US3825237A - Fuel feeding & charge forming apparatus - Google Patents

Fuel feeding & charge forming apparatus Download PDF

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US3825237A
US3825237A US00200890A US20089071A US3825237A US 3825237 A US3825237 A US 3825237A US 00200890 A US00200890 A US 00200890A US 20089071 A US20089071 A US 20089071A US 3825237 A US3825237 A US 3825237A
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fuel
chamber
diaphragm
passage
mixing passage
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US00200890A
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T Aoyama
K Kamosawa
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Nippon Carburetor Co Ltd
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Nippon Carburetor Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M17/00Carburettors having pertinent characteristics not provided for in, or of interest apart from, the apparatus of preceding main groups F02M1/00 - F02M15/00
    • F02M17/02Floatless carburettors
    • F02M17/04Floatless carburettors having fuel inlet valve controlled by diaphragm
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/68Diaphragm-controlled inlet valve

Definitions

  • a main fuel dis- [52] US. Cl..; 261/35, 261/69 A, 261 /DIG 68 charge orifice is'positionecl substantially on the center 51 int. Cl >- F02m 17/04 a line of the diaphragm A Slow fuel passage branches [58] Field of Search 261/DlG. 68, 35,69 A f a fuel passage connecting the fuel chamber and 1 the orifice and communicates with secondary orifices.
  • This invention pertains more especially to a diaphragm type carburetor for use with internal combustion engines for motor-cars as well as internal combustion engines suitable for powering chain saws, lawn mowers, outboard marine engines and the like which are operated in inverted positions as well as positions of extreme tilt.
  • Carburetors for use with chain saw engines and the like have a mixing passage, a main fuel nozzle or orifice for delivering fuel for high speed operation into a venturi in the passage and secondary orifices opening into the mixing passage downstream of the venturi for delivering fuel into the mixing passage for engine idling or slow speed operation.
  • Fuel for the main fuel orifice and the secondary orifices is supplied from a fuel chamber inthe carburetor through channel means.
  • One wall of the fuel chamber is defined by a flexible diaphragm which under absorption or reduced pressures in the mixing passage, controls a fuel inlet valve for regulating the flow of fuel from a supply into the fuel chamber.
  • the head of fuel in the fuel chamber is affected by the weight of the diaphragm so that pressure of fuel to be supplied to the orifices will be liable to variation.
  • the variation in pressure of fuel may be theoretically prevented by substantially eliminating the weight of the diaphragm, but practically, this is impossible.
  • This invention relates to a diaphragm type carburetor or fuel feeding arrangement wherein the fuel chamber is located below the diaphragm.
  • the relation between the main fuel discharge orifice and the diaphragm should be exactly or approximately given by the following formula in order to ensure a supply of the required quantity of fuel from the main fuel orifice irrespective of positions of tilt or angular posi-' tion of the carburetor;
  • Another object of this invention is to provide a diaphragm type carburetor wherein the main fuel orifice opens into the fuel chamber at the center of the diaphragm or at a region close to the center of the diaphragm to ensure a supply of the required quantity of fuel irrespective of carburetors angular positions.
  • Another object of this invention is to provide a carburetor which discharges into the main fuel passage the vapor of fuel generated by cavitation or percolation into the fuel chamber when the carburetor is tilted or inverted so that the carburetor is free from suffering an insufficience of fuel due to the low level of fuel in the fuel 2 chamber occurring at the time of restoring it to the normal position.
  • the other object of this invention is to provide a carburetor which prevents flow of air through the fuel passage from the main fuel orifice to the secondary orifices, this flow of air being caused by strong reduced pressure in the mixing passage during idling and slow speed operation of an engine.
  • FIG. 1 is a top plan view of an apparatus embodying the invention
  • FIG. 2 is afragmentary front elevation view of the appratus shown in FIG. 1;
  • HG. 3 is a cross sectional view taken substantially along the line 33 of FIG. 1;
  • FIG. 4 is a fragmentary cross sectional view substantially along line 4--4 of FIG. 1;
  • FIG. 5 is a fragmentarycross sectional view taken taken substantially along line 5-5 of FIG. 2;
  • FIG. 6 is an enlarged fragmentary view of FIG. 3;:
  • FIG. 7 is a fragmentary view of FIG. 4, showing the apparatus of this invention in inverted position.
  • a carburetor body 10 is provided with a horizontally extending mixing passage 11.
  • This passage 11 includes a venturi 12, an air inlet region 13 and a mixture outlet region 14.
  • the carburetor body 10 is provided at one end with a mounting flange 15 which is adapted to be secured to a boss portion formed on an engine crankcasetnot shown) and the air inlet end of the carburetor body 10 is provided with a flange 16 for mounting an aircleaner (not shown).
  • a choke valve 17 for controlling the admission or air into the air inlet region is disposed in the air inlet region l3of the mixing passage 11, and mounted on a choke shaft 18 supported in holes formed in bosses 19 and 20 of the body 10.
  • Outer portion of the shaft 18 extending outwardly from the body 10 has an arm 22 mounted thereon, the arm having a-choke wireterminal 2 1 for manipulating the choke valve 17.
  • a throttle valve 23 mounted on a throttle shaft 24 supported in holes formed in bosses 25 and 26 of the body 10. Secured to the end of shaft 24 is a L-shaped arm 28 with throttle wire terminal 27 for manipulating the throttle valve 23.
