US3831876A - Continuous unwinding apparatus for web material - Google Patents
Continuous unwinding apparatus for web material Download PDFInfo
- Publication number
- US3831876A US3831876A US00314142A US31414272A US3831876A US 3831876 A US3831876 A US 3831876A US 00314142 A US00314142 A US 00314142A US 31414272 A US31414272 A US 31414272A US 3831876 A US3831876 A US 3831876A
- Authority
- US
- United States
- Prior art keywords
- arms
- web
- roll
- pair
- unwinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1857—Support arrangement of web rolls
- B65H19/1863—Support arrangement of web rolls with translatory or arcuated movement of the roll supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
- B65H19/181—Flying splicing, i.e. the expiring web moving during splicing contact taking place on the replacement roll
- B65H19/1815—Flying splicing, i.e. the expiring web moving during splicing contact taking place on the replacement roll the replacement web being stationary prior to splicing contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/413—Supporting web roll
- B65H2301/4139—Supporting means for several rolls
- B65H2301/41394—Supporting means for several rolls moving independently from each other
Definitions
- Continuous unwinding apparatus for web material comprises a pair of opposed end stands, each of which carries a pair of roll-carrying arms mounted for independent rotation on a common axis, and a splicer assembly is mounted for adjusting movement with respect to the end stands to accommodate rolls of definite diameters. There is no center shaft between the end stands, but separate drives couple opposed pairs of arms and provide for driving each coupled pair in either direction in any desired speed.
- An outstanding characteristic of the apparatus is that the movements of each pair of arms between splicing and final unwinding positions are confined to two quadrants of rotation.
- unwinding apparatus which comprises a reel having two or more arms at opposite ends of a main shaft.
- each opposed pair of reel arms successively receives a roll of web material to be unwound, and the reel is indexed to advance each pair of arms from a station where the expiring roll is unloaded and replaced with a full roll to a main unwinding station adjacent the next station in the process line.
- Continuous unwinding is provided by a splicing mechanism at or near the main unwinding station for severing the web from an expired roll and splicing the resulting web tail to the leading end of the web on a new roll.
- Such reels are generally satisfactory for handling paper and other web material of relatively low elasticity and resistance to stretching. They have definite disadvantages, however, for handling web material, such as plastic, having significant plastic memory, and they are particularly unsatisfactory for handling relatively limp plastics which are easily stretched but have low ability to recover from stretching.
- This construction of the reel and its drive means make it possible to carry on all of the essential functions of loading, splicing, unwinding and unloading in only two of the four quadrants of rotation of the paired reel arms, with the other two quadrants being used only for rotation of each successive unloaded pair of arms to loading position.
- the invention also makes available each and all of the following practical advantages over conventional continuous unwinding apparatus:
- FIG. I is a plan view of continuous unwinding apparatus in accordance with the invention, with no roll carried by either pair of arms;
- FIG. 2 is an elevation of the apparatus of FIG. 1 looking from left to right in FIG. 3;
- FIG. 3 is an elevation looking from right to left in FIG. 2 and showing the apparatus with one roll unwinding and a full roll ready to be unwound;
- FIGS. 7-11) are semi-diagrammatic views illustrating successive stages of unwinding and under splicing with the apparatus of FIGS. 1-6;
- the unwinding apparatus shown in the drawings comprises two essential identical end stand and driving assemblies mounted at opposite ends of a common base 10.
- the assembly at the right-hand end of FIGS. 1 and 2 comprises a gear case 11 in which are mounted two roll supporting arms 12 and 13 of the same radial dimensions.
- the arm 12 is straight, but arm 13 axially offset so that its radially outer end portion is aligned with arm 12, and the two arms are mounted for independent rotation in either direction.
- arm 12 has a straight supporting shaft 15 provided with a worm gear 16 at its outer end, and arm 13 is carried by a hollow shaft 17 which surrounds shaft 15 and carries a similar worm gear 18.
