US3837403A - Alternating valve method and apparatus - Google Patents

Alternating valve method and apparatus Download PDF

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US3837403A
US3837403A US00215030A US21503072A US3837403A US 3837403 A US3837403 A US 3837403A US 00215030 A US00215030 A US 00215030A US 21503072 A US21503072 A US 21503072A US 3837403 A US3837403 A US 3837403A
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well
pressure
bore
fluid
slide
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US00215030A
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J Mott
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Hydril LLC
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Hydril LLC
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B23/00Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
    • E21B23/004Indexing systems for guiding relative movement between telescoping parts of downhole tools
    • E21B23/006"J-slot" systems, i.e. lug and slot indexing mechanisms
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B34/00Valve arrangements for boreholes or wells
    • E21B34/06Valve arrangements for boreholes or wells in wells
    • E21B34/10Valve arrangements for boreholes or wells in wells operated by control fluid supplied from outside the borehole
    • E21B34/102Valve arrangements for boreholes or wells in wells operated by control fluid supplied from outside the borehole with means for locking the closing element in open or closed position
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B2200/00Special features related to earth drilling for obtaining oil, gas or water
    • E21B2200/04Ball valves

Definitions

  • This invention relates to the field of an alternating valve method and apparatus for shutting in a well at a subsurface location.
  • This invention relates generally to a new and improved well tool and more particularly to a new and improved method and apparatus for an alternating valve to block in a well at a subsurface location.
  • the alternating valve includes a rotatable ball valve closure member moving between open and closed positions in response to the urging of a controlled sequence of preselected pressure changes in the well.
  • One embodiment of the alternating valve requires a bridge plug to be located therein to effect operation thereof, while a second embodiment dispenses with the need for the bridge plug. Both embodiments employ a movable op erator which is guided to move longitudinally and to rotate for operating the ball member.
  • An object of the present invention is to provide a new and improved alternating valve well tool.
  • Another object of the present invention is to provide a new and improved methodfor operating the alternat ing valve well tool.
  • Still another object of the present invention is to provide a new and improved method for testing well safety devices in conjunction with the alternating valve well tool.
  • FIG. 1 is a side view, in section, of a well bore with the alternating valve of the present invention positioned therein below a safety valve;
  • FIGS. 2A and 2B are side views, partially in section, of the alternating valve of the present invention in the closed position.
  • FIGS. 3A and 3B are views similar to FIGS. 2A and 28, respectively, with a bridge plug positioned in the alternating valve for effecting operation thereof to the open position;
  • FIG. 4 is a view taken along line 4-4 of the FIG. 2A;
  • FIG. 5 is a projected view of an operator movement guide to effect operation of the embodiment of the alternating valve of the present invention illustrated in FIGS. 2A and 2B;
  • FIG. 6A and 6B are side views, partially in section,
  • the character V will be used to reference the alternating valve well too] of the present invention.
  • the alternating valve V is preferably secured in a well bore W at a location below a subsurface safety valve S. Operation of the alternating valve V in response to the urging of a controlled sequence of preselected fluid pressure changes will shut in the well below the safety valve S for testing the valve S as well as enabling desired remedial well work to be performed downhole without having to hold well pressure.
  • the alternating valve V includes a flow control assembly F and a bore closure means B which is operably connected with the flow control assembly F.
  • the flow control assembly F provides a means for effecting movement of the bore closure means B to and from an open position for enabling flow of fluid through a flow passage or bore 0 of a well conduit or production tubing T and to and from a closed position for blocking flow of fluid through the bore O in response to the urging of the controlled sequence of preselected fluid pressure changes in the bore 0 of the well conduit T.
  • the flow control assembly F includes a support member 20 and a movable operator mechanism M.
  • the tubular support member 20 extends downwardly from an upwardly facing annular shoulder 20a (FIG. 2A) to a lower downwardly facing annular shoulder 20b and includes a threaded connection 20c formed thereon adjacent the annular shoulder 20a for securing the support member 20 with atubular landing mandrel L.
  • the landing mandrel L which may be of any of the many wellknown tools for releasably securing another welltool in the bore 0 of a production tubing T, and the alternating valve V are properly dimensioned tomove through the bore 0 to the desired location for securing with the production tubing T.
  • the mandrel L carries a sealing means (not illustrated) on its outer surface for effecting a seal with the production tubing T when the mandrel L is secured in the bore of the production tubing T, while the support member carries an 0-ring 21 adjacent the threads 200 for blocking leakage of fluid between the tubular member 20 and the mandrel L.
  • the seals so effected block passage of fluid about the exterior of the mandrel L and thus directs flow of fluid through the communicating bore 0 of the production tubing T, a londitudinally extending bore 20d of the support member 20 and the bore K of the mandrel L.
  • the support member 20 is formed of four connected sleeve members 20e, 20f, 20g and 20h secured together by a suitable fastening means.
  • the sleeve 20e is secured to the sleeve 20f by threaded engagements at 20g, while the sleeve 20g is secured to the sleeve 20f and the sleeve 20h by threaded engagements at 20h and 20i respectively.
  • Suitable anti-rotation pins may be employed to block inadvertent disengagement of the threads 20g, 20h, or 20i.
  • the sleeve 20e carries an O- ring 22 for effecing a seal to block passage of fluid between the sleeves 20e and 20f.
  • the movable operator mechanism M is concentrically mounted with the support member 20 in the bore 20d thereof and includes a slide member (FIGS. 2A and 28), a plunger member 31 (FIG. 2B) and a wash pipe 32, which is positioned below the bore closure means B.
  • the slide 30, the plunger 31 and the wash pipe 32 co-act with the operably engaged bore closure means B as will be described in greater detail hereinafter, to move the bore closure means B to and from the open and closed position in response to the pressure changes in the bore 0 of the production tubing T.
  • the bore closure means B includes a ball member 40 and a pair of pivot pins 41 which are excentrically mounted with the support member 20.
  • the ball member 40 includes an outer spherical sealing surface 400 and a bore 40b formed therethrough for enabling flow through the ball 40.
  • a portion of the ball 40 is removed to provide a pair of parallel flat surfaces 400 on the ball with each of the flat surfaces 400 having a radially extending recess or slot 40d formed therein.
  • Each of the paralleled slots 40a receive a portion of the pivot pins 41 sharing a common longitudinal axis therein as they extend inwardly into the recesses 40d. Longitudinal movement of the ball 40 relative to the pivot pins 41 to rotate the ball 40 to and from the transverse or closed position (FIG.
  • the wash pipe 32 is longitudinally movable in the bore 20d of the support member 20 between an upper position (FIG. 2B) and a lower position (FIG. 3B).
  • the tubular wash pipe 32 includes a bore 32a formed therethrough communicating with the bore 20d for enabling flow of fluid through the wash pipe 32 and an upper arcuate annular surface 32b operably engaging the spherical surface 40a of the ball 40 and a constant diameter outer surface 320 concentrically mounting the wash pipe 32 with the sleeve 20g for guiding the longitudinal movement of the wash pipe 32.
  • the sleeve 20h carries a gapped expansible snap ring 33 adjacent a lower annular shoulder surface 32d of the wash pipe 32 providing a lower movement guide for the wash pipe 32.
  • the outer surface 32c includes an annular collar 32e formed thereon having a downwardly facing spring shoulder 32f.
  • the operator mechanism M includes a spring means 34 positioned between a spring shoulder 30k of the tubular member 20h and spring 32f for normally urging the wash pipe 32 to move to the upper position and which also urges the engaged ball 40 to move to the closed position.
  • the tubular plunger 31 includes a longitudinally extending bore 31a therethrough communicating with the bore 20d for enabling flow of fluid through the alternating valve V.
  • the plunger 31 has a lower arcuate annular sealing surface 31b engaging the spherical surface 40a of the ball 40 for sealing thereto to block leakage of fluid about the ball 40 into the bore 31a of the plunger 31.
  • the plunger 31 extends upwardly from the shoulder 31b to a flat upper annular shoulder surface 310 (FIG. 2A).
  • the plunger 31 is longitudinally movable in the bore 20b between an upper position (FIG. 2A and 2B) and a lower position (FIG.
  • the plunger 31 includes a downwardly facing annular shoulder surface 31d formed below the 0-ring 35 and an upwardly facing annular shoulder 31e which engages an inwardly projecting lug 20m formed on the support member 20 to provide an upper movement limit stop for the plunger 31.
  • the bore 31a of the plunger 31 has an upwardly facing annular shoulder 31f formed therein for a purpose to be described more fully hereinafter.
  • the operator mechanism M includes a biasing means or spring 36 concentrically mounted about the plunger 31 between the annular shoulder 31d and an annular shoulder 20n of the support member 20 to urge movement of the plunger 31 to the upper position (FIG. 2B) for cooperating with the spring 34 to position the ball 40 in the closed position.
  • a biasing means or spring 36 concentrically mounted about the plunger 31 between the annular shoulder 31d and an annular shoulder 20n of the support member 20 to urge movement of the plunger 31 to the upper position (FIG. 2B) for cooperating with the spring 34 to position the ball 40 in the closed position.
  • the slide 30 is concentrically mounted in the bore 20d of the support member 20 and is longitudinally movable between a first or lower position (FIG. 3A and 3B) and a second or upper position (FIGS. 2A and 2B).
  • the slide 30 includes a bore 30a therethrough communicating with the bore 20d for enabling flow of fluid through the alternating valve V.
  • the tubular slide 30 extends downwardly from an upper annular shoulder 30b (FIG. 2A) to a lower annular shoulder 300 (FIG. 28) with the upwardly facing annular shoulder 30b engaging a downwardly facing annular shoulder 20p of the support member to provide an upper movement limit stop for the slide 30.
  • the slide 30 carries an O-ring 37 adjacent the shoulder 30b for effecting a seal with support member 20 to block leakage of fluid therebetween.
  • the operator mechanism M includes an urging means or spring 38 concentrically mounted in the annular area between the support member 20 and the slide 30 and between the upwardly facing shoulder 310 of the plunger 31 and a downwardly facing annular shoulder 30a of the slide 30.
  • the spring 38 is dimensioned to provide little or no urging on the slide 30 and the plunger 31 when they are in their respective upper positions as illustrated in FIGS. 2A and 2B. When the spring 38 is compressed by downward movement of the slide 30, the spring 38 will impart an upward movement urging to the slide 30 and a downward movement urging to the plunger 31.
  • the operator mechanism M includes a cam means C for guiding movement of the slide 30 to position the slide 30 to co-act with the plunger 31 and the wash pipe 32 for effecting movement of the ball 40 to and from the open and closed position.
  • the cam means C includes a guide means G and a guide follower means R. As illustrated in greater detail in FIGS. 4 and 5, the guide means G includes an annular guide slot or cam recess 50 formed in an outer surface 30e of the slide 30.
  • the cam follower means R Positioned in the cam recess 50 is the cam follower means R which includes a pair of opposed inwardly projecting pins or fingers 51, secured to the sleeve 20f by a suitable securing means, such as threaded engagement at 51a and a pair of follower rollers 52 which rotate about the pins 51.
  • the rollers 52 enable the recess 50 to move about the fingers 51 with a smaller movement urging force by reducing the friction between the follower pins 51 and the recess 50.
  • the employment of the opposed pair of fingers 51 requires that the recess provide two identically formed tracks for the slide 30 to move.
  • Those skilled in the art may vary the number of followers employed, with a corresponding change in the profile of the guide 50, to obtain desired operation of the ball 40.
  • the slide 30 is guided to move to the upper position, to the lower position when the roller 52 is at the positions indicated by 52a or 52c and to the intermediate position when the roller 52 is positioned at the location indicated as 52b by a sequence of moving the slide 30 downwardly and then upwardly.
  • the downward movement of the slide 30 is effected by a ball or bridge plug means D which is dropped, pumped or otherwise lowered down the bore 0 of the production tubing T to seat on the upwardly facing annular shoulder 30b of the slide 30.
  • a pressure differential across the ball 60 will be established to provide a downwardly urging thereon which is transmitted or imparted to the slide 30 by the engagement therewith.
