US3807354A - Coating machine - Google Patents

Coating machine Download PDF

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US3807354A
US3807354A US00305390A US30539072A US3807354A US 3807354 A US3807354 A US 3807354A US 00305390 A US00305390 A US 00305390A US 30539072 A US30539072 A US 30539072A US 3807354 A US3807354 A US 3807354A
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carriage
workpiece
movement
cam track
workpiece holder
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C Brastow
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    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D11/00Machines for preliminary treatment or assembling of upper-parts, counters, or insoles on their lasts preparatory to the pulling-over or lasting operations; Applying or removing protective coverings

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  • ABSTRACT A machine for applying coating material, by means of an applicator roll and a scraper member, to a portion of the vamp of a shoe upper that is mounted on a carriage that moves past the applicator roll and the scraper member to form a box toe.
  • PA'TENTEB APR 30-1914 SHEET 5 IF 8 MTENTEUAPRSO mm 33071354 sum 7 [1F 8 FIG. 8
  • the earlier disclosure discloses a machine for applying a coating to a workpiece by an applicating assembly, the applicating assembly being constituted by an applicator member and a scraper member that is located forwardly of the applicator member.
  • the workpiece is mounted on a carriage below the applicating assembly for forward-rearward movement, and the applicating assembly is mounted for heightwise movement. While the applicating assembly is in an upper position, the carriage, with the workpiece thereon, is moved rearwardly from a front position to a back position. After the carriage has Commenced rearward movement and is in an intermediate position between the front and back positions, the carriage is temporarily stopped and the applicating assembly is lowered, after which the carriage continues its rearward movement.
  • any blob of coating material that had been formed on the scraper member during a preceding machine cycle is wiped onto a portion of the workpiece that will subsequently be coated.
  • the carriage is then moved forwardly to the front position to enable the applicator member to apply a coating to the workpiece to a thickness determined by the spacing between the scraper member and the workpiece.
  • An applicating mechanism of said earlier disclosure for applying the coating material to the workpiece comprises a housing having a hollow interior defined by a front wall and a back wall.
  • An applicator roll is rotatably mounted between the walls. When the roll is rotated, coating material supplied to the top of the rotating roll is transferred by the bottom of the roll that is located between the bottoms of the walls onto a workpiece. When the applicating mechanism is shut off, the roll is caused to cease its rotation and the walls are moved into engagement with the roll to thereby trap the coating material in the housing interior above the roll.
  • a first aspect of the invention is concerned with an improved arrangement for operating the machine in a faster and improved manner while still enabling the blob on the scraper member to be wiped onto the workpiece during the rearward movement of the carriage and to overcome disadvantages developing in operating efficiency by having the carriage temporarily stop during its rearward movement. This is accomplished by so constructing the machine that the carriage is moved continuously from its front position to its back position and a workpiece holder, mounted to the carriage for heightwise movement, is raised during the movement of the carriage through an intermediate position between the front and back positions.
  • a second aspect of the invention is concerned with the mechanism for moving the front and back walls against the roll and terminating the rotation of the roll when the machine is shut off.
  • the walls are yieldably urged against the roll and are held by powered means away from the roll when the roll is rotating.
  • an actuating means or, operating the powered means is deactuated so that the yieldable means causes the walls to move against the roll and a mechanism operating in correlation with the deactuation of the actuating means causes the roll to terminate its rotation.
  • This arrangement enables the walls to be brought into engagement with the roll and the roll to terminate its rotation quickly and efficiently when the machine isshut down deliberately and also enables this to take place automatically in the event of a breakdown in any of the power mechanisms for operating the machine.
  • FIG. 1 is a side elevation, partially in section, of the machine
  • FIG. 2 is a plan view of the machine, partially in section, taken on the line 2-2 of FIG. 1;
  • FIG. 3 is a side elevation of the machine taken on the line 3-3 of FIG. 2;
  • FIG. 4 is a front elevation of the machine taken on the line 4--4 of FIG. 1;
  • FIG. 5 is a view taken on the line 55 of FIG. 2;
  • FIG. 6 is a representation of the workpiece and the applicating assembly after the carriage has commenced its rearward movement and before it is raised;
  • FIG. 7 is a representation of the workpiece and the applicating assembly when the carriage is in its back position at the completion of its rearward movement
  • FIG. 8 is a plan view of the workpiece with the coating applied thereto;
  • FIG. 9 is a view taken on the line 99 of FIG. 8;
  • FIG. 10 is a view of a part of the pneumatic control circuit of the machine.
  • FIG. 11 is a view of a part of the electrical control circuit of the machine.
  • the machine comprises a mount 10 to which are secured a pair of spaced channels 12, 14 (FIG. 4).
  • a carriage 16 is mounted to the mount 10 for forward-rearward movement by means of rollers 18 that are rotatably mounted to the carriage and are received in the channels 12, 14.
  • front links 20 are pivoted to the carriage 16 by pivots 22 and back links 24 are pivoted to the carriage 16 by pivots 26. While only one link 20 and one link 24 are shown in FIGS. 1 and 5, a pair of each of these links is provided on opposite sides of the carriage 16, the front links 20 being connected by a tie bar 28 and the back links 24 being connected by a tie bar 30.
  • a connecting link 32 is pivoted at its front to each front link 20 and is pivoted at its back to each back link 24.
  • a cam follower 34 is mounted to the bottom of one of the front links 20 and is adapted to bear against a cam track 36 that is secured to the mount and extends in a forward-rearward direction.
  • a cam follower 38 is mounted to a lever 39 that is pivoted to said front link 20 by a pivot 40.
  • a tension spring 42 interposed between the lever 39 and a holder 43 that is secured to the tie bar 28, yieldably urges the lever 39 rearwardly against a stop 44 that is secured to said front link 20.
  • the cam follower 38 is adapted to bear against a cam track 46 that is secured to the mount 10 alongside the cam track 36 and also extends in a forward-rearward direction.
  • a base 48 has depending prongs 50 that are pivoted to the links 20 and 24 by pivots 52.
  • a plate 54 is mounted to the base 48 for heightwise movement.
  • An air-operated motor 56 mounted to the base 48, has an upwardly extending piston rod 58 that extends through the base 48 and is secured to the plate 54.
  • The'plate 54 is so constructed that its sides are rearwardly convergent.
  • a block 60 is secured to the top of the plate 54.
