US3804803A - Polyalkenamers and process for the preparation thereof - Google Patents
Polyalkenamers and process for the preparation thereof Download PDFInfo
- Publication number
- US3804803A US3804803A US00150193A US15019371A US3804803A US 3804803 A US3804803 A US 3804803A US 00150193 A US00150193 A US 00150193A US 15019371 A US15019371 A US 15019371A US 3804803 A US3804803 A US 3804803A
- Authority
- US
- United States
- Prior art keywords
- ether
- polymerization
- catalyst
- allyl
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
Definitions
- This invention relates to a process for the preparation of polyalkenamers by the ring-opening polymerization of cyclic olefins employing a catalyst containing a metal of Subgroups 5 through 7 of the Periodic Table or a compound thereof and to novel polyalkenamers thus-produced.
- cyclic olefins containing at least one unsubstituted ring double bond can be polymerized under ring-opening conditions.
- the catalysts employed for this ring-opening polymerization are supported catalysts which contain a metal of Subgroups 5 through 7 of the Periodic Table, or the compounds thereof. See German published application iDAS 1,072,811.
- Preferred catalysts are the reaction products of compounds of the above-mentioned metals with organometallic compounds or hydrides of metals of Main Groups 1 through 3 or Subgroup 2 of the Periodic Table, as well as optionally compounds which contain one or more hydroxy and/or sulfhydryl groups. See French Pats.
- polymers can be prepared with structures which are strictly regular along the polymer chains, the structure of the polymer units being exclusively dependent on the cycloolefin employed as the monomer.
- polyalkenamers produced by the polymerization obtained from c'yclobutene, 1,5-cyclooctadiene, and 1,5,9- cyclododecatriene.
- Polypentenamers are obtained from cyclopentene which have three -CH groups disposed between the double bonds.
- Polyoctenamers are produced from cyclooctene which correspond to a completely regular semi-hydrogenated 1,4-p0lybutadiene.
- Polydecenamers are prepared from cyclododecene corresponding to a twothirds hydrogenated 1,4-polybutadiene in which remaining double bonds are arranged in the molecule at regular intervals. Accordingly, it is possible to produce polymers, the structures of which represent variations from pure 1,4-polybutadienes, free of vinyl groups, to strictly linear polyethylenes or polymethylenes.
- the average molecular weight or the degree of polymerization of a polymer affects properties of the polymer and thus its usefulness in any particular field of application, as well as its characteristics during the production and procesing.
- polymer solutions of equal weight concentration of polymer are more viscous, the higher the molecular weight of the polymer in solution.
- difficulties are encountered with solutions of very high-molecular polymers, e.g., during the polymerization, for example, in the mixing or obtaining satisfactory heat exchange, and increased energy requirements for the agitating step result.
- the further processing of very high-molecular polymers is difiicult. For this reason, they are often degradated mechanically, chemically, or thermally prior to the final shaping procedure, e.g., injection-molding, extrusion, or calendering.
- the polyalkenamers obtained during the ring-opening polymerization of cycloolefins are normally very highmolecular. Because of the above-described difficulties with polymers of very high molecular weight, attempts have been made in the prior art to develop processes for regulating the molecular weight of the polymers producible by a great variety of polymerization methods. In the polymerization of int-olefins with organometallic mixed catalysts, the so-called hydrogen regulation, i.e., polymerization in the presence of a certain partial hydrogen pressure, proved useful. Other possibilities-for controlling the molecular weight of a-olefin polymers were varying the catalyst components, elevating the temperature or adding alkylzinc or alkylcadmium compounds during the polymerization.
- organometallic mixed catalysts or related catalyst systems are also employed in the ring-opening polymerization of cycloolefins
- the methods for molecular weight regulation employed in the polymerization of the a-olefins either are unsuccessful or exhibit definite disadvantages which make the use of such methods difiicult, if not impossible.
- hydrogen for example, up to an excess pressure of a 4 atmospheres exerts practically no infiuence at all on the molecular weight of the polyalkenamers prepared by the ring-opening polymerization of cycloolefins.
- conjugated dienes although they influence the molecular weight of the polyalkenamers produced in polymerizations conducted in their presence, also are more or less strong catalyst poisons.
- the presence of only 1 mol percent of 1,3-butadiene, 5 mol percent of isoprene, 5 mol percent of 2,3-dimethyl-1,3-butadiene, or mol percent of 2,4-hexadiene results in the complete inhibition of the polymerization catalyst and no polymer is obtained.
- Cyclic conjugated diolefins also cause a pronounced lowering of the yield of polymer.
- a stellate structure is obtained by the reaction of a unilaterally lithium-terminated polymer, e.g., a polybutadiene or polystyrene produced in a polymerization which employs butyllithium as the catalyst, with a trior tetrahalogen compound, such as, for example, methyltrichlorosilane, silicon tetrachloride, or carbon tetrabromide.
- a chain of a polymer terminating at both ends in halogen can be reacted with a unilaterally metal-terminated chain of another polymer to form block copolymers.
- Polymer chains terminating in hydroxyl groups can be cross-linked with di-, tri-, or polyisocyanates or other polyfunctional compounds, such as, for example, acid chlorides of polybasic acids.
- di-, tri-, or polyisocyanates or other polyfunctional compounds such as, for example, acid chlorides of polybasic acids.
- the molecular weight of polyalkenamers produced by the ring-opening polymerization of cyclic olefins employing a catalyst containing a metal of Subgroups 5 to 7 of the Periodic Table is regulated by conducting the polymerization in the presence of an unsaturated ether wherein at least one of the carbon atoms bearing the double bond bears at least one hydrogen atom.
- the cyclic olefin and cycloolefin employed in the process of this invention are unsaturated hydrocarbons containing one or more rings, at least one of which contains at least one unsubstituted non-conjugated double bond.
- the cycloolefins polymerized according to the process of this invention preferably contain 4 to 12 ring carbon atoms and a total of 4 to 20, preferably 4 to 15 carbon atoms; from 1 to 3, preferably 1 to 2 rings, which can be fused or separate cycloaliphatic rings; whose ring carbon atoms are unsubstituted or one or more of which are substituted with lower-alkyl, e.g., of 1 to 4 carbon atoms, cycloalkyl, e.g., of 5 to 7 carbon atoms, or aryl, alkaryl or aralkyl, e.g., of 6 to 10 carbon atoms.
- Preferred classes of starting cycloolefins are the following:
- cycloolefins which can be polymerized according to the process of this invention are cyclobutene, cyclopentene, cycloheptene, cyclooctene, cyclononene, cyclodecene, cycloundecene, cyclododecene, cis, cis-1,5-cycyclooctadiene, l-methyl-1,5-cyclooctadiene, 3,7 dimethyl-l,5-cyclooctadiene, 1,5,9-cyclododecatriene, 4,5-dimethyl-1,4,7-cyclodecatriene, cis,trans-1,5-cyclodecadiene, norbornene, dicyclopentadiene, dihydrodicyclopentadiene, and 4-phenylcyclooctene, and mixtures thereof. Cycloolefins which cannot be polymerized with ring-opening, e
- the polymerization of this invention is conducted in the presence, as a polymerization regulator, of an ether which contains a non-tertiary, acyclic isolated carbon-carbon double bond, i.e., an ether containing a non-conjugated carbon-carbon double bond joining carbon atoms which are acyclic carbon atoms and at least one of which bears at least one hydrogen atom.
- an ether which contains a non-tertiary, acyclic isolated carbon-carbon double bond, i.e., an ether containing a non-conjugated carbon-carbon double bond joining carbon atoms which are acyclic carbon atoms and at least one of which bears at least one hydrogen atom.
- both carbon atoms bear a hydrogen atom or one of the carbon atoms bears two carbon atoms.
- One or both of the ether radicals can bear the double bond, which can be 01, or more remote from the ether group and centrally or terminally positioned in a branched or linear carbon chain, so long as at least one of the double bonded carbon atoms bears a hydrogen atom.
- the unsaturated ether can be completely aliphatic, e.g., wherein the aliphatic group containing the unsaturation contains from 2 to 20, preferably 2 to 12, carbon atoms and the other aliphatic group contains 1 to 20, preferably 1 to 12, carbon atoms; one ether radical can be aliphatic and one cycloaliphatic, e.g., containing from 3 to 8, preferably 5 or 6, ring carbon atoms; or one can be aliphatic and one aromatic, e.g., containing 6 to 14, preferably 6 to 10, ring carbon atoms.
- Examples of aliphatic groups are alkyl, e.g., methyl, ethyl, butyl, or other loweralkyl, octyl, dodecyl, or other higher alkyl.
- Examples of unsaturated alkyl are vinyl, allyl, crotyl, undecenyl and oleyl.
- Examples of cycloaliphatic are cyclopropyl, cyclopentyl, cyclohexyl,”p-methylcyclohexyl, m,m-dimethylcyclohexyl, cycloheptyl and cyclooctyl.
- the unsaturated ether compound can contain one or more, e.g., 2, or 4, ether groups.
- the ether group can be the sole substituent, i.e., the compound is a hydrocarbon except for the ether group, or other non-reactive groups can be present in the molecule, e.g., aromatic halo, preferably chloro or bromo, trimethylsilyl, triethylstannyl.
- unsaturated ethers examples include p-allyl anisole, methyl crotyl ether, 1,8 dimethoxy-1,7-octadiene, ethyl oleyl ether, phenyl undecen-(10)-yl ether, fl-naphthyl buten-(1)-yl ether, cinnamyl propyl ether, 1-phenoxy-8- butoxy-4-decene, 3 methoxy-l-octene, cyclopentyl propenyl ether, ethylene glycol phenyl oleyl ether, or omethoxystilbene.
- unsaturated ethers vinyl ethers and allyl ethers are preferred.
- ethers examples include vinyl alkyl ethers, including those wherein the alkyl group contains from 1 to 12 carbon atoms, e.g., vinyl methyl ether, vinyl isobutyl ether, vinyl n-butyl ether and vinyl lauryl ether, substituted alkyl vinyl ethers, e.g., vinyl chloromethyl ether and divinyl ether.
- allyl ethers are the allyl alkyl ethers wherein the alkyl group contains from 1 to 12 carbon atoms, e.g., allyl methyl ether, diallyl ether and substituted ethers, e.g., teuabromohydroquinone diallylether, vinyl allyl ether, and ethers of alkanediols, e.g., 2-butene-1,4-diol, such as, for example, 1,4-dimethoxy-2 butene, 1 methoxy 4 ethoxy 2 butene, l-ethoxy-4- benzyloxy-Z-butene and 1 isopropoxy 4 allyloxy-Z- butene.
- Ethers of vinyl alcohol, allyl alcohol and Z-butene- 1,4-diol are preferred.
- the phenol ethers are especially preferred, particularly the ethers of halogenated, e.g., chlorinated and/or brominated, phenols.
- vinyl 2,4,6-tribromophenyl ether vinyl pchlorophenyl ether, vinyl p chloro o bromophenyl ether, vinyl 2,3,5,6 tetrabromo p cresyl ether, allyl 2- chlorophenyl ether, allyl 2,4 dichlorophenyl ether, allyl pentachlorophenyl ether, allyl 2,4,6 tribromophenyl ether, 1,4 bis(2,4,6 tribromophenoxy) 2 butene,
- the resulting polymers possess, on the average, one alkoxy group per macromolecule.
- macromolecules can also occur which have no alkoxy end group or two alkoxy end groups. Macromolecules with two alkoxy end groups are always obtained when using controlling agents carrying alkoxy groups on both sides of the double bond, for example, when using 1,4 dimethoxy 2 butene, 1,6-bis- (4 bromophenoxy) 3 hexene, p,p-dimethoxy-stilbene or l-phenoxy-S-butoxy-4-decene.
