US3821947A - Infant warmer-incubator - Google Patents

Infant warmer-incubator Download PDF

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US3821947A
US3821947A US00322781A US32278173A US3821947A US 3821947 A US3821947 A US 3821947A US 00322781 A US00322781 A US 00322781A US 32278173 A US32278173 A US 32278173A US 3821947 A US3821947 A US 3821947A
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incubator
infant
base
walls
bed
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G Schossow
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes
    • A61M11/04Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised
    • A61M11/041Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G11/00Baby-incubators; Couveuses
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/10Preparation of respiratory gases or vapours
    • A61M16/1075Preparation of respiratory gases or vapours by influencing the temperature
    • A61M16/108Preparation of respiratory gases or vapours by influencing the temperature before being humidified or mixed with a beneficial agent
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/10Preparation of respiratory gases or vapours
    • A61M16/1075Preparation of respiratory gases or vapours by influencing the temperature
    • A61M16/109Preparation of respiratory gases or vapours by influencing the temperature the humidifying liquid or the beneficial agent
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/10Preparation of respiratory gases or vapours
    • A61M16/14Preparation of respiratory gases or vapours by mixing different fluids, one of them being in a liquid phase
    • A61M16/16Devices to humidify the respiration air
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G2210/00Devices for specific treatment or diagnosis
    • A61G2210/50Devices for specific treatment or diagnosis for radiography
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/0057Pumps therefor
    • A61M16/0066Blowers or centrifugal pumps
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/10Preparation of respiratory gases or vapours
    • A61M16/14Preparation of respiratory gases or vapours by mixing different fluids, one of them being in a liquid phase
    • A61M16/16Devices to humidify the respiration air
    • A61M16/162Water-reservoir filling system, e.g. automatic
    • A61M16/164Water-reservoir filling system, e.g. automatic including a liquid inlet valve system
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M16/00Devices for influencing the respiratory system of patients by gas treatment, e.g. mouth-to-mouth respiration; Tracheal tubes
    • A61M16/10Preparation of respiratory gases or vapours
    • A61M16/14Preparation of respiratory gases or vapours by mixing different fluids, one of them being in a liquid phase
    • A61M16/16Devices to humidify the respiration air
    • A61M16/162Water-reservoir filling system, e.g. automatic
    • A61M16/164Water-reservoir filling system, e.g. automatic including a liquid inlet valve system
    • A61M16/165Water-reservoir filling system, e.g. automatic including a liquid inlet valve system with a float actuator
    • A61M16/167Water-reservoir filling system, e.g. automatic including a liquid inlet valve system with a float actuator acting vertically on the valve
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/36General characteristics of the apparatus related to heating or cooling
    • A61M2205/3653General characteristics of the apparatus related to heating or cooling by Joule effect, i.e. electric resistance

Definitions

  • ABSTRACT An infant warmer-incubator constructed to provide a controlled air environment about the infant.
  • the men bator maintains the proper environment in an open" or closed position and will permit resuscitation, technical procedures, surgery or routine nursing care of the infant as with a crib or bassinet. 1n the closed position some nursing care may be performed while in the open position it may serve as an operating table and not materially disturb the controlled environment for the infant.
  • the incubator control permits the premixing and careful measuring of a therapeutic gas. e.g., oxygen with air, and the humidification thereof.
  • This apparatus which mixture is delivered to the incubator to surround and maintain the infant in a preferred environment of warm, humidified and oxygen-abundant gases.
  • This apparatus can be placed into operation very rapidly, within 35 minutes if needed for emergencies, e.g., deliveries of premature infants. It comprises a vaporizer having a small boiling chamber over which is drawn the therapeutic gas to be mixed with the vapor and discharged to the bottom shell of the incubator. From the bottom shell the mixture is distributed and is forced upward through a bed frame and around an infant. Continued movement carries the gases out the open top and the pressure inside avoids ambient room air from flowing down onto the infant.
  • the present invention relates to an improved infant warmer-incubator utilizing a vaporizer and particularly to an improved incubator structure for premature infants where the environment must be carefully controlled and not altered when access to the infant is necessary for resuscitation, operations, X-ray studies or normal care of the infant in the incubator.
  • infant warmers utilized in delivery rooms have been designed to supply low energy radiant heat to an open-ended crib with a hood or an overhead canopy, which provides deep heat warmth to the top surface of the infant. Since part of the premature infant heat loss is by radiation, supplying warmth to the infant by radiant heat was considered the best course. This type of infant warmer supplies no humidity, and heats only one surface of the infant. it is also very uncomfortable and/or inconvenient for the technician to attend to the infant and still maintain the functions of the infant warmer. This type of warmer or incubator leaves much to be desired. 7
  • the incubators now utilized in the hospital nurseries are typically a closed transparent container housing the infant for providing the infant with a controlled environment of a desired temperature and oxygen concentration, and to a lesser extent a desired humidity.
  • This system requires very complicated and expensive oxygen mixing and dispensing valves and frequent oxygen concentration testing. They are relatively difficult to operate and maintain any constant conditions.
  • Providing a desired relative humidity in a closed system is at best not well controlled and generally only haphazard.
  • the most undesirable feature of the closed incubators is that it is difficult to provide nursing care, or other technical procedures on the baby and still maintain the proper environment in the incubator for the baby.
  • the technician must put his hands through portholes in the container and work through the holes at great inconvenience to maintain the incubator environment for the infant. This makes surgical procedures next to impossible, especially if a sterile environment is to be maintained for surgical procedures.
  • the humidity, temperature, nutrition and respiration are all maintained through the mother prior to birth. After birth the infant has to perform these functions on its own or have them performed by others for him. To lessen the shock to which he is subjected at birth clue to the changes in temperature and humidity it is necessary to initially establish for premature infants an environment comparable to its previous maternal environment. it is also necessary to establish an initially satisfactory respiratory atmosphere for the infant. The initial minutes or seconds are of the utmost importance to restrict any respiratory damage to a new born infant. Providing the proper environment is especially important with premature infants who are not developed or prepared to make the physical changes that a full term baby is equipped and prepared to make at birth. This environment and atmosphere must be instantly available.
  • l-lyalin membrane disease often results in a fatality, and always results in vastly expensive medical care once it has developed. Only infant lung tissue which has breathed or been exposed to environmental air through respiration has ever been found to have this disease. Upon autopsy of infants and premature infants who have expired, l-lyalin disease has been observed only in lung parts expanded by performance of the respiratory function and has never been found in lung parts not yet expanded or utilized in performance of respiratory function. This is interesting because although there may be many predisposing maternal factors, plus defects in the new born infants health, the air and added therapeutic gases, i.e., cold dry oxygen inhaled by the new born, either precipitates the disease or plays a large role in the progression of the disease.
  • therapeutic gases i.e., cold dry oxygen inhaled by the new born
  • the apparatus of the present invention readily provides this controlled environment and atmosphere and should be available in the delivery room, operating room, and in the nursery for continued aftercare.
  • the ideal infant warmer-incubator and other apparatus utilized in maintaining the premature infant in a desired and controlled environment is one which provides all of the environmental functions available to the premature infant in the mothers womb, except those functions deleted by severance of the umbilical cord, namely, respiration and nutrition. These vital functions must be supplied by a controlled environment and by the helpful human hand. To provide these vital functions to the premature infant and still maintain it in an environment warm and moist like his maternal environment and yet make him readily and easily available for technician or nursing care, is the major advantage of the present invention.
  • the device of the present invention has the advantage of providing an operating table and an X-ray table with all of the convenience and utility necessary while retaining the function of an incubator for th premature baby.
  • the present invention will rapidly make available for the premature infant an environment which is its mothers womb than presently exists, but still make the infant available to perform vital functions which have been deleted by severance of the umbilical cord.
  • the device of the present invention affords a means of performing technical procedures, diagnostic studies and general nursing care, in a sterile field, if necessary, without hindrance by cumbersome enclosing apparatus.
  • the infant warmer-incubator utilizes an improved vaporizer-humidifier which will readily provide mineral-free water vapor to be mixed with air or therapeutic gases.
  • the gases withdraw the vapor rapidly enough to be discharged as super saturated ambient air or super cooled steam.
  • This vaporizer affords a high relative humidity environment and one which is particularly high at normal body temperature.
