US3760009A - Hydroquinone process - Google Patents
Hydroquinone process Download PDFInfo
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- US3760009A US3760009A US00011309A US3760009DA US3760009A US 3760009 A US3760009 A US 3760009A US 00011309 A US00011309 A US 00011309A US 3760009D A US3760009D A US 3760009DA US 3760009 A US3760009 A US 3760009A
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- hydroxide
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- water
- hydroquinone
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- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229910001868 water Inorganic materials 0.000 claims abstract description 32
- 150000003839 salts Chemical class 0.000 claims abstract description 13
- LMOSYFZLPBHEOW-UHFFFAOYSA-N 2,5-dichloroterephthalic acid Chemical class OC(=O)C1=CC(Cl)=C(C(O)=O)C=C1Cl LMOSYFZLPBHEOW-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical group [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 20
- 239000011541 reaction mixture Substances 0.000 claims description 14
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 10
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 claims description 9
- 239000005751 Copper oxide Substances 0.000 claims description 9
- 229910000431 copper oxide Inorganic materials 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 6
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 claims description 5
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 claims description 5
- 229940112669 cuprous oxide Drugs 0.000 claims description 5
- 239000007791 liquid phase Substances 0.000 claims description 5
- 239000007795 chemical reaction product Substances 0.000 claims description 4
- 230000020477 pH reduction Effects 0.000 claims description 4
- 239000000376 reactant Substances 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- 238000011065 in-situ storage Methods 0.000 claims description 2
- 159000000000 sodium salts Chemical class 0.000 claims description 2
- -1 alkali metal salts Chemical class 0.000 abstract description 9
- 229910052783 alkali metal Inorganic materials 0.000 abstract description 8
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- NAQNEMNLLODUCG-UHFFFAOYSA-N 2,3-dichloroterephthalic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C(Cl)=C1Cl NAQNEMNLLODUCG-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Chemical class 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 239000000460 chlorine Substances 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- UGHIQYNKFXEQPU-UHFFFAOYSA-N 2,3-dichloro-1,4-dimethylbenzene Chemical group CC1=CC=C(C)C(Cl)=C1Cl UGHIQYNKFXEQPU-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000005749 Copper compound Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 150000001880 copper compounds Chemical class 0.000 description 3
- 239000003085 diluting agent Substances 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- PPKPKFIWDXDAGC-IHWYPQMZSA-N (z)-1,2-dichloroprop-1-ene Chemical class C\C(Cl)=C\Cl PPKPKFIWDXDAGC-IHWYPQMZSA-N 0.000 description 1
- FKSKXXSDAACDST-UHFFFAOYSA-N 1,4-dichloro-2,5-dimethylbenzene Chemical compound ClC1=CC(=C(C=C1C)Cl)C.ClC1=C(C=C(C(=C1)C)Cl)C FKSKXXSDAACDST-UHFFFAOYSA-N 0.000 description 1
- UTGSRNVBAFCOEU-UHFFFAOYSA-N 1,4-dichloro-2,5-dimethylbenzene Chemical group CC1=CC(Cl)=C(C)C=C1Cl UTGSRNVBAFCOEU-UHFFFAOYSA-N 0.000 description 1
- PPINMMULCRBDOS-UHFFFAOYSA-N 3-chloro-2-hydroxybenzoic acid Chemical class OC(=O)C1=CC=CC(Cl)=C1O PPINMMULCRBDOS-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Natural products OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- JZUFKLXOESDKRF-UHFFFAOYSA-N Chlorothiazide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC2=C1NCNS2(=O)=O JZUFKLXOESDKRF-UHFFFAOYSA-N 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical class OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000002535 acidifier Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- SKMZPYILQSEODV-UHFFFAOYSA-N carbon dioxide;carbonic acid Chemical compound O=C=O.OC(O)=O SKMZPYILQSEODV-UHFFFAOYSA-N 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 239000007806 chemical reaction intermediate Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 229940011182 cobalt acetate Drugs 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical class Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- 238000006006 cyclotrimerization reaction Methods 0.000 description 1