  • the sides of the block 60 converge rearwardly similarly to the sides of the plate 54 but are located inwardly of the sides of the plate 54 so as to form a step 62 in the sides of the plate 54.
  • a clamp 64 is secured to the base 48.
  • the sidesof the clamp 64 which are located outwardly of the sides of the block 60 and converge rearwardly similarly to the sides of the plate 54 and the block 60, are located above the step 62.
  • An air operated motor 66 mounted to a bracket 68 that is secured to and extends upwardly of the mount 10, has a piston rod 70 that is secured to the carriage 16 so as to effect forward-rearward movement of the carriage.
  • a housing 72 is mounted to the mount 10 to extend upwardly thereof.
  • a cement melting chamber 74 is mounted to the top of the housing 72 and has a strip heater 76 (FIG. 1) located in its bottom.
  • a channel 78 is located between channel walls 79 and 81 and extends from the chamber 74 to a position above an applicator roll 80 and between a front wall 82 and a back wall 84.
  • the applicator roll 80 and the front and back walls 82 and 84 are located between side walls 86 (FIG. 2) of the housing 72.
  • the applicator roll 80 is rotatably mounted in the side walls 86 and is connected via a sprocket 88, a chain 90 and a sprocket 92 to an electric motor 94 that is adapted to rotate the roll clockwise as seen in FIG. 1.
  • the front wall 82 is pivotally mounted to the side walls 86 for swinging by pins 96 so that its bottom may be moved towards and away from the periphery of the applicator roll 80.
  • a flexible seal 98 made of a heat resistant material such as silicone, extends between the front wall 82 and the channel wall 79.
  • the front wall 82 is mounted to a bracket 100 that has a pin 102 extending therethrough.
  • the pin 102 is adapted to bear against the channel wall 79 to limit the extent to which the front wall 82 may swing counterclockwise (FIG. 1) about the axes of the pins 96.
  • a screw 104 mounted to an extension 106 of the wall 79, is adapted tobear against the bracket 100 to limit the extent of clockwise movement (FIG. I) of the front wall 82 about the axes of the pins 96.
  • the back wall 84 is pivotally mounted to theside walls 86 for swinging movement by pins 108 so that its bottom may be moved towards and away from the periphery of the applicator roll 80.
  • a flexible seal 110 constructed similarly to the seal 98, extends between the back wall 84 and the channel wall 81.
  • a transverse shaft 112 is rotatably mounted to the housing 72.
  • a pair of levers 1 14 are swingable about the shaft 112 and extend rearwardly thereof.
  • a weight 116 is secured to and extends between the backs of the levers 114.
  • One of the levers 114 has a projection 118 extending forwardly of the shaft 112.
  • a pin 120 in the projection 118 is received in a slot 122 formed in a strut 124.
  • the strut 124 is' secured to a transvere bar 126, and each of the ends of the bar 126 is secured to the back of longitudinal bar 128.
  • a lever 130 is secured to the shaft 112 for unitary movement therewith by a pin 132.
  • a leg of the lever 130 that extends'forwardly of the shaft 112 has a pin 134 secured thereto that is received in a slot 136 formed in the back of an arm 138.
  • the front of the arm 138 is secured to the back wall 84.
  • An arm 140 is secured to the shaft 112 for unitary movement therewith and extends forwardly. of one end of the shaft 112.
  • a weight 142 is connected to the front of the arm 140.
  • the cylinder 144 of an air operatedmotor 146 is pivoted by a pin 148 to the levers 114.
  • the piston rod 150 of the motor 146 has a clevis 512 secured thereto that is pivoted by a pin 154 to a leg of the lever 130 that extends downwardly of the shaft 112.
  • a scraper blade 156 (FIG. 1) is located below the front wall 82 and forwardly of the applicator roll 80. The back of the scraper blade 156 extends circumferentially about the applicator roll 80 and terminates in a scraping edge 158 that is located below the applicator roll.
  • the blade 156 is mounted at its opposite ends to a pair of longitudinal, bars 160 and 162.
  • a transverse bar 163 is secured to and connects the bars 160 and 162.
  • the bars 160 and 162 are pivoted to the housing 72 by pins 164.
  • a housing 168, secured to the bar 160, has a downwardly depending cam follower that is in intersecting relationship with a cam 172 (FIG. 3) that is mounted to the carriage 16.
  • a spring 174 interposed between the mount 10 and the housing 168 acts to yieldably urge the scraper blade 156 clockwise (FIG. 1) about the axis of the pins 164 to a position wherein the end of an extension 176 (FIG. 3) of the bar 162 abuts against a stop 178 that is secured to the housing 72.
  • the vamp 186 of a shoe upper is placed on the block 60 in such a manner that its convergent sides are draped on the step 62 below and spaced from the clamp 64.
  • the motor 56 is now actuated to raise the piston rod 58 together with the plate 54 and the block 60 to clamp the sides of the vamp between the step 62 and the clamp 64, as seen in FIG. 6, with an exposed portion 188 of the vamp 186 which is to be coated situated above the clamp 64.
  • the plate 54, block 60 and clamp 64 thus form elements of a workpiece holder.
  • the motor 66 is actuated to move the carriage 16, together with the clamped vamp 186, rearwardly.
  • the cam followers 34 and 38 are in the FIG. 5 position with the cam follower 34 bearing against the cam track 36 and the cam follower 38 bearing against the cam track 46.
  • the lever 39 is swung clockwise (FIG. 5) about the pivot 40 away from the stop 44.
  • the cam follower 38 rises on an incline 190 of the cam track 46 so that the lever 39 swings further away from the stop 44.
  • the cam follower 34 rises on an incline 192 to cause the front links 20 and the back links 24 to respectively swing clockwise (FIG. 5) about the pivots 22 and 26 and thus raise the block 60, the clamp 64 and the vamp 186 to a position wherein the exposed vamp portion 188 is proximate the applicator roll 80 and the scraping edge 158.
  • the cam follower 38 and the lever 39 clear the top of the cam track 46 and are swung coun terclockwise (FIG. 5) by the spring 42 to a position wherein the lever 39 bears against the stop 44.
  • themotor 66 is actuated to move the carriage l6 forwardly to its starting position.