  • the infant warmer-incubator of the present invention comprises a base member which will support a porous nonabsorbent soft sterile hammock-type bed for the infant and through which the environmental gases will be introduced to the infant.
  • a hood On top of the base is a hood which has an open upper aperture which is only slightly smaller in dimensions than the bed to permit easy access to the infant lying upon the hammock.
  • the hammock is substantially level with the top of the base.
  • the four sloping transparent sections which form the hood are hinged to a support frame and may be individually lowered as necessary when the medical nursing and/or surgical procedures are being performed.
  • the base is provided at one end with an opening which will permit access at that end to the area beneath the hammock to change the urine tray, insert X-ray film cassettes etc., without removing the baby from the incubator.
  • the controlled environment is supplied to the incubator through a vaporizer where the water vapors are mixed with ambient air and with therapeutic gases in measured quantities as desired.
  • the environment can be maintained at a predetermined temperature and relative humidity or adjusted by proper controls of the quantity and the temperature of the ambient air drawn in, the amount of humidity, the amount of the therapeutic gas, and the temperature of the mixture directed into the incubator.
  • the environment will be free of any minerals which may be present in the water (such as tap water) which is utilized for humidification, and there will be no danger of burns or of a clogging of the humidifier.
  • FIG. 1 an elevational view of the incubator formed in accordance with the present invention with parts in sections and including a schematic of the controls utilized for providing the desired environment;
  • FIG. 2 is a plan view of the incubator according to the present invention.
  • FIG. 3 is a fragmentary left end view of the incubator of the present invention.
  • FIG. 4 is a fragmentary right end view of the incubator
  • FIG. 5 is a transverse sectional view taken along lines 5-5 of FIG. 2;
  • FIG. 6 is a sectional view showing the bottom of the vaporization chamber of the humidifier as seen along lines 6-6 of FIG. 1.
  • the infant warmer-incubator 11 comprising a base 12 and a hood 14.
  • the base would typically be supported on a cabinet or wheeled frame which would support the electrical and mechanical hardware for providing the controlled environment within the wall of the incuabtor.
  • the base 12 is provided with a centrally positioned depending plenum l5 beneath which is supported a vaporizer-humidifier 16 which discharges the warmed moist gas into the base under the force of a fan 17 forming a part of said vaporizer-humidifier l6.
  • Certain control elements are connected to the vaporizerhumidifier 16 for regulating its operation to maintain the atmospheric conditions within the incubator at the desired level.
  • the vaporizer-humidifier 16 comprises a reservoir formed by a shell 19 which may be generally circular in horizontal section and which is formed with an upper enlarged reservoir 24 and a reduced lower portion 20.
  • the bottom of the shell or lower portion is conical or funnel-shaped to terminate in a reduced opening upon which is secured a flush valve or a removable cap to permit removal of the minerals collecting in the lower portion of the shell.
  • the lower portion 20 is positioned to receive any minerals purged from the water as the same is changed to vapor in a vaporization chamber 21.
  • the chamber 21 is defined by a cylindrical member positioned within the shell 19 and formed of an insulating material which for example may be a polystyrene or polyurethane foam with the interior surfaces coated with polytetrafluoroethylene or an epoxy resin coating to provide a generally heat-resistant self-cleaning and scale-resistant vaporization chamber.
  • This chamber 21 is generally circular with a conical bottom wall having an opening 22 communicating with the lower portion of the shell 19.
  • This lower opening 22 of the chamber 211 permits the flow of fluid from the upper larger water storage chamber 24lsurrounding the cylindrical vaporization chamber 21 into the chamber 21 via a one-way check valve 25 positioned in a supportring or flange 23 surrounding the chamber 21.
  • the valve 27 maintains a constant water level within the reservoir 24.
  • Water from the reservoir 26 flows through the valve 25 and into the lower reservoir or portion 20 of the shell 19 and then into the vaporization chamber 21 where it is heated by suitable heating means such as a pair of circular conductive plates or electrodes 29 and 30 which are concentrically positioned within the vaporization chamber 21 and which are connected by suitable conductors 31 and 32 to a control box 34l.
  • the circular electrodes 29 and 30 protect the vaporizer against overheating in the event that some malady may occur in the supply of water to the reservoir and vaporization chamber.
  • the position of the electrodes permits the use of substantially all of the water in the reservoir before the supply of water is exhausted.
  • polytetrafluoroethylene coated immersion heaters equipped with thermostats may be used to bring the water in the vaporization chamber 21 to a boil.
  • the upper portion of the vaporization chamber 21 are a series of openings 36 which permit gases to enter the vaporization chamber at the top thereof.
  • the upper end of the vaporization chamber 21 communicates with the inlet side of the fan 17 such that the fan serves to draw gases through the openings 36 and to draw the vapor rising from the liquid in the vaporization chamber 21 directly into the fan 1'7 to be mixed with the gases and forced upward into the plenum 15.
  • the air and/or therapeutic gas to be mixed with the steam is introduced into the upper portion of the reservoir 26 through the, cover 37 of the reservoir.
  • a fluid supply line 39 is connected to the cover 37. This fluid is drawn by the suction of the inlet side of the fan 1'7 through the supply line 39.
  • the gas that will enter the vaporizer-humidifier may be either ambient room air or it may be special therapeutic gas, for example, oxygen. It may be a combination of the ambient air and the oxygen.
  • a valve 40 has one inlet permitting the ambient air to enter the valve and is provided with a fitting to which may be connected, through a suitable constant pressure regulator valve 61, a tank of oxygen 42.
  • the valve 40 has a volume control which regulates the percentage of the gas which is mixed with the air and the amount of either which will be introduced to the humidifier.
  • a specific embodiment of this valve may be the valve illustratecl in copending application Ser. No. 25,986, filed Apr. 6, 1970 now U.S. Pat. No. 3,633,602.
  • the fluid drawn into the vaporizer-humidifier 16 may be preheated by a heater Ml positioned within the conduit 39 between the valve 10 and the inlet to the reservoir to control the humidity of the gas entering the incubator.
  • the temperature of the gas is set to a predetermined temperature by a regulator M, such as rheostat, connected to the heater for controlling the amount of heat added to fluid before it enters the humidifier.
  • a regulator M such as rheostat
  • the temperature of the fluid entering the reservoir is increased the percentage of relative humidity in the gas finally directed into the incubator will be lowered while maintaining the same at a constant temperature.
  • the control unit 34 is responsive to a thermistor 17 positioned in the plenum 15 above the discharge side of the fan 17.
  • the thermistor 47 will sense the change in temperature of the warmed moist gas entering the base 12. This thermistor 417 will thus provide means to signal the control unit 3 1 to electronically regulate the power supplied to the vaporizer heating means 29 and 30, to afford an effective control on the amount of steam vapor generated from the vaporization chamber 21 which is mixed with the air by the fan.
  • a regulator 46 is provided to adjust the temperature to be maintained by the control unit 34 for the gases entering the incubator.
  • the vaporizer-humidifier 16 is capable of providing a supercooled steam or a supersaturated atmosphere at any given temperature below C and one atmosphere pressure.
  • the physical characteristics of steam or pure 11 0 gas under one atmosphere are well known and tabulated in handbooks of physical chemistry. The characteristics of steam are tabulated down to 100C or the boiling point of H 0. There have been none established below 100C and one atmosphere because it has been unknown to exist below this temperature except up to 100 percent saturation at any given temperature.
  • This apparatus draws the stem or gaseous H O vapor off the boiling water at 100C and immediately and thoroughly mixes it with ambient air or other preferred gases, i.e., 0 This is done so rapidly that the steam has no time to condense to liquid H O nor does the H 0 have a particle to condense around. This mixture of supercooled steam or supersaturated air is immediately discharged from the apparatus.
  • the present invention combines the above applications and, in addition, utilizes the inherent heat of condensation to very efficiently and exactingly heat an infant warmer-incubator.
  • sample computations are based on a machine where there is no condensation and show the relative humidity of the mixture at various temperatures and volumns of air required to cool the steam to a given temperature, with the air originally at 72F (22.22C) 30 percent relative humidity and at one atmosphere.
  • Ma is molecular weight of air
  • Cps is specific heatof steam
  • Cpa is specific heat of air
  • R.H. is relative humidity, however, by definition relative humidity does not exceed 100 percent.