  • the body 10 is provided with a projection 29 having a threaded opening to receive an adjusting screw 30, the end of screw 30 being engaged with a portion of the arm 28 to limit the closing movement of the throttle valve 23.
  • a coil spring 31 surrounds the screw 30 and is compressively held between the head of the screw 30 and theprojection 29 in order to retain screw 30 in adjusted position.
  • a coil spring 32 which surrounds the outwardly extending portion of throttle shaft 24 is engaged atone end with the arm 28 and the other end 34 is engaged with the projection 29, the coil spring serving to bias the throttle valve 23 toward the closed position as shown in FIG. 3.
  • the upper body 10 is formed at its bottom with an angular boss portion 35 and a boss 36 located centrally and an air chamber 37 is defined by the outer and inner walls of the boss 36 and 35 and communicates through a passage 51 with atmosphere.
  • a flexible member or diaphragm 40 forms a wall 39 of the air chamber 37 opposite to the upper wall of the chamber 37 and extends across the face of the annular boss portion.
  • An annular gasket 41 is disposed on the opposite face of the diaphragm, as shown in FIGS. 3 and 4.
  • the diaphragm 40 is formed at its center with a hole 42.
  • Diaphragm 40 is held in place by interposing the peripheral region of the diaphragm and the gasket 41 between the boss 35 on the body 10 and an annular boss 46 on a intermediate body 45.
  • the intermediate body 45 is formed with an upwardly extending boss 47 opposite to the boss 36 on the carburetor body 10.
  • An annular spacer 43 is disposed on the top surface of the diaphragm 40 adjacent the hole 42 and held in place between the boss 36 and the center portion of the diaphragm.
  • An annular gasket 44 is disposed on the bottom surface of the diaphragm 40 above the boss 47 on the intermediate body 45.
  • a fuel chamber 48 is defined by the inner and outer walls of the bosses 46 and 47 on the intermediate body 45 and the diaphragm 40 forms an upper wall of the chamber 48 opposite to the bottom wall 49 of the chamber 48.
  • Diaphragm 40 has an annular thin disc 50 and vibrates at a high frequency to control the admission of fuel into the fuel chamber 48 for delivery into the mixing passage 11.
  • a diaphragm 54 and a gasket 53 are disposed between the intermediate body 45 and a pump or lower body 52.
  • the lower body 52 is provided with a supplementary fuel chamber 56 which is closed by a closure member 57 provided with a nipple portion 58 adapted to be connected by a pipe or tube member with a fuel supply tank.
  • the closure member 57 is secured to the lower body 52 by means of a screw 59 extending into a threaded bore in a central boss portion which is provided on the body 52.
  • a filter screen 60 extends across the supplemental fuel chamber 56 to filter fuel admitted from inlet 58 into the chamber 56.
  • a cavity 61 provided on the top of the lower body 52 forms a fuel chamber in conjunction with the diaphragm 54 and a cavity 62 provided on the underside of the intermediate body 45 forms a pumping or pulse chamber in conjunction with the diaphragm 54.
  • Pumping chamber 62 is in communication with an opening in an engine crankcase through a passage 63.
  • Fuel filtered through the filter screen 60 is admitted through inlet fuel passages 64, 65 and 66 provided in the lower and intermediate bodies 52 and 45 into the fuel chamber 61.
  • a portion of diaphragm 54 provides an inlet valve flap 67 disposed between the outlet of the passage 65 and the inlet of the passage 66.
  • the bottom surface of the body 45 adjacent the inlet valve flap 67 forms a valve seat 68.
  • valve flap 67 When the diaphragm 54 is moved toward the fuel chamber 62, the valve flap 67 is bent towards the inlet cavity 69 of the passage 66 under the influence of reduced pressure developed in the chamber 61 to move away from the valve seat 68 and connect the passage 65 with the passage 66 whereby fuel flows into the fuel chamber 61.
  • valve flap 67 When the diaphragm 54 is moved towards the fuel chamber 61, the valve flap 67 is seated on the valve seat 68 thereby intercepting communication between the passages 65 and 66; fuel from the chamber 61 is transmitted to an outlet fuel passage 70 of body 52.
  • An outlet valve flap 71 is formed on a portion of the diaphragm 54 adjacent the outlet of the passage 70 and the upper surface of gasket 53 forms a valve seat 72 for the outlet valve flap 71.
  • Valve flap 71 is bendable towards cavity 74 formed at the mouth of a fuel inlet valve 73 belonging to fuel chamber 48 under the influence of the pumping pressure developed in the chamber 61 by the diaphragm 54 thereby connecting the passage 70 with the valve 73.
  • the valve flap 71 When the diaphragm 54 is moved towards the pumping chamber 62, the valve flap 71 is seated on the valve seat 72 thereby intercepting communication between the passage 70 and the valve 73.
  • Inlet fuel valve 73 comprises a valve seat member 77 having a fuel passage 76 and fitted in a bore formed in the body 45 and a ball valve element 79 located in the recess 78 on the top surface of the seat member 77 for closing the passage 76.
  • the cavity 74 is defined by a portion of the bore 75 below the seat member 77.
  • diaphragm 40 The movement of diaphragm 40 is transmitted to a diaphragm lever 81 fixed on a pivot pin 80.
  • the lever 81 has one end engaging the top of the valve element 79 and forked ends engaging the underside of the diaphragm disc 50.