  • the initial downward movement of the slide 30 will compress the spring 38 which initiates the downwardurging of the spring 38 on the plunger 31.
  • the downward urging of the spring 38 when compressed is substantially greater than the upward urging provided by the springs 34 and 36 to the wash pipe 32 and the plunger 31 respectively.
  • the downward movement of the slide 30 to the lower position will also engage the lower annular shoulder 300 of the slide 30 with the annular shoulder 31 f of the plunger 31, for forcing the plunger 31 to move downwardly with the slide 30.
  • the spring 38 and the slide 30 will combine to move the engaged plunger 31, the ball 40 and the tail pipe 32 downwardly to'the lower position illustrated in FIGS. 3A and 3B.
  • the alternating valve V is first secured with the mandrel L by threaded engagement thereto at 200.
  • the mandrel has a suitable running tool (not illustrated) connected there to and the connected mandrel L and the alternating valve V are then moved through the bore of the production tubing T to the desired subsurface level for securing the alternating valve V in the bore 0 of the production tubing T.
  • the alternating valve V and the connected mandrel L may be pumped or lowered on a wireline to the desired location in the tubing T both of which methods are well known in the art.
  • the mandrel L When the alternating vavle V is at the desired subsurface location, the mandrel L is actuated to secure the alternating valve V in position and for effecting the seal between the mandrel L and the production tubing T. The running tool is then disconnected from the mandrel L and retrieved back to the surface.
  • the alternating valve V may be in either the open or closed position when running in the well W, but the open position is preferred, for it insures that a pressure differential will not be established across the ball 40 which may interfere with the securing and sealing of the mandrel L.
  • the ball 60 When it is desired to kill or shut in the well with the alternating valve V, the ball 60 is dropped or lowered down the bore 0 of the production tubing T until it seats on the annular shoulder 30b of the slide 30. The pressure above the ball 60 is then increased for moving the slide 30 to the lower position to bring the guide surface 50e into contact with the roller 52 which enables the slide 30 to move to the lower position. In moving to the lower position with the ball 40 rotated open, the slide 30 effects no change in the position of the plunger 31, the ball 40 and the wash pipe 32 from the lower position.
  • the spring 38 urges the slide 30 to move upwardly, to bring the guide surface 50g into engagement with the roller 52 for enabling the slide 30 to move to the upper position with the shoulder 30b moving back into engagement with the shoulder 20p of the support member 20.
  • This movement of the slide 30 decreases the urging of the spring 38 on the plunger 31 enabling the urging of the springs 34 and 36 to move the ball 40 upwardly for rotating the ball 40 closed.
  • the alternating Valve V thus changes its position from the open to the closed position or vice-versa, each time the pressure in the bore 0 above the ball 60 is increased and then decreased, hence, the origin of the name alternating valve.
  • One skilled in the art may change the shape of the guide surface employed to vary the sequence of pressure changes to operate the valve without departing from the scope of the present invention. Also, the arc of rotation through which the slide 30 moves in each sequence of operation may be varied.
  • the flow control assembly F includes a tubular sup port member which extends downwardly from an upwardly facing annular shoulder 120a (FIG. 6A) to a lower annular shoulder 1201; (FIG. 6B).
  • the tubular member 120 is secureable to the mandrel L by suitable fastening means, such as threads 1200 located adjacent the annular shoulder 120a.
  • the tubular member 120 is formed of an upper sleeve 120d and a lower sleeve 120e, secured together by a suitable means such as by threaded engagement at 120f to form a single unit with an 0-ring 121 effecting a seal to block leakage of fluid therebetween.
  • the tubular member 120 has a longitudinally extending bore 120g formed therethrough for communicating the flow of fluid through the alternating valve V to the bore K of the mandrel L.
  • the operating mechanism M includes a slide member concentrically mounted about an exterior surface 120h of the support member 120 and which extends downwardly from an upper annular shoulder 130a to a lower annular shoulder l30b which constitutes the lowermost portion of the alternating valve V.
  • the tubular slide 130 is formed of five sleeve members 1300, 130d, 130e,130fand 130g, secured together to form a single unit.
  • the sleeve 130d is secured to the sleeve 130c by threaded engagement at 130k and with the sleeve 130e by threads 130i while the sleeve l30f is secured with the sleeve l30e by threads 130j and with the sleeve 130g by threads 130k.
  • Threaded anti-rotation pins may be employed to prevent inadvertent disassemble of the slide 130.
  • the slide 130 has a longitudinally extending bore 130m into which the support member 120 partially extends for mounting the slide 130 therewith and which communicates with the bore 120g of the support member 120 for enabling flow of fluid through the alternating valve V.
  • the support member 120 carries an -ring 121 to effect a seal with the slide 130 to block leakage of fluid therebetween.
  • the slide 130 has a flow port 130n formed therethrough adjacent the threads 130j for enabling fluid communication between the bore 130m and an area adjacent an exterior surface 130p of the slide 130.
  • the bore closure means B includes the rotatable ball 140 having the outer spherical sealing surface 140a and the bore 104b formed therethrough and which is moveably disposed in the bore 130m of the slide 130 adjacent the sleeve l30f and the pivot pins 141 which are secured with the slide 130.
  • the operating recesses 140d formed in the ball 140 for receiving the pivot pins 141 therein are positioned thereon to effect rotation of the ball 140 to the closed position when the center of the ball 140 is below the pins 141 and which rotate the ball 140 to the open position when the center of the ball 140 is above the pivot pins 141.
  • the bore closure means B also includes a fixed annular seat ring 142 secured to the slide 130 below the ball 140 having an upwardly facing arcuate annular shoulder 142a which engages the spherical surface 140a for effecting a seal therebetween.
  • the seal so effected blocks leakage of fluid from above the ball 140 to a location below the ball 140.
  • the ball 140 has a flow orifice or restriction 140e positioned in the bore 14012 of the ball 140 to provide a differential pressure urging on the ball 140.
  • the operating mechanism M includes a plunger 131 which is longitudinally movable in the bore 130m of the slide 130 and is positioned above the ball 140.
  • the tubular plunger 131 includes an upper annular shoulder surface 131a and a lower arcuate annular sealing surface 13lb for engaging the spherical surface 140a of the ball 140 to effect an annular seal therebetween to block passage of fluid upwardly between the ball 140 and the plunger 131.
  • the plunger 131 includes a bore 1310 formed therethrough communicating with the bores 130m and 120g for enabling flow of fluid through the alternating valve V. Th
  • the plunger 131 includes a constant diameter outer surface 131d having an annular collar 131e formed thereon to provide a downwardly facing pressure responsive annular shoulder surface l31f adjacent the flow port 13in and an upwardly facing annular shoulder surface 131g.
  • the collar l3le carries an 0-ring 135 to effect a sliding seal with the slide to block leakage of fluid therebetween.
  • the seals of the plunger 131 effected by the sealing surface 13lb and the 0-ring 135 block upwardly flow through the alternating valve V when the ball is rotated closed.
  • annular space between the plunger 131 and the slide 130 below the pressure responsive surface 1131f as the plunger 131 forms an annular expansible chamber 137 communicating through the port 130n with the area adjacent the exterior surface 130p of the slide 130 for urging the plunger 131 to move upwardly in response to the pressure in the chamber 137.
  • the operator mechanism M includes a biasing means or spring 136 imparting a downwardly urging to the plunger 131 which is concentrically positioned about the plunger 131 between the upwardly facing annular shoulder 131g of the plunger 131 and a downwardly facing annular shoulder 130g of an inwardly projecting annular collar 130r formed on the slide 130.
  • the collar 130r has an upwardly facing shoulder 130s which engages the downwardly facing annular shoulder 120d of the support member 120 to provide an upper movement of the plunger 131 to the lower position for normally maintaining the ball 140 rotated closed.
  • the cam means C which positions the slide 130 in the first or lower position, the second or upper position and the intermediate or operating position.
  • the cam means C includes a guide surface G formed on the support member 120. and a cam follower roller R mounted with the slide 130.
  • the guide surface G includes an annular guide recess formed in the support member 120 adjacent the sleeve 13% of the slide 130.
  • the cam follower R includes a pair of inwardly projecting fingers 151 secured to the sleeve 130b by a suitable fastening means, such as engagement of threads 151a with each of the fingers 151a concentrically mounting thereon a rotatable ring-shaped roller 152 for moving-through the guide recess 150 while reducing the friction therebetween. Because the roller 152 moves with the slide 130 instead of remaining station ary as in the first embodiment which was illustrated in FIG. 5, the projected annular guide recess 150 for the second embodiment, which is illustrated in FIG. 10 is a reverse profile of the guide recess of the first embodiment.
  • the slide 130 is in the intermediate position when the rollers are positioned in the location designated 15212 with subsequent downward movement of the slide 130 moving the rollers 152 to engage the guide surface 150e which will impart rotational movement of the slide 120 through an are about its longitudinal axis until the roller 152 reaches the position designated 1520 where the guide surfaces l50e and l50fcooperate to block further downward movement of the slide 130. Subsequent upward movement of the slide 130, will move the roller 152 from the location designated 1520 upwardly into engagement with the guide surface 150g which will again impart a rotation to the slide 130 as the roller 152 and the slide 130 move upwardly to the position designated 152d which is the upperposition for the slide 130.
  • a subsequent downward movement of the slide 130 moves the rollers 152 into engagement with the guide surface 150a until the rollers 152 move downwardly to the position designated 152a and in which it is held by cooperation of the guide surfaces 150a and 150b.
  • An upward movement of the slide 130 thereafter moves the rollers 152 upwardly into engagement with the guide surface 1500 for guiding the rollers 152 back to the roller position designated 152b which is the intermediate postion for the slide 130 between the lower position when the rollers 152 are positioned at either 152a or 1520 and the slide 130 upper position where the rollers 152 are in the position designated 152b.
  • the operator mechanism M includes a biasing spring 138 which is concentrically mounted about the support member 120 between an upwardly facing annular shoulder 12011 of the support member 120 and a downwardly facing annular shoulder l30t of the slide 130 to impart an upwardly urging to the slide 130 for moving the slide 130 to the upper position.
  • the spring 138 is much stronger than the spring 136 and will overcome the urging of the spring 136 to move the slide 130 upwardly.
  • the second embodiment of the present invention dispenses with the need for the bridge plug means D.
  • the rotatable ball 140 provides a sufficient flow restriction, as will be set forth in greater detail hereinafter, to effect operational movement of the slide 130 in response to the fluid pressure urging thereon.
  • the shoulder 131a of the plunger 131 engages the shoulder 1200 of the support member 120 to force the center of the ball below the pivot pins 141 to keep the ball 140 rotated closed when the slide is in the upper position.
  • the downward movement of the slide 130 to the lower position also moves the ball 140 and the plunger 131 downwardly with no relative movement therebetween and is effected by increasing the pressure in the bore of the production tubing T above the ball 140 to establish a pressure differential across the ball 140 for providing a downwardly urging on the slide 130.
  • This urging will overcome the upwardly urging of the spring 138 to compress the spring 138 and move the slide 130 to the lower position.
  • the ball 140 remains in the open position for so long as there is flow up through the bore 1406 of the ball 140 to produce a pressure drop across the orfice 140e in the ball 140 for effecting a sufficient pressure differential urging on the plunger 131.
  • the differential pressure urging on the plunger 131 will be sufficient to overcome the urging of the spring 136 to maintain the plunger 131 in the upper position.
  • the increased pressure in the bore l30c above the ball 140 will urge downwardly on the plunger 131 and the ball 140 to overcome the upwardly urging of the well pressure on the plunger 131 downwardly to rotate the ball 140 closed.
  • the pressure differential across the ball 140 will then be increased to urge the slide to move downwardly to the lower position.
  • the spring 138 will then move the slide 130 to the upper position which blocks movement of the plunger 131 and the ball 140 from the lower position to maintain the ball 140 closed.
  • the valve V is secured with the mandrel L and is secured in the well W in the same manner as the first embodiment of the alternating valve V as set forth hereinabove.