- 125000003963 dichloro group Chemical group Cl* 0.000 description 1
- OPAIPISTZPRWCO-UHFFFAOYSA-L disodium 2,5-dichloroterephthalate Chemical compound [Na+].[Na+].[O-]C(=O)C1=CC(Cl)=C(C([O-])=O)C=C1Cl OPAIPISTZPRWCO-UHFFFAOYSA-L 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical class OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/50—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions decreasing the number of carbon atoms
- C07C37/56—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions decreasing the number of carbon atoms by replacing a carboxyl or aldehyde group by a hydroxy group
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C17/00—Preparation of halogenated hydrocarbons
- C07C17/093—Preparation of halogenated hydrocarbons by replacement by halogens
- C07C17/10—Preparation of halogenated hydrocarbons by replacement by halogens of hydrogen atoms
- C07C17/12—Preparation of halogenated hydrocarbons by replacement by halogens of hydrogen atoms in the ring of aromatic compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C37/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring
- C07C37/50—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom of a six-membered aromatic ring by reactions decreasing the number of carbon atoms
Definitions
- ABSTRACT Hydroquinone is produced from the alkali metal salts of 2,5-dichloroterephthalic acid by heating the salt at an elevated temperature in the presence of a limited amount of water.
- Hydroquinone is a well-known article of commerce. Conventional methods for its production include the reduction of quinone and the catalyzed cyclotrimerization of acetylene in the presence of carbon monoxide.
- hydroquinone can be prepared by heating a mixture of an alkali metal salt of 2,5- dichloroterephthalic acid, alkali metal hydroxide and water at a temperature in the range from about 150C. to 250C., preferably l90C. to 210C. for a period in the range from about 0.2 to 2 hours, and acidifying the resulting reaction product mixture.
- the reaction is promoted by the presence of a copper catalyst in the reaction mixture.
- the presence of water in the reaction mixture does not adversely affect the reaction provided that the relative amount added is not toogreat.
- the amount of water in the reaction mixture should not materially exceed the amount of the base and that the presence of a large relative amount of water operates detrimentally by reducing the basic strength of the hydroxide in the reaction mixture.
- the reaction mixture should contain an amount of the hydroxide in the range from about 4 to mols, preferably 6-14 mols.
- 2,439,237 discloses that the treatment of polyhalosubstituted phthalic acid with a base yields polyhalobenzoic acid or polyhalobenzene.
- the geometric relationship of the carboxyl groups of a halo-substituted benzene dicarboxylate salt or acid drastically alters the course of and the products from displacements on aromatic carbon atoms.
- the products obtained from halosubstitutedphthalates (ortho carboxyl relationship) are different from those obtained from halo-substituted terephthalates (para carboxyl relationship).
- the former yield halo-substituted benzoic acid and/orhalosubstituted benzene, whereas the latter yields hydroquinone.
- Hydroquinone is a well known article of commerce.
- 2,5-dichloroterephthalic acid on the other hand, while not of particular commercial importance, is readily available from the corresponding dichloro-para-xylene by conventional oxidation reactions such as by the use of potassium permanganate, aqueous nitric acid and the like oxidation agents.
- PREFERRED EMBODIMENT 2 5-dichloroterephthalic acid, aqueous sodium hydroxide, and cuprous oxide are charged to a pressure autoclave fitted for mixing.
- the amounts of each component are proportioned to yield a reaction mixture having the relative molecular amounts of dichlor'oterephthalate salt, sodium hydroxide, water and copper catalyst of 1:13: 1 3 :0.l6, respectively.
- the autoclave plus charge in the liquid phase are heated at a temperature of 200210C. for about one hour.
- the resulting reaction mixture is then cooled and acidified by dissolving carbon dioxide gas in the mixture.
- the liberated hydroquinone is then removed by extraction with a suitable organic solvent, for example ethyl ether, and recovered by distillation.
