US3804507A

US3804507A - Processing control device for printing machines

Info

Publication number: US3804507A
Application number: US00284834A
Authority: US
Inventors: G Koch; L Hubler
Original assignee: Xerox Corp
Current assignee: Xerox Corp
Priority date: 1972-08-30
Filing date: 1972-08-30
Publication date: 1974-04-16
Anticipated expiration: 1991-04-16
Also published as: NL7311982A

Abstract

A sheet registration control device utilized in a processing control system for a printing machine of the type having a plurality of processing steps and which utilizes a plurality of control pulses. A rotary switch actuator in operative conjunction with an adjustably fixed switch is arranged to initiate each working series of control signals for each sheet of paper introduced into machine processing.

Description

United States Patent 1191 Koch et al,

[ Apr. 16, 1974 PROCESSING CONTROL DEVICE FOR PRINTING MACHINES [75] Inventors: Gilbert E. Koch, Rochester;

Lawrence C. Hubler, Fairport, both of NY.

[73] Assignee: Xerox Corporation, Stamford,

Conn.

[22] Filed: Aug. 30, 1972 21 Appl. No.: 284,834

[52] US. Cl. 355/3, 271/53, 271/60, 355/14, 355/16 [51] Int. Cl..; G03g 15/00 [58] Field of Search 355/3, l4, l7, 16;271/53,

[56] 1 References Cited UNITED STATES PATENTS 9/1972 Quant 118/7 2,787,951 4/1957 Shipley et a]. 271/60 x 1,991,003 2/1935 Stevens 27l/60 3,659,109 4/1972 Hickey et a1 ass/14 x PrimaryExaminer-Robert P. Greiner 5 7] ABSTRACT A sheet registration control device utilized in a processing control system for a printing machine of the type having a plurality of processing steps and which utilizes a plurality of control pulses. 'A rotary switch actuator in operative conjunction with an adjustably fixed switch is arranged to initiate each working series of control signals for each sheet of paper introduced into machine processing.

, 5 Claims, 10 Drawing Figures PATETEMPR 16 m4 7 3.804507 SHEEY E OF 5 PAVENTEBAPR 16 1914 3.804; 507' MU 5 OF 5 This invention relates to printing machines, and in particular toelectrostatic printing of the type utilizing an endless photoreceptor element, such as a drum or belt, and a series of control signals for controlling machine processing.

Electrostatic printing machines of the type utilizing as endless belt forms of photoreceptor employ various processing stations which will uniformly charge, expose, develop, transfer, fuse, clean, etc. during any cycle of copying. For high speed operation of these machines, especially for the endless belt type machine, it becomes very important that there be a proper base or starting point for the timing sequence of operation of the processing stations in order to maintain proper registration of all the processing functions relative to images. There must be provision for precise sheet regis; tration, the efficient and assured movement of sheets of copy paper to the transfer station of the machine in timed sequence relative to the production of electrostatic latent images, the development thereof, the proper orientation of each sheet to the developed image received at'the transfer station and the commencin'g and duration for all the other processing requirements in the machine including all the sensing elements utilized for sheet presence monitoring for paper jam detection.

Therefore, the principal object of the present invention is to improve electrostatic printing machines of the type employing electrostatic photoreceptor elements in the form of a drum or belt and series of control pulses for the processing of each copy of an original.

Another object of the present invention is to maintain proper timing of the operation of the electrostatic processing stationsutilizecl in the machine so as to effect maximum efficiency in the operation of the machine especially for high speed reproduction.

The foregoing objects are attained by the timed sequence of operation of certain processing stations, based upon the movement of a photoreceptor element which is sensed by a movement responsive device in the form of the directconnection between the element and its drive means. Machine processing is accomplished by utilizing a timing device directly operable with the drive means, the timingdevice generating a continuous series of electricalpulses, some of which are used to initiate operation of the processing components in the machine. Periodic resetting of the train of pulses to zero is also effected, this being effectively accomplished by a switching device once for each sheet of paper and one spacing between it and the next sheet,

or the time between the exposure flashes of the ma- These and other objects will become apparent after reading the following specification in conjunction with the drawings wherein:

FIG. ii is a schematic sectional view of an electrostatic reproduction machine embodying the principles of the invention;

FIG. 2 is a front elevational view of the drive motor for the machine;

FIG. 3 is a schematic view of the paper supply transports in relation to a sheet registration arrangement;

FIG. 4 is a partial plan view of one of the transports and the registration arrangement;

FIGS. 5 and 6 are front and side elevational views respectively of a switching mechanism utilized in sheet registration reset;

FIGS. 7, 8 and 9 are schematic views of the relative positioning of registration fingers during various sequences of operation; and

FIG. llll is an isometric view, partly broken away, of a variable speed imparting device.