- a surprising characteristic of the ethers of vinyl alcohol, allyl alcohol, and 2-butene-l,4-diol, especially the ethers of these alcohols with phenols, especially halogenated phenols, is that exert, in very small quantities ranging on the order of magnitude of catalyst concentration, a favorable influence on the rate and yield of the polymerization, as well as eflecting molecular weight control.
- This activator effect cannot be explained by means of any of the heretofore known theories regarding the mechanism of the ring-opening polymerization of cyclic olefins.
- catalyst systems based on tungsten hexachloride and ethylaluminum sesquichloride or diethylaluminum chloride, which normally exhibit only minor catalytic activity, which are highly satisfactory polymerization catalysts.
- Ethylaluminum dichloride containing catalysts which have heretofore shown the highest activity, is manufactured in smaller quantities than the two other abovementioned ethylaluminum halogenides and, moreover, can be handled only in dilute solution, due to its melting point of +32 C.
- Furthemore, catalysts containing ethylaluminum dichloride have a strong tendency to promote secondary reactions of a cationic type. Thus, for example, they have an alkylating effect on aromatics and polymerize branched olefins, which can result in gelling.
- the polymerization need no longer be conducted at the very uneconomical low temperatures of -20 to 30 C. Instead, the same or even still higher yields are obtained under conditions which are technically and economically more advantageous (0 to 20 C.).
- ring-opening polymerization of cyclic olefins can be conducted by conventional procedures employing known catalysts.
- suitable catalysts are supported catalysts containing the metal of Subgroups 5 through 7 of the Periodic Table, for example, in the form of the carbonyl, sulfide, or superficially reduced oxide on a support such as, for example, aluminum oxide, aluminum silicate, or silica gel.
- mixed catalysts e.g., containing a compound of a metal of Groups 5 through 7 of the Periodic Table and an organiometallic compound or hydride of a metal of Main Groups 1 through 3 or Subgroup 2 of the Periodic Table and 0ptionally, also a compound containing one or more hydroxy and/or sulfhydryl groups.
- catalysts containing a halide or oxyhalide of molydbdenum or tungsten wherein the degree of oxidation of the metal is 4, 5, or 6, and which contain an aluminum trihalide.
- mixed catalysts are employed containing a molybdenum compound or especially a tungsten compound.
- organometallic compounds are organolithium, organomagnesium and organoaluminum compounds, especially methylaluminum dichloride, ethylaluminum dichloride, methylaluminum sesquichloride, ethylalumnium sesquichloride, dimethylaluminum chloride and diethylaluminum chloride.
- Compounds containing one or more OH- and/or SH- groups optionally can be employed concomitantly as a catalyst component, e.g., water, hydrogen sulfide, hydroperoxide, alkyl hydroperoxides, mercaptans, hydrodisulfides, alcohols, polyalcohols, polymercaptans and hydroxymercaptans.
- Saturated and unsaturated alcohols and phenols viz., n-propanol, n-butanol, sec.- butanol, isobutanol, allyl alcohol, crotyl alcohol, phenol, o-m, m-, and p-cresol, uand B-naphthol, eugenol and benzyl alcohol, especially methanol, ethanol, isopropanol, or tert.-butanol, are preferred.
- compounds containing OH- and/or SH- groups offer only minor advantages and can be omitted.
- the polymerization can be conducted continuously or discontinuously.
- the reaction temperature can vary widely, e.g., between 70 C. and +50 C. However,
- the amount of regulator which is added and, as a consequence, the molecular weight of the polymers produced, can be varied widely without any disadvantageous effects on the yield and the stereospecificity of the polymerization.
- cyclobutene or cyclopentene as the monomer, it is thus possible to produce rubber-like products of a high Mooney viscosity, which can be extended with a large amount of oil, as well as other readily processable rubber types.
- the amount of regulator needed to attain a product of a specific consistency depends, inter alia, on the type of the monomer employed, the type of regulator employed, the catalyst employed, and the selected polymerization reaction conditions. The exact amount of regulator can readily be determined by a few preliminary experiments.
- the amount of unsaturated ether employed can vary from about 0.001-20 molar percent, based on the monomer. Generally, the use of about 0.001-5, preferably about 0.003-5, more preferably about 0.01- mol-percent, and most preferably about 0.05-2 mol-percent, of unsaturated ether, based on the monomer employed, results in the production of polyalkenamers having molecular weights in the range of commercial elastomers or thermoplastics. The addition of between about 6 and 20 molar percent, preferably between about 7 and molpercent of the regulator, based on the monomer employed, generally is required for the production of low-viscosity to oily products.
- the unsaturated ethers as Lewis bases (electron donors), form complexes with the other components of the catalyst and thereby can inactivate the latter. Therefore, it is necessary to employ these compounds either in the form of complexes with Lewis acids or to ensure, by an appropriate dosing of the organometallic compound, that the catalyst is always present in an excess of the oxygen atoms which are effective as electron donors in the regulator compound employed. Otherwise, no polymerization takes place.
- This combination of activating regulators and a-olefins is particularly advantageous when very low-molecular products are to be manufactured, e.g., oils, and no importance is attributed to functional end groups of the polymer because such end groups would not offer any special advantage for the intended purpose for which the products are to be used.
- the polymerization process of this invention is preferably conducted in solution.
- inert solvents inert under the reaction conditions are employed,
- benzene cyclohexane, methylcyclohexane, isopropylcyclohexane
- Decalin hydrogenated kerosene, parafiin oil, methylene chloride, trichloroethylene and preferably hexane, heptane, octane, and perchloroethylene.
- the amount of solvent employed can vary widely, e.g., 5 to 2,000% by weight, preferably 50 to 1,000% by weight, based on the monomer employed.
- Low-molecular oily polymers can also advantageously be prepared without a solvent by mass polymerization, so long as the viscosity of the thus-reacted mixture remains reasonably low.
- the amount of catalyst which need be employed is very low. For example, in case of tungsten hexachloride, only about 0.5-2 millimols per liter of reaction volume, or about 1 mol per LOGO-5,000 mols of monomer, is required. When using an activating regulator, this quantity can be reduced to approximately one-tenth the amount, in spite of the improved yield.
- concentration of organometallic catalyst component depends primarily on the purity of the monomer and the solvent employed, i.e., the amount of moisture, peroxides, protonactive impurities, such as alcohols, acids, and other compounds reacting with alkyl metals, such as ethers, amines, ketones, aldehydes, etc., present therein.
- molar ratio of heavy metal compound to active alkyl metal i.e., an alkyl metal which has not been bound or destroyed by impurities or any additional additives present, of about 1:4 to 1:1, preferably less than 1:1, is generally sufiicient. Outside of this range, the catalysts are normally less active.
- the regulator be present at the beginning of the polymerization in order to obtain the desired effect.
- the regulator can, if desired, be added after polymerization has begun. All that is required is that the catalyst is still active, i.e., the regulator must be added prior to the inactivation of the catalyst.
- regulators which tend to form homopolymers which are insoluble in the reaction mixture if exposed to the catalyst, either by themselves or in a mixture with cycloolefins at the beginning of the polymerization, and thus inactivate the catalyst by inclusion in the insoluble polymer, or which enter into secondary reactions with the catalyst components prior to the actual formation of the catalyst, but which do not react in such a manner with the finished catalyst.
- the tendency of a regulator to promote homopolymerization or enter into such secondary reactions can quickly be determined by preliminary experiments.
- the preferred catalyst systems employed in the polymerizations of this invention are novel systems comprising:
- Preferred aspects of the catalyst systems of this invention comprise one or more of any of the following:
- component (1) is tungsten hexachloride or tungsten oxytetrachloride
- component (2) is an alkyl aluminum halide, preferably ethylaluminum dichloride, ethylaluminum sesquichloride or diethylaluminum monochloride;
- component (3) is a phenol ether of vinyl alcohol, of
- the molar ratio of component (1) to component (3) is less than 100:1, preferably less than :1.
- the polyalkena-mers can be isolated and purified in a conventional manner. If the polyalkenamers are obtained in solution or in the liquid phase, the residues of the catalyst can be removed with an alcohol or other compound having an acidic hydrogen, by washing out the polymercontaining phase with an aqueous or aqueous-alcoholic solution of agents having a dissolving effect on the catalyst residues, which latter are first present as an alcoholate or a salt of the other compound having an acidic hydrogen atom used to remove the catalyst.
- Such substances with a dissolving effect on the catalyst are, for example, acids, bases, or complex-forming agents, such as acetylacetone, citric or tartaric acid, ethylenediaminetetraacetic acid, nitrilotriacetic acid, etc.
- the polymers are separated by precipitation, e.g., by pouring into a precipitant such as, for example, methanol, isopropanol, or acetone, or distilling oil the solvent, e.g., by blowing in steam, or by introducing the polymer solution through nozzles into hot water.
- a precipitant such as, for example, methanol, isopropanol, or acetone
- distilling oil the solvent e.g., by blowing in steam, or by introducing the polymer solution through nozzles into hot water.
- the polymer can first be separated, e.g., by filtration, centrifuging, or decanting from the liquid and thereafter treated to remove the catalyst residues.
- the polyalkenamers In order to protect the polyalkenamers against oxidation, gelling, and other aging phenomena, it is possible to add stabilizers thereto, e.g., aromatic amines or the sterically hindered phenols, at various stages of processing. Also, an optional further purification step can be conducted by reprecipitating the polymer if this should be necessary, to obtain a product of the desired purity. After these operations, the polymer can then be dried in a conventional manner.
- stabilizers e.g., aromatic amines or the sterically hindered phenols
- the polyalkenamers prepared in accordance with the process of this invention are truly linear polymers of a strictly regular structure with exactly defined terminals groups. Such polymers have not heretofore been produced.
- polyalkenamers produced in accordance with the process of this invention are, in contrast to the polymers known heretofore which although called linear polymers are in reality macrocyclic compounds, true linear polymers of a strictly regular structure with exactly defined end groups, which have not beendescribed heretofore.
- R is hydrogen or a straightchain or branched saturated alkyl of 1-6 carbon atoms, saturated cycloalkyl of 3-6 carbon atoms or aryl of 6-10 carbon atoms, and X, m and y have the values given below.
- the various groups in the molecule can be alike or ditferent, i.e., R, can be hydrogen in every instance in the molecule so that the number of R groups which are hydrogen is m or from 1 to m of the R groups can be alkyl or aryl.
- R can be hydrogen in every instance in the molecule so that the number of R groups which are hydrogen is m or from 1 to m of the R groups can be alkyl or aryl.
- R and/ or R groups can be disposed throughout the polymer molecule.
- n of the R groups and/or 0 of the R can be hydrogen or 1 to n of the R groups and/or 1 to 0 of the R groups can also be alkyl or aryl, respectively.
- R and/or R groups, which likewise can both be hydrogen or either or both can also be identical or different alkyl or aryl groups.
- R groups can, respectively, be an alkyl or aryl group.
- R R R and/or R11 which likewise can all represent hydrogen, or individually or severally, can be identical or dilferent alkyl or aryl groups.
- Polymers containing two or more of the above-described polymer units in a statistical distribution or in larger block sequences are produced during the ringopening copolymerization of two or more of the abovedescribed cycloolefins in the presence of the claimed polymerization regulators.
- novel polyalkenamers of this invention are characterized structurally by their novel terminal groups. These groups are alkylidene radicals derived from the unsaturated ether employed in the polymerization as the polymerization regulator.
- the solid polymers or oligomers of the General Formulae II, III, V, VI, VII, and IX exhibit RSV-values (reduced specific viscosity values) of 001-1000 dl./g.
- the low-molecular weight fluid polymers have average molecular weights in the range of about 500 to 25,000. Average molecular weights mean the arithmetic means of the molecular weights.
- novel polyalkenamers can unexpectedly and readily be worked up, as they have a lower reduced melt viscosity. Therefore they may be worked up by lower temperature, e.g., by calendering, rolling or injection moulding, whereby the energy-costs are much smaller.
