US3759320A - Coil as mount for associated equipment - Google Patents
Coil as mount for associated equipment Download PDFInfo
- Publication number
- US3759320A US3759320A US00112329*7A US3759320DA US3759320A US 3759320 A US3759320 A US 3759320A US 3759320D A US3759320D A US 3759320DA US 3759320 A US3759320 A US 3759320A
- Authority
- US
- United States
- Prior art keywords
- coil
- plate
- tubes
- fin
- plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/26—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators
- F28F9/262—Arrangements for connecting different sections of heat-exchange elements, e.g. of radiators for radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/30—Arrangement or mounting of heat-exchangers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0233—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with air flow channels
- F28D1/024—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with air flow channels with an air driving element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/053—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
Definitions
- the fixed 2,021,356 11935 Forbesm- 165/172 X mounting relation to the coil can be at all four mount 5 $2338 g ing quadrants, i.e,: top, bottom, front and rear or an- 2:346:4l0 4/1944 Ashley et a1. 165/122 x gled 5 Claims, 9 Drawing Figures Patented Sept. 18, 1973 3,759,320
- FIG. 1 Sheets-Sheet l
- FIG. 1 is a sectional view taken through a coil-plate assembly embodying the invention.
- FIG. 2 is a fragmentary sectional view on line 2-2 in FIG. 1.
- FIG. 3 is a sectional view taken through a certain aircooled refrigerant condenser embodying the invention.
- FIGS. 4, 5 and 6 are sectional views taken through an air conditioner embodying the invention.
- FIGS. 7 and 8 illustrate the invention applied to a downflow he'ater.
- FIG. 9 illustrates the invention applied to a baseboard heater.
- FIG. 1 shows a heat exchange coil comprising a number of tubes 10 extending transversely through spacedparallel heat transfer fins 12.
- One of the tubes has an open end 14 for connection with a source of hot fluid or cold fluid (hot water, cold water, or vaporizable refrigerant or steam) so that the fluid flows leftwardly through that tube to a U-bend 16, and thence rightwardly through the lower tube 10 to another U-bend 18.
- the complete coil may have different numbers of tubes 10, for example as little as twenty or as many as one hundred, depending on such factors as tube fluid supply temperature and pressure, air velocity across the fins, permissible pressure drop in the air stream, required temperature change in the air stream, and volumetric flow within the tubes.
- FIG. 1 shows a coil having two rows of tubes extending transverse to the direction of air flow (indicated by numeral In manufacture of the illustrated heat exchange coil the fins 12 are arranged in a loose stack with their collars 22 enjoying slip fits on the tubes 10. Thereafter, rod-like mandrels (not shown) are moved through tubes 10 to expand the tubes ouwardly into mechanical bond connections with the inner surfaces of the collars, thereby rigidly locking the fins onto the tubes and forming a cross flow heat transfer path between the fluid flowing within the tubes and the air passing across the fin surfaces. After the fins have thus been mounted on the tubes the various U-bends l6 and 18 are connected to the tubes, as by soldering or other means.
- FIG. 1 shows relatively heavy gauge fins spaced apart by a distance 24 that is about three times the fin thickness.
- the fin thickness and fin spacing somewhat less than as shown in FIG. 1.
- the fins are formed of aluminum or copper material having a thickness of about 0.008 inches; the fin spacing usually measures between about 6 to 18 fins per linear inch of tube length. The fin spacing is therefore on the order of about 0.10 inches (or in the neighborhood of IO times the fin thickness).
- the spaces between selected ones of fins 12 are occupied by heavy gauge plates 26.
- These plates are secured to their supporting tubes in like manner as employed in the mechanical bonding of the tubes to the fins.
- These plates can be used to connect coil 8 to an associated non-rigid element such as a housing wall, fan motor, filter support, etc.
- the coil can be the non-supported assembly which is in turn secured to a rigidly fixed equipment member by means of the heavy gauge plates 26.