For a general understanding of an electrostatic processing system in which the invention may be incorporated, reference is had to the "drawings wherein various components of a system are schematically illustrated. For purposes of illustration only, the type of printing machine described for the environment of the present invention is of the electrostatic type; and particularly one that is based on the process of xerography. In most electrostatic systems, such as a xerographic machine of the type illustrated, a light image of an original to be reproduced is projected onto the sensitized surface of a xerographic plate to form an electrostatic latent image thereon. For purposes of providing an environment for the present invention and therefore, for illustration purposes only, the illustrated xerographic system is of the type wherein the xerographic plate is in the form of an endless belt. in a belt type environment, the present invention is also adapted for integration into a belt type machine wherein the belt is a conveying element per se rather than aform of photoreceptor, and sheets of photoconductive material are positioned upon the belt for movement through processing stations. Thereafter, the latent image is developed by means of a magnetic brush developing apparatus to form a xerographic powder image, corresponding to the latent image on the'plate surface. The power image is then electrostatically transferred to a support surface to' which it may be fixed by a fusing apparatus whereby the powder image is caused permanently to adhere to the support surface.

The electrostatically attractable developing material commonly used in magnetic brush developing apparatus comprises a pigmented resinous powderreferred to here as ?toner and a carrier" of larger granular beads formed with steel cores coated with a material removed in the triboelectric series from the toner so that a triboelectric charge is generated between the toner powder and the granular carrier. The magnetizable carrier also provides mechanical control for the formation of brush bristles by virtue of magnetic fields so that the toner can be readily handled and broughtinto contact with the exposed xerographic surface. The toner is then attracted to the electrostatic latent image from the carrier bristles to produce a visible powder image on an insulating surface.

In the illustrated machine, an original l) to be copied is placed upon a transparent support platen P fixedly arranged in an illumination assembly generally indicated by the reference numeral 10. While upon the platen, an illumination system comprising two or more lamps and reflectors L are flash energized so as to flash light rays upon the original thereby producing image rays corresponding to the informational areas on the original. The image rays are projected by means of an optical system 11 to an exposure station A for exposing the photosensitive surface of a moving xerographic plate in the form of a flexible photoconductive belt 12. In moving in the direction indicated by the arrow, prior to reaching the exposure station A, that portion of the belt being exposed would have been uniformly charged by a corona device 13 located at a belt run extending between belt supporting rollers 14 and 15, the latter being the drive roller for the belt. The exposure station extends between the roller 14 and a third support roller 16, and the belt run between these rollers is encompassed entirely by the exposure station for minimizing the space needed for the belt and its supporting rollers.

The exposure of the belt surface to the light image discharges the photoconductive layer in the areas struck by light, whereby there remains on the belt a latent electrostatic image in image configuration corresponding to the light image projected from the original on the supporting platen. As the belt surface continues its movement, the electrostatic image passes around the roller 16 and through a developing station B located at a third run of the belt and in which there is positioned a developing apparatus generally indicated by the reference numeral 17. Suitable means (not shown) such as vacuum panels or te'nsioning means may be utilized for maintaining the belt flat in any or all three belt runs, and additionally the belt-run related to the devel opment zone B is maintained at an inclined plane. The developing apparatus 17 comprises a plurality of magnetic brushes which carry developing material to the adjacent surface of the upwardly moving inclined photoeonductive belt '12 in order to provide development of the electrostatic image.

The developed electrostatic image is transported by the belt 12 to a transfer station C located at a point of tangency on the belt as it moves around the drive roller whereat a sheet 'of copy paper is moved at a speed in synchronism with the moving belt in order to accomplish transfer of a properly registered developed image.

Thereis provided at this station a transfer roller 19 which is arranged on the frame of the machine for contacting the non-transfer side of each sheet of copy paper as the same is brought into transfer engagement with the belt 12. The roller 19is electrically biased with sufficient voltage so that a developed image on the belt 12 may be electrostatically transferred to the adjacent side of a sheet of paper as the same is brought into contact therewith. I

There is also provided a copy sheet supplying apparatus comprising a main paper feed supply 20 and an auxiliary paper feed supply 21. Each of the paper supplies is adapted to separate sheets from their respective supply stacks seriatim and to.transport the sheets to a sheet registration station and eventually into contact with the developed image on the belt as the same is carried around the drive roller 15. The programming or timing control arrangement of the present invention isoperatively associated with each of the paper supply mechanisms 21, 22-, the flash illumination devices L for producing an electrostatic latent image on the belt 12, to present a developed image at the transfer station C in timed sequence with the arrival of a sheet of paper, and is coordinated with the activation of other processing and control devices at the precise time that these elements are to function for their intended purposes.