  • the method of operation is identical in that the ball 140 is alternately rotated between the open and closed positions when the pressure in the bore 0 in the production tubing T above the valve V is increased to a pressure above the well shut in pressure and subsequently decreased to a lower pressure.
  • the safety valve S may be tested in place with the minimal risk of damage to the well W or the safety valve S.
  • the well W will include a well casing X which extends downwardly from a christmas tree Z at the earth surface A to a location below a hydrocarbon producing formation H.
  • the casing X has a plurality of openings or perforations J formed therethrough adjacent the producing zone H to enable flow of hydrocarbons to the casing X.
  • the well W will normally include a packer P for effecting a seal between the production tubing T and the casing X for directing the flow of hydrocarbons to the earth surface A, through the bore 0 of the production tubing T to the christmas tree Z.
  • the christmas tree Z includes a valve, indicated at 200, for normally controlling flow of fluid through the well W from the producing formation H.
  • any number of safety devices or valves S may be positioned above the alternating valve V but preferably the alternating valve is used in conjunction with a Hi-Lo valve which is disclosed in my co-pending application, Ser. No. 214,679, filed Jan. 3, 1972, entitled Hi-Lo Valve and which issued Jan. 29, 1974 as US. Pat. No. 3,788,594, for a subsurface safety valve which closes on either high or low well pressure conditions.
  • the use of the alternating valve V of the present invention should not be considered to be limited to use with the Hi-Lo valve, but may be used in testing any surface or subsurface pressure of flow responsive well safety device.
  • the depth of the secured alternating valve V below the surface A will be taken as 6,000 feet, while the depth of the Hi-Lo valve S will be 3,000 feet.
  • the well shut in pressure is 4,000 psi and the normal well flowing pressure is 3,200 psi.
  • the Hi-Lo valve S is set to close at an open flow or low pressure value of 2,500 psi.
  • the preselected or reference pressure established in the dome of the Hi-Lo valve S for actuating the same is 3,600 psi, which, when exceeded by the well pressure will operate the safety valve S to close on the high well pressure. It is immediately apparent that these assumed pressures will have different values for different well depths which will be ignored for the purpose of this disclosure and all pressure will be considered at the Hi-Lo valve V level.
  • the alternating valve V and the safety valve S will be in the open position for enabling production of hydrocarbons.
  • the control valve 200 on the christmas tree Z is used to control flow from the well and hence the pressure conditions in the well.
  • the initial step in testing the safety valve S is to close the control valve 200 on the christmas tree Z to increase the pressure in the bore of the production tubing T to the well shut in pressure which will operate the safety valve S to close on the hi side when the well pressure exceeds 3,600 psi. Thereafter, the valve 200 is opened or vented to reduce the well pressure in the bore 0 of the production tubing T above the I-li-Lo valve S to the well pressure for operating it closed in response to low well pressure which has been established as 2,500 psi.
  • the pressure above the Hi-Lo valve S will be increased to a reference pressure, which for the purpose of this disclosure will be taken as 4,100 psi, and which is greater than the well shut in pressure.
  • the quantity of injected fluid'into the bore 0 of the production tubing T required to increase the well pressure from the safety valve operating low well pressure to the reference pressure of 4,100 psi is measured to determine a reference quantity of injection fluid required to effect this pressure change.
  • the pressure in thebore 0 of the tubing T above the safety valve V can be bled to zero to test the ability of the Hi-Lo valve S to hold the well shut in pressure.
  • the Hi-Lo valve V will operate to close when the high well pressure condition occurs, and secondly, when closed the safety valve S will hold well shut in pressure without leakage.
  • the pressure in the bore 0 of the tubing T above the alternating valve V can be increased to a value greater than the well shut in pressure at the level of the alternating'valve V. If the first embodiment of the alternating valve V is employed it will be necessary to lower the ball 60 down the bore 0 of the production tubing T and the Hi-Lo valve V to effect the pressure responsive downward movement of the slide 30 for operating the alternative valve V. Thereafter, decreasing the venting through the valve 200, below the well shut in pressure will enable the slide 30 to move upwardly for closing the alternating valve V to block or shut in the well W below the Hi-Lo valve S.
  • the pressure in the bore 0 of the tubing T can then be lowered by again slowly bleeding the pressure through the valve 200 until the well pressure at the Hi-Lo valve V level is 2,400 psi which should operate the Hi-Lo valve S to close on the low side when the pressure in the tubing T reaches 2,500 psi or less.
  • the Hi-Lo valve S By comparing the gauged quantity of fluid injected into the well W to the previously measured reference quantity of fluid for increasing the well pressure to the reference pressure, it'can determine if the Hi-Lo valve S or the alternating valve V is holding well pressure. Since the alternating valve V is set at twice the depth of the safety valve V, if the gauged quantity of fluid injected in the wall W to increase the pressure to the reference pressure is twice that of the referenced quantity of fluid, it can beassumed that the Hi-Lo valve did not operate and the alternating valve V is holding the pressure. If in comparing the gauged quantity of fluid-and the known reference quantity of fluid, the quantities are substantially identical, the Hi-Lo valve S has operated to shut in the well W.
  • This method of testing the low pressure operation of the Hi-Lo valve S can be repeated sequentially by lowering the well pressure in preselected increments while repeating the above sequence for determining the acpressure in the bore 0, by
  • a well tool for selectively shutting in a well conduit at a desired location including:
  • a flow control assembly movable through a bore of a well conduit to the desired location and adapted to be secured with the well conduit at a desired operating location;
  • a bore closure means operably connected with said flow control assembly for movement to and from an open position to align a bore closure flow port with the bore of the well conduit for enabling flow of fluid through the bore of the well conduit and a closed position with the bore closure flow port positioned for blocking flow of fluid through the bore of the well conduit with said bore closure means;
  • said flow control assembly having means for effecting desired movement of said bore closure means, depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
  • said bore closure means includes a ball member rotatable to and from the open and closed position, said ball having a flow passage therethrough which communicates the bore of the well conduit above and below said flow control assembly when said ball is in the open position to enable flow of fluid through the bore of the well conduit with said flow passage moving to a position enabling said ball in the closed position to block flow of fluid through the bore of the well conduit wherein rotation of the ball operates the well too].
  • said flow control assembly includes:
  • a support member mounting a means for releasably securing said support member in the desired location in the bore of the well conduit;
  • an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes wherein the well tool is operated.
  • said bore closure means having a flow blocking member arranged for rotational movement to and from the open and closed position.
  • a well tool for selectively shutting in a well conduit at a subsurface location including:
  • a flow control assembly movable through a bore of a well conduit to the subsurface location where said flow control assembly is adapted to be secured in the bore of the well conduit;
  • a bore closure means operably connected with said flow control assembly for movement to and from an open position enabling flow of fluid through the bore of the well conduit and a closed position blocking flow of fluid through the bore of the well conduit;
  • said flow control assembly having means for effecting desired movement of said bore closure means to and from the open and closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit;
  • a support member mounting means for releasably securing said support member in the bore of the well conduit
  • an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes;
  • a plunger movable relative to said slide for coacting therewith to effect movement of said bore closure means to and from the open and closed positions in response to the position of said slide wherein the well tool is operated.
  • said flow control assembly includes:
  • biasing means for urging movement of said slide from the first position when the urging thereon of the preselected pressure is reduced wherein venting the preselected pressure operates the well tool.
  • said slide includes means for receiving a bridge plug therewith for urging movement of said slide to the first position in response to the preselected pres sure urging on said bridge plug.
  • a method of operating a well tool having a closure operator and a closure member for shutting in a well at a subsurface location including the steps of:
  • step of guiding the closure operator includes the step of:
  • step of actuating the closure operator includes the step of:
  • a method of operating a well tool having a closure member for shutting in a well at a subsurface location including the steps of:
  • a method of testing a pressure responsive safety device in a well including the steps of:
  • a method of testing a pressure responsive safety device in a well including the steps of:
  • a well tool for selectively shutting in a well conduit at a desired location including:
  • a flow control assembly adapted to be secured with the well conduit at a desired operating location; b. a bore closure means operably connected with said flow control assembly for rotational movement to and from an open position to align a bore closure flow port with the bore of well conduit for enabling flow of fluid through the bore of the well conduit and a closed position for blocking flow of fluid through the bore of the well conduit; and
  • said flow control assembly having means for effecting desired movement of said bore closure means depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
  • a support member mounting a means for releasably securing said support member in the desired location in the bore of the well conduit;
  • an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes.
  • a well tool for selectively shutting in the bore of a well conduit at a subsurface location in a well from the surface including:
  • a tubular flow control assembly adapted to be mounted with the well conduit at a subsurface operating location in a well and having a longitudinal flow passage formed therethrough communicating the bore of the well conduit above and below said flow control assembly;
  • a bore closure means mounted with said tubular flow control assembly for pivotal movement traverse to said longitudinal flow passage to and from an open position enabling flow of fluid through said longitudinal flow passage and a closed position for blocking flow of fluid through said longitudinal flow passage;
  • said flow control assembly having means for effecting desired movement of said bore closure means, depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a surface controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.

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Abstract

An alternating valve well tool and method relating thereto having a ball-type closure member which is rotatable between open and closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the well for shutting in the well at a subsurface location when desired.

Description

United States Patent 11 1 Mott 1 Sept. 24, 1974 ALTERNATING VALVE METHOD AND 3,092,135 6/1963 131111111 e! a]. 166/224 s APPARATUS 3,265,134 8/1966 Tausch 166/224 3,533,430 11/1970 Fredd 1 166/224 Inventor: James Mott, o e 3,543,793 12/1970 0111115011 [66/224 3,543,848 12/1970 Garrett 166/224 [73] Asslgnee' Hydr'l Houston 3,552,491 1/1971 Thompson 166/224 [22] Filed; Jan, 3, 1972 3,575,237 4/1971 Malone 166/152 [21] Appl' Primary ExaminerJames A. Leppink Attorney, Agent, or Firm-Pravel, Wilson & Matthews [52] US. Cl 166/315, 166/224 A, 166/240,
51 1 1 C1 11 2 1133333 ABSTRACT E 5 i 224 S An alternating valve well tool and inethod relating 251/62 95 175/61 thereto having a ball-type closure member which is rotatable between open and closed positions in response he ur in of a controlled sequence of preselected [56] References Cited g g fluid pressure changes 1n the well for shuttmg 1n the UNITED ES PATENTS well at a subsurface location when desired. 2,518,795 8/1950 Knox 166/224 3,036,810 5/1972 Conrad et a1, 251/95 Clams, 14 Drawlng Flglll'es 20/7! J I K J/c Z t 15 10a Zflr V/ ZO/v iflex E Zd/V E V-\ M k 30A 20 ii\ Mp 4/ v 20/ -5 2" 4 4 5/ Ye/'1 i. W L.
I 204 31C w .301 z/ lJ/c WA PAIENIEUstrzmm I 3.837. 403
I lA-IIIAI LA] k PAIEMEBSE MH 3.637.403
sum 50$ 6 .Ll ll/ ALTERNATING VALVE METHOD AND APPARATUS CROSS-REFERENCE TO RELATED APPLICATIONS BACKGROUND OF THE INVENTION This invention relates to the field of an alternating valve method and apparatus for shutting in a well at a subsurface location.
Current Federal regulations provide that all well safety valves must be frequently tested in place. This requirement has produced a serious problem when testing safety valves that close in response to either low well pressure conditions or a high flow rate from the well. Previously, this testing was performed by flowing the well wide open in order to reduce the well pressure to close the safety valve which caused many wells --for example, those on the Gulf Coast to sand-up when tested. Thus safety valve testing frequently resulted in reduced revenues to the well operator from lost production and in increasing the need for costly remedial workover operations.
Also, while it has been possible to perform downhole wireline operations with the well under pressure, such operations are not desirable because of the risk of the well pressure blowing the wireline tool up the well. Previously, devices for plugging the well below the wireline operation level to enable the operations to be performed with the well pressure shut in were somewhat unreliable and required additional trips to set and retrieve the devices.
