US3752197A - Apparatus and method for fluid handling and sample - Google Patents

Apparatus and method for fluid handling and sample Download PDF

Info

Publication number
US3752197A
US3752197A US00121146A US3752197DA US3752197A US 3752197 A US3752197 A US 3752197A US 00121146 A US00121146 A US 00121146A US 3752197D A US3752197D A US 3752197DA US 3752197 A US3752197 A US 3752197A
Authority
US
United States
Prior art keywords
valve
pump
intake
probe
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US00121146A
Inventor
W Ambrose
J Mcerlane
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
EIDP Inc
Original Assignee
EI Du Pont de Nemours and Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by EI Du Pont de Nemours and Co filed Critical EI Du Pont de Nemours and Co
Application granted granted Critical
Publication of US3752197A publication Critical patent/US3752197A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B13/00Pumps specially modified to deliver fixed or variable measured quantities
    • F04B13/02Pumps specially modified to deliver fixed or variable measured quantities of two or more fluids at the same time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/02Burettes; Pipettes
    • B01L3/0203Burettes, i.e. for withdrawing and redistributing liquids through different conduits
    • B01L3/0206Burettes, i.e. for withdrawing and redistributing liquids through different conduits of the plunger pump type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/02Burettes; Pipettes
    • B01L3/0289Apparatus for withdrawing or distributing predetermined quantities of fluid
    • B01L3/0293Apparatus for withdrawing or distributing predetermined quantities of fluid for liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B5/00Machines or pumps with differential-surface pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0073Piston machines or pumps characterised by having positively-driven valving the member being of the lost-motion type, e.g. friction-actuated members, or having means for pushing it against or pulling it from its seat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/38Diluting, dispersing or mixing samples