- the solvent in all cases, was techof tungsten hexachloride, 0.5 millimo of ethanol, 4 millinical hexane (boiling point limits: 68-70 C.).
- the amount mol of ethylaluminum sesquichloride, and 0.5 millimol of the hexane was chosen so that the solutions, prior to the of allyl 2,4,6-tribromophenyl other were added under agitapolymerization, contained 20% by volume of cyclooctene tion.
- the catalyst was or cyclododecene or 10% by volume of 1,5-cyclooctadiene. decomposed in the manner described in Examples 1-15.
- the polymers were worked up in the manner described Working up the polymer in the manner described therein, above and then analyzed.
- the yield (49.2 g.) was not substantially altered by omitting the ethanol.
- a process for the production of polyalkenamers by 14. A process according to claim 11 wherein the ether the catalyzed ring-opening polymerization of cyclic olefins 1s allyl 2,4-d1chloro-, allyl-2,4,6-trichloroor allyl-2,4,6- employing a catalyst containing a metal of Subgroups 5 tri-bromo-phenol ether. to 7 of the Periodic Table which comprises conducting 15.
- cyclic olefin is monocyclic, monounsaturated and contains 4,5 or from 7 to 12 ring carbon atoms or is monocyclic, diunsaturated and contains from 7 to 12 ring carbon atoms.
- ether is a vinyl alkyl or allyl alkyl ether wherein alkyl contains 1-12 carbon atoms or a vinyl, allyl or 2-butene-1,4diol ether of a halogenated phenol.
- a process according to claim 1 wherein the amount of unsaturated ether employed is about 0.001-5 molar percent, based on the monomer.
- a process for the production of syrupy and liquid polyalkenamers which comprises employing as the monomer cyclobutene, cyclopentene, cyclooctene, a mixture of cyclobutene and cyclopentene, a mixture of cyclobutene and cyclooctene, or a mixture of cyclopentene and cyclooctene and employing about 6-20 molar percent, based on the monomer, of the unsaturated ether.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
POLYALKENAMERS ARE PRODUCED BY A RING-OPENING POLYMERIZATION OF CYCLIC OLEFINS EMPLOYING A CATALYST CONTAINING A METAL OF SUBGROUPS 5 TO 7 OF THE PERIODIC TABLE AND CONDUCTING THE POLYMERIZATION IN THE PRESENCE OF AN UNSATURATED EITHER WHEREIN AT LEAST ONE HYDROGEN BEARING THE DOUBLE BOND BARS AT LEAST ONE HYDROGEN ATOM.
Description
United States Patent US. Cl. 260-47 UA 23 Claims ABSTRACT OF THE DISCLOSURE Polyalkenamers are produced by a ring-opening polymerization of cyclic olefins employing a catalyst containing a metal of Subgroups to 7 of the Periodic Table and conducting the polymerization in the presence of an unsaturated ether wherein at least one of the carbon atoms bearing the double bond bears at least one hydrogen atom.
BACKGROUND OF THE INVENTION This invention relates to a process for the preparation of polyalkenamers by the ring-opening polymerization of cyclic olefins employing a catalyst containing a metal of Subgroups 5 through 7 of the Periodic Table or a compound thereof and to novel polyalkenamers thus-produced.
It is known that cyclic olefins containing at least one unsubstituted ring double bond can be polymerized under ring-opening conditions. The catalysts employed for this ring-opening polymerization are supported catalysts which contain a metal of Subgroups 5 through 7 of the Periodic Table, or the compounds thereof. See German published application iDAS 1,072,811. Preferred catalysts are the reaction products of compounds of the above-mentioned metals with organometallic compounds or hydrides of metals of Main Groups 1 through 3 or Subgroup 2 of the Periodic Table, as well as optionally compounds which contain one or more hydroxy and/or sulfhydryl groups. See French Pats. 1,394,380 and 1,467,720; the published disclosures of Dutch patent applications 6510,33l; 66- 05,105; 66-14413; 67-04,424; 68-06,208; and 68-06,2ll. The catalysts described therein contain compounds of molybdenum or tungsten and, as organometallic compounds, usually organoaluminum compounds. According to the published texts of Dutch patent applications 67- 14,559 and GS-06,209, vanadium, niobium, tantalum, rhenium, technetium, or manganese can also be components of such catalyst systems.
In accordance with German unexamined published application DOS 1,909,226, it is also possible to employ catalyst systems containing a halide or an oxyhalide of molybdenum or tungsten wherein the stage of oxidation of the metal is 4, 5 or 6, an aluminum trihalide.
With the aid of these catalysts, a great variety of polymers can be prepared with structures which are strictly regular along the polymer chains, the structure of the polymer units being exclusively dependent on the cycloolefin employed as the monomer. Thus, it is possible, for example, to produce linear polymers by the polymerization of monocyclic olefins; polymers having recurring polymer units containing a single ring by the polymerization of bic'yclic olefins; and, in general, polymers having recurring polymer units which contain one ring less than the starting monomer by the polymerization of polycyclic olefins.
The polyalkenamers produced by the polymerization obtained from c'yclobutene, 1,5-cyclooctadiene, and 1,5,9- cyclododecatriene. Polypentenamers are obtained from cyclopentene which have three -CH groups disposed between the double bonds. Polyoctenamers are produced from cyclooctene which correspond to a completely regular semi-hydrogenated 1,4-p0lybutadiene. Polydecenamers are prepared from cyclododecene corresponding to a twothirds hydrogenated 1,4-polybutadiene in which remaining double bonds are arranged in the molecule at regular intervals. Accordingly, it is possible to produce polymers, the structures of which represent variations from pure 1,4-polybutadienes, free of vinyl groups, to strictly linear polyethylenes or polymethylenes.
it is likewise known that the average molecular weight or the degree of polymerization of a polymer affects properties of the polymer and thus its usefulness in any particular field of application, as well as its characteristics during the production and procesing. Thus, polymer solutions of equal weight concentration of polymer are more viscous, the higher the molecular weight of the polymer in solution. Thus, difficulties are encountered with solutions of very high-molecular polymers, e.g., during the polymerization, for example, in the mixing or obtaining satisfactory heat exchange, and increased energy requirements for the agitating step result. Also, the further processing of very high-molecular polymers is difiicult. For this reason, they are often degradated mechanically, chemically, or thermally prior to the final shaping procedure, e.g., injection-molding, extrusion, or calendering.
The polyalkenamers obtained during the ring-opening polymerization of cycloolefins are normally very highmolecular. Because of the above-described difficulties with polymers of very high molecular weight, attempts have been made in the prior art to develop processes for regulating the molecular weight of the polymers producible by a great variety of polymerization methods. In the polymerization of int-olefins with organometallic mixed catalysts, the so-called hydrogen regulation, i.e., polymerization in the presence of a certain partial hydrogen pressure, proved useful. Other possibilities-for controlling the molecular weight of a-olefin polymers were varying the catalyst components, elevating the temperature or adding alkylzinc or alkylcadmium compounds during the polymerization.
Although organometallic mixed catalysts or related catalyst systems are also employed in the ring-opening polymerization of cycloolefins, the methods for molecular weight regulation employed in the polymerization of the a-olefins either are unsuccessful or exhibit definite disadvantages which make the use of such methods difiicult, if not impossible. Thus, hydrogen, for example, up to an excess pressure of a 4 atmospheres exerts practically no infiuence at all on the molecular weight of the polyalkenamers prepared by the ring-opening polymerization of cycloolefins. Even if hydrogen were eifective at pressures higher than those mentioned above, the hydrogen regulating method would require increased investment costs, since the plant would have to be designed for pressures which do not occur in the unregulated ring-opening polymerization of the cycloolefins which, under normal pressure, are present in the liquid phase or a solution at the polymerization temperature. Although the molecular weight of the polyalkenamers can be reduced by employing a higher polymerization temperature, the yield and the steric uniformity of the polymers are impaired in so doing. Moreover, due to the temperature sensitivity of the mixed catalysts customarily employed for the ring-opening polymerization of cycloolefins, such catalysts become inactive above 40-50 C. in a short period. Also, modifications of an optimal catalyst system can strongly impair yield. See, for example, Dutch patent application 6605105, p. 16.
The last of the above-mentioned methods for controlling the molecular weight during the polymerization of aolefins with organometallic mixed catalysts, i.e., using an alkylzinc or alkylcadmium compound as the controlling agent, is of little practical use, even if it were effective in the ring-opening polymerization of cycloolefins, because such zinc and cadmium compounds are very toxic and can be prepared only with difficulty and thus are expensive.
The only process heretofore known wherein polymers are obtained which exhibit improved processability is described in British Pat. 1,098,340. In this process, cyclic monoolefins are copolymerized under ring-opening in the presence of a conjugated diolefin, such as, for example, butadiene, isoprene, or 1,3-pentadiene. The thus-produced copolymers contain polymer units derived from both the cycloolefin and the conjugated diolefin, in varying molar ratios.
As shown in Comparative Experiments N through T in Table 3, conjugated dienes, although they influence the molecular weight of the polyalkenamers produced in polymerizations conducted in their presence, also are more or less strong catalyst poisons. Thus, for example, the presence of only 1 mol percent of 1,3-butadiene, 5 mol percent of isoprene, 5 mol percent of 2,3-dimethyl-1,3-butadiene, or mol percent of 2,4-hexadiene, results in the complete inhibition of the polymerization catalyst and no polymer is obtained. Cyclic conjugated diolefins also cause a pronounced lowering of the yield of polymer. Moreover, it is not possible using such dienes as polymerization regulators to produce polymers which are waxy or oil-like products having very low molecular weights, e.g., about 500-5000.
In our prior filed application Ser. No. 70,497 (Huels 207) filed Sept. 8, 1970, we claim a process for the regulation of molecular weight of polyalkenamers by the addition of monoolefins, preferably a-olefins, during the polymerization. The molecular weight of polyalkenamers can be regulated with a very high degree of success by this process. However, there is a great interest in polymers having functional terminal groups, which can be employed for further reactions, such as, for example, crosslinking reactions or for the construction of other defined polymer structures, e.g., block copolymers or stellate polymers. For example, a stellate structure is obtained by the reaction of a unilaterally lithium-terminated polymer, e.g., a polybutadiene or polystyrene produced in a polymerization which employs butyllithium as the catalyst, with a trior tetrahalogen compound, such as, for example, methyltrichlorosilane, silicon tetrachloride, or carbon tetrabromide. A chain of a polymer terminating at both ends in halogen can be reacted with a unilaterally metal-terminated chain of another polymer to form block copolymers. Polymer chains terminating in hydroxyl groups can be cross-linked with di-, tri-, or polyisocyanates or other polyfunctional compounds, such as, for example, acid chlorides of polybasic acids. These examples are typical but not complete and merely illustrate that such reactions of telechelic polymers (US. 3,244,664) have gained increasing importance in recent times. Functional end groups also often influence the practical application properties of the polymers and effect, for example, an improved adhesion to surfaces and/or an improved compatibility with other polymers. Thus, there is an increasing need for processes yielding polymers having defined functional end groups.
Accordingly, it is an object of the present invention to provide a process which makes possible, in a simple manner, to simultaneously regulate the molecular weight of polyalkenamers produced by the ring-opening polymerization of cyclic olefins and to introduce functional terminal groups into the polymer molecule. Another object is to provide novel polymers thus-produced. Other objects will be apparent to those skilled in the art to which this inventlon pertains.
4 SUMMARY OF THE INVENTION According to this invention, the molecular weight of polyalkenamers produced by the ring-opening polymerization of cyclic olefins employing a catalyst containing a metal of Subgroups 5 to 7 of the Periodic Table is regulated by conducting the polymerization in the presence of an unsaturated ether wherein at least one of the carbon atoms bearing the double bond bears at least one hydrogen atom.
DETAILED DISCUSSION The cyclic olefin and cycloolefin employed in the process of this invention are unsaturated hydrocarbons containing one or more rings, at least one of which contains at least one unsubstituted non-conjugated double bond.