After the developed image is transferred to a sheet of paper, it is stripped from the belt 12, and conveyed by a conveying system 23 into a fuser apparatus generally indicated by the reference numeral 24 wherein the developed and transferred xerographic powder image on the sheet material is permanently affixed thereto. After fusing, the finished copy is discharged from the apparatus by conveyor 25 at a suitable point for collection externally of the apparatus. The remaining toner particles remaining as residue on the developed images, and those particles otherwise not transferred are carried by the belt 12 to a cleaning apparatus 26 positioned on the run of the belt between the rollers l4, 15 adjacent the charging device 13. The cleaning device comprises a corotron 27 for neutralizing charges remaining on the particles and a rotating brush 28 which operates in conjunction with a vacuum system to remove residual toner particles from the vicinity of the brush.

In order to impart continuous movement to the belt 12, there is provided a drive means 30 comprising a constant speed drive motor and gear box which is directly coupled to the drive roller 15 by a suitable drive chain or timing belt 31 entrained around a sprocket or pulley mounted on the shaft for the roller 15 and the output shaft 32 for the drive means. The present invention provides a specific arrangement to accomplish pulse generation off of the belt drive motor, and also an entirely different arrangement for periodically resetting the pulse train to zero thereby establishing pitches. To this end, a gear 33 is mounted on the drive shaft 32 for the drive means 30 and includes a predetermined number of teeth 34, each of which becomes aligned with a magnetic pickup element 35 mounted on the frame of the machine during rotation of the gear. The element 35 is associated with a pulse generating device .36 which produces a square wave signal having peaks corresponding to the successive alignments of the teeth 34 with the pick up element 35. As-each tooth moves adjacent the device 35, the magnetic field in the device is set to vary and therebyproduce a peak in the signal.

Programming control for the machine processing steps is accomplished in conjunction with pitch reset wherein after a series of electrical pulses are generated corresponding to the movement of each copy sheet plus one spacing through the transfer station, reset of this number, or pitch, is accomplished when the photoreceptor belt has travelled a precise, predetermined distance 'as related to the movement of a copy sheet plus one spacing. Plus generation for a timing control signal then is accomplished by utilizing a direct connection of the photoreceptor belt 12 to the pulse generating device so as to move at all times directly therewith as described above and reset is accomplished by a reset mechanism which is reset at a predetermined position of the leading edge of each sheet of paper in proper registration to a developed image on the photoreceptor belt. With the belt continuously moving and being driven by a drive directly connected to the processing programming control, each pitch reset occurs precisely at predetermined distances of movement of the belt.

The programming control then is acquired by means of a timing device mechanically coupled to the shaft for the drive means 30 and which is driven into operation when the roller is rotating. The pulse generating device 36 which is part of the timing apparatus is set to produce a continuous train of time pulses which can be determined by the rotational speed of the drive means 30 and the number of teeth 34 on the gear 53. The device 36 is electrically connected to a counting device 37 which may be in the form of a shift register mechanism which counts the pulses of the control signal. After a number of pulses have-been counted, the count is restarted or set to zero which is described herein as the pitch reset. Rather than having a predetermined number of pulses cause the reset, it is preferred to utilize the distance of movement of the belt 112 as the reset causing standard. This is accomplished, as will be described hereinafter, by rotation of sheet registration fingers. Any machine event or processing step can be initiated; thatis, turned On and Off" or to remain operative for any period of time on any one or more of the discrete pulses. Pitch reset is accomplished during sheet registration, after each revolution of registration fingers which are arranged to be periodically inte rposed in the path of movement of sheets of paper just immediately prior to the insertion of each sheet into the nip of the transfer roller 19 and the belt 112 at station C. i I

Operatively associated with the sheet supply 20 is a sheet transport comprising a plurality of continuously movablebelts 40 driven by the main 'drive by way of rollers'41. Similarly, the sheet supply 211 is associated with a sheet transport comprising a plurality of belts 42 movably driven around rollers 43, by the machine drive 30. Thedriving force for the transports 4t) and 42 may be accomplished by means other than the machine drive 30, such as by individual motors or a common motor. The transport 42 for the auxiliary paper supply means, when in the operative. mode, transports each sheet fed thereto onto the belts for the main paper supply 20. In this arrangement, each of the paper supplies is provided with its own sheet transport and one of the transports directs sheets carried thereby to the other transport so that a single sheet registration mechanism may. be employed for cooperation with each of the sheet supplies.