- the aqueous solution remaining after removal of the hydroquinone contains a minor amount of reaction intermediates, mainly monochlorohydroxybenzene carboxylates and sodium bicarbonate from the main reaction (two moles of sodium bicarbonate for each mol of hydroquinone produced) and from excess sodium hydroxide.
- This solution is regenerated for recycle to the process by the addition of calcium oxide and filtration to remove the insoluble calcium carbonate formed in the regeneration stage as well as some of the sodium chloride, i.e., that amount in excess of solubility.
- the regenerated caustic medium is recycled to the process.
- the conversion of the feed is about -95 mol percent and the yield is 9 5-9 8 mol percent.
- ACIDIFICATION Acids in general having an acid strength greater than hydroquinone are suitable for the liberation of hydroquinone from its alkali metal salt. Mineral acids are satisfactory because of the low cost.
- carbon dioxide carbonic acid
- This pH is sufficient to free hydroquinone but does not liberate minor amounts of unconverted carboxylate salt feed or intermediates which may be present in the acidified reaction product mixture.
- WATER DILUENT From an inspection of equation 1 above, water does not appear to be a reactant in the reaction system. However, in the absence of water the results are poor and the processing is difficult. Mixing and local overheating effects in particular are not good. At least about 0.5 mol of water per mol of hydroxide should be present in the mixture. An excess of water relative to the hydroxide, on the other hand, adversely affects the desired reaction. When the mol ratio of water to hydroxide exceeds about I to l, the results become progressively poorer as the ratio becomes larger. From this fact, it is inferred that amounts of water substantially in excess of a 1:1 ratio reduces the basicity of the hydroxide reagent.
- water to hydroxide ratio is below about 9, but for satisfactory conversions of the dichloroterephthalate salt to hydroquinone, this ratio should not exceed about 3-5; and, in general, for best results for each mol of hydroxide in the reaction mixture, the amount of water should be in the range 1 to 3 mols, preferably one mol of water.
- methanol and ethanol may be added to the reaction system as diluents.
- methanol and ethanol may be added to the reaction system as diluents.
- dimethylsulfoxide may also be used as a diluent (see for example U. S. Pat. No. 3,481,991) for the present displacement reaction, but such use complicates the hydroquinone recovery stage and hence is not a preferred mode.
- REACTION PROMOTERS Hydroquinonc is produced by the process herein in the absence of catalysts.
- the presence in the reaction medium of a copper compound is beneficial.
- Copper compounds, in general, which convert to oxide(s) of copper in the presence of strong alkali metal hydroxides are useful promoters for the reaction.
- representative promoters suitable for use herein include cuprous oxide, the copper chlorides, carboxylates, nitrates, sulfates, acetates, and the like copper compounds.
- Trace amounts of copper oxide are beneficial. Satisfactory amounts are in the range 0.01 to 0.25 mol per mol of the dichloroterephthalate salt. Larger relative amounts may be used, but cost becomes a factor. The preferred range is 0.05 to 0.2 mols of promoter (based upon copper) per mol of the dichloroterephthalate feed.
- Example 1 p-Xylene was chlorinated by introducing chlorine gas into p-Xylene containing about 5 weight percent (based upon p-xylene) of ferric chloride while maintaining the reaction temperature at about 20C. After the addition of 1.8 equivalents of chlorine per mol of the xylene, the optimum yield, about 67 mol percent of dichloro-p-xylene, was produced. Separation and recovery of the dichloro derivative by distillation completed the preparation. The product was a mixture which was 65 percent 2,5-dichloro-p-xylene and the balance was a mixture of 2,3- and 2,6-dichoro-pxylene.
- 2,5-DlCHLOROTEREPHTl-IALIC ACID 2,5-dichloro-p-xylene 1,4-dichloro-3 ,6- dimethylbenzene) was oxidized in a liquid phase air oxidation employing acetic acid as the solvent and cobalt acetate as the catalyst.
- the reaction temperature - was in the range 1 l0-l20C.
- the resulting 2,5- dichloroterephthalic acid was recovered by conventional means, including filtration and recrystallization.
