US3835637A - Yarns including fibrous glass strands and methods of their production - Google Patents
Yarns including fibrous glass strands and methods of their production Download PDFInfo
- Publication number
- US3835637A US3835637A US00205041A US20504171A US3835637A US 3835637 A US3835637 A US 3835637A US 00205041 A US00205041 A US 00205041A US 20504171 A US20504171 A US 20504171A US 3835637 A US3835637 A US 3835637A
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- United States
- Prior art keywords
- strand
- filaments
- strands
- fibrous
- glass filaments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/16—Yarns or threads made from mineral substances
- D02G3/18—Yarns or threads made from mineral substances from glass or the like
- D02G3/182—Yarns or threads made from mineral substances from glass or the like the glass being present only in part of the structure
- D02G3/185—Yarns or threads made from mineral substances from glass or the like the glass being present only in part of the structure in the core
Definitions
- ABSTRACT This invention relates to simple, novelty and combination yarns including base or core strands of fibrous glass filaments with integrated and texturized characteristics derived from successively cutting some or all of the filaments of the strands, twisting the strands and supplementally entangling other, preferably fibrous, elements or organic or inorganic nature such as paper, cotton, rubber, synthetics, glass, or asbestos with the base strands for bulking and covering the strands and adding diverse properties thereto, the elements being held to the strands by wrapping of the ends of the cut filaments and ends of cut filaments or strands of the added elements, and by extra size or binder applied to the full assembly of materials.
- a general object of this invention is to produce an improved yarn with a core or base strand of fibrous glass filaments.
- an object of this invention is a yarn having a base strand of fibrous glass filaments in which some of the filaments are intermittently cut and ends of the cut filaments are wrapped helically around the base strand to strengthen and integrate the strand.
- a further object of the invention is the production of novelty yarns incorporating a core or base strand of fibrous glass filaments with other fibrous elements integrated therewith through twisting of the strand or wrapping of filaments of the strand around the strand, and alternately or additionally by a binder or size applied to the combined materials.
- Air or liquid jets may also be utilized to carry long filaments or strands and to pierce the base strand for entangling such additive elongated fibrous bodies. These may be cut and wrapped around the base strand along with the cut surface filaments of the base strand.
- FIG. 1 is a somewhat diagrammatic elevation of apparatus for producing continuous glass filaments, gathering them in a group in strand form and processing the strand according to this invention.
- FIG. 2 is a similar view of like apparatus with modifications of accessory devices for processing the strand in an alternate manner of practicing the invention
- FIG. 3 is a side elevation of the motor-driven filament cutting device utilized in the apparatus of FIG. 1;
- FIG. 4 is an enlarged isometric view of the cylindrical core of the cutting device of FIG. 3;
- FIG. 5 is a plan view of the cutter core of FIG. 4;
- FIG. 6 is a vertical section of the cutter core of FIGS. 4 and 5 showing a strand passing therethrough;
- FIG. 7 is an elevational view of a portion of a strand which has passed through the filament cutting device of FIG. 3.
- FIG. 8 is a vertical section of the strand twisting de vice of the apparatus of FIG. I showing a strand passing therethrough;
- FIG. 9 is an isometric view of the filament cutting device incorporated in the apparatus of FIG. 2;
- FIG. 10 is a partial vertical section of the cutting device of FIG. 9;
- FIG. 11 is a lateral vertical section of the cutting device of FIG. 9 and 10 showing a strand passing therethrough;
- FIG. 12 is a vertical sectional view of a portion of a strand which has passed through the cutting device of FIGS. 9, l0 and 11;
- FIG. 13 is an exterior elevation of the strand of FIG. 12;
- FIG. 14 is a vertical section of the cutter core of FIGS. 4, 5, and 6 with a basic strand passing therethrough and an additive strand directed into adjoining relation therewith;
- FIG. 15 is a similar view of the cutter core with accessory devices including an air jet for directing an additive strand into the basic strand of fibrous glass; and
- FIG. 16 is an isometric elevational view of the cutter core of the preceding figures with means for projecting additive materials in particulate form upon the strands.