  • the plenum 15 as best illustrated in FIGS. 1 and 5 is connected generally centrally of the base 12.
  • the gases entering the base under the pressure of the fan 17 tend to be dispersed by a baffle 49 and by a pan 50 which is slidable from one end into the base and supported by a suitable guide and support means on the bottom wall 511 of the base 12 such as the spacers or legs 52.
  • the pan 50 serves to collect any fluids excreted by the infant or otherwise dispelled into the incubator during the nursing care or surgical treatment of the infant.
  • the pan 50 or its supports may also serve to support an X-ray cassette to permit X-rays to be taken without removing the infant from the incubator.
  • Side walls and 56 are formed with longitudinally extending rails or guides 57 which form guide means for receiving the hood l4 and a frame 60 having a large central opening over which is positioned a porous nonabsorbent material 61 which will form the hammock-type bed for the infant.
  • the walls 55 and 56 could be thicker.
  • An example of a suitable material from which to form this bed may be loosely woven fibers of polypropylene forming a continuous porous water repellent, non-absorbent fabric.
  • This bed frame 60 may thus be made to be disposable as a diaper during the time an infant is confined to the incubator and may be furnished in sterilized form for replacement.
  • the end wall 53 is formed as a hinged panel connected to the bottom wall 511. This panel or end wall 53 permits ready access to the pan 50 allowing insertion and removal and insertion of the X-ray film cassette as discussed above.
  • the guides 57 in the side walls have a shouldered area or are set below the upper edge of the walls to form a ledge to receive a generally rectangular hood 14 having an open bottom to mate with the open upper side of the base and an open top.
  • the hood 14 com prises an open rectangular frame and four converging walls to form a smaller open top for the hood 14.
  • the frame is formed by a four narrow strips to form a plate 66 having a large central opening.
  • Around the outer periphery of the plate 66 are hinges 68 connecting four which fits inside the end walls 53 and dand the side walls 55 and 560f the base.
  • the rib 75 and the plate 66 permit the frame 6d for the hammock to be easily inserted into the incubator by lowering one wall 72 or 73.
  • the converging panels 7f), 71, 72 and 73 serve to apply back pressure to the gases within the incubator, thus restricting air from entering the incubator through the aperture 74 resulting thereby in generally unidirectional (upward) flow of the warm, humidified, oxygenabundant gases in the incubator.
  • This aperture 741 also permits easy access to the infant on the frame 60.
  • the panels may be moved individually to a position near the walls 53-56 as illustratd in FIG. 5 to permit nursing care or surgical treatment (i.e., endotracheal intubation) on the child.
  • the panels could all be lowered and a drape placed over the base 12 if necessary and the child would be maintained in a warm humid environment.
  • the desired environment is determined. if it is desired thatthere be a large amount of vapor in the environmental gas, at normal body temperature with an abundance of oxygen, the valves M and 40 are adjusted for regulation of the amount and mixture of gases.
  • the control M will be set for the proper temperature which will be maintained by the thermistor 47.
  • the vaporization chamber is heated to deliver the steam and the fan 17 will direct the gases into the plenum 115 to be distributed through the incubator and later exhausted through the aperture 74.
  • the control of the heat to the vaporizer allows a constant temperature condition to be maintained.
  • the amount of fluid to be mixed with the steam is preset and the temperature thereof is seto provide a control for the humidity of the fluid delivered through the plenum into the incubator.
  • the baby may remain unclothed in the incubator of this invention and will be easily observed by the nurses such that they can grade the progress and condition of the child.
  • All materials of which the incubator is formed may be radiolucent materials so as not to interfere with X-ray or fluoroscopy studies.
  • An incubator for providing a controlled environment of a predetermined temperature and humidity to an infant while permitting ready access to the infant for routine nursing care and technical procedures without removing the infant or working through portholes, said incubator comprising:
  • a generally rectangular hood having an open end positioned over said open upper side of said base and comprising four walls which are hinged along their lower edges and, in their normal position, are inclined to converge upwardly from said base, said four walls have an extent less than required to meet along their upper edges to define an aperture above said base smaller than said open upper side of said base but large enough to permit some nursing care to be carried out therethrough, bed means forming a porous nonabsorbent support for an infant, means for supporting said bed means and said hood to dispose said bed means and the lower edges of said four walls substantially in a common plane, plenum means communicating with said base for directing warm, humidified fluid into the incubator below said bed means, and environmental control means for introducing warm,
  • said environmental control means comprising, vaporizer means including a water vaporization chamber and heating means disposed in said chamber for producing a supply of steam,
  • valve means for admitting fluid into said vaporizer means
  • blower means for mixing said fluid and said steam and directing said mixture into said plenum means and said base at said pressure above atmospheric pressure whereby said mixture passes through said bed means and said inclined walls of said hood serve to maintain said mixture about a said infant on said bed means.
  • hinge means on said frame for mounting said four walls to the periphery of said frame to be individually lowered along said walls of said base.
  • said incubator according to claim l wherein said vaporizer means comprises a cylindrical vaporization chamber, means for maintaining a supply of water in said vaporization chamber, said heating means being disposed in said vaporization chamber to heat the water to boiling temperature to produce said supply of steam, said vaporization chamber having an open bottom through which purged minerals may fall and having openings about its upper edge to permit fluid to enter the vaporization chamber, and wherein said blower means is disposed with its inlet opening directly above and over the upper end of said vaporization chamber.
  • gas mixing valve means is connected to communicate through said openings with said chamber for mixing ambient air and at least one therapeutic gas in predetermined proportions and controlling the flow of said mixture of fluid into said chamber.
  • said heating means comprises a pair of concentrically positioned conductive cylindrical rings each connected to a conductor.
  • said incubator comprises a rectangular frame upon which is mounted a nonabsorbent fabric, and said incubator comprises support means for supporting said bed means at said open upper side of said base.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Public Health (AREA)
  • General Health & Medical Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Hematology (AREA)
  • Biomedical Technology (AREA)
  • Anesthesiology (AREA)
  • Engineering & Computer Science (AREA)
  • Emergency Medicine (AREA)
  • Pulmonology (AREA)
  • Gynecology & Obstetrics (AREA)
  • Pediatric Medicine (AREA)
  • Pregnancy & Childbirth (AREA)
  • Accommodation For Nursing Or Treatment Tables (AREA)

Abstract

An infant warmer-incubator constructed to provide a controlled air environment about the infant. The incubator maintains the proper environment in an ''''open'''' or ''''closed'''' position and will permit resuscitation, technical procedures, surgery or routine nursing care of the infant as with a crib or bassinet. In the ''''closed'''' position some nursing care may be performed while in the open position it may serve as an operating table and not materially disturb the controlled environment for the infant. The incubator control permits the premixing and careful measuring of a therapeutic gas, e.g., oxygen with air, and the humidification thereof, which mixture is delivered to the incubator to surround and maintain the infant in a preferred environment of warm, humidified and oxygen-abundant gases. This apparatus can be placed into operation very rapidly, within 3-5 minutes if needed for emergencies, e.g., deliveries of premature infants. It comprises a vaporizer having a small boiling chamber over which is drawn the therapeutic gas to be mixed with the vapor and discharged to the bottom shell of the incubator. From the bottom shell the mixture is distributed and is forced upward through a bed frame and around an infant. Continued movement carries the gases out the open top and the pressure inside avoids ambient room air from flowing down onto the infant.

Description

United States Patent [191 Schossow [111 3,821,947 [451 Jul 2,1974
[5 INFANT WARMER-INCUBATOR [76] Inventor: George W. Schossow, 2316 Lilac Ln., White Bear Lake, Minn. 551 10 [22] Filed: Jan. 11, 1973 [21 Appl. No.: 322,781
Related US. Application Data [63] Continuation of Ser. No. 111.305, Feb. 1, 1971, abandoned, which is a continuation-in-part of Ser. No. 832,279, June 11, 1969.