- HYDROQUINONE Example 3 Sodium 2,5-dichloroterephthalate and sodium hydroxide in a mo] ratio of-l to 25, respectively, sufficient water to yield a hydrozide to water mol ratio of 1 to 2.6, respectively, and based upon the salt, 10 weight percent of cuprous oxide were charged to a shaking autoclave, filling about half of the reactor which was then sealed. The autoclave and its contents were maintained at about 200C. for about two hours. The product was worked up by conventional means, including acidification and extraction. The conversion of the salt was 65 mol percent, and the yield of hydroquinone was 76 mol percent.
- hydroquinone which comprises reacting an alkali metal salt of 2,5- dichloroterephthalic acid with an alkali metal hydroxide by heating a mixture of the reactants in the liquid phase in the presence of water, wherein the heating is above about 150C. and below about 270C.; wherein for each mol of the salt, the mixture contains an amount of the hydroxide in the range from about 4 to 20 mols; and wherein for each mol of the hydroxide mixture contains an amount of water in the range from about 0.5 to 20 mols; and acidifying the resulting reaction mixture.
- the process as in claim 1 further characterized in that the temperature is in the range from about 190C. to 210C., in that the amount of hydroxide is in the range from about 6 to [4 mols, and in that the amount of water is in the range from about 1 to 3 mols.
- hydroxide is sodium hydroxide, in that the amount of the hydroxide is about 13 mols, in that the amount of water is one mol per mol of hydroxide, and in that the reaction is promoted by the presence in the mixture of about 0.16 mol of cuprous oxide per mol of the salt.
- hydroquinone which comprises reacting the sodium salt of 2,5- dichloroterephthalic acid with sodium hydroxide by heating a mixture of the reactants, water, and copper oxide in the liquid phase at a temperature of about 200212C. for a period of about one hour, said mixture containing for each mol of the salt about 25 mols of the hydroxide, about 66 mol of water and about 0.16 mol of the oxide, and acidifying the resulting reaction product mixture.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
Hydroquinone is produced from the alkali metal salts of 2,5dichloroterephthalic acid by heating the salt at an elevated temperature in the presence of a limited amount of water.
Description
[ 1 Sept. 18, 1973 HYDROQUINONE PROCESS [75] lnventor: Shigeto Suzuki, San Francisco, Calif.
[73] Assignee: Chevron Research Company, San
Francisco, Calif.
[22] Filed: Feb. 13, 1970 [21] Appl. No.: 11,309
[52] US. Cl. 260/621 R, 260/629, 260/650 R,
260/524 R [51] Int. Cl. C07c 29/00 [58] Field of Search 260/621 R, 629
[56] References Cited UNITED STATES PATENTS 1,737,842 12/1929 Hale et al 2601621 R 3,089,905 5/1963 Wygant 260/621 R 2,852,567 9/1958 Barnard et al. 260/621 R 12/1955 Pearlman 260/621 R X 12/1955 Kaeding et al. 260/621 R OTHER PUBLICATIONS Moller, Chem. of Org. Comp, 3rd edition, pp. 492-493, 1965 QD2S3.N65. Moller, lbid. p. 602.
Primary Examiner[.eon Zitver Assistant Examiner-Norman Morgenstern Att0rneyJ ohn Stoner, Jr., 0. F. Magdeburger, D. L. Hagmann and J. A. Buchanan, Jr.
[57] ABSTRACT Hydroquinone is produced from the alkali metal salts of 2,5-dichloroterephthalic acid by heating the salt at an elevated temperature in the presence of a limited amount of water.
9 Claims, No Drawings HYDROQUINONE PROCESS FIELD OF THE INVENTION This invention relates to a novel process for the production of hydroquinone, particularly from alkali metal salts of 2,5-dichloroterephthalic acid.
BACKGROUND OF THE INVENTION Hydroquinone is a well-known article of commerce. Conventional methods for its production include the reduction of quinone and the catalyzed cyclotrimerization of acetylene in the presence of carbon monoxide.