Definitions

  • ABSTRACT An apparatus and a method for handling and sampling fluids which comprises principally a nonpumping valve designed so that in operation it moves less than a microliter of fluid, and a pumping valve designed to aspirate a precisely determined amount of fluid into the body of the valve with no more motion than is inherent in the operation of the valve itself and with no change in the physical dimensions of the valve.
  • These valves when used in combination with a transfer probe and a pump designed to handle minute quantities of fluid, form a precision fluid handling and sampling system which will not contaminate or dilute the fluid to be sampled.
  • the field of this invention is a fluid handling and sampling system, or more particularly the invention is concerned with the design of a fluid handling and sampling system for use in an analytic instrument.
  • fluid handling and sampling systems are not restricted to use in analytic research, the demands on such systems are frequently greatest in such research.
  • Technological advances have increased the precision of analytic instruments to the point where chemical analysis can now be performed on minute samples.
  • any fluid handling and sampling system used in such analysis must be designed with care to insure precision in the transfer of the fluids involved and to insure that the sample does not become contaminated or diluted.
  • human error is always present.
  • many analytic tests have been standardized to the point where they can be performed on automatic analytic instruments. Human error is no longer present, but the demands on the instrument to reach the level of manual precision, are exacting.
  • a typical fluid handling and sampling system for use in analytic research would include a pump which will handle precise quantities of fluid, a valve connected to a transfer probe which is designed to dip into the fluid to be sampled; and a series of secondary valves connected to a series of secondary fluid sources.
  • a secondary fluid such as a buffer solution
  • the requirements for the components of such a system are not particularly stringent. If, however, the amounts of fluid involved are in the microliter range, then the requirements become stringent.
  • the sampling system is designed to function in an automatic instrument which operates continuously there are additional requirements on the durability of the components.
  • the pump for such a system must be capable of handling small quantities of fluid precisely. It is not difficult to design a pump which will do this for a short period of time, but after a few hundred thousand cycles, wear usually causes leakage. This leakage is on the order of microliters. Hence, to insure precision in the microliter range the pumps must be replaced or repaired. This is time-consuming and expensive.
  • This invention includes a novel solution to this problem wherein the pump is designed to compensate externally for variations in its dimensions due to constant wear.
  • the intake valves for such a system which are designed to introduce the secondary fluids, are also a source of error.
  • a valve with moving parts will move fluid as well as control the flow of fluid.
  • the movement of the fluid can be referred to as pumping the fluid.
  • pumping the fluid When large quantities of fluid are involved, the small amount of fluid pumped by the valve in its operation will not introduce appreciable error in the amount of fluid passing through the valve.
  • microliters of fluid When microliters of fluid are involved, the pumping action of the valve will introduce an appreciable error. If the amount of fluid transferred is constant, this error would be of a type for which compensation can be made. In many applications, however, the amount of fluid transferred is variable and the constant error introduced by the pumping action of the valve is superimposed on a variable volume.
  • a ball valve with its fluid shearing motion is one possible design for such a valve, but for many applications where leakage must be kept to a minimum a positive seating valve is preferable. It is impossible to make a positive seating valve which does not move fluid, but it is possible to make such a valve which moves less than a certain amount of fluid. Since we are dealing with microliters of fluid, a nonpumping valve will be, by definition, one that pumps less than a microliter of fluid.
  • the present invention includes a valve which is designed to be a nonpumping valve.
  • the pump and the intake valves for secondary fluid comprise the main sources of error in the precision of the sampling system.
  • the other problem is to keep the sampling system from contaminating the sample fluid. This is a particular problem when the sampling system is designed with a transfer probe which dips into the sample fluid. In the operation of such a system there is' often a drop of fluid left on the lip of the transfer probe after the discharge of fluids previously handled. Hence, when the transfer probe is dipped into the sample fluid, the drop on the lip of the transfer probe will contaminate the sample system. Part of this problem can be overcome if the transfer probe is cleaned between each use. However, whether the system has been cleaned or not, a drop of fluid still remains to dilute the sample.
  • This problem is particularly acute if the transfer probe is dipped into the sample fluid a number of times, or if the sample volume is small.
  • the sampling system must be designed so that no fluid remains on the lip of the transfer probe.
  • This invention relates to a valve or valve assembly designed to aspirate a set amount of fluid from the lip of the transfer probe into the transfer probe so that no contamination or dilution results.
  • Pat. No. 2,721,008 issued on Oct. 18, 1955 to T. B. Morgan, Jr. discusses a system in which the valve chamber is composed of two cylinders which when moving relative to one another can change the dimensions of the valve chamber to create the desired suction. All of these systems will accomplish the desired result of removing excess liquid from the lip of the transfer probe, but at best they are cumbersome devices requiring external aids or variations in the physical dimensions of the valve cylinder which limit their usefulness.
  • the present invention includes a novel valve which is designed to accomplish the above result simply and efficiently with no more motion than is inherent in the operation of the valve itself and with no change in the physical dimensions of the valve.
  • the present invention comprises a nonpumping valve assembly; a pumping valve assembly adapted to aspirate a precise and predetermined amount of liquid from the lip of its intake-output opening into the body of the valve; and a precision pump adapted to handle small quantities of liquid continuously over a long period of time without the introduction of error caused by leakage in the pump due to continuous wear.
  • the nonpumping valve assembly comprises: an valve enclosed chamber with at least two orifices; at least one movable support means, and a closing means.
  • the support means and the closing means are disposed within the valve chamber and the support means is adapted to move the closing means to close off at least one of the openings in the valve chamber without obstructing the remaining openings.
  • the support means is further adapted so that the free volume in the valve chamber remains substantially constant when the closing means is moved, so that no fluid is pumped by the motion of the closing means and its associated support means.
  • the pumping or aspirating valve is composed of the same elements as the nonpumping valve, the difference being that the support means is adapted so that the free volume in the valve chamber changes when the closing means is moved. This causes suction at the intakeoutput opening of the valve, so the valve can be said to pump.
  • the change in free volume can be carefully controlled in the design of the valve so that the valve can be made to pump the precise amount of fluid desired.
  • the pump is a piston pump comprising: a cylindrical chamber; a piston disposed within the chamber; and a means for moving the piston.
  • the piston itself is comprised of a support means and a deformable cap supported on the support means in such manner that the deformable cap can be deformed externally to conform to the walls of the cylindrical chamber. In this way, even though constant wear occurs, the effect of this wear can be overcome by externally deforming the cap.
  • the aspirating valve referred to as the intake-output valve
  • the intake-output valve is generally but not necessarily connected to a transfer probe on the intakeoutput side and to a pump on the opposite side.
  • it can be connected to a series of nonpumping valves, referred to as intake valves, which are connected directly to a plurality of secondary fluid sources, containing fluids such as a wash fluid and/or a buffer solution.
  • intake valves connected in seriatim, are in turn connected directly to the pump.
  • the system can be composed of a single intake-output valve and the pump with no intake valves.
  • the system can be composed of an intake-output valve, as many intake valves as required, and the pump.
  • FIGS. 1A and 1B illustrate one possible embodiment of a nonpumping valve which can be used as the intake valve of a fluid handling and sampling system.
  • FIG. 2 illustrates one possible embodiment of a valve which will pump a precisely predetermined volume of fluid and can be used as the intake-output valve of a fluid handling and sampling system.
  • FIG. 3 illustrates a second possible embodiment of a pumping valve.
  • FIG. 4 illustrates a possible embodiment of a pump for use in a fluid handling and sampling system.
  • FIG. 5 is a schematic diagram of one possible embodiment of the fluid handling and sampling system.
  • FIGS. 1A and 1B The pump illustrated in FIGS. 1A and 1B is a nonpumping valve which will pump less than one microliter of fluid, and can be used as the intake valve of the fluid handling and sampling system.
  • FIG. 1A is a side view of the nonpumping valve.
  • the body of valve 11, forming the cylindrical valve chamber 12, is in the shape of a cylinder which has been flattened on its side in two places so that the flat sides are parallel to one another.
  • the closing means is in the form of a cylindrical plug or piston 13 which is disposed concentrically within the valve chamber and supported therein by support rods 14 and 15 which in turn are disposed along the extended axis of the valve cylinder.
  • Support rod 14 passes through the end of the valve chamber 16, through the body of the valve 11, and through the end plug 17 to the exterior of the valve.
  • Support rod 15 passes through end plug 18 to the exterior of the valve.
  • the valve chamber 12 has an opening 19 in end 16 through which support rod 14 passes. This opening is expanded into a channel 20 which extends into the valve cylinder and is concentric with support rod 14.
  • Channel 20 is connected by two other channels, 21 and 22., to the flattened sides of the valve cylinder.
  • the expanded portion of these channels adjacent to the flat surface of the valve cylinder are adapted to hold a gasket which will seal one of these, channel 21, to a similar channel in either another intake valve or the pump, as will be discussed later, and the other channel 22 to a similar channel in the intake-output valve, as will be discussed later.
  • the valve chamber 12 also has an opening 23 in its side with a channel leading to the outside of the valve. This can be seen with reference to FIG. 1B which is a top view of this embodiment of the nonpumping valve.
  • the opening 23 is connected through channel 24 to the outside of the valve and normally to a source of secondary fluid, not shown, through tube 25. In what follows, this opening 23 and the channel 24 will be referred to collectively as the intake opening.
  • the cylindrical plug 13 has a diameter less than that of the valve chamber 12 so that it can be moved freely within the valve chamber without blocking the intake opening 23.
  • the diameter of the cylindrical plug 13 is greater than the diameter of the opening 19 so that when the plug is seated at the end of the valve chamber 16 in which the opening is located, the opening will be blocked, effectively closing the valve.
  • the position of the plug 13 in the valve chamber can be manipulated externally either manually or by any suitable device which can be made to operate on the end of either support rod 14 or support rod 15.
  • the system can optionally be spring loaded as shown in FIG. 1A, where spring 25 will cause the cylindrical plug 13 to return to the closed position when the force is removed from whichever support rod is being used to manipulate the valve.
  • the spring can be positioned so that the closing means will return to the open position.
  • Mechanisms for spring loading are well known to those skilled in the art so the mechanism is only indicated by the inclusion of a spring in FIG. 1A.
  • all the seals in the valve which can leak are sealed with O-rings or Quad-rings as indicated by the cross hatched area in FIG. 1A; and the positions of the plug and valve body through which the support rods pass are suitably undercut to allow free motion of the support rod. All of these procedures are well known to those skilled in the art of valve construction.
  • the novel feature of this valve is the fact that in operation it will not pump fluid.
  • the two support rods 14 and 15 are of substantially identical diameters so that, in the motion of the closing means 13, as one rod moves out of the chamber 12 it is replaced with an equal volume of the other rod. In this way the free volume in the chamber remains constant and no fluid is pumped.
  • Nonpumping has been defined, herein, to be movement of less than one microliter of fluid.
  • the support rods could be made to be exactly equal, so that there would be absolutely no change in the free volume in chamber 12 when the closing means 13 is moved.
  • the support rods can only be made equal to within certain tolerances. A volume change less than one microliter can be achieved. A smaller change could be achieved with greater difficulties and higher cost if desired, but within the requirements of the sampling system it was not deemed necessary.