  • An adjusting screw 83 is screwed into a threaded opening provided in the lower body 52 and extends into a bore 82 in the intermediate body 45, the bore 82 being in alignment with the threaded opening.
  • a compressed coil spring 84 is interposed between the top of the screw 83 and the forked ends of the lever 81 to urge the lever 81 towards the diaphragm disc 50.
  • the boss 47 of the intermediate body 45 has a recess 86.
  • a tubular diaphragm retainer Disposed in a recess or chamber 87 formed in the boss 36 of the main body 10 is a tubular diaphragm retainer extending through hole 42 of the diaphragm 40 into the recess 86.
  • the retainer 85 is fixed at the upper end in a shallow recess 88 formed at the bottom of recess 87.
  • a flange 89 on the retainer 85 is placed interior of the tubular retainer 85.
  • a separate fuel pipe 8 member 91 defining a main fuel passage94 extends coaxially to the retainer 85 and is inserted at the upper end into bore 92 on the top of the retainer 85.
  • the pipe member 91 terminates in the lower end of the retainer 85.
  • a secondary annular fuel inlet passage 93 is defined between the retainer 85 and the pipe member 91.
  • the main fuel passage 94 is in communication with a main fuel discharge orifice 95 formed in the body and opening into a small venturi 96 eccentrically formed 'in the interior of venturi l2.
  • a main fuel adjusting screw 97 is threaded into the wall of the body 10 opposite to the orifice 95 and its rod part 98 extends into the venturi 96 across the mixing passage 11 and has at the lower end the needlepart 99 inserted into-the orifice 95.
  • h is the distance between the center 0 of diaphragm 40and the outlet point 0 of orifice 95
  • A is the effective area of the diaphragm 40
  • W is the weight of diaphragm 40
  • d) is the specific gravity of fuel.
  • Secondary fuel holes or openings 100 are formed on the upper'portion of the diaphragm retainer-85 and thus fuel which flows into the passage 93 from the recess 8.6 is admitted through the holes 100. into thecell
  • the fuel feeding system for engine idling and slow speed operation comprises a slow speed orifice 102 and an idling orifice 101 opening into the mixingpassage' 11, as shown in FIGS. 3 and 5.
  • Holes 101 and 102 are in communication with a supplementary chamber 103 and the annular chamber 87 is in communication with the chamber 103 through secondary fuel passage 105 in which a jet 104 is disposed.
  • a secondary fuel adjusting screw 106 screwed into the body 10 has at the upper end a needle portion 107 which is inserted into passage 105 for metering fuel flow through the passage 105 into the chamber 103.
  • a coil spring 110 is disposed around the portion of the screw 106 between the head 108 and a sealing ring 109.
  • a vapor release passage 111 extends in parallel to the bottom face 49 of the fuel chamber 48 within the intermediate body 45 and is in communication with the bottom of the recess 86.
  • This passage 111 has at its ends portions 112 extending upwardly within the boss 46 and the upper ends of the passage portions are closed by gasket 41.
  • Valve seats 113 are defined by the bottom walls of the passage portions and cooperate with check ball valves 114 within the passage portions l02.
  • the upwardly extending passage portions 112 are communicated with the fuel chamber 48 by means of vapor release passages 115 which extend'laterally from the portions 112 adjacent the valve seats 113.
  • the check ball valves 114 are seated on valve seats 113 by its their weight to close the passage 111 so that fuel from chamber 48 can enter recess 86 only through the fuel inflow hole 90. If fuel in the chamber 48 is vaporized due to cavitation and percolation, the vapor enters the chamber 86 through the holes together with fuel and is discharged into the mixing passage 11 through the orifice or orifices 101 and 102.
  • the main fuel passage 94 and secondary fuel inlet passage 93 are opened below the fuel level in the chamber 86 to prevent air from flowing from the orifice 95 throughpassages 94, 93 and into the orifices 101 and 102 during engine idling or slow speed operation. Therefore, air will not thin the mixtures during engine idling or slow speed operation.
  • fuel is progressively changed from the flow towards the ports 101 and 102 to the flow towards the orifice 95 in response to reduced pressure in the venturi 12 or 96.
  • a fuel feeding apparatus including a body having a mixing passage, an air chamber in said body including an upper wall, a flexible diaphragm forming a lower wall of said air chamber, a fuel chamber in a body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being actuated by aspiration in said mixing passage, a second chamber at the center of said fuel chamber for storing fuel from said chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, two passages connecting said second chamber with said orifices, a vapor discharging passage connecting said second chamber with said fuel chamber, a valve means opening the vapor discharging passage only when the apparatus is tilted to extreme positions or inverted, to connect said two chambers.
  • h is the distance between the mouth of the said orifice and the center of the underside of said diaphragm
  • A is the effective area of said diaphragm
  • W is the weight of said diaphragm
  • d) is the specific gravity of fuel.
  • a fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of said chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet for said fuel chamber a fuel inlet valve in said fuel inlet, means operable by said diaphragm, but normally for closing said valve, a second chamber in the center portion of said second body for storing fuel from the top of said fuel chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, and two passages connecting the said second chamber with said orifices, said main fuel discharge orifice positioned on the center line of said diaphragm.