SUMMARY OF THE INVENTION This invention relates generally to a new and improved well tool and more particularly to a new and improved method and apparatus for an alternating valve to block in a well at a subsurface location.
The alternating valve includes a rotatable ball valve closure member moving between open and closed positions in response to the urging of a controlled sequence of preselected pressure changes in the well. One embodiment of the alternating valve requires a bridge plug to be located therein to effect operation thereof, while a second embodiment dispenses with the need for the bridge plug. Both embodiments employ a movable op erator which is guided to move longitudinally and to rotate for operating the ball member. A method of controlling well pressure for effecting operation of the alternating valve and amethod of employing the alternating valve in testing wellv safety devices are set forth.
An object of the present invention is to provide a new and improved alternating valve well tool.
Another object of the present invention is to provide a new and improved methodfor operating the alternat ing valve well tool. v
Still another object of the present invention is to provide a new and improved method for testing well safety devices in conjunction with the alternating valve well tool.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side view, in section, of a well bore with the alternating valve of the present invention positioned therein below a safety valve;
FIGS. 2A and 2B are side views, partially in section, of the alternating valve of the present invention in the closed position; and
FIGS. 3A and 3B are views similar to FIGS. 2A and 28, respectively, with a bridge plug positioned in the alternating valve for effecting operation thereof to the open position;
FIG. 4 is a view taken along line 4-4 of the FIG. 2A;
FIG. 5 is a projected view of an operator movement guide to effect operation of the embodiment of the alternating valve of the present invention illustrated in FIGS. 2A and 2B;
FIG. 6A and 6B are side views, partially in section,
DESCRIPTION OF THE PREFERRED EMBODIMENTS In the drawings, the character V will be used to reference the alternating valve well too] of the present invention. As will be set forth in greater detail hereinafter, the alternating valve V is preferably secured in a well bore W at a location below a subsurface safety valve S. Operation of the alternating valve V in response to the urging of a controlled sequence of preselected fluid pressure changes will shut in the well below the safety valve S for testing the valve S as well as enabling desired remedial well work to be performed downhole without having to hold well pressure.
The alternating valve V includes a flow control assembly F and a bore closure means B which is operably connected with the flow control assembly F. The flow control assembly F provides a means for effecting movement of the bore closure means B to and from an open position for enabling flow of fluid through a flow passage or bore 0 of a well conduit or production tubing T and to and from a closed position for blocking flow of fluid through the bore O in response to the urging of the controlled sequence of preselected fluid pressure changes in the bore 0 of the well conduit T.
The flow control assembly F includes a support member 20 and a movable operator mechanism M. The tubular support member 20 extends downwardly from an upwardly facing annular shoulder 20a (FIG. 2A) to a lower downwardly facing annular shoulder 20b and includes a threaded connection 20c formed thereon adjacent the annular shoulder 20a for securing the support member 20 with atubular landing mandrel L. The landing mandrel L which may be of any of the many wellknown tools for releasably securing another welltool in the bore 0 of a production tubing T, and the alternating valve V are properly dimensioned tomove through the bore 0 to the desired location for securing with the production tubing T. The mandrel L carries a sealing means (not illustrated) on its outer surface for effecting a seal with the production tubing T when the mandrel L is secured in the bore of the production tubing T, while the support member carries an 0-ring 21 adjacent the threads 200 for blocking leakage of fluid between the tubular member 20 and the mandrel L. The seals so effected block passage of fluid about the exterior of the mandrel L and thus directs flow of fluid through the communicating bore 0 of the production tubing T, a londitudinally extending bore 20d of the support member 20 and the bore K of the mandrel L.
Preferably, for ease of assembly, the support member 20 is formed of four connected sleeve members 20e, 20f, 20g and 20h secured together by a suitable fastening means. The sleeve 20e is secured to the sleeve 20f by threaded engagements at 20g, while the sleeve 20g is secured to the sleeve 20f and the sleeve 20h by threaded engagements at 20h and 20i respectively. Suitable anti-rotation pins (not illustrated) may be employed to block inadvertent disengagement of the threads 20g, 20h, or 20i. The sleeve 20e carries an O- ring 22 for effecing a seal to block passage of fluid between the sleeves 20e and 20f.
The movable operator mechanism M is concentrically mounted with the support member 20 in the bore 20d thereof and includes a slide member (FIGS. 2A and 28), a plunger member 31 (FIG. 2B) and a wash pipe 32, which is positioned below the bore closure means B. The slide 30, the plunger 31 and the wash pipe 32 co-act with the operably engaged bore closure means B as will be described in greater detail hereinafter, to move the bore closure means B to and from the open and closed position in response to the pressure changes in the bore 0 of the production tubing T.
The bore closure means B includes a ball member 40 and a pair of pivot pins 41 which are excentrically mounted with the support member 20. The ball member 40 includes an outer spherical sealing surface 400 and a bore 40b formed therethrough for enabling flow through the ball 40. A portion of the ball 40 is removed to provide a pair of parallel flat surfaces 400 on the ball with each of the flat surfaces 400 having a radially extending recess or slot 40d formed therein. Each of the paralleled slots 40a receive a portion of the pivot pins 41 sharing a common longitudinal axis therein as they extend inwardly into the recesses 40d. Longitudinal movement of the ball 40 relative to the pivot pins 41 to rotate the ball 40 to and from the transverse or closed position (FIG. 2B) and the aligned or open position (FIG. 38). IN the embodiment of the alternating valve V illustrated in FIGS. 2B and 3B, the ball 40 rotates open when the center of the ball 40 moves longitudinally from a position above the pivot pins 41 to a position below the pivot pins 41. Likewise, movememt of the center of the ball 40 from a position below the pivot pins 41 to a location above the pivot pins 41 will effect rotation of the ball 40 from the open position to the closed position. One skilled in the art may change the positions of the slots 40d in the ball 40 to effect closing rotation on downward movement of the ball 40. Reference is made to my co-pending application Ser. No. 72,034,filed Sept. 14, 1971, entitled PRESSURE OP- ERATED SAFETY VALVE WITH LOCK MEANS, for a more detailed description and illustration of the rotation of the ball 40 to and from the open and closed positions.
The wash pipe 32 is longitudinally movable in the bore 20d of the support member 20 between an upper position (FIG. 2B) and a lower position (FIG. 3B). The tubular wash pipe 32 includes a bore 32a formed therethrough communicating with the bore 20d for enabling flow of fluid through the wash pipe 32 and an upper arcuate annular surface 32b operably engaging the spherical surface 40a of the ball 40 and a constant diameter outer surface 320 concentrically mounting the wash pipe 32 with the sleeve 20g for guiding the longitudinal movement of the wash pipe 32. The sleeve 20h carries a gapped expansible snap ring 33 adjacent a lower annular shoulder surface 32d of the wash pipe 32 providing a lower movement guide for the wash pipe 32. The outer surface 32c includes an annular collar 32e formed thereon having a downwardly facing spring shoulder 32f. The operator mechanism M includes a spring means 34 positioned between a spring shoulder 30k of the tubular member 20h and spring 32f for normally urging the wash pipe 32 to move to the upper position and which also urges the engaged ball 40 to move to the closed position.
As illustrated in FIGS. 2A and 2B, the tubular plunger 31 includes a longitudinally extending bore 31a therethrough communicating with the bore 20d for enabling flow of fluid through the alternating valve V. The plunger 31 has a lower arcuate annular sealing surface 31b engaging the spherical surface 40a of the ball 40 for sealing thereto to block leakage of fluid about the ball 40 into the bore 31a of the plunger 31. The plunger 31 extends upwardly from the shoulder 31b to a flat upper annular shoulder surface 310 (FIG. 2A). The plunger 31 is longitudinally movable in the bore 20b between an upper position (FIG. 2A and 2B) and a lower position (FIG. 3B) and is slideably sealed to the tubular member 20f by the 0-ring 35 mounted therewith to block passage of fluid therebetween. When the ball 40 is in the closed position the plunger 31 effects seals with the support body 20 and the ball 40 to block flow of fluid therebetween upwardly through the bore 20b of the support body 20. The plunger 31 includes a downwardly facing annular shoulder surface 31d formed below the 0-ring 35 and an upwardly facing annular shoulder 31e which engages an inwardly projecting lug 20m formed on the support member 20 to provide an upper movement limit stop for the plunger 31. The bore 31a of the plunger 31 has an upwardly facing annular shoulder 31f formed therein for a purpose to be described more fully hereinafter.
The operator mechanism M includes a biasing means or spring 36 concentrically mounted about the plunger 31 between the annular shoulder 31d and an annular shoulder 20n of the support member 20 to urge movement of the plunger 31 to the upper position (FIG. 2B) for cooperating with the spring 34 to position the ball 40 in the closed position.
The slide 30 is concentrically mounted in the bore 20d of the support member 20 and is longitudinally movable between a first or lower position (FIG. 3A and 3B) and a second or upper position (FIGS. 2A and 2B). The slide 30 includes a bore 30a therethrough communicating with the bore 20d for enabling flow of fluid through the alternating valve V. The tubular slide 30 extends downwardly from an upper annular shoulder 30b (FIG. 2A) to a lower annular shoulder 300 (FIG. 28) with the upwardly facing annular shoulder 30b engaging a downwardly facing annular shoulder 20p of the support member to provide an upper movement limit stop for the slide 30. The slide 30 carries an O-ring 37 adjacent the shoulder 30b for effecting a seal with support member 20 to block leakage of fluid therebetween.
The operator mechanism M includes an urging means or spring 38 concentrically mounted in the annular area between the support member 20 and the slide 30 and between the upwardly facing shoulder 310 of the plunger 31 and a downwardly facing annular shoulder 30a of the slide 30. The spring 38 is dimensioned to provide little or no urging on the slide 30 and the plunger 31 when they are in their respective upper positions as illustrated in FIGS. 2A and 2B. When the spring 38 is compressed by downward movement of the slide 30, the spring 38 will impart an upward movement urging to the slide 30 and a downward movement urging to the plunger 31.
The operator mechanism M includes a cam means C for guiding movement of the slide 30 to position the slide 30 to co-act with the plunger 31 and the wash pipe 32 for effecting movement of the ball 40 to and from the open and closed position. The cam means C includes a guide means G and a guide follower means R. As illustrated in greater detail in FIGS. 4 and 5, the guide means G includes an annular guide slot or cam recess 50 formed in an outer surface 30e of the slide 30. Positioned in the cam recess 50 is the cam follower means R which includes a pair of opposed inwardly projecting pins or fingers 51, secured to the sleeve 20f by a suitable securing means, such as threaded engagement at 51a and a pair of follower rollers 52 which rotate about the pins 51. The rollers 52 enable the recess 50 to move about the fingers 51 with a smaller movement urging force by reducing the friction between the follower pins 51 and the recess 50. As illustrated in FIG. 5, the employment of the opposed pair of fingers 51 requires that the recess provide two identically formed tracks for the slide 30 to move. Those skilled in the art may vary the number of followers employed, with a corresponding change in the profile of the guide 50, to obtain desired operation of the ball 40.
In understanding the relative motion of the slide 30 and the rollers 52, it must be remembered that the rollers are fixed and the entire slide unit 30, including the recess 50 moves. When the slide 30 is in the upper position (FIG. 2A), the roller 52 is positioned in the recess 50, as illustrated in FIG. 5, and the ball 40 is in the closed position (FIG. 2B) with the spring 38 fully extended. Initial downward movement of the slide 30 will move the surface 50a of the recess 50 into engagement with the roller 52. Continued longitudinal downward movement of the slide 30 will impart a rotation to the slide for rotating the slide 30 through an are about its longitudinal axis until the roller.52 is in the position illustrated in phantom and designated 52a. The slide 30 has moved to the lower position and is blocked from further downward movement by the shape of a guide surface 50b and the guide surface 50a.
Thereafter, upward longitudinal movement of the slide 30 will engage a guide surface 500 with the cam roller 52 for imparting additional rotational movement to the slide 30 until the guide'surface 50c cooperates with a guide surface 50d to block upward and rotational movement of the plunger 31 when the roller 52 is in the position illustrated in phantom and designated 52b. The slide 30 has been guided to move upwardly to an intermediate or operating position between the upper position (FIG. 2A) and the lower position (FIG. 3A).
