US3793190A - Procedure and reactor for destructive hydrogenation of lube oils - Google Patents
Procedure and reactor for destructive hydrogenation of lube oils Download PDFInfo
- Publication number
- US3793190A US3793190A US00232682A US23268272A US3793190A US 3793190 A US3793190 A US 3793190A US 00232682 A US00232682 A US 00232682A US 23268272 A US23268272 A US 23268272A US 3793190 A US3793190 A US 3793190A
- Authority
- US
- United States
- Prior art keywords
- reactor
- oils
- procedure
- oil
- viscosity index
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000010687 lubricating oil Substances 0.000 title claims abstract description 23
- 238000005984 hydrogenation reaction Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 22
- 230000001066 destructive effect Effects 0.000 title abstract description 10
- 239000003921 oil Substances 0.000 claims abstract description 19
- 229910052739 hydrogen Inorganic materials 0.000 claims description 9
- 239000001257 hydrogen Substances 0.000 claims description 9
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 8
- 239000007795 chemical reaction product Substances 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 239000003054 catalyst Substances 0.000 abstract description 26
- 238000006243 chemical reaction Methods 0.000 abstract description 11
- 238000004517 catalytic hydrocracking Methods 0.000 abstract description 6
- 230000002195 synergetic effect Effects 0.000 abstract description 4
- 230000001143 conditioned effect Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 8
- 238000004821 distillation Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000006317 isomerization reaction Methods 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 2
- MOWMLACGTDMJRV-UHFFFAOYSA-N nickel tungsten Chemical group [Ni].[W] MOWMLACGTDMJRV-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- -1 polycyclic aromatic compounds Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/12—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including cracking steps and other hydrotreatment steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0446—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical
- B01J8/0449—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds
- B01J8/0453—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds the beds being superimposed one above the other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0492—Feeding reactive fluids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G49/00—Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
- C10G49/002—Apparatus for fixed bed hydrotreatment processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G65/00—Treatment of hydrocarbon oils by two or more hydrotreatment processes only
- C10G65/02—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only
- C10G65/10—Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only including only cracking steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/02—Processes carried out in the presence of solid particles; Reactors therefor with stationary particles
- B01J2208/023—Details
- B01J2208/024—Particulate material
- B01J2208/025—Two or more types of catalyst
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/10—Lubricating oil
Definitions
- ABSTRACT Destructive hydrogenation of lubricating oils by hydrogenating, hydrocracking and isomerizing oils, which have not been conditioned, in the presence of at least two layers of catalysts in a single reaction, to obtain a synergistic effect of their hydrogenating, hydrocracking, and isomerizing functions.
- the present invention refers to a procedure and reactor for the destructive hydrogenation of lubricating oils, in order to obtain lubricants, in one or more cuts, having a high viscosity index.
- Destructive hydrogenation of lubricating oils eliminates the above disadvantages and achieves relatively high yields of hydrotreated products with a substantial increase in the viscosity index, without conditioning of the feedstock, by means of two or more distinct layers of two specific and different catalysts, set out in the same reactor; the first catalyst has the prevalent function of hydrogenation, and the second one has the prevalent function of hydrocracking-isomerization, functions that are carried out in relation to the active element composition of the catalysts and/or acidity of their support ensuring taking over of heat from the reaction of hydrogen and/or hydrocarbon fractions.
- the reactor for this procedure is a cylindrical vessel made up of two or more successive reaction zones in which there are two or more successivelit sive and distinct layers, even or uneven, formed of two catalysts, specific or different. Separating the zones are one or more sieves of the fractionating-tray type without downeomers; a coaxial cooling system formed of two or more pipelines for feeding every reaction zone in the cooling point, with hydrogen and/or hydrocarbon fractions is also provided.
- FIG. 1 is a schematic diagram of the reactor operating with only two catalyst layers
- FIG. 2 is a graph showing results obtained.
- FIG. 2 represents the variation of the viscosity index and the viscosity of hydrogenated oil, obtained in accordance with the invention (curves [1 and as compared to the same elements obtained with type A catalysts (curves -0-) and and B type (curves A and catalysts when used separately in the reactor.
- Catalyst A is a nickelmolybdenum catalyst
- catalyst B is a nickeltungsten catalyst.
- SPECIFIC DESCRIPTION SPECIFICEXAMPLES Example 1
- the feedstock, a distilled oil of naphthenic-aromatic type, having the viscosity: 30E/50C and viscosity index: 45, together with the addition and recycle of hydrogen, is fed to the reactor with a space velocity of 0.5 vo1./vol. hr., under a pressure of atm. and a recycle ratio of 1500 m3/m3 STP and are passed downfiow through two distinctive layers of specific and different catalysts of A and B type.