  • a fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of said air chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet valve in said fuel inlet means operable by movement of said diaphragm, but normally for closing said valve, a second chamber in the center portion of said second body for storing fuel from said chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, two passages connecting said second chamber with said orifices, a vapor discharging passage connecting said second chamber with said fuel chamber, and a valve means opening the vapor discharging passage only when the apparatus is tilted to extreme positions or inverted, to connect said two chambers.

Abstract

A carburetor and fuel feeding arrangement for internal combustion engines which includes a substantially horizontally extending mixing passage with venturi and a fuel chamber located below said passage. A diaphragm constitutes an upper wall of the fuel chamber and is adapted to operate a fuel inlet valve. The diaphragm also forms a lower wall of a chamber which communicates with the atmosphere. A main fuel discharge orifice is positioned substantially on the center line of the diaphragm. A slow fuel passage branches from a fuel passage connecting the fuel chamber and the orifice and communicates with secondary orifices. Means is provided for discharging into the fuel passages the vapor generated when the apparatus is tilted to extreme positions or inverted. Means between the main fuel passage and the slow fuel passage is provided for preventing the flow of air from the main orifice to the secondary orifices during idling or slow speed motion of an engine.

Description

United States Patent n91 1111 3,825,237
Aoyama et al.- July 23,1974
FUEL FEEDING 8; CHARGE FORMING APPARATUS Primary Examiner-Tim R. Miles [75] Inventors: Taizo Aoyama, Tokyo; Katsuya Attorney, Agent or FirmStevens, Davis, Miller &
Kamosawa, Yokosuka, both of Mosher Japan [73] Assignee: Nippon Carbureter Co. Ltd'., Tokyo, ABSTRACT I apan A carburetor and fuel feeding arrangement for inter [22] Filed: Nov. 22, 1971 nal combustion engines which includes a substantially 1 horizontall extendin mixin assa e with venturi 21 Y 8 g P g 1 200890 and a fuel chamber located below said passage. A diaphragm constitutes an upper wall of the fuel chamber [30] Foreign Application Priority Data "and is adapted to operate a fuel inlet valve. The dia- Oct. 24, 1970 Japan 45-105982 "P a forms a lower Wall of a chamber which I communicates with the atmosphere. A main fuel dis- [52] US. Cl..; 261/35, 261/69 A, 261 /DIG 68 charge orifice is'positionecl substantially on the center 51 int. Cl......- F02m 17/04 a line of the diaphragm A Slow fuel passage branches [58] Field of Search 261/DlG. 68, 35,69 A f a fuel passage connecting the fuel chamber and 1 the orifice and communicates with secondary orifices. [56] Refer n Cit d 7 Means is provided for discharging into the fuel pas- UNITED STATES PATENTS t sages the vapor generated when the apparatus is tilted 1,897,742 2/1933 Viel 26l/DlG 68 extreme posmons or Inverted Means between 1 261mm 68 fgmain fuel passage and the slow fuel passage is pro- 261mm: 68 Y vided for preventing the flow of air from the main ori- "Jul/1316.68; --fice to the secondary orifices during idling or slow 2,068,938 1/1937 Viel 2,823,905 2/1958 Brown 2,84l,372 7/1958 Phillips 3,235,238 2/1966 Martin et al. 261/DIG. 68 p motion O an engine- FOREIGN PATENTS OR APPLICATIONS I 4 Chin's, 7 Drawing Figures 936,994 3/1965 Great Britain 261/DIG. 68
. I i I v SHEET 10$ 2 FIG.1
Pmmmwm 3.825.237
SHEEF 2 BF 2 4 FIG.4
FUEL FEEDING &CHARGE FORMING APPARATUS ternal combustion engine in all positions of the engine.
This invention pertains more especially to a diaphragm type carburetor for use with internal combustion engines for motor-cars as well as internal combustion engines suitable for powering chain saws, lawn mowers, outboard marine engines and the like which are operated in inverted positions as well as positions of extreme tilt.
Carburetors for use with chain saw engines and the like have a mixing passage, a main fuel nozzle or orifice for delivering fuel for high speed operation into a venturi in the passage and secondary orifices opening into the mixing passage downstream of the venturi for delivering fuel into the mixing passage for engine idling or slow speed operation. g
Fuel for the main fuel orifice and the secondary orifices is supplied from a fuel chamber inthe carburetor through channel means. One wall of the fuel chamber is defined by a flexible diaphragm which under absorption or reduced pressures in the mixing passage, controls a fuel inlet valve for regulating the flow of fuel from a supply into the fuel chamber. In such arrangement, when the carburetor is in certain positions of tilt or inverted positions, the head of fuel in the fuel chamber is affected by the weight of the diaphragm so that pressure of fuel to be supplied to the orifices will be liable to variation. The variation in pressure of fuel may be theoretically prevented by substantially eliminating the weight of the diaphragm, but practically, this is impossible.
, This invention relates to a diaphragm type carburetor or fuel feeding arrangement wherein the fuel chamber is located below the diaphragm.