  • FIG. 2 is almost identical to that in FIG. 1 in that it contains a cylindrical valve chamber 28 in a valve body 29, and a closing means supported on two support rods 31 and 32.
  • Support rod 31 extends through the body of the valve 29 and through end plug 33 to the exterior of the velve, and support means 32 extends through end plug 34 to the exterior of the valve.
  • the valve chamber 28 has an opening 35 in one end of the chamber, and this opening expands into a channel 36 which is connected through a second channel 37 to one of the flattened sides of the valve body. In this case there is only one channel 37 leading to one of the flattened surfaces. In other designs, as will be discussed below, there can be two such channels.
  • the end of channel 37 adjacent to the flattened surface is again expanded to house a gasket which will allow sealing either to a pump or to a similar channel, such as channel 22, in the nonpumping valve of FIG. 1.
  • the valve chamber 28 also contains an opening 38 in its side which is connected to the outside of the valve by a channel, not shown, in much the same way as that shown in FIG. 1B for the nonpumping valve.
  • the valve can be spring loaded with a spring 39 to be normally opened, as shown, or normally closed.
  • Support rod 31 has a larger diameter than support rod 32, which means that as the closing means 38 is moved to close the valve, the free volume in the valve chamber 28 will be increased because the volume of support rod 32 which moves into the valve chamber is less than the volume of support rod 31 which moves out of the valve chamber.
  • the desired change in the free volume in the valve chamber can be achieved.
  • the increase in free volume occurs when the valve is closed. This increase in free volume causes suction in the opening 38 which draws a volume of fluid from the opening, and the channel which connects it to the outside of the valve, into the valve chamber. This aspiration can effectively remove any excess fluid that remains on the exterior lip of the intake-output opening, or on the lip of a probe connected to the opening.
  • the pumping valve could have been designed to pump or aspirate when the closing means was moved to open the valve.
  • a valve designed to operate in this manner is shown in FIG. 3. This valve is similar to the valve in FIG. 2 except that the position of the support rods has been reversed.
  • the support rod 40 with the smaller diameter extends through the opening 41 in the valve body 42, and passes through the valve body and through end plug 43 to the exterior of the valve.
  • the support rod 44, with the larger diameter passes directly through end plug 45 to the exterior of the valve.
  • the opening 41 is expanded into a channel 46 which is connected to one of the flat sides of the valve by another channel 47.
  • a spring 51 is included so that the valve can be spring loaded in the closed position, as shown, or in the open position.
  • the body of the pumping valve such as the one shown in FIG. 3, and the body of the nonpumping valve shown in FIG. 1 differ in another respect.
  • the pumping valve has only one channel 47 leading from the expanded opening M. in the valve chamber. This means that in normal operation fluid enters the valve through opening 48 and passes through the valve chamber 49 and channels 46 and 47. When the closing means 50 closes the valve, all motion of fluid through the valve ceases.
  • the nonpumping valve of FIG. 1, however, has two channels leading from the expanded opening 19 so that there is a channel formed by channels 22, 20, and 21 which passes directly through the body of the valve. This means that even when the valve is closed there can be a flow of fluid through the body of the valve.
  • valve body 42 of the pumping valve shown in FIG. 3 would have two channels leading from the expended opening 41, instead of just one. In normal operation one of these would be blocked with an end plate of some sort, but at least the valve bodies would be interchangeable.
  • valves discussed above are to be constructed from suitable material, employing considerations known to those skilled in the art. While the design of the two valves discussed above is similar, this is done merely for convenience. In these embodiments the valves are small, efficient, simple to construct and simple to clean. In addition, they are of a design which makes them readily susceptible to nesting, either with valves of a similar design or with the pump discussed below. When nested with a pump the valves form a fluid handling and sampling system, in which similarly designed valves are convenient; but this does not mean that radically different designs employing the same principals cannot be used.
  • FIG. 4 illustrates one embodiment of a pump which can be used in a precision fluid handling and sampling system.
  • a pump which can be used in a precision fluid handling and sampling system.
  • the pump cylinder 59 can be made to nest with the intake valve (or the intake-output valve if no intake valve is included) by having the channel 62, leading to the pump chamber 63, mate with one of the channels in the intake valve such as channel 46 in FIG. 3.
  • a packing gland 73 to seal the piston rod.
  • the end of the pump cylinder forming the forward wall of the pump chamber 63 is rounded so that no liquid will be trapped in the square corners inherent in a flat front wall.
  • the forward wall is conically shaped for the same purpose.
  • the piston 60 consists of a deformable cap 64, a forward end plug 65, a hollow shaft 66, a rear end plug 67 and a screw shaft 68 running through the rear end plug 67, concentrically through hollow shaft 66, and into the deformable cap 64.
  • the purpose of such a construction is to allow the shape of the deformable cap to be changed by external means the screw 68 to conform to the forward and side walls of the pump chamber.
  • the deformable cap 64 made from any suitable deformable material, e.g., Teflon, can be shaped like a mushroom with its stem protruding through the forward plug 65 into the hollow shaft 66.
  • cap is made from a deformable material has a second advantage in that when the piston is brought into contact with the rounded forward wall it is desirable that that portion of the cap furthest from the outlet channel makes contact with the forward wall first. Then, as the piston is further driven forward the cap deforms slightly until it mates fully with the forward wall. In this way, fluid left at the bottom of the forward wall will be forced up into the channel, completely emptying the pump chamber 63.
  • the means 61 used to drive the piston can beany suitable means. Many are known to those skilled in the art.
  • the hollow support rod 66 is linked to a ball screw by a pair of ball nuts.
  • the ball nuts are threaded onto the ball screw, back to back, and are adjusted to take up all lost motion between the ball nuts and the ball screw.
  • the ball screw is driven through a set of pulleys and a timing belt from a stepping motor.
  • One step of the motor moves the piston a distance equivalent to a 20 microliter volume, such that the error in this step is less than 0.5 microliter.
  • the pump draws in fluid
  • the cylinder walls are exposed to that fluid.
  • a molecular film of fluid remains on the walls even when the tightest fitting piston is used. This film would contaminate the next, fluid taken into the pump, beyond the 0.02 percent to 0.03 percent required in some tests.
  • the pump must be designed to cleanse itself.
  • the portion of the cylinder in front of the piston can be cleansed by drawing a cleansing fluid through channel 62, in a manner which will be described below. Some method, however, must be provided for cleansing the portion of the cylinder behind the piston.
  • FIG. is a schematic diagram of the elements described above as they can be combined to form a fluid handling and sampling system.
  • This system can be part of a fully automatic analytic instrument such as the one described in US. Pat. application Ser. No. 753,197 wherein the operational steps of the sampling system are programmed by some sequencing circuit which in itself operates in response to a coded input, or it can be a simple manually operated system. The operation would be much the same.
  • the sampling system comprises: a single intake-output valve 73; an intake valve 77 connected to a source of cleansing fluid; an intake valve 78 connected to a source of buffer solution; and a pump. The system can best be described in operation.
  • the intake-output valve 73 is opened and both intake valves 77 and 78 are closed.
  • the operation begins with the closing of intake-output valve 73 and the opening of intake valve 78.
  • the buffer solution is drawn from its source 79 into the intake valve 78 through intake orifice 80, and into the pump chamber 81.
  • a de-bubbler 82 can be provided for this purpose; but this is optional.
  • the design of the de-bubbler is standard and known to those skilled in the art.
  • the capacity of the sampling system is 5 milliliters.
  • the pump draws in l milliliter of buffer solution.
  • Intake valve 78 closes, intake-output valve 73 opens, and the pump discharges the buffer solution into a drain through sample probe 74. This is the buffer flush.
  • Intake-output valve 78 opens again, and pump 75 draws in a volume of buffer solution equal to 5 milliliters, less the volume of the sample fluid which will be required.
  • the sample size usually can be varied from 20 to 500 microliters, in increments of 20 microliters.
  • Intake valve 78 closes, intake-output valve 73 opens, the sample transfer probe 74 moves from the drain and dips into the sample.
  • intake-output valve 73 has aspirated any excess fluid remaining on the lip of the transfer probe 74 into the transfer probe, so that no fluid remains on the lip of the transfer probe to contaminate or dilute the sample.
  • the pump then draws in the required sample volume to make up the total 5 milliliter volume.
  • the sample probe then moves from the sample container to a position over the receptacle which is to receive the sample and buffer fluids.
  • the system can be adapted to deliver this mixture in any way desired.
  • One possibility is to inject the mixture into the analytic pack described in US. Pat. No. 3,476,515.
  • the transfer probe 74 can be a hypodermic needle so that it can be inserted through the rubber dam which forms the seal on the analytic pack.
  • this system can be used to transfer fluid from a container, to any location, by any means desired by and known to those skilled in the art.
  • the sample and buffer solution are usually discharged into the receptacle in two steps. This facilitates the use of a separation column in the receptacle; if such a column is desired.
  • most of the buffer solution is contained in the pump 81.
  • the sample is generally separate from the buffer solution, and of a volume small enough to be contained within the transfer probe and the associated transfer lines leading up to the pump chamber. In effect, this means that there is no mixing of the sample fluid and the bufier solution within the sampling system, even though the two fluids are in contact with one another.
  • the sample fluid is discharged first, followed by the buffer solution. This means that, if a separation column is used, the sample fluid will be washed through the separation column by the buffer solution in a manner consistent with good laboratory practice.
  • the sample probe 74 is then positioned over the drain.
  • Intake-output valve 73 closes, intake valve 77 opens and 1 milliliter of a washing fluid, which can be water, any solvent, or any fluid which will produce the desired flushing effect, is drawn from its source 83, optionally through a de-bubbler 84, through the intake orifice 85 in intake valve 77 and into the pump chamber 81.
  • Intake valve 77 closes, intake-output valve 73 opens, and the pump discharges the flushing fluid into the drain.
  • This is the water flush which can be repeated as many times as desired.
  • the fluid handling system is cleaned and ready for intake of the buffer solution for the next operation.
  • the use of a water flush becomes necessary when a number of buffer solutions are used.
  • the water flush is included in this simple single buffer situation merely to illustrate the operation of the system.
  • the pump shown in FIG. 5 is a piston pump such as that described in FIG. 4. This is a convenient pumping system for the application described above, but it is not the only pumping system which can be used. As described above, the pump shown in FIG. 5 can be constructed so that it can automatically cleanse the portions of the pump behind the piston 86. This is done by drawing some cleansing fluid into port 87 as the volume of the pump chamber 81 is decreased, and forcing this cleansing fluid out through port 88 as the volume of the mixing chamber is increased. This double cleansing decreases contamination and insures the desired precision.
  • a method of transferring a portion of the sample liquid contained in a source of sample liquid to a receptacle using a sampling system comprising a probe, a pump, an intake-output valve designed so that an increase in the volume of liquid contained in said intakeoutput valve occurs when said valve is opened, said in take-output valve being connected to said probe, and at least one intake valve connected between said pump and said intake-output valve, said method comprising the steps of a. aspirating any liquid present on the lip of said probe by virtue of previous operations of the sampling system by opening said intake-output valve;
  • a method of transferring a portion of the sample liquid contained in a source of sample liquid along with at least one secondary liquid to a receptacle using a sampling system comprising a probe, a pump an intakeoutput valve designed so that an increase in the volume of liquid contained in said intake-output valve occurs when said valve is opened, said intake-output valve being connected to said probe, and at least two intake valves connected between said pump and said intakeoutput valve, said method comprising the steps of a. drawing a predetermined amount of said secondary liquid from its source into said pump by closing said intake-output valve and activating said pump to provide suction;

