US3833049A - Method for automatically stripping a sectionalized mold from a cast - Google Patents

Method for automatically stripping a sectionalized mold from a cast Download PDF

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US3833049A
US3833049A US00348441A US34844173A US3833049A US 3833049 A US3833049 A US 3833049A US 00348441 A US00348441 A US 00348441A US 34844173 A US34844173 A US 34844173A US 3833049 A US3833049 A US 3833049A
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Prior art keywords
mold
cast
arbor
stripping
sections
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US00348441A
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Bahn W La
Nary R Mac
W Smith
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General Electric Co
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General Electric Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/10Accessories for centrifugal casting apparatus, e.g. moulds, linings therefor, means for feeding molten metal, cleansing moulds, removing castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D29/00Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
    • B22D29/04Handling or stripping castings or ingots

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  • PATENTEDSEP 31924 SHEET 08 0F 11 FIG)?- PAIENIED 31974 3.833.049
  • This invention relates to a method and apparatus for disengaging a mold from a cast object and, in particular, to a highly automated method and apparatus for stripping a dismemberable mold from a cast in a manner permitting ready reassembly of the mold by the stripping machine.
  • molds employed for casting shaped objects and the manner of disengaging a mold from a cast generally have varied dependent upon diverse factors such as the size of the cast to be made, the number of casts required from each mold, the economic cost of the mold, et cetera.
  • smooth surfaced bearings heretofore have been cast utilizing mold sectionsmechanically joined by sealing blocks secured along the longitudinal edge of the mold sections with disassembly of the mold being accomplished by removing bolts securing the sealing blocks in position and pulling the mold sections from the cast structure. While such technique is suitable for small cast objects having a smooth outer surface to minimize the'adhesion between the cast and the mold sections, larger cast objects generally have used more sophisticated automated means for removing the cast from the mold.
  • cores be removed from casts by spraying the core interior with a cooling fluid to contract the core from the uncooled cast subsequent vibration of the core serving to disengage the two structures.
  • Other techniques suggested for removing centrifugally cast cylindrical bodies from a mold include expandable tongs for engaging the interior of the cast to apply an axial force retracting the cast from the mold while dual section molds have utilized a sprocket drive meshed with the sprocketed exterior of the mold for cast removal purposes.
  • Other casting devices employ mechanical bracing to retain brake drums in position for centrifugal casting with the mechanical bracing being removed subsequent to casting to disengage the lined drum from the casting machine.
  • a stripping machine having an arbor disposed at an attitude to axially accept a cylin- .drically shaped cast and mold section clamping means situated at a radially removed attitude from the arbor to fixedly grip at least one section of the mold when the clamping means are moved into engagement therewith.
  • the clamping means then is radially removed from the arbor by suitable pulling means to apply force to the engaged section of the mold in a direction perpendicular to the axis of the arbor to strip the mold section from the cast and the stripped section is maintained at a radially displaced location relative to the cylindrically shaped cast in a plane substantially parallel to the plane of the section upon the cast.
  • the clamping means are again actuated to drive individual sections of the mold toward the arbor to reassemble the mold into a cylindrical structure.
  • the stripping machine also is characterized by a fixedly positioned expandable arbor extending axially through a rotatable turntable.
  • the mold and stripped sections then are seated upon the turntable permitting rotation of the mold into registration with the stripping means and simultaneous removal of the stripped sections from interference with the stripping means.
  • the stationary mounting of the arbor transmits the stripping force upon the mold sections directly to the base of the machine, the size of the bearings required for rotation of the mold is significantly reduced relative to stripping machines having a rotatable rotor.
  • FIG. I is a partially exposed elevation view of a stripping machine in accordance with this invention.
  • FIG. 2 is an end view illustrating the carriage mounting for the pulling assembly of the stripping machine
  • FIG. 3 is a top view taken along lines AA of FIG. I portraying the seating of the pulling assembly about the stationary arbor of the stripping machine,
  • FIG. 4 is a elevation view of the pin drive assembly employed to secure the jaws of the stripping machine to each mol'd section
  • FIG. 5 is a elevation view of the drive pin positioning assembly of this invention.
  • FIG. 6 is a diagram of the hydraulic control system of the stripping machine illustrating schematically the electrical controls for automatically stripping the mold from the cast,
  • FIG. is a top view taken along lines B--B of FIG.
  • FIG. 11 is a schematic illustration of the hydraulic and electrical control systems for automatically reassembling the mold.
  • FIG. 12 is a chart illustrating the sequential operation of the stepping relays employed to control the pulling assembly and turntable during reassembly of the mold.
  • a stripping machine 10 in accordance with this invention is illustrated in FIG. 1 and generally comprises a mold stand 11 for retaining sectionalized mold 12 in a vertical disposition during stripping and a pulling assembly l3 situated in a confronting attitude relative to the mold for stripping the individual mold sections from underlying cast 14.
  • the entire machine is mounted on a single stationary base 15 which supports both the pulling assembly and the mold stand at a desired span relative to each other.
  • Mold stand 11 basically includes an arbor 16 fixedly secured to stationary base 15 and supported at its lower periphery by a gusseted collar 17 having a lower flange 18 bolted to the stripping machine base to absorb a portion of the forces transmitted through the stationary arbor to the base during stripping.
  • Supports 19 for four caster wheels 20 also are bolted to base 15 to rotatably support a main turntable 21 circumferentially disposed about arbor 16 above gusseted collar 17.
  • the main turntable in conventional fashion, is spaced apart from the central arbor by a short distance, e.g., 10 mils, to permit rotation of the turntable relative to the stationary arbor and a sprocket 22 is fixedly secured to ring 23 at the lower end of gussets 24 supporting the turntable to apply rotational torque to the turntable from drive motor 25 (illustrated in FIG. 2) when rotation of the mold is desired.
  • the upper turntable is secured to the top of the main turntable by bolts 27 extending through lower flange 28 to which the weight of the mold upon the upper turntable is transmitted by means of eight equally spaced gussets 29.
  • a ring 30 also is situated atop the upper turntable adjacent central arbor 16 to shield the annular region between the turntable and the arbor from contamination by falling debris during operation of the stripping machine.
  • Coarse registration of the mold sections with pulling assembly 13 preferably is achieved utilizing a plurality of limit switches 31a-31e positioned atop the end of base 15 remote from the pulling assembly upon activation by earns 32 fixedly secured to the lower surface of the main turntable.
  • cams 32 are disposed at each quadrant of the main turntable at a radial distance from central arbor 16 to de-energize drive motor 25 after a predetermined angular rotation of the turntable by activating selective ones of limit switches 31, (as will be discussed more fully hereinafter with reference to FIG. 6).
  • Pulling assembly 13 employed to strip the mold sections from the cast is characterized by a jaw 33 threadedly engaged to the forward end of hydraulic piston 34 and supported at opposite ends within pulling assembly housing 35 by guide rods 36 extending through aligned sleeved apertures within support plates 37 of the pulling assembly housing.
  • the face of the pulling jaw proximate mold 12 is provided with slots 38 to receive brackets 39 located along the outer periphery of the mold sections while vertically extending apertures 40 are provided through the jaw face proximate the mold for the passage of high carbon steel lock pins 41 employed to interlock the mold sections and the jaw when the lock pins are driven downwardly subsequent to insertion of the mold brackets into the slots of jaw 33.