As shown in FIGS. 3 and 4, sheet registration is accomplished by means of a plurality of spaced registration fingers 45 mounted on a'shaft 46 in alignment transversely of the paper sheet path. The shaft is suitably supported for rotation on the machine frame and is operatively connected by way of a variablespeed device 47 to a drive belt 48 which in turn is operatively connected to the drive means 30 to be driven at a speed coordinated withthe speed of the belt 12 and the two copy sheet transporting means 40, 32. For each complete rotation of the fingers 45 in the direction of the arrow, and when they attain the position shown in FIG. 3, a sheet S is in engagement with the fingers to become straightened in its traveling and to become positioned and timed, in other words, registered. The distance between the fingers when a sheet is registered and the nip at stationC is arranged to be very small and precisely known. The instant the fingers become disengaged from each sheet, the sheets will be in the nip of a pair of driven

registration pinch rollers

50, 51 and these two 1 occurrences are utilized as the pitch reset event. The pulse occurring at that time by the counting mechanism 37 is given the designation as the zero pulse. All other pulses are counted from that event, until the next registration for the next sheet and the corresponding zero pulse. While the occurrence of the leading edge of the sheet S leaving the fingers 45 being synchronized with the entry of the edge into the nip of the pinch roller has been chosen as the instant for pitch reset, it is to be understood that other occurrences may be utilized for this purpose. For instance, the pitch resetmay be made to occur when the fingers 34 are still in engagement with the leading edge of a sheet and before it reaches the nip of the pinch rollers. What is important, however, is that this precise angular positioning of the fingers for reset must be utilized for all reset occurrences. Processing control and steps are set to be actuated or energized at predetermined pulse counts from a zero pulse, and depending upon the number of pulses to be generated, say on the order to 1,000 pulses or so for each sheet registration, it will be appreciated that very close and accurate process control can be attained.

The lower registration pinch rollers 51 are mounted for rotation on a shaft 52 between the belts of the belt transport 40 and the fingers 45 soas not to impede operation thereof. The shaft 52 is mounted for rotation in a frame (not shown) and is driven by belts 53 and pulleys 54 associated with a drive shaft 55 also mounted on the machine frame. One of the shafts 55 is driven by way of a belt 56 from a clutch 57 associated with the variable speed device 47. In this manner, the pinch rollers 51 are given their rotative drive by the belts 58 from the machine drive motor 30. The upper pinch rollers are idler rollers having their peripheries in frictional engagement with the lower rollers 51 to be rotated therewith.

In order to effect pitch reset at the precise angular positioning of the registration fingers for each revolution thereof and to permit the recounting of pulses from each zero pulse at sheet registration, a switching mechanism 55 having a'switch associated therewith to be actuated to a controlling position precisely as a sheet is registered-and the fingers arein a predetermined angular position.

The switching mechanism 58 comprises a circular flat housing 59 having two

half sections

60 and 61, the former being suitably mounted on the machine frame and the latter secured by screws 62 to the section 60 so as to forms flat circular chamber 63 within the housing 59. In the axial center of the circular casing there is formed a central boss having an opening through which the end of the registration shaft 46 projects. Movable within the space on chamber 63 is a switch member 64 which is secured to the shaft 46 to be rotated therewith. The member 64 is arranged to be rotated within the chamber 65, and is provided with a circular magnet 65 that scribes a circular path of movement 66 around the axis of the shaft 46 during rotation thereof.

Formed integral with the supporting section 60 is a casing 66 having a reed switch 67 mounted therein with a hermetical seal. The switch 67 is positioned close to the flat wall of the section 60 in close proximity to the interior surface of the chamber 65. The switching elements 65 of the switch 67 have their actuating ends positioned in the circular path of movement of the magnet 65 so that for each revolution of the magnet about the axis of the shaft 46, the switch 67 will be actuatedfrom one of its controlling conditions to the other. It will be noted that the longitudinal axes of the switch elements 65 are positioned along a chord of the circular path of movement 66 of the actuating magnet 65. This provides an acute angular relationship of these longitudinaI axes and the path of movement 66 thereby as distinguished from a perpendicular relationship if the elements 68 were mounted radially. By having this acute angular relationship, more of the reed switch elements are under the influence of the magnet 65, and there may be a greater extreme of misalignment of the parts or tolerances before adversely affecting precise operation of switching mechanisms.

