US3752096A - Looper and method for producing cut pile tufts - Google Patents
Looper and method for producing cut pile tufts Download PDFInfo
- Publication number
- US3752096A US3752096A US00138156A US3752096DA US3752096A US 3752096 A US3752096 A US 3752096A US 00138156 A US00138156 A US 00138156A US 3752096D A US3752096D A US 3752096DA US 3752096 A US3752096 A US 3752096A
- Authority
- US
- United States
- Prior art keywords
- bill
- loop
- cut pile
- produce
- length
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 9
- 238000009732 tufting Methods 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims description 14
- 239000004744 fabric Substances 0.000 description 12
- 239000000463 material Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/24—Loop cutters; Driving mechanisms therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/22—Loop-catching arrangements, e.g. loopers; Driving mechanisms therefor
Definitions
- ABSTRACT A tufting machine arranged to produce cut pile carpets and having work feeding and tuft forming devices including a reciprocable eye-pointed needle movable through a backing for the carpet between retracted and extended positions, has a double looper with a lower bill and an upper bill off-set from the lower bill. When the looper advances, the upper bill passes entirely outside the loop formed by the projecting needle so that a single long loop is formed around the lower bill only in each succeeding loop-forming cycle.
- a yarn severing knife severs the yarn adjacent the lower edge of the lower bill to produce cut pile of a substantially uniform length.
- a yam severing knife cooperates with the upper bill to cut one leg of the needle loop adjacent the bottom edge of the upper bill, thereby forming a short pile length and a much longer pile length to produce a pronounced J cut pile tuft.
- FIG 8 LOOPER AND METHOD FOR PRODUCING C UT PILE TUFTS
- the present invention relates to an improved apparatus and method for producing U cut pile tufts in a tufting machine suitable for producing plush" carpetsi.e., carpets having a relatively high density of cut pile tufts and for producing J cut pile tufts in a tufting machine for producing high shag carpets.
- plush carpets are manufactured by sucessively severing loops of pile which have been formed in adjacent rows by a reciprocable eye-pointed needle which extends from a retracted position to carry pile fed from a creel through a backing material for the carpet and retracts through the backing material leaving a loop of pile disposed below the backing material.
- the length of yarn in the loops thus formed varies depending upon the desired thickness of the carpet and is approximately equal to twice the carpet thickness.
- a looper then advances to engage the loop and a yarn severing knife shears the pile adjacent the lower edge of and on one side of the looper.
- Another object of the invention is to provide such a method and apparatus which is adaptable for use over a wide range of carpet thicknesses.
- Still another object of the invention is to provide a method and apparatus for producing pronounced J cut pile tufts in the manufacture of high cut pile shag carpets.
- Yet another object of the invention is to provide such a method and apparatus for producing high cut pile shag carpets which are much less prone to grinning" than are shag carpets produced in the conventional manner.
- FIG. 1 is a partial side section of a tufting machine illustrating particularly the relationships of a needle, looper and loop severing knife with relation to the feeding backing fabric;
- FIG. .2 is a somewhat diagrammatic detail view of a needle, looper and yarn severing knife arranged for producing U cut pile tufts, as the needle nears the end of the loop drawing stroke;
- FIG. 3 is a view similar to FIG. 2 showing the relative positions of these parts taken as the knife advances to sever the loop to produce a U cut pile tuft;
- FIG. 4 is a view in side elevation of an improved double looper for producing U cut pile tufts in accordance with the invention
- FIG. 5 is a somewhat diagrammatic elevation looking toward the front of the machine illustrating three adjacent needles, loopers and yarn severing knives arranged to produce U cut pile tufts,
- FIG. 6 is a somewhat diagrammatic detail view of a needle, looper and yarn severing knife arranged for producing pronounced J" cut pile tufts, as the needle nears the end of the loop drawing stroke;
- FIG. 7 is a view similar to FIG. 6 showing the relative positions of these parts as the knife advances to sever the loop to produce a pronounced J cut pile tuft;
- FIG. 8 is a view in side elevation of an improved double looper for producing pronounced J cut pile tufts in accordance with the invention.
- FIG. 9 is a somewhat diagrammatic elevation looking toward the front of the machine illustrating three adjacent needles, loopers, and yarn severing knives ar ranged to-produce pronounced .I cut pile tufts.
- Elements of the machine illustrated include a cross bed 20 having a transverse upper opening 22 between two inwardly turned opposed upper flanges 24, 26.
- a base plate 28 providing support for a backing fabric 30 for the carpet being produced is shown mounted on flange 24 to extend over aportion of the opening 22.
- the backing fabric 30 is drawn from two infeed rolls 32, 34 from right to left across the base plate 28 to a group of three out-feed rolls 36, 38, and 40, which are driven conventionally at a peripheral speed slightly greater than the infeed rolls 32, 34, so as to maintain the backing fabric in tension across the base plate 28.
