US3822994A - Preparing cotton material with improved tensile strength retention properties - Google Patents
Preparing cotton material with improved tensile strength retention properties Download PDFInfo
- Publication number
- US3822994A US3822994A US00221762A US22176272A US3822994A US 3822994 A US3822994 A US 3822994A US 00221762 A US00221762 A US 00221762A US 22176272 A US22176272 A US 22176272A US 3822994 A US3822994 A US 3822994A
- Authority
- US
- United States
- Prior art keywords
- fibres
- swelling
- rovings
- strength
- tensile strength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title abstract description 32
- 229920000742 Cotton Polymers 0.000 title abstract description 14
- 230000014759 maintenance of location Effects 0.000 title description 3
- 230000008961 swelling Effects 0.000 abstract description 26
- 239000003795 chemical substances by application Substances 0.000 abstract description 14
- 239000000835 fiber Substances 0.000 abstract description 13
- 229920002678 cellulose Polymers 0.000 abstract description 4
- 239000001913 cellulose Substances 0.000 abstract description 4
- 230000009471 action Effects 0.000 abstract description 2
- 230000015556 catabolic process Effects 0.000 abstract description 2
- 238000006731 degradation reaction Methods 0.000 abstract description 2
- 230000001131 transforming effect Effects 0.000 abstract description 2
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 48
- 235000011121 sodium hydroxide Nutrition 0.000 description 16
- 238000011282 treatment Methods 0.000 description 14
- 238000001035 drying Methods 0.000 description 13
- 239000000376 reactant Substances 0.000 description 13
- 241000219146 Gossypium Species 0.000 description 12
- 238000000034 method Methods 0.000 description 12
- 239000004744 fabric Substances 0.000 description 6
- 230000001143 conditioned effect Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- ZEYUSQVGRCPBPG-UHFFFAOYSA-N 4,5-dihydroxy-1,3-bis(hydroxymethyl)imidazolidin-2-one Chemical compound OCN1C(O)C(O)N(CO)C1=O ZEYUSQVGRCPBPG-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000002657 fibrous material Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 238000000578 dry spinning Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 2
- 238000009940 knitting Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- UUQHAAWMCLITRZ-KEOOTSPTSA-N 2-[(3S,6S,12S,20R,23S)-20-carbamoyl-12-[3-(diaminomethylideneamino)propyl]-3-(1H-indol-3-ylmethyl)-2,5,8,11,14,22-hexaoxo-17,18-dithia-1,4,7,10,13,21-hexazabicyclo[21.3.0]hexacosan-6-yl]acetic acid Chemical compound N1C(=O)[C@H](CC(O)=O)NC(=O)CNC(=O)[C@H](CCCN=C(N)N)NC(=O)CCSSC[C@@H](C(N)=O)NC(=O)[C@@H]2CCCN2C(=O)[C@@H]1CC1=CNC2=CC=CC=C12 UUQHAAWMCLITRZ-KEOOTSPTSA-N 0.000 description 1
- 241000408495 Iton Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005517 mercerization Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
- D06M11/40—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table combined with, or in absence of, mechanical tension, e.g. slack mercerising
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/03—Swelling and stretching
Definitions
- Cotton fibres or rovings or slivers are subjected to the action of a swelling agent without tension being exerted on them.
- the swelling agent should be capable of transforming the material into cellulose II.
- the fibres shrink while still in the presence of the swelling agent and subsequently the fibres are restretched to 95-110% of their original length before swelling. flhen while maintaining these dimensions the fibres or rovings or slivers are rinsed or neutralised and rinsed and while still maintaining these dimensions are dried at temperatures exceeding 70 C.
- the fibres or slivers or rovings can be given a resin finish and they will not show the usual degradation of properties.
- the invention concerns a method of preparing cotton fibres, slivers, or rovings which is based upon the application of definite swelling, stretching, rinsing, and drying treatments on fibres, slivers and rovings.
- the fibres obtained have a distinctly higher strength and 'an improved response to subsequent easy-care finishing.
- the increase in fibre strength may amount to about 200% of the original strength.
- the invention comprises the steps of swelling the cotton fibre or sliver or roving without tension in a swelling agent so as to obtain cellulose II as e.g.: caustic soda with a concentration of at least 512% NaOH, or preferably higher, e.g. 25% NaOH.
- cellulose II as e.g.: caustic soda with a concentration of at least 512% NaOH, or preferably higher, e.g. 25% NaOH.
- cellulose II as e.g.: caustic soda with a concentration of at least 512% NaOH, or preferably higher, e.g. 25% NaOH.
- the material is dried while maintaining the dimensions reached.
- the fibres or slivers or rovings obtained in this way are spun either in the wet or the dry state into weaving or knitting yarns.
- Treating yarns by using the technique described is not recommended, because an essential change in the yarn structure involving a very low elongation of the yarn will occur.
- a reactant finishing process using the treated fibrous materials does not lead, or does so only to a small extent, a decrease of the strength properties of the fibres and yarns respectively of the fabrics and 'knittings prepared from these fibres and yarns.
- the shinkage occurring during swelling may be about IS- 20%.
- the restrec'tching of the fibre or the sliver or the roving may be carried out by a conventional method, e.g. by stretching between two pairs of rollers, the second pair of which has a higher speed than the first pair. :In some cases use can be made of two clamps holding the yarn by enlarging the distance between them.