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Clinical Laboratory Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Analytical Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

An apparatus and a method for handling and sampling fluids which comprises principally a nonpumping valve designed so that in operation it moves less than a microliter of fluid, and a pumping valve designed to aspirate a precisely determined amount of fluid into the body of the valve with no more motion than is inherent in the operation of the valve itself and with no change in the physical dimensions of the valve. These valves, when used in combination with a transfer probe and a pump designed to handle minute quantities of fluid, form a precision fluid handling and sampling system which will not contaminate or dilute the fluid to be sampled.

Description

United States Patent [191 Ambrose et al.
[ Aug. 14, 1973 1 APPARATUS AND METHOD FOR FLUID HANDLING AND SAMPLE [73] Assignee: E. I. du Pont de Nemours and Company, Wilmington, Del.
[22] Filed: Mar. 4, 9171 [21] Appl. No.: 121,146
Related US. Application Data [62] Division of Ser No. 753.199. Aug. 16. i9. l at. No.
[56] References Cited UNITED STATES PATENTS 3,192,968 7/1965 Baruch et al. 141/90 Primary Examiner-Houston S. Bell, Jr. AttorneyWilkin E. Thomas, Jr.
[5 7 ABSTRACT An apparatus and a method for handling and sampling fluids which comprises principally a nonpumping valve designed so that in operation it moves less than a microliter of fluid, and a pumping valve designed to aspirate a precisely determined amount of fluid into the body of the valve with no more motion than is inherent in the operation of the valve itself and with no change in the physical dimensions of the valve. These valves, when used in combination with a transfer probe and a pump designed to handle minute quantities of fluid, form a precision fluid handling and sampling system which will not contaminate or dilute the fluid to be sampled.
3 Claims, 6 Drawing Figures Patented Aug. 14, 1973 3,752,197
2 Sheets-Sheet 1 FIG. A
I? I I 22 I 6 l2 H l8 25 k Patented Aug. 14, 1973 3,752,197
2 Sheets-Sheet 2 FIG.4
APPARATUS AND METHOD FOR FLUID HANDLING AND SAMPLE CROSS REFERENCE TO RELATED APPLICATIONS This application is a division of Ser. No. 753,199 filed Aug. 16, 1968 by the same inventors. This invention is particularly related to the subject matter of US. Pat. No. 3,476,515 filed 4/26/66, entitled Analytic Test Pack and Process for Analysis by D. R. Johnson et al. (assigned to the assignee of the present application), since the instant invention may be used to transfer the fluid to be tested from its source to the analytic pack described in that application. It is also related to the subject matter of application Ser. No. 753,197 filed on the same day as this application, entitled Analytic Clinical Analyzer (assigned to the assignee of the present application), since the instant invention may be used in the system described and claimed therein to introduce the fluid to be tested into the test packs which are then processed by that system. These cross references are merely intended to illustrate and not to restrict the scope and/or use of any of these inventions.
BACKGROUND The field of this invention is a fluid handling and sampling system, or more particularly the invention is concerned with the design of a fluid handling and sampling system for use in an analytic instrument. While fluid handling and sampling systems are not restricted to use in analytic research, the demands on such systems are frequently greatest in such research. Technological advances have increased the precision of analytic instruments to the point where chemical analysis can now be performed on minute samples. As a consequence, any fluid handling and sampling system used in such analysis must be designed with care to insure precision in the transfer of the fluids involved and to insure that the sample does not become contaminated or diluted. When the analysis is being performed by hand, the possibility of human error is always present. Recently, however, many analytic tests have been standardized to the point where they can be performed on automatic analytic instruments. Human error is no longer present, but the demands on the instrument to reach the level of manual precision, are exacting.
A typical fluid handling and sampling system for use in analytic research would include a pump which will handle precise quantities of fluid, a valve connected to a transfer probe which is designed to dip into the fluid to be sampled; and a series of secondary valves connected to a series of secondary fluid sources. Such a system would permit the intake of a certain amount of a secondary fluid, such as a buffer solution, the uptake of a certain amount of sample fluid, and the discharge of the sample and secondary fluids into a suitable container. If large amounts of fluid are involved, the requirements for the components of such a system are not particularly stringent. If, however, the amounts of fluid involved are in the microliter range, then the requirements become stringent. In addition, if the sampling system is designed to function in an automatic instrument which operates continuously there are additional requirements on the durability of the components.
The pump for such a system must be capable of handling small quantities of fluid precisely. It is not difficult to design a pump which will do this for a short period of time, but after a few hundred thousand cycles, wear usually causes leakage. This leakage is on the order of microliters. Hence, to insure precision in the microliter range the pumps must be replaced or repaired. This is time-consuming and expensive. This invention includes a novel solution to this problem wherein the pump is designed to compensate externally for variations in its dimensions due to constant wear.
The intake valves for such a system, which are designed to introduce the secondary fluids, are also a source of error. Normally, a valve with moving parts will move fluid as well as control the flow of fluid. The movement of the fluid can be referred to as pumping the fluid. When large quantities of fluid are involved, the small amount of fluid pumped by the valve in its operation will not introduce appreciable error in the amount of fluid passing through the valve. When microliters of fluid are involved, the pumping action of the valve will introduce an appreciable error. If the amount of fluid transferred is constant, this error would be of a type for which compensation can be made. In many applications, however, the amount of fluid transferred is variable and the constant error introduced by the pumping action of the valve is superimposed on a variable volume. This type of error is difficult, if not impossible, to compensate for; and an effort must be made to design a nonpumping valve for use in such situations. A ball valve with its fluid shearing motion is one possible design for such a valve, but for many applications where leakage must be kept to a minimum a positive seating valve is preferable. It is impossible to make a positive seating valve which does not move fluid, but it is possible to make such a valve which moves less than a certain amount of fluid. Since we are dealing with microliters of fluid, a nonpumping valve will be, by definition, one that pumps less than a microliter of fluid. The present invention includes a valve which is designed to be a nonpumping valve.
The pump and the intake valves for secondary fluid comprise the main sources of error in the precision of the sampling system. The other problem is to keep the sampling system from contaminating the sample fluid. This is a particular problem when the sampling system is designed with a transfer probe which dips into the sample fluid. In the operation of such a system there is' often a drop of fluid left on the lip of the transfer probe after the discharge of fluids previously handled. Hence, when the transfer probe is dipped into the sample fluid, the drop on the lip of the transfer probe will contaminate the sample system. Part of this problem can be overcome if the transfer probe is cleaned between each use. However, whether the system has been cleaned or not, a drop of fluid still remains to dilute the sample. This problem is particularly acute if the transfer probe is dipped into the sample fluid a number of times, or if the sample volume is small. To overcome this problem, the sampling system must be designed so that no fluid remains on the lip of the transfer probe. This invention relates to a valve or valve assembly designed to aspirate a set amount of fluid from the lip of the transfer probe into the transfer probe so that no contamination or dilution results.
Such systems have been the subject of patents in the past. Specifically. U. S. Pat. No. 2,150,760 issued on Mar. 14, 1939 to F. Cozzoli describes an apparatus in which the size of the valve cavity is changed by manipulation of a diaphram, which forms a wall of the valve cavity, by an external means coupled to the pump. U. S. Pat. No. 2,185,20l issued on June 2, 1940 to C. Krause, et al. discusses a system in which a vacuum is applied from an external pump at various cycles in the operation of the valve. U. S. Pat. No. 2,619,116 issued on Nov. 25, 1952 to J. D. Ralston discusses a resilient seat which upon springing back from its original position creates suction. And finally U. S. Pat. No. 2,721,008 issued on Oct. 18, 1955 to T. B. Morgan, Jr. discusses a system in which the valve chamber is composed of two cylinders which when moving relative to one another can change the dimensions of the valve chamber to create the desired suction. All of these systems will accomplish the desired result of removing excess liquid from the lip of the transfer probe, but at best they are cumbersome devices requiring external aids or variations in the physical dimensions of the valve cylinder which limit their usefulness. The present invention includes a novel valve which is designed to accomplish the above result simply and efficiently with no more motion than is inherent in the operation of the valve itself and with no change in the physical dimensions of the valve.