- FIGS. 1 and 2 the apparatus of FIGS. 1 and 2 includes a molten glass feeding bushing 12 suspended from a conventional glass feeding tank. Continuous filaments 16 are drawn from minute streams of molten glass issuing from the orifices of tips 14 in the bottom of the bushings 12.
- Size is applied to the filaments as they pass over the traveling belts or aprons of size applicators 24, just before they are brought together in strand form by the gathering shoe 25.
- the resulting strand 26 (and 26b) is brought downwardly by the revolving collet 18 of the winder 20.
- the strand is collected upon a forming tube 22 as a package 23.
- a traverse mechanism 27 moves the arriving strand back and forth across the receiving tube 22.
- the strand 26 passes through the cylindrical cutter 30 which is rotated by the encircling motor 31 in the manner of a motor shaft.
- the cutter has an axial bore 36 with an outwardly tapered strand receiving throat 37.
- Midway of the throat four equally spaced knives 38 are embedded with their cutting edges projecting slightly and facing in the direction of rotation of the cutter 30. As illustrated in FIG. 6 the knives cut only successive side portion 40 of the filaments 16 of the strand 26 as it passes through the cutter.
- the rotary strand twister 32 Adjacently below the cutter 30 in FIG. I is the rotary strand twister 32. An enlarged vertical section of this twister is shown in FIG. 8. On the upper and lower ends thereof are strand contacting rings 32a preferably com posed of silicon rubber. The twister may be driven on bearings 32b in the same manner as the cutter 30, that is as the shaft of a motor. As the strand 26 rides over the rotating surfaces of the rings 320, the frictional contact therewith applies a twisting effect on the strand. The ends of the cut filaments 40 indicated in FIG. 6 are free to follow this twisting inducement and are turned or wrapped about the strand as illustrated at 42 in FIG. 7.
- the apparatus of FIG. 2 differs from that of FIG. 1 only in the use of the different design of cutter 33 and the use of air nozzles 35 for directing air jets against the strand to hold cut filaments in place.
- FIGS. 6, '7, 11, 12, 14, 16 and 17 are schematic in that the filaments are generally straight instead of turning helically around the strand. These views were so prepared to facilitate showing cutting paths and the permanent wrap around of the cut filaments.
- this cutter may be seen in FIGS. 9, and l 1. It is mounted on the rotary shaft 44 and has circular side plates 45 which are held between the sleeve 43 and lock collars 46. A diametrically opposed pair of fine piano wire cutters 47 extend between edges of the plates 45.
- the line of the cuts 48 through the strand extend at a slight angle upwardly with the-wire cutters 47 reaching the other side of the strand preferably about one and half inches from their entering points A and B.
- each wire cutter 47 strikes the strand from the opposite side at entry point B and makes another upwardly angled cut 48.
- a second air jet indicated by a second arrow tucks in the severed ends of the filaments at this lower cutting station.
- Typical cuts 48 through the strand 26b are illustrated in FIG. 12 with entries on the left side of the strand indicated at A and on the right hand side at B.
- the arrow 49 arcing around the strand 26b below the cutter assembly 33 in FIG. 11 shows the direction of twist imposed upon the strand by the rotating twister 34 of FIG. 2.
- This twister is designed similarly to twister 32 of FIG. 1 shown in detail in the cross section of FIG. 8.
- the strand 26b is now made up of successive sections with oppositely tapered ends where the filaments are severed, the free ends of filaments of each section permit a rather true twist to be effected in the strand. As the same time the gradual tapered cuts maintain sufficient interengagement of the filaments to hold the strand in integrated form. The twist thus developed in the strand 26b is illustrated at 50 in FIG. 13.