- the liquid product is stripped in order to remove the hydrogen sulphide and gases, and then fractionated to separate the light and medium products.
- the bottom product lubricating oil is then vacuum-distilled in order to obtain different qualities of oils.
- the lubricating oil fraction obtained when operating at 415C temperature has the characteristics given below in Table 1.
- Viscosity index Viscosity E/50C 9 TABLE 4 With B-type catalyst Temperature, "C (reaction) Yield, wt.
- Viscosity index Viscosity, E/50C Table 5 shows that the procedure followed according to the invention yeidls a product of the highest viscosity, at the lowest operating temperature for an oil of vistemperature, C
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Chemical & Material Sciences (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| RO6582471 | 1971-02-06 | ||
| NL7202241A NL7202241A (en:Method) | 1971-02-06 | 1972-02-21 | |
| FR7207716A FR2174667A1 (en:Method) | 1971-02-06 | 1972-03-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3793190A true US3793190A (en) | 1974-02-19 |
Family
ID=27249800
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US00232682A Expired - Lifetime US3793190A (en) | 1971-02-06 | 1972-03-08 | Procedure and reactor for destructive hydrogenation of lube oils |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US3793190A (en:Method) |
| BE (1) | BE780943A (en:Method) |
| FR (1) | FR2174667A1 (en:Method) |
| NL (1) | NL7202241A (en:Method) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4764266A (en) * | 1987-02-26 | 1988-08-16 | Mobil Oil Corporation | Integrated hydroprocessing scheme for production of premium quality distillates and lubricants |
| US4822476A (en) * | 1986-08-27 | 1989-04-18 | Chevron Research Company | Process for hydrodewaxing hydrocracked lube oil base stocks |
| WO1990013363A1 (en) * | 1989-05-10 | 1990-11-15 | Chevron Research And Technology Company | Catalyst system and process for hydrotreating hydrocarbons |
| US4992159A (en) * | 1988-12-16 | 1991-02-12 | Exxon Research And Engineering Company | Upgrading waxy distillates and raffinates by the process of hydrotreating and hydroisomerization |
| US5071805A (en) * | 1989-05-10 | 1991-12-10 | Chevron Research And Technology Company | Catalyst system for hydrotreating hydrocarbons |
| FR2910017A1 (fr) * | 2006-12-18 | 2008-06-20 | Total France Sa | Procede d'hydrotraitement d'une charge gazole, reacteur d'hydrotraitement pour la mise en oeuvre dudit procede, et unite d'hydroraffinage correspondante |
| US20120035404A1 (en) * | 2010-10-25 | 2012-02-09 | Conocophillips Company | Hydrocarbons from pyrolysis oil |
| WO2018118264A1 (en) | 2016-12-21 | 2018-06-28 | Saudi Arabian Oil Company | Method for optimizing catalyst loading for hydrocracking process |
| WO2019089167A1 (en) | 2017-10-30 | 2019-05-09 | Saudi Arabian Oil Company | Catalyst loading method to disperse heat in hydroconversion reactor |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3487005A (en) * | 1968-02-12 | 1969-12-30 | Chevron Res | Production of low pour point lubricating oils by catalytic dewaxing |
| US3494854A (en) * | 1968-04-01 | 1970-02-10 | Sinclair Research Inc | Two-stage catalytic hydrogen processing of a lube oil |
| US3506565A (en) * | 1968-07-31 | 1970-04-14 | Chevron Res | Process for the production of high viscosity index lubricating oils |
| US3554898A (en) * | 1968-08-29 | 1971-01-12 | Union Oil Co | Recycle hydrocracking process for converting heavy oils to middle distillates |
| US3592606A (en) * | 1968-09-11 | 1971-07-13 | Universal Oil Prod Co | Control system |
| US3607091A (en) * | 1969-11-28 | 1971-09-21 | Universal Oil Prod Co | Temperature control system for hydrocarbon conversion process |
| US3652450A (en) * | 1968-12-20 | 1972-03-28 | Universal Oil Prod Co | Fluid distribution for fluid-solids contacting chambers |
-
1972
- 1972-02-21 NL NL7202241A patent/NL7202241A/xx unknown