  • Piston 34 primarily serves to transmit a high pulling force to the jaws for stripping the brackets from the cast and typically is characterized by a large diameter piston cylinder 42, e.g., a 12 inches piston cylinder, to apply a force of approximately 100 tons to the mold section being stripped.
  • piston 34 necessarily moves at a slow speed for a given hydraulic pressure and fluid orifice to the cylinder.
  • piston cylinder 42 is mounted within a carriage 43 supported by roundway bearings 44 (illustrated more clearly in FIG. 2) upon rails 45 to permit reciprocal motion of the carriage along the rails.
  • the drive power for the carriage is supplied by a small diameter piston 46 having a forward end fixedly secured to the underside of the carriage by a cylinder rod mounting block 47.
  • the piston itself is axially received, in conventional fashion, within piston cylinder 48 fixedly secured to base 15 of the stripping machine by riser block 49 and supports 82.
  • piston cylinder 48 Because of the small diameter of piston cylinder 48, carriage 43 carrying pulling assembly housing 35 and jaw 33 can be traversed rapidly toward mold 12 with the large diameter of piston cylinder 42 secured to the pulling jaw 33 permitting application of the required pulling force to the mold sections for stripping the sections from the cast.
  • a diameter ratio of at least 2:1 is desirable for piston cylinders 42 and 48 with piston cylinder 42 typically having a 12 inch diameter as opposed to a 4 inch diameter for piston cylinder 48to obtain an approximately l:l5 speed ratio between the driven pistons.
  • a plurality of limit switches 50 also are disposed along the length of the carriage traversal to be engaged by vanes 51 for controlling the admission of hydraulic fluid to piston cylinders 42 and 48 to regulate travel of the carriage in a manner to be more fully explained hereinafter.
  • a support 52 is fixedly secured atop support plates 37 of carriage 43 to bear against central arbor 16 when the carriage is. driven by piston 46 to a position proximate the mold to terminate travel of the carriage.
  • the forward end 53 of support 52 is arcuately curved to receive the upper portion of cylindrical arbor 16 thereby inhibiting bending of the arbor in cantilever fashion upon the application of pulling force to the mold sections. Because arbor 16 is fixedly secured to base 15, the force applied to the mold section during stripping is transmitted directly to the base significantly reducing the size of the bearings required for rotation of the mold relative to a machine having a rotary arbor.
  • the end of jaw 33 remote from the mold is fixedly secured to the lower end of lock pin support 55 to continuously maintain lock pins 41 in an aligned vertical disposition relative to apertures 40 extending through the jaw.
  • the upper ends of vertically extending arms 56 of lock pin support 55 are joined by a bracing 57 upon which vertically extending hydraulic piston cylinder 58 is fixedly secured.
  • Drive piston 59 for the lock pins extends vertically upward from the piston cylinder with the end of the drive piston remote from cylinder 58 being threadedly engaged within a bracket assembly 60 to which lock pins 41 are fixedly attached by means of nuts 61.
  • a pair of guide pin assemblies 62 are also mounted in a vertical disposition atop bracing 57 and serve to direct the lock pins through apertures 40 as the pins are reciprocally driven by the hydraulic piston.
  • Limit switches 63 controlling the upward and downward traverse of the lock pins (by controlling electromagnetic valves regulating the admission and exhaust of hydraulic fluid to piston cylinder 58) are supported upon bracket 64 mounted to lock pin bracing 57.
  • the limit switches themselves are actuated by a pair of vanes 65 mounted on rods 66 extending vertically through apertures in bracket assembly.60 and the upper and lower ledges of bracket 64.
  • Springs 67 serve to bias rods 66 toward a position juxtaposing the vanes with their associated limit switches while a pair of bushings 68 are mounted at spaced apart axial locations along each rod to limit the traverse of the vanes relative to the limit switches.
  • rods 66 do not descend until bracket assembly 60 engages lower bushings 68a disposed proximate bracket 64 whereafter rods 66 are driven by bracket assembly 60 to move one of vanes 65 into proximity with its associated limit switch 63 to disengage the valve supplying hydraulic fluid to the piston cylinder and initiate a subsequent step of the stripping operation (as will be more fully explained hereinafter).
  • Stripping of the mold from the cast is substantially completely automatic (as illustrated in FIGS. 6 and 7) and is controlled by a commercially available position mold disassembly stepping relay (MDSR) for generating triggering signals on selected terminals of the stepping relay to initiate the sequential functions illustrated in FIG. 7a while rotation of main turntable 21 is controlled by an eight position stepping relay TRSR for sequentially triggering the table rotation functions illustrated in the chart of FIG. 7b.
  • the stepping relays generate output signals on successive output terminals upon application of a triggering input signal, e.g., from a limit switch, to the relay although other variations of sequential switching (such as is illustrated in FIG. 712 for TRSR) can be utilized if desired.
  • Stepping relays capable of functioning in the sequence disclosed in FIG. 7 can be obtained commercially from Struthers Dunn, Inc., Putnam, New Jersey while solenoid pilot operated hydraulic control valves for regulat-.
  • the mold to be disassembled is lowered axially upon central arbor 16 with pins 69 extending axially from the end of the mold being inserted into radially extending slots 70 disposed at each quadrant of upper turntable 26 to produce an initial coarse registration of the mold with stripping jaw 33.
  • the sectionalized mold to be disassembled preferably is divided into four cylindrical arcuate sections 12a having quadrants of wheels 12b fixedly attached at opposite ends thereof (as is more fully explained in US. Pat. No. 3,741,707, issued June 26, 1973, which was filed concurrently herewith in the name of F. W. Baumann et al and is assigned to the assignee of the present invention).
  • an automatic mold disassembly pushbutton 96 is depressed by the operator to place both mold disassembly stripping relay MDSR and mold disassembly table rotation stepping relay TRSR in a first position initiating automatic stripping of the mold sections from the cast.
  • the mold disassembly stepping relay initially opens valve 71 controlling the flow of hydraulic fluid to small diameter piston cylinder 48 to traverse carriage 43 to a position seating the arcuately shaped forward end 53 of support 52 against arbor 16. At the end of the forward traversal of the carriage, as observed by limit switch 50a (illustrated in FIG.
  • mold disassembly stepping relay is triggered to a second position to energize contact (2) and open valve 72 admitting hydraulic fluid to piston cylinder 42 driving jaw 33 against the outer surface of mold l2 whereupon the mold disassembly stepping relay is moved to its third position (by a vane actuated switch 84 illustrated in FIG. 1 monitoring the traversal of jaw 33 relative to carriage 43) to enertize contact (3) and open valve 73 admitting hydraulic fluid to piston cylinder 58 driving lock pins 41 through the aligned vertically extending apertures in the jaw and mold brackets to lock the jaw to the brackets.
  • lock pins 41 are tapered, as illustrated at 74, to force a vertical alignment between the vertically extending apertures in the jaw and mold brackets the pins are driven therethrough by piston 59.
  • lock pins 41 reach the lower limit of the pin traversal, as observed by one of two limit switches 63 on bracket 64, the mold disassembly stepping relay is advanced to its fourth position to open valve 91 and expand plates 75 radially outward from arbor 16 to engage the inner periphery of cast 14.