- Operating instrumentalities of the machine include a bank of eye-pointed needles 42 (See FIG.
- a double looper 44 (FIGS. 2-5) for producing U cut pile tufts is formed with an upper bill 50 and a lower bill 52, of which the upper bill is provided with a tip portion 53 off-set, so that, as the looper advances into engagement with the needle loop formed by the projection of the needle, the tip portion 53 of the upper bill 50 passes entirely outside (in front of, in FIGS. 2 and 3) the yarn length extending from the prior formed tuft to the projected needle.
- the lower bill 52 enters the lower portion of the needle loop, passing in back of the downwardly continued stretch of yarn from the prior formed tuft and'in front of the second leg of the needle loop extending upwardly to the now retracted needle and supply.
- the offset upper bill deforms the loop defining a loop leg 56 which is longer than loop leg 54, only one long loop being measured around the lower bill during each loop forming cycle.
- the lower bill 52 cooperates with a loop severing knife 46 to sever leg 56 of the loop intermediate its length adjacent and forward of the bottom edge 58 of lower bill 52, thereby cutting the long needle loop at its mid-point and producing cut pile tuft of substantially uniform length.
- FIGS. 2 and 3 of the drawings illustrate respectively the loop drawing position and the loop cutting position of the looper 44 and needle 42.
- the loop In the first position illustrated in FIG. 2, the loop has been formed about the lower bill 52 of the fully advanced looper and the needle eye is about to be withdrawn through the backing fabric.
- the needle In the second position illustrated in FIG. 3, the needle is fully retracted through the backing fabric, the looper 44 has started to move back, and the knife 46 has been advanced to sever the loop.
- Double looper 59 for producing pronounced J cut pile tufts in high cut pile shag carpets is shown in FIGS. 6-9 (which correspond respectively to FIGS. 2-5 in which U" cut tufts are produced).
- Double looper 59 is formed with a lower bill 60 and an upper bill 62 having a tip portion 64 off-set (in the opposite direction from the off-set tip portion 53 of bill 50) so that, as the looper 59 advances into engagement with the needle loop formed by the projection of the needle, the tip portion 64 of the upper bill 62 passes entirely outside of (behind, in FIGS. 6 and 7) the yarn length extending from the prior formed tuft to the projected needle.
- Lower pill 60 enters the lower portion of the needle loop, passing in front of the downwardly continued stretch of yarn from the prior formed tuft and rearwardly of the second leg of the needle loop extending upwardly to the retracted needle and supply.
- the one long loop measured, during each loop-forming cycle, is measured around lower bill 60 and upper bill 62 does not have a loop-forming or loopmeasuring function.
- FIGS. 6 and 7 of the drawings illustrate respectively the loop drawing position and loop cutting position of the needle and looper for producing pronounced J cut pile tufts.
- the long pile length of the J" cu pile tuft will provide the desired height of the shag.
- the short pile length serves primarily as a pile cover for the backing fabric. If the desired pile height represented by the long pile length is 5 inches, the double looper may be proportioned so that the short pile length is l and k inches, for example. Thus, the total length of yarn contained in the loop will be 6 and 1% inches as compared with the 10 inches of yarn which would normally be required. Therefore, with applicants improved looper and method for producing pronounced J cut pile tufts suitable for the manufacture of high shag carpets, substantial savings may be achieved in the terms of the amount of yarn required for each individual tuft.
- Other novel and valuable characteristics of the improved looper and method for producing I cut pile tufts herein described include the following:
- each tuft is formed of a short pile length and a substantially longer pile length, the pile height is determined solely by the longer pile length.
- the shorter pile length provides a pile cover for the backing fabric which substantially reduces the tendency to grinning above noted as a major defect in the high shags of the prior art.
- the fact that there is only one long pile length in each tuft makes it possible to substantially increase the number of rows of pile tufted per inch. Assuming that the number of rows of pile per inch has been substantially increased and that the same pile height and pile weight as in a standard shag is called for it will be evident that the resulting carpet will be denser and also much less prone to grinning.
- tufting machine arranged to produce cut pile carpets, said tufting machine having work feeding and tuft forming devices including a reciprocable eyepointed needle movable through a backing for said carpet along a path between retracted and extended positions, and
- a double looper having a lower bill cooperating with said reciprocable needle to form a long needle loop defining first and second loop legs extending downwardly from said backing around said lower bill and an upper bill having at least a tip portion off-set laterally from said lower bill and arranged to pass outside said long needle loop.
- tufting machine is arranged to produce high cut pile shag carpets and further comprising a yarn severing knife arranged for movement against said upper bill to sever one leg of said needle loop intermediate its length against said upper bill to produce a pronounced J cut pile tuft.