The cycloolefins polymerized according to the process of this invention preferably contain 4 to 12 ring carbon atoms and a total of 4 to 20, preferably 4 to 15 carbon atoms; from 1 to 3, preferably 1 to 2 rings, which can be fused or separate cycloaliphatic rings; whose ring carbon atoms are unsubstituted or one or more of which are substituted with lower-alkyl, e.g., of 1 to 4 carbon atoms, cycloalkyl, e.g., of 5 to 7 carbon atoms, or aryl, alkaryl or aralkyl, e.g., of 6 to 10 carbon atoms.
Preferred classes of starting cycloolefins are the following:
(a) those containing 1 to 2 non-conjugated double bonds,
preferably one;
(b) those containing 1 to 2 rings, preferably one;
(c) those of (a) and (b) containing two fused rings;
(d) those of (a), (b), and (c) containing 0-2 lower-alkyl groups as the sole substituents on the ring carbon atoms, preferably 0;
(e) those of (d) containing 1-2 methyl groups as the sole substituents on the ring carbon atoms;
(f) those of (a), (b), (c), (d), and (e) wherein the unsaturated carbon atoms each bear a hydrogen atom; and
(g) those of (a), (b), (c), (d), (e) and (f) wherein the ring of the cycloolefin containing the unsaturation contains 5 or 7 to 12 ring carbon atoms.
Examples of cycloolefins which can be polymerized according to the process of this invention are cyclobutene, cyclopentene, cycloheptene, cyclooctene, cyclononene, cyclodecene, cycloundecene, cyclododecene, cis, cis-1,5-cycyclooctadiene, l-methyl-1,5-cyclooctadiene, 3,7 dimethyl-l,5-cyclooctadiene, 1,5,9-cyclododecatriene, 4,5-dimethyl-1,4,7-cyclodecatriene, cis,trans-1,5-cyclodecadiene, norbornene, dicyclopentadiene, dihydrodicyclopentadiene, and 4-phenylcyclooctene, and mixtures thereof. Cycloolefins which cannot be polymerized with ring-opening, e.g., cyclohexene and the derivatives thereof, are not employed as starting monomers in the polymerization process of this invention.
The polymerization of this invention is conducted in the presence, as a polymerization regulator, of an ether which contains a non-tertiary, acyclic isolated carbon-carbon double bond, i.e., an ether containing a non-conjugated carbon-carbon double bond joining carbon atoms which are acyclic carbon atoms and at least one of which bears at least one hydrogen atom. Preferably, both carbon atoms bear a hydrogen atom or one of the carbon atoms bears two carbon atoms. One or both of the ether radicals can bear the double bond, which can be 01, or more remote from the ether group and centrally or terminally positioned in a branched or linear carbon chain, so long as at least one of the double bonded carbon atoms bears a hydrogen atom.
The unsaturated ether can be completely aliphatic, e.g., wherein the aliphatic group containing the unsaturation contains from 2 to 20, preferably 2 to 12, carbon atoms and the other aliphatic group contains 1 to 20, preferably 1 to 12, carbon atoms; one ether radical can be aliphatic and one cycloaliphatic, e.g., containing from 3 to 8, preferably 5 or 6, ring carbon atoms; or one can be aliphatic and one aromatic, e.g., containing 6 to 14, preferably 6 to 10, ring carbon atoms. Examples of aliphatic groups are alkyl, e.g., methyl, ethyl, butyl, or other loweralkyl, octyl, dodecyl, or other higher alkyl. Examples of unsaturated alkyl are vinyl, allyl, crotyl, undecenyl and oleyl. Examples of cycloaliphatic are cyclopropyl, cyclopentyl, cyclohexyl,"p-methylcyclohexyl, m,m-dimethylcyclohexyl, cycloheptyl and cyclooctyl. Examples of aromatic are phenyl, o-tolyl, p-tolyl, sym.-xylyl, 2-chlorophenyl, 2,4- dichlorophenyl, 2,4,6 trichlorophenyl, p-methoxyphenyl and naphthyl. The unsaturated ether compound can contain one or more, e.g., 2, or 4, ether groups.
The ether group can be the sole substituent, i.e., the compound is a hydrocarbon except for the ether group, or other non-reactive groups can be present in the molecule, e.g., aromatic halo, preferably chloro or bromo, trimethylsilyl, triethylstannyl.
Examples of unsaturated ethers are p-allyl anisole, methyl crotyl ether, 1,8 dimethoxy-1,7-octadiene, ethyl oleyl ether, phenyl undecen-(10)-yl ether, fl-naphthyl buten-(1)-yl ether, cinnamyl propyl ether, 1-phenoxy-8- butoxy-4-decene, 3 methoxy-l-octene, cyclopentyl propenyl ether, ethylene glycol phenyl oleyl ether, or omethoxystilbene. Of the unsaturated ethers, vinyl ethers and allyl ethers are preferred.
Examples of preferred ethers are vinyl alkyl ethers, including those wherein the alkyl group contains from 1 to 12 carbon atoms, e.g., vinyl methyl ether, vinyl isobutyl ether, vinyl n-butyl ether and vinyl lauryl ether, substituted alkyl vinyl ethers, e.g., vinyl chloromethyl ether and divinyl ether. Examples of allyl ethers are the allyl alkyl ethers wherein the alkyl group contains from 1 to 12 carbon atoms, e.g., allyl methyl ether, diallyl ether and substituted ethers, e.g., teuabromohydroquinone diallylether, vinyl allyl ether, and ethers of alkanediols, e.g., 2-butene-1,4-diol, such as, for example, 1,4-dimethoxy-2 butene, 1 methoxy 4 ethoxy 2 butene, l-ethoxy-4- benzyloxy-Z-butene and 1 isopropoxy 4 allyloxy-Z- butene. Ethers of vinyl alcohol, allyl alcohol and Z-butene- 1,4-diol are preferred.
Of the ethers of vinyl alcohol, allyl alcohol, and 2- butene-l,4-diol, the phenol ethers are especially preferred, particularly the ethers of halogenated, e.g., chlorinated and/or brominated, phenols. Representative examples of the latter are vinyl 2,4,6-tribromophenyl ether, vinyl pchlorophenyl ether, vinyl p chloro o bromophenyl ether, vinyl 2,3,5,6 tetrabromo p cresyl ether, allyl 2- chlorophenyl ether, allyl 2,4 dichlorophenyl ether, allyl pentachlorophenyl ether, allyl 2,4,6 tribromophenyl ether, 1,4 bis(2,4,6 tribromophenoxy) 2 butene,
1 methoxy 4 (p bromophenoxy) 2 butene, l-(pbromophenoxy) 4 (o fluorophenoxy) 2 butene and 1 (fl chloroethoxy) 4 (2,4,6-tribromophenoxy)-2- butene.
When unsaturated ethers are employed as the controlling agents which bear an alkoxy group on one side only of the double bond, e.g., vinyl methyl ether, the resulting polymers possess, on the average, one alkoxy group per macromolecule. However, macromolecules can also occur which have no alkoxy end group or two alkoxy end groups. Macromolecules with two alkoxy end groups are always obtained when using controlling agents carrying alkoxy groups on both sides of the double bond, for example, when using 1,4 dimethoxy 2 butene, 1,6-bis- (4 bromophenoxy) 3 hexene, p,p-dimethoxy-stilbene or l-phenoxy-S-butoxy-4-decene.
A surprising characteristic of the ethers of vinyl alcohol, allyl alcohol, and 2-butene-l,4-diol, especially the ethers of these alcohols with phenols, especially halogenated phenols, is that exert, in very small quantities ranging on the order of magnitude of catalyst concentration, a favorable influence on the rate and yield of the polymerization, as well as eflecting molecular weight control. This activator effect cannot be explained by means of any of the heretofore known theories regarding the mechanism of the ring-opening polymerization of cyclic olefins.
With the aid of these activators, it is also possible to develop catalyst systems based on tungsten hexachloride and ethylaluminum sesquichloride or diethylaluminum chloride, which normally exhibit only minor catalytic activity, which are highly satisfactory polymerization catalysts. Ethylaluminum dichloride containing catalysts, which have heretofore shown the highest activity, is manufactured in smaller quantities than the two other abovementioned ethylaluminum halogenides and, moreover, can be handled only in dilute solution, due to its melting point of +32 C. Furthemore, catalysts containing ethylaluminum dichloride have a strong tendency to promote secondary reactions of a cationic type. Thus, for example, they have an alkylating effect on aromatics and polymerize branched olefins, which can result in gelling.
By employing the activating regulators or regulating activators of this invention, a considerable increase in catalyst activity is always attained, even in the case of catalysts containing ethylaluminum dichloride, so that high conversion rates can be obtained, even when the polymerization is conducted in dilute solutions, which re action ordinarily progresses very unsatisfactorily, especially in case of cyclopentene. This is also advantageous from the view point of process technique, for it is possible to polymerize a higher proportion of the monomer rather than being forced, as in case of bulk polymerization, to utilize the monomer as the solvent and work with small conversions due to the viscosity of the thus-produced polymer solution, and to regenerate and recycle the larger portion of the monomer. Besides, especially in the case of cyclopentene, the polymerization need no longer be conducted at the very uneconomical low temperatures of -20 to 30 C. Instead, the same or even still higher yields are obtained under conditions which are technically and economically more advantageous (0 to 20 C.).
The ring-opening polymerization of cyclic olefins can be conducted by conventional procedures employing known catalysts. Thus, suitable catalysts are supported catalysts containing the metal of Subgroups 5 through 7 of the Periodic Table, for example, in the form of the carbonyl, sulfide, or superficially reduced oxide on a support such as, for example, aluminum oxide, aluminum silicate, or silica gel. Also suitable are mixed catalysts, e.g., containing a compound of a metal of Groups 5 through 7 of the Periodic Table and an organiometallic compound or hydride of a metal of Main Groups 1 through 3 or Subgroup 2 of the Periodic Table and 0ptionally, also a compound containing one or more hydroxy and/or sulfhydryl groups. Also suitable are catalysts containing a halide or oxyhalide of molydbdenum or tungsten wherein the degree of oxidation of the metal is 4, 5, or 6, and which contain an aluminum trihalide. Preferably, mixed catalysts are employed containing a molybdenum compound or especially a tungsten compound. Preferred organometallic compounds are organolithium, organomagnesium and organoaluminum compounds, especially methylaluminum dichloride, ethylaluminum dichloride, methylaluminum sesquichloride, ethylalumnium sesquichloride, dimethylaluminum chloride and diethylaluminum chloride. Compounds containing one or more OH- and/or SH- groups optionally can be employed concomitantly as a catalyst component, e.g., water, hydrogen sulfide, hydroperoxide, alkyl hydroperoxides, mercaptans, hydrodisulfides, alcohols, polyalcohols, polymercaptans and hydroxymercaptans. Saturated and unsaturated alcohols and phenols, viz., n-propanol, n-butanol, sec.- butanol, isobutanol, allyl alcohol, crotyl alcohol, phenol, o-m, m-, and p-cresol, uand B-naphthol, eugenol and benzyl alcohol, especially methanol, ethanol, isopropanol, or tert.-butanol, are preferred. However, when employing an activating regulator according to this invention, compounds containing OH- and/or SH- groups offer only minor advantages and can be omitted.
The polymerization can be conducted continuously or discontinuously. The reaction temperature can vary widely, e.g., between 70 C. and +50 C. However,
temperatures between 30 and +30 C. are preferred.
The amount of regulator which is added and, as a consequence, the molecular weight of the polymers produced, can be varied widely without any disadvantageous effects on the yield and the stereospecificity of the polymerization. When employing, for example, cyclobutene or cyclopentene as the monomer, it is thus possible to produce rubber-like products of a high Mooney viscosity, which can be extended with a large amount of oil, as well as other readily processable rubber types.
