4 for the dissolution of fresh amounts of oxide 3.
  • a method for producing high-purity nickel from impure nickel matte containing cobalt and other impurities comprising successively the following steps: comminuting and roasting said impure matte at a tempera ture of about 900C to obtain impure nickel oxide; dissolving this impure nickel oxide in concentrated hydrochloric acid: oxidizing to the ferric state the iron which is contained in the impure solution resulting from the preceding step; removing the impurities from this solution by means of a ion-exchange resin to produce a purified nickel chloride solution; selectively eluting said impurities to recover a cobalt chloride solution; and subjecting said purified nickel chloride solution to an electrolysis to recover high-purity nickel.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Metallurgy (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Inorganic Compounds Of Heavy Metals (AREA)
  • Electrolytic Production Of Metals (AREA)
  • Electrodes Of Semiconductors (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
US00256456A 1971-05-24 1972-05-24 Method for producing high-purity nickel from nickel matte Expired - Lifetime US3839168A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR7118631A FR2138330B1 (fr) 1971-05-24 1971-05-24

Publications (1)

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US3839168A true US3839168A (en) 1974-10-01

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Country Status (18)

Country Link
US (1) US3839168A (fr)
JP (1) JPS5313573B1 (fr)
AU (1) AU461665B2 (fr)
BE (1) BE783429A (fr)
CA (1) CA968956A (fr)
DE (1) DE2224960C3 (fr)
ES (1) ES403089A1 (fr)
FI (1) FI55359C (fr)
FR (1) FR2138330B1 (fr)
GB (1) GB1385263A (fr)
GT (1) GT197745589A (fr)
IT (1) IT959518B (fr)
LU (1) LU65407A1 (fr)
NL (1) NL7206994A (fr)
NO (1) NO130436B (fr)
SE (1) SE396771B (fr)
ZA (1) ZA723429B (fr)
ZM (1) ZM8672A1 (fr)

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3992270A (en) * 1974-02-05 1976-11-16 Imetal Method of reclaiming nickel values from a nickeliferous alloy
US4173520A (en) * 1975-01-16 1979-11-06 Societe Metallurgique Le Nickel-S.L.N. Hydrometallurgical method for treating nickel mattes
US4230487A (en) * 1974-05-15 1980-10-28 Societe Miniere Et Metallurgique De Penarroya Method of selectively bringing into solution the non-ferrous metals contained in sulphurized ores and concentrates
US4384940A (en) * 1982-01-21 1983-05-24 Inco Limited Chlorine leaching of nickel-cobalt-iron sulphides
US20020189953A1 (en) * 2000-06-30 2002-12-19 Guangxin Wang Method for processing metals
WO2007087698A1 (fr) * 2006-02-02 2007-08-09 Companhia Vale Do Rio Doce Traitement hybride utilisant des résines échangeuses d'ions dans la récupération sélective de nickel et de cobalt issus d'effluents de lixiviation
US20090056501A1 (en) * 2007-08-29 2009-03-05 Vale Inco Limited Hydrometallurgical process using resin-neutralized-solution of a heap leaching effluent
US20090056502A1 (en) * 2007-08-29 2009-03-05 Vale Inco Limited Hydrometallurgical process for recovery of nickel and cobalt
AU2004208659B2 (en) * 2003-09-17 2010-05-20 Sumitomo Metal Mining Co., Ltd. Method for refining aqueous nickel chloride solution
CN105441974A (zh) * 2015-11-20 2016-03-30 金川集团股份有限公司 一种生产电积镍的方法

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2141010C1 (ru) * 1999-03-10 1999-11-10 Открытое акционерное общество "Комбинат Североникель" РАО "Норильский никель" Способ получения катодного никеля
CN115232991A (zh) * 2022-08-10 2022-10-25 格林美（江苏）钴业股份有限公司 一种镍豆、钴片和锰片同时浸出制备三元混合液的方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2848322A (en) * 1955-07-13 1958-08-19 Merck & Co Inc Separation of cobalt from nickel
US3235377A (en) * 1962-11-23 1966-02-15 Union Carbide Corp Use of an anion exchange resin to absorb cobalt from a solution containing cobalt and nickel
US3656940A (en) * 1968-06-21 1972-04-18 Nickel Le Process for the purification of nickel containing solutions
US3752745A (en) * 1971-05-12 1973-08-14 Deepsea Ventures Inc Recovery of metal values from ocean floor nodules
US3773635A (en) * 1970-05-26 1973-11-20 Deepsea Ventures Inc Processing of manganese nodules from the ocean floor for metal values

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1284737A (fr) * 1961-02-15 1962-02-16 Falconbridge Nickel Mines Ltd Récupération du nickel
GB1290513A (fr) * 1968-10-23 1972-09-27