SUMMARY OF THE INVENTION The present invention comprises a nonpumping valve assembly; a pumping valve assembly adapted to aspirate a precise and predetermined amount of liquid from the lip of its intake-output opening into the body of the valve; and a precision pump adapted to handle small quantities of liquid continuously over a long period of time without the introduction of error caused by leakage in the pump due to continuous wear. These three elements can be combined to form an integrated fluid handling and sampling system for use in analytic research.
Specifically, the nonpumping valve assembly comprises: an valve enclosed chamber with at least two orifices; at least one movable support means, and a closing means. The support means and the closing means are disposed within the valve chamber and the support means is adapted to move the closing means to close off at least one of the openings in the valve chamber without obstructing the remaining openings. The support means is further adapted so that the free volume in the valve chamber remains substantially constant when the closing means is moved, so that no fluid is pumped by the motion of the closing means and its associated support means.
The pumping or aspirating valve is composed of the same elements as the nonpumping valve, the difference being that the support means is adapted so that the free volume in the valve chamber changes when the closing means is moved. This causes suction at the intakeoutput opening of the valve, so the valve can be said to pump. The change in free volume can be carefully controlled in the design of the valve so that the valve can be made to pump the precise amount of fluid desired.
The pump is a piston pump comprising: a cylindrical chamber; a piston disposed within the chamber; and a means for moving the piston. The piston itself is comprised of a support means and a deformable cap supported on the support means in such manner that the deformable cap can be deformed externally to conform to the walls of the cylindrical chamber. In this way, even though constant wear occurs, the effect of this wear can be overcome by externally deforming the cap.
In the sampling system, the aspirating valve, referred to as the intake-output valve, is generally but not necessarily connected to a transfer probe on the intakeoutput side and to a pump on the opposite side. Optionally, it can be connected to a series of nonpumping valves, referred to as intake valves, which are connected directly to a plurality of secondary fluid sources, containing fluids such as a wash fluid and/or a buffer solution. These intake valves, connected in seriatim, are in turn connected directly to the pump. For convenience in the discussion that follows, we will assume that there are only two intake valves; one connected to a buffer solution, so that a buffer solution can be added to the sample to be tested, and the other connected to a wash fluid, so that the whole system can be cleansed by flushing. This system is meant to be illustrative only. In the case where no buffer solution is required and contamination is not a problem, the system can be composed of a single intake-output valve and the pump with no intake valves. In the case where a number of tests are to be performed and a number of different buffer solutions are required, the system can be composed of an intake-output valve, as many intake valves as required, and the pump.
The operation and advantages of the system can best be described with reference to the figures.
FIGS. 1A and 1B illustrate one possible embodiment of a nonpumping valve which can be used as the intake valve of a fluid handling and sampling system.
FIG. 2 illustrates one possible embodiment of a valve which will pump a precisely predetermined volume of fluid and can be used as the intake-output valve of a fluid handling and sampling system.
FIG. 3 illustrates a second possible embodiment of a pumping valve.
FIG. 4 illustrates a possible embodiment of a pump for use in a fluid handling and sampling system.
FIG. 5 is a schematic diagram of one possible embodiment of the fluid handling and sampling system.
DISCUSSION OF THE DRAWINGS The pump illustrated in FIGS. 1A and 1B is a nonpumping valve which will pump less than one microliter of fluid, and can be used as the intake valve of the fluid handling and sampling system. FIG. 1A is a side view of the nonpumping valve. The body of valve 11, forming the cylindrical valve chamber 12, is in the shape of a cylinder which has been flattened on its side in two places so that the flat sides are parallel to one another. The closing means is in the form of a cylindrical plug or piston 13 which is disposed concentrically within the valve chamber and supported therein by support rods 14 and 15 which in turn are disposed along the extended axis of the valve cylinder. Support rod 14 passes through the end of the valve chamber 16, through the body of the valve 11, and through the end plug 17 to the exterior of the valve. Support rod 15 passes through end plug 18 to the exterior of the valve. The valve chamber 12 has an opening 19 in end 16 through which support rod 14 passes. This opening is expanded into a channel 20 which extends into the valve cylinder and is concentric with support rod 14. Channel 20 is connected by two other channels, 21 and 22., to the flattened sides of the valve cylinder. The expanded portion of these channels adjacent to the flat surface of the valve cylinder are adapted to hold a gasket which will seal one of these, channel 21, to a similar channel in either another intake valve or the pump, as will be discussed later, and the other channel 22 to a similar channel in the intake-output valve, as will be discussed later. The valve chamber 12 also has an opening 23 in its side with a channel leading to the outside of the valve. This can be seen with reference to FIG. 1B which is a top view of this embodiment of the nonpumping valve. The opening 23 is connected through channel 24 to the outside of the valve and normally to a source of secondary fluid, not shown, through tube 25. In what follows, this opening 23 and the channel 24 will be referred to collectively as the intake opening. Returning to FIG. 1A, the cylindrical plug 13 has a diameter less than that of the valve chamber 12 so that it can be moved freely within the valve chamber without blocking the intake opening 23. The diameter of the cylindrical plug 13 is greater than the diameter of the opening 19 so that when the plug is seated at the end of the valve chamber 16 in which the opening is located, the opening will be blocked, effectively closing the valve. The position of the plug 13 in the valve chamber can be manipulated externally either manually or by any suitable device which can be made to operate on the end of either support rod 14 or support rod 15. The system can optionally be spring loaded as shown in FIG. 1A, where spring 25 will cause the cylindrical plug 13 to return to the closed position when the force is removed from whichever support rod is being used to manipulate the valve. Optionally the spring can be positioned so that the closing means will return to the open position. Mechanisms for spring loading are well known to those skilled in the art so the mechanism is only indicated by the inclusion of a spring in FIG. 1A. Finally all the seals in the valve which can leak are sealed with O-rings or Quad-rings as indicated by the cross hatched area in FIG. 1A; and the positions of the plug and valve body through which the support rods pass are suitably undercut to allow free motion of the support rod. All of these procedures are well known to those skilled in the art of valve construction.
The novel feature of this valve is the fact that in operation it will not pump fluid. The two support rods 14 and 15 are of substantially identical diameters so that, in the motion of the closing means 13, as one rod moves out of the chamber 12 it is replaced with an equal volume of the other rod. In this way the free volume in the chamber remains constant and no fluid is pumped. Nonpumping has been defined, herein, to be movement of less than one microliter of fluid. There is nothing in the design of the nonpumping valve of FIG. 1 to limit nonpumping of this value, except practicality. In theory the support rods could be made to be exactly equal, so that there would be absolutely no change in the free volume in chamber 12 when the closing means 13 is moved. There would still be some motion of fluid due to the motion of the closing means but this could be minimized by moving the closing means slowly. In practice, however, the support rods can only be made equal to within certain tolerances. A volume change less than one microliter can be achieved. A smaller change could be achieved with greater difficulties and higher cost if desired, but within the requirements of the sampling system it was not deemed necessary.