  • the mold disassembly stepping relay Upon engagement of the mold interior by plates 75 (as determined by pressure switch 92 in the hydraulic line of cylinder 88), the mold disassembly stepping relay is moved to its fifth position to energize contact (5) of MDSR admitting hydraulic fluid to large diameter piston cylinder 42 in a direction retracting the large diameter piston from the mandrel to strip the engaged mold section of the cast.
  • the stepping relay When the large diameter piston has reached the end of its desired traversal, as measured bylimit switch 76, the stepping relay is moved to a sixth position activating small diameter piston 46 to withdraw carrige 43 and the disengaged mold section radially from mandrel 16 by an amount sufficient to retain the disengaged mold section upon upper turntable 26, i.e., with pins 69 within slot 70 of the turntable.
  • lock pins 41 are driven upward to disengage the jaw from the mold section and the mold section is selfsupporting on wheel quadrant 12b in a plane substantially parallel to the plane of the mold section upon the cast. Because the stripped mold section is released atop turntable 26, subsequent rotations of the mold also rotate the stripped sections by the same amount to maintain a constant angular disposition between the cast and all mold sections.
  • the mold disassembly stepping relay is advanced by the second of limit switches 63 triggered by vanes 65 to an eighth position, i.e., energizing contact (8) of MDSR, admitting additional hydraulic fluid to small diameter piston cylinder 48 to drive carriage 43 to a retracted position (as illustrated in FIG. I) to inhibit interference between the jaw and the stripped mold section during subsequent rotation of turntable 26.
  • an eighth position i.e., energizing contact (8) of MDSR
  • Plates 75 on mandrel 16 next are retracted by the mold disassembly stepping relay (now switched to a ninth position by limit switch 506) to disengage the cast section from the stationary mandrel whereafter the mold disassembly stepping relay is advanced to its tenth position (by pressure switch 94 in the hydraulic line of arbor expansion cylinder 88) requesting rotation of the turntable.
  • Rotation of turntable 26 is effected by energization of drive motor by the mold disassembly table rotation stepping relay and torque from the drive motor is transmitted to the turntable through clutch 77 by way of chain 78 linking the drive motor with sprocket 22 secured to the base of the main turntable.
  • Energization of the motor is continued until upper turntable 26 is rotated approximately 180 whereupon cams 320 at the lower surface of the turntable engage limit switches 31b and 31(- mounted on base 16 to advance table rotation stepping relay TRSR to a third position de-energizing drive motor 25 and disengaging clutch 77.
  • cams underlying turntable 21 also engage selected limit switches after a 90 rotation of the turntable. Such engagement does not terminate table rotation because table rotation stepping relay TRSR is programmed to accept stepping pulses only'in a predetermined sequence. It should be realized, however, that successive 90 rotations of the turntable could be utilized to position the mold sections for stripping when the edges of adjacent mold sections are not interlocked in a manner requiring initial stripping of diametrically opposite mold sections.
  • Precise registration of the turntable with jaw 33 is achieved by hydraulically advancing wedge 80 into engagement with a V-notched plate 81 bolted to the underside of the main turntable (as illustrated in FIG. 8).
  • cylinder 95 driving wedge 80 is connected in parallel with relatively slow moaving piston cylinder 42 driving jaw 33 to register turntable 26 prior to each advancement of the stripping jaw.
  • the relatively coarse registration produced electrically by controlling the energization of drive motor 25 is enhanced by the mechanical registration of the wedge and ⁇ /-shaped plate subsequent to disengagement of the clutch dn'ving the turntable.
  • mold disassembly stepping relay MDSR is again advanced to its first position by a reset signal from contact (6) of table rotation stepping relay TRSR to initiate stripping of the second mold section from the cast in the manner heretofore disclosed.
  • turntable 26 is rotated 90 for stripping a third mold section from the cast whereupon a turntable rotation of 180 is assomplished to permit the fourth and final section of the mold to be stripped from the cast under the control of the mold disassembly stepping relay.
  • the mold sections are disposed within a substantially concentric plane relative to the cast and the cast is removed by lifting the cast vertically from the arbor.
  • Expansion of mandrel plates 75 against the interior of the cast 14 preferably is accomplished utilizing the double tapered drive system illustrated in FIGS. 9 and 10.
  • Plates 75 have a curvature compatible with the internal diameter of the cast and are secured to orthogonally disposed jaw expanders 82 situated within slots 83 in central arbor 16.
  • the radially inner edges of the jaw expanders are provided with a pair of lips 84 which are seated within slots 85 in cruciform centerpost 86.
  • slots 85 taper radially inward of the arbor with vertical span from turntable 26 to drive the jaw expanders in a radial direction as axially extending centerpost 86 is reciprocally driven by piston 87 secured thereto.
  • centerpost 86 upon admission of hydraulic fluid to piston cylinder 88, centerpost 86 is driven to the expanded jaw position illustrated in FIG. 9 while retraction of piston 87 into piston cylinder 88 causes the centerpost to be drawn vertically downward to retract the jaw expanders radially inward within slots 83. Because both the upper and the lower ends of the jaw expanders are secured within slots 85, any tendency for plates 75 to wobble is inhibited. Moreover, the double taper of centerpost 86 permits a more rapid radial expansion of the arbor plates than generally would otherwise be achievable utilizing a single tapered slot to control radial movement of the jaw expanders.
  • An important feature of the stripping machine of this invention is the ability of the machine to reassemble the mold sections subsequent to stripping of the sections from the cast. This is particularly important for large diameter casts. e.g., 440 motor frames, where the individual mold sections may weigh as much as 800 pounds. Reassembly of the mold also is performed substantially automatically utilizing a five position mold assembly stepping relay MASR to regulate the operation of the pistons controlling the radial position of the stripping jaw relative to arbor l6 and an eight position mold assembly table rotation stepping relay MATR to control the operation of turntable drive motor 25 (as is illustrated in FIGS. 11 and 12). To initiate mold reassembly.
  • a five position mold assembly stepping relay MASR to regulate the operation of the pistons controlling the radial position of the stripping jaw relative to arbor l6
  • an eight position mold assembly table rotation stepping relay MATR to control the operation of turntable drive motor 25 (as is illustrated in FIGS. 11 and 12).
  • mold assembly stepping relay to a first position to drive small diameter piston 46 in a direction moving carriage 43 toward the stripped mold sections to seat forward end 53 of the carriage in contact with arbor 16.
  • the mold assembly stepping relay then is moved to a second position by limit switch 500 monitoring the position of the carriage whereupon hydraulic fluid is admitted to large diameter piston cylinder 42 to drive jaw 33 toward arbor 16 thereby pushing the mold section to approximately the original position of the section upon the cast.
  • the mold assembly stepping relay is actuated by limit switch 84 to a third position to retract the jaw from the mold section whereupon the mold assembly stepping relay is moved to a fourth position (by limit switch 76) retracting small di ameter piston 46 into piston cylinder 48 to move carriage 43 from arbor 16 by a predetermined distance controlled by limit switch 50b (illustrated in FIG. 2).
  • the mold assembly stepping relay then is advanced by limit switch 50b to a fifth position triggering mold assembly table rotation stepping relay MATR to a second position and rotating turntable 26 by 180 thereby positioning a second stripped mold section adjacent jaw 33.