Subsequent downward movement of the plunger 31 from the intermediate position will move the guide surface 50e into engagement with the roller 52 which will rotate the slide 30 until the roller 52 is in the position illustrated in phantom and designated as 520. When the roller 52 is in this position, the slide 30 has again been guided to the lower position and is blocked from further downward movement by the shpae of the guide surface 50e and a guide surface 50f. Thereafter, an upward movement of the slide 30 will engage the guide surface 50g with the roller 52 which will again rotate the slide 30 and enables the slide '30 to return to the upper position, illustrated in FIG. 5, with the annular shoulder 30d in engagement with the shoulder 30c of the support member 20. 'It will be appreciated that the slide 30 is guided to move to the upper position, to the lower position when the roller 52 is at the positions indicated by 52a or 52c and to the intermediate position when the roller 52 is positioned at the location indicated as 52b by a sequence of moving the slide 30 downwardly and then upwardly.
As illustrated in FIG. 3A, the downward movement of the slide 30 is effected by a ball or bridge plug means D which is dropped, pumped or otherwise lowered down the bore 0 of the production tubing T to seat on the upwardly facing annular shoulder 30b of the slide 30. By increasing the pressure in the bore 0 of the production tubing T above the ball 60 a pressure differential across the ball 60 will be established to provide a downwardly urging thereon which is transmitted or imparted to the slide 30 by the engagement therewith.
The downward movement of the plunger 31 from the upper position will compress the spring 38 which will thereafter impart an upwardly urging to the slide 30. When the pressure above the ball 60 is vented or otherwise reduced until the pressure differential across the ball 60 is unable to overcome the upwardly urging of the spring 38, the spring 38 will urge the slide 30 to move upwardly to be guided to the upper position or the intermediate position depending on which location the slide 30 was previously in.
When the slide 30 is in the upper position the initial downward movement of the slide 30 will compress the spring 38 which initiates the downwardurging of the spring 38 on the plunger 31. The downward urging of the spring 38 when compressed is substantially greater than the upward urging provided by the springs 34 and 36 to the wash pipe 32 and the plunger 31 respectively. The downward movement of the slide 30 to the lower position will also engage the lower annular shoulder 300 of the slide 30 with the annular shoulder 31 f of the plunger 31, for forcing the plunger 31 to move downwardly with the slide 30. Thus, the spring 38 and the slide 30 will combine to move the engaged plunger 31, the ball 40 and the tail pipe 32 downwardly to'the lower position illustrated in FIGS. 3A and 3B. The longitudinal downward movement of the ball 40 will crank the ball about the eccentric pins 41 to effect rotation of the ball 40 to the open position. Thereafter, when the pressure above the ball 60 is reduced, the upward movement of the slide 30 is guided to the intermediate position, with the roller 52 in the position indicated at 52b which will space the shoulder 300 from the shoulder 31f. By properly dimensioning the spring 38, the urging of the partially compressed spring 38 when the slide 30 is in the intermediate position will overcome the upwardly urging of the springs 34 and 36 to maintain the ball 40 rotated closed.
Thereafter an increase in the pressure above the ball 60 will move the slide 30 downwardly from the intermediate position to the lower position with the cam roller 52 in the position designated 52c. This downward movement of the slide 30 will additionally compress the spring 38 and will move the shoulder 30c back into engagement with the shoulder 31f, but will not effect a change in the position of the ball 40. The subsequent reduction in the pressure above the ball 60 will enable the spring 38 to urge the slide 30 to move to the upper position with the rollers 52 in the position illustrated in FIG. 5. As the slide 30 moves upwardly, the downwardly urging of the spring 38 will be reduced until the combined upwardly urging of the springs 34 and 36 will move the tail pipe 32, the ball 40 and the plunger 31 to the upper position for effecting closing rotation to the ball 40.
In the use and operation of the embodiment of the alternating valve V illustrated in FIGS. 2A and 2B, the alternating valve V is first secured with the mandrel L by threaded engagement thereto at 200. The mandrel has a suitable running tool (not illustrated) connected there to and the connected mandrel L and the alternating valve V are then moved through the bore of the production tubing T to the desired subsurface level for securing the alternating valve V in the bore 0 of the production tubing T. The alternating valve V and the connected mandrel L may be pumped or lowered on a wireline to the desired location in the tubing T both of which methods are well known in the art. When the alternating vavle V is at the desired subsurface location, the mandrel L is actuated to secure the alternating valve V in position and for effecting the seal between the mandrel L and the production tubing T. The running tool is then disconnected from the mandrel L and retrieved back to the surface.
The alternating valve V may be in either the open or closed position when running in the well W, but the open position is preferred, for it insures that a pressure differential will not be established across the ball 40 which may interfere with the securing and sealing of the mandrel L.
When it is desired to kill or shut in the well with the alternating valve V, the ball 60 is dropped or lowered down the bore 0 of the production tubing T until it seats on the annular shoulder 30b of the slide 30. The pressure above the ball 60 is then increased for moving the slide 30 to the lower position to bring the guide surface 50e into contact with the roller 52 which enables the slide 30 to move to the lower position. In moving to the lower position with the ball 40 rotated open, the slide 30 effects no change in the position of the plunger 31, the ball 40 and the wash pipe 32 from the lower position.
It will be immediately appreciated that in order to establish a pressure differential across the ball 60 for urging the slide 30 to move downwardly, the upwardly urging on the ball 60 of the shut in well pressure must be overcome. Therefore, the preselected pressure for operating the slide 30 must exceed the well shut in pressure which arrangement insures that well pressure conditions cannot inadvertently operate the alternating valve V.
When the pressure above the ball 60 is reduced, the spring 38 urges the slide 30 to move upwardly, to bring the guide surface 50g into engagement with the roller 52 for enabling the slide 30 to move to the upper position with the shoulder 30b moving back into engagement with the shoulder 20p of the support member 20. This movement of the slide 30 decreases the urging of the spring 38 on the plunger 31 enabling the urging of the springs 34 and 36 to move the ball 40 upwardly for rotating the ball 40 closed.
To open the alternating valve V it is only necessary to increase the pressure in the bore 0 of the production tubing T above the ball 60 to the preselected pressure for moving the slide 30 down. The downward move-- ment of the slide 30 brings the guide surface 50a in contact with the roller 52 as the slide 30 moves to the lower position. The movement of the slide 30 engages the shoulder 31f of the plunger 31 with the shoulder 300 for moving the plunger 31, the ball 40 and the tail pipe 32 downwardly for rotating open the ball 40. The subsequent reduction of the pressure above the ball 60 enables the slide 30 to move upwardly to the intermediate position in response to the urging of the spring 38 maintaining the plunger 31, the ball 40 and the tail pipe 32 in the lower position. The alternating Valve V thus changes its position from the open to the closed position or vice-versa, each time the pressure in the bore 0 above the ball 60 is increased and then decreased, hence, the origin of the name alternating valve. One skilled in the art may change the shape of the guide surface employed to vary the sequence of pressure changes to operate the valve without departing from the scope of the present invention. Also, the arc of rotation through which the slide 30 moves in each sequence of operation may be varied.
In the second embodiment of the alternating valve of the present invention illustrated in FIG. 6A and 6B, identical reference characters, increased by the sum of 100, will be used to reference like parts.
The flow control assembly F includes a tubular sup port member which extends downwardly from an upwardly facing annular shoulder 120a (FIG. 6A) to a lower annular shoulder 1201; (FIG. 6B). The tubular member 120 is secureable to the mandrel L by suitable fastening means, such as threads 1200 located adjacent the annular shoulder 120a. Preferably, for ease of assembly, the tubular member 120 is formed of an upper sleeve 120d and a lower sleeve 120e, secured together by a suitable means such as by threaded engagement at 120f to form a single unit with an 0-ring 121 effecting a seal to block leakage of fluid therebetween. The tubular member 120 has a longitudinally extending bore 120g formed therethrough for communicating the flow of fluid through the alternating valve V to the bore K of the mandrel L.
The operating mechanism M includes a slide member concentrically mounted about an exterior surface 120h of the support member 120 and which extends downwardly from an upper annular shoulder 130a to a lower annular shoulder l30b which constitutes the lowermost portion of the alternating valve V. Preferably, for ease of assembly, the tubular slide 130 is formed of five sleeve members 1300, 130d, 130e,130fand 130g, secured together to form a single unit. The sleeve 130d is secured to the sleeve 130c by threaded engagement at 130k and with the sleeve 130e by threads 130i while the sleeve l30f is secured with the sleeve l30e by threads 130j and with the sleeve 130g by threads 130k. Threaded anti-rotation pins (not illustrated) may be employed to prevent inadvertent disassemble of the slide 130. The slide 130 has a longitudinally extending bore 130m into which the support member 120 partially extends for mounting the slide 130 therewith and which communicates with the bore 120g of the support member 120 for enabling flow of fluid through the alternating valve V. The support member 120 carries an -ring 121 to effect a seal with the slide 130 to block leakage of fluid therebetween. The slide 130 has a flow port 130n formed therethrough adjacent the threads 130j for enabling fluid communication between the bore 130m and an area adjacent an exterior surface 130p of the slide 130.
The bore closure means B includes the rotatable ball 140 having the outer spherical sealing surface 140a and the bore 104b formed therethrough and which is moveably disposed in the bore 130m of the slide 130 adjacent the sleeve l30f and the pivot pins 141 which are secured with the slide 130. The operating recesses 140d formed in the ball 140 for receiving the pivot pins 141 therein are positioned thereon to effect rotation of the ball 140 to the closed position when the center of the ball 140 is below the pins 141 and which rotate the ball 140 to the open position when the center of the ball 140 is above the pivot pins 141. The bore closure means B also includes a fixed annular seat ring 142 secured to the slide 130 below the ball 140 having an upwardly facing arcuate annular shoulder 142a which engages the spherical surface 140a for effecting a seal therebetween. The seal so effected blocks leakage of fluid from above the ball 140 to a location below the ball 140. Unlike the first embodiment of the alternating valve V, the ball 140 has a flow orifice or restriction 140e positioned in the bore 14012 of the ball 140 to provide a differential pressure urging on the ball 140.
The operating mechanism M includes a plunger 131 which is longitudinally movable in the bore 130m of the slide 130 and is positioned above the ball 140. The tubular plunger 131 includes an upper annular shoulder surface 131a and a lower arcuate annular sealing surface 13lb for engaging the spherical surface 140a of the ball 140 to effect an annular seal therebetween to block passage of fluid upwardly between the ball 140 and the plunger 131. The plunger 131 includes a bore 1310 formed therethrough communicating with the bores 130m and 120g for enabling flow of fluid through the alternating valve V. Th
The plunger 131 includes a constant diameter outer surface 131d having an annular collar 131e formed thereon to provide a downwardly facing pressure responsive annular shoulder surface l31f adjacent the flow port 13in and an upwardly facing annular shoulder surface 131g. The collar l3le carries an 0-ring 135 to effect a sliding seal with the slide to block leakage of fluid therebetween. The seals of the plunger 131 effected by the sealing surface 13lb and the 0-ring 135 block upwardly flow through the alternating valve V when the ball is rotated closed. The annular space between the plunger 131 and the slide 130 below the pressure responsive surface 1131f as the plunger 131 forms an annular expansible chamber 137 communicating through the port 130n with the area adjacent the exterior surface 130p of the slide 130 for urging the plunger 131 to move upwardly in response to the pressure in the chamber 137.
The operator mechanism M includes a biasing means or spring 136 imparting a downwardly urging to the plunger 131 which is concentrically positioned about the plunger 131 between the upwardly facing annular shoulder 131g of the plunger 131 and a downwardly facing annular shoulder 130g of an inwardly projecting annular collar 130r formed on the slide 130. The collar 130r has an upwardly facing shoulder 130s which engages the downwardly facing annular shoulder 120d of the support member 120 to provide an upper movement of the plunger 131 to the lower position for normally maintaining the ball 140 rotated closed.