- the end stand assembly at the opposite end of base comprises a gear case 21 of the same construction as gear case 11 in which are mounted two arms 12 and 13' identical with the arms 12 and 13 respectively and similarly mounted for rotation on the same axis 22 as arms 12-13.
- the straight arm 12 is carried by a straight hollow shaft 25 having a worm gear 26 at its outer end
- the offset arm 13 is carried by a hollow shaft 27 concentric with and partially enclosing shaft 25 and also provided with a worm gear 28.
- Opposed pairs of dissimilar arms are coupled by driving connections causing each pair to operate as a unit.
- each of arms 12-13 and 12'-13 is provided with a spindle for holding one end of a shaft or core supporting a roll to be unwound, and each pair of spindles is provided with a drive for controlling its rotational speed to maintain proper tension in the unwinding web.
- the arm 12 carries a spindle 511 keyed at 51 in a sleeve 52 rotatable in the outer end of the arm.
- the drive motor 55 for spindle 511 is mounted on the housing 31 beside end stand 11 and is connected through a belt drive 54 with the drive spindle 56 which extends through the shaft 15 supporting arm 12.
- -A drive sprocket 57 on the inner end of spindle 56 drives sprocket 58 on sleeve 52 through a suitable drive chain 59.
- the spindle 59 is also mounted for axial movement in arm 12 for loading and unloading purposes.
- spindle 511 is axially movable in the sleeve 52, and this movement is effected by an air motor 611 connected through gears 61-62 to a lead screw 63 operating a thrust nut 65.
- a collar 66 connects the ends of nut 65 and spindle 511 so that axial movement of the nut in response to rotation of lead screw 63 causes corresponding axial movement of spindle 511.
- the drives for spindle 511 are duplicated for the corresponding spindle 50 in arm 12' as indicated by the motor 55 on housing 37.
- the main operating components of the splicer assembly comprise the knife 1011, two paster rolls 1111-102, and two guide rolls 1113 and 1114.
- the paster rolls are used alternatively depending on whether the inside or outside of the web being unwound is to be presented uppermost to the process line.
- Each paster roll is mounted at each end by a lever pivoted at 1116 on the associated frame 911 or 91 and biased against swinging movement in one direction by an air cylinder 1117 or other suitable biasing means.
- Knife 11111 is carried by a rack shaft mounted in the frames 911-91 and provided at each end with a pinion 111 meshing with a rack 112 mounted for longitudinal reciprocation in the frame by an air cylinder 115 assembly which is selectively operable in either direction and includes shock absorbing springs 116. Knife 11111 is selectively operated in either direction depending upon whether the process line calls for over splicing (the inside of the web uppermost) or under splicing (the outside of the web uppermost). It is shown as arranged for under splicing, with the rack 112 fully advanced so that firing of cylinder 115 will cause the rack to retract and the knife to swing counterclockwise.
- the drive to spindle 50' is actuated to bring the surface speed of roll 121 up to that of the web unwinding from roll 120, and arms 12'-13 are indexed counterclockwise until the surface of roll 121 is pressed against the web wrapping paster roll 102, as shown in FIG. 7.
- cylinders 115 are fired to drive knife 100 through its cutting cycle wherein it severs the web between roll 120 and paster roll 102, as shown in FIG. 7. If the size of the core and the geometry of the system requires that arms 12-13 move past 12:00 clock to assure that the expiring web is adequately within the stroke of the knife, the arms are indexed accordingly as a part of the splicing sequence.
- the arms 12'-13 are indexed clockwise sufficiently to establish clearance between the surface of roll 121 and paster roll 102 as unwinding continues from roll 121 in the position of the parts shown in FIG. 8.
- FIGS. 111-14 show the operating sequence for over splicing, wherein the inner surface of the web is presented uppermost to the process line.
- FIG. 11 shows the parts in the relative positions which correspond to FIG. 3, with arms 12 and 13' positioned at approximately 6 oclock to support 130 in its final unwinding position, with the web wrapping the uppersizde of paster roll 101 and the underside of guide roll 103, and with a new roll 131 already loaded in arms 12-13 in approximately 10 oclock position.