In order to provide an adjusting means for the switch 67 relative to the angular orientation of the registration fingers 45 so as to insure proper resetting of the machine control pulse count, the casing 59 may be bodily moved, within narrow limits. Such movement may be necessary in order to arrange the switch elements 68 for actuation at a precise location relative to the magnet 65 the position of which, in turn, is indicative of the angular orientation of the fingers 45. The adjusting means comprises a fixed block 69 mounted on the machine frame F adjacent the casing section 54, and a follower 70 movably retained within the block 69. The follower 70 projects toward the section 60 and is received within a depression 70 formed in this section. Upon vertical movement of the follower 70, as viewed in FIG. 6, in either direction, the casing 59 will be accordingly rotated slightly, as viewed in FIG. 5. In order to impart vertical movement to the follower 70, the block 69 is provided with an adjusting screw 72 for forcing the follower in a downward direction, and an I adjusting screw 73 for forcing the follower upwardly.

For insuring precise positioning of the casing 59 and consequently, the switch 67, an indicating means, in

the .form of a pointer 74 secured to the machine frame and indicia 74a scribed on the section 60, is provided.

FIGS. 7, 8 and -9 illustrate the cooperative operation of the registration fingers 45, the leading edge of each sheet of paper being registered and fedto the printing machine, and the

pinch rollers

50, 51. In FIG. 7, the sheet ','being supplied by either of the sheet supplies 20 or 21 arrives just as the fingers 45 move from its dotted position toward the full line position during rotation of. the fingers by the shaft 46. Actually, the sheet may lag slightly in arriving at its illustrated position. At this time, the fingers are moving, in the direction of the arrow, at a speed slightly less than that of the leading edge of the sheet-Rotation of the fingers 45 is accomplished by the'constant speed drive motor 30 by way of the drive belt 48 and the variable speed device 47. The

device 47, as will be described hereinafter, is adapted to impart to the fingers, rotative speeds which are relatively fast during most of a revolution and slower during other portions of a revolution, and at an increasing speed during sheet registration. During this portion of a revolution, when a sheet is registered on the fly," the sheet will be fed to the registration station at a higher speed than when it is fed to the processing station by the

pinch rollers

50, 51. I

In FIG. 8, the sheet is shown against or going against the fingers and is registered thereby so that the leading edge is free of any skew before entering the processing stations of the machine. The rotative speed of the fingers continues to increase until they reach the full line positionshown in FIG; 9. At this instant the fingers are moving at a speed equal to the machine processing speed so that the sheet will be picked-up by the

pinch rollers

50, 51 for further movement through the machine. After the leading edge of the sheet has been picked up by the pinch rollers, which are running at process speed, the fingers experience a relative fast speed, attaining its maximum speed at about the position shown in dotted lines in FIG. 9. In leaving the leading edge of the sheet in FIG. 9, the fingers 45 must arrive at the position shown in dotted lines in FIG. 7, which is indicative of its slowest speed during a complete revolution, in time to catch the next following sheet. If there is to be precise sheet feed through the processing stations of the machine, each sheet must be precisely spaced one from another as occurs as a result of the registration mechanism herein described. Assuming that the spacing between sheets for very high speed machine operation is to be approximately one and one-half inches, it will be apparent that the fingers must move very swiftly through that portion of their revolution when returning from the position shown in FIG. 9 to the position shown in FIG. 7 in order to assure this spacing.

For typical speed relationships for sheet feeding, registration and machine processing, the mechanism so far described is adapted as follows: Assuming the machine processing speed is 20 inches per second; that is, each sheet must be introduced to the transfer nip C at this speed and all other processing stations are functioning approximately at this speed, it is desirable that the sheet supply speed be greater in order to insure time for proper registration and to speed up total machine operation. Greater sheet supply speed also minimizes the effect of inefficiencies or mis-timing in the