  • the movement of the cam follower 34 past the rise 192 at the beginning of this forward movement does not affect the heightwise position of the block 60, the clamp 64 and the vamp 186 as the cam follower 38 bearing against the cam track 46 serves to keep the block 60, the clamp 64 and the vamp 186 in their upper positions due to the bearing of the lever 39 against the stop 44 with the aforementioned inclination.
  • the film of thermoplastic material on the periphery of the roll 80 is transferred onto the exposed vamp portion 188 to form a coating 194 (FIGS. 8 and 9) on the vamp.
  • the thickness of the coating is determined by the spacing between the scraping edge 158 and the vamp portion 188 with the scraping edge scraping off that portion of the coating material that intersects it.
  • the scraped off coating material is returned upwardly of the roll into the area between the walls 82 and 84 by the rotating roll 80.
  • the cam follower is moved upwardly by the cam 172 to thereby, by means of the members 160 and 168, swing the scraper blade 156 upwardly about the axis of the pins 164 and further away from the vamp portion 188.
  • the coating 194, as indicated in FIG. 9, therefore is of graduated thickness at one end, as indicated by the number 196.
  • the cam follower 38 moves down therise to thereby respectively swing the links 20, 24 clockwise (FIG. 5) about the pivots 22, 26 and thus lower the block 60, the clamp 64 and the vamp 186 until the cam follower 34 bears against the cam track 36.
  • the cam follower 38 and the lever 39 swing clockwise (FIG. 5) about the axis of the pivot 40 against the force of the spring 42 into the FIG. 5 position.
  • the coating 194 rigidifies into a stiffener or box toe on the vamp 186 which, in a completed shoe, stiffens the toe portion of the shoe.
  • the graduated portion 196 of the coating 194 forms the feathered edge which is desirable in box toes.
  • the raising of the vamp 186 by the rise 192 before the carriage 16 has completed its rearward movement at the beginning of a machine cycle causes the blob to be wiped off the scraper blade 156 by the vamp portion 188 during this rearward movement. Since the blob thus wiped onto the vamp portion 188 forms a part of the coating 194 that is applied to the vamp portion 188 during the subsequent forward movement of the carriage 16, the wiping off of the blob onto the vamp portion 188 does not adversely affect the coating operation.
  • the motor 146 is maintained with the piston rod 150 projected out of the cylinder 144 by pressurized air going from a source 198 through a line 200, a valve 202 and a line 204 to the blind end of the motor 146. Air from the line 204 also passes through a line 206 to a pressure operated siitch 208 to move this switch from terminal a to terminal b to close the switch. Referring to FIG. 11 wherein the lines 210 and 212 lead to a source of electric power, the closure of the switch 208 causes the motor 94 to operate to rotate the applicator roll 80.
  • the valve 202 is maintained in a position to enable air to pass therethrough from the line 200 ot the line 204 by a solenoid 214, and the solenoid 214 is energized in response to the closure of a switch 216.
  • the motor 146 operates to move the walls 82 and 84 away from the roll 80 against the yieldable force of the weights 116 and 142.
  • These weights are of such magnitude and the levers 114 and the arm 140 are of such length that the levers 114 and the weight 116 for the front wall 82 have a greater moment of force about the axis of the shaft 112 than the arm 140 and the weight 142 for the back wall 84.
  • the switch 216 When it is desired to shut down the machine, the switch 216 is opened to deenergize the solenoid 214. Deenergization of the solenoid 214 results in the shutting off of the flow of air from the line 200 to 'the line 204 to enable the pressurized air in the motor 146 and the switch 208 to vent to atmosphere through the valve 202. The air is vented from the motor 146 at a controlled rate by a flow control valve 218 to enable the return spring 219 of the motor 146 to retract the piston rod 150 into the cylinder 144 at a controlled rate.
  • the deenergization of the solenoid 214 will result in the front roll 82 moving against the roll 80 before the back roll 84 is moved against the roll 80.
  • the air is also vented from the switch 208 at a controlled rate by a flow control valve 220.
  • the pressure operated switch 208 and the flow control valves 218 and 220 are so set that the switch 208 moves from terminal b back to terminal a to shut off the motor 94 and thus terminate the rotation of the applicator roll 80 after the front wall 82 has engaged the roll 80 and before the back wall 84 has engaged the roll 80.
  • a machine for applying a coating to a portion of a workpiece comprising: an applicating assembly constituted by an applicator member and a scraper member located forwardly of the applicator member; a carriage, located below the applicator assembly, mounted for forward-rearward movement; a workpiece holder for holding said workpiece so that said workpiece portion is exposed for the application thereto of coating material; means mounting the workpiece holder to the carriage for heightwise movement between a lower position wherein the applicating assembly is remote from said workpiece portion ina heightwise direction and an upper position wherein the applicating assembly is proximate to said workpiece portion in a heightwise direction; means for initially maintaining the carriage in a front position wherein the workpiece may be mounted to the carriage in a location that is forward of the applicating assembly; means for initially maintaining the workpiece holder in its lower position; means for moving the carriage rearwardly in a continuous movement from the front position to a back position; means, effective when the carriage is moving through an intermediate position between the front position and the
  • said means mounting the workpiece holder to the carriage for heightwise movement and for moving the workpiece holder between and maintaining it in said upper and lower positions comprises: link means mounted to the carriage for heightwise movement; means connecting the link means to the workpiece holder; cam follower means mounted to said link means; 'cam track means so located as to be cooperatively associated with the cam follower means during the rearward and forward carriage movements; and means so constructing the cam follower means and the cam track means as to effect said initial maintenance of the workpiece holder in its lower position, the raising of the workpiece holder when the carriage is moving through said intermediate position, and the maintenance of the workpiece holder in said upper position during said forward movement of said workpiece portion past the applicating assembly.
  • cam follower means and cam track means comprise: a link constituting a part of said link means; a first cam follower mounted to said link; a first cam track, extending in a forward-rearward direction, located below said first cam follower; a lever pivoted to said link for forward-rearward movement; a second cam follower mounted to the bottom of said lever; spring means yieldably urging said lever rearwardly; stop means mounted to said link for limiting the rearward movement of the lever under the influence of the spring means to a position wherein the lever extends downwardly and rearwardly; a second cam track, extending in a forward-rearward direction, located below said second cam follower; a rise in said first cam track, interconnecting a lower level located forwardly of said rise and an upper level located rearwardly of said rise, located in an intermediate portion of said first cam track corresponding to said intermediate position of said rearward carriage movement; and a rise in said second cam track, interconnecting a lower level located forward

Abstract

A machine for applying coating material, by means of an applicator roll and a scraper member, to a portion of the vamp of a shoe upper that is mounted on a carriage that moves past the applicator roll and the scraper member to form a box toe.