- FIG. 14 shows the parts in splicing position corresponding to FIG. 8, with arms 12-13 moved slightly beyond 6 oclock, and with arms 12-13 moved to approximately 11 oclock to press roll 131 against the portion of the web running over paster roll 101.
- These views also show that for over splicing, the rest position of knife is reversed from FIGS. 3 and t1, and its operating stroke is counterclockwise.
- Apparatus for continously unwinding web material from successive rolls comprising:
- each said coupled pair of arms in either direction with respect to and independently of the other said pair to provide for rotation of each said pair successively from said first unwinding position to said final unwinding position at predetermined controlled speed contemporaneously with unloading and loading of the other said pair with a new roll and rotation thereof from said final unwinding position to said splicing position through the other two quadrants of said rotation of said arms.
- both of said first and second quadrants lie on one side of said axis, and further comprising guide means for conducting the web material from a roll supported in either of said quadrants in a direction extending initially generally laterally from said axis on the opposite side thereof from said first and second quadrants.
- both of said first and second quadrants lie on one side of said axis, and further comprising splicer assembly means mounted on the opposite side of said axis and including means for effecting severing of the web unwinding from an expiring roll supported in said final unwinding position and means for splicing said severed web to the end of the web on a new roll supported in said splicing position.
- a pair of paster rolls selectively engageable with the web unwinding from an expiring roll supported 5 in said final unwinding position to press said web into splicing contact with a new roll supported in said splicing position
- knife means selectively operable to sever such web at a position between said expiring and new rolls.
- Apparatus as defined in claim 4 further comprising means supporting said splicer assembly means for movement towards and away from said axis in accordance with the diameter of each such new roll.
- both of said first and second quadrants lie on one side of a vertical center line through said axis, and further comprising splicer assembly means mounted on the opposite side of said center line and including means for effecting severing of the web unwinding from an expiring roll supported in said final unwinding position and means for splicing said severed web to the end of the web on a new roll supported in said splicing position.
Landscapes
- Replacement Of Web Rolls (AREA)
Abstract
Description
Claims (9)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00314142A US3831876A (en) | 1972-12-11 | 1972-12-11 | Continuous unwinding apparatus for web material |
CA183,428A CA1003810A (en) | 1972-12-11 | 1973-10-15 | Continuous unwinding apparatus for web material |
FR7340178A FR2210183A5 (en) | 1972-12-11 | 1973-11-12 | |
IT53695/73A IT996450B (en) | 1972-12-11 | 1973-11-14 | DEVICE FOR THE CONTINUOUS UNWINDING OF MATERIAL IN SHEET |
JP13312473A JPS5730775B2 (en) | 1972-12-11 | 1973-11-29 | |
DE2361252A DE2361252A1 (en) | 1972-12-11 | 1973-12-08 | CONTINUOUS UNWINDING DEVICE FOR RAILWAYS |
GB5741373A GB1458384A (en) | 1972-12-11 | 1973-12-11 | Unwinding apparatus for web material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US00314142A US3831876A (en) | 1972-12-11 | 1972-12-11 | Continuous unwinding apparatus for web material |