Movement of the slide 130 is guided by the cam means C which positions the slide 130 in the first or lower position, the second or upper position and the intermediate or operating position. The cam means C includes a guide surface G formed on the support member 120. and a cam follower roller R mounted with the slide 130. As illustrated in greater detail in FIG. 9, the guide surface G includes an annular guide recess formed in the support member 120 adjacent the sleeve 13% of the slide 130.
The cam follower R includes a pair of inwardly projecting fingers 151 secured to the sleeve 130b by a suitable fastening means, such as engagement of threads 151a with each of the fingers 151a concentrically mounting thereon a rotatable ring-shaped roller 152 for moving-through the guide recess 150 while reducing the friction therebetween. Because the roller 152 moves with the slide 130 instead of remaining station ary as in the first embodiment which was illustrated in FIG. 5, the projected annular guide recess 150 for the second embodiment, which is illustrated in FIG. 10 is a reverse profile of the guide recess of the first embodiment. The slide 130 is in the intermediate position when the rollers are positioned in the location designated 15212 with subsequent downward movement of the slide 130 moving the rollers 152 to engage the guide surface 150e which will impart rotational movement of the slide 120 through an are about its longitudinal axis until the roller 152 reaches the position designated 1520 where the guide surfaces l50e and l50fcooperate to block further downward movement of the slide 130. Subsequent upward movement of the slide 130, will move the roller 152 from the location designated 1520 upwardly into engagement with the guide surface 150g which will again impart a rotation to the slide 130 as the roller 152 and the slide 130 move upwardly to the position designated 152d which is the upperposition for the slide 130.
A subsequent downward movement of the slide 130 moves the rollers 152 into engagement with the guide surface 150a until the rollers 152 move downwardly to the position designated 152a and in which it is held by cooperation of the guide surfaces 150a and 150b. An upward movement of the slide 130 thereafter moves the rollers 152 upwardly into engagement with the guide surface 1500 for guiding the rollers 152 back to the roller position designated 152b which is the intermediate postion for the slide 130 between the lower position when the rollers 152 are positioned at either 152a or 1520 and the slide 130 upper position where the rollers 152 are in the position designated 152b.
The operator mechanism M includes a biasing spring 138 which is concentrically mounted about the support member 120 between an upwardly facing annular shoulder 12011 of the support member 120 and a downwardly facing annular shoulder l30t of the slide 130 to impart an upwardly urging to the slide 130 for moving the slide 130 to the upper position. The spring 138 is much stronger than the spring 136 and will overcome the urging of the spring 136 to move the slide 130 upwardly.
The second embodiment of the present invention dispenses with the need for the bridge plug means D. The rotatable ball 140 provides a sufficient flow restriction, as will be set forth in greater detail hereinafter, to effect operational movement of the slide 130 in response to the fluid pressure urging thereon. When the slide 130 is in the upper position, the shoulder 131a of the plunger 131 engages the shoulder 1200 of the support member 120 to force the center of the ball below the pivot pins 141 to keep the ball 140 rotated closed when the slide is in the upper position. The downward movement of the slide 130 to the lower position also moves the ball 140 and the plunger 131 downwardly with no relative movement therebetween and is effected by increasing the pressure in the bore of the production tubing T above the ball 140 to establish a pressure differential across the ball 140 for providing a downwardly urging on the slide 130. This urging will overcome the upwardly urging of the spring 138 to compress the spring 138 and move the slide 130 to the lower position.
By decreasing the pressure above the ball 140 to reduce the pressure differential across the ball 140, the urging of the spring 138 will then move the slide 130 upwardly to be guided to the intermediate position as illustrated in FIGS. 6A and 6B. A further decrease in pressure above the ball 140 below the well shut in pressure, will then establish an upwardly urging pressure differential across the closed ball 140. The shut in well pressure is also communicated through the port l30n into the expansible chamber 137 for providing an upwardly pressure urging on the pressure responsive surface l3lf of the plunger 131. This upwardly urging of the spring 136 to longitudinally move the plunger 131 and the ball 140 upwardly relative to the slide 130 to the position illustrated in FIGS. 7A and 7B. The upwardly movement of the ball 140 about the pivot pins 14] effects rotation of the ball 140 to the open position enabling flow through the alternating valve V.
The ball 140 remains in the open position for so long as there is flow up through the bore 1406 of the ball 140 to produce a pressure drop across the orfice 140e in the ball 140 for effecting a sufficient pressure differential urging on the plunger 131. As long as the pressure in the bore 130m is sufficiently less than the pressure urging upwardly on the surface 13lfof the plunger 131 the differential pressure urging on the plunger 131 will be sufficient to overcome the urging of the spring 136 to maintain the plunger 131 in the upper position. When the well W is closed in and there is no flow through the bore 1400 of the ball 140, the pressure above the alternating valve V is increased by a pump or other pressure generating means to equalize the pressure differential across the ball 140. The increased pressure in the bore l30c above the ball 140 will urge downwardly on the plunger 131 and the ball 140 to overcome the upwardly urging of the well pressure on the plunger 131 downwardly to rotate the ball 140 closed. The pressure differential across the ball 140 will then be increased to urge the slide to move downwardly to the lower position. When the pressure across the ball is thereafter decreased, the spring 138 will then move the slide 130 to the upper position which blocks movement of the plunger 131 and the ball 140 from the lower position to maintain the ball 140 closed.
It will be immediately appreciated that normally biasing the ball 140 to the closed position with the spring 136 and making the movement of the plunger 131 responsive to a differential pressure, urging the need to lower a plug down the bore 0 of the production tubing T to operate the alternating valve V is eliminated.
In the use and operation of the second embodiment of the alternating valve V of the present invention, the valve V is secured with the mandrel L and is secured in the well W in the same manner as the first embodiment of the alternating valve V as set forth hereinabove. The method of operation is identical in that the ball 140 is alternately rotated between the open and closed positions when the pressure in the bore 0 in the production tubing T above the valve V is increased to a pressure above the well shut in pressure and subsequently decreased to a lower pressure.
When the alternating valve V is employed in a well W with the safety valve S, the safety valve S may be tested in place with the minimal risk of damage to the well W or the safety valve S. Normally, the well W will include a well casing X which extends downwardly from a christmas tree Z at the earth surface A to a location below a hydrocarbon producing formation H. The casing X has a plurality of openings or perforations J formed therethrough adjacent the producing zone H to enable flow of hydrocarbons to the casing X. The well W will normally include a packer P for effecting a seal between the production tubing T and the casing X for directing the flow of hydrocarbons to the earth surface A, through the bore 0 of the production tubing T to the christmas tree Z. The christmas tree Z includes a valve, indicated at 200, for normally controlling flow of fluid through the well W from the producing formation H.
Any number of safety devices or valves S may be positioned above the alternating valve V but preferably the alternating valve is used in conjunction with a Hi-Lo valve which is disclosed in my co-pending application, Ser. No. 214,679, filed Jan. 3, 1972, entitled Hi-Lo Valve and which issued Jan. 29, 1974 as US. Pat. No. 3,788,594, for a subsurface safety valve which closes on either high or low well pressure conditions. The use of the alternating valve V of the present invention should not be considered to be limited to use with the Hi-Lo valve, but may be used in testing any surface or subsurface pressure of flow responsive well safety device.
For purposes of an example for this disclosure of the method of testing the safety device, arbitrary well conditions will be assumed. The actual conditions found in a well are unique and the well pressures and other values used herein are representative for the purpose of describing the method only and and should not be considered as limiting the method of testing the safety device.
The depth of the secured alternating valve V below the surface A will be taken as 6,000 feet, while the depth of the Hi-Lo valve S will be 3,000 feet. At the 3,000 foot depth of the Hi-Lo valve S, the well shut in pressure is 4,000 psi and the normal well flowing pressure is 3,200 psi. The Hi-Lo valve S is set to close at an open flow or low pressure value of 2,500 psi. The preselected or reference pressure established in the dome of the Hi-Lo valve S for actuating the same is 3,600 psi, which, when exceeded by the well pressure will operate the safety valve S to close on the high well pressure. It is immediately apparent that these assumed pressures will have different values for different well depths which will be ignored for the purpose of this disclosure and all pressure will be considered at the Hi-Lo valve V level.
Normally, when commencing the method of testing, the alternating valve V and the safety valve S will be in the open position for enabling production of hydrocarbons. The control valve 200 on the christmas tree Z is used to control flow from the well and hence the pressure conditions in the well.
The initial step in testing the safety valve S is to close the control valve 200 on the christmas tree Z to increase the pressure in the bore of the production tubing T to the well shut in pressure which will operate the safety valve S to close on the hi side when the well pressure exceeds 3,600 psi. Thereafter, the valve 200 is opened or vented to reduce the well pressure in the bore 0 of the production tubing T above the I-li-Lo valve S to the well pressure for operating it closed in response to low well pressure which has been established as 2,500 psi.
By using a pump or other means at the surface A for adding fluid into the bore 0 of the production tubing T above the safety valve S, the pressure above the Hi-Lo valve S will be increased to a reference pressure, which for the purpose of this disclosure will be taken as 4,100 psi, and which is greater than the well shut in pressure. The quantity of injected fluid'into the bore 0 of the production tubing T required to increase the well pressure from the safety valve operating low well pressure to the reference pressure of 4,100 psi is measured to determine a reference quantity of injection fluid required to effect this pressure change. Now or immediately after closing the Hi Lo valve S in response to high well pressure conditions, the pressure in thebore 0 of the tubing T above the safety valve V can be bled to zero to test the ability of the Hi-Lo valve S to hold the well shut in pressure.
At this point in the test, two things have been established. First, the Hi-Lo valve V will operate to close when the high well pressure condition occurs, and secondly, when closed the safety valve S will hold well shut in pressure without leakage.
To open the Hi-Lo valve S it is only necessary to increase the pressure in the bore 0 of the tubingT above the safety valve S to exceed the well shut in pressure and then reduce that pressure to some value less than the well shut in pressure. This sequence of increasing and decreasing the pressure above the l-li-Lo valve S enables flow of fluid in either direction for so long as the pressure in the bore 0 of the tubing T adjacent to the Hi-Lo valve V is maintained greater than the preselected reference pressure of 3,600 psi. Therefore, the pressure in the bore 0 of the tubing above the Hi-lo valve S will be increased to 4,100 psi and then reduced to 3,800 psi to open the Hi-Lo valve V for enabling downwardly flow through the Hi-Lo valve S.
With the ability to pump down through the l-li-Lo valve S, without affecting closure thereof, the pressure in the bore 0 of the tubing T above the alternating valve V can be increased to a value greater than the well shut in pressure at the level of the alternating'valve V. If the first embodiment of the alternating valve V is employed it will be necessary to lower the ball 60 down the bore 0 of the production tubing T and the Hi-Lo valve V to effect the pressure responsive downward movement of the slide 30 for operating the alternative valve V. Thereafter, decreasing the venting through the valve 200, below the well shut in pressure will enable the slide 30 to move upwardly for closing the alternating valve V to block or shut in the well W below the Hi-Lo valve S.
The pressure in the bore 0 of the tubing T can then be lowered by again slowly bleeding the pressure through the valve 200 until the well pressure at the Hi-Lo valve V level is 2,400 psi which should operate the Hi-Lo valve S to close on the low side when the pressure in the tubing T reaches 2,500 psi or less. Previously, to effect the low well pressure closure test, it has been necessary to open fully the valve 200 to produce a sufficient flow of, hydrocarbons to reduce the well pressure to effect the low well pressure closure. The flow needed to reduce the well pressure frequently sanded up the well W besides increasing the risk of damage to the valve V from erosion by sand entrained in the flow of hydrocarbons.