THE INVENTION It has now been found that hydroquinone can be prepared by heating a mixture of an alkali metal salt of 2,5- dichloroterephthalic acid, alkali metal hydroxide and water at a temperature in the range from about 150C. to 250C., preferably l90C. to 210C. for a period in the range from about 0.2 to 2 hours, and acidifying the resulting reaction product mixture. Preferably the reaction is promoted by the presence of a copper catalyst in the reaction mixture. Surprisingly, the presence of water in the reaction mixture does not adversely affect the reaction provided that the relative amount added is not toogreat. It appears on a molecular basis that the amount of water in the reaction mixture should not materially exceed the amount of the base and that the presence of a large relative amount of water operates detrimentally by reducing the basic strength of the hydroxide in the reaction mixture. For each mol of the salt, the reaction mixture should contain an amount of the hydroxide in the range from about 4 to mols, preferably 6-14 mols. Although the amount of water which can be tolerated in the instant process is small, nevertheless, it is sufficient to alleviate the aforementioned problems incidental to the ordinary fusion reaction system.
The production of hydroquinone by the present process is surprising in view of the art. U. S. Pat. No.
2,439,237 discloses that the treatment of polyhalosubstituted phthalic acid with a base yields polyhalobenzoic acid or polyhalobenzene. Apparently, in view of the present discovery, the geometric relationship of the carboxyl groups of a halo-substituted benzene dicarboxylate salt or acid drastically alters the course of and the products from displacements on aromatic carbon atoms. The products obtained from halosubstitutedphthalates (ortho carboxyl relationship) are different from those obtained from halo-substituted terephthalates (para carboxyl relationship). The former yield halo-substituted benzoic acid and/orhalosubstituted benzene, whereas the latter yields hydroquinone.
A'further conflicting factor in the present displace ment reactions on aromatic carbon in addition to the aforementioned geometric effect is associated with the pH'of the reaction medium. Apparently pH plays an important role in displacements on aromatic carbon atoms of functional groups. U. S. Pat. No. 3,4l3,341= discloses that in halogen displacements on polyfunctional substituted aromatic compounds effected at a pH below 7 halogen is displaced by hydroxyl and, where present, carboxyl groups are retained. The production' of hydroquinone as in the present process is consequently an unexpected albeit very useful result.
Hydroquinone is a well known article of commerce. 2,5-dichloroterephthalic acid on the other hand, while not of particular commercial importance, is readily available from the corresponding dichloro-para-xylene by conventional oxidation reactions such as by the use of potassium permanganate, aqueous nitric acid and the like oxidation agents.
PREFERRED EMBODIMENT 2,5-dichloroterephthalic acid, aqueous sodium hydroxide, and cuprous oxide are charged to a pressure autoclave fitted for mixing. The amounts of each component are proportioned to yield a reaction mixture having the relative molecular amounts of dichlor'oterephthalate salt, sodium hydroxide, water and copper catalyst of 1:13: 1 3 :0.l6, respectively. Under an atmosphere substantially free of oxygen (see U. S. Pat. No. 2,762,838) the autoclave plus charge in the liquid phase are heated at a temperature of 200210C. for about one hour. The resulting reaction mixture is then cooled and acidified by dissolving carbon dioxide gas in the mixture. The liberated hydroquinone is then removed by extraction with a suitable organic solvent, for example ethyl ether, and recovered by distillation.
The aqueous solution remaining after removal of the hydroquinone contains a minor amount of reaction intermediates, mainly monochlorohydroxybenzene carboxylates and sodium bicarbonate from the main reaction (two moles of sodium bicarbonate for each mol of hydroquinone produced) and from excess sodium hydroxide. This solution is regenerated for recycle to the process by the addition of calcium oxide and filtration to remove the insoluble calcium carbonate formed in the regeneration stage as well as some of the sodium chloride, i.e., that amount in excess of solubility. Afteradditions of the base and water to adjust for mechanical losses in the processing, the regenerated caustic medium is recycled to the process. The conversion of the feed is about -95 mol percent and the yield is 9 5-9 8 mol percent.