sheet supplying devices

20, 21. Preferably, the sheet supply feed is approximately 30 inches per second. Under these circumstances, the fingers 45 must slow each sheet from a speed of 30 inches per second to a speed of 20 inches per second in moving through the positions shown in FIGS. 7, 8 and 9. In accomplishing these actions, the fingers as shown in full lines in FIG. 9 are at an effective speed such that the sheet travels at 20 inches per second at the instant when sheet registration occurs, and the reset switch 67 has been actuated. Actually, the speed of the fingers increases slightly in moving from the positions of FIG. 7 to FIG. 9, attaining the process speed at sheet registration. After this occurs, faster increases in finger rotative speed are imparted to the fingers so that at their dotted line positions in FIG. 9, their speed may-approximate 40 inches per second, the maximum so attained. After this, the speed may gradually lessen until the dotted position of FIG. 7 is reached wherein the speed may be approximately 18 inches per second, a speed lower than process speed and the minimum for any one complete rotation of the fingers. After leaving the dotted position of FIG. 7, the fingers will be in position to intercept the leading edge of a sheet.

With the sheets being moved to the registration zone, defined by the dotted position of the fingers in FIG. 7, to the full line position of FIG, 9, at a greater speed than process speed, it will be apparent that after the fingers have moved from the dotted line position of F IG. 7, ahead of an oncoming sheet, they will be eventually contacted by the sheets leading edge as they move from the FIG. 7 position to the FIG. 9 position. This contact may occur any time during this travel, depending upon the efficiency of the sheet supplies and their respective conveying means. It will be appreciated that this arrangement permits the precise registration of each sheet and the precise positioning thereof in the machine processing system for a fairly wide range of inaccurately timed sheet feeding to the registration zone. The defined registration zone then is a registration window having a width in which registration can take place. This window corresponds to approximately 90 of rotation of the fingers and allows a relatively wide margin of error in positioning of sheets of paper by the individual sheet supplies. During this travel of a sheet through the registration zone, it is only necessary that it be in contact with the fingers at the time registration is to be effected.

During movement of each sheet through the registration zone, regardless of when the leading edge contacts the fingers, the speed of the sheet will be slower from its entry speed of 30 inches per second to something less than the process speed of inches per second and then stabilized at the process speed at registration. While at the slower speeds, the sheets will continue to experience a feeding force produced by either of the

transport conveyors

40 or 42. During this time, the, belts of the transport will slip relative to the adjacent surfaces of the sheets. I

In the above description of the speed relationships,

various speeds were recited in order to emphasize or illustrate the relationships. The speeds so assigned to this description are only illustrative and need bear no resemblance in fact. What is important are the relationships of the speeds of the moving elements in the descriptions. As previously stated, the registration fingers 45 rotate with their shaft 46 at variable speeds, and this motion is imparted by way of .the variable speed device 47. This device includes an inner cylindrical element 75 which is in the form of a pulley to which the belt 56 is applied for effecting rotation of the

pinch rollers

50, 51. Mounted on and exteriorly of the element and concentric therewith, is a circular member 76 which is also in the form of a pulley. The drive belt 46 is applied to this member for imparting, eventually, rotation to the registration fingers 45. The pulley member 76 is rotatably related to and held upon the cylindrical element 75 by a retaining ring 77 on one side and by a flange 76, formed on the element, at the other end. A flexible ring-type clutch element 60 retained between cooperating surfaces of the element 75 and member 76 serves as a clutch therefor. Rotation of the pulley member 76 in one direction will impart rotation to the pulley element'75 in the same direction, but rotation of the pulley member 76 in the reverse direction will have no effect upon the pulley element 75.

The element 75 and therefore the member 76 and clutch element 80 are supported upon a cylindrical retaining block 81 which is formed atone end with a flange 82 arranged to be secured against movement to the machine frame. Surrounding the peripheral surface of the cylindrical block is a circular needle bearing 63 held in place by the flange 82 and a detachable circular plate 84. The inner surface of the element 60 is force fitted to the bearing 83 and in this way the

structure

75, 76 and 80 is mounted for rotation upon the fixed block 81.

The block 81 is formed with a through opening as having its axis eccentric relative to the axis of the. block. The registration shaft 46 projects through this opening and has its axis also eccentric relative to the block 81. At the end of the shaft 46 which terminates within the cylindrical member 76 there is detachably secured an actuator arm 66 so as to be rotatable therewith. The arm 66 is formed with a slot 87 having its longitudinal axis normal to the axis of the shaft46 so as to be able to define a path'of revolution. A drive pin 88, formed on the inner cylindrical surface of the element extends into the slot 67 and is adapted to travel reciprocably therealong. The parts so far described are arranged so that the pulley element 75 and the pulley member 76 have their axes of rotation, designated by the numeral 96, coincident with the axis of the block 61 and eccentric relative to the axis of the shaft 46. During driving rotation of the pulley member 76, the pulley element 75 is driven therewith thereby causing revolving of the drive pin 66 about the axis 90. As the drive pin revolves, it imparts rotation ,to the arm 86 which in turn, imparts rotation to the shaft 46. Continuous revolving action by the pin 66 at constant speed, and its cooperating reciprocating movement relative to the slot 67, will impart variable speeds of rotation to the registration fingers 45. i