  • the sequential operation of the mold assembly stepping relay then is again initiated by a stepping pulse from limit switches 31 energizing terminal 6 of table rotation stepping relay MATR to drive the mold section toward the arbor in a manner heretofore described whereupon the table is rotated 270 to position a third mold section confronting jaw 33 for subsequent pushing to the original mold position upon the cast.
  • bolts (not shown) are manually inserted through aligned apertures at the mold section edges to reassemble the mold permitting the mold to be removed from the mandrel for casting of a subsequent motor frame.
  • a method of stripping a sectionalized mold from a cylindrically shaped cast object comprising:
  • a method of stripping a sectionalized mold from a cylindrically shaped cast having protrusions extend ing outwardly therefrom comprising:
  • a method of stripping a sectionalized mold from a cylindrically shaped cast according to claim 4 further including applying a radially inward force to each mold section subsequent to removal of said cast from said arbor to move said sections toward said arbor to reassemble said mold sections about said arbor into a composite unit.

Abstract

A highly automated mold stripping machine is described wherein a single jaw sequentially strips mold sections from the cast and subsequently reassembles the stripped sections into a composite unit after removal of the cast from the interior of the stripped sections. A vertically extending, radially expandable arbor serves to retain the cast in position during stripping and dual pistons of diverse diameter drive the stripping jaw into engagement with the mold sections. As each self-supporting mold section is stripped from the cast, the section is released adjacent the edge of the turntable supporting the cast whereafter the arbor is retracted from an engaged position with the cast interior and the mold and stripped cast section are rotated independently of the arbor to register the stripping jaw with a succeeding mold section. After all mold sections have been stripped from the cast, the cast is axially removed from the interior of the stripped sections and the jaws of the stripping machine are again actuated to automatically reassemble the mold for a subsequent cast.

Description

United States Patent [1 1 La Bahn et al.
[ 1 Sept. 3, 1974 METHOD FOR AUTOMATICALLY STRIPPING A SECTIONALIZED MOLD FROM A CAST [75] Inventors: William C. La Bahn, Scotia; Robert G. MacNary, Elnora; William R. Smith, Ballston Lake, all of NY.
[73] Assignee: General Electric Company,
Schenectady, N.Y.
22 Filed: Apr. 5, 1973 21 Appl. No.: 348,441
Related US. Application Data [62] Divisi on o S e r No. 220,280, Jan. 24, 1972,
Pat. No. 3,821,980.
- [52] US. Cl. 164/131, 264/334 [51] Int. Cl B22d 29/04 [58] Field of Search 164/288, 295, 404, 131,
164/401, 404, 292, 137, 342, 344, 345; 249/66, 161, 162, 163; 425/441, 442, 435, DIG. 218; 264/334, 336
3,662,815 5/1972 Bouyt 164/404 X Primary Examiner-J. Spencer Overholser Assistant Examiner.l0hn S. Brown Attorney, Agent, or Firm-Vale P. Myles 5 7 ABSTRACT A highly automated mold stripping machine is described wherein a single jaw sequentially strips mold sections from the cast and subsequently reassembles the stripped sections into a composite unit after removal of the cast from the interior of the stripped sections. A vertically extending, radially expandable arbor serves to retain the cast in position during stripping and dual pistons of diverse diameter drive the stripping jaw into engagement with the mold sections. As each self-supporting mold section is stripped from the cast, the section is released adjacent the edge of the turntable supporting the cast whereafter the arbor is retracted from an engaged position with the cast interior and the mold and stripped cast section are rotated independently of the arbor to register the stripping jaw with' a succeeding mold section. After all mold sections have been stripped from the cast, the
cast is axially removed from the interior of the stripped sections and the jaws of the stripping machine are again actuated to automatically reassemble the mold for a subsequent cast.
6 Claims, 12 Drawing Figures PAIENIEUsEP sum sum 010F11 PAIENTEDSEP 3 14 3383.049
sum '02 av 11 PATENTEUSEP 31924 3.888.049 v SHEET T03 0F 1] FIG. 3
FlG.8
PATENTEDSEP 31924 SHEET 08 0F 11 FIG)?- PAIENIED 31974 3.833.049
sum 01 or 11 IIOLD DI SASSENBLE ST EPPING- RELAY CONTACTS FUNCTION INITIATED PISTON 4-6 TO IIOLD PISTON 34- TO MOLD PINS DOWN EXPAND ARBOR I6 PISTON 34 FROM T'IOLD PISTON 46 FROM MOLD PINS UP PISTON 4 FROM MOLD CONTRACT ARBOR INITIATE TABLE ROTATION X CLOSED HOLD DISASSET'IBLE TABLE ROTATION STEPPING- RELAY CONTACTS FUNCTION INITIATED P05 I. 2 3 4- 5 6 '7 I I X K SIDEIAT :mw 2 x x ROTATE |ao 3 x x SIDEZAT MW 4 x x I ROTATE 90 5 x x 510mm" JAw e x x ROTATE I80 7 x x SIDEIAT a'Aw a x STAND STILL Fla? PAIENTEBSEF 31914 3,833,049
sum 09' or 11 FIG. l0
PAIENTED SEP 3. 833 .049
sum :11 or 1i HOLD ASSEMBLE STEPPING RELAY CONTACTS FUNCTION )NITIATED P05 2 3 4' 5 x PISTON 44, To mom 2 X PISTON 34 To MOLD 3 x PISTON 34 FROM mom 4 X PISTON 4 FROM MOLD 5 x INITIATE TABLE ROTATION X=CLOSED P'IOLD HSSEMBLE TABLE ROTATION STEPPING RELAY CONTACTS FUNCTION \NITIATED P08! 2 3 4 .5 7
x x SIDEIAT SAW 2 X X ROTATE |80 3 x x SIDE 2 AT .TA./ 4 x x ROTATE 270 5 'x x SIDE3AT :mw a x x ROTATE I80 7 x x $105+ AT MW 8 v x STAND STILL X= CLOSED F'IGJZ METHOD FOR AUTOMATICALLY STRIPPING A SECTIONALIZED MOLD FROM A CAST This is a divisional application of US. Pat. application Ser. No. 220,280, filed Jan. 24, 1972.
This invention relates to a method and apparatus for disengaging a mold from a cast object and, in particular, to a highly automated method and apparatus for stripping a dismemberable mold from a cast in a manner permitting ready reassembly of the mold by the stripping machine.
The physical shape of molds employed for casting shaped objects and the manner of disengaging a mold from a cast generally have varied dependent upon diverse factors such as the size of the cast to be made, the number of casts required from each mold, the economic cost of the mold, et cetera. For example, smooth surfaced bearings heretofore have been cast utilizing mold sectionsmechanically joined by sealing blocks secured along the longitudinal edge of the mold sections with disassembly of the mold being accomplished by removing bolts securing the sealing blocks in position and pulling the mold sections from the cast structure. While such technique is suitable for small cast objects having a smooth outer surface to minimize the'adhesion between the cast and the mold sections, larger cast objects generally have used more sophisticated automated means for removing the cast from the mold. For example, it heretofore has been proposed that cores be removed from casts by spraying the core interior with a cooling fluid to contract the core from the uncooled cast subsequent vibration of the core serving to disengage the two structures. Other techniques suggested for removing centrifugally cast cylindrical bodies from a mold include expandable tongs for engaging the interior of the cast to apply an axial force retracting the cast from the mold while dual section molds have utilized a sprocket drive meshed with the sprocketed exterior of the mold for cast removal purposes. Other casting devices employ mechanical bracing to retain brake drums in position for centrifugal casting with the mechanical bracing being removed subsequent to casting to disengage the lined drum from the casting machine. While the foregoing cast removal techniques have been suitable for casts wherein the adhesion of the cast to the mold is relatively small. the foregoing techniques generally are not suitable for large diameter, irregularly shaped objects having significant adhesion between the cast and the mold. Moreover. when the mold employed for casting is composed of sections having significant weight, e.g.. in excess of 500 pounds, re-assembly of the mold is a formidable and time consuming task.