Once the problem introduced by a valve which inadvertently pumps fluid has been realized, and a nonpumping valve designed, then a valve which will purposely pump a certain desired amount of fluid can be designed. Such a valve is shown in FIG. 2. The valve in FIG. 2 is almost identical to that in FIG. 1 in that it contains a cylindrical valve chamber 28 in a valve body 29, and a closing means supported on two support rods 31 and 32. Support rod 31 extends through the body of the valve 29 and through end plug 33 to the exterior of the velve, and support means 32 extends through end plug 34 to the exterior of the valve. The valve chamber 28 has an opening 35 in one end of the chamber, and this opening expands into a channel 36 which is connected through a second channel 37 to one of the flattened sides of the valve body. In this case there is only one channel 37 leading to one of the flattened surfaces. In other designs, as will be discussed below, there can be two such channels. The end of channel 37 adjacent to the flattened surface is again expanded to house a gasket which will allow sealing either to a pump or to a similar channel, such as channel 22, in the nonpumping valve of FIG. 1. The valve chamber 28 also contains an opening 38 in its side which is connected to the outside of the valve by a channel, not shown, in much the same way as that shown in FIG. 1B for the nonpumping valve. Also the valve can be spring loaded with a spring 39 to be normally opened, as shown, or normally closed.
The main difference between this valve and the nonpumping valve is in the relative size of the support rods. Support rod 31 has a larger diameter than support rod 32, which means that as the closing means 38 is moved to close the valve, the free volume in the valve chamber 28 will be increased because the volume of support rod 32 which moves into the valve chamber is less than the volume of support rod 31 which moves out of the valve chamber. By controlling the relative diameters of the support rods the desired change in the free volume in the valve chamber can be achieved. In the valve shown in FIG. 2 the increase in free volume occurs when the valve is closed. This increase in free volume causes suction in the opening 38 which draws a volume of fluid from the opening, and the channel which connects it to the outside of the valve, into the valve chamber. This aspiration can effectively remove any excess fluid that remains on the exterior lip of the intake-output opening, or on the lip of a probe connected to the opening.
Optionally, the pumping valve could have been designed to pump or aspirate when the closing means was moved to open the valve. A valve designed to operate in this manner is shown in FIG. 3. This valve is similar to the valve in FIG. 2 except that the position of the support rods has been reversed. The support rod 40 with the smaller diameter extends through the opening 41 in the valve body 42, and passes through the valve body and through end plug 43 to the exterior of the valve. The support rod 44, with the larger diameter, passes directly through end plug 45 to the exterior of the valve. Again, the opening 41 is expanded into a channel 46 which is connected to one of the flat sides of the valve by another channel 47. There is also an opening 48 in the side of the valve chamber 49. In this case, when the closing means 50 is moved to open the valve, the free volume in the valve cylinder is increased causing suction at opening 48. A spring 51 is included so that the valve can be spring loaded in the closed position, as shown, or in the open position.
The body of the pumping valve, such as the one shown in FIG. 3, and the body of the nonpumping valve shown in FIG. 1 differ in another respect. The pumping valve has only one channel 47 leading from the expanded opening M. in the valve chamber. This means that in normal operation fluid enters the valve through opening 48 and passes through the valve chamber 49 and channels 46 and 47. When the closing means 50 closes the valve, all motion of fluid through the valve ceases. The nonpumping valve of FIG. 1, however, has two channels leading from the expanded opening 19 so that there is a channel formed by channels 22, 20, and 21 which passes directly through the body of the valve. This means that even when the valve is closed there can be a flow of fluid through the body of the valve. When the valve is opened a second stream of fluid is allowed to merge with the first stream of fluid, through opening 23. As designed, then, the nonpumping valve can be used as an internal segment of a transfer line, while the pumping valve must be used as the end segment of a transfer line. This doesnt mean that the valves have to be designed this way. In practice it is often advantageous to construct the valve cylinders of both the pumping and the nonpumping valves so that they are identical. In this case, the valve body 42 of the pumping valve shown in FIG. 3 would have two channels leading from the expended opening 41, instead of just one. In normal operation one of these would be blocked with an end plate of some sort, but at least the valve bodies would be interchangeable. In many instances the blocked passage formed by the extra channel would be disadvantageous because of the difficulty of flushing and because of the ensuing contamination that would result. In practice it is also possible to design the nonpumping valve with just one channel rather than two. These considerations are controlled by the use to which the valves will be put. One such use will be described below.
Both the valves discussed above are to be constructed from suitable material, employing considerations known to those skilled in the art. While the design of the two valves discussed above is similar, this is done merely for convenience. In these embodiments the valves are small, efficient, simple to construct and simple to clean. In addition, they are of a design which makes them readily susceptible to nesting, either with valves of a similar design or with the pump discussed below. When nested with a pump the valves form a fluid handling and sampling system, in which similarly designed valves are convenient; but this does not mean that radically different designs employing the same principals cannot be used.
FIG. 4 illustrates one embodiment of a pump which can be used in a precision fluid handling and sampling system. In this instance it consists of a cylinder 59, a piston 60 and a means 61 of driving that piston. The pump cylinder 59 can be made to nest with the intake valve (or the intake-output valve if no intake valve is included) by having the channel 62, leading to the pump chamber 63, mate with one of the channels in the intake valve such as channel 46 in FIG. 3. At the rear of the cylinder is a packing gland 73 to seal the piston rod. In one embodiment, the end of the pump cylinder forming the forward wall of the pump chamber 63 is rounded so that no liquid will be trapped in the square corners inherent in a flat front wall. In another, the forward wall is conically shaped for the same purpose. The piston 60 consists of a deformable cap 64, a forward end plug 65, a hollow shaft 66, a rear end plug 67 and a screw shaft 68 running through the rear end plug 67, concentrically through hollow shaft 66, and into the deformable cap 64. The purpose of such a construction is to allow the shape of the deformable cap to be changed by external means the screw 68 to conform to the forward and side walls of the pump chamber. The deformable cap 64, made from any suitable deformable material, e.g., Teflon, can be shaped like a mushroom with its stem protruding through the forward plug 65 into the hollow shaft 66. When the screw 68 is turned the stem of the deformable cap 64 is drawn further into the hollow shaft 66 and the hood of the mushroom is forced into contact with the forward plug 65. This pressure changes the shape of the deformable cap, and forces the sides of the deformable cap into contact with the walls of the cylinder 59. This is advantageous, since with repeated use the cap will wear to the point where it no longer fits snugly within the cylinder. When this happens, leakage occurs which can cause errors limiting the precision of the instrument. In this embodiment, such constant wear can be compensated for, externally, by deforming the deformable cap to the point where it once again fits snugly with the walls of the cylinder. The fact that this can be done externally eliminates costly and time consuming dismantling of the device. The fact that the cap is made from a deformable material has a second advantage in that when the piston is brought into contact with the rounded forward wall it is desirable that that portion of the cap furthest from the outlet channel makes contact with the forward wall first. Then, as the piston is further driven forward the cap deforms slightly until it mates fully with the forward wall. In this way, fluid left at the bottom of the forward wall will be forced up into the channel, completely emptying the pump chamber 63.
The means 61 used to drive the piston can beany suitable means. Many are known to those skilled in the art. In this embodiment, the hollow support rod 66 is linked to a ball screw by a pair of ball nuts. The ball nuts are threaded onto the ball screw, back to back, and are adjusted to take up all lost motion between the ball nuts and the ball screw. The ball screw is driven through a set of pulleys and a timing belt from a stepping motor. One step of the motor moves the piston a distance equivalent to a 20 microliter volume, such that the error in this step is less than 0.5 microliter.
Since the system described above can be used to perform precise analytic tests, it is important that it be kept clean at all times. When the pump draws in fluid, the cylinder walls are exposed to that fluid. When the fluid is discharged, a molecular film of fluid remains on the walls even when the tightest fitting piston is used. This film would contaminate the next, fluid taken into the pump, beyond the 0.02 percent to 0.03 percent required in some tests. To overcome this, the pump must be designed to cleanse itself. The portion of the cylinder in front of the piston can be cleansed by drawing a cleansing fluid through channel 62, in a manner which will be described below. Some method, however, must be provided for cleansing the portion of the cylinder behind the piston. This can be done by providing an inlet port 69 to allow a cleansing liquid to pass through the hollow shaft 66 and through outlet 70 into the area 71 behind the piston. Movement of the piston forward will automatically draw the cleansing fluid through inlet port 69 into the area 71, and movement of the piston backwards will force the cleansing fluid out through outlet port 72. At both inlet port 69 and outlet port 72, suitable one way valves must be provided. Since the requirements on a valve used for this purpose are not stringent, any suitable valve known to one skilled in the art will suffice. Optionally both inlet and outlet ports could be in the valve cylinder.