THE REACTION EQUATIONS The chemical conversions-effected in the process of the invention may be summarized as follows: C,H (CO,Na) Cl 4NaOH pCH,(ONa), 2NaCl ZNaHCO H 0 I Nal-ICO; NaOH Na,CO H 0 (2) pC,,I-l.,(ONa) +2CO 2H O pC H,(Ol-I), ZNaHCO;
Na CO (30 H O ZNaI-ICO, NaHCO, CaO NaOH CaCO I TEMPERATURE The instant process may be carried out over a range HYDROXIDE REACTANT in order to effect the displacement of chloride and carboxyl (decarboxylation) groups herein an exceptionally strong basic medium is required. The alkali metal hydroxides in general satisfy this need. In particular sodium, potassium and lithium hydroxides and mixtures thereof are useful. For reasons of cost sodium hydroxide is preferred.
For each mol of the dichloroterephthalate salt present in the reaction mixture (see equation 1 above), at least 4 mols of the alkali metal base is necessary for the satisfaction of the stoichiometric requirement. A substantial excess of the base should be present in order to reduce a polymer producing side reaction to a satisfactory level. For this purpose for each mol of salt feed at least 6 mols of base should be present. Best results in general obtain when the amount of the base is in the range 14-14 mols per mol of the dichloroterephthalate. Larger relative amounts, for example as much as 20 mols and more, may be employed.
ACIDIFICATION Acids in general having an acid strength greater than hydroquinone are suitable for the liberation of hydroquinone from its alkali metal salt. Mineral acids are satisfactory because of the low cost. However, carbon dioxide (carbonic acid) is preferred as an acidifier because its use permits regeneration of the excess alkali metal hydroxide and an easy control of pH in the range 6-7 (see reaction equations above). This pH is sufficient to free hydroquinone but does not liberate minor amounts of unconverted carboxylate salt feed or intermediates which may be present in the acidified reaction product mixture.
WATER DILUENT From an inspection of equation 1 above, water does not appear to be a reactant in the reaction system. However, in the absence of water the results are poor and the processing is difficult. Mixing and local overheating effects in particular are not good. At least about 0.5 mol of water per mol of hydroxide should be present in the mixture. An excess of water relative to the hydroxide, on the other hand, adversely affects the desired reaction. When the mol ratio of water to hydroxide exceeds about I to l, the results become progressively poorer as the ratio becomes larger. From this fact, it is inferred that amounts of water substantially in excess of a 1:1 ratio reduces the basicity of the hydroxide reagent. Useful results are achieved when the water to hydroxide ratio is below about 9, but for satisfactory conversions of the dichloroterephthalate salt to hydroquinone, this ratio should not exceed about 3-5; and, in general, for best results for each mol of hydroxide in the reaction mixture, the amount of water should be in the range 1 to 3 mols, preferably one mol of water.
Along with water, if desired, methanol and ethanol may be added to the reaction system as diluents. However, because of the relatively lower boiling points of these alcohols, their presence in the system results in higher system pressures. Similarly, dimethylsulfoxide may also be used as a diluent (see for example U. S. Pat. No. 3,481,991) for the present displacement reaction, but such use complicates the hydroquinone recovery stage and hence is not a preferred mode.
REACTION PROMOTERS Hydroquinonc is produced by the process herein in the absence of catalysts. The presence in the reaction medium of a copper compound, however, is beneficial. Copper compounds, in general, which convert to oxide(s) of copper in the presence of strong alkali metal hydroxides are useful promoters for the reaction. Thus representative promoters suitable for use herein include cuprous oxide, the copper chlorides, carboxylates, nitrates, sulfates, acetates, and the like copper compounds.
Trace amounts of copper oxide are beneficial. Satisfactory amounts are in the range 0.01 to 0.25 mol per mol of the dichloroterephthalate salt. Larger relative amounts may be used, but cost becomes a factor. The preferred range is 0.05 to 0.2 mols of promoter (based upon copper) per mol of the dichloroterephthalate feed.
The following examples are for the further illustration of the invention.