- the rightmost plate 26 has circular openings encircling selected ones of the fine collars 22; the leftmost plates 26 has circular openings encircling and directly engaging selected ones of tubes 10. Either or both plate arrangements or a series of such plate arrangements can be used in practice of the invention. However, the leftmost arrangement is preferred because it does allow for a four point leveling alignment.
- plates 26 are positioned within the loose stack of fins 12. With the plates 26 thus positioned, the mandrels are run through tubes 10, thereby expanding the tubes into bonded connections with the collars and plates 26; this action rigidly locks plates 26 and the heat exchange coil thus joined together as a single unitary structure.
- the rightward plate 26 has a thickness corresponding to the fin spacing 24; the left most plate is slightly thicker than the fin spacing.
- the plates 26 are at least about 0.1 inch thick such that the plates act as rigid extensions of the coil.
- Fins 12 are shown flat but in practice they usually have tiny preformed corrugations extending therein for producing turbulence in the air stream 20. Such turbulence tends to improve heat transfer on the air side of the coil.
- FIG. 3 illustrates the invention applied to a refrigerant condenser of the air-cooled type.
- the condenser comprises a fin-tube heat exchange coil 8 having plate type fins 12 csrried on refrigerant condenser tubes 10. Adjacent ones of the tubes are interconnected by U-bends 16 and 18.
- Coil 8 is positioned within a rectangular housing 30 having a right end wall 32, a left end wall 34, and the two additional interconnecting side walls, not numbered. Air is moved upwardly through the coil 8 fins by a propeller fan 36 carried on the shaft 38 of an electric motor 40. Fan 36 is positioned within a venturi inlet 42 carried on the housing bottom wall 44 such that rotachamber 48, and thence through the fin spaces.
- condenser housing 30 The two left corners of condenser housing 30 are equipped with depending legs 50 for spacing wall 44 above the concrete slab or building roof surface 52.
- the right end portion of the housing includes a partition 54 which forms a compartment 56 for a refrigerant compressor 58; a removable closure 60 closes compartment 56 except when it is necessary to service the compressor or other components housed in compartment 56.
- Refrigerant tubing interconnects compressor 58 to condenser tubes 10 and to remotely located refrigerant evaporator, not shown.
- the evaporator is positioned within an air duct supplying air to the home, office, school room, etc. requiring cool air.
- Evaporated refrigerant is returned from the evaporator to compressor 58 where it is compressed, and in the process heated to an elevated temperature, for example 200 F.
- High Pressure, high temperature refrigerant gas is circulated through the tubes of condenser 8 where it is condenser to a lower temperature, for example F, by the upflowing air propelled across the fins by propeller fan 36.
- fan motor 40 is mounted between two plates 26a which extend from the surface of the condenser coil 8.
- These plates 26a are similar to the afore-mentioned plates 26 in that they include circular openings which tightly encircle selected one of the tubes 10.
- Lower end portions 27 of the plates form flanges which can be used to receive bolts, not shown, going through a mounting flange on motor ll).
- the motor 40 is centered and rigidly mounted with respect to the coil 3, thereby using the strength of rigidity of the coil for support and its mass to absorb mechanical vibration of the motor.
- Plates 26a are near the fan axis where air flow is characteristically minimal; therefore the plates do not interfere with air flow. If necessary, air flow openings may be formed in plates 26a to allow for the heat conducted by the brackets to transfer to the surrounding air.
- each plate 26a is of sufficient dimension perpendicular to the axes of the tubes as to encircle more than one of the tubes ill.
- each plate 26a have five or more circular openingstherethrough for locking each plate to a similar number of tubes 1%.
- This multi-tube connection improves the rigidity and vibration resistance of the assembly, both parallel to the plane of the fins and perpendicular to the plane of the tubes.
- each plate 26a can be equipped with wing-type flanges 41 to further improve the rigidity, although it is believed that in most cases the strength characteristics offered by the heavy plates and by tubes are sufficient for imparting mounting rigidity to the motor.