In the carburetor embodying the present invention, the relation between the main fuel discharge orifice and the diaphragm should be exactly or approximately given by the following formula in order to ensure a supply of the required quantity of fuel from the main fuel orifice irrespective of positions of tilt or angular posi-' tion of the carburetor;
h W/A wherein h the distance between the center of the underside of the diaphragm and the inlet of the main fuel discharge orifice A the effective area of the diaphragm W the weight of the diaphragm d) the specific gravity of fuel Another object of this invention is to provide a diaphragm type carburetor wherein the main fuel orifice opens into the fuel chamber at the center of the diaphragm or at a region close to the center of the diaphragm to ensure a supply of the required quantity of fuel irrespective of carburetors angular positions. Another object of this invention is to provide a carburetor which discharges into the main fuel passage the vapor of fuel generated by cavitation or percolation into the fuel chamber when the carburetor is tilted or inverted so that the carburetor is free from suffering an insufficience of fuel due to the low level of fuel in the fuel 2 chamber occurring at the time of restoring it to the normal position.
The other object of this invention is to provide a carburetor which prevents flow of air through the fuel passage from the main fuel orifice to the secondary orifices, this flow of air being caused by strong reduced pressure in the mixing passage during idling and slow speed operation of an engine. I
Other objects and advantages of this invention will be readily appreciated as the same becomes better understood by reference'to the following detailed description when considered in connection with the accompanying drawings wherein: 7
FIG. 1 is a top plan view of an apparatus embodying the invention; FIG. 2 is afragmentary front elevation view of the appratus shown in FIG. 1;
HG. 3 is a cross sectional view taken substantially along the line 33 of FIG. 1;
FIG. 4 is a fragmentary cross sectional view substantially along line 4--4 of FIG. 1;
FIG. 5 is a fragmentarycross sectional view taken taken substantially along line 5-5 of FIG. 2;
FIG. 6 is an enlarged fragmentary view of FIG. 3;: and
1 FIG. 7 is a fragmentary view of FIG. 4, showing the apparatus of this invention in inverted position.
Referring to the drawings, a carburetor body 10 is provided with a horizontally extending mixing passage 11. This passage 11 includes a venturi 12, an air inlet region 13 and a mixture outlet region 14. The carburetor body 10 is provided at one end with a mounting flange 15 which is adapted to be secured to a boss portion formed on an engine crankcasetnot shown) and the air inlet end of the carburetor body 10 is provided with a flange 16 for mounting an aircleaner (not shown). I
A choke valve 17 for controlling the admission or air into the air inlet region is disposed in the air inlet region l3of the mixing passage 11, and mounted on a choke shaft 18 supported in holes formed in bosses 19 and 20 of the body 10. Outer portion of the shaft 18 extending outwardly from the body 10 has an arm 22 mounted thereon, the arm having a-choke wireterminal 2 1 for manipulating the choke valve 17. v v
. Disposed in the mixture outlet region 14 of the mixing passage 11 is a throttle valve 23 mounted on a throttle shaft 24 supported in holes formed in bosses 25 and 26 of the body 10. Secured to the end of shaft 24 is a L-shaped arm 28 with throttle wire terminal 27 for manipulating the throttle valve 23. The body 10 is provided with a projection 29 having a threaded opening to receive an adjusting screw 30, the end of screw 30 being engaged with a portion of the arm 28 to limit the closing movement of the throttle valve 23. A coil spring 31 surrounds the screw 30 and is compressively held between the head of the screw 30 and theprojection 29 in order to retain screw 30 in adjusted position.
A coil spring 32 which surrounds the outwardly extending portion of throttle shaft 24 is engaged atone end with the arm 28 and the other end 34 is engaged with the projection 29, the coil spring serving to bias the throttle valve 23 toward the closed position as shown in FIG. 3.
The upper body 10 is formed at its bottom with an angular boss portion 35 and a boss 36 located centrally and an air chamber 37 is defined by the outer and inner walls of the boss 36 and 35 and communicates through a passage 51 with atmosphere. A flexible member or diaphragm 40 forms a wall 39 of the air chamber 37 opposite to the upper wall of the chamber 37 and extends across the face of the annular boss portion. An annular gasket 41 is disposed on the opposite face of the diaphragm, as shown in FIGS. 3 and 4. The diaphragm 40 is formed at its center with a hole 42.
Diaphragm 40 is held in place by interposing the peripheral region of the diaphragm and the gasket 41 between the boss 35 on the body 10 and an annular boss 46 on a intermediate body 45. The intermediate body 45 is formed with an upwardly extending boss 47 opposite to the boss 36 on the carburetor body 10. An annular spacer 43 is disposed on the top surface of the diaphragm 40 adjacent the hole 42 and held in place between the boss 36 and the center portion of the diaphragm. An annular gasket 44 is disposed on the bottom surface of the diaphragm 40 above the boss 47 on the intermediate body 45.
A fuel chamber 48 is defined by the inner and outer walls of the bosses 46 and 47 on the intermediate body 45 and the diaphragm 40 forms an upper wall of the chamber 48 opposite to the bottom wall 49 of the chamber 48.
Diaphragm 40 has an annular thin disc 50 and vibrates at a high frequency to control the admission of fuel into the fuel chamber 48 for delivery into the mixing passage 11. A diaphragm 54 and a gasket 53 are disposed between the intermediate body 45 and a pump or lower body 52.
Three bodies 10, 45 and 52 are fixed mutually by screws 55 extending through the bodies 45 and 52 to the annular boss portion 35 of the body 10. The lower body 52 is provided with a supplementary fuel chamber 56 which is closed by a closure member 57 provided with a nipple portion 58 adapted to be connected by a pipe or tube member with a fuel supply tank. The closure member 57 is secured to the lower body 52 by means of a screw 59 extending into a threaded bore in a central boss portion which is provided on the body 52.