In FIGS. 7, 6 and 9, the drive pin 88, the actuating arm 66, the slot 67, the axis 90, and the shaft 46 are shown in their relative positions for imposing the variable rotative motion upon the registration fingers. In-

FIG. 7, the revolving path of movement 160 for the pin 66 is shown as concentric to the axis 90 and eccentric relative to the axis of the shaft 46. In the dotted position of the arm 66, the rotative speed thereof is slowest and the pin 66 is on one side of the axis 90 or diametrically opposed relative to the axis of the shaft 46. As the pin moves downwardly from this position, the rotational speed of the fingers increases since the pin is moved out of its diametrically opposed relationship and toward a position which is on the same side of the axis 96 as the shaft. In FIG. 6, this repositioning is shown in progress and in FIG. 9, completed. The dotted position of the arm 66 in FIG. 9 is indicative of the highest rotative velocity attained by the registration fingers since the pin 66 and the axis of the shaft 46 are along the same radial line from the axis 96. In approaching this alignment, the rotative speed of the fingers continue-to increase as the positioning of the arm 86 in full line attests. I

While the rotational velocity of the fingers 45 varies, as described above, the effect of the variation upon a sheet of paper being registered will be modified somewhat. In moving through the registration window, tha is, from FIG. 7 to FIG. 9, the effective radius of the fingers 45 relative to the leading edge of a sheet S will also vary. This variation is slight, however, and for that range, its effect will balance out. In moving from the position of FIG. 6 to that of FIG. 9, the critical portion of the window, the rotative velocity of the fingers increases slightly. This slight increase however is factored into the speed relationship of the fingers as they rotate and does not of itself affect sheet speeds.

In order to extend the effectiveness of the window width,-that is, provide more 'width-to-paper-travel, or conversely, less paper-travel-to-width ratio, the fingers are formed with curved surfaces 101 which extend back toward the sheet supplies, to be contacted at different points thereon by each sheet being registered as they travel through the window. For the illustrated configuration, and for the full window width, distance of movement of the sheet is 10 percent less than the movement of the fingers. Thus, registration and accurate sheet positioning relative to pitch reset can be accomplished in a shortened distance of paper travel than what would normally be required to accomplish these functions. Or, to put it another way, a longer sheet travel is available for insuring these functions than what would normally be effected if the curved surface 101 were not utilized on the fingers. The surfaces 101 are also arranged so that the leading edge of each sheet will orient as near as possible perpendicular to the surface and not slide off the surface during travel through the registration zone. At the instant a sheet is registered and at the nip of the

rollers

50, 51, the surfaces 101 are exactly normal to the plane of the sheet.

The reset switch 67 is in circuit with the pulse counter 37 which may be part of the machine logic LE, and actuation of the switch will initiate pulse recounting until subsequent actuation, in turn, produce corresponding re-counting. In this manner, pitch reset is accomplished off the registration mechanism and is utilized as the starting point, at least countwise, for machine control, processing and sheet monitoring.

The logic equipment LE is operatively connected to the pulse generator 36, the counting mechanism 37, clutches (not shown) for the paper sheet supplies 20,21, the illumination lamps L to the corotrons 13, 27, the motor for the brush 28, the fuser 24 and the developing apparatus 17, and arranged so that these devices are functionally activated and controlled by a different counted number of the pulses in time sequence. Since the photoreceptor belt 12 is continuously being exposed by flashing imaging rays, the belt may contain a number of electrostatic images, for example, five or more images between the exposure and transfer stations. Similarly, the paper path between the paper supplies and the transfer station C may contain two or three sheets. Any particular time cycle made operative by the timing arrangement may then produce sequential operation of the above-mentioned devices in an order which affects different images, transfer operations and sheets of paper. In other words, the programming control system will maintain timing control for five or more pitches concurrently processwise. For instance, after the machine has been turned On and the drive means 30 is in full drive operation so that control pulses are being produced, counted and reset by the reset switch 67, and the registration fingers are rotating, poised for the expectant sheets, the lamps L may be energized as the first event when the machine is placedin print condition. It will be noted that upon initial machine use, a sheet S will not have been separated from one of its supply stacks before the first flash of an original D is made. In fact, there may be experienced two or three image exposures on the belt 12 before the first sheet is separated from a stack by one of the control pulses in the control signal. The first of a series of produced latent images may be in or nearing the developing zone, and as images are so produced, the first one, now developed, is adjacent the transfer station in timed relationship to a sheet being registered. The short distance yet to travel after the registration fingers 45 leave the sheet is factored into the pitch distance belt 12 travels so that the developed image and the exact positioning it is to occupy on the sheet will be in precise registration at transfer. During the actuation of these process devices, other devcies may be activated to continue the processing of reproductions. For example, all the corotrons would have been energized as well as the paper jam detection devices (not shown) located along the paper path of movement may be sensed in sequence for the different sheets of paper in the path in order to insure the proper positioning of the sheets. The fuser apparatus would have been energized before the first sheet arrived there and successive energization of the cleaning and discharging elements also would have occurred. Upon release of the sheet of paper from the nip at station C, the cycle begins again and will produce the identical series of operations as discussed above.