- the invention further encompasses combination yarns and methods of their production.
- additive fibrous material of a wide variety of compositions in the form of yarns, strands, filaments or particles are combined with the basic strands.
- FIG. 14 an arrangement is illustrated wherein a continuous effect strand or yarn 51 is drawn from a package 52 and fed at a rate controlled by the nip rolls 54.
- the feeding rate may differ from the speed of travel of the basic strand.
- the continuous fibrous element 5! is joined with the basic strand 260 as the latter passes through the cutting tube 30.
- the projecting knives 38 cut into the strand or yarn 51 as they cut surface filaments of the basic strand 26c and the released surface filaments and the severed sections of the additive strand or yarn 51 are then wrapped about the basic strand 260 by the twister 32 positioned immediately below the cutting tube.
- FIG. 15 A somewhat similar arrangement is shown in FIG. 15, but here the additive continuous fibrous element 61 drawn from the supply package 62 by nip rolls 64 is forcefully impelled against the basic strand 26d by an air nozzle 65.
- the additive strand effect yarn is thus introduced interiorly of the basic strand by the piercing action of the air jet and becomes a more or less continuous component of the resulting yarn being much less subject to being cut by the knives 38.
- By feeding the ad ditive yarn 61 at a different speed than that of the basic strand a corkscrew style of yarn may be produced. By varying the speed of the yarn 61 occasional loops may be formed.
- the apparatus of FIG. 16 includes a feeding tube which may be utilized for directing either a water slurry of particles preferably of a fibrous nature such as flock or such particles in an airborne stream against the basic strand 26c entering the tubular cutter 30. These particles are held to the basic strands by cut filaments thereafter twisted about the strand and supplementally by size or binder which may be carried by the particle slurry or air stream.
- a fibrous glass strand of generally continuous filaments having surface filaments intermittently severed with their loose ends wrapped around the strand and other fibrous material integrated with the strand by the wrapped portions of the filaments.
- a fibrous strand having a generally untwisted core of continuous glass filaments and an outer layer of intermittently severed continuous glass filaments and including an intermittently severed supplemental continuous fibrous element of organic material, the outwardly loose ends of the severed glass filaments and fibrous element being wrapped around the strand.
- a fibrous strand having a generally untwisted core of continuous glass filaments and an outer layer of intermittently severed continuous glass filaments the outwardly loose ends of which are wrapped around the strand, there being fibrous particles of comparatively soft organic material dispersed within the strand serving to curb destructive abrasive contact between adjacent glass filaments.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
Description
Claims (2)
- 2. A fibrous strand having a generally untwisted core of continuous glass filaments and an outer layer of intermittently severed continuous glass filaments and including an intermittently severed supplemental continuous fibrous element of organic material, the outwardly loose ends of the severed glass filaments and fibrous element being wrapped around the strand.