Description

United States Patent [191 Brastow COATING MACHINE Cari H. Brastow, Foxborough, Mass.
[75] Inventor:
[73] Assignee: Jacob S. Kamborian, West Newton,
Mass.
[22] Filed: Nov. 10, 1972 [21] Appl. No.: 305,390
Related US. Application Data [62] Division of Ser. No. 185,022, Sept 30, 1971, Pat.
[52] US. Cl. 118/238, 118/241 [51] Int. Cl. B05c 1/00 [58] Field of Search 118/7, 202, 204, 238, 241,
[56] References Cited UNITED STATES PATENTS 3,653,356 Brastow 118/7 [451 Apr. 30, 1974 2,760,463 8/1956 McCready 1 18/238 X 3,277,867 10/1966 Kilham et al. [18/204 3,605,151 9/1971 Maifield, Jr. et a1. 118/204 X 3,052,210 9/1962 Hughes 118/238 3,342,158 9/1967 Bennett et a1. 1 18/7 3,680,527 8/1972 Barker et a1. 118/7 3/1973 Krolikov et a1. 118/238 X Primary ExaminerJames Kee Chi Attorney, Agent, or Firm-Albert Gordon [57] ABSTRACT A machine for applying coating material, by means of an applicator roll and a scraper member, to a portion of the vamp of a shoe upper that is mounted on a carriage that moves past the applicator roll and the scraper member to form a box toe.
5 (Ilaims, 11 Drawing Figures MEI La 0F 8 sis-0111.354
FIG. 4
PA'TENTEB APR 30-1914 SHEET 5 IF 8 MTENTEUAPRSO mm 33071354 sum 7 [1F 8 FIG. 8
COATING MACHINE This is a division of application Ser. No. 185,022 filed Sept. 30, 1971 which has been granted as U.S. Pat. No. 3,759,219.
BACKGROUND OF THE INVENTION This invention isan improvement of the coating machine disclosed in my application Ser. No. 69,069 filed Sept. 2, 1970 which has been granted as U.S. Pat. No. 3,653,356.
The earlier disclosure discloses a machine for applying a coating to a workpiece by an applicating assembly, the applicating assembly being constituted by an applicator member and a scraper member that is located forwardly of the applicator member. The workpiece is mounted on a carriage below the applicating assembly for forward-rearward movement, and the applicating assembly is mounted for heightwise movement. While the applicating assembly is in an upper position, the carriage, with the workpiece thereon, is moved rearwardly from a front position to a back position. After the carriage has Commenced rearward movement and is in an intermediate position between the front and back positions, the carriage is temporarily stopped and the applicating assembly is lowered, after which the carriage continues its rearward movement. As a result, any blob of coating material that had been formed on the scraper member during a preceding machine cycle is wiped onto a portion of the workpiece that will subsequently be coated. The carriage is then moved forwardly to the front position to enable the applicator member to apply a coating to the workpiece to a thickness determined by the spacing between the scraper member and the workpiece.
An applicating mechanism of said earlier disclosure for applying the coating material to the workpiece comprises a housing having a hollow interior defined by a front wall and a back wall. An applicator roll is rotatably mounted between the walls. When the roll is rotated, coating material supplied to the top of the rotating roll is transferred by the bottom of the roll that is located between the bottoms of the walls onto a workpiece. When the applicating mechanism is shut off, the roll is caused to cease its rotation and the walls are moved into engagement with the roll to thereby trap the coating material in the housing interior above the roll.
SUMMARY OF THE INVENTION A first aspect of the invention is concerned with an improved arrangement for operating the machine in a faster and improved manner while still enabling the blob on the scraper member to be wiped onto the workpiece during the rearward movement of the carriage and to overcome disadvantages developing in operating efficiency by having the carriage temporarily stop during its rearward movement. This is accomplished by so constructing the machine that the carriage is moved continuously from its front position to its back position and a workpiece holder, mounted to the carriage for heightwise movement, is raised during the movement of the carriage through an intermediate position between the front and back positions.
A second aspect of the invention is concerned with the mechanism for moving the front and back walls against the roll and terminating the rotation of the roll when the machine is shut off. The walls are yieldably urged against the roll and are held by powered means away from the roll when the roll is rotating. When the machine is shut off, an actuating means or, operating the powered means is deactuated so that the yieldable means causes the walls to move against the roll and a mechanism operating in correlation with the deactuation of the actuating means causes the roll to terminate its rotation. This arrangement enables the walls to be brought into engagement with the roll and the roll to terminate its rotation quickly and efficiently when the machine isshut down deliberately and also enables this to take place automatically in the event of a breakdown in any of the power mechanisms for operating the machine.
BRIEF DESCRIPTION OF THE DRAWING FIG. 1 is a side elevation, partially in section, of the machine;
FIG. 2 is a plan view of the machine, partially in section, taken on the line 2-2 of FIG. 1;
FIG. 3 is a side elevation of the machine taken on the line 3-3 of FIG. 2;
FIG. 4 is a front elevation of the machine taken on the line 4--4 of FIG. 1; FIG. 5 is a view taken on the line 55 of FIG. 2;
FIG. 6 is a representation of the workpiece and the applicating assembly after the carriage has commenced its rearward movement and before it is raised;
FIG. 7 is a representation of the workpiece and the applicating assembly when the carriage is in its back position at the completion of its rearward movement;
FIG. 8 is a plan view of the workpiece with the coating applied thereto;
FIG. 9 is a view taken on the line 99 of FIG. 8;
FIG. 10 is a view of a part of the pneumatic control circuit of the machine; and
FIG. 11 is a view of a part of the electrical control circuit of the machine.
DESCRIPTION OF THE PREFERRED EMBODIMENT The operator-is intended to stand to the right of the machine as seen in FIG. 1. The parts and positions closest to the operator will be designated front and the parts and positions furthermost from the operator will be designated back. Movements toward the operator will be designated as forward and movements away from the operator will be designated as rearward.