A filter screen 60 extends across the supplemental fuel chamber 56 to filter fuel admitted from inlet 58 into the chamber 56.
A cavity 61 provided on the top of the lower body 52 forms a fuel chamber in conjunction with the diaphragm 54 and a cavity 62 provided on the underside of the intermediate body 45 forms a pumping or pulse chamber in conjunction with the diaphragm 54. Pumping chamber 62 is in communication with an opening in an engine crankcase through a passage 63.
Fuel filtered through the filter screen 60 is admitted through inlet fuel passages 64, 65 and 66 provided in the lower and intermediate bodies 52 and 45 into the fuel chamber 61. A portion of diaphragm 54 provides an inlet valve flap 67 disposed between the outlet of the passage 65 and the inlet of the passage 66. The bottom surface of the body 45 adjacent the inlet valve flap 67 forms a valve seat 68.
When the diaphragm 54 is moved toward the fuel chamber 62, the valve flap 67 is bent towards the inlet cavity 69 of the passage 66 under the influence of reduced pressure developed in the chamber 61 to move away from the valve seat 68 and connect the passage 65 with the passage 66 whereby fuel flows into the fuel chamber 61.
When the diaphragm 54 is moved towards the fuel chamber 61, the valve flap 67 is seated on the valve seat 68 thereby intercepting communication between the passages 65 and 66; fuel from the chamber 61 is transmitted to an outlet fuel passage 70 of body 52. An outlet valve flap 71 is formed on a portion of the diaphragm 54 adjacent the outlet of the passage 70 and the upper surface of gasket 53 forms a valve seat 72 for the outlet valve flap 71. Valve flap 71 is bendable towards cavity 74 formed at the mouth of a fuel inlet valve 73 belonging to fuel chamber 48 under the influence of the pumping pressure developed in the chamber 61 by the diaphragm 54 thereby connecting the passage 70 with the valve 73. When the diaphragm 54 is moved towards the pumping chamber 62, the valve flap 71 is seated on the valve seat 72 thereby intercepting communication between the passage 70 and the valve 73.
Inlet fuel valve 73 comprises a valve seat member 77 having a fuel passage 76 and fitted in a bore formed in the body 45 and a ball valve element 79 located in the recess 78 on the top surface of the seat member 77 for closing the passage 76. The cavity 74 is defined by a portion of the bore 75 below the seat member 77.
The movement of diaphragm 40 is transmitted to a diaphragm lever 81 fixed on a pivot pin 80. The lever 81 has one end engaging the top of the valve element 79 and forked ends engaging the underside of the diaphragm disc 50.
An adjusting screw 83 is screwed into a threaded opening provided in the lower body 52 and extends into a bore 82 in the intermediate body 45, the bore 82 being in alignment with the threaded opening.
A compressed coil spring 84 is interposed between the top of the screw 83 and the forked ends of the lever 81 to urge the lever 81 towards the diaphragm disc 50.
When the engine is in operation, fuel in the fuel chamber 48 is admitted into the mixing passage 11 under the influence of reduced pressure or aspiration developed in the mixing passage. When pressure in the chamber 48 is reduced, the reduced pressure causes the diaphragm 40 to flex more towards the chamber 48. Movement of the diaphragm towards the chamber 48 causes the lever 81 to be moved around the pivot pin in a counter-clockwise direction as viewed in FIG. 2 against the expansive pressure of the spring 84 whereby the end of the lever 81 moves upwardly, permitting the ball valve element 79 to move away from the valve seat 77 whereby fuel delivered from the fuel chamber 61 by the pumping action of the diaphragm 54 flows through the passages 70 and 76 into the fuel chamber 48.
When fuel pressure in the fuel chamber 48 reaches the predetermined value, the diaphragm 40 is flexed towards the air chamber 37 so that the expansive pressure of the spring 84 causes the lever 81 to seat the valve 79 on the valve seat 78 thereby closing the passage 76 and preventing the flow of fuel into the chamber 48. I
The boss 47 of the intermediate body 45 has a recess 86. Disposed in a recess or chamber 87 formed in the boss 36 of the main body 10 is a tubular diaphragm retainer extending through hole 42 of the diaphragm 40 into the recess 86. The retainer 85 is fixed at the upper end in a shallow recess 88 formed at the bottom of recess 87. A flange 89 on the retainer 85 is placed interior of the tubular retainer 85. A separate fuel pipe 8 member 91 defining a main fuel passage94 extends coaxially to the retainer 85 and is inserted at the upper end into bore 92 on the top of the retainer 85. The pipe member 91 terminates in the lower end of the retainer 85. A secondary annular fuel inlet passage 93 is defined between the retainer 85 and the pipe member 91.
The main fuel passage 94 is in communication with a main fuel discharge orifice 95 formed in the body and opening into a small venturi 96 eccentrically formed 'in the interior of venturi l2. A main fuel adjusting screw 97 is threaded into the wall of the body 10 opposite to the orifice 95 and its rod part 98 extends into the venturi 96 across the mixing passage 11 and has at the lower end the needlepart 99 inserted into-the orifice 95. By adjusting the screw vide a fuel and air mixture which flows into the crankcase of the engine through the outlet region 13.