- said tufting machine is provided with multiple needles, a series of double loopers each having upper and lower bills, of which the upper bills are off-set laterally from the lower bills to pass outside the paths of the respective needles, and a series of yarn severing knives each knife arranged for movement against a said upper bill to sever one leg of a said needle loop intermediate its length against said upper bill to produce a pronounced J cut pile tuft.
- Apparatus according to claim 1 wherein said tufting machine is arranged to produce relatively dense cut pile carpets, said upper bill in passing outside said needle loop thereby deforms said long needle loop so that the length of one of said loop legs is greater than the length of the other of said loop legs, and said apparatus further comprises a knife mechanism arranged to sever 5 said needle loop adjacent the lower edge of said lower bill to produce a relatively dense cut pile of substantially uniform length.
- said knife mechanism comprises a yarn severing knife arranged for 1 movement against said lower bill adjacent said lower edge to sever the longer of said loop legs intermediate its length to produce said relatively dense cut pile of substantially uniform length.
- said tufting machine is provided with multiple reciprocable eyepointed needles, a series of double loopers each cooperating with the respective needle to form a long needle loop and each having an upper and a lower bill, each of said upper bills being off-set laterally from the respective lower bill to pass outside the respective long needle loop, and a series of said yarn severing knives each arranged for movement against the respective lower bill adjacent its lower edge to sever the respective loop to produce said relatively dense cut pile of substantially uniform length.
- a double looper having an upper and a lower bill, said upper bill having a tip portion only off-set laterally from said lower bill, and a main portion aligned with said lower bill,
- first and second loop legs extending downwardly from a backing supporting said pile about said lower bill while bypassing said upper bill main portion, one of said legs thereby having a greater length than the other of said formed legs, and
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
Claims (9)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US13815671A | 1971-04-28 | 1971-04-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3752096A true US3752096A (en) | 1973-08-14 |
Family
ID=22480695
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00138156A Expired - Lifetime US3752096A (en) | 1971-04-28 | 1971-04-28 | Looper and method for producing cut pile tufts |
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US (1) | US3752096A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4301751A (en) * | 1979-10-17 | 1981-11-24 | Cherokee Sheet Metal Works, Inc. | Tufting machine for producing a variety of pile fabrics |
US5269238A (en) * | 1992-07-17 | 1993-12-14 | Meca S.P.A. | Quilting machine loopers with linkage/piston driven thread cutters |
CN102345216A (en) * | 2010-07-28 | 2012-02-08 | 格罗兹-贝克特公司 | Gripper with dual-insert body |
CN102535058A (en) * | 2010-10-22 | 2012-07-04 | 斯潘塞赖特工业有限公司 | Tufting machine for creating a cut pile carpet with two different pile heights |
US20160032510A1 (en) * | 2014-08-01 | 2016-02-04 | Card-Monroe Corp. | Method and apparatus for forming variable cut and/or loop pile tufts over level cut loop tufts |
-
1971
- 1971-04-28 US US00138156A patent/US3752096A/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4301751A (en) * | 1979-10-17 | 1981-11-24 | Cherokee Sheet Metal Works, Inc. | Tufting machine for producing a variety of pile fabrics |
US5269238A (en) * | 1992-07-17 | 1993-12-14 | Meca S.P.A. | Quilting machine loopers with linkage/piston driven thread cutters |
CN102345216A (en) * | 2010-07-28 | 2012-02-08 | 格罗兹-贝克特公司 | Gripper with dual-insert body |
CN102535058A (en) * | 2010-10-22 | 2012-07-04 | 斯潘塞赖特工业有限公司 | Tufting machine for creating a cut pile carpet with two different pile heights |
US20160032510A1 (en) * | 2014-08-01 | 2016-02-04 | Card-Monroe Corp. | Method and apparatus for forming variable cut and/or loop pile tufts over level cut loop tufts |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: BIGELOW-SANFORD, INC., GREENVILLE, SC., A CORP. O Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:BIGELOW-SANFORD, INC.;REEL/FRAME:003930/0615 Effective date: 19810918 |
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AS | Assignment |
Owner name: ITT COMMERCIAL FINANCE CORP., 1400 NORTH CENTRAL L Free format text: SECURITY INTEREST;ASSIGNOR:BIGELOW-SANFORD, INC.;REEL/FRAME:004563/0373 Effective date: 19860131 |
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AS | Assignment |
Owner name: FIELDCREST CANNON, INC., STATELESS Free format text: MERGER;ASSIGNOR:BIGELOW-SANFORD, INC.;REEL/FRAME:004969/0288 Effective date: 19880921 Owner name: FIELDCREST CANNON, INC., NORTH CAROLINA Free format text: MERGER;ASSIGNOR:BIGELOW-SANFORD, INC.;REEL/FRAME:004969/0288 Effective date: 19880921 Owner name: FIELDCREST CANNON, INC., A DE. CORP. Free format text: MERGER;ASSIGNOR:BIGELOW-SANFORD, INC.,;REEL/FRAME:004969/0288 Effective date: 19880921 |