Referring to FIGS. 14, the machine comprises a mount 10 to which are secured a pair of spaced channels 12, 14 (FIG. 4). A carriage 16 is mounted to the mount 10 for forward-rearward movement by means of rollers 18 that are rotatably mounted to the carriage and are received in the channels 12, 14.
Referring to FIGS. 1 and 5, front links 20 are pivoted to the carriage 16 by pivots 22 and back links 24 are pivoted to the carriage 16 by pivots 26. While only one link 20 and one link 24 are shown in FIGS. 1 and 5, a pair of each of these links is provided on opposite sides of the carriage 16, the front links 20 being connected by a tie bar 28 and the back links 24 being connected by a tie bar 30. A connecting link 32 is pivoted at its front to each front link 20 and is pivoted at its back to each back link 24. A cam follower 34 is mounted to the bottom of one of the front links 20 and is adapted to bear against a cam track 36 that is secured to the mount and extends in a forward-rearward direction. A cam follower 38 is mounted to a lever 39 that is pivoted to said front link 20 by a pivot 40. A tension spring 42, interposed between the lever 39 and a holder 43 that is secured to the tie bar 28, yieldably urges the lever 39 rearwardly against a stop 44 that is secured to said front link 20. The cam follower 38 is adapted to bear against a cam track 46 that is secured to the mount 10 alongside the cam track 36 and also extends in a forward-rearward direction.
A base 48 has depending prongs 50 that are pivoted to the links 20 and 24 by pivots 52. A plate 54 is mounted to the base 48 for heightwise movement. An air-operated motor 56, mounted to the base 48, has an upwardly extending piston rod 58 that extends through the base 48 and is secured to the plate 54. The'plate 54 is so constructed that its sides are rearwardly convergent. A block 60 is secured to the top of the plate 54. The sides of the block 60 converge rearwardly similarly to the sides of the plate 54 but are located inwardly of the sides of the plate 54 so as to form a step 62 in the sides of the plate 54. A clamp 64 is secured to the base 48. The sidesof the clamp 64, which are located outwardly of the sides of the block 60 and converge rearwardly similarly to the sides of the plate 54 and the block 60, are located above the step 62.
An air operated motor 66, mounted to a bracket 68 that is secured to and extends upwardly of the mount 10, has a piston rod 70 that is secured to the carriage 16 so as to effect forward-rearward movement of the carriage.
A housing 72 is mounted to the mount 10 to extend upwardly thereof. A cement melting chamber 74 is mounted to the top of the housing 72 and has a strip heater 76 (FIG. 1) located in its bottom. A channel 78 is located between channel walls 79 and 81 and extends from the chamber 74 to a position above an applicator roll 80 and between a front wall 82 and a back wall 84. The applicator roll 80 and the front and back walls 82 and 84 are located between side walls 86 (FIG. 2) of the housing 72. The applicator roll 80 is rotatably mounted in the side walls 86 and is connected via a sprocket 88, a chain 90 and a sprocket 92 to an electric motor 94 that is adapted to rotate the roll clockwise as seen in FIG. 1.
The front wall 82 is pivotally mounted to the side walls 86 for swinging by pins 96 so that its bottom may be moved towards and away from the periphery of the applicator roll 80. A flexible seal 98, made of a heat resistant material such as silicone, extends between the front wall 82 and the channel wall 79. The front wall 82 is mounted to a bracket 100 that has a pin 102 extending therethrough. The pin 102 is adapted to bear against the channel wall 79 to limit the extent to which the front wall 82 may swing counterclockwise (FIG. 1) about the axes of the pins 96. A screw 104, mounted to an extension 106 of the wall 79, is adapted tobear against the bracket 100 to limit the extent of clockwise movement (FIG. I) of the front wall 82 about the axes of the pins 96.
The back wall 84 is pivotally mounted to theside walls 86 for swinging movement by pins 108 so that its bottom may be moved towards and away from the periphery of the applicator roll 80. A flexible seal 110, constructed similarly to the seal 98, extends between the back wall 84 and the channel wall 81.
As shown in FIGS. 1 and 2, a transverse shaft 112 is rotatably mounted to the housing 72. A pair of levers 1 14 are swingable about the shaft 112 and extend rearwardly thereof. A weight 116 is secured to and extends between the backs of the levers 114. One of the levers 114 has a projection 118 extending forwardly of the shaft 112. A pin 120 in the projection 118 is received in a slot 122 formed in a strut 124. The strut 124 is' secured to a transvere bar 126, and each of the ends of the bar 126 is secured to the back of longitudinal bar 128. The fronts of the bars 128 are secured to the bracket 100 which, as stated above, has the front wall 82 mounted thereto- A lever 130 is secured to the shaft 112 for unitary movement therewith by a pin 132. A leg of the lever 130 that extends'forwardly of the shaft 112 has a pin 134 secured thereto that is received in a slot 136 formed in the back of an arm 138. The front of the arm 138 is secured to the back wall 84. An arm 140 is secured to the shaft 112 for unitary movement therewith and extends forwardly. of one end of the shaft 112. A weight 142 is connected to the front of the arm 140.
The cylinder 144 of an air operatedmotor 146 is pivoted by a pin 148 to the levers 114. The piston rod 150 of the motor 146 has a clevis 512 secured thereto that is pivoted by a pin 154 to a leg of the lever 130 that extends downwardly of the shaft 112.
A scraper blade 156 (FIG. 1) is located below the front wall 82 and forwardly of the applicator roll 80. The back of the scraper blade 156 extends circumferentially about the applicator roll 80 and terminates in a scraping edge 158 that is located below the applicator roll. The blade 156 is mounted at its opposite ends to a pair of longitudinal, bars 160 and 162. A transverse bar 163 is secured to and connects the bars 160 and 162. The bars 160 and 162 are pivoted to the housing 72 by pins 164. A housing 168, secured to the bar 160, has a downwardly depending cam follower that is in intersecting relationship with a cam 172 (FIG. 3) that is mounted to the carriage 16. A spring 174, interposed between the mount 10 and the housing 168 acts to yieldably urge the scraper blade 156 clockwise (FIG. 1) about the axis of the pins 164 to a position wherein the end of an extension 176 (FIG. 3) of the bar 162 abuts against a stop 178 that is secured to the housing 72.