Such an arrangement should be exactly-or approximately given by the formula h W/A;
wherein h is the distance between the center 0 of diaphragm 40and the outlet point 0 of orifice 95,
A is the effective area of the diaphragm 40,
W is the weight of diaphragm 40,
d) is the specific gravity of fuel. Secondary fuel holes or openings 100 are formed on the upper'portion of the diaphragm retainer-85 and thus fuel which flows into the passage 93 from the recess 8.6 is admitted through the holes 100. into thecell The fuel feeding system for engine idling and slow speed operation comprises a slow speed orifice 102 and an idling orifice 101 opening into the mixingpassage' 11, as shown in FIGS. 3 and 5.
Holes 101 and 102 are in communication with a supplementary chamber 103 and the annular chamber 87 is in communication with the chamber 103 through secondary fuel passage 105 in which a jet 104 is disposed.
A secondary fuel adjusting screw 106 screwed into the body 10 has at the upper end a needle portion 107 which is inserted into passage 105 for metering fuel flow through the passage 105 into the chamber 103. A coil spring 110 is disposed around the portion of the screw 106 between the head 108 and a sealing ring 109.
When the throttle valve 23 is moved to nearly closed or engine idling position, fuel is delivered into the mixing passage '11 through the idling orifice 101. When the throttle valve 23 is partially opened from engine idling position, the low speed orifice 102 begins to deliver fuel from the supplemental chamber 103 into the mixing passage in addition to the fuel delivered through the engine idling orifice 101.
A vapor release passage 111 extends in parallel to the bottom face 49 of the fuel chamber 48 within the intermediate body 45 and is in communication with the bottom of the recess 86. This passage 111 has at its ends portions 112 extending upwardly within the boss 46 and the upper ends of the passage portions are closed by gasket 41. Valve seats 113 are defined by the bottom walls of the passage portions and cooperate with check ball valves 114 within the passage portions l02. The upwardly extending passage portions 112 are communicated with the fuel chamber 48 by means of vapor release passages 115 which extend'laterally from the portions 112 adjacent the valve seats 113.
As seen in FIGS. 2 and 3 of the drawings, when the apparatus is in normal position, the check ball valves 114 are seated on valve seats 113 by its their weight to close the passage 111 so that fuel from chamber 48 can enter recess 86 only through the fuel inflow hole 90. If fuel in the chamber 48 is vaporized due to cavitation and percolation, the vapor enters the chamber 86 through the holes together with fuel and is discharged into the mixing passage 11 through the orifice or orifices 101 and 102.
When the apparatus is in positions of slight tilt the same operation as mentioned above will be obtained. When the apparatus is in positions of extreme tilt or inverted positions, the ball valves 114, as shown in FIG. 7 of the drawings move away from the valve seats 113 until they reach the gasket 41 and thus fuel in the chamber 48 enters the chamber 86 through the holes which are then in the lower position. Meanwhile vapor from fuel in the chamber 48 flows through the passage 115 and passage 111 into the chamber 86 to discharge through orifice 95 or orifices 101, 102 into the mixing passage 11. As a result, fuel in the fuel chamber 48 will maintain a predetermined level which corresponds to the necessary amount of fuel for entering the chamber 86 through the holes 90 just after the apparatus returns to normal position.
The aforementioned formula qSh W/A is always applicable in spite of positions of extreme tilt or inverted positions because it on the left wide and W on the right side concurrently replace each others positive and negativeness. This formula thus ensures the possibility of controlling fuel pressure in the fuel chamber 48 so that the pressure of fuel at the orifice 95 will be maintained at a constant value. Orifice 95 is positioned on the center axis of diaphragm 40 and thus when the apparatus is moved'around the axis of orifice 95, fuel supplied tomixing passage 11 from orifice 95 will not be subjected to centrifugal force thereby ensuring the supply of fuel into mixing passage 11.
The main fuel passage 94 and secondary fuel inlet passage 93 are opened below the fuel level in the chamber 86 to prevent air from flowing from the orifice 95 throughpassages 94, 93 and into the orifices 101 and 102 during engine idling or slow speed operation. Therefore, air will not thin the mixtures during engine idling or slow speed operation. When the engine goes into high speed operation from idling or slow speed operation, fuel is progressively changed from the flow towards the ports 101 and 102 to the flow towards the orifice 95 in response to reduced pressure in the venturi 12 or 96.
We claim:
1. In combination, a fuel feeding apparatus including a body having a mixing passage, an air chamber in said body including an upper wall, a flexible diaphragm forming a lower wall of said air chamber, a fuel chamber in a body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being actuated by aspiration in said mixing passage, a second chamber at the center of said fuel chamber for storing fuel from said chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, two passages connecting said second chamber with said orifices, a vapor discharging passage connecting said second chamber with said fuel chamber, a valve means opening the vapor discharging passage only when the apparatus is tilted to extreme positions or inverted, to connect said two chambers.
2. In combination, fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of the air chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet for said fuel chamber, a fuel inlet valve in said fuel inlet, spring loaded means for opening and closing said valve in response to movement of said diaphragm, a second chamber in the center portion of said second body for storing fuel from the said fuel chamber, a main fuel discharge orifice and secondary orifices opening into the said mixing passage, and two passages connecting the said second chamber with said orifices, said combination further defined by the formula:
h W/A wherein h is the distance between the mouth of the said orifice and the center of the underside of said diaphragm,
A is the effective area of said diaphragm,
W is the weight of said diaphragm,
d) is the specific gravity of fuel.