It is also possible to manufacture highly tacky products of low viscosity and syrupy to oily liquids which can be utilized, for example, as drying oils directly, or after an additional reaction, as binders for varnishes or coating agents.
The amount of regulator needed to attain a product of a specific consistency depends, inter alia, on the type of the monomer employed, the type of regulator employed, the catalyst employed, and the selected polymerization reaction conditions. The exact amount of regulator can readily be determined by a few preliminary experiments.
The amount of unsaturated ether employed can vary from about 0.001-20 molar percent, based on the monomer. Generally, the use of about 0.001-5, preferably about 0.003-5, more preferably about 0.01- mol-percent, and most preferably about 0.05-2 mol-percent, of unsaturated ether, based on the monomer employed, results in the production of polyalkenamers having molecular weights in the range of commercial elastomers or thermoplastics. The addition of between about 6 and 20 molar percent, preferably between about 7 and molpercent of the regulator, based on the monomer employed, generally is required for the production of low-viscosity to oily products.
These data apply when using regulators which do not simultaneously increase the polymerization velocity and the polymer yield. In contrast thereto, when using activating regulators," about one-tenth of the above quantities often is sufiicient for the preparation of polyalkenamers having molecular weights in the range of commercial elastomers or thermoplastics.
It is to be noted that the unsaturated ethers, as Lewis bases (electron donors), form complexes with the other components of the catalyst and thereby can inactivate the latter. Therefore, it is necessary to employ these compounds either in the form of complexes with Lewis acids or to ensure, by an appropriate dosing of the organometallic compound, that the catalyst is always present in an excess of the oxygen atoms which are effective as electron donors in the regulator compound employed. Otherwise, no polymerization takes place.
Since the activating effect of the ethers of vinyl alcohol, allyl alcohol, and 2-butcne-1,4 diol, especially the ethers of these alcohols with phenols and particularly with halogenated phenols, is clearly perceptible with the addition of a very small amount thereof, e.g., approximately 1 molar percent of the heavy metal component of the catalyst, especially in case of tungsten compounds and particularly in case of tungsten hexachloride, these activating regulators can also be considered to be components of the catalyst system and can be employed primarily for the purpose of improving yield. Any desired reduction of the molecular weight of the polymer lower than it would be obtained with the use of these additives by themselves, can be achieved by the additional use of other regulators, for example the previously proposed aolefins. This combination of activating regulators and a-olefins is particularly advantageous when very low-molecular products are to be manufactured, e.g., oils, and no importance is attributed to functional end groups of the polymer because such end groups would not offer any special advantage for the intended purpose for which the products are to be used.
The polymerization process of this invention is preferably conducted in solution. For this purpose, inert solvents inert under the reaction conditions are employed,
e.g., benzene, cyclohexane, methylcyclohexane, isopropylcyclohexane, Decalin, hydrogenated kerosene, parafiin oil, methylene chloride, trichloroethylene and preferably hexane, heptane, octane, and perchloroethylene. The amount of solvent employed can vary widely, e.g., 5 to 2,000% by weight, preferably 50 to 1,000% by weight, based on the monomer employed. Low-molecular oily polymers can also advantageously be prepared without a solvent by mass polymerization, so long as the viscosity of the thus-reacted mixture remains reasonably low.
The amount of catalyst which need be employed is very low. For example, in case of tungsten hexachloride, only about 0.5-2 millimols per liter of reaction volume, or about 1 mol per LOGO-5,000 mols of monomer, is required. When using an activating regulator, this quantity can be reduced to approximately one-tenth the amount, in spite of the improved yield. The concentration of organometallic catalyst component depends primarily on the purity of the monomer and the solvent employed, i.e., the amount of moisture, peroxides, protonactive impurities, such as alcohols, acids, and other compounds reacting with alkyl metals, such as ethers, amines, ketones, aldehydes, etc., present therein. When the monomer and the solvent are subjected to a very thorough preliminary purification and the reactants are handled with strict exclusion of air in thoroughly dried reactors, molar ratio of heavy metal compound to active alkyl metal, i.e., an alkyl metal which has not been bound or destroyed by impurities or any additional additives present, of about 1:4 to 1:1, preferably less than 1:1, is generally sufiicient. Outside of this range, the catalysts are normally less active.
As in the case of regulating the molecular weight of polyalkenamers with monoolefins, surprisingly it is not necessary in the process of this invention that the regulator be present at the beginning of the polymerization in order to obtain the desired effect. The regulator can, if desired, be added after polymerization has begun. All that is required is that the catalyst is still active, i.e., the regulator must be added prior to the inactivation of the catalyst. It is thus possible to use regulators which tend to form homopolymers which are insoluble in the reaction mixture if exposed to the catalyst, either by themselves or in a mixture with cycloolefins at the beginning of the polymerization, and thus inactivate the catalyst by inclusion in the insoluble polymer, or which enter into secondary reactions with the catalyst components prior to the actual formation of the catalyst, but which do not react in such a manner with the finished catalyst. The tendency of a regulator to promote homopolymerization or enter into such secondary reactions can quickly be determined by preliminary experiments. Because of this characteristic, it is also possible when an unforseen rise in the viscosity of a polymerization batch takes place, as occasionally happens, to keep the contents of the kettle stirrable by adding the regulator before inactivation of the catalyst, thus avoiding the extensive work connected with emptying a batch which has become too viscous or even gelled.
The preferred catalyst systems employed in the polymerizations of this invention are novel systems comprising:
( l) a tungsten or molybdenum compound;
(2) an organoaluminum compound;
(3) an ether of vinyl alcohol; of allyl alcohol or of 2- butene-1,4-diol; and, optionally,
(4) a compound containing one or more hydroxyl and sulfhydryl groups.
Preferred aspects of the catalyst systems of this invention comprise one or more of any of the following:
(a) component (1) is tungsten hexachloride or tungsten oxytetrachloride;
(b) component (2) is an alkyl aluminum halide, preferably ethylaluminum dichloride, ethylaluminum sesquichloride or diethylaluminum monochloride;
(c) component (3) is a phenol ether of vinyl alcohol, of
allyl alcohol or of 2-butene-l,4-diol, preferably a halogenated phenol;
(d) the molar ratio of component (1) to component (2) is less than 1:1;
(e) the molar ratio of component (1) to component (3) is less than 100:1, preferably less than :1.
(f) the molar ratio of component (1) to component (4) is about 1:0.1 to 1:2;
(g) the molar ratio of component (2) to component (3) is greater than 1:1; and/ or (h) the molar ratio of component (1) to the difference of the amounts employed of component (2) minus the sum of components (3) and (4) is between about 1:1
and 1:4.
After the termination of the polymerization reaction, the polyalkena-mers can be isolated and purified in a conventional manner. If the polyalkenamers are obtained in solution or in the liquid phase, the residues of the catalyst can be removed with an alcohol or other compound having an acidic hydrogen, by washing out the polymercontaining phase with an aqueous or aqueous-alcoholic solution of agents having a dissolving effect on the catalyst residues, which latter are first present as an alcoholate or a salt of the other compound having an acidic hydrogen atom used to remove the catalyst. Such substances with a dissolving effect on the catalyst are, for example, acids, bases, or complex-forming agents, such as acetylacetone, citric or tartaric acid, ethylenediaminetetraacetic acid, nitrilotriacetic acid, etc.
After the catalyst has been removed, the polymers are separated by precipitation, e.g., by pouring into a precipitant such as, for example, methanol, isopropanol, or acetone, or distilling oil the solvent, e.g., by blowing in steam, or by introducing the polymer solution through nozzles into hot water. When the polymer can be precipitated from the solution of the monomer in the form of fiakes or a powder, the polymer can first be separated, e.g., by filtration, centrifuging, or decanting from the liquid and thereafter treated to remove the catalyst residues.
In order to protect the polyalkenamers against oxidation, gelling, and other aging phenomena, it is possible to add stabilizers thereto, e.g., aromatic amines or the sterically hindered phenols, at various stages of processing. Also, an optional further purification step can be conducted by reprecipitating the polymer if this should be necessary, to obtain a product of the desired purity. After these operations, the polymer can then be dried in a conventional manner.
In contrast to the previously known polyalkenamers which, although called linear polymers, in reality, are macrocyclic compounds, the polyalkenamers prepared in accordance with the process of this invention are truly linear polymers of a strictly regular structure with exactly defined terminals groups. Such polymers have not heretofore been produced.
The polyalkenamers produced in accordance with the process of this invention are, in contrast to the polymers known heretofore which although called linear polymers are in reality macrocyclic compounds, true linear polymers of a strictly regular structure with exactly defined end groups, which have not beendescribed heretofore.
By the ring-opening homopolymerization according to the process of this invention of monocyclic monoolefins of the General Formula I CH=CH L(CH A I ll )m I polymers of the General Formula II are obtained:
10 wherein in both instances R is hydrogen or a straightchain or branched saturated alkyl of 1-6 carbon atoms, saturated cycloalkyl of 3-6 carbon atoms or aryl of 6-10 carbon atoms, and X, m and y have the values given below.
CH t.
The various groups in the molecule can be alike or ditferent, i.e., R, can be hydrogen in every instance in the molecule so that the number of R groups which are hydrogen is m or from 1 to m of the R groups can be alkyl or aryl. Thus, by the ring-opening homopolymerization of unsubstituted monocyclic monoolefins, i.e., compounds of the General Formula I wherein R is hydrogen, there are obtained polymers of the General Formula III:
L Jy
wherein X, y and m have the values given below.
By the ring-opening homopolymerization of monocyclic diolefins of the General Formula IV orr=orr is ill IV there are obtained polymers of the General Formula V :11 CH:X a
wherein, in Formulae IV and V, X, y and 0 have the values given below, and R R R and R which are alike or different, have the same value as R Thus, R and/ or R groups can be disposed throughout the polymer molecule. In other words, n of the R groups and/or 0 of the R can be hydrogen or 1 to n of the R groups and/or 1 to 0 of the R groups can also be alkyl or aryl, respectively. The same applies to R and/or R groups, which likewise can both be hydrogen or either or both can also be identical or different alkyl or aryl groups. Thus, by the ring-opening homopolymerization of unsubstituted monocyclic diolefins of Formula IV wherein R R R and R are hydrogen, there are obtained polymers of the General Formula VI.
III
are produced by the ring-opening polymerization of monocyclic triolefins of the General Formula VH1 the R groups can, respectively, be an alkyl or aryl group.
The same is true of the R R R and/or R11, which likewise can all represent hydrogen, or individually or severally, can be identical or dilferent alkyl or aryl groups.
By the ring-opening homopolymerization of norbornene there are obtained polymers of the General Formula IX wherein X and y have the values given below.
Polymers containing two or more of the above-described polymer units in a statistical distribution or in larger block sequences are produced during the ringopening copolymerization of two or more of the abovedescribed cycloolefins in the presence of the claimed polymerization regulators.
In Formulae II, III, V, VI, VII and 1X, mis the integer 2 or 3 or an integer from 5 to 10 inclusive; n and each integers from 1 to 7, the sum of which is an integer from 3 to 8; p, q, and r each are the integer 1 or 2; and y is an integer from 2 to about 50,000, preferably to about 20,000.
The novel polyalkenamers of this invention are characterized structurally by their novel terminal groups. These groups are alkylidene radicals derived from the unsaturated ether employed in the polymerization as the polymerization regulator. Thus, in Formulae II, III, V, VI, VII and IX, X is an alkylidene residue corresponding to one of the segments of the unsaturated ether employed during the polymerization wherein the division of the unsaturated ether is efiected at the double bond, e.g. an unsaturated ether of the formula CH O--CH -CI-I=CH may be divided in the segments CH OCH CH= and Both segments represent an alkylidene residue.