At this point in the test, it has been determined that the well pressure has been bled to a pressure of 2,400 psi at the Hi-Lo valve S level, and that one valve, either the alternating valve V or the safety valve S, is holding the well pressure. Since both valves are supposedly closed, it is necessary to determine whether the Hi-Lo valve S did sure reached 2,500 psi or if the alternating valve V along is holding the well pressure. This is accomplished by again injecting fluid into the bore 0 above the Hi-Lo valve V to increase the pressure in the well W to the referenced pressure of 4,100 psi while gauging the quantitiy of fluid injected into the well W to increase the pressure to the referenced pressure. By comparing the gauged quantity of fluid injected into the well W to the previously measured reference quantity of fluid for increasing the well pressure to the reference pressure, it'can determine if the Hi-Lo valve S or the alternating valve V is holding well pressure. Since the alternating valve V is set at twice the depth of the safety valve V, if the gauged quantity of fluid injected in the wall W to increase the pressure to the reference pressure is twice that of the referenced quantity of fluid, it can beassumed that the Hi-Lo valve did not operate and the alternating valve V is holding the pressure. If in comparing the gauged quantity of fluid-and the known reference quantity of fluid, the quantities are substantially identical, the Hi-Lo valve S has operated to shut in the well W.
This method of testing the low pressure operation of the Hi-Lo valve S can be repeated sequentially by lowering the well pressure in preselected increments while repeating the above sequence for determining the acpressure in the bore 0, by
close to hold well pressure when the prestual well pressure which effects closing operation of the Hi-Lo valve S.
ln testing flow responsive safety valves S, it will be necessary to locate the alternating valve V a sufficient distance below the safety valve S for providing a sufficient volume of fluid in the bore 0 of the tubing T therebetween to flow through the safety valve S to effect closing thereof. In testing the operator will first effect closure of the alternating valve V to kill the well for blocking communication of the producing zone H and the safety valve S. Next, the surface control valve 200 is opened to enable sufficient upwardly flow in the tubing T to effect closure of the safety valve V while lowering the well pressure to the 2,400 psi level. While it may be necessary to inject a gauged quantity of fluid to increase the pressure inthe Well W to the reference pressure to determine if the alternating valve V or the safety valve S is holding pressure in the manner set forth hereinabove, normally increasing the well pressure to the reference pressure is all that is required. The safety valve S is then operated open and if the well pressure above the safety valve V drops to a pressure less than the reference pressure, the safety valve V was holding pressure in the bore 0 of the tubing T below the safety valve V. If there is no change in this well pressure when opening the safety valve S, only the alternating valve V was holding well pressure and the safety valve V failed to close.
Depending upon the method of opening the subsurface flow responsive safety valve S employed in conjunction with the alternating valve V, it may be necessary to modify the above method of testing the operation of the safety valve S. Such modification should be considered to be within the spirit of the present method invention and my method should not be limited to that specifically disclosed as it is only the preferred embodiment.
The foregoing disclosure and description of the invention are illustrative and explanatory thereof, and various changes in the size, shape and materials as well as the details of the illustrated construction may be made without departing from spirit of the invention.
What is claimed is:
1. A well tool for selectively shutting in a well conduit at a desired location, including:
a. a flow control assembly movable through a bore of a well conduit to the desired location and adapted to be secured with the well conduit at a desired operating location;
b. a bore closure means operably connected with said flow control assembly for movement to and from an open position to align a bore closure flow port with the bore of the well conduit for enabling flow of fluid through the bore of the well conduit and a closed position with the bore closure flow port positioned for blocking flow of fluid through the bore of the well conduit with said bore closure means;
c. said flow control assembly having means for effecting desired movement of said bore closure means, depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
2. The invention as set forth in claim 1, wherein:
said bore closure means includes a ball member rotatable to and from the open and closed position, said ball having a flow passage therethrough which communicates the bore of the well conduit above and below said flow control assembly when said ball is in the open position to enable flow of fluid through the bore of the well conduit with said flow passage moving to a position enabling said ball in the closed position to block flow of fluid through the bore of the well conduit wherein rotation of the ball operates the well too].
3. The invention as set forth in claim 1, wherein said flow control assembly includes:
a. a support member mounting a means for releasably securing said support member in the desired location in the bore of the well conduit; and
b. an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes wherein the well tool is operated.
4. The apparatus as set forth in claim 1, wherein:
said bore closure means having a flow blocking member arranged for rotational movement to and from the open and closed position.
5. A well tool for selectively shutting in a well conduit at a subsurface location, including:
a. a flow control assembly movable through a bore of a well conduit to the subsurface location where said flow control assembly is adapted to be secured in the bore of the well conduit;
b. a bore closure means operably connected with said flow control assembly for movement to and from an open position enabling flow of fluid through the bore of the well conduit and a closed position blocking flow of fluid through the bore of the well conduit;
c. said flow control assembly having means for effecting desired movement of said bore closure means to and from the open and closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit;
d. a support member mounting means for releasably securing said support member in the bore of the well conduit;
e. an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes;
f. a slide member mounted with said support member and movable relative thereto in response to the urging thereon of the preselected pressure to and from a first position for enabling the bore closure means to change positions; and
g. a plunger movable relative to said slide for coacting therewith to effect movement of said bore closure means to and from the open and closed positions in response to the position of said slide wherein the well tool is operated.
6. The invention as set forth in claim 5, wherein:
the movement of said slide member from the first position is guided to position said slide to co-act with said plunger to effect movement of the bore closure means to the open position wherein the well tool enables flow of fluid.
7. The invention as set forth in claim 5, wherein:
the movement of said slide member from the first position is guided to position said slide to co-act with said plunger to effect movement of the bore closure means to the closed position wherein the well tool blocks flow of fluid.
8. The invention as set forth in claim 5, wherein:
the movement of said slide member from the first position is guided to effect a change in the position of said bore closure means from the position of said bore closure means prior to the movement of said slide to the first position wherein the well tool is alternately operated open and closed by the controlled sequence of preselected pressure changes.
9. The invention as set forth in claim 8, wherein:
the movement of said slide member from the first position is guided by a cam means for positioning said slide member to co-act with said plunger for effecting desired movement of said bore closure means.
10. The invention as set forth in claim 8, wherein said flow control assembly includes:
biasing means for urging movement of said slide from the first position when the urging thereon of the preselected pressure is reduced wherein venting the preselected pressure operates the well tool. 11. The invention as set forth in claim 8, wherein: the movement of said slide member is guided to circumfrentially rotate said slide relative to said support member for positioning the slide to effect the desired change in the position of said bore closure means. i
12. The invention as set forth in claim 8, wherein:
the movement of said slide member is guided to lon- 'gitudinally move said slide relative to said support member for positioning the slide to effect the desired change in the position of said bore closure means.
13. The invention as set forth in claim 5, wherein:
said slide includes means for receiving a bridge plug therewith for urging movement of said slide to the first position in response to the preselected pres sure urging on said bridge plug.
14 A method of operating a well tool having a closure operator and a closure member for shutting in a well at a subsurface location, including the steps of:
moving the well tool through he bore of a well conduit positioned in the well to the subsurface location;
securing the well tool in the bore of the well conduit at the subsurface location;
increasing the wellpressure in the bore of the well conduit to a preselected pressure for actuating a closure operator of the well tool;
decreasing the well pressure sufficiently for guiding movement of the closure operator for selectively moving the closure member to either an open position aligning a closure member for enabling flow through the well and the closure member and a closed position for shutting in the well with the closure member depending upon the initial position of the closure operator.
15. The invention as set forth in claim 14, including the step of:
changing the position of the closure member each time the well pressure is increased to the preselected pressure and then decreased wherein the valve alternates between the open and closed position.
16 The invention as set forth in claim the step of:
rotating the closure member when moving between the open and closed positions.
17. The invention as set forth in claim 14 wherein the step of guiding the closure operator includes the step of:
rotating the closure operator circumferally while moving the operator longitudinally in the well.
18. The invention as set forth in claim 14, wherein the step of actuating the closure operator includes the step of:
rotating the operator circumferally while moving the operator longitudinally in the well.
19. The invention as set forth in claim 14,
the step of:
exceeding the well shut in pressure when increasing the well pressure to the preselected pressure for actuating the closure operator wherein well pressure is blocked from actuating the well too].
20. A method of operating a well tool having a closure member for shutting in a well at a subsurface location, including the steps of:
increasing the well pressure to a preselected pressure for actuating a closure operator of the well too];
decreasing the well pressure sufficiently for guiding movement of the closure operator for selectively moving the closure member to either an open position for enabling flow through the well and a closed position for shutting in the well depending upon the initial position of the closure operator; and
positioning a plug member in the well tool prior to performing the step of increasing the pressure in the well to the preselected pressure.
21. A method of testing a pressure responsive safety device in a well including the steps of:
a. shutting in the well at a location below the safety device;
b. lowering the pressure in the well above the shut-in location to operate the safety device to the closed position for blocking flow from the well wherein operation of the safety device is tested.
22. The invention asset forth in claim 21, including the steps of:
a. injecting fluid into the well above the safety device for increasing the pressure in the well to a known reference pressure after the step of varying the pressure in the well to operate the safety device;
b. gauging the quantity of fluid injected into the well to increase the pressure in the well to the known reference pressure; and
c. Comparing the guaged quantity of fluid injected into the well to a known reference quantity of fluid for increasing the well pressure to the known reference pressure to determine if the safety device operated when the well pressure has varied wherein operation of the safety device is determined.
23. The invention as set forth in claim 21, including the steps of:
14 including including a. injecting fluid into the well above the safety device for increasing the pressure in the well to a known reference pressure after the step of lowering the pressure in the well to operate the safety device;
b. gauging the quantity of fluid injected into the well to increase the pressure in the well to the known reference pressure; and
c. comparing the guaged quantity of fluid injected into the well to a known reference quantity of fluid for increasing the well pressure to the known reference pressure to determine if the safety device operated when the well pressure was lowered wherein operation of the safety device is determined.
24. The invention as set forth in claim 23, including the steps of:
repeating sequentially the steps of lowering the well pressure, injecting fluid to increase the well pressure to the reference pressure, gauging the fluid required to increase the well pressure to the reference pressure and comparing the gauged quantity of fluid with the known reference quantity of fluid while lowering the pressure in the well in preselected increments in each sequence for determining the well pressure for effecting operation of the safety device wherein the actual operating pressure of the safety device is determined.
25. The invention as set forth in claim 23, including the following steps performed prior to the step of shutting in the well at a location below the safety device:
a. operating the safety device to close;
b. reducing the pressure in the well to the pressure for operating the safety device to the closed position in response to low well pressure;
c. adding fluid into the well for increasing the pressure in the well to a reference pressure greater than the well shut in pressure;
d. measuring the quantity of injected fluid required to increase the well pressure from the safety device operating pressure to the reference pressure for establishing a reference quantity of fluid needed to effect this pressure change in the well above the safety device.
26. The invention as set forth in claim 21, wherein the step of operating the safety device to close includes the steps of;
a. increasing the pressure in the well for operating the safety device to close in response to the increased pressure, and;
b. venting the well pressure above the safety device for determining if the safety device is holding well pressure.
27. A method of testing a pressure responsive safety device in a well including the steps of:
a. shutting in the well at a location below the safety device;
b. varying the pressure in the well above the shut-in location to operate the safety device to the closed position for blocking flow from the well wherein operation of the safety device is tested. 28 A well tool for selectively shutting in a well conduit at a desired location, including:
a. a flow control assembly adapted to be secured with the well conduit at a desired operating location; b. a bore closure means operably connected with said flow control assembly for rotational movement to and from an open position to align a bore closure flow port with the bore of well conduit for enabling flow of fluid through the bore of the well conduit and a closed position for blocking flow of fluid through the bore of the well conduit; and
c. said flow control assembly having means for effecting desired movement of said bore closure means depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
29. The invention as set forth in claim 28, wherein said flow control assembly is movable through the bore of the well conduit to the desired location and includes:
a. a support member mounting a means for releasably securing said support member in the desired location in the bore of the well conduit; and
b. an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes.
30. A well tool for selectively shutting in the bore of a well conduit at a subsurface location in a well from the surface, including:
a. a tubular flow control assembly adapted to be mounted with the well conduit at a subsurface operating location in a well and having a longitudinal flow passage formed therethrough communicating the bore of the well conduit above and below said flow control assembly;
b. a bore closure means mounted with said tubular flow control assembly for pivotal movement traverse to said longitudinal flow passage to and from an open position enabling flow of fluid through said longitudinal flow passage and a closed position for blocking flow of fluid through said longitudinal flow passage; and
c. said flow control assembly having means for effecting desired movement of said bore closure means, depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a surface controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.