It is therefore an object of this invention to provide a highly automated mold stripping machine capable of reassembling the mold after removal of the cast.
It is also an object of this invention to provide a stripping machine having an arbor which can be disengaged from mold interior to permit rotation of the mold without mounting the arbor on bearings.
It is a further object of this invention to provide a mold stripping machine having an expandable arbor of superior design.
It is a still further object of this invention to provide a method of disassembling a mold from a cast in a manner permitting ready assembly of the mold upon removal of the cast from the interior of the stripped sections.
These and other objects of this invention generally are achieved utilizing a stripping machine having an arbor disposed at an attitude to axially accept a cylin- .drically shaped cast and mold section clamping means situated at a radially removed attitude from the arbor to fixedly grip at least one section of the mold when the clamping means are moved into engagement therewith. The clamping means then is radially removed from the arbor by suitable pulling means to apply force to the engaged section of the mold in a direction perpendicular to the axis of the arbor to strip the mold section from the cast and the stripped section is maintained at a radially displaced location relative to the cylindrically shaped cast in a plane substantially parallel to the plane of the section upon the cast. After each of the cast sections is sequentially stripped from the cast and the cast removed from the interior of the stripped sections, the clamping means are again actuated to drive individual sections of the mold toward the arbor to reassemble the mold into a cylindrical structure.
Desirably, the stripping machine also is characterized by a fixedly positioned expandable arbor extending axially through a rotatable turntable. The mold and stripped sections then are seated upon the turntable permitting rotation of the mold into registration with the stripping means and simultaneous removal of the stripped sections from interference with the stripping means. Because the stationary mounting of the arbor transmits the stripping force upon the mold sections directly to the base of the machine, the size of the bearings required for rotation of the mold is significantly reduced relative to stripping machines having a rotatable rotor.
Although this invention is described with particularity in the appended claims, a more complete understanding of the invention may be obtained from the following detailed description of a specific embodiment of a casting machine built in accordance with this invention when taken in association with the appended drawings wherein:
FIG. I is a partially exposed elevation view of a stripping machine in accordance with this invention,
FIG. 2 is an end view illustrating the carriage mounting for the pulling assembly of the stripping machine,
FIG. 3 is a top view taken along lines AA of FIG. I portraying the seating of the pulling assembly about the stationary arbor of the stripping machine,
FIG. 4 is a elevation view of the pin drive assembly employed to secure the jaws of the stripping machine to each mol'd section,
FIG. 5 is a elevation view of the drive pin positioning assembly of this invention,
FIG. 6 is a diagram of the hydraulic control system of the stripping machine illustrating schematically the electrical controls for automatically stripping the mold from the cast,
FIG. is a top view taken along lines B--B of FIG.
FIG. 11 is a schematic illustration of the hydraulic and electrical control systems for automatically reassembling the mold, and
FIG. 12 is a chart illustrating the sequential operation of the stepping relays employed to control the pulling assembly and turntable during reassembly of the mold.
A stripping machine 10 in accordance with this invention is illustrated in FIG. 1 and generally comprises a mold stand 11 for retaining sectionalized mold 12 in a vertical disposition during stripping and a pulling assembly l3 situated in a confronting attitude relative to the mold for stripping the individual mold sections from underlying cast 14. The entire machine is mounted on a single stationary base 15 which supports both the pulling assembly and the mold stand at a desired span relative to each other.
Mold stand 11 basically includes an arbor 16 fixedly secured to stationary base 15 and supported at its lower periphery by a gusseted collar 17 having a lower flange 18 bolted to the stripping machine base to absorb a portion of the forces transmitted through the stationary arbor to the base during stripping. Supports 19 for four caster wheels 20 also are bolted to base 15 to rotatably support a main turntable 21 circumferentially disposed about arbor 16 above gusseted collar 17. The main turntable, in conventional fashion, is spaced apart from the central arbor by a short distance, e.g., 10 mils, to permit rotation of the turntable relative to the stationary arbor and a sprocket 22 is fixedly secured to ring 23 at the lower end of gussets 24 supporting the turntable to apply rotational torque to the turntable from drive motor 25 (illustrated in FIG. 2) when rotation of the mold is desired. An upper turntable 26, also circumferentially disposed about and radially spaced apart from arbor 16, serves as the actual support for the mold during stripping to insulate cam follower bearings 89 of the turntable from the heat of the mold. The upper turntable is secured to the top of the main turntable by bolts 27 extending through lower flange 28 to which the weight of the mold upon the upper turntable is transmitted by means of eight equally spaced gussets 29. A ring 30 also is situated atop the upper turntable adjacent central arbor 16 to shield the annular region between the turntable and the arbor from contamination by falling debris during operation of the stripping machine.
Coarse registration of the mold sections with pulling assembly 13 preferably is achieved utilizing a plurality of limit switches 31a-31e positioned atop the end of base 15 remote from the pulling assembly upon activation by earns 32 fixedly secured to the lower surface of the main turntable. Typically, cams 32 are disposed at each quadrant of the main turntable at a radial distance from central arbor 16 to de-energize drive motor 25 after a predetermined angular rotation of the turntable by activating selective ones of limit switches 31, (as will be discussed more fully hereinafter with reference to FIG. 6).
Pulling assembly 13 employed to strip the mold sections from the cast is characterized bya jaw 33 threadedly engaged to the forward end of hydraulic piston 34 and supported at opposite ends within pulling assembly housing 35 by guide rods 36 extending through aligned sleeved apertures within support plates 37 of the pulling assembly housing. The face of the pulling jaw proximate mold 12 is provided with slots 38 to receive brackets 39 located along the outer periphery of the mold sections while vertically extending apertures 40 are provided through the jaw face proximate the mold for the passage of high carbon steel lock pins 41 employed to interlock the mold sections and the jaw when the lock pins are driven downwardly subsequent to insertion of the mold brackets into the slots of jaw 33. Piston 34 primarily serves to transmit a high pulling force to the jaws for stripping the brackets from the cast and typically is characterized by a large diameter piston cylinder 42, e.g., a 12 inches piston cylinder, to apply a force of approximately 100 tons to the mold section being stripped.