The solid polymers or oligomers of the General Formulae II, III, V, VI, VII, and IX exhibit RSV-values (reduced specific viscosity values) of 001-1000 dl./g. The low-molecular weight fluid polymers have average molecular weights in the range of about 500 to 25,000. Average molecular weights mean the arithmetic means of the molecular weights.
In former publications Natta and DallAsta stated (Angew. Chem. 76, 765 (1964) and J. Pol. Sci. 6, 2405 1968) that polyalkenamers prepared by ring-opening polymerization of cycloolefins have a strictly linear structure. Later on Calderon alleged that those polyalkenamers are in reality macrocyclic compounds (I. Am. Chem. Soc. 90, 4133 (1968)). This proposition was proved by isolation and identification of macrocyclic oligomers with polymerization rates up to 11 (Adv. Chem. Ser. 91, 399
The novel polyalkenamers can unexpectedly and readily be worked up, as they have a lower reduced melt viscosity. Therefore they may be worked up by lower temperature, e.g., by calendering, rolling or injection moulding, whereby the energy-costs are much smaller.
Without further elaboration, it is believed that one skilled in the art can, using the preceding description, utilize the present invention to its fullest extent. The following preferred specific embodiments are, therefore, to be construed as merely illustrative, and not limitative of the remainder of the disclosure in any way whatsoever. Unless stated otherwise, the reduced specific viscosity (RSV) and the gel contents were determined in benzene at 25 C.
EXAMPLES 1-15 AND COMPARATIVE EXPERIMENTS AE Into a three-tube l-liter glass flask with agitating unit and refiux condenser with a dropping funnel attached thereto were introduced, respectively, 100 ml. (77.8 g.) of cyclopentene and 150 ml. of hexane and were brought under an atmosphere of extremely pure nitrogen, to the reaction temperature by cooling or heating, and are mixed with the components of the polymerization catalyst. After the predetermined reaction period, the catalyst was destroyed by the addition of ml. of methanol containing 3 g. of potassium hydroxide and 2 g. of 2,6-di-tert.-butylp-cresol (IONOL). After the addition of 100 ml. of distilled water and 50 ml. of methanol, so that a second phase containing 50% methanol was formed, the reaction mixture was then further agitated for three hours, to wash out the catalyst residues. The aqueous-methanolic phase was then removed by pipetting and the reaction mixture was washed twice with 50% aqueous methanol. The polymer was then precipitated by pouring the organic phase into 3 liters of methanol. The precipitated product was dissolved once again in 250 ml. of hexane, for purposes of an additional purification, and reprecipitated with methanol to which was again added 2 g. of stabilizer (IONL). After decocting the polymer for 2 hours with 500 ml. of pure methanol, it was dried for 40 hours at 50 C. in a vacuum drying chamber. The thus-purified polymer was employed for determining the yield and the analytical data. In each case, such a blank test (designated in the table by capital letters) was conducted to exclude sources of errors due to changing impurities in the solvent, the monomer, or the catalyst components, in parallel to the polymerizations employing one of three regulator olefins (numbered examples). The regulators to be tested were admixed with the monomers in the examples. In Table 1, the amount of regulator is set forth in molar percent, based on the monomer employed.
TABLE 1 [Polymerization of eyelopentene (100 m1.=77.8 g. per experiment) in hexane (150 ml. per experiment). Catalyst system, 0.5 mlllimol of tungsten hexachlorlde/0.5 millimol of ethanol/changing amounts of ethylaluminum dichloride. Polymerization temperature,
0 C. Polymerization time, 2.5 hours] Regulator Polymer EtAlClg Transin the Amount content Gel Experiment catalyst (mol Yield RSV (per- (per- No. (mmol) percent) Name (g.) (dl./g.) cent) cent) 3 11. 3 3. 3 91 3 14. 4 1. 0 Allyl phenyl ether 43. 1 0. 48 86 3 14. 4 1. 0 Allyl 2-chloro henyl ether- 46. 0 0. 48 88 2 14. 4 1. 0 Allyl 2,4-dlc orophenyl ether.- 49. 2 0. 88 4 3 13. 2 3. 8 91 5 14. 4 1. 0 Vinyl pentachlorophenyl ether... 35. 7 1. 7 92 3 14. 4 1. 0 Allyl 2,4,6-trlbr0mopheny1 ether. 54. 1 0. 38 89 4 14. 4 1. 0 Allyl pentaehlorophenyl ether 65. 2 0.44 83 2 2 r 8. 3 5. 89 73 2 2. 05 0. 005 Allyl 2,4,6-trlbromophenyl ether 36. 8 3. 30 100 2 2. 25 0. 025 do 49. 0 1. 80 89 2 2. 50 0. 050 rln 53. 2 1. 38 88 2 3 8. 2 3. 81 3 14. 4 1. 0 Vinyl n-butyl ether 9. 2 2. 80 72 14 14. 4 1. 0 Vinyl lauryl ether 10. 3 2. 75 74 3 25. 8 1. 0 1,8-dlmethoxy-1,7-0ctadiene 6. 6 2. 0 13 3 7. 1 4. 1 5 25.8 1. 0 1,4d1methoxy-2-butene 21. 7 3. 5 76 12 25. 8 1. 0 1,4-Bis(2,4,6-tribromophenoxy)-2-butene 53. 6 0. 40 96 2 14. 4 1. 0 Methyl allyl ether 31. 5 1. 8 81 2 1 3 EXAMPLE 16 AND COMPARATIVE EXPERIMENT F Copolymerization of cyclopentene and cyclododecene 14 A comparative experiment (G) with ethanol, but without allyl tribromophenyl ether, resulted in only 19.7 g. of polymer.
An otherwise identical further comparative experiment 50 (389 of cyclopentene and 50 m1. (435 5 (H) wherein the catalyst contained only tungsten hexaof cyclododecene were diluted with 150 of hexane chloride and ethylaluminum sesquichloride (same amounts and cooled to 0 *0. Then, 0.5 millimol of tungsten hexaas above) Ylelded only 4.4 g. of polymer. chloride, 0.5 millimol of ethanol, 3.5 millimols of ethyl- EXAMPLE 19 AND COMPARATIVE aluminum dichloride, and 0.5 millimol of allyl 2,4,6-tri- EXPERIMENT J bromophenyl ether were added thereto under agitation. f h 1 l hl After 2.5 hours, the catalyst was decomposed in the man- Se 0 let y a ummum c on e ner described in Examples 1-15. The polymer was worked An experiment was conducted in the same manner as up in the manner described therein. There was obtained Comparative Experiment G except, in place of the ethyl- 34.3 g. of a polymer having an RSV of 0.85 dL/g. Th aluminum sesquichloride, the same molar amount of dipolymer contained 74.6 molar percent of polypentenamer ethylaluminum chloride was employed in addition to 0.5 units (determined by nuclear resonance analysis) with millimol of ethanol. There was obtained 7.9 g. of polythe remainder being polydodecenamer units. 85% of the pentenamer. double bonds thereof detectable by ultrared spectroscopy By replacing the ethanol by the same molar quantity of was present in the trans-configuration. allyl 2,4,6-tribromophenyl ether, the yield was raised to In a comparative experiment wherein the allyl 2,4,6-tri- 43.3 g. of polypentenamer, with a reduced specific visbromophenyl ether and the amount of ethylaluminum dicosity of 3.60 dL/g. and a 2% gel content. Double bonds chloride required for compensating the donor effect of the detectable by infrared spectroscopy were present to an ether Oxygen thereof millimol) were Omitted, there extent of more than 95% inthe trans-configuration. was obtained only 0.7 g. of product. The above examples demonstrate that, with the use of It can be seen from this experiment that the polymerthe ethers of vinyl alcohol, of allyl alcohol, and of 2-buization of cyclopentene at 0 C. is strongly inhibited by tene-1,4-diol, respectively, with phenols and halogenated the simultaneous presence of cyclododecene. However, the phenols, the results heretofore attainable with the preaddition of an activating regulator, in this case, a1lyl2,4,6- viously best catalysts disclosed are surpassed. Furthertribromophenyl ether, overcomes this inhibition and more, as the organometallic component of the catalyst makes possible the production of copolymers in high system, ethylaluminum sesquichloride or diethylaluminum yield. chloride can be used, which compounds can be handled Similar results are likewise obtained by replacing the more easily and are less expensive. cyclododecene in the above example by cyclooctene and/ or by replacing the allyl 2,4,6-tribromophenyl ether by g gig fi ig g fi vmyl pentachlorophenyl ether.
- Polymerization of various cycloolefins EXAMPLES 17 AND 18 AND COMPARATIVE EXPERIMENTS G AND H (See Table 2) USe of ethylaluminum sesquichloride Examples 20 to 28 and Comparative Experiments K through M were conducted in accordance with the mode 100 ml. (77.8 g.) of cyclopentene was diluted with 400 of operation set forth for Examples 1-15 and Comparaml. of hexane and cooled to 0 C. Thereafter, 0.5 millimol tive Experiments A-E. The solvent, in all cases, was techof tungsten hexachloride, 0.5 millimo of ethanol, 4 millinical hexane (boiling point limits: 68-70 C.). The amount mol of ethylaluminum sesquichloride, and 0.5 millimol of the hexane was chosen so that the solutions, prior to the of allyl 2,4,6-tribromophenyl other were added under agitapolymerization, contained 20% by volume of cyclooctene tion. After a reaction time of 2.5 hours, the catalyst was or cyclododecene or 10% by volume of 1,5-cyclooctadiene. decomposed in the manner described in Examples 1-15. The polymers were worked up in the manner described Working up the polymer in the manner described therein, above and then analyzed.
TABLE 2 [Polymerization of various cycloolefins. Catalyst system, 0.5 millimol of tungsten hexachloride/0.5 millimol of ethanol/changing quantities of ethylaluminum dichloride. Polymerization temperature, 20 0.]
Polymer Regulator EtAlCh Polymer- Transin the ization (M01, content Gel Experl- Millicatalyst time per- Yield RSV (per- (perment No. Monomer liters Grams (mmol) (hours) cent) Name (g.) (dl./g.) cent) cent) K Cyelooctene 100 84 3 0. 25 63. 8 3. 62 20 3. 8 0. 25 0. 1 Allyl 2,4,6-trib10mo- 75. 9 3. 45
phenyl ether. 10. 6 0. 25 1. 0 Methyl allyl ether 24. 3 3. 14 18. 2 0. 25 2. 0 Vinyl isobutyl ether 21. 7 2. 22 3 2. 5 44. 4 1. 84 12 1 Phenyl allyl ether 32. 6 1.06 12 1 2-clllorophenyl allyl 40. 9 0.77
e er. 12 1 2,4-dichlorophenyl allyl 49. 7 0. 64 47 ether.
N OTEL-In Examples 20-25 and in Comparative Experiments K and L, the RSV-values were measured in Decalin at 135 0.
there was obtained 51.5 g. of a polypentenamer having a reduced specific viscosity of 0.97 dL/g. and a gel content below 2%. Of the double bonds thereof detectable by ultrared spectroscopy, 88% were present in the trans-configuration.
The yield (49.2 g.) was not substantially altered by omitting the ethanol.
SERIES OF COMPARATIVE EXPERIMENTS N THROUGH T The series of Comparative Experiments N through T were conducted in accordance with the mode of opera tion set forth for Examples 1-12 and Comparative Experiments A through E. For each experiment, m1.
7 (87.5 g.) of cyclododecene was employed as the monomer and 150 ml. of technical hexane (boiling point limits: 68- 70 C.) was used as the solvent. The various conjugated dienes were employed in differing quantities as set forth in Table 3. As the catalyst for each experiment, 0.5 millimol of tungsten hexachloride, 0.5 millimol of ethanol, and 3 16 6. A process according to claim 1 wherein the ether is an allyl ether.