Primary ExaminerRichard A. Gaudet Assistant'Examiner-G. F. Dunne Attorney, Agent, or FirmJohn C. Barnes I [57] ABSTRACT An infant warmer-incubator constructed to provide a controlled air environment about the infant. The men bator maintains the proper environment in an open" or closed position and will permit resuscitation, technical procedures, surgery or routine nursing care of the infant as with a crib or bassinet. 1n the closed position some nursing care may be performed while in the open position it may serve as an operating table and not materially disturb the controlled environment for the infant. The incubator control permits the premixing and careful measuring of a therapeutic gas. e.g., oxygen with air, and the humidification thereof. which mixture is delivered to the incubator to surround and maintain the infant in a preferred environment of warm, humidified and oxygen-abundant gases. This apparatus can be placed into operation very rapidly, within 35 minutes if needed for emergencies, e.g., deliveries of premature infants. It comprises a vaporizer having a small boiling chamber over which is drawn the therapeutic gas to be mixed with the vapor and discharged to the bottom shell of the incubator. From the bottom shell the mixture is distributed and is forced upward through a bed frame and around an infant. Continued movement carries the gases out the open top and the pressure inside avoids ambient room air from flowing down onto the infant.
11 Claims, 6 Drawing Figures PATENTEDJUL 2 I974 SHEET 1 [IF 2 R O T N E V W.
650%1/5 mwsaw BY 1 INFANT WARMER-INCUBATOR RELATED CASES This application is a continuation of application Ser.
No. 111,305, now abandoned, filed Feb. 1, 1971 which 5 v is a continuation-in-part application of application Ser. No. 832,279,f1led June 11, 1969.
The present invention relates to an improved infant warmer-incubator utilizing a vaporizer and particularly to an improved incubator structure for premature infants where the environment must be carefully controlled and not altered when access to the infant is necessary for resuscitation, operations, X-ray studies or normal care of the infant in the incubator.
Improving incubators to protect premature infants against excessive heat loss is still a goal towards which much research is directed. Infant warmers utilized in delivery rooms have been designed to supply low energy radiant heat to an open-ended crib with a hood or an overhead canopy, which provides deep heat warmth to the top surface of the infant. Since part of the premature infant heat loss is by radiation, supplying warmth to the infant by radiant heat was considered the best course. This type of infant warmer supplies no humidity, and heats only one surface of the infant. it is also very uncomfortable and/or inconvenient for the technician to attend to the infant and still maintain the functions of the infant warmer. This type of warmer or incubator leaves much to be desired. 7
The presently known and now utilized infant warmers and incubators fail to meet the demand for careful treatment and care of the premature infant. There is not in existence a suitable incubator'operating table or incubator Xray table. There are prior known radiant heat type open bassinet infant warmers and examples of the enclosed type incubators are shown in U.S. Pat. Nos. 2,347,326; 2,624,333; 3,076,451; and 3,529,590.
The incubators now utilized in the hospital nurseries are typically a closed transparent container housing the infant for providing the infant with a controlled environment of a desired temperature and oxygen concentration, and to a lesser extent a desired humidity. This system requires very complicated and expensive oxygen mixing and dispensing valves and frequent oxygen concentration testing. They are relatively difficult to operate and maintain any constant conditions. Providing a desired relative humidity in a closed system is at best not well controlled and generally only haphazard. The most undesirable feature of the closed incubators is that it is difficult to provide nursing care, or other technical procedures on the baby and still maintain the proper environment in the incubator for the baby. Usually, the technician must put his hands through portholes in the container and work through the holes at great inconvenience to maintain the incubator environment for the infant. This makes surgical procedures next to impossible, especially if a sterile environment is to be maintained for surgical procedures.
To date, there is not an incubator operating table available to the medical profession. The procedure now used is to heat the whole operating room for premature infant surgery.
There is also no incubator X-ray table apparatus available to do X-ray studies on premature infants while maintaining it in its incubator environment. Lastly and most important, there is not an open bassinet-type infant warmer-incubator in existence which functions as an infant warmer-incubator and also provides ready access to the infant by nursing personnel and other technicians. There is not in existence a closed incubator system which accurately maintains an environment of desired temperature, humidity, and oxygen concentration since they require circulation and thus consistency is hard to achieve. There is not an apparatus presently available commercially which performs efficiently the function of an infant warmer, an incubator, an operating table, or an X-ray table, all in one single unit.
The transfer and handling of the premature infant from one environment and apparatus to another affords many hazards to its delicate and sensitive lifemaintaining systems. Chilling, handling, the lack of or too much oxygen and improper humidty are often lethal to the premature infant. To a lesser extent crippling of the infants vital systems may occur, such as the infants respiratory system and central nervous system and cardiovascular system.
The humidity, temperature, nutrition and respiration are all maintained through the mother prior to birth. After birth the infant has to perform these functions on its own or have them performed by others for him. To lessen the shock to which he is subjected at birth clue to the changes in temperature and humidity it is necessary to initially establish for premature infants an environment comparable to its previous maternal environment. it is also necessary to establish an initially satisfactory respiratory atmosphere for the infant. The initial minutes or seconds are of the utmost importance to restrict any respiratory damage to a new born infant. Providing the proper environment is especially important with premature infants who are not developed or prepared to make the physical changes that a full term baby is equipped and prepared to make at birth. This environment and atmosphere must be instantly available. it is dangerous to apply therapeutic gases, namely high concentrations of dry oxygen, to the premature lung tissues or to place the newborn in a lower temperature, unhumidified environment since the premature infant has left a warm wholly marine environment. The existing incubation equipment is not prepared to provide a comparable environment. The lack of such equipment is suspected to be a cause for premature infants developing l-lyalin membrane disease and respiratory distress because the present equipment provides only radiant heat for the infant and it lacks any satisfactory temperature and humidity control for'oxygen or ambient air for inhalation by the premature infant.
l-lyalin membrane disease often results in a fatality, and always results in vastly expensive medical care once it has developed. Only infant lung tissue which has breathed or been exposed to environmental air through respiration has ever been found to have this disease. Upon autopsy of infants and premature infants who have expired, l-lyalin disease has been observed only in lung parts expanded by performance of the respiratory function and has never been found in lung parts not yet expanded or utilized in performance of respiratory function. This is interesting because although there may be many predisposing maternal factors, plus defects in the new born infants health, the air and added therapeutic gases, i.e., cold dry oxygen inhaled by the new born, either precipitates the disease or plays a large role in the progression of the disease.
Therefore, it stands to reason, the less shock which results after transferring the premature fetal lung from the maternal protective environment to a new postnatal air-land environment the less likelihood of Hyalin membrane disease to be percipitated. This shock can be reduced by immediate transfer of newborns to a controlled environment similar to that of its previous maternal environment immediately prior to the establishment of respiratory function by the newborn.
The apparatus of the present invention readily provides this controlled environment and atmosphere and should be available in the delivery room, operating room, and in the nursery for continued aftercare.
The ideal infant warmer-incubator and other apparatus utilized in maintaining the premature infant in a desired and controlled environment is one which provides all of the environmental functions available to the premature infant in the mothers womb, except those functions deleted by severance of the umbilical cord, namely, respiration and nutrition. These vital functions must be supplied by a controlled environment and by the helpful human hand. To provide these vital functions to the premature infant and still maintain it in an environment warm and moist like his maternal environment and yet make him readily and easily available for technician or nursing care, is the major advantage of the present invention.
Secondarily, the device of the present invention has the advantage of providing an operating table and an X-ray table with all of the convenience and utility necessary while retaining the function of an incubator for th premature baby.
In essence, the present invention will rapidly make available for the premature infant an environment which is its mothers womb than presently exists, but still make the infant available to perform vital functions which have been deleted by severance of the umbilical cord. The device of the present invention affords a means of performing technical procedures, diagnostic studies and general nursing care, in a sterile field, if necessary, without hindrance by cumbersome enclosing apparatus.
The infant warmer-incubator utilizes an improved vaporizer-humidifier which will readily provide mineral-free water vapor to be mixed with air or therapeutic gases. The gases withdraw the vapor rapidly enough to be discharged as super saturated ambient air or super cooled steam. This vaporizer affords a high relative humidity environment and one which is particularly high at normal body temperature.