While the invention has been described with reference to the structure disclosed, it is not confined to the details set forth but is intended to cover such modifications or changes as may come within the scope of the following claims.

We claim:

I. In an electrostatic printing apparatus for reproducing copies of an original having an endless movable photoreceptor surface and a plurality of processing stations arranged when activated for producing electrostatic latent images on the surface, for developing the images, for feeding sheets of support material, and for transferring developed images to moving support material, and programming circuit means operable in cycles of control signals for controlling processing of each copy reproduced by the printing apparatus at one copy for each cycle, the improvement comprising:

a movable abutment engageable with the sheets of support material to register each sheet as the same moves toward the transfer processing station whereat developed images are transferred, means for moving said abutment into and out of engagement with the sheets, and

switching means connected in the programming circuit means for determining the cycles of the programming circuit means and actuable into a controlling condition for each registered sheet of support material, said switching means including a switch, and an actuator element operatively connected to the movable abutment for actuating said switch for each sheet of material moving past a predetermined position in its movement toward the transfer station.

2. The apparatus of claim 1 including a shaft rotatably supporting said abutment and wherein said actuator is mounted on said shaft to be rotated with said abutment.

3. The apparatus of claim 1 wherein said switch is adjustably supported relative to said predetermined position.

4. The apparatus of claim 1 wherein said switch includes switch elements movable into and out of contact and said actuator element includes a magnet arranged for movement adjacent said elements for controlling contacting thereof.

5. In an electrostatic printing apparatus for reproducing copies of an original on sheets of support material and including processing stations selectively actuable to electrostatically produce and develop images on the support sheets,

control means for controlling actuation of said processing stations to produce copies, and

means for generating control signals during operation of said apparatus, the improvement comprising:

means for locating and registering said support sheets, said locating means including a switch adapted when in a preselected position to identify a predetermined block of said control signals; and signal responsive means for operating said control means through a predetermined program cycle in which said processing stations are actuated in accordance with certain ones of said control signals from said block of signals to produce copies.

Claims

1. In an electrostatic printing apparatus for reproducing copies of an original having an endless movable photoreceptor surface and a plurality of processing stations arranged when activated for producing electrostatic latent images on the surface, for developing the images, for feeding sheets of support material, and for transferring developed images to moving support material, and programming circuit means operable in cycles of control signals for controlling processing of each copy reproduced by the printing apparatus at one copy for each cycle, the improvement comprising: a movable abutment engageable with the sheets of support material to register each sheet as the same moves toward the transfer processing station whereat developed images are transferred, means for moving said abutment into and out of engagement with the sheets, and switching means connected in the programming circuit means for determining the cycles of the programming circuit means and actuable into a controlling condition for each registered sheet of support material, said switching means including a switch, and an actuator element operatively connected to the movable abutment for actuating said switch for each sheet of material moving past a predetermined position in its movement toward the transfer station.

5. In an electrostatic printing apparatus for reproducing copies of an original on sheets of support material and including processing stations selectively actuable to electrostatically produce and develop images on the support sheets, control means for controlling actuation of said processing stations to produce copies, and means for generating control signals during operation of said apparatus, the improvement comprising: means for locating and registering said support sheets, said locating means including a switch adapted when in a preselected position to identify a predetermined block of said control signals; and signal responsive means for operating said control means through a predetermined program cycle in which said processing stations are actuated in accordance with certain ones of said control signals from said block of signals to produce copies.