FIG. is a schematic diagram of the elements described above as they can be combined to form a fluid handling and sampling system. This system can be part of a fully automatic analytic instrument such as the one described in US. Pat. application Ser. No. 753,197 wherein the operational steps of the sampling system are programmed by some sequencing circuit which in itself operates in response to a coded input, or it can be a simple manually operated system. The operation would be much the same. For purposes of convenience, it will be assumed that the sampling system comprises: a single intake-output valve 73; an intake valve 77 connected to a source of cleansing fluid; an intake valve 78 connected to a source of buffer solution; and a pump. The system can best be described in operation. Initially the intake-output valve 73 is opened and both intake valves 77 and 78 are closed. The operation begins with the closing of intake-output valve 73 and the opening of intake valve 78. By suction, provided by the pump 75, the buffer solution is drawn from its source 79 into the intake valve 78 through intake orifice 80, and into the pump chamber 81. In an operation where precise amounts of fluid are to be transferred from the source to a reaction chamber of some sort, it is usually necessary to keep the transfer system free from gas bubbles so that the pummp will deliver an accurate amount of fluid. In such a system a de-bubbler 82 can be provided for this purpose; but this is optional. The design of the de-bubbler is standard and known to those skilled in the art.
In this embodiment the capacity of the sampling system is 5 milliliters. At this point the pump draws in l milliliter of buffer solution. Intake valve 78 closes, intake-output valve 73 opens, and the pump discharges the buffer solution into a drain through sample probe 74. This is the buffer flush. Intake-output valve 78 opens again, and pump 75 draws in a volume of buffer solution equal to 5 milliliters, less the volume of the sample fluid which will be required. In this embodiment the sample size usually can be varied from 20 to 500 microliters, in increments of 20 microliters. Intake valve 78 closes, intake-output valve 73 opens, the sample transfer probe 74 moves from the drain and dips into the sample. It is important to note that, upon opening, intake-output valve 73 has aspirated any excess fluid remaining on the lip of the transfer probe 74 into the transfer probe, so that no fluid remains on the lip of the transfer probe to contaminate or dilute the sample. The pump then draws in the required sample volume to make up the total 5 milliliter volume. The sample probe then moves from the sample container to a position over the receptacle which is to receive the sample and buffer fluids. The system can be adapted to deliver this mixture in any way desired. One possibility is to inject the mixture into the analytic pack described in US. Pat. No. 3,476,515. If this is the case, the transfer probe 74 can be a hypodermic needle so that it can be inserted through the rubber dam which forms the seal on the analytic pack. However, the application of this system is not intended to be limited to use with such an analytic pack. This system can be used to transfer fluid from a container, to any location, by any means desired by and known to those skilled in the art.
In the operation described above, the sample and buffer solution are usually discharged into the receptacle in two steps. This facilitates the use of a separation column in the receptacle; if such a column is desired. In this embodiment most of the buffer solution is contained in the pump 81. The sample is generally separate from the buffer solution, and of a volume small enough to be contained within the transfer probe and the associated transfer lines leading up to the pump chamber. In effect, this means that there is no mixing of the sample fluid and the bufier solution within the sampling system, even though the two fluids are in contact with one another. Upon discharge, which is caused by reversing the action of the pump 75, the sample fluid is discharged first, followed by the buffer solution. This means that, if a separation column is used, the sample fluid will be washed through the separation column by the buffer solution in a manner consistent with good laboratory practice.
The sample probe 74 is then positioned over the drain. Intake-output valve 73 closes, intake valve 77 opens and 1 milliliter of a washing fluid, which can be water, any solvent, or any fluid which will produce the desired flushing effect, is drawn from its source 83, optionally through a de-bubbler 84, through the intake orifice 85 in intake valve 77 and into the pump chamber 81. Intake valve 77 closes, intake-output valve 73 opens, and the pump discharges the flushing fluid into the drain. This is the water flush, which can be repeated as many times as desired. At the end of the water flush the fluid handling system is cleaned and ready for intake of the buffer solution for the next operation. Actually, when only one buffer is being used, it is not necessary to use a water flush step. The use of a water flush becomes necessary when a number of buffer solutions are used. The water flush is included in this simple single buffer situation merely to illustrate the operation of the system.
The pump shown in FIG. 5 is a piston pump such as that described in FIG. 4. This is a convenient pumping system for the application described above, but it is not the only pumping system which can be used. As described above, the pump shown in FIG. 5 can be constructed so that it can automatically cleanse the portions of the pump behind the piston 86. This is done by drawing some cleansing fluid into port 87 as the volume of the pump chamber 81 is decreased, and forcing this cleansing fluid out through port 88 as the volume of the mixing chamber is increased. This double cleansing decreases contamination and insures the desired precision.
We claim:
1. A method of transferring a portion of the sample liquid contained in a source of sample liquid to a receptacle using a sampling system comprising a probe, a pump, an intake-output valve designed so that an increase in the volume of liquid contained in said intakeoutput valve occurs when said valve is opened, said in take-output valve being connected to said probe, and at least one intake valve connected between said pump and said intake-output valve, said method comprising the steps of a. aspirating any liquid present on the lip of said probe by virtue of previous operations of the sampling system by opening said intake-output valve;
b. drawing a predetermined amount of said sample liquid into said sampling system by positioning said probe over said source of sample liquid, inserting said probe into said sample liquid and activating said pump to provide suction;
c. discharging the sample liquid contained in said sampling system into said receptacle by positioning said probe over said receptacle and reversing the action of said pump; and
d. cleansing said pump, said intake valve, said intakeoutput valve, said probe and all connecting lines by drawing a cleansing liquid from its source through said intake valve and into said pump by the suction provided by said pump, positioning said probe over a disposal zone, and discharging said cleansing liquid through said probe into said disposal zone by reversing the action of said pump.
2. A method of transferring a portion of the sample liquid contained in a source of sample liquid along with at least one secondary liquid to a receptacle using a sampling system comprising a probe, a pump an intakeoutput valve designed so that an increase in the volume of liquid contained in said intake-output valve occurs when said valve is opened, said intake-output valve being connected to said probe, and at least two intake valves connected between said pump and said intakeoutput valve, said method comprising the steps of a. drawing a predetermined amount of said secondary liquid from its source into said pump by closing said intake-output valve and activating said pump to provide suction;
b. aspirating any secondary liquid present on the lip of said probe by opening said intake-output valve;
c. drawing a predetermined amount of said sample liquid into said sampling system by positioning said probe over said source of sample liquid, inserting said probe into said sample liquid and activating said pump to provide suction;
d. discharging the sample liquid and said secondary liquid contained in said sampling system into said receptacle by positioning said probe over said receptacle and reversing the action of said pump; and
. cleansing said pump, said intake valve, said intake- 3. The method of claim 2 wherein, after the step of drawing a predetermined amount of said sampling liquid from its source into said pump, the method further comprises the steps of a. discharging said secondary liquid through said probe into a disposal zone by positioning said probe over said disposal zone and reversing the action of said pump; and
a". drawing a second predetermined amount of said secondary liquid into said pump by closing said intake-output valve and activating said pump to provide suction.