SUMMARY OF THE INVENTION The infant warmer-incubator of the present invention comprises a base member which will support a porous nonabsorbent soft sterile hammock-type bed for the infant and through which the environmental gases will be introduced to the infant. On top of the base is a hood which has an open upper aperture which is only slightly smaller in dimensions than the bed to permit easy access to the infant lying upon the hammock. The hammock is substantially level with the top of the base. The four sloping transparent sections which form the hood are hinged to a support frame and may be individually lowered as necessary when the medical nursing and/or surgical procedures are being performed. The base is provided at one end with an opening which will permit access at that end to the area beneath the hammock to change the urine tray, insert X-ray film cassettes etc., without removing the baby from the incubator. The controlled environment is supplied to the incubator through a vaporizer where the water vapors are mixed with ambient air and with therapeutic gases in measured quantities as desired. The environment can be maintained at a predetermined temperature and relative humidity or adjusted by proper controls of the quantity and the temperature of the ambient air drawn in, the amount of humidity, the amount of the therapeutic gas, and the temperature of the mixture directed into the incubator. The environment will be free of any minerals which may be present in the water (such as tap water) which is utilized for humidification, and there will be no danger of burns or of a clogging of the humidifier.
DESCRIPTION OF THE DRAWING Referring now to the drawing there is illustrated in FIG. 1 an elevational view of the incubator formed in accordance with the present invention with parts in sections and including a schematic of the controls utilized for providing the desired environment;
FIG. 2 is a plan view of the incubator according to the present invention;
FIG. 3 is a fragmentary left end view of the incubator of the present invention;
FIG. 4 is a fragmentary right end view of the incubator;
FIG. 5 is a transverse sectional view taken along lines 5-5 of FIG. 2; and
FIG. 6 is a sectional view showing the bottom of the vaporization chamber of the humidifier as seen along lines 6-6 of FIG. 1.
Referring now to the drawing there is illustrated the infant warmer-incubator 11 comprising a base 12 and a hood 14. The base would typically be supported on a cabinet or wheeled frame which would support the electrical and mechanical hardware for providing the controlled environment within the wall of the incuabtor. The base 12 is provided with a centrally positioned depending plenum l5 beneath which is supported a vaporizer-humidifier 16 which discharges the warmed moist gas into the base under the force of a fan 17 forming a part of said vaporizer-humidifier l6. Certain control elements are connected to the vaporizerhumidifier 16 for regulating its operation to maintain the atmospheric conditions within the incubator at the desired level.
Referring now to the schematic portion of FIG. 1, the vaporizer-humidifier 16 comprises a reservoir formed by a shell 19 which may be generally circular in horizontal section and which is formed with an upper enlarged reservoir 24 and a reduced lower portion 20. The bottom of the shell or lower portion is conical or funnel-shaped to terminate in a reduced opening upon which is secured a flush valve or a removable cap to permit removal of the minerals collecting in the lower portion of the shell. The lower portion 20 is positioned to receive any minerals purged from the water as the same is changed to vapor in a vaporization chamber 21. The chamber 21 is defined by a cylindrical member positioned within the shell 19 and formed of an insulating material which for example may be a polystyrene or polyurethane foam with the interior surfaces coated with polytetrafluoroethylene or an epoxy resin coating to provide a generally heat-resistant self-cleaning and scale-resistant vaporization chamber. This chamber 21 is generally circular with a conical bottom wall having an opening 22 communicating with the lower portion of the shell 19. This lower opening 22 of the chamber 211 permits the flow of fluid from the upper larger water storage chamber 24lsurrounding the cylindrical vaporization chamber 21 into the chamber 21 via a one-way check valve 25 positioned in a supportring or flange 23 surrounding the chamber 21. The water enters the reservoir 2 1 through a suitable supply line 26 leading from a larger reservoir or from a main water supply line into the upper reservoir through a floatcontrolled or pressure-controlled valve 27. The valve 27 maintains a constant water level within the reservoir 24. Water from the reservoir 26 flows through the valve 25 and into the lower reservoir or portion 20 of the shell 19 and then into the vaporization chamber 21 where it is heated by suitable heating means such as a pair of circular conductive plates or electrodes 29 and 30 which are concentrically positioned within the vaporization chamber 21 and which are connected by suitable conductors 31 and 32 to a control box 34l. The circular electrodes 29 and 30 protect the vaporizer against overheating in the event that some malady may occur in the supply of water to the reservoir and vaporization chamber. Yet the position of the electrodes permits the use of substantially all of the water in the reservoir before the supply of water is exhausted. Alternatively polytetrafluoroethylene coated immersion heaters equipped with thermostats may be used to bring the water in the vaporization chamber 21 to a boil.
n the upper portion of the vaporization chamber 21 are a series of openings 36 which permit gases to enter the vaporization chamber at the top thereof. The upper end of the vaporization chamber 21 communicates with the inlet side of the fan 17 such that the fan serves to draw gases through the openings 36 and to draw the vapor rising from the liquid in the vaporization chamber 21 directly into the fan 1'7 to be mixed with the gases and forced upward into the plenum 15.
The air and/or therapeutic gas to be mixed with the steam is introduced into the upper portion of the reservoir 26 through the, cover 37 of the reservoir. A fluid supply line 39 is connected to the cover 37. This fluid is drawn by the suction of the inlet side of the fan 1'7 through the supply line 39. The gas that will enter the vaporizer-humidifier may be either ambient room air or it may be special therapeutic gas, for example, oxygen. It may be a combination of the ambient air and the oxygen. A valve 40 has one inlet permitting the ambient air to enter the valve and is provided with a fitting to which may be connected, through a suitable constant pressure regulator valve 61, a tank of oxygen 42. The valve 40 has a volume control which regulates the percentage of the gas which is mixed with the air and the amount of either which will be introduced to the humidifier. A specific embodiment of this valve may be the valve illustratecl in copending application Ser. No. 25,986, filed Apr. 6, 1970 now U.S. Pat. No. 3,633,602. The fluid drawn into the vaporizer-humidifier 16 may be preheated by a heater Ml positioned within the conduit 39 between the valve 10 and the inlet to the reservoir to control the humidity of the gas entering the incubator. The temperature of the gas is set to a predetermined temperature by a regulator M, such as rheostat, connected to the heater for controlling the amount of heat added to fluid before it enters the humidifier. As
the temperature of the fluid entering the reservoir is increased the percentage of relative humidity in the gas finally directed into the incubator will be lowered while maintaining the same at a constant temperature.
The control unit 34 is responsive to a thermistor 17 positioned in the plenum 15 above the discharge side of the fan 17. The thermistor 47 will sense the change in temperature of the warmed moist gas entering the base 12. This thermistor 417 will thus provide means to signal the control unit 3 1 to electronically regulate the power supplied to the vaporizer heating means 29 and 30, to afford an effective control on the amount of steam vapor generated from the vaporization chamber 21 which is mixed with the air by the fan. A regulator 46 is provided to adjust the temperature to be maintained by the control unit 34 for the gases entering the incubator.
The vaporizer-humidifier 16 is capable of providing a supercooled steam or a supersaturated atmosphere at any given temperature below C and one atmosphere pressure. The physical characteristics of steam or pure 11 0 gas under one atmosphere are well known and tabulated in handbooks of physical chemistry. The characteristics of steam are tabulated down to 100C or the boiling point of H 0. There have been none established below 100C and one atmosphere because it has been unknown to exist below this temperature except up to 100 percent saturation at any given temperature.
This apparatus draws the stem or gaseous H O vapor off the boiling water at 100C and immediately and thoroughly mixes it with ambient air or other preferred gases, i.e., 0 This is done so rapidly that the steam has no time to condense to liquid H O nor does the H 0 have a particle to condense around. This mixture of supercooled steam or supersaturated air is immediately discharged from the apparatus.
With a highly efficient apparatus a negligable amount of steam will be able to condense to H O liquid and release its heat of condensation (540 Cal/gm 11 0). Calculations of relative humidity" will thus deal with only the specific heat of gaseous H O (0.482 Cal/gm H 0) and the specific heat of air (0.243 Cal/gm H O). This permits the cooling of steam with relatively small quantities of air or other gases to a safe temperature or one which will not cause damaging burns to live tissue. In brief, this vaporizer has taken the burn out of steam and made it safe as a source of humidity for medical applications. There may be many other applications other than in medicine for such a vaporizer but only those in medicine will be mentioned here. There is not known an apparatus in the prior art which provides humidity in excess of 100 percent relative humidity at a given temperature at one atmosphere. The closest apparatus is a nebulizer but they merely suspend fine water particles in the atmosphere by ultrasonic sound waves or by atomization (cold" humidifier). These particles of liquid 11 0 may carry dangerous organisms, allergens or mineral dust and therefore pose many medical hazards not taken lightly in recent studies. Supercooled steam contains no dangerous organisms, allergens or mineral dust. It does still retain its heat of vaporization which is released slowly as condensation occurs and does not pose a burn hazard, thus immediate and obvious medical applications are with inhalation therapy and humidification of medicinal gases (i.e., 0 for inhalation PUT".
poses. The present invention combines the above applications and, in addition, utilizes the inherent heat of condensation to very efficiently and exactingly heat an infant warmer-incubator.