When the machine is running in its idle condition: the piston rod 58 is retracted into the motor 56 so that the plate 54 and the block 60 are in a lower position with the step 62 spaced from the clamp 64; the piston rod 70 is projected out of the motor 66 so that the carriage 16 is in a forward position; the motor 94 is rotating the applicator roll 80 clockwise (FIG. 1); the piston rod 150 of the motor 146 is projected out of the cylinder 144 to thus urge the levers 114 clockwise (FIG. 1) which, through the members 118, 120, 122,124, 126, 128 and 100, urges the bottom of the front wall 82 forwardly about the axis of the pins 96 to a position wherein it is spaced from the applicator roll 80, and to thus urge the lever 130 counterclockwise until a lug 180 (FIG. 1) on the lever 130 engages a stud 182 fixed to the housing 72 which, through the members 134, 136, and 138 urges the bottom of the back wall 84 rearwardly about the axis of the pins 108 to a position wherein it is spaced from the applicator roll 80; the spring 174 is urging the scraper blade 156 downwardly and clockwise (FIG. 1) about the axis of the pins 164 to a position wherein the bar extension 176 engages the stop 178; and molten thermoplastic coating material is being supplied from the heated chamber 74 through the channel 78 to the rotating applicator roll 80. The coating material, which is maintained in a molten viscous state by electric cartridge heaters 184 in the walls 82 and 84, adheres to the rotating roll 80 and forms a film on the periphery of the roll.
Referring to FIGS. 6 and '7, the vamp 186 of a shoe upper is placed on the block 60 in such a manner that its convergent sides are draped on the step 62 below and spaced from the clamp 64. The motor 56 is now actuated to raise the piston rod 58 together with the plate 54 and the block 60 to clamp the sides of the vamp between the step 62 and the clamp 64, as seen in FIG. 6, with an exposed portion 188 of the vamp 186 which is to be coated situated above the clamp 64. The plate 54, block 60 and clamp 64 thus form elements of a workpiece holder.
Now the motor 66 is actuated to move the carriage 16, together with the clamped vamp 186, rearwardly. When the machine is running in its idle condition, the cam followers 34 and 38 are in the FIG. 5 position with the cam follower 34 bearing against the cam track 36 and the cam follower 38 bearing against the cam track 46. At this time, the lever 39 is swung clockwise (FIG. 5) about the pivot 40 away from the stop 44. Shortly after the carriage 16 commences its rearward movement, the cam follower 38 rises on an incline 190 of the cam track 46 so that the lever 39 swings further away from the stop 44.
Near the end of the rearward movement of the carriage 16, the cam follower 34 rises on an incline 192 to cause the front links 20 and the back links 24 to respectively swing clockwise (FIG. 5) about the pivots 22 and 26 and thus raise the block 60, the clamp 64 and the vamp 186 to a position wherein the exposed vamp portion 188 is proximate the applicator roll 80 and the scraping edge 158. As a result of this rise of the members 60 and 64, the cam follower 38 and the lever 39 clear the top of the cam track 46 and are swung coun terclockwise (FIG. 5) by the spring 42 to a position wherein the lever 39 bears against the stop 44. In this position the lever 39 is inclined downwardly and rearwardly (rightwardly in FIG. 5) from the pivot 40. The carriage 16 completes its rearward movement when the parts arrive in the FIG. 7 position with the applicator roll 80 and the scraping edge 158 proximate to the exposed vamp portion 188. When the parts are in the FIG. 7 position, the cam follower 170 is forwardly (leftwardly in FIG. 3) of the cam 172 so that the scraping edge 158 is in a relatively low position spaced close to or in contact with the top of the vamp portion 188.
Now themotor 66 is actuated to move the carriage l6 forwardly to its starting position. The movement of the cam follower 34 past the rise 192 at the beginning of this forward movement does not affect the heightwise position of the block 60, the clamp 64 and the vamp 186 as the cam follower 38 bearing against the cam track 46 serves to keep the block 60, the clamp 64 and the vamp 186 in their upper positions due to the bearing of the lever 39 against the stop 44 with the aforementioned inclination. During this forward movement of the carriage 16, the film of thermoplastic material on the periphery of the roll 80 is transferred onto the exposed vamp portion 188 to form a coating 194 (FIGS. 8 and 9) on the vamp. The thickness of the coating is determined by the spacing between the scraping edge 158 and the vamp portion 188 with the scraping edge scraping off that portion of the coating material that intersects it. The scraped off coating material is returned upwardly of the roll into the area between the walls 82 and 84 by the rotating roll 80. As the carriage 16 commences its forward movement, the cam follower is moved upwardly by the cam 172 to thereby, by means of the members 160 and 168, swing the scraper blade 156 upwardly about the axis of the pins 164 and further away from the vamp portion 188. The coating 194, as indicated in FIG. 9, therefore is of graduated thickness at one end, as indicated by the number 196.
Near the end of the forward movement of the carriage 16 and after the coating 194 has been applied to the exposed vamp portion 188, the cam follower 38 moves down therise to thereby respectively swing the links 20, 24 clockwise (FIG. 5) about the pivots 22, 26 and thus lower the block 60, the clamp 64 and the vamp 186 until the cam follower 34 bears against the cam track 36. During this lowering movement, the cam follower 38 and the lever 39 swing clockwise (FIG. 5) about the axis of the pivot 40 against the force of the spring 42 into the FIG. 5 position.
When the carriage 16 has returned to its initial forward position, the piston rod 58 is retracted into the motor 56 so as to lower the plate 54 and the block 60 and thus release the vamp 186 from the clamp 64.
The coating 194 rigidifies into a stiffener or box toe on the vamp 186 which, in a completed shoe, stiffens the toe portion of the shoe. The graduated portion 196 of the coating 194 forms the feathered edge which is desirable in box toes.
It has been found that at the end of a machine cycle a residue of coating material tends to adhere to and form a blob on the scraping edge 158 and the portion of the scraper blade 156 contiguous thereto. If this blob is not wiped off before the commencement of the coating operation during the forward movement of the carriage 16 in the next machine cycle, the blob can be transferred onto the vamp portion 188 forwardly (leftwardly in FIG. 8) of the front of the coating to the left (FIG. 8) of the graduated portion 196. The raising of the vamp 186 by the rise 192 before the carriage 16 has completed its rearward movement at the beginning of a machine cycle causes the blob to be wiped off the scraper blade 156 by the vamp portion 188 during this rearward movement. Since the blob thus wiped onto the vamp portion 188 forms a part of the coating 194 that is applied to the vamp portion 188 during the subsequent forward movement of the carriage 16, the wiping off of the blob onto the vamp portion 188 does not adversely affect the coating operation.