- Fins 12 are very thin gauge, but the multiplicity of fins, (numbering upwards of 200 fins) provides crosswise rigidity between tubes 10. Therefore, as in this case, the fin-tube coil assembly offers a very rigid and centered base for motor 46.
- coil 8 is mounted in condenser housing 30 by means of a coil frame 2617 connected to the coil as part of the coil-manufacturing process described in connection with FIG. 1.
- a coil frame 261 includes a wall portion 26c which extends laterally beyond the tin areas in the form of tube sheets for, among other prior art reasons, prevention of upward air flow through the spaces occupied by U-bends 16 or 18.
- Each tube sheet further includes an upwardly extending flange 29 which can be bolted, spot welded, or otherwise connected to the condenser housing walls 32 and 34.
- the illustrated arrangement uses the strength of coil 8 to rigidify the housing, thereby permitting the housing to be formed of lighter gauge material or otherwise minimizing the need for separate reinforcement ribs, angle irons, etc.
- venturi 42 is preferably formed separately from housing bottom wall 44.
- the venturi 42 may be connected to wall 44 by peripheral bolts going through oversize holes in the respective elements, such that the bolts can be loosened to permit such lateral adjustment of the venturi as will enable it to have the desired clearance with respect to the tips of the fan blades.
- Secondary adjustment, in the form of motor mounting slots on the mounting plates 26a, are also usable for alignment purposes.
- FIG. 4 illustrates in a semi-schematic manner a ceiling type air conditioner which includes a finned heat exchange coil 8 having fluid tubes 10 and plate fin 12.
- Coil 8 is positioned within a housing which includes a top wall 60, a left wall 62, and a right wall 64.
- the housing further includes a bottom wall 66 and two side walls 68 and 70.
- a centrifugal fan 72 is located within the housing to draw air through an inlet opening 63, and thence through the fin spaces into a plenum chamber 73.
- a double inlet fan wheel, not shown, is rotatably positioned within the scroll housing of the fan in direct driven connection with an electric motor suitably mounted on the fan housing. Operation of motor '75 causes conditioned air to be discharged through an exit opening in housing wall 64.
- fan housing 72 utilizes coil 8 as a mounting structure. As shown in FIG. 6, the fan housing is suspended between this inventions two heavy gauge plates 26d which form part of a channel element 26e. Plates 26d are preformed with four circular openings, penetrating inwards into the coil core to multi-row depth, which tightly encircle the four uppermost tubes 10 in the heat exchange unit, such that element 26c is rigidly locked to the heat exchange coil. Screws, bolts, etc. may be used to suspend fan housing 72 between the two plates 26d.
- the FIG. 4 coil is preferably formed with tube sheets 26b which are rigidly locked to fluid tubes 10 as part of the coil-manufacturing operation. These tube sheets 26b preferably extend the full height of the coil to form baffle surfaces for, among other prior art reasons, preventing any by-pass of air around the fins, as through the spaces 73 occupied by the U-bends. Flanges 29 on the heavy gauge mounting plates can be used to connect the housing side walls 68 and 70 to the rigid coil assembly.
- walls 66, 68 and 70 may be formed as a U-shaped member, as shown in FIG. 5; with such an arrangement screws, etc. may be extended through the mounting plates flanges 29 to mount the entire U- shaped wall structure onto coil 8.
- Top wall 60 and end walls 62 and 64 may also be formed as a U-shaped unit, so that screws, etc. may be extended through channel 26e and wall 60 to connect the second U-shaped wall structure to the coil unit.
- FIGS. 4 through 6 uses coil 8 as a central rigid structure for mounting fan 72 as well as the various housing walls 60, 62, 64, 66, 68 and 70 or the converse. It is believed that such an arrangement has desirable strength features not possessed by arrangements wherein the strength of the coil is not as effectively used.
- FIGS. 7 and 8 illustrate the invention as applied to a heater of the downflow delivery type.