- 3. A fibrous strand having a generally untwisted core of continuous glass filaments and an outer layer of intermittently severed continuous glass filaments the outwardly loose ends of which are wrapped around the strand, there being fibrous particles of comparatively soft organic material dispersed within the strand serving to curb destructive abrasive contact between adjacent glass filaments.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00205041A US3835637A (en) | 1971-12-06 | 1971-12-06 | Yarns including fibrous glass strands and methods of their production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US00205041A US3835637A (en) | 1971-12-06 | 1971-12-06 | Yarns including fibrous glass strands and methods of their production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3835637A true US3835637A (en) | 1974-09-17 |
Family
ID=22760542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00205041A Expired - Lifetime US3835637A (en) | 1971-12-06 | 1971-12-06 | Yarns including fibrous glass strands and methods of their production |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3835637A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3978648A (en) * | 1973-04-10 | 1976-09-07 | Toray Industries, Inc. | Helically wrapped yarn |
| US4062177A (en) * | 1976-06-16 | 1977-12-13 | Toray Industries, Inc. | Spun yarn and process for manufacturing the same |
| US4152885A (en) * | 1977-07-01 | 1979-05-08 | Hercules Incorporated | Interlocked yarn and method of making same |
| US4414800A (en) * | 1980-04-01 | 1983-11-15 | Toray Industries, Inc. | Twisted yarn and method of producing the same |
| US4430851A (en) * | 1982-01-29 | 1984-02-14 | Minnesota Mining And Manufacturing Company | Twisted ceramic fiber sewing thread |
| FR2649128A1 (en) * | 1989-06-29 | 1991-01-04 | Porcher Textile | Extensible nonflammable fabric |
| US5487941A (en) * | 1991-11-12 | 1996-01-30 | Pepin; John N. | Continuous/discontinuous filament yarn or tow |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2003400A (en) * | 1932-07-04 | 1935-06-04 | Celanese Corp | Manufacture of staple fiber yarns |
| US2140535A (en) * | 1936-08-07 | 1938-12-20 | Celanese Corp | Apparatus for converting continuous filaments into products containing staple fibers |
| US2250575A (en) * | 1938-05-10 | 1941-07-29 | Dreyfus Henry | Textile material and the production thereof |
| US2278032A (en) * | 1941-03-27 | 1942-03-31 | Gardner M Youngman | Apparatus for cutting filaments into staple lengths |
| US2780909A (en) * | 1953-03-24 | 1957-02-12 | Owens Corning Fiberglass Corp | Method of forming yarns from staple glass fibers |
| US2975503A (en) * | 1958-08-11 | 1961-03-21 | Owens Corning Fiberglass Corp | Glass fabric reinforcement for plastics |
| US2997837A (en) * | 1959-12-22 | 1961-08-29 | Du Pont | Slub yarn product |
| US3001358A (en) * | 1956-11-28 | 1961-09-26 | Midland Ross Corp | Bulked continuous multi-filament yarn |
| US3043088A (en) * | 1958-11-26 | 1962-07-10 | Du Pont | Process for making bulky yarn |
| US3079746A (en) * | 1961-10-23 | 1963-03-05 | Du Pont | Fasciated yarn, process and apparatus for producing the same |
| US3102379A (en) * | 1961-03-15 | 1963-09-03 | Stevens & Co Inc J P | Shantung-effect yarn and method of production |
| US3312052A (en) * | 1965-05-07 | 1967-04-04 | Teijin Ltd | Method of producing slub yarns |
| US3439491A (en) * | 1965-08-09 | 1969-04-22 | Monsanto Co | Process for making core spun yarns |
-
1971
- 1971-12-06 US US00205041A patent/US3835637A/en not_active Expired - Lifetime
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2003400A (en) * | 1932-07-04 | 1935-06-04 | Celanese Corp | Manufacture of staple fiber yarns |