Referring to FIG. 10, the motor 146 is maintained with the piston rod 150 projected out of the cylinder 144 by pressurized air going from a source 198 through a line 200, a valve 202 and a line 204 to the blind end of the motor 146. Air from the line 204 also passes through a line 206 to a pressure operated siitch 208 to move this switch from terminal a to terminal b to close the switch. Referring to FIG. 11 wherein the lines 210 and 212 lead to a source of electric power, the closure of the switch 208 causes the motor 94 to operate to rotate the applicator roll 80. The valve 202 is maintained in a position to enable air to pass therethrough from the line 200 ot the line 204 by a solenoid 214, and the solenoid 214 is energized in response to the closure of a switch 216. I
The motor 146 operates to move the walls 82 and 84 away from the roll 80 against the yieldable force of the weights 116 and 142. These weights are of such magnitude and the levers 114 and the arm 140 are of such length that the levers 114 and the weight 116 for the front wall 82 have a greater moment of force about the axis of the shaft 112 than the arm 140 and the weight 142 for the back wall 84.
When it is desired to shut down the machine, the switch 216 is opened to deenergize the solenoid 214. Deenergization of the solenoid 214 results in the shutting off of the flow of air from the line 200 to 'the line 204 to enable the pressurized air in the motor 146 and the switch 208 to vent to atmosphere through the valve 202. The air is vented from the motor 146 at a controlled rate by a flow control valve 218 to enable the return spring 219 of the motor 146 to retract the piston rod 150 into the cylinder 144 at a controlled rate. Since the moment of force urging the front wall 82 towards the roll 80 is greater than the moment of force urging the back wall 84 against the roll 80, the deenergization of the solenoid 214 will result in the front roll 82 moving against the roll 80 before the back roll 84 is moved against the roll 80. The air is also vented from the switch 208 at a controlled rate by a flow control valve 220. The pressure operated switch 208 and the flow control valves 218 and 220 are so set that the switch 208 moves from terminal b back to terminal a to shut off the motor 94 and thus terminate the rotation of the applicator roll 80 after the front wall 82 has engaged the roll 80 and before the back wall 84 has engaged the roll 80.
From the foregoing, it can be seen that, when the machine is shut off, first the front wall 82 engages the roll 80, then the roll 80 stops its rotation and then the back wall 84 engages the roll. The engagement of the front wall 82 with the downwardly rotating side of the roll cuts off the film of coating material on the roll periphery between the portion 222 (FIG. 1) of the interior of the housing 72, that is locatd above the roll 80 between the wall 82, 84 and 86, and the front wall 82. The film of coating material that extends clockwise (FIG. 1) about the roll periphery from the front wall 82 to the back wall 84 is carried by the upwardly rotating side of the roll into the housing interior portion 222. By the time the back wall 84 engages the stationary roll 80, there is no film of coating material on the portion of the roll periphery that extends about the bottom of the roll between the walls 82 and 84. Therefore, when the back wall 84 engages the stationary roll 80, all of the coating material is trapped above the roll between the walls 82, 84 and 86 and the undesirable effects created by having coating material dripping downwardly of the stationary roll are avoided. Seals (not shown) are provided between the roll 80 and the side walls 86 to prevent leakage of the coating material between the roll 80 and the side walls 86 both when the roll 80 is rotating and when the roll 80 is stationary.
Should there be an electrical power failure which will cause deenergization of the solenoid 214, the machine will still be shut off in the sequence set forth above.'in addition, should there be a failure in the pneumatic system, such as leakage in the lines 204 or 206, the machine will shut off in the sequence set forth above.
I claim:
1. A machine for applying a coating to a portion of a workpiece comprising: an applicating assembly constituted by an applicator member and a scraper member located forwardly of the applicator member; a carriage, located below the applicator assembly, mounted for forward-rearward movement; a workpiece holder for holding said workpiece so that said workpiece portion is exposed for the application thereto of coating material; means mounting the workpiece holder to the carriage for heightwise movement between a lower position wherein the applicating assembly is remote from said workpiece portion ina heightwise direction and an upper position wherein the applicating assembly is proximate to said workpiece portion in a heightwise direction; means for initially maintaining the carriage in a front position wherein the workpiece may be mounted to the carriage in a location that is forward of the applicating assembly; means for initially maintaining the workpiece holder in its lower position; means for moving the carriage rearwardly in a continuous movement from the front position to a back position; means, effective when the carriage is moving through an intermediate position between the front position and the back position wherein said workpiece portion is below the applicating assembly for raising the workpiece holder to said upper position; and means for thereafter moving the carriage forwardly from the back position to the front position with the workpiece holder maintained in its upper position during the forward movement of said workpiece portion past the applicating assembly to enable the applicator member to apply a coating to the workpiece portion to a thickness determined by the spacing between the scraper member and the workpiece portion; the rearward movement of the carriage between the intermediate position and the back position enabling any blob of coating material that had previously been formed on the scraper member to be wiped onto said workpiece portion.
2. The machine as defined in claim 1 further comprising: means for lowering the workpiece holder to said lower position during said forward movement of the carriage after said workpiece portion has moved forwardly of the applicating assembly.
3. The machine as defined in claim 1 wherein said means mounting the workpiece holder to the carriage for heightwise movement and for moving the workpiece holder between and maintaining it in said upper and lower positions, comprises: link means mounted to the carriage for heightwise movement; means connecting the link means to the workpiece holder; cam follower means mounted to said link means; 'cam track means so located as to be cooperatively associated with the cam follower means during the rearward and forward carriage movements; and means so constructing the cam follower means and the cam track means as to effect said initial maintenance of the workpiece holder in its lower position, the raising of the workpiece holder when the carriage is moving through said intermediate position, and the maintenance of the workpiece holder in said upper position during said forward movement of said workpiece portion past the applicating assembly.
4. The machine as defined in claim 3 further comprising: means so constructing the cam follower means and the cam track means as to lower the workpiece holder to said lower position during said forward movement of the carriage after said workpiece portion has moved forwardly of the applicating assembly.