Because of the large diameter necessarily employed for piston cylinder 42 to attain the force levels required to strip the mold sections from the cast, piston 34 necessarily moves at a slow speed for a given hydraulic pressure and fluid orifice to the cylinder. To achieve more rapid movement of jaw 33 without loss of stripping power, piston cylinder 42 is mounted within a carriage 43 supported by roundway bearings 44 (illustrated more clearly in FIG. 2) upon rails 45 to permit reciprocal motion of the carriage along the rails. The drive power for the carriage is supplied by a small diameter piston 46 having a forward end fixedly secured to the underside of the carriage by a cylinder rod mounting block 47. The piston itself is axially received, in conventional fashion, within piston cylinder 48 fixedly secured to base 15 of the stripping machine by riser block 49 and supports 82. Because of the small diameter of piston cylinder 48, carriage 43 carrying pulling assembly housing 35 and jaw 33 can be traversed rapidly toward mold 12 with the large diameter of piston cylinder 42 secured to the pulling jaw 33 permitting application of the required pulling force to the mold sections for stripping the sections from the cast. In general, a diameter ratio of at least 2:1 is desirable for piston cylinders 42 and 48 with piston cylinder 42 typically having a 12 inch diameter as opposed to a 4 inch diameter for piston cylinder 48to obtain an approximately l:l5 speed ratio between the driven pistons. A plurality of limit switches 50 also are disposed along the length of the carriage traversal to be engaged by vanes 51 for controlling the admission of hydraulic fluid to piston cylinders 42 and 48 to regulate travel of the carriage in a manner to be more fully explained hereinafter.
A support 52 is fixedly secured atop support plates 37 of carriage 43 to bear against central arbor 16 when the carriage is. driven by piston 46 to a position proximate the mold to terminate travel of the carriage. As can be seen more clearly in FIG. 3, the forward end 53 of support 52 is arcuately curved to receive the upper portion of cylindrical arbor 16 thereby inhibiting bending of the arbor in cantilever fashion upon the application of pulling force to the mold sections. Because arbor 16 is fixedly secured to base 15, the force applied to the mold section during stripping is transmitted directly to the base significantly reducing the size of the bearings required for rotation of the mold relative to a machine having a rotary arbor.
The end of jaw 33 remote from the mold is fixedly secured to the lower end of lock pin support 55 to continuously maintain lock pins 41 in an aligned vertical disposition relative to apertures 40 extending through the jaw. As can be seen from FIG. 4, the upper ends of vertically extending arms 56 of lock pin support 55 are joined by a bracing 57 upon which vertically extending hydraulic piston cylinder 58 is fixedly secured. Drive piston 59 for the lock pins extends vertically upward from the piston cylinder with the end of the drive piston remote from cylinder 58 being threadedly engaged within a bracket assembly 60 to which lock pins 41 are fixedly attached by means of nuts 61. A pair of guide pin assemblies 62 are also mounted in a vertical disposition atop bracing 57 and serve to direct the lock pins through apertures 40 as the pins are reciprocally driven by the hydraulic piston.
Limit switches 63 controlling the upward and downward traverse of the lock pins (by controlling electromagnetic valves regulating the admission and exhaust of hydraulic fluid to piston cylinder 58) are supported upon bracket 64 mounted to lock pin bracing 57. As is illustrated in FIGS. 1 and 5, the limit switches themselves are actuated by a pair of vanes 65 mounted on rods 66 extending vertically through apertures in bracket assembly.60 and the upper and lower ledges of bracket 64. Springs 67 serve to bias rods 66 toward a position juxtaposing the vanes with their associated limit switches while a pair of bushings 68 are mounted at spaced apart axial locations along each rod to limit the traverse of the vanes relative to the limit switches. Thus, when lock pins 41 are actuated to descend from the upward position illustrated in FIGS. 1 and 4, rods 66 do not descend until bracket assembly 60 engages lower bushings 68a disposed proximate bracket 64 whereafter rods 66 are driven by bracket assembly 60 to move one of vanes 65 into proximity with its associated limit switch 63 to disengage the valve supplying hydraulic fluid to the piston cylinder and initiate a subsequent step of the stripping operation (as will be more fully explained hereinafter).
Stripping of the mold from the cast is substantially completely automatic (as illustrated in FIGS. 6 and 7) and is controlled by a commercially available position mold disassembly stepping relay (MDSR) for generating triggering signals on selected terminals of the stepping relay to initiate the sequential functions illustrated in FIG. 7a while rotation of main turntable 21 is controlled by an eight position stepping relay TRSR for sequentially triggering the table rotation functions illustrated in the chart of FIG. 7b. Typically, the stepping relays generate output signals on successive output terminals upon application of a triggering input signal, e.g., from a limit switch, to the relay although other variations of sequential switching (such as is illustrated in FIG. 712 for TRSR) can be utilized if desired. Because all the jaw drives of the stripping machine are hydraulically operated, energization of a selected contact is employed to initiate operation of selective electromagnetic valves controlling the admissior of hydraulic fluid to the piston cylinders in conventional fashion. Stepping relays capable of functioning in the sequence disclosed in FIG. 7 can be obtained commercially from Struthers Dunn, Inc., Putnam, New Jersey while solenoid pilot operated hydraulic control valves for regulat-.
ing admission of hydraulic fluid to the cylinders are commercially available from Logansport Machine, Inc., Logansport, Indiana.
Initially, the mold to be disassembled is lowered axially upon central arbor 16 with pins 69 extending axially from the end of the mold being inserted into radially extending slots 70 disposed at each quadrant of upper turntable 26 to produce an initial coarse registration of the mold with stripping jaw 33. The sectionalized mold to be disassembled preferably is divided into four cylindrical arcuate sections 12a having quadrants of wheels 12b fixedly attached at opposite ends thereof (as is more fully explained in US. Pat. No. 3,741,707, issued June 26, 1973, which was filed concurrently herewith in the name of F. W. Baumann et al and is assigned to the assignee of the present invention). After the bolts customarily utilized to mechanically sercure the mold sections together have been removed manually, an automatic mold disassembly pushbutton 96 is depressed by the operator to place both mold disassembly stripping relay MDSR and mold disassembly table rotation stepping relay TRSR in a first position initiating automatic stripping of the mold sections from the cast. As can be seen from FIG. 6, the mold disassembly stepping relay initially opens valve 71 controlling the flow of hydraulic fluid to small diameter piston cylinder 48 to traverse carriage 43 to a position seating the arcuately shaped forward end 53 of support 52 against arbor 16. At the end of the forward traversal of the carriage, as observed by limit switch 50a (illustrated in FIG. 1), mold disassembly stepping relay is triggered to a second position to energize contact (2) and open valve 72 admitting hydraulic fluid to piston cylinder 42 driving jaw 33 against the outer surface of mold l2 whereupon the mold disassembly stepping relay is moved to its third position (by a vane actuated switch 84 illustrated in FIG. 1 monitoring the traversal of jaw 33 relative to carriage 43) to enertize contact (3) and open valve 73 admitting hydraulic fluid to piston cylinder 58 driving lock pins 41 through the aligned vertically extending apertures in the jaw and mold brackets to lock the jaw to the brackets. Desirably, the lower ends of lock pins 41 are tapered, as illustrated at 74, to force a vertical alignment between the vertically extending apertures in the jaw and mold brackets the pins are driven therethrough by piston 59. When lock pins 41 reach the lower limit of the pin traversal, as observed by one of two limit switches 63 on bracket 64, the mold disassembly stepping relay is advanced to its fourth position to open valve 91 and expand plates 75 radially outward from arbor 16 to engage the inner periphery of cast 14. Upon engagement of the mold interior by plates 75 (as determined by pressure switch 92 in the hydraulic line of cylinder 88), the mold disassembly stepping relay is moved to its fifth position to energize contact (5) of MDSR admitting hydraulic fluid to large diameter piston cylinder 42 in a direction retracting the large diameter piston from the mandrel to strip the engaged mold section of the cast. When the large diameter piston has reached the end of its desired traversal, as measured bylimit switch 76, the stepping relay is moved to a sixth position activating small diameter piston 46 to withdraw carrige 43 and the disengaged mold section radially from mandrel 16 by an amount sufficient to retain the disengaged mold section upon upper turntable 26, i.e., with pins 69 within slot 70 of the turntable. Upon a sensing of the desired carriage withdrawal by limit switch 50b (illustrated in FIG. 2), lock pins 41 are driven upward to disengage the jaw from the mold section and the mold section is selfsupporting on wheel quadrant 12b in a plane substantially parallel to the plane of the mold section upon the cast. Because the stripped mold section is released atop turntable 26, subsequent rotations of the mold also rotate the stripped sections by the same amount to maintain a constant angular disposition between the cast and all mold sections.