Publications (1)
Publication Number | Publication Date |
---|---|
US3831876A true US3831876A (en) | 1974-08-27 |
Family
ID=23218741
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00314142A Expired - Lifetime US3831876A (en) | 1972-12-11 | 1972-12-11 | Continuous unwinding apparatus for web material |
Country Status (7)
Country | Link |
---|---|
US (1) | US3831876A (en) |
JP (1) | JPS5730775B2 (en) |
CA (1) | CA1003810A (en) |
DE (1) | DE2361252A1 (en) |
FR (1) | FR2210183A5 (en) |
GB (1) | GB1458384A (en) |
IT (1) | IT996450B (en) |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5083718A (en) * | 1990-07-06 | 1992-01-28 | Pro Accutech Co., Ltd. | Automatic material extension machine |
US5330116A (en) * | 1991-02-22 | 1994-07-19 | Reifenhauser Gmbh & Co. Maschininfabrik | Method of and apparatus for rolling up plastic foil |
US5697575A (en) * | 1995-04-28 | 1997-12-16 | Enkel Corp | Vertical splicer |
US5727753A (en) * | 1995-12-05 | 1998-03-17 | The Servants, Inc. | Web tension equalizer roll |
US5833171A (en) * | 1995-12-05 | 1998-11-10 | Equa-Liner Systems, L.L.C. | Web tension equalizing roll and tracking apparatus |
US5833106A (en) * | 1995-12-05 | 1998-11-10 | The Servants, Inc. | Web tension equalizing roll and tracking apparatus |
US5850984A (en) * | 1996-03-11 | 1998-12-22 | Monomatic, Societe Anonyme | Machine for continuously unwinding bobbins comprising at least one means for simultaneously unwinding two side-by-side or coaxial bobbins |
US6105899A (en) * | 1999-01-07 | 2000-08-22 | Visionary Solutions, Llc | Web tension equalizing roll and tracking apparatus |
US6533212B1 (en) | 2000-09-06 | 2003-03-18 | Jarvis Industries, Inc. | Web-splicing apparatus |
US6719240B2 (en) | 2001-11-13 | 2004-04-13 | Kimberly-Clark Worldwide, Inc. | System and method for unwinding tissue webs |
US6722606B2 (en) | 2001-11-13 | 2004-04-20 | Kimberly-Clark Worldwide, Inc. | System and method for simultaneously unwinding multiple rolls of material |
US6820837B2 (en) | 2002-12-20 | 2004-11-23 | Kimberly-Clark Worldwide, Inc. | Unwind system with flying-splice roll changing |
US20050056719A1 (en) * | 2003-09-15 | 2005-03-17 | Tafel Brian L. | Splicing vehicle |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US26528A (en) * | 1859-12-20 | Ship s stove | ||
US3103320A (en) * | 1959-01-14 | 1963-09-10 | William F Huck | Automatic splicing rollstand |
US3326485A (en) * | 1965-07-09 | 1967-06-20 | William F Huck | Positioning controls for splicing rollstands |
US3326486A (en) * | 1965-09-02 | 1967-06-20 | Huck William F | Automatic controls for splicing rollstand |
-
1972
- 1972-12-11 US US00314142A patent/US3831876A/en not_active Expired - Lifetime
-
1973
- 1973-10-15 CA CA183,428A patent/CA1003810A/en not_active Expired
- 1973-11-12 FR FR7340178A patent/FR2210183A5/fr not_active Expired
- 1973-11-14 IT IT53695/73A patent/IT996450B/en active
- 1973-11-29 JP JP13312473A patent/JPS5730775B2/ja not_active Expired
- 1973-12-08 DE DE2361252A patent/DE2361252A1/en not_active Ceased
- 1973-12-11 GB GB5741373A patent/GB1458384A/en not_active Expired
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US26528A (en) * | 1859-12-20 | Ship s stove | ||
US3103320A (en) * | 1959-01-14 | 1963-09-10 | William F Huck | Automatic splicing rollstand |
US3326485A (en) * | 1965-07-09 | 1967-06-20 | William F Huck | Positioning controls for splicing rollstands |