5. The machine as defined in claim 4 wherein said cam follower means and cam track means comprise: a link constituting a part of said link means; a first cam follower mounted to said link; a first cam track, extending in a forward-rearward direction, located below said first cam follower; a lever pivoted to said link for forward-rearward movement; a second cam follower mounted to the bottom of said lever; spring means yieldably urging said lever rearwardly; stop means mounted to said link for limiting the rearward movement of the lever under the influence of the spring means to a position wherein the lever extends downwardly and rearwardly; a second cam track, extending in a forward-rearward direction, located below said second cam follower; a rise in said first cam track, interconnecting a lower level located forwardly of said rise and an upper level located rearwardly of said rise, located in an intermediate portion of said first cam track corresponding to said intermediate position of said rearward carriage movement; and a rise in said second cam track, interconnecting a lower level located forwardly of said rise and an upper level located rearwardly of said rise, located forwardly of the rise in the first cam track in a portion of said second cam track that corresponds to the position in which said workpiece is lowered during said forward movement of the carriage.

Claims (5)

1. A machine for applying a coating to a portion of a workpiece comprising: an applicating assembly constituted by an applicator member and a scraper member located forwardly of the applicator member; a carriage, located below the applicator assembly, mounted for forward-rearward movement; a workpiece holder for holding said workpiece so that said workpiece portion is exposed for the application thereto of coating material; means mounting the workpiece holder to the carriage for heightwise movement between a lower position wherein the applicating assembly is remote from said workpiece portion in a heightwise direction and an upper position wherein the applicating assembly is proximate to said workpiece portion in a heightwise direction; means for initially maintaining the carriage in a front position wherein the workpiece may be mounted to the carriage in a location that is forward of the applicating assembly; means for initially maintaining the workpiece holder in its lower position; means for moving the carriage rearwardly in a continuous movement from the front position to a back position; means, effective when the carriage is moving through an intermediate position between the front position and the back position wherein said workpiece portion is below the applicating assembly for raising the workpiece holder to said upper position; and means for thereafter moving the carriage forwardly from the back position to the front position with the workpiece holder maintained in its upper position during the forward movement of said workpiece portion past the applicating assembly to enable the applicator member to apply a coating to the workpiece portion to a thickness determined by the spacing between the scraper member and the workpiece portion; the rearward movement of the carriage between the intermediate position and the back position enabling any blob of coating material that had previously been formed on the scraper member to be wiped onto said workpiece portion.
2. The machine as defined in claim 1 further comprising: means for lowering the workpiece holder to said lower position during said forward movement of the carriage after said workpiece portion has moved forwardly of the applicating assembly.
3. The machine as defined in claim 1 wherein said means mounting the workpiece holder to the carriage for heightwise movement and for moving the workpiece holder between and maintaining it in said upper and lower positions, comprises: link means mounted to the carriage for heightwise movement; means connecting the link means to the workpiece holder; cam follower means mounted to said link means; cam track means so located as to be cooperatively associated with the cam follower means during the rearward and forward carriage movements; and means so constructing the cam follower means and the cam track means as to effect said initial maintenance of the workpiece holder in its lower position, the raising of the workpiece holder when the carriage is moving through said intermediate position, and the maintenance of the workpiece holder in said upper position duRing said forward movement of said workpiece portion past the applicating assembly.
4. The machine as defined in claim 3 further comprising: means so constructing the cam follower means and the cam track means as to lower the workpiece holder to said lower position during said forward movement of the carriage after said workpiece portion has moved forwardly of the applicating assembly.
5. The machine as defined in claim 4 wherein said cam follower means and cam track means comprise: a link constituting a part of said link means; a first cam follower mounted to said link; a first cam track, extending in a forward-rearward direction, located below said first cam follower; a lever pivoted to said link for forward-rearward movement; a second cam follower mounted to the bottom of said lever; spring means yieldably urging said lever rearwardly; stop means mounted to said link for limiting the rearward movement of the lever under the influence of the spring means to a position wherein the lever extends downwardly and rearwardly; a second cam track, extending in a forward-rearward direction, located below said second cam follower; a rise in said first cam track, interconnecting a lower level located forwardly of said rise and an upper level located rearwardly of said rise, located in an intermediate portion of said first cam track corresponding to said intermediate position of said rearward carriage movement; and a rise in said second cam track, interconnecting a lower level located forwardly of said rise and an upper level located rearwardly of said rise, located forwardly of the rise in the first cam track in a portion of said second cam track that corresponds to the position in which said workpiece is lowered during said forward movement of the carriage.
US00305390A 1971-09-30 1972-11-10 Coating machine Expired - Lifetime US3807354A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2760463A (en) * 1953-07-21 1956-08-28 Charles J Mccready Adhesive applying machine for work pieces having an irregular contour
US3052210A (en) * 1959-05-04 1962-09-04 Continental Can Co Roll type glue applicator for carton machine
US3277867A (en) * 1964-03-31 1966-10-11 United Shoe Machinery Corp Machines for applying molten thermoplastic material
US3342158A (en) * 1965-02-01 1967-09-19 Corning Glass Works Coating apparatus with tracking means
US3605151A (en) * 1969-06-02 1971-09-20 Usm Corp Method for applying coating material
US3653356A (en) * 1970-09-02 1972-04-04 Kamborian Jacob S Coating machine
US3680527A (en) * 1969-07-04 1972-08-01 Usm Corp Apparatus for overall sole and heel unit cementing
US3722466A (en) * 1971-07-14 1973-03-27 I Brod Apparatus for applying an adhesive on upper margin of a shoe upper

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2760463A (en) * 1953-07-21 1956-08-28 Charles J Mccready Adhesive applying machine for work pieces having an irregular contour
US3052210A (en) * 1959-05-04 1962-09-04 Continental Can Co Roll type glue applicator for carton machine
US3277867A (en) * 1964-03-31 1966-10-11 United Shoe Machinery Corp Machines for applying molten thermoplastic material
US3342158A (en) * 1965-02-01 1967-09-19 Corning Glass Works Coating apparatus with tracking means
US3605151A (en) * 1969-06-02 1971-09-20 Usm Corp Method for applying coating material
US3680527A (en) * 1969-07-04 1972-08-01 Usm Corp Apparatus for overall sole and heel unit cementing
US3653356A (en) * 1970-09-02 1972-04-04 Kamborian Jacob S Coating machine
US3722466A (en) * 1971-07-14 1973-03-27 I Brod Apparatus for applying an adhesive on upper margin of a shoe upper

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