Claims (30)

1. A well tool for selectively shutting in a well conduit at a desired location, including: a. a flow control assembly movable through a bore of a well conduit to the desired location and adapted to be secured with the well conduit at a desired operating location; b. a bore closure means operably connected with said flow control assembly for movement to and from an open position to align a bore closure flow port with the bore of the well conduit for enabling flow of fluid through the bore of the well conduit and a closed position with the bore closure flow port positioned for blocking flow of fluid through the bore of the well conduit with said bore closure means; and c. said flow control assembly having means for effecting desired movement of said bore closure means, depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
2. The invention as set forth in claim 1, wherein: said bore closure means includes a ball member rotatable to and from the open and closed position, said ball having a flow passage therethrough which communicates the bore of the well conduit above and below said flow control assembly when said ball is in the open position to enable flow of fluid through the bore of the well conduit with said flow passage moving to a position enabling said ball in the closed position to block flow of fluid through the bore of the well conduit wherein rotation of the ball operates the well tool.
3. The invention as set forth in claim 1, wherein said flow control assembly includes: a. a support member mounting a means for releasably securing said support member in the desired location in the bore of the well conduit; and b. an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes wherein the well tool is operated.
4. The apparatus as set forth in claim 1, wherein: said bore closure means having a flow blocking member arranged for rotational movement to and from the open and closed position.
5. A well tool for selectively shutting in a well conduit at a subsurface location, including: a. a flow control assembly movable through a bore of a well conduit to the subsurface location where said flow control assembly is adapted to be secured in the bore of the well conduit; b. a bore closure mEans operably connected with said flow control assembly for movement to and from an open position enabling flow of fluid through the bore of the well conduit and a closed position blocking flow of fluid through the bore of the well conduit; c. said flow control assembly having means for effecting desired movement of said bore closure means to and from the open and closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit; d. a support member mounting means for releasably securing said support member in the bore of the well conduit; e. an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes; f. a slide member mounted with said support member and movable relative thereto in response to the urging thereon of the preselected pressure to and from a first position for enabling the bore closure means to change positions; and g. a plunger movable relative to said slide for co-acting therewith to effect movement of said bore closure means to and from the open and closed positions in response to the position of said slide wherein the well tool is operated.
6. The invention as set forth in claim 5, wherein: the movement of said slide member from the first position is guided to position said slide to co-act with said plunger to effect movement of the bore closure means to the open position wherein the well tool enables flow of fluid.
7. The invention as set forth in claim 5, wherein: the movement of said slide member from the first position is guided to position said slide to co-act with said plunger to effect movement of the bore closure means to the closed position wherein the well tool blocks flow of fluid.
8. The invention as set forth in claim 5, wherein: the movement of said slide member from the first position is guided to effect a change in the position of said bore closure means from the position of said bore closure means prior to the movement of said slide to the first position wherein the well tool is alternately operated open and closed by the controlled sequence of preselected pressure changes.
9. The invention as set forth in claim 8, wherein: the movement of said slide member from the first position is guided by a cam means for positioning said slide member to co-act with said plunger for effecting desired movement of said bore closure means.
10. The invention as set forth in claim 8, wherein said flow control assembly includes: biasing means for urging movement of said slide from the first position when the urging thereon of the preselected pressure is reduced wherein venting the preselected pressure operates the well tool.
11. The invention as set forth in claim 8, wherein: the movement of said slide member is guided to circumfrentially rotate said slide relative to said support member for positioning the slide to effect the desired change in the position of said bore closure means.
12. The invention as set forth in claim 8, wherein: the movement of said slide member is guided to longitudinally move said slide relative to said support member for positioning the slide to effect the desired change in the position of said bore closure means.
13. The invention as set forth in claim 5, wherein: said slide includes means for receiving a bridge plug therewith for urging movement of said slide to the first position in response to the preselected pressure urging on said bridge plug.
14. A method of operating a well tool having a closure operator and a closure member for shutting in a well at a subsurface location, including the steps of: moving the well tool through he bore of a well conduit positioned in the well to the subsurface location; securing the well tool in the bore of the well conDuit at the subsurface location; increasing the well pressure in the bore of the well conduit to a preselected pressure for actuating a closure operator of the well tool; decreasing the well pressure sufficiently for guiding movement of the closure operator for selectively moving the closure member to either an open position aligning a closure member for enabling flow through the well and the closure member and a closed position for shutting in the well with the closure member depending upon the initial position of the closure operator.
15. The invention as set forth in claim 14, including the step of: changing the position of the closure member each time the well pressure is increased to the preselected pressure and then decreased wherein the valve alternates between the open and closed position.
16. The invention as set forth in claim 14 including the step of: rotating the closure member when moving between the open and closed positions.
17. The invention as set forth in claim 14 wherein the step of guiding the closure operator includes the step of: rotating the closure operator circumferally while moving the operator longitudinally in the well.
18. The invention as set forth in claim 14, wherein the step of actuating the closure operator includes the step of: rotating the operator circumferally while moving the operator longitudinally in the well.
19. The invention as set forth in claim 14, including the step of: exceeding the well shut in pressure when increasing the well pressure to the preselected pressure for actuating the closure operator wherein well pressure is blocked from actuating the well tool.
20. A method of operating a well tool having a closure member for shutting in a well at a subsurface location, including the steps of: increasing the well pressure to a preselected pressure for actuating a closure operator of the well tool; decreasing the well pressure sufficiently for guiding movement of the closure operator for selectively moving the closure member to either an open position for enabling flow through the well and a closed position for shutting in the well depending upon the initial position of the closure operator; and positioning a plug member in the well tool prior to performing the step of increasing the pressure in the well to the preselected pressure.
21. A method of testing a pressure responsive safety device in a well including the steps of: a. shutting in the well at a location below the safety device; b. lowering the pressure in the well above the shut-in location to operate the safety device to the closed position for blocking flow from the well wherein operation of the safety device is tested.
22. The invention as set forth in claim 21, including the steps of: a. injecting fluid into the well above the safety device for increasing the pressure in the well to a known reference pressure after the step of varying the pressure in the well to operate the safety device; b. gauging the quantity of fluid injected into the well to increase the pressure in the well to the known reference pressure; and c. Comparing the guaged quantity of fluid injected into the well to a known reference quantity of fluid for increasing the well pressure to the known reference pressure to determine if the safety device operated when the well pressure has varied wherein operation of the safety device is determined.
23. The invention as set forth in claim 21, including the steps of: a. injecting fluid into the well above the safety device for increasing the pressure in the well to a known reference pressure after the step of lowering the pressure in the well to operate the safety device; b. gauging the quantity of fluid injected into the well to increase the pressure in the well to the known reference pressure; and c. comparing the guaged quantity of fluid injected into the well to a known reference quantity of fluid for increasing the well pressurE to the known reference pressure to determine if the safety device operated when the well pressure was lowered wherein operation of the safety device is determined.
24. The invention as set forth in claim 23, including the steps of: repeating sequentially the steps of lowering the well pressure, injecting fluid to increase the well pressure to the reference pressure, gauging the fluid required to increase the well pressure to the reference pressure and comparing the gauged quantity of fluid with the known reference quantity of fluid while lowering the pressure in the well in preselected increments in each sequence for determining the well pressure for effecting operation of the safety device wherein the actual operating pressure of the safety device is determined.
25. The invention as set forth in claim 23, including the following steps performed prior to the step of shutting in the well at a location below the safety device: a. operating the safety device to close; b. reducing the pressure in the well to the pressure for operating the safety device to the closed position in response to low well pressure; c. adding fluid into the well for increasing the pressure in the well to a reference pressure greater than the well shut in pressure; d. measuring the quantity of injected fluid required to increase the well pressure from the safety device operating pressure to the reference pressure for establishing a reference quantity of fluid needed to effect this pressure change in the well above the safety device.
26. The invention as set forth in claim 21, wherein the step of operating the safety device to close includes the steps of; a. increasing the pressure in the well for operating the safety device to close in response to the increased pressure, and; b. venting the well pressure above the safety device for determining if the safety device is holding well pressure.
27. A method of testing a pressure responsive safety device in a well including the steps of: a. shutting in the well at a location below the safety device; b. varying the pressure in the well above the shut-in location to operate the safety device to the closed position for blocking flow from the well wherein operation of the safety device is tested.
28. A well tool for selectively shutting in a well conduit at a desired location, including: a. a flow control assembly adapted to be secured with the well conduit at a desired operating location; b. a bore closure means operably connected with said flow control assembly for rotational movement to and from an open position to align a bore closure flow port with the bore of well conduit for enabling flow of fluid through the bore of the well conduit and a closed position for blocking flow of fluid through the bore of the well conduit; and c. said flow control assembly having means for effecting desired movement of said bore closure means depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
29. The invention as set forth in claim 28, wherein said flow control assembly is movable through the bore of the well conduit to the desired location and includes: a. a support member mounting a means for releasably securing said support member in the desired location in the bore of the well conduit; and b. an operator mechanism movably mounted with said support member and operably engaged with said bore closure means to effect desired movement thereof to and from the open and closed positions in response to the urging of the controlled sequence of preselected pressure changes.
30. A well tool for selectively shutting in the bore of a well conduit at a subsurface location in a well from the surface, including: a. a tubular flow control assembly adapted to be mounted with the well conduit at a subsurface operating location in a well and having a longitudinal flow passage formed therethrough communicating the bore of the well conduit above and below said flow control assembly; b. a bore closure means mounted with said tubular flow control assembly for pivotal movement traverse to said longitudinal flow passage to and from an open position enabling flow of fluid through said longitudinal flow passage and a closed position for blocking flow of fluid through said longitudinal flow passage; and c. said flow control assembly having means for effecting desired movement of said bore closure means, depending upon the initial position of the bore closure means, to either the open or closed positions in response to the urging of a surface controlled sequence of preselected fluid pressure changes in the bore of the well conduit wherein the well tool is operated.
US00215030A 1972-01-03 1972-01-03 Alternating valve method and apparatus Expired - Lifetime US3837403A (en)

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US4086935A (en) * 1975-08-15 1978-05-02 Otis Engineering Corporation Remote controlled tubing safety valve
US4113012A (en) * 1977-10-27 1978-09-12 Halliburton Company Reclosable circulation valve for use in oil well testing
WO1990013764A2 (en) * 1989-04-28 1990-11-15 Exploration And Production Services (North Sea) Limited Ball valve actuating member with force multiplier
US20070062689A1 (en) * 2005-07-22 2007-03-22 Moyes Peter B Downhole trigger apparatus
US20140262318A1 (en) * 2013-03-15 2014-09-18 A&O Technologies LLC Automatic plunger
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WO2016146998A1 (en) * 2015-03-17 2016-09-22 Helix Drilling Tools Limited A downhole tool and actuation element
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USRE29471E (en) * 1973-03-13 1977-11-15 Halliburton Company Oil well testing apparatus
US4086935A (en) * 1975-08-15 1978-05-02 Otis Engineering Corporation Remote controlled tubing safety valve
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CN103643927B (en) * 2013-12-08 2016-01-20 大庆泰泽机械加工有限公司 The linear water dispensing apparatus of a kind of water injection well in oil fields
US20170211346A1 (en) * 2014-08-21 2017-07-27 Halliburton Energy Services, Inc. Reduced friction j-latch device
WO2016048896A1 (en) * 2014-09-25 2016-03-31 Shale Oil Tools, Llc. Pressure actuated downhole tool
US10087712B2 (en) * 2014-09-25 2018-10-02 Shale Oil Tools, Llc Pressure actuated downhole tool
WO2016146998A1 (en) * 2015-03-17 2016-09-22 Helix Drilling Tools Limited A downhole tool and actuation element
US10570685B2 (en) 2015-03-17 2020-02-25 Helix Drilling Tools Limited Downhole tool and actuation element

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