Claims (3)

1. A method of transferring a portion of the sample liquid contained in a source of sample liquid to a receptacle using a sampling system comprising a probe, a pump, an intake-output valve designed so that an increase in the volume of liquid contained in said intake-output valve occurs when said valve is opened, said intake-output valve being connected to said probe, and at least one intake valve connected between said pump and said intake-output valve, said method comprising the steps of a. aspirating any liquid present on the lip of said probe by virtue of previous operations of the sampling system by opening said intake-output valve; b. drawing a predetermined amount of said sample liquid into said sampling system by positioning said probe over said source of sample liquid, inserting said probe into said sample liquid and activating said pump to provide suction; c. discharging the sample liquid contained in said sampling system into said receptacle by positioning said probe over said receptacle and reversing the action of said pump; and d. cleansing said pump, said intake valve, said intake-output valve, said probe and all connecting lines by drawing a cleansing liquid from its source through said intake valve and into said pump by the suction provided by said pump, positioning said probe over a disposal zone, and discharging said cleansing liquid through said probe into said disposal zone by reversing the action of said pump.
2. A method of transferring a portion of the sample liquid contained in a source of sample liquid along with at least one secondary liquid to a receptacle using a sampling system comprising a probe, a pump an intake-output valve designed so that an increase in the volume of liquid contained in said intake-output valve occurs when said valve is opened, said intake-output valve being connected to said probe, and at least two intake valves connected between said pump and said intake-output valve, said method comprising the steps of a. drawing a predetermined amount of said secondary liquid from its source into said pump by closing said intake-output valve and activating said pump to provide suction; b. aspirating any secondary liquid present on the lip of said probe by opening said intake-output valve; c. drawing a predetermined amount of said sample liquid into said sampling system by positioning said probe over said source of sample liquid, inserting said probe into said sample liquid and activating said pump to provide suction; d. discharging the sample liquid and said secondary liquid contained in said sampling system into said receptacle by positioning said probe over said receptacle and reversing the action of said pump; and e. cleansing said pump, said intake valve, said intake-output valve, said probe and all connecting lines by drawing a cleansing liquid from its source through said intake valve and into said pump by the suction provided by said pump, positioning said probe over a disposal zone, and discharging said cleansing liquid through said probe into said disposal zone by reversing the action of said pump.
3. The method of claim 2 wherein, after the step of drawing a predetermined amount of said sampling liquid from its source into said pump, the method further comprises the steps of a''. discharging said secondary liquid through said probe into a disposal zone by positioning said probe over said disposal zone and reversing the action of said pump; and a'''' . drawing a second predetermined amount of said secondary liquid into said pump by closing said intake-output valve and activating said pump to provide suction.
US00121146A 1968-08-16 1971-03-04 Apparatus and method for fluid handling and sample Expired - Lifetime US3752197A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US75319968A 1968-08-16 1968-08-16
US12114671A 1971-03-04 1971-03-04

Publications (1)

Publication Number Publication Date
US3752197A true US3752197A (en) 1973-08-14

Family

ID=26819130

Family Applications (1)

Application Number Title Priority Date Filing Date
US00121146A Expired - Lifetime US3752197A (en) 1968-08-16 1971-03-04 Apparatus and method for fluid handling and sample

Country Status (1)

Country Link
US (1) US3752197A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0001137A1 (en) * 1977-08-31 1979-03-21 S.A. Anarec Fluid-treatment device
USD404829S (en) * 1998-05-11 1999-01-26 Abbott Laboratories Housing for a reagent mixing apparatus for use with a diagnostic instrument
US6063634A (en) * 1998-04-01 2000-05-16 Abbott Laboratories Fluid assembly and method for diagnostic instrument
US20060239860A1 (en) * 2005-04-26 2006-10-26 Timothy Patrick Evers Method and apparatus for aspirating and dispensing small liquid samples in an automated clinical analyzer
US20160039657A1 (en) * 2014-08-08 2016-02-11 Ajay Jain Fluid dispensing device

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3192968A (en) * 1962-07-02 1965-07-06 Warner Lambert Pharmaceutical Apparatus for performing analytical procedures

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3192968A (en) * 1962-07-02 1965-07-06 Warner Lambert Pharmaceutical Apparatus for performing analytical procedures

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0001137A1 (en) * 1977-08-31 1979-03-21 S.A. Anarec Fluid-treatment device
US6063634A (en) * 1998-04-01 2000-05-16 Abbott Laboratories Fluid assembly and method for diagnostic instrument
USD404829S (en) * 1998-05-11 1999-01-26 Abbott Laboratories Housing for a reagent mixing apparatus for use with a diagnostic instrument
US20060239860A1 (en) * 2005-04-26 2006-10-26 Timothy Patrick Evers Method and apparatus for aspirating and dispensing small liquid samples in an automated clinical analyzer
US7998751B2 (en) * 2005-04-26 2011-08-16 Siemens Healthcare Diagnostics Inc. Method and apparatus for aspirating and dispensing small liquid samples in an automated clinical analyzer
US20160039657A1 (en) * 2014-08-08 2016-02-11 Ajay Jain Fluid dispensing device
US9815052B2 (en) * 2014-08-08 2017-11-14 Ajay Jain Fluid dispensing device including a valve assembly fluidically coupled to a first and second inlet, and to a first and second outlet

Similar Documents

Publication Publication Date Title
US5474744A (en) Automatic pipetting device with cleaning mechanism
US7459128B2 (en) Microfluidic mixing and dispensing
US3882899A (en) Pinch valve construction
US3932065A (en) Pneumatically controlled liquid transfer system
US3915652A (en) Means for transferring a liquid in a capillary open at both ends to an analyzing system
KR101322543B1 (en) High Speed Sample Supply Device
US4120661A (en) Sampling device
US3612360A (en) Apparatus for fluid handling and sampling
JPS58181110A (en) Multiprogrammable pinch valve module
US4818706A (en) Reagent-dispensing system and method
US4503012A (en) Reagent dispensing system
US4955992A (en) Liquid degassing system
US3273402A (en) Specimen sampling and diluting apparatus
US3780984A (en) Apparatus and method for fluid handling and sampling
US3752197A (en) Apparatus and method for fluid handling and sample
US3225645A (en) Cuvette and supply system therefor
US3401591A (en) Analytical cuvette and supply system wherein the cuvette inlet and outlet are located on the bottom of the cuvette
US5750906A (en) Multifunction valve
US3877609A (en) Measured dosing dispenser utilizing flow line deformer and method of dispensing
WO2003016832A2 (en) Microfluidic mixing and dispensing
US4189943A (en) Apparatus for volume measurement of liquids
EP0039146A1 (en) Multiple chamber pump
US20030213504A1 (en) Method for rinsing micro-dispensing syringes
RU2030212C1 (en) Device for batching fluid
US5193404A (en) Liquids sampler