The computations hereunder lend support to the statement that the present invention does actually produce superaturated atmosphere or supercooled steam at one atmosphere and at temperatures below 100C, although to date no prior apparatus has been available and no physical properties are available in handbooks of physics and chemistry relating thereto. These properties shall undoubtedly be proven out and made available in the near future.
The following sample computations are based on a machine where there is no condensation and show the relative humidity of the mixture at various temperatures and volumns of air required to cool the steam to a given temperature, with the air originally at 72F (22.22C) 30 percent relative humidity and at one atmosphere.
l. (Mw)(Cps)(At)=Ca1. given up in cooling 1 molar volume of steam from 100C.
2. (Ma)(Cpa)(Ar) =Cal. taken up by 1 molar volume of air in heating to desired temperature.
3. Calories given by steam/Calories taken up by air moles of air at given temperature required to 99 melee? St (1 mole of air at 72 F.) (22.4 liters/mole) [moles (3)] (liters/mole of steam of 100 C.)
5. [Answer from (3) above 1 mole steam] [grams H O/mo1e gas at 100 percent RH. and 100C] grams of H capacity of gas at 100 percent RH. for number of volumes of air and steam.
6. (grams H O/mole) (grams H O/mole of air at 72F and 30 percent R.H.)[moles of air from (3)] grams of H 0 actually present in mixture.
7. Grams of H 0 in mixture 100/Grams of H 0 in air at 100 percent R.l-1. percent R.H. of mixture.
wherein:
lvlw is molecular weight of H 0,
Ma is molecular weight of air,
Cps is specific heatof steam,
Cpa is specific heat of air,
At is change in temperature in degrees Centigrade,
Cal. is calories, and
R.H. is relative humidity, however, by definition relative humidity does not exceed 100 percent.
Computations for Relative Humidity of Gas Discharged From Vaporizer-Humidifier:
1. At 99.6F or 37.56C.
1 (18.0) (0.482) (62.445C) 541.773 Cal.
2 (29.0) (0.243) (15.333C) 108.054 Cal.
3 541.773 Cal. from steam/108.054 Cal. to air 5.014 molar volume of air at 72F required to cool 1 molar volume steam from 100C to 37.555C.
4 (24.2) (5.014) 30.7 3.952 volumes of air to cool 1 volume steam from 100C to 37.555C.
5 (6.014) (1.1517) grams 11 0 (6.926) capacity with RH. 100 percent for 6.014 molar volume of mixed steam and air.
618 (0.143)(5.014) 18.717 gram 11 0 actually present in the mixture.
7 18.717 gram H O 100/6.926 gram H O capacity 270.243 percent RH.
11. At 85F or 29C.
1 (18)(0.482)(7lC) 616.0 Cal. from steam.
2 (29)(0.2l3)(7C) 49 Cal. required by air.
3 6163/49 12.6 molar volume air to 1 molar volume steam.
4 (24.2)(l2.6)/30.7 10.8 volume air to 1 volume steam.
5 (13.6)(0.7 gram H O) 9.5 grams H O capacity at 29C and 100 percent R11.
6 18 (l2.6)(0.l43) 19.8 grams H O actually present.
7 l9.8/9.5 208 percent RH.
111. At 80F or 26.66C.
1 (18.0)(0.482)(73.333C) =636.237 Cal. (steam).
2 (29.0)(0.243)(4.444C) 31.320 Cal. received by air.
3 (6.36.237) Cal. (steam)/(3l.32) Cal. (air) 20.314 molar volume air to cool 1 molar volume steam to 80F.
4 (24.2)(20.314)/30.7 16.007 volume air to cool 1 volume steam to 80F.
5 (21.314)(O.6l86) 13.185 gram H O capacity in mixture at 100percent R.1-l. at 80F 6 18 (0.143)(20.314) 20.905 gram H O vapor actually present in mixture 7 20.905 gram H O X 100 percent/13.185 gram H O 158.551 percent R.l-l.
The plenum 15 as best illustrated in FIGS. 1 and 5 is connected generally centrally of the base 12. The gases entering the base under the pressure of the fan 17 tend to be dispersed by a baffle 49 and by a pan 50 which is slidable from one end into the base and supported by a suitable guide and support means on the bottom wall 511 of the base 12 such as the spacers or legs 52. The pan 50 serves to collect any fluids excreted by the infant or otherwise dispelled into the incubator during the nursing care or surgical treatment of the infant. The pan 50 or its supports may also serve to support an X-ray cassette to permit X-rays to be taken without removing the infant from the incubator.
Side walls and 56, as illustrated, are formed with longitudinally extending rails or guides 57 which form guide means for receiving the hood l4 and a frame 60 having a large central opening over which is positioned a porous nonabsorbent material 61 which will form the hammock-type bed for the infant. Alternatively, the walls 55 and 56 could be thicker. An example of a suitable material from which to form this bed may be loosely woven fibers of polypropylene forming a continuous porous water repellent, non-absorbent fabric. This bed frame 60 may thus be made to be disposable as a diaper during the time an infant is confined to the incubator and may be furnished in sterilized form for replacement.
The end wall 53 is formed as a hinged panel connected to the bottom wall 511. This panel or end wall 53 permits ready access to the pan 50 allowing insertion and removal and insertion of the X-ray film cassette as discussed above.
The guides 57 in the side walls have a shouldered area or are set below the upper edge of the walls to form a ledge to receive a generally rectangular hood 14 having an open bottom to mate with the open upper side of the base and an open top. The hood 14 com prises an open rectangular frame and four converging walls to form a smaller open top for the hood 14. The frame is formed by a four narrow strips to form a plate 66 having a large central opening. Around the outer periphery of the plate 66 are hinges 68 connecting four which fits inside the end walls 53 and dand the side walls 55 and 560f the base. The rib 75 and the plate 66 permit the frame 6d for the hammock to be easily inserted into the incubator by lowering one wall 72 or 73. The converging panels 7f), 71, 72 and 73 serve to apply back pressure to the gases within the incubator, thus restricting air from entering the incubator through the aperture 74 resulting thereby in generally unidirectional (upward) flow of the warm, humidified, oxygenabundant gases in the incubator. This aperture 741 also permits easy access to the infant on the frame 60. The panels may be moved individually to a position near the walls 53-56 as illustratd in FIG. 5 to permit nursing care or surgical treatment (i.e., endotracheal intubation) on the child. The panels could all be lowered and a drape placed over the base 12 if necessary and the child would be maintained in a warm humid environment.
In operation the desired environment is determined. if it is desired thatthere be a large amount of vapor in the environmental gas, at normal body temperature with an abundance of oxygen, the valves M and 40 are adjusted for regulation of the amount and mixture of gases. The control M will be set for the proper temperature which will be maintained by the thermistor 47. The vaporization chamber is heated to deliver the steam and the fan 17 will direct the gases into the plenum 115 to be distributed through the incubator and later exhausted through the aperture 74.
The control of the heat to the vaporizer allows a constant temperature condition to be maintained. The amount of fluid to be mixed with the steam is preset and the temperature thereof is seto provide a control for the humidity of the fluid delivered through the plenum into the incubator. The baby may remain unclothed in the incubator of this invention and will be easily observed by the nurses such that they can grade the progress and condition of the child.
All materials of which the incubator is formed may be radiolucent materials so as not to interfere with X-ray or fluoroscopy studies.
While this invention is directed to and describes a single modification of the present invention, it will be understood that certain changes may be made therein without departing from the spirit or scope of the invention as defined in the appended claims. One modification may be to provide the opening for the ingress of the warm humidified gases at an end of the incubator rather than in the bottom wall. While the air flow pattern may be more difficult to regulate the bottom of the incubator may be more exposed for purposes of fluoroscopy studies.