US3326486A (en) * | 1965-09-02 | 1967-06-20 | Huck William F | Automatic controls for splicing rollstand |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5083718A (en) * | 1990-07-06 | 1992-01-28 | Pro Accutech Co., Ltd. | Automatic material extension machine |
US5330116A (en) * | 1991-02-22 | 1994-07-19 | Reifenhauser Gmbh & Co. Maschininfabrik | Method of and apparatus for rolling up plastic foil |
US5697575A (en) * | 1995-04-28 | 1997-12-16 | Enkel Corp | Vertical splicer |
US5727753A (en) * | 1995-12-05 | 1998-03-17 | The Servants, Inc. | Web tension equalizer roll |
US5833171A (en) * | 1995-12-05 | 1998-11-10 | Equa-Liner Systems, L.L.C. | Web tension equalizing roll and tracking apparatus |
US5833106A (en) * | 1995-12-05 | 1998-11-10 | The Servants, Inc. | Web tension equalizing roll and tracking apparatus |
US5850984A (en) * | 1996-03-11 | 1998-12-22 | Monomatic, Societe Anonyme | Machine for continuously unwinding bobbins comprising at least one means for simultaneously unwinding two side-by-side or coaxial bobbins |
US6105899A (en) * | 1999-01-07 | 2000-08-22 | Visionary Solutions, Llc | Web tension equalizing roll and tracking apparatus |
US6533212B1 (en) | 2000-09-06 | 2003-03-18 | Jarvis Industries, Inc. | Web-splicing apparatus |
US6719240B2 (en) | 2001-11-13 | 2004-04-13 | Kimberly-Clark Worldwide, Inc. | System and method for unwinding tissue webs |
US6722606B2 (en) | 2001-11-13 | 2004-04-20 | Kimberly-Clark Worldwide, Inc. | System and method for simultaneously unwinding multiple rolls of material |
US6820837B2 (en) | 2002-12-20 | 2004-11-23 | Kimberly-Clark Worldwide, Inc. | Unwind system with flying-splice roll changing |
US20050056719A1 (en) * | 2003-09-15 | 2005-03-17 | Tafel Brian L. | Splicing vehicle |
US7306184B2 (en) | 2003-09-15 | 2007-12-11 | Tafel Brian L | Splicing vehicle |
Also Published As
Publication number | Publication date |
---|---|
JPS5730775B2 (en) | 1982-06-30 |
JPS4987957A (en) | 1974-08-22 |
IT996450B (en) | 1975-12-10 |
CA1003810A (en) | 1977-01-18 |
DE2361252A1 (en) | 1974-06-20 |
FR2210183A5 (en) | 1974-07-05 |
GB1458384A (en) | 1976-12-15 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: WALTER E. HELLER & COMPANY, INC., 101 PARK AVE., N Free format text: SECURITY INTEREST;ASSIGNOR:BLACK CLAWSON COMPANY, THE;REEL/FRAME:004250/0792 Effective date: 19840130 |
|
AS | Assignment |
Owner name: BLACK CLAWSON COMPANY THE Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:HELLER FINANCIAL, INC. F/K/A/ WALTER E. HELLER & COMPANY INC.;REEL/FRAME:004628/0875 Effective date: 19861015 |
|
AS | Assignment |
Owner name: CHEMICAL BANK, AS AGENT Free format text: SECURITY INTEREST;ASSIGNORS:BLACK CLAWSON COMPANY, THE, AN OH CORP.;HYDROTILE MACHINERY COMPANY, ANIOWA CORPORATION;REEL/FRAME:004930/0102 Effective date: 19880601 |
|
AS | Assignment |
Owner name: BANK ONE, DAYTON, NATIONAL ASSOCIATION Free format text: SECURITY INTEREST;ASSIGNOR:CHEMICAL BANK;REEL/FRAME:005319/0279 Effective date: 19900208 |
|
AS | Assignment |
Owner name: BLACK CLAWSON COMPANY, NEW YORK Free format text: RELEASED BY SECURED PARTY;ASSIGNORS:BANK ONE, DAYTON, NATIONAL ASSOCIATION;CENTRAL TRUST COMPANY, N.A.;DNC AMERICA BANKING CORPORATION;REEL/FRAME:006414/0133 Effective date: 19921116 Owner name: HYDROTILE MACHINERY COMPANY (NOW KNOWN AS BC MANUF Free format text: RELEASED BY SECURED PARTY;ASSIGNORS:BANK ONE, DAYTON, NATIONAL ASSOCIATION;CENTRAL TRUST COMPANY, N.A.;DNC AMERICA BANKING CORPORATION;REEL/FRAME:006414/0133 Effective date: 19921116 |