- the illustrated heater comprises a square of circular top wall and a similarly dimensioned bottom wall 82.
- the peripheral space between these two walls is occupied by a heat exchange coil 8 which is of endless construction, either square or cylindrical, in accordance with the configuration of walls 80 and 82.
- a motor mount bracket 84 having suitable openings for mounting an electric motor 86.
- a propeller fan 36 is carried on the motor shaft 38 to produce a downflow of heated air from the central plenum chamber 88. Fan operation causes air to be drawn from peripheral space through the fins 12 of coil 3, into plenum 88, and thence through the venturi 42 downwardly into the room or space requiring heat.
- heater walls 80 and 82 are locked to the annular coil 8 by means of three or more plates 26f spaced around the heater periphery.
- a representative plate 2of includes circular openings which tightly encircle the fin collars, thereby mechanically locking the plate to the fluid tubes 10.
- the locking operation is achieved by outward radial expansions of tubes during the coil manufacturing process.
- Each plate 26f may be provided with tab-like extensions 26g and 26h for connecting respective walls 80 and 82 to the coil assembly. Initially each tab 26h is bent laterally as shown in FIG. 8. Thereafter the respective wall 80 or 82 is positioned against respective ones of the tabs 26h, with the other tab 26g extending through a slot or opening in the respective wall 80 or 82. Each tab 26g is then turned laterally to lock the respective wall 80 or 82 onto the coil unit. Any desired number of mounting pates 26fcan be used, depending on the weight and size of the heater, and the gauge of walls 80 and 82. The various plates 26f serve to rigidly lock the housing walls 86 and 82 to the coil, thereby taking advantage of the structural strength of the coil for reinforcing the heater walls.
- FIG. 9 illustrates the invention as applied to a baseboard heater.
- the baseboard heater comprises a heat exchange unit 8 having hot water tubes 10 connected with heat transfer fins 12, as by means of fin collars of the type shown in FIG. 1.
- Heat exchange unit 8 is elongated in directions perpendicular to the plane of the paper, as for example a distance of eight or more feet.
- the heat exchange unit is provided with heavy gauge plates 26L.
- Each plate 26L may be connected to the heat exchange unit in the manner of plates 26 shown in FIG. 1; plates 26L thus form rigid extensions of the heat exchange unit.
- the illustrated plate 26L is provided with flanges 26m, 26n and 26p.
- Flanges 26m and 26n may be connected to a main sheet metal wall structure 92 comprising a bottom wall 93, a rear wall 94 and a top wall 95.
- Each flange 26p may be removably associated with an elongated front wall 96, as by means of screws, or clips, not shown.
- the baseboard heating unit is in practice positioned at the joint between the floor and side wall of a room, so that wall 93 rests on the floor, and wall 94 is positioned against the building side wall.
- a complete heating system is built up at the jobsite by connecting individual ones of the baseboard units together. In use of the completed system hot water is pumped through tubes 10 to heat the fins 12. Cold air adjacent the floor of the room is caused to flow upwardly through the fin spaces by convection, and to be discharged into the room through a slot-like opening 97.
- plates 26L serve as rigidifying connections between the heat exchange unit 8 and the relatively thin nomrigid members 92 an 96.
- Flanges 26m and 26n also can be used as rigid elements for connecting the coil unit to the building structure.
- This invention is believed useful as a low cost method of accurately orienting and connecting a rigid tube-fin heat exchange coil to non-rigid or vibration-prone structures associated with the coil.
- the drawings show such non-rigid, and/or vibration-prone structures as fan motors, fan housings, and air conditioner housings; other structures might be filter racks, burners, gasliquid contact media, spray nozzles, compressors and receivers.
- each plate 26 is in each instance rigidly locked to the tubes of the heat exchange coil to take advantage of the structural strength of the coil.
- each plate 26 has more than one tube-encircling connection so that each plate assumes the strength of a multiplicity of tubes.