What is claimed is:
l. An incubator for providing a controlled environment of a predetermined temperature and humidity to an infant while permitting ready access to the infant for routine nursing care and technical procedures without removing the infant or working through portholes, said incubator comprising:
a generally rectangular base having a bottom wall,
side and end walls with an open upper side, a generally rectangular hood having an open end positioned over said open upper side of said base and comprising four walls which are hinged along their lower edges and, in their normal position, are inclined to converge upwardly from said base, said four walls have an extent less than required to meet along their upper edges to define an aperture above said base smaller than said open upper side of said base but large enough to permit some nursing care to be carried out therethrough, bed means forming a porous nonabsorbent support for an infant, means for supporting said bed means and said hood to dispose said bed means and the lower edges of said four walls substantially in a common plane, plenum means communicating with said base for directing warm, humidified fluid into the incubator below said bed means, and environmental control means for introducing warm,
humidified gases into said plenum means at a pressure above atmospheric pressure sufficient to maintain flow of fluid upward through the incubator and out said aperture, said environmental control means comprising, vaporizer means including a water vaporization chamber and heating means disposed in said chamber for producing a supply of steam,
valve means for admitting fluid into said vaporizer means, and
blower means for mixing said fluid and said steam and directing said mixture into said plenum means and said base at said pressure above atmospheric pressure whereby said mixture passes through said bed means and said inclined walls of said hood serve to maintain said mixture about a said infant on said bed means.
2. The incubator according to claim 1 wherein said four walls are transparent trapezoidal panels and said hood comprises:
a rectangular frame supported on the upper edge of said walls forming said base, and
hinge means on said frame for mounting said four walls to the periphery of said frame to be individually lowered along said walls of said base.
3. The incubator according to claim l wherein at least one end wall of said base is hinged to permit access below said bed means, and wherein a removable tray is supported in said base below said bed means, said tray being formed and disposed to distribute fluid entering said base through said plenum means.
t. The incubator according to claim l wherein said vaporizer means comprises a cylindrical vaporization chamber, means for maintaining a supply of water in said vaporization chamber, said heating means being disposed in said vaporization chamber to heat the water to boiling temperature to produce said supply of steam, said vaporization chamber having an open bottom through which purged minerals may fall and having openings about its upper edge to permit fluid to enter the vaporization chamber, and wherein said blower means is disposed with its inlet opening directly above and over the upper end of said vaporization chamber.
5. The incubator according to claim 4 wherein a thermistor is positioned in said plenum and control means are provided for adjusting said heating means.
6. The incubator according to claim 4 wherein gas mixing valve means is connected to communicate through said openings with said chamber for mixing ambient air and at least one therapeutic gas in predetermined proportions and controlling the flow of said mixture of fluid into said chamber.
7. The incubator according to claim 6 wherein a second heating means is positioned between said mixing valve means and said chamber for heating said fluid flowing into said chamber.
8. The incubator according to claim 4 wherein said heating means comprises a pair of concentrically positioned conductive cylindrical rings each connected to a conductor.
9. The incubator according to claim 1 wherein said bed means comprises a rectangular frame upon which is mounted a nonabsorbent fabric, and said incubator comprises support means for supporting said bed means at said open upper side of said base.
10. The incubator according to claim 3 wherein said plenum means is positioned to communicate with the central portion of the bottom wall of said base, whereby said fluid and steam will be directed around said tray and upward through said bed means.
11. The incubator according to claim 10 wherein said hood comprises,
a rectangular frame supported on the upper edge of said walls forming said base, and
four transparent trapezoidal panels hinged to the periphery of said frame to be individually lowered along said walls of said base, and wherein guide means support said bed means at said open upper side.

Claims (11)

1. An incubator for providing a controlled environment of a predetermined temperature and humidity to an infant while permitting ready access to the infant for routine nursing care and technical procedures without removing the infant or working through portholes, said incubator comprising: a generally rectangular base having a bottom wall, side and end walls with an open upper side, a generally rectangular hood having an open end positioned over said open upper side of said base and comprising four walls which are hinged along their lower edges and, in their normal position, are inclined to converge upwardly from said base, said four walls have an extent less than required to meet along their upper edges to define an aperture above said base smaller than said open upper side of said base but large enough to permit some nursing care to be carried out therethrough, bed means forming a porous nonabsorbent support for an infant, means for supporting said bed means and said hood to dispose said bed means and the lower edges of said four walls substantially in a common plane, plenum means communicating with said base for directing warm, humidified fluid into the incubator below said bed means, and environmental control means for introducing warm, humidified gases into said plenum means at a pressure above atmospheric pressure sufficient to maintain flow of fluid upward through the incubator and out said aperture, said environmental control means comprising, vaporizer means including a water vaporization chamber and heating means disposed in said chamber for producing a supply of steam, valve means for admitting fluid into said vaporizer means, and blower means for mixing said fluid and said steam and directing said mixture into said plenum means and said base at said pressure above atmospheric pressure whereby said mixture passes through said bed means and said inclined walls of said hood serve to maintain said mixture about a said infant on said bed means.
2. The incubator according to claim 1 wherein said four walls are transparent trapezoidal panels and said hood comprises: a rectangular frame supported on the upper edge of said walls forming said base, and hinge means on said frame for mounting said four walls to the periphery of said frame to be individually lowered along said walls of said base.
3. The incubator according to claim 1 wherein at least one end wall of said base is hinged to permit access below said bed means, and wherein a removable tray is supported in said base below said bed means, said tray being formed and disposed to distribute fluid entering said base through said plenum means.
4. The incubator according to claim 1 wherein said vaporizer means comprises a cylindrical vaporiZation chamber, means for maintaining a supply of water in said vaporization chamber, said heating means being disposed in said vaporization chamber to heat the water to boiling temperature to produce said supply of steam, said vaporization chamber having an open bottom through which purged minerals may fall and having openings about its upper edge to permit fluid to enter the vaporization chamber, and wherein said blower means is disposed with its inlet opening directly above and over the upper end of said vaporization chamber.
5. The incubator according to claim 4 wherein a thermistor is positioned in said plenum and control means are provided for adjusting said heating means.
6. The incubator according to claim 4 wherein gas mixing valve means is connected to communicate through said openings with said chamber for mixing ambient air and at least one therapeutic gas in predetermined proportions and controlling the flow of said mixture of fluid into said chamber.
7. The incubator according to claim 6 wherein a second heating means is positioned between said mixing valve means and said chamber for heating said fluid flowing into said chamber.
8. The incubator according to claim 4 wherein said heating means comprises a pair of concentrically positioned conductive cylindrical rings each connected to a conductor.
9. The incubator according to claim 1 wherein said bed means comprises a rectangular frame upon which is mounted a nonabsorbent fabric, and said incubator comprises support means for supporting said bed means at said open upper side of said base.
10. The incubator according to claim 3 wherein said plenum means is positioned to communicate with the central portion of the bottom wall of said base, whereby said fluid and steam will be directed around said tray and upward through said bed means.
11. The incubator according to claim 10 wherein said hood comprises, a rectangular frame supported on the upper edge of said walls forming said base, and four transparent trapezoidal panels hinged to the periphery of said frame to be individually lowered along said walls of said base, and wherein guide means support said bed means at said open upper side.