After release of the mold section from jaw 33, the mold disassembly stepping relay is advanced by the second of limit switches 63 triggered by vanes 65 to an eighth position, i.e., energizing contact (8) of MDSR, admitting additional hydraulic fluid to small diameter piston cylinder 48 to drive carriage 43 to a retracted position (as illustrated in FIG. I) to inhibit interference between the jaw and the stripped mold section during subsequent rotation of turntable 26. Plates 75 on mandrel 16 next are retracted by the mold disassembly stepping relay (now switched to a ninth position by limit switch 506) to disengage the cast section from the stationary mandrel whereafter the mold disassembly stepping relay is advanced to its tenth position (by pressure switch 94 in the hydraulic line of arbor expansion cylinder 88) requesting rotation of the turntable. The
output signal on terminal l of the mold disassembly is fed to the mold disassembly table rotation stepping relay TRSR to advance the table rotation stepping relay to its second position energizing contact to rotate the cast and stripped mold section 180 thereby positioning a second section of the four sectioned mold adjacent stripping jaw 33.
Rotation of turntable 26 is effected by energization of drive motor by the mold disassembly table rotation stepping relay and torque from the drive motor is transmitted to the turntable through clutch 77 by way of chain 78 linking the drive motor with sprocket 22 secured to the base of the main turntable. Energization of the motor is continued until upper turntable 26 is rotated approximately 180 whereupon cams 320 at the lower surface of the turntable engage limit switches 31b and 31(- mounted on base 16 to advance table rotation stepping relay TRSR to a third position de-energizing drive motor 25 and disengaging clutch 77.
Although the cams underlying turntable 21 also engage selected limit switches after a 90 rotation of the turntable. such engagement does not terminate table rotation because table rotation stepping relay TRSR is programmed to accept stepping pulses only'in a predetermined sequence. It should be realized, however, that successive 90 rotations of the turntable could be utilized to position the mold sections for stripping when the edges of adjacent mold sections are not interlocked in a manner requiring initial stripping of diametrically opposite mold sections.
Precise registration of the turntable with jaw 33 is achieved by hydraulically advancing wedge 80 into engagement with a V-notched plate 81 bolted to the underside of the main turntable (as illustrated in FIG. 8). Preferably. cylinder 95 driving wedge 80 is connected in parallel with relatively slow moaving piston cylinder 42 driving jaw 33 to register turntable 26 prior to each advancement of the stripping jaw. Thus, the relatively coarse registration produced electrically by controlling the energization of drive motor 25 is enhanced by the mechanical registration of the wedge and \/-shaped plate subsequent to disengagement of the clutch dn'ving the turntable.
With the tumtable rotated 180 relative to the initial stripping position, mold disassembly stepping relay MDSR is again advanced to its first position by a reset signal from contact (6) of table rotation stepping relay TRSR to initiate stripping of the second mold section from the cast in the manner heretofore disclosed. As can be seen from FIG. 71), after stripping of the second mold section from the cast, turntable 26 is rotated 90 for stripping a third mold section from the cast whereupon a turntable rotation of 180 is assomplished to permit the fourth and final section of the mold to be stripped from the cast under the control of the mold disassembly stepping relay. After stripping of all the mold sections from the cast, the mold sections are disposed within a substantially concentric plane relative to the cast and the cast is removed by lifting the cast vertically from the arbor.
Expansion of mandrel plates 75 against the interior of the cast 14 preferably is accomplished utilizing the double tapered drive system illustrated in FIGS. 9 and 10. Plates 75 have a curvature compatible with the internal diameter of the cast and are secured to orthogonally disposed jaw expanders 82 situated within slots 83 in central arbor 16. The radially inner edges of the jaw expanders are provided with a pair of lips 84 which are seated within slots 85 in cruciform centerpost 86. As can be seen in FIG. 9, slots 85 taper radially inward of the arbor with vertical span from turntable 26 to drive the jaw expanders in a radial direction as axially extending centerpost 86 is reciprocally driven by piston 87 secured thereto. Thus, upon admission of hydraulic fluid to piston cylinder 88, centerpost 86 is driven to the expanded jaw position illustrated in FIG. 9 while retraction of piston 87 into piston cylinder 88 causes the centerpost to be drawn vertically downward to retract the jaw expanders radially inward within slots 83. Because both the upper and the lower ends of the jaw expanders are secured within slots 85, any tendency for plates 75 to wobble is inhibited. Moreover, the double taper of centerpost 86 permits a more rapid radial expansion of the arbor plates than generally would otherwise be achievable utilizing a single tapered slot to control radial movement of the jaw expanders.
An important feature of the stripping machine of this invention is the ability of the machine to reassemble the mold sections subsequent to stripping of the sections from the cast. This is particularly important for large diameter casts. e.g., 440 motor frames, where the individual mold sections may weigh as much as 800 pounds. Reassembly of the mold also is performed substantially automatically utilizing a five position mold assembly stepping relay MASR to regulate the operation of the pistons controlling the radial position of the stripping jaw relative to arbor l6 and an eight position mold assembly table rotation stepping relay MATR to control the operation of turntable drive motor 25 (as is illustrated in FIGS. 11 and 12). To initiate mold reassembly. the operator triggers mold assembly stepping relay to a first position to drive small diameter piston 46 in a direction moving carriage 43 toward the stripped mold sections to seat forward end 53 of the carriage in contact with arbor 16. The mold assembly stepping relay then is moved to a second position by limit switch 500 monitoring the position of the carriage whereupon hydraulic fluid is admitted to large diameter piston cylinder 42 to drive jaw 33 toward arbor 16 thereby pushing the mold section to approximately the original position of the section upon the cast. At the end of the traversal for the jaw, the mold assembly stepping relay is actuated by limit switch 84 to a third position to retract the jaw from the mold section whereupon the mold assembly stepping relay is moved to a fourth position (by limit switch 76) retracting small di ameter piston 46 into piston cylinder 48 to move carriage 43 from arbor 16 by a predetermined distance controlled by limit switch 50b (illustrated in FIG. 2). The mold assembly stepping relay then is advanced by limit switch 50b to a fifth position triggering mold assembly table rotation stepping relay MATR to a second position and rotating turntable 26 by 180 thereby positioning a second stripped mold section adjacent jaw 33. The sequential operation of the mold assembly stepping relay then is again initiated by a stepping pulse from limit switches 31 energizing terminal 6 of table rotation stepping relay MATR to drive the mold section toward the arbor in a manner heretofore described whereupon the table is rotated 270 to position a third mold section confronting jaw 33 for subsequent pushing to the original mold position upon the cast. After all the mold sections have been pushed to their original positions, bolts (not shown) are manually inserted through aligned apertures at the mold section edges to reassemble the mold permitting the mold to be removed from the mandrel for casting of a subsequent motor frame.