DICHLORO-P-XYLENE Example 1 p-Xylene was chlorinated by introducing chlorine gas into p-Xylene containing about 5 weight percent (based upon p-xylene) of ferric chloride while maintaining the reaction temperature at about 20C. After the addition of 1.8 equivalents of chlorine per mol of the xylene, the optimum yield, about 67 mol percent of dichloro-p-xylene, was produced. Separation and recovery of the dichloro derivative by distillation completed the preparation. The product was a mixture which was 65 percent 2,5-dichloro-p-xylene and the balance was a mixture of 2,3- and 2,6-dichoro-pxylene.
2,5-DlCHLOROTEREPHTl-IALIC ACID Example 2 2,5-dichloro-p-xylene 1,4-dichloro-3 ,6- dimethylbenzene) was oxidized in a liquid phase air oxidation employing acetic acid as the solvent and cobalt acetate as the catalyst. The reaction temperature -was in the range 1 l0-l20C. The resulting 2,5- dichloroterephthalic acid was recovered by conventional means, including filtration and recrystallization.
HYDROQUINONE Example 3 Sodium 2,5-dichloroterephthalate and sodium hydroxide in a mo] ratio of-l to 25, respectively, sufficient water to yield a hydrozide to water mol ratio of 1 to 2.6, respectively, and based upon the salt, 10 weight percent of cuprous oxide were charged to a shaking autoclave, filling about half of the reactor which was then sealed. The autoclave and its contents were maintained at about 200C. for about two hours. The product was worked up by conventional means, including acidification and extraction. The conversion of the salt was 65 mol percent, and the yield of hydroquinone was 76 mol percent.
The data in the above example clearly demonstrates that alkali metal salts of 2,5-dichloroterephthalic acid is effectively converted to hydroquinone by the novel process herein described.
It is to be understood that my invention is in no way limited by the specific examples given herein and that many modifications and variations may be made without departing from the spirit and scope of my inventive contribution as set forth in the following claims.
I claim:
1. The process for the production of hydroquinone which comprises reacting an alkali metal salt of 2,5- dichloroterephthalic acid with an alkali metal hydroxide by heating a mixture of the reactants in the liquid phase in the presence of water, wherein the heating is above about 150C. and below about 270C.; wherein for each mol of the salt, the mixture contains an amount of the hydroxide in the range from about 4 to 20 mols; and wherein for each mol of the hydroxide mixture contains an amount of water in the range from about 0.5 to 20 mols; and acidifying the resulting reaction mixture.
2. The process as in claim 1 further characterized in that the reaction is promoted by copper oxide and in that for each mol of the salt an amount of the copper oxide in the range from about 0.01 to 0.25 mol is present in the reaction mixture.
3. The process as in claim 1 further characterized in that the temperature is in the range from about 190C. to 210C., in that the amount of hydroxide is in the range from about 6 to [4 mols, and in that the amount of water is in the range from about 1 to 3 mols.
4. The process as in claim 3 further characterized in that the hydroxide is sodium hydroxide, in that the amount of the hydroxide is about 13 mols, in that the amount of water is one mol per mol of hydroxide, and in that the reaction is promoted by the presence in the mixture of about 0.16 mol of cuprous oxide per mol of the salt.
5. The process as in claim 1 further characterized in that carbon dioxide is used for the acidification.
6. The process for the production of hydroquinone which comprises reacting the sodium salt of 2,5- dichloroterephthalic acid with sodium hydroxide by heating a mixture of the reactants, water, and copper oxide in the liquid phase at a temperature of about 200212C. for a period of about one hour, said mixture containing for each mol of the salt about 25 mols of the hydroxide, about 66 mol of water and about 0.16 mol of the oxide, and acidifying the resulting reaction product mixture.
7. The process as in claim 6 further characterized in that hydroquinone is recovered from the resulting aqueous reaction mixture by:
a. Acidifying the mixture with carbon dioxide; and
b. Separating the hydroquinone from the acidified mixture by extraction with ether.
8. The process as in claim 7 further characterized in that the aqueous residue remaining after the extraction is treated with calcium oxide, filtered, and used in a succeeding process cycle.