- each plate is a heavy gauge plate.
- a rigid fin-tube heat exchange coil comprising: at least one non-rigid element associated with said coil; and at least one heavy gauge plate extending from the coil in supporting relation to the associated element whereby said element takes on the rigidity of the coil; said plate being positioned between adjacent fins and having openings therein to receive selected tubes mechanically to join the plate to the coil, the fins being plate-type fins extending transversely across the tubes; said fins having tube-encircling collars extending through said openings in the plate; and the fin collars having tight fits within the plate openings mechanically to lock the tube, fin and plate together.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
Abstract
Description
Claims (5)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11232971A | 1971-02-03 | 1971-02-03 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3759320A true US3759320A (en) | 1973-09-18 |
Family
ID=22343308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US00112329*7A Expired - Lifetime US3759320A (en) | 1971-02-03 | 1971-02-03 | Coil as mount for associated equipment |
Country Status (1)
Country | Link |
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US (1) | US3759320A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5551508A (en) * | 1991-06-10 | 1996-09-03 | Inter-City Products Corporation (Usa) | Condensing unit using cross-flow blower |
EP1462748A1 (en) * | 2003-03-24 | 2004-09-29 | Jaga, naamloze vennootschap | Improved radiator |
US20100205993A1 (en) * | 2008-02-20 | 2010-08-19 | Mitsubishi Electric Corporation | Heat exchanger arranged in ceiling-buried air conditioner and ceiling-buried air conditioner |
US9696093B2 (en) | 2014-02-07 | 2017-07-04 | Sylvain Laberge | Baseboard for use in preheating water |
EP3236161A1 (en) * | 2016-04-22 | 2017-10-25 | AURORA Konrad G. Schulz GmbH & Co. KG | Heating device |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1931467A (en) * | 1932-09-12 | 1933-10-17 | Young Radiator Co | Radiator |
US2021856A (en) * | 1933-12-07 | 1935-11-19 | Alco Products Inc | Heat exchanger |
US2346410A (en) * | 1941-08-21 | 1944-04-11 | Carrier Corp | Unit heater |
US2983484A (en) * | 1959-01-13 | 1961-05-09 | Westinghouse Electric Corp | Air conditioning apparatus |
FR1303675A (en) * | 1960-08-20 | 1962-09-14 | Heat exchanger unit with blower, in particular for air conditioning systems |
-
1971
- 1971-02-03 US US00112329*7A patent/US3759320A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1931467A (en) * | 1932-09-12 | 1933-10-17 | Young Radiator Co | Radiator |
US2021856A (en) * | 1933-12-07 | 1935-11-19 | Alco Products Inc | Heat exchanger |
US2346410A (en) * | 1941-08-21 | 1944-04-11 | Carrier Corp | Unit heater |
US2983484A (en) * | 1959-01-13 | 1961-05-09 | Westinghouse Electric Corp | Air conditioning apparatus |
FR1303675A (en) * | 1960-08-20 | 1962-09-14 | Heat exchanger unit with blower, in particular for air conditioning systems |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5551508A (en) * | 1991-06-10 | 1996-09-03 | Inter-City Products Corporation (Usa) | Condensing unit using cross-flow blower |
EP1462748A1 (en) * | 2003-03-24 | 2004-09-29 | Jaga, naamloze vennootschap | Improved radiator |
BE1015427A3 (en) * | 2003-03-24 | 2005-03-01 | Jaga Nv | Improved radiator. |
US20100205993A1 (en) * | 2008-02-20 | 2010-08-19 | Mitsubishi Electric Corporation | Heat exchanger arranged in ceiling-buried air conditioner and ceiling-buried air conditioner |
US9696093B2 (en) | 2014-02-07 | 2017-07-04 | Sylvain Laberge | Baseboard for use in preheating water |
EP3236161A1 (en) * | 2016-04-22 | 2017-10-25 | AURORA Konrad G. Schulz GmbH & Co. KG | Heating device |
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