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US3903883A (en) * 1974-04-17 1975-09-09 Respiratory Care Variable aerosol heater with automatic temperature control
US4207888A (en) * 1978-10-20 1980-06-17 Ghormley Lidia S Baffle device for face tent
DE3100932A1 (en) * 1980-01-14 1981-12-17 Air-Shields, Inc., 19040 Hatboro, Pa. INCUBATOR WITH HOT AIR CURTAIN CROSS TO THE ACCESS OPENING
US4361137A (en) * 1980-01-14 1982-11-30 Air-Shields, Inc. Incubator having warm air curtain across access opening
US4617912A (en) * 1984-05-18 1986-10-21 Ameda Ag Incubator
US4796605A (en) * 1986-07-11 1989-01-10 Atom Kabushiki Kaisha Incubator
US4936824A (en) * 1987-05-15 1990-06-26 The Boc Group, Inc. Infant incubator with air curtain
US5162038A (en) * 1989-12-04 1992-11-10 Hill-Rom Company Infant warmer open bed
US5224923A (en) * 1990-03-26 1993-07-06 Air-Shields, Inc. Infant incubator
US5242375A (en) * 1992-02-27 1993-09-07 Air-Shields, Inc. Infant incubator and humidifier
US5453077A (en) * 1993-12-17 1995-09-26 Hill-Rom Company, Inc. Infant thermal support device
US5616115A (en) * 1994-06-15 1997-04-01 Ohmeda Inc. Heated humidifier for incubator
US5759149A (en) * 1993-12-17 1998-06-02 Hill-Rom, Inc. Patient thermal support device
US5817003A (en) * 1993-12-17 1998-10-06 Hill-Rom, Inc. Controller for a patient warming device
US6024694A (en) * 1995-09-25 2000-02-15 Hill-Rom, Inc. Humidifier for a thermal support apparatus
US6071228A (en) * 1997-09-09 2000-06-06 Hill-Rom, Inc. Patient-support assembly for thermal support apparatus
US6178921B1 (en) * 1998-04-16 2001-01-30 L'air Liquide Method of improving breeding conditions in newborn pigs
US6256454B1 (en) * 1999-12-11 2001-07-03 Datex- Ohmeda, Inc. Humidifier for infant warming apparatus
US6509275B1 (en) * 1998-10-09 2003-01-21 Tdk Corporation Method of manufacturing thin film and pretreating method thereof
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US6711937B2 (en) 2000-12-22 2004-03-30 Hill-Rom Services, Inc. Humidity sensor for incubator
US20040133064A1 (en) * 2002-07-12 2004-07-08 Castillon Levano Claudio Bruno Neonatal artificial bubble
US6832732B2 (en) * 1999-09-28 2004-12-21 Henny Penny Corporation Holding cabinet with closed-loop humidity control system and method for controlling humidity in a holding cabinet
US6880188B1 (en) 1999-11-15 2005-04-19 Draeger Medical Infant Care, Inc. Infant care apparatus with movable infant support
US20050113668A1 (en) * 2003-11-26 2005-05-26 Ravi Srinivasan Neonate imaging sub-system
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Cited By (51)

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US3903883A (en) * 1974-04-17 1975-09-09 Respiratory Care Variable aerosol heater with automatic temperature control
US4207888A (en) * 1978-10-20 1980-06-17 Ghormley Lidia S Baffle device for face tent
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US4361137A (en) * 1980-01-14 1982-11-30 Air-Shields, Inc. Incubator having warm air curtain across access opening
US4617912A (en) * 1984-05-18 1986-10-21 Ameda Ag Incubator
US4796605A (en) * 1986-07-11 1989-01-10 Atom Kabushiki Kaisha Incubator
US4936824A (en) * 1987-05-15 1990-06-26 The Boc Group, Inc. Infant incubator with air curtain
US5162038A (en) * 1989-12-04 1992-11-10 Hill-Rom Company Infant warmer open bed
US5224923A (en) * 1990-03-26 1993-07-06 Air-Shields, Inc. Infant incubator
US5242375A (en) * 1992-02-27 1993-09-07 Air-Shields, Inc. Infant incubator and humidifier
US5759149A (en) * 1993-12-17 1998-06-02 Hill-Rom, Inc. Patient thermal support device
US6270452B1 (en) 1993-12-17 2001-08-07 Hill-Rom Services, Inc. Infant thermal support device
US6709384B1 (en) 1993-12-17 2004-03-23 Hill-Rom Services, Inc. Infant thermal support device
US5817003A (en) * 1993-12-17 1998-10-06 Hill-Rom, Inc. Controller for a patient warming device
US5817002A (en) * 1993-12-17 1998-10-06 Hill-Rom Company, Inc. Infant thermal support device
US6746394B2 (en) 1993-12-17 2004-06-08 Hill-Rom Services, Inc. Infant thermal support device
US5971914A (en) * 1993-12-17 1999-10-26 Hill-Rom Company, Inc. Infant thermal support device
US6761682B2 (en) 1993-12-17 2004-07-13 Hill-Rom Services, Inc. Patient thermal support device
US6036634A (en) * 1993-12-17 2000-03-14 Hill-Rom Company, Inc. Patient thermal support device
US5453077A (en) * 1993-12-17 1995-09-26 Hill-Rom Company, Inc. Infant thermal support device
US6296606B1 (en) 1993-12-17 2001-10-02 Charles Goldberg Patient thermal support device
US7008371B2 (en) 1993-12-17 2006-03-07 Draeger Medical Infant Care, Inc. Patient thermal support device
US5878190A (en) * 1994-06-15 1999-03-02 Ohmeda Inc. Heated humidifier for incubator
US5616115A (en) * 1994-06-15 1997-04-01 Ohmeda Inc. Heated humidifier for incubator
US6024694A (en) * 1995-09-25 2000-02-15 Hill-Rom, Inc. Humidifier for a thermal support apparatus
US6071228A (en) * 1997-09-09 2000-06-06 Hill-Rom, Inc. Patient-support assembly for thermal support apparatus
US6178921B1 (en) * 1998-04-16 2001-01-30 L'air Liquide Method of improving breeding conditions in newborn pigs
US6509275B1 (en) * 1998-10-09 2003-01-21 Tdk Corporation Method of manufacturing thin film and pretreating method thereof
US6832732B2 (en) * 1999-09-28 2004-12-21 Henny Penny Corporation Holding cabinet with closed-loop humidity control system and method for controlling humidity in a holding cabinet
US6611978B1 (en) 1999-11-15 2003-09-02 Hill-Rom Services, Inc. Patient-support apparatus
US6880188B1 (en) 1999-11-15 2005-04-19 Draeger Medical Infant Care, Inc. Infant care apparatus with movable infant support
US6256454B1 (en) * 1999-12-11 2001-07-03 Datex- Ohmeda, Inc. Humidifier for infant warming apparatus
US6669626B1 (en) 1999-12-23 2003-12-30 Hill-Rom Services, Inc. Humidifier for a patient support apparatus
US6926663B2 (en) 2000-09-21 2005-08-09 Draeger Medical Infant Care, Inc. Lifting apparatus for patient support surface
US7588532B2 (en) 2000-09-21 2009-09-15 Draeger Medical Systems, Inc. Lifting apparatus for patient support surface
US20040116771A1 (en) * 2000-09-21 2004-06-17 Costanzo Joseph A. Lifting apparatus for patient support surface
US20050182289A1 (en) * 2000-09-21 2005-08-18 Draeger Medical Infant Care, Inc. Lifting apparatus for patient support surface
US6659935B2 (en) 2000-09-21 2003-12-09 Hill-Rom Services, Inc. Lifting apparatus for patient support surface
US6711937B2 (en) 2000-12-22 2004-03-30 Hill-Rom Services, Inc. Humidity sensor for incubator
US6884211B2 (en) 2002-07-12 2005-04-26 Pontifica Universidad Catolica Del Peru Neonatal artificial bubble
US20040133064A1 (en) * 2002-07-12 2004-07-08 Castillon Levano Claudio Bruno Neonatal artificial bubble
US20050113668A1 (en) * 2003-11-26 2005-05-26 Ravi Srinivasan Neonate imaging sub-system
US8147396B2 (en) * 2003-11-26 2012-04-03 Advanced Imaging Research, Inc. Neonate imaging sub-system
GB2431353A (en) * 2005-10-18 2007-04-25 Shailinder Jit Singh Multipurpose incubator
US20130052101A1 (en) * 2011-08-24 2013-02-28 Thermo Electron Led Gmbh Laboratory Incubator Having Improved Interior Humidification
US20150031939A1 (en) * 2012-03-06 2015-01-29 Mondiale Technologies Limited Sterilization and humidification apparatus and incubator
EP2822627A4 (en) * 2012-03-06 2015-10-21 Mondiale Technologies Ltd Sterilization and humidification apparatus and incubator
US9833590B2 (en) * 2012-03-06 2017-12-05 Mondiale Technologies Limited Sterilization and humidification apparatus and incubator
US20210154429A1 (en) * 2014-08-18 2021-05-27 Resmed Inc. Portable pap device with humidification
US11813385B2 (en) * 2014-08-18 2023-11-14 Resmed Inc. Portable pap device with humidification
WO2024091992A1 (en) * 2022-10-27 2024-05-02 Aha, Llc Incubator and process for regulating the environment of the incubator utilizing nebulized water particles and air

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