7. A process according to claim 6 wherein the ether is an allyl alkyl ether whose sole substituent is the ether group.
millimols of ethylaluminum dichloride were employed. 5 8. A process according to claim 1 wherein the ether The polymerization period in all the experiments was 2.5 is an ether of 2-butene-1,4-diol. hours at C. The polymers were worked up in the 9. A process according to claim 1 wherein the ether is manner described above and then analyzed. an ether of a phenol.
TABLE 3 Polymer Experiment Conjugated dlolefin Mol, Yield, RSV, Transt series No. name percent g. Percent dl./g. percen,
N 1,3-butndiene. 21.9 25.2 1.96 40 do 1 0.8 0. 9 0.30 40 5 0.2 0.2 0. 00 10 0.3 0.3 0.07
P 2,3-dlmethylbutadlene 21.6 24.8 2.15 45 --.-.do 1 12. 0 13.8 1. 43 do 5 (I) Q- 2,4- 37. 8 43. 5 2. 22 49 -....do 1 24. 9 2s. 0 0. 47 40 -do 5 7.2 8.3 0.15 42 do 10 R..-..-.-.'...-. Cyclopentadiene 45.4 52.3 2.26 52 ...--do 1 16.8 19. a 1.30 40 .-...do 10 12. 2 14 0 34 S 1,3-eyelododecadiene p 47.2 54.2 2.16 43 .-..do 1 13.9 10.0 1. 02 42 5 1.3 2.1 40 10 1. 5 1.7
1 Too little substance. I No polymer. 1 Polymer contains insoluble components.
Nora-All RSV-values were measured at 135 C. in Decalln."
The preceding examples can be repeated with similar 10. A process according to claim 9 wherein the ether success by substituting the generically or specifically deis an allyl ether. scribed reactants and/or operating conditions of this in- 11. A process according to claim 7 wherein the ether vention for those used in the preceding examples. 45 13 an ether of a halogenated phenol whose sole substituents From the foregoing description, one skilled in the art are the ether group and the halogen atoms. can easily ascertain the essential characteristics of this 12. A process according to claim 11 wherein the ether invention, and without departing from the spirit and scope is an allyl ether. thereof, can make various changes and modifications of 13. A process according to claim 11 wherein the ether the invention to adapt it to various usages and conditions 1s an ether of mono-, di-, trior penta-chlorinated or What is claimed is: brominated phenol.
1. A process for the production of polyalkenamers by 14. A process according to claim 11 wherein the ether the catalyzed ring-opening polymerization of cyclic olefins 1s allyl 2,4-d1chloro-, allyl-2,4,6-trichloroor allyl-2,4,6- employing a catalyst containing a metal of Subgroups 5 tri-bromo-phenol ether. to 7 of the Periodic Table which comprises conducting 15. A process according to claim 1 wherein the unthe polymerization, prior to inactivation of the polymerization catalyst, in the presence, as a polymerization regulator, of an unsaturated oxy ether containing at least one non-conjugated carbon-carbon double bond joining acyclic carbon atoms at least one of which bears a hydrogen atom and any substituents thereof other than the ether group are non-reactive in an amount between 0.001 and 20 molar percent, effective to regulate the molecular weight of the polyalkenamer.
2. A process according to claim 1 wherein the cyclic olefin is monocyclic, monounsaturated and contains 4,5 or from 7 to 12 ring carbon atoms or is monocyclic, diunsaturated and contains from 7 to 12 ring carbon atoms.
3. A process according to claim 1 wherein both acyclic carbon atoms bear a hydrogen atom.
4. A process according to claim 1 wherein the ether is a vinyl ether.
5. A process according to claim 4 wherein the ether is a vinyl alkyl ether whose sole substituent is the ether group.
saturated ether is added after the polymerization is initiated.
16. A process according to claim 1 wherein the ether is a vinyl alkyl or allyl alkyl ether wherein alkyl contains 1-12 carbon atoms or a vinyl, allyl or 2-butene-1,4diol ether of a halogenated phenol.
17. A process according to claim 1 wherein the amount of unsaturated ether employed is about 0.001-5 molar percent, based on the monomer.
18. A process according to claim 17 wherein the amount of unsaturated ether employed is about 0.003-2 molar percent, based on the monomer.
19. A process for the production of syrupy and liquid polyalkenamers according to claim 1 which comprises employing as the monomer cyclobutene, cyclopentene, cyclooctene, a mixture of cyclobutene and cyclopentene, a mixture of cyclobutene and cyclooctene, or a mixture of cyclopentene and cyclooctene and employing about 6-20 molar percent, based on the monomer, of the unsaturated ether.
17 20. A process according to claim 19 wherein about 7-15 molar percent, based on the monomer, of the unsaturated ether is employed.
21. A process according to claim 1 wherein the polymerization is conducted in the presence of an amount of a 5 Lewis acid equivalent to the oxygen content of the unsaturated ether.
22. A process according to claim 21 wherein the Lewis acid is an organometallic compound.
23. A process according to claim 22 wherein the organometallic compound employed as the Lewis acid is the organometallic compound contained in the catalyst system.
18 References Cited UNITED STATES PATENTS 3,459,725 8/ 1969 Natta 260-93.1 3,631,010 12/1971 Witte 260'82.1
JAMES A. SEIDLECK, Primary Examiner C. A. HENDERSON, 111., Assistant Examiner US. Cl. X.R.
252-429 A; 260-47 UP, 88.1 PE, 93.1
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US05/431,371 US3974092A (en) | 1970-06-06 | 1974-01-07 | Catalyst for the preparation of polyalkenamers |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2027905A DE2027905C3 (en) | 1970-06-06 | 1970-06-06 | Process for the preparation of polyalkenamers |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US05/431,371 Division US3974092A (en) | 1970-06-06 | 1974-01-07 | Catalyst for the preparation of polyalkenamers |
Publications (1)
Publication Number | Publication Date |
---|---|
US3804803A true US3804803A (en) | 1974-04-16 |
Family
ID=5773236
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00150193A Expired - Lifetime US3804803A (en) | 1970-06-06 | 1971-06-04 | Polyalkenamers and process for the preparation thereof |
Country Status (5)
Country | Link |
---|---|
US (1) | US3804803A (en) |
JP (1) | JPS5019320B1 (en) |
DE (1) | DE2027905C3 (en) |
FR (1) | FR2095626A5 (en) |
GB (1) | GB1353684A (en) |
Cited By (34)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3907757A (en) * | 1971-01-15 | 1975-09-23 | Bayer Ag | Unsaturated polymers containing reactive groups |
US3944533A (en) * | 1973-08-25 | 1976-03-16 | Bayer Aktiengesellschaft | Polyalkenamers of wide molecular-weight distribution |
US3991139A (en) * | 1974-04-23 | 1976-11-09 | Showa Denko Kabushiki Kaisha | High heat stability composition of ring-opening polymerization product |
US6310160B1 (en) | 1996-09-30 | 2001-10-30 | Nippon Zeon Co., Ltd. | Norbornene polymer and process for preparing the same |
US20060166762A1 (en) * | 2005-01-24 | 2006-07-27 | Taylor Made Golf Company, Inc. | Polyalkenamer compositions and golf balls prepared therefrom |
US20070100085A1 (en) * | 2005-11-03 | 2007-05-03 | Taylor Made Golf Company, Inc. | Amide-modified polymer compositions and sports equipment made using the compositions |
US20070142568A1 (en) * | 2005-12-21 | 2007-06-21 | Taylor Made Golf Company, Inc. | Polymer compositions comprising peptizers, sports equipment comprising such compositions, and method for their manufacture |
US20090175985A1 (en) * | 2005-07-27 | 2009-07-09 | Leigh Trevor Canham | Food Comprising Silicon |
US20100125002A1 (en) * | 2008-11-14 | 2010-05-20 | Taylor Made Golf Company, Inc. | Resin compositions incorporating modified polyisocyanate and method for their manufacture and use |
US20100160079A1 (en) * | 2008-12-23 | 2010-06-24 | Taylor Made Golf Company, Inc. | Compositions for sports equipment |
US20100167845A1 (en) * | 2008-12-23 | 2010-07-01 | Kim Hyun J | Golf ball |
US20100304895A1 (en) * | 2001-11-28 | 2010-12-02 | Brian Comeau | Multi-layer golf balls having moisture barrier layers based on polyalkenamer compositions |
US20100323819A1 (en) * | 2001-11-28 | 2010-12-23 | Brian Comeau | Golf ball cores based on polyalkenamer rubber having positive hardness gradients |
US20100323818A1 (en) * | 2005-07-13 | 2010-12-23 | Taylor Made Golf Company, Inc. | Extrusion method for making golf balls |
US7879968B2 (en) | 2006-10-17 | 2011-02-01 | Taylor Made Golf Company, Inc. | Polymer compositions and golf balls with reduced yellowing |
US20110053709A1 (en) * | 2007-07-03 | 2011-03-03 | Brian Comeau | Negative hardness gradient cores made of polyalkenamer rubber for golf balls |
US20110152008A1 (en) * | 2009-12-23 | 2011-06-23 | Kim Hyun J | Injection moldable compositions and golf balls prepared therefrom |
US20110159991A1 (en) * | 2009-12-31 | 2011-06-30 | Taylor Made Golf Company, Inc. | Golf ball composition |
US20110159994A1 (en) * | 2009-12-31 | 2011-06-30 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US20110159992A1 (en) * | 2009-12-31 | 2011-06-30 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US8096899B2 (en) | 2007-12-28 | 2012-01-17 | Taylor Made Golf Company, Inc. | Golf ball comprising isocyanate-modified composition |
US8113966B2 (en) | 2005-01-26 | 2012-02-14 | Taylor Made Golf Company, Inc. | Golf ball having cross-core hardness differential and method for making it |
US8211976B2 (en) | 2007-12-21 | 2012-07-03 | Taylor Made Golf Company, Inc. | Sports equipment compositions comprising a polyurethane, polyurea or prepolymer thereof and a polyfunctional modifier |
US8382610B2 (en) | 2008-01-10 | 2013-02-26 | Acushnet Company | Golf balls having multi-layer cores based on polyalkenamer compositions |
US8481621B2 (en) | 2008-04-23 | 2013-07-09 | Taylor Made Golf Company, Inc. | Compositions comprising an amino triazine and ionomer or ionomer precursor |
US8629228B2 (en) | 2009-12-31 | 2014-01-14 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US8684866B2 (en) | 2010-08-30 | 2014-04-01 | Acushnet Company | Golf balls having low and high modulus core layers based on polyalkenamer rubber |
US9108082B2 (en) | 2011-12-19 | 2015-08-18 | Taylor Made Golf Company, Inc. | Golf ball composition |
US9409362B2 (en) | 2012-09-18 | 2016-08-09 | Taylor Made Golf Company, Inc. | Golf ball molds and related systems |
US9731465B2 (en) | 2012-12-27 | 2017-08-15 | Taylor Made Golf Company, Inc. | Mold base for curing parts for golf ball applications |
US20190127516A1 (en) * | 2015-07-14 | 2019-05-02 | Evonik Degussa Gmbh | Process for preparing polyalkenamers for packaging applications |
US10449420B2 (en) | 2008-01-10 | 2019-10-22 | Acushnet Company | Multi-layer core golf ball |
US10507363B2 (en) | 2015-06-08 | 2019-12-17 | Taylor Made Golf Company, Inc. | Metallic monomer used as ionomeric additives for ionomers and polyolefins |
US11724250B2 (en) | 2018-09-20 | 2023-08-15 | Exxonmobil Chemical Patents Inc. | Metathesis catalyst system for polymerizing cycloolefins |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010030510A1 (en) * | 2010-06-25 | 2011-12-29 | Evonik Degussa Gmbh | Process for the preparation of liquid and colorless polyoctenamer by ring-opening, metathetic polymerization of cyclooctene |