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2848322A (en) * 1955-07-13 1958-08-19 Merck & Co Inc Separation of cobalt from nickel
US3235377A (en) * 1962-11-23 1966-02-15 Union Carbide Corp Use of an anion exchange resin to absorb cobalt from a solution containing cobalt and nickel
US3656940A (en) * 1968-06-21 1972-04-18 Nickel Le Process for the purification of nickel containing solutions
US3773635A (en) * 1970-05-26 1973-11-20 Deepsea Ventures Inc Processing of manganese nodules from the ocean floor for metal values
US3752745A (en) * 1971-05-12 1973-08-14 Deepsea Ventures Inc Recovery of metal values from ocean floor nodules

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3992270A (en) * 1974-02-05 1976-11-16 Imetal Method of reclaiming nickel values from a nickeliferous alloy
US4230487A (en) * 1974-05-15 1980-10-28 Societe Miniere Et Metallurgique De Penarroya Method of selectively bringing into solution the non-ferrous metals contained in sulphurized ores and concentrates
US4173520A (en) * 1975-01-16 1979-11-06 Societe Metallurgique Le Nickel-S.L.N. Hydrometallurgical method for treating nickel mattes
US4384940A (en) * 1982-01-21 1983-05-24 Inco Limited Chlorine leaching of nickel-cobalt-iron sulphides
US20020189953A1 (en) * 2000-06-30 2002-12-19 Guangxin Wang Method for processing metals
US20020189937A1 (en) * 2000-06-30 2002-12-19 Guangxin Wang Apparatus for processing metals
US6818119B2 (en) 2000-06-30 2004-11-16 Honeywell International Inc. Method for processing metals
US6843896B2 (en) 2000-06-30 2005-01-18 Honeywell International Inc. Apparatus for processing metals
AU2004208659B2 (en) * 2003-09-17 2010-05-20 Sumitomo Metal Mining Co., Ltd. Method for refining aqueous nickel chloride solution
WO2007087698A1 (fr) * 2006-02-02 2007-08-09 Companhia Vale Do Rio Doce Traitement hybride utilisant des résines échangeuses d'ions dans la récupération sélective de nickel et de cobalt issus d'effluents de lixiviation
EP2038437A1 (fr) * 2006-02-02 2009-03-25 Companhia Vale Do Rio Doce Traitement hybride utilisant des résines échangeuses d'ions dans la récupération sélective de nickel et de cobalt issus d'effluents de lixiviation
EP2038437A4 (fr) * 2006-02-02 2010-04-07 Vale Do Rio Doce Co Traitement hybride utilisant des résines échangeuses d'ions dans la récupération sélective de nickel et de cobalt issus d'effluents de lixiviation
US20080289448A1 (en) * 2006-02-02 2008-11-27 Costa Renato De Souza Hybrid Process Using Ion Exchange Resins in the Selective Recovery of Nickel and Cobalt from Leaching Effluents
AU2007211854B2 (en) * 2006-02-02 2012-07-12 Vale S.A. Hybrid process using ion exchange resins in the selective recovery of nickel and cobalt from leaching effluents
KR101433960B1 (ko) 2006-02-02 2014-08-25 발레 에스.에이. 침출 배출물로부터 니켈과 코발트의 선택적 회수에 이온교환 수지를 사용하는 하이브리드 처리 방법
US9034283B2 (en) 2006-02-02 2015-05-19 Vale S.A. Hybrid process using ion exchange resins in the selective recovery of nickel and cobalt from leaching effluents
US20090056501A1 (en) * 2007-08-29 2009-03-05 Vale Inco Limited Hydrometallurgical process using resin-neutralized-solution of a heap leaching effluent
US20090056502A1 (en) * 2007-08-29 2009-03-05 Vale Inco Limited Hydrometallurgical process for recovery of nickel and cobalt
CN105441974A (zh) * 2015-11-20 2016-03-30 金川集团股份有限公司 一种生产电积镍的方法

Also Published As

Publication number Publication date
FI55359B (fi) 1979-03-30
ZA723429B (en) 1973-02-28
DE2224960B2 (de) 1973-07-12
ZM8672A1 (en) 1973-01-22
DE2224960C3 (de) 1974-02-07
AU461665B2 (en) 1975-06-05
GT197745589A (es) 1978-08-31
SE396771B (sv) 1977-10-03
AU4243972A (en) 1973-11-22
GB1385263A (en) 1975-02-26
DE2224960A1 (de) 1972-12-07
CA968956A (en) 1975-06-10
IT959518B (it) 1973-11-10
JPS5313573B1 (fr) 1978-05-11
FI55359C (fi) 1979-07-10
FR2138330B1 (fr) 1978-01-27
NL7206994A (fr) 1972-11-28
NO130436B (fr) 1974-09-02
LU65407A1 (fr) 1972-08-23
BE783429A (fr) 1972-09-01
ES403089A1 (es) 1975-04-16
FR2138330A1 (fr) 1973-01-05

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