| US2140535A (en) * | 1936-08-07 | 1938-12-20 | Celanese Corp | Apparatus for converting continuous filaments into products containing staple fibers |
| US2250575A (en) * | 1938-05-10 | 1941-07-29 | Dreyfus Henry | Textile material and the production thereof |
| US2278032A (en) * | 1941-03-27 | 1942-03-31 | Gardner M Youngman | Apparatus for cutting filaments into staple lengths |
| US2780909A (en) * | 1953-03-24 | 1957-02-12 | Owens Corning Fiberglass Corp | Method of forming yarns from staple glass fibers |
| US3001358A (en) * | 1956-11-28 | 1961-09-26 | Midland Ross Corp | Bulked continuous multi-filament yarn |
| US2975503A (en) * | 1958-08-11 | 1961-03-21 | Owens Corning Fiberglass Corp | Glass fabric reinforcement for plastics |
| US3043088A (en) * | 1958-11-26 | 1962-07-10 | Du Pont | Process for making bulky yarn |
| US2997837A (en) * | 1959-12-22 | 1961-08-29 | Du Pont | Slub yarn product |
| US3102379A (en) * | 1961-03-15 | 1963-09-03 | Stevens & Co Inc J P | Shantung-effect yarn and method of production |
| US3079746A (en) * | 1961-10-23 | 1963-03-05 | Du Pont | Fasciated yarn, process and apparatus for producing the same |
| US3312052A (en) * | 1965-05-07 | 1967-04-04 | Teijin Ltd | Method of producing slub yarns |
| US3439491A (en) * | 1965-08-09 | 1969-04-22 | Monsanto Co | Process for making core spun yarns |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3978648A (en) * | 1973-04-10 | 1976-09-07 | Toray Industries, Inc. | Helically wrapped yarn |
| US4062177A (en) * | 1976-06-16 | 1977-12-13 | Toray Industries, Inc. | Spun yarn and process for manufacturing the same |
| US4121412A (en) * | 1976-06-16 | 1978-10-24 | Toray Industries, Inc. | Spun yarn and process for manufacturing the same |
| US4152885A (en) * | 1977-07-01 | 1979-05-08 | Hercules Incorporated | Interlocked yarn and method of making same |
| US4414800A (en) * | 1980-04-01 | 1983-11-15 | Toray Industries, Inc. | Twisted yarn and method of producing the same |
| US4484436A (en) * | 1980-04-01 | 1984-11-27 | Toray Industries, Inc. | Process for producing a twisted yarn |
| US4430851A (en) * | 1982-01-29 | 1984-02-14 | Minnesota Mining And Manufacturing Company | Twisted ceramic fiber sewing thread |
| FR2649128A1 (en) * | 1989-06-29 | 1991-01-04 | Porcher Textile | Extensible nonflammable fabric |
| US5487941A (en) * | 1991-11-12 | 1996-01-30 | Pepin; John N. | Continuous/discontinuous filament yarn or tow |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: WILMINGTON TRUST COMPANY, ONE RODNEY SQUARE NORTH, Free format text: SECURITY INTEREST;ASSIGNOR:OWENS-CORNING FIBERGLAS CORPORATION;REEL/FRAME:004652/0351 Effective date: 19861103 Owner name: WADE, WILLIAM, J., ONE RODNEY SQUARE NORTH, WILMIN Free format text: SECURITY INTEREST;ASSIGNOR:OWENS-CORNING FIBERGLAS CORPORATION;REEL/FRAME:004652/0351 Effective date: 19861103 Owner name: WILMINGTON TRUST COMPANY, DELAWARE Free format text: SECURITY INTEREST;ASSIGNOR:OWENS-CORNING FIBERGLAS CORPORATION;REEL/FRAME:004652/0351 Effective date: 19861103 Owner name: WADE, WILLIAM, J., DELAWARE Free format text: SECURITY INTEREST;ASSIGNOR:OWENS-CORNING FIBERGLAS CORPORATION;REEL/FRAME:004652/0351 Effective date: 19861103 |
|
| AS | Assignment |
Owner name: OWENS-CORNING FIBERGLAS CORPORATION, FIBERGLAS TOW Free format text: TERMINATION OF SECURITY AGREEMENT RECORDED NOV. 13, 1986. REEL 4652 FRAMES 351-420;ASSIGNORS:WILMINGTON TRUST COMPANY, A DE. BANKING CORPORATION;WADE, WILLIAM J. (TRUSTEES);REEL/FRAME:004903/0501 Effective date: 19870730 Owner name: OWENS-CORNING FIBERGLAS CORPORATION, A CORP. OF DE Free format text: TERMINATION OF SECURITY AGREEMENT RECORDED NOV. 13, 1986. REEL 4652 FRAMES 351-420;ASSIGNORS:WILMINGTON TRUST COMPANY, A DE. BANKING CORPORATION;WADE, WILLIAM J. (TRUSTEES);REEL/FRAME:004903/0501 Effective date: 19870730 |