- 1972-03-06 FR FR7207716A patent/FR2174667A1/fr not_active Withdrawn
- 1972-03-08 US US00232682A patent/US3793190A/en not_active Expired - Lifetime
- 1972-03-20 BE BE780943A patent/BE780943A/xx unknown
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3487005A (en) * | 1968-02-12 | 1969-12-30 | Chevron Res | Production of low pour point lubricating oils by catalytic dewaxing |
| US3494854A (en) * | 1968-04-01 | 1970-02-10 | Sinclair Research Inc | Two-stage catalytic hydrogen processing of a lube oil |
| US3506565A (en) * | 1968-07-31 | 1970-04-14 | Chevron Res | Process for the production of high viscosity index lubricating oils |
| US3554898A (en) * | 1968-08-29 | 1971-01-12 | Union Oil Co | Recycle hydrocracking process for converting heavy oils to middle distillates |
| US3592606A (en) * | 1968-09-11 | 1971-07-13 | Universal Oil Prod Co | Control system |
| US3652450A (en) * | 1968-12-20 | 1972-03-28 | Universal Oil Prod Co | Fluid distribution for fluid-solids contacting chambers |
| US3607091A (en) * | 1969-11-28 | 1971-09-21 | Universal Oil Prod Co | Temperature control system for hydrocarbon conversion process |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4822476A (en) * | 1986-08-27 | 1989-04-18 | Chevron Research Company | Process for hydrodewaxing hydrocracked lube oil base stocks |
| US4764266A (en) * | 1987-02-26 | 1988-08-16 | Mobil Oil Corporation | Integrated hydroprocessing scheme for production of premium quality distillates and lubricants |
| US4992159A (en) * | 1988-12-16 | 1991-02-12 | Exxon Research And Engineering Company | Upgrading waxy distillates and raffinates by the process of hydrotreating and hydroisomerization |
| WO1990013363A1 (en) * | 1989-05-10 | 1990-11-15 | Chevron Research And Technology Company | Catalyst system and process for hydrotreating hydrocarbons |
| US4990243A (en) * | 1989-05-10 | 1991-02-05 | Chevron Research And Technology Company | Process for hydrodenitrogenating hydrocarbon oils |
| US5071805A (en) * | 1989-05-10 | 1991-12-10 | Chevron Research And Technology Company | Catalyst system for hydrotreating hydrocarbons |
| US20110047862A1 (en) * | 2006-12-18 | 2011-03-03 | Total Raffinage Marketing | Process for hydrotreating a diesel fuel feedstock, hydrotreating unit for the implementation of the said process, and corresponding hydrorefining unit |
| WO2008087279A3 (fr) * | 2006-12-18 | 2008-10-23 | Total France | Procede d'hydrotraitement d'une charge gazole et unite d'hydroraffinage correspondante |
| FR2910017A1 (fr) * | 2006-12-18 | 2008-06-20 | Total France Sa | Procede d'hydrotraitement d'une charge gazole, reacteur d'hydrotraitement pour la mise en oeuvre dudit procede, et unite d'hydroraffinage correspondante |
| CN101517038B (zh) * | 2006-12-18 | 2014-04-23 | 道达尔炼油与销售部 | 柴油原料的加氢处理方法和相应的加氢精制装置 |
| US9062258B2 (en) | 2006-12-18 | 2015-06-23 | Total Raffinage Marketing | Process for hydrotreating a diesel fuel feedstock, hydrotreating unit for the implementation of the said process, and corresponding hydrorefining unit |
| US20120035404A1 (en) * | 2010-10-25 | 2012-02-09 | Conocophillips Company | Hydrocarbons from pyrolysis oil |
| US8183422B2 (en) * | 2010-10-25 | 2012-05-22 | Conocophillips Company | Hydrocarbons from pyrolysis oil |
| WO2018118264A1 (en) | 2016-12-21 | 2018-06-28 | Saudi Arabian Oil Company | Method for optimizing catalyst loading for hydrocracking process |
| US10563138B2 (en) | 2016-12-21 | 2020-02-18 | Saudi Arabian Oil Company | Method for optimizing catalyst loading for hydrocracking process |
| WO2019089167A1 (en) | 2017-10-30 | 2019-05-09 | Saudi Arabian Oil Company | Catalyst loading method to disperse heat in hydroconversion reactor |
Also Published As
| Publication number | Publication date |
|---|---|
| NL7202241A (en:Method) | 1973-08-23 |
| FR2174667A1 (en:Method) | 1973-10-19 |
| BE780943A (fr) | 1972-07-17 |
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