What we claim as new and desire to secure by Letters Patent of the United States of America:
1. A method of stripping a sectionalized mold from a cylindrically shaped cast object comprising:
a. disposing a cast having a peripherally disposed sectionalized mold secured thereto axially upon an arbor,
b. moving clamping means situated adjacent said arbor toward the outer periphery of said sectionalized mold to fixedly engage at least one said mold section,
c..radially removing said clamping means relative to said arbor to apply a force to said engaged section in a direction perpendicular to the axis of said eylindrical cast to strip said engaged mold section from said cast,
d. disposing said stripped mold section at a radially displaced location relative to said cylindrically shaped cast with said stripped section being situated in a plane substantially parallel to the plane of said mold section upon said cast.
e. axially removing said cast from a centralized position relative to said stripped mold sections by applying a force to said cast in a direction substantially parallel to the axis of said cast, and
f. applying force to individual sections of said mold in a direction opposite said stripping force to reassemble said mold sections into a cylindrical structure.
2. A method of stripping a sectionalized mold from a cylindrically shaped cast object according to claim 1 wherein said clamping means is applied sequentially to each mold section and further including rotating said stripped mold sections and said composite cast and attached mold sections relative to said clamping means subsequent to stripping of each mold section to sequentially register mold sections on said cast with said clamping means, said previously stripped mold sections being removed from interference with said clamping means without altering the angular disposition of said stripped section relative to said cast.
3. A method of stripping a sectionalized mold from a cylindrically shaped cast object according to claim 2 wherein said arbor extending axially through said cast is situated in a vertical plane and said cast is supported atop a rotatable turntable, said method further including standing each stripped mold section upon said rotatable turntable subsequent to stripping and rotating said turntable independently of said arbor upon which said cast is disposed.
4. A method of stripping a sectionalized mold from a cylindrically shaped cast having protrusions extend ing outwardly therefrom, said method comprising:
a. disposing said cylindrically shaped cast and attached mold atop a vertically disposed arbor extending axially through said cast,
b. moving clamping means into juxtaposition with the outer periphery of at least one mold section to fixedly engage said mold section,
c. expanding said arbor to engage the inner periphery of said cast,
d. radially removing said clamping means to apply force to said engaged section in adirection perpendicular to said arbor to strip said engaged mold section from said cast,
e. disengaging said stripped mold section from said clamping means,
f. contracting said arbor to disengage said arbor from the inner periphery of said cast, and
g. rotating said stripped mold section and said composite cast and attached mold sections relative to both said clamping means and said arbor to se quentially register said clamping means with subsequent mold sections for sequentially stripping said mold sections from said cast, said previously stripped mold sections being rotated from interference with said clamping means without altering the angular disposition of said stripped sections relative to said cast.
5. A method of stripping a sectionalized mold from a cylindrically shaped cast according to claim 4 further including applying a radially inward force to each mold section subsequent to removal of said cast from said arbor to move said sections toward said arbor to reassemble said mold sections about said arbor into a composite unit.
6. A method of stripping a sectionalized mold from a cylindrically shaped cast according to claim 4 wherein said expansion and contraction of said arbor is accomplished by driving a slotted core of said arbor reciprocally within said arbor, the slots within said core slidably engaging jaws of said arbor in at least two axially displaced locations to translate the vertical motion of said core into radial motion of said jaws.
* l l =l

Claims (6)

1. A method of stripping a sectionalized mold from a cylindrically shaped cast object comprising: a. disposing a cast having a peripherally disposed sectionalized mold secured thereto axially upon an arbor, b. moving clamping means situated adjacent said arbor toward the outer periphery of said sectionalized mold to fixedly engage at least one said mold section, c. radially removing said clamping means relative to said arbor to apply a force to said engaged section in a direction perpendicular to the axis of said cylindrical cast To strip said engaged mold section from said cast, d. disposing said stripped mold section at a radially displaced location relative to said cylindrically shaped cast with said stripped section being situated in a plane substantially parallel to the plane of said mold section upon said cast, e. axially removing said cast from a centralized position relative to said stripped mold sections by applying a force to said cast in a direction substantially parallel to the axis of said cast, and f. applying force to individual sections of said mold in a direction opposite said stripping force to reassemble said mold sections into a cylindrical structure.
2. A method of stripping a sectionalized mold from a cylindrically shaped cast object according to claim 1 wherein said clamping means is applied sequentially to each mold section and further including rotating said stripped mold sections and said composite cast and attached mold sections relative to said clamping means subsequent to stripping of each mold section to sequentially register mold sections on said cast with said clamping means, said previously stripped mold sections being removed from interference with said clamping means without altering the angular disposition of said stripped section relative to said cast.
3. A method of stripping a sectionalized mold from a cylindrically shaped cast object according to claim 2 wherein said arbor extending axially through said cast is situated in a vertical plane and said cast is supported atop a rotatable turntable, said method further including standing each stripped mold section upon said rotatable turntable subsequent to stripping and rotating said turntable independently of said arbor upon which said cast is disposed.
4. A method of stripping a sectionalized mold from a cylindrically shaped cast having protrusions extending outwardly therefrom, said method comprising: a. disposing said cylindrically shaped cast and attached mold atop a vertically disposed arbor extending axially through said cast, b. moving clamping means into juxtaposition with the outer periphery of at least one mold section to fixedly engage said mold section, c. expanding said arbor to engage the inner periphery of said cast, d. radially removing said clamping means to apply force to said engaged section in a direction perpendicular to said arbor to strip said engaged mold section from said cast, e. disengaging said stripped mold section from said clamping means, f. contracting said arbor to disengage said arbor from the inner periphery of said cast, and g. rotating said stripped mold section and said composite cast and attached mold sections relative to both said clamping means and said arbor to sequentially register said clamping means with subsequent mold sections for sequentially stripping said mold sections from said cast, said previously stripped mold sections being rotated from interference with said clamping means without altering the angular disposition of said stripped sections relative to said cast.
5. A method of stripping a sectionalized mold from a cylindrically shaped cast according to claim 4 further including applying a radially inward force to each mold section subsequent to removal of said cast from said arbor to move said sections toward said arbor to reassemble said mold sections about said arbor into a composite unit.
6. A method of stripping a sectionalized mold from a cylindrically shaped cast according to claim 4 wherein said expansion and contraction of said arbor is accomplished by driving a slotted core of said arbor reciprocally within said arbor, the slots within said core slidably engaging jaws of said arbor in at least two axially displaced locations to translate the vertical motion of said core into radial motion of said jaws.
US00348441A 1972-01-24 1973-04-05 Method for automatically stripping a sectionalized mold from a cast Expired - Lifetime US3833049A (en)

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