-
1970
- 1970-06-06 DE DE2027905A patent/DE2027905C3/en not_active Expired
-
1971
- 1971-05-25 FR FR7118758A patent/FR2095626A5/fr not_active Expired
- 1971-05-26 GB GB1716171A patent/GB1353684A/en not_active Expired
- 1971-06-04 JP JP46038687A patent/JPS5019320B1/ja active Pending
- 1971-06-04 US US00150193A patent/US3804803A/en not_active Expired - Lifetime
Cited By (57)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3907757A (en) * | 1971-01-15 | 1975-09-23 | Bayer Ag | Unsaturated polymers containing reactive groups |
US3944533A (en) * | 1973-08-25 | 1976-03-16 | Bayer Aktiengesellschaft | Polyalkenamers of wide molecular-weight distribution |
US3991139A (en) * | 1974-04-23 | 1976-11-09 | Showa Denko Kabushiki Kaisha | High heat stability composition of ring-opening polymerization product |
US6310160B1 (en) | 1996-09-30 | 2001-10-30 | Nippon Zeon Co., Ltd. | Norbornene polymer and process for preparing the same |
US8845457B2 (en) | 2001-11-28 | 2014-09-30 | Acushnet Company | Golf ball cores based on polyalkenamer rubber having positive hardness gradients |
US20100323819A1 (en) * | 2001-11-28 | 2010-12-23 | Brian Comeau | Golf ball cores based on polyalkenamer rubber having positive hardness gradients |
US20100304895A1 (en) * | 2001-11-28 | 2010-12-02 | Brian Comeau | Multi-layer golf balls having moisture barrier layers based on polyalkenamer compositions |
US7528196B2 (en) | 2005-01-24 | 2009-05-05 | Taylor Made Golf Company, Inc. | Polyalkenamer compositions and golf balls prepared therefrom |
US20090191981A1 (en) * | 2005-01-24 | 2009-07-30 | Taylor Made Golf Company, Inc. | Polyalkenamer compositions and golf balls prepared therefrom |
US8785561B2 (en) | 2005-01-24 | 2014-07-22 | Taylor Made Golf Company, Inc. | Polyalkenamer compositions and golf balls prepared therefrom |
US20060166762A1 (en) * | 2005-01-24 | 2006-07-27 | Taylor Made Golf Company, Inc. | Polyalkenamer compositions and golf balls prepared therefrom |
US9586093B2 (en) | 2005-01-24 | 2017-03-07 | Taylor Made Golf Company, Inc. | Polyalkenamer compositions and golf balls prepared therefrom |
US8113966B2 (en) | 2005-01-26 | 2012-02-14 | Taylor Made Golf Company, Inc. | Golf ball having cross-core hardness differential and method for making it |
US8764586B2 (en) | 2005-01-26 | 2014-07-01 | Taylor Made Golf Company, Inc. | Golf ball having cross-core hardness differential and method for making it |
US20100323818A1 (en) * | 2005-07-13 | 2010-12-23 | Taylor Made Golf Company, Inc. | Extrusion method for making golf balls |
US20090175985A1 (en) * | 2005-07-27 | 2009-07-09 | Leigh Trevor Canham | Food Comprising Silicon |
US20070100085A1 (en) * | 2005-11-03 | 2007-05-03 | Taylor Made Golf Company, Inc. | Amide-modified polymer compositions and sports equipment made using the compositions |
US8912286B2 (en) | 2005-12-21 | 2014-12-16 | Taylor Made Golf Company, Inc. | Polymer compositions comprising peptizers, sports equipment comprising such compositions, and method for their manufacture |
US20070142568A1 (en) * | 2005-12-21 | 2007-06-21 | Taylor Made Golf Company, Inc. | Polymer compositions comprising peptizers, sports equipment comprising such compositions, and method for their manufacture |
US8030411B2 (en) | 2005-12-21 | 2011-10-04 | Taylor Made Golf Company, Inc. | Polymer compositions comprising peptizers, sports equipment comprising such compositions, and method for their manufacture |
US7879968B2 (en) | 2006-10-17 | 2011-02-01 | Taylor Made Golf Company, Inc. | Polymer compositions and golf balls with reduced yellowing |
US20110124439A1 (en) * | 2006-10-17 | 2011-05-26 | Taylor Made Golf Company, Inc. | Polymer compositions and golf balls with reduced yellowing |
US9220950B2 (en) | 2007-07-03 | 2015-12-29 | Acushnet Company | Negative hardness gradient cores made of polyalkenamer rubber for golf balls |
US20110053709A1 (en) * | 2007-07-03 | 2011-03-03 | Brian Comeau | Negative hardness gradient cores made of polyalkenamer rubber for golf balls |
US8821316B2 (en) | 2007-07-03 | 2014-09-02 | Acushnet Company | Negative hardness gradient cores made of polyalkenamer rubber for golf balls |
US8211976B2 (en) | 2007-12-21 | 2012-07-03 | Taylor Made Golf Company, Inc. | Sports equipment compositions comprising a polyurethane, polyurea or prepolymer thereof and a polyfunctional modifier |
US8096899B2 (en) | 2007-12-28 | 2012-01-17 | Taylor Made Golf Company, Inc. | Golf ball comprising isocyanate-modified composition |
US9205308B2 (en) | 2008-01-10 | 2015-12-08 | Acushnet Company | Golf balls having multi-layer cores based on polyalkenamer compositions |
US8852026B2 (en) | 2008-01-10 | 2014-10-07 | Acushnet Company | Golf balls having multi-layer cores based on polyalkenamer compositions |
US8382610B2 (en) | 2008-01-10 | 2013-02-26 | Acushnet Company | Golf balls having multi-layer cores based on polyalkenamer compositions |
US9623287B2 (en) | 2008-01-10 | 2017-04-18 | Acushnet Company | Golf balls having multi-layer cores based on polyalkenamer compositions |
US10449420B2 (en) | 2008-01-10 | 2019-10-22 | Acushnet Company | Multi-layer core golf ball |
US8481621B2 (en) | 2008-04-23 | 2013-07-09 | Taylor Made Golf Company, Inc. | Compositions comprising an amino triazine and ionomer or ionomer precursor |
US20100125002A1 (en) * | 2008-11-14 | 2010-05-20 | Taylor Made Golf Company, Inc. | Resin compositions incorporating modified polyisocyanate and method for their manufacture and use |
US8357756B2 (en) | 2008-12-23 | 2013-01-22 | Taylor Made Golf Company, Inc. | Compositions for sports equipment |
US8772409B2 (en) | 2008-12-23 | 2014-07-08 | Taylor Made Golf Company, Inc. | Compositions for sports equipment |
US20100160079A1 (en) * | 2008-12-23 | 2010-06-24 | Taylor Made Golf Company, Inc. | Compositions for sports equipment |
US8809428B2 (en) | 2008-12-23 | 2014-08-19 | Taylor Made Golf Company, Inc. | Golf ball |
US20100167845A1 (en) * | 2008-12-23 | 2010-07-01 | Kim Hyun J | Golf ball |
US20110152008A1 (en) * | 2009-12-23 | 2011-06-23 | Kim Hyun J | Injection moldable compositions and golf balls prepared therefrom |
US8992341B2 (en) | 2009-12-23 | 2015-03-31 | Taylor Made Golf Company, Inc. | Injection moldable compositions and golf balls prepared therefrom |
US8575278B2 (en) | 2009-12-31 | 2013-11-05 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US8674023B2 (en) | 2009-12-31 | 2014-03-18 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US20110159991A1 (en) * | 2009-12-31 | 2011-06-30 | Taylor Made Golf Company, Inc. | Golf ball composition |
US8629228B2 (en) | 2009-12-31 | 2014-01-14 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US20110159994A1 (en) * | 2009-12-31 | 2011-06-30 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US20110159992A1 (en) * | 2009-12-31 | 2011-06-30 | Taylor Made Golf Company, Inc. | Ionomer compositions for golf balls |
US9254423B2 (en) | 2010-08-30 | 2016-02-09 | Acushnet Company | Golf balls having low and high modulus core layers based on polyalkenamer rubber |
US8684866B2 (en) | 2010-08-30 | 2014-04-01 | Acushnet Company | Golf balls having low and high modulus core layers based on polyalkenamer rubber |
US9108082B2 (en) | 2011-12-19 | 2015-08-18 | Taylor Made Golf Company, Inc. | Golf ball composition |
US9409362B2 (en) | 2012-09-18 | 2016-08-09 | Taylor Made Golf Company, Inc. | Golf ball molds and related systems |
US9731465B2 (en) | 2012-12-27 | 2017-08-15 | Taylor Made Golf Company, Inc. | Mold base for curing parts for golf ball applications |
US10507363B2 (en) | 2015-06-08 | 2019-12-17 | Taylor Made Golf Company, Inc. | Metallic monomer used as ionomeric additives for ionomers and polyolefins |
US11305159B2 (en) | 2015-06-08 | 2022-04-19 | Taylor Made Golf Company, Inc. | Metallic monomer used as ionomeric additives for ionomers and polyolefins |
US20190127516A1 (en) * | 2015-07-14 | 2019-05-02 | Evonik Degussa Gmbh | Process for preparing polyalkenamers for packaging applications |
US10689483B2 (en) * | 2015-07-14 | 2020-06-23 | Evonik Operations Gmbh | Process for preparing polyalkenamers for packaging applications |
US11724250B2 (en) | 2018-09-20 | 2023-08-15 | Exxonmobil Chemical Patents Inc. | Metathesis catalyst system for polymerizing cycloolefins |
Also Published As
Publication number | Publication date |
---|---|
DE2027905C3 (en) | 1978-09-14 |
FR2095626A5 (en) | 1972-02-11 |
DE2027905B2 (en) | 1978-01-19 |
JPS5019320B1 (en) | 1975-07-05 |
DE2027905A1 (en) | 1972-01-20 |
GB1353684A (en) | 1974-05-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US3804803A (en) | Polyalkenamers and process for the preparation thereof | |
US3974092A (en) | Catalyst for the preparation of polyalkenamers | |
US3798175A (en) | Catalysts for the ring opening polymerization of cyclic olefins | |
US3857825A (en) | Process for the production of polymeric hydrocarbons having reactive silyl end groups | |
US3974094A (en) | Catalyst system for the production of polyalkenamers | |
US5621047A (en) | Process for preparing linear monofunctional and telechelic difunctional polymers and compositions obtained thereby | |
US3929850A (en) | Process for the production of polymeric hydrocarbons having reactive silyl end groups | |
US5319042A (en) | Pure tungsten oxyphenolate complexes as DCPD polymerization catalysts | |
EP0226957B1 (en) | Polycycloolefins resistant to solvents | |
EP0084375A2 (en) | Preparation of polymers from cyclic olefins | |
US4020254A (en) | Metathesis polymerization of cycloolefins | |
US3707520A (en) | Polymers of cyclopentene obtained by polymerizing to a predetermined conversion and adding mono or diolefin thereto | |
US3935179A (en) | Cycloolefin metathesis | |
US3836593A (en) | Polyalkenamers and process for the preparation thereof | |
US3816384A (en) | Polyalkenamers and process for the preparation thereof | |
US3816382A (en) | Polyalkenamers and process for the preparation thereof | |
US3634374A (en) | Polymerization of chlorine containing unsaturated polymers and products thereof | |
US3692872A (en) | Preparation of graft, block and crosslinked unsaturated polymers and copolymers by olefin metathesis | |
US3597403A (en) | Novel catalysts for the ring-opening polymerization of unsaturated alicyclic compounds | |
US4038471A (en) | Method for preparing high-cis polyalkenamers | |
US3920715A (en) | Process for the production of polymeric hydrocarbons having reactive silyl end groups | |
EP0002279B1 (en) | Process for preparing polymers of cyclopentadiene and bicycloheptene mixtures | |
US3849509A (en) | Polyalkenamers and process for the preparation thereof | |
US3853830A (en) | Process for preparing polymers of cyclopentene | |
US5143992A (en) | Methathesis polymerizable adducts of a divinylcyclohydrocarbon and cyclopentadiene |