9. The process of claim 2 further characterized in that the copper oxide promoter is produced in situ.
Claims (8)
- 2. The process as in claim 1 further characterized in that the reaction is promoted by copper oxide and in that for each mol of the salt an amount of the copper oxide in the range from about 0.01 to 0.25 mol is present in the reaction mixture.
- 3. The process as in claim 1 further characterized in that the temperature is in the range from about 190*C. to 210*C., in that the amount of hydroxide is in the range from about 6 to 14 mols, and in that the amount of water is in the range from about 1 to 3 mols.
- 4. The process as in claim 3 further characterized in that the hydroxide is sodium hydroxide, in that the amount of the hydroxide is about 13 mols, in that the amount of water is one mol per mol of hydroxide, and in that the reaction is promoted by the presence in the mixture of about 0.16 mol of cuprous oxide per mol of the salt.
- 5. The prOcess as in claim 1 further characterized in that carbon dioxide is used for the acidification.
- 6. The process for the production of hydroquinone which comprises reacting the sodium salt of 2,5-dichloroterephthalic acid with sodium hydroxide by heating a mixture of the reactants, water, and copper oxide in the liquid phase at a temperature of about 200*-212*C. for a period of about one hour, said mixture containing for each mol of the salt about 25 mols of the hydroxide, about 66 mol of water and about 0.16 mol of the oxide, and acidifying the resulting reaction product mixture.
- 7. The process as in claim 6 further characterized in that hydroquinone is recovered from the resulting aqueous reaction mixture by: a. Acidifying the mixture with carbon dioxide; and b. Separating the hydroquinone from the acidified mixture by extraction with ether.
- 8. The process as in claim 7 further characterized in that the aqueous residue remaining after the extraction is treated with calcium oxide, filtered, and used in a succeeding process cycle.
- 9. The process of claim 2 further characterized in that the copper oxide promoter is produced in situ.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US1130970A | 1970-02-13 | 1970-02-13 |
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| Publication Number | Publication Date |
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| US3760009A true US3760009A (en) | 1973-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| US00011309A Expired - Lifetime US3760009A (en) | 1970-02-13 | 1970-02-13 | Hydroquinone process |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3903176A (en) * | 1970-02-13 | 1975-09-02 | Chevron Res | Hydroquinone process |
| US3903177A (en) * | 1970-01-22 | 1975-09-02 | Chevron Res | Resorcinol process |
| US5053517A (en) * | 1988-07-04 | 1991-10-01 | Nissan Chemical Industries, Ltd. | Process for preparing pyrazolecarboxylic acid compounds |
| US5202442A (en) * | 1988-07-04 | 1993-04-13 | Nissan Chemical Industries, Ltd. | Process for preparing pyrazolecarboxylic acid compounds |
| CN108046977A (en) * | 2018-01-02 | 2018-05-18 | 江苏扬农化工集团有限公司 | A kind of method of selectivity production dichloro-p-xylene |
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| US2727926A (en) * | 1954-01-08 | 1955-12-20 | Dow Chemical Co | Catalytic oxidation of armoatic carboxylic acids to phenols |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3903177A (en) * | 1970-01-22 | 1975-09-02 | Chevron Res | Resorcinol process |
| US3903176A (en) * | 1970-02-13 | 1975-09-02 | Chevron Res | Hydroquinone process |
| US5053517A (en) * | 1988-07-04 | 1991-10-01 | Nissan Chemical Industries, Ltd. | Process for preparing pyrazolecarboxylic acid compounds |
| US5202442A (en) * | 1988-07-04 | 1993-04-13 | Nissan Chemical Industries, Ltd. | Process for preparing pyrazolecarboxylic acid compounds |
| CN108046977A (en) * | 2018-01-02 | 2018-05-18 | 江苏扬农化工集团有限公司 | A kind of method of selectivity production dichloro-p-xylene |
| CN108046977B (en) * | 2018-01-02 | 2020-12-18 | 江苏扬农化工集团有限公司 | Method for selectively producing dichloro-p-xylene |
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