3. In combination, a fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of said chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet for said fuel chamber a fuel inlet valve in said fuel inlet, means operable by said diaphragm, but normally for closing said valve, a second chamber in the center portion of said second body for storing fuel from the top of said fuel chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, and two passages connecting the said second chamber with said orifices, said main fuel discharge orifice positioned on the center line of said diaphragm.
4. In combination, a fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of said air chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet valve in said fuel inlet means operable by movement of said diaphragm, but normally for closing said valve, a second chamber in the center portion of said second body for storing fuel from said chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, two passages connecting said second chamber with said orifices, a vapor discharging passage connecting said second chamber with said fuel chamber, and a valve means opening the vapor discharging passage only when the apparatus is tilted to extreme positions or inverted, to connect said two chambers.

Claims (4)

1. In combination, a fuel feeding apparatus including a body having a mixing passage, an air chamber in said body including an upper wall, a flexible diaphragm forming a lower wall of said air chamber, a fuel chamber in a body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being actuated by aspiration in said mixing passage, a second chamber at the center of said fuel chamber for storing fuel from said chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, two passages connecting said second chamber with said orifices, a vapor discharging passage connecting said second chamber with said fuel chamber, a valve means opening the vapor discharging passage only when the apparatus is tilted to extreme positions or inverted, to connect said two chambers.
2. In combination, fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of the air chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet for said fuel chamber, a fuel inlet valve in said fuel inlet, spring loaded means for opening and closing said valve in response to movement of said diaphragm, a second chamber in the center portion of said second body for storing fuel from the said fuel chamber, a main fuel discharge orifice and secondary orifices opening into the said mixing passage, and two passages connecting the said second chamber with said orifices, said combination further defined by the formula: phi h W/A wherein h is the distance between the mouth of the said orifice and the center of the underside of said diaphragm, A is the effective area of said diaphragm, W is the weight of said diaphragm, phi is the specific gravity of fuel.
3. In combination, a fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of said chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable bY aspiration in said mixing passage, a fuel inlet for said fuel chamber a fuel inlet valve in said fuel inlet, means operable by said diaphragm, but normally for closing said valve, a second chamber in the center portion of said second body for storing fuel from the top of said fuel chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, and two passages connecting the said second chamber with said orifices, said main fuel discharge orifice positioned on the center line of said diaphragm.
4. In combination, a fuel feeding apparatus including a first body having a mixing passage, an upper air chamber in said first body including an upper wall, a flexible diaphragm forming a lower wall of said air chamber, a lower fuel chamber in a second body including a lower wall and an upper wall formed by said diaphragm, said diaphragm being fixed at its periphery and its center to said two bodies and actuatable by aspiration in said mixing passage, a fuel inlet valve in said fuel inlet means operable by movement of said diaphragm, but normally for closing said valve, a second chamber in the center portion of said second body for storing fuel from said chamber, a main fuel discharge orifice and secondary orifices opening into said mixing passage, two passages connecting said second chamber with said orifices, a vapor discharging passage connecting said second chamber with said fuel chamber, and a valve means opening the vapor discharging passage only when the apparatus is tilted to extreme positions or inverted, to connect said two chambers.
US00200890A 1970-10-24 1971-11-22 Fuel feeding & charge forming apparatus Expired - Lifetime US3825237A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4171690A (en) * 1976-03-08 1979-10-23 Nissan Motor Company, Limited Emission control system for internal combustion engines utilizing balance differential amplifier stage
US6092793A (en) * 1998-04-30 2000-07-25 Keihin Corporation Constant vacuum type carburetor
US6202988B1 (en) * 1998-07-28 2001-03-20 Honda Giken Kogyo Kabushiki Kaisha Diaphragm-type carburetor
US6217008B1 (en) * 1998-07-28 2001-04-17 Honda Giken Kogyo Kabushiki Kaisha Diaphragm-type carburetor
US6446939B1 (en) * 2000-08-29 2002-09-10 Walbro Corporation Modular diaphragm carburetor
US6715737B2 (en) * 2000-08-29 2004-04-06 Walbro Corporation Fuel metering system for a carburetor
US20060151892A1 (en) * 2005-01-11 2006-07-13 Walbro Engine Management, L.L.C. Diaphragm carburetor and method of assembly

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4171690A (en) * 1976-03-08 1979-10-23 Nissan Motor Company, Limited Emission control system for internal combustion engines utilizing balance differential amplifier stage
US6092793A (en) * 1998-04-30 2000-07-25 Keihin Corporation Constant vacuum type carburetor
US6202988B1 (en) * 1998-07-28 2001-03-20 Honda Giken Kogyo Kabushiki Kaisha Diaphragm-type carburetor
US6217008B1 (en) * 1998-07-28 2001-04-17 Honda Giken Kogyo Kabushiki Kaisha Diaphragm-type carburetor
US6446939B1 (en) * 2000-08-29 2002-09-10 Walbro Corporation Modular diaphragm carburetor
US6715737B2 (en) * 2000-08-29 2004-04-06 Walbro Corporation Fuel metering system for a carburetor
US20060151892A1 (en) * 2005-01-11 2006-07-13 Walbro Engine Management, L.L.C. Diaphragm carburetor and method of assembly
US7374155B2 (en) * 2005-01-11 2008-05-20 Walbro Engine Management, L.L.C. Diaphragm carburetor and method of assembly

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