- the restrectching treatment should preferably start when the material is still completely swollen, as only then are the necessary high stretching levels easily obtained using relatively low loads at that time.
- the caustic soda should preferably be removed completely before the final drying treatment.
- the rinsing treatment may be repeated after drying.
- the drying treatment should be carried out in such a way that at least the final length reached during swelling and rinsing is maintained.
- imperfections caused during swelling as a consequence e.g. of an imperfect penetration of the caustic soda into the material, may be nearly completely eliminated by using a high degree of restretching during the drying treatment.
- even fibres which are stretched insufiiciently show an essential improvement of the tensile properties if restretching is applied to as high a degree as possible.
- drying treatment contributes quite essentially to the elfect which is desired.
- drying should lead to a setting of the structural changes introduced into the fibres by applying the treatments mentioned above.
- the moisture should be removed as much as possible without damaging the fibre material thermally. Based upon experiments carried out, drying by means of infrared radiation meets the above-mentioned requirement.
- EXAMPLE I Fibre treatments A bundle of cotton fibres was swollen without tension in 24% NaOH. After complete swelling the fibres were 3 restrectched to between 100% and 105% of the original length. Restretching was carried out during swelling and rinsing of the caustic soda. Their final dimensions reached during restretching were maintained for "at least one minute.
- the conditioned material was finished using a reapparatus.
- the wet material was spun twistless. In order to obtain the best normal yarn possible, the twistless material was uptwisted in the moist state.
- an unmercerised roving was spun in the same way and uptwisted. In this way a 27 tex. yarn was made applying a twist of 700 turns per metre.
- the reactant solution was applied in a quantity equal to the weight of the fibres. After storage for one hour at room temperature and 100% relative humidity, the fibres were dried at 70 C. and then baked for 5 min. at 160 C.
- the treated material shows a clearly greater strength when the reactant has been applied. Generally speaking the total elongation does not show large differences. The tearing strength of the reactant treated preswollen material is better and this tendency is more pronounced with an increasing reactant content.
- the dry crease recovery angle of the preswollen material without reactant is somewhat higher than that of the blank material. When the reactant has been applied the differences disappear.
- the wet recovery angles are nearly the same for blank and treated material.
- swelling the unrestrained material in a swelling agent to effect a transformation of the material to Cellulose II; stretching the material, in the presence of the swelling agent, to a length within 95 to 110 percent of the original length of the material before the soaking step, the stretched length being continuously maintained during the remaining steps in the process; rinsing the material while in the stretched condition to remove the swelling agent; and drying the material while in the stretched condition at a temperature in excess of 70 C. to set the improved tensile strength properties obtained.
- the swelling agent is an aqueous solution of sodium hydroxide with a strength of 12-24% NaOH.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US418048A US3889328A (en) | 1971-02-19 | 1973-11-21 | Preparation of cotton yarns from slivers and rovings |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB498271A GB1366642A (en) | 1971-02-19 | 1971-02-19 | Pre treatment of cotton fibres or rovings |
Publications (1)
Publication Number | Publication Date |
---|---|
US3822994A true US3822994A (en) | 1974-07-09 |
Family
ID=9787520
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00221762A Expired - Lifetime US3822994A (en) | 1971-02-19 | 1972-01-28 | Preparing cotton material with improved tensile strength retention properties |
Country Status (5)
Country | Link |
---|---|
US (1) | US3822994A (enrdf_load_stackoverflow) |
DE (1) | DE2207398B2 (enrdf_load_stackoverflow) |
FR (1) | FR2125330B1 (enrdf_load_stackoverflow) |
GB (1) | GB1366642A (enrdf_load_stackoverflow) |
NL (1) | NL7200929A (enrdf_load_stackoverflow) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4196559A (en) * | 1973-03-28 | 1980-04-08 | Ljungbo Sven O B | Swellable fabrics for ceiling structures |
US4524577A (en) * | 1981-12-18 | 1985-06-25 | Kao Corporation | Twisted yarn |
-
1971
- 1971-02-19 GB GB498271A patent/GB1366642A/en not_active Expired
-
1972
- 1972-01-24 NL NL7200929A patent/NL7200929A/xx unknown
- 1972-01-28 US US00221762A patent/US3822994A/en not_active Expired - Lifetime
- 1972-02-08 FR FR7204119A patent/FR2125330B1/fr not_active Expired
- 1972-02-17 DE DE19722207398 patent/DE2207398B2/de active Granted
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4196559A (en) * | 1973-03-28 | 1980-04-08 | Ljungbo Sven O B | Swellable fabrics for ceiling structures |
US4524577A (en) * | 1981-12-18 | 1985-06-25 | Kao Corporation | Twisted yarn |
Also Published As
Publication number | Publication date |
---|---|
NL7200929A (enrdf_load_stackoverflow) | 1972-08-22 |
FR2125330A1 (enrdf_load_stackoverflow) | 1972-09-29 |
FR2125330B1 (enrdf_load_stackoverflow) | 1976-07-23 |
DE2207398B2 (de) | 1977-06-16 |
GB1366642A (en) | 1974-09-11 |
DE2207398A1 (de) | 1972-09-07 |
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