US3750904A - Heat treating furnace - Google Patents

Heat treating furnace Download PDF

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US3750904A
US3750904A US00158158A US3750904DA US3750904A US 3750904 A US3750904 A US 3750904A US 00158158 A US00158158 A US 00158158A US 3750904D A US3750904D A US 3750904DA US 3750904 A US3750904 A US 3750904A
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article
belt
friction
drag
rollers
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US00158158A
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L Wisler
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Electric Furnace Co
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Electric Furnace Co
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Assigned to MELLON BANK N.A.MELLON SQIUARE, PITTSBURGH, PA. 15230, A NATIONAL BANKING ASSOCIATION reassignment MELLON BANK N.A.MELLON SQIUARE, PITTSBURGH, PA. 15230, A NATIONAL BANKING ASSOCIATION SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ELECTRIC FURNACE COMPANY, THE
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/14Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
    • F27B9/20Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
    • F27B9/24Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace being carried by a conveyor
    • F27B9/243Endless-strand conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/32Driving gear for endless conveyors; Belt- or chain-tensioning arrangements for effecting drive at two or more points spaced along the length of the conveyors
    • B65G23/34Driving gear for endless conveyors; Belt- or chain-tensioning arrangements for effecting drive at two or more points spaced along the length of the conveyors comprising a single motor coupled to spaced driving elements

Definitions

  • the remainder of the rolls are rotatably driven so that the peripheral surfaces thereof move in a manner for imparting frictional forces to the belt or flat elongated material acting opposite to the predetermined direction.
  • Alternate addition and subtraction of forces act on the belt or flat elongated material to provide essentially uniform tension in the belt or flat elon- [56]
  • This application pertains to the art of conveyor belt transport systems and more particularly to a supporting and driving arrangement for a flexible continuous conveyor belt.
  • the invention is particularly applicable to use in a high temperature heat treating furnace and will be described with particular reference thereto although it will be appreciated that the invention has broader applications and may be used for supporting and driving other elongated flat articles and in particular ferrous and non-ferrous flat strip metal.
  • Heat treating furnaces of a known type include a continuous flexible metal mesh conveyor belt for conveying articles to be heat treated through the furnace.
  • the open mesh belt allows uniform heating of parts.
  • the belt is pulled across supporting means within thefun nace.
  • One type of supporting means includes a skid on which the conveyor belt simply slides. The frictional retarding force acting between the skid and belt necessitates a very high pulling force which results in significant tension in the belt.
  • the tension in the belt must be kept low to avoid rupture. It is possible to use a very small furnace having a supporting means with a very small area.
  • the conveyor belt must then travel at an extremely slow speed through the furnace in order to maintain the parts at a desired temperature fora desired period of time. This greatly reduces the capacity of the furnace. Increasing the size of the furnace and the area of the supporting means in order to speed up the belt and increase production results in a frictional retarding force which is too great.
  • Parts carried onthe belt may,pile up in such a catenary or be deformed due to the curvature of thebelt at the catenaryfFurther, excessive tension may, depending upon equipment length, be produced in the belt atthe entering end of the heating zones.
  • a heat treating furnace has a continuous flexible metal mesh conveyor belt on which parts tobe heat treated are carried through the furnace.
  • the belt is pulled me predetermined direction through the furnace across supporting means.
  • the supporting means comprises a plurality of spaced-apart rolls extending transversely to the direction of movement of the belt. Alternate ones of the supporting rolls are rotatably driven so that the peripheral surfaces thereof move at a speed greater than the predetermined speed of the belt in a direction to impart frictional forces to the belt in its predetermined direction of movement.
  • the other rolls are rotatably driven so that the peripheral surfaces thereof move in a manner to impart frictional forces to the belt in a direction opposite to its predetermined direction of movement.
  • Rotatably driving the rolls in the manner described provides an arrangement wherein the tension in the belt is alternately increased and decreased as it travels through the furnace. This prevents formation of excessive cate naries in the belt and also minimizes the frictional force imparted to the belt as it travels across the supporting rnean's.
  • FIG. 1 is a side elevational cross-sectional view of a furnace having the .improvementsof the present invention incorporated therein;
  • FIG. 2 is an enlarged, partial, side elevational crosssectional view of a portion of the furnace of FIG. :1;
  • FlGJZAiS an enlarged, partial, side elevational crosssectional viewof a portion of the furnace of .FIG. 1;
  • FIG. 3 isa.cross-sectionalplan .viewlookingin thedirectionof arrows 3--3tof FIG..2;
  • lFlGA is an end elevationalviewlookinginthe direction of arrows 4-4ofFlG. 2;
  • FlGJS is a sideelevational view lookinginthedirection of arrows 5-5 ofFlG..3;.and
  • FlG. 6 is adiagrammatic viewshowingforces applied to a conveyorbelt withtthe improvements.ofthepresent invention.
  • FIG. 1 shows a heat treating furnace A having a charging vestibule section B, a preheat section C, a main heat and soak section D, and a cooling section E.
  • Furnace A is of a known type and the various sections may be lined with refractor material in a known manner.
  • the heated sections of furnace A may be heated by gas burners or by electric heaters in a known manner.
  • a protective gas atmosphere may be circulated through furnace A.
  • Narrow passageways 10, 12 and 14 may separate the various sections of furnace A.
  • Coolant fluid may be circulated through cooling section E or through pipes located therein in a known manner.
  • a continuous flexible metal mesh conveyor belt F extends through furnace A for conveying parts to be heat treated therethrough.
  • Sintered metal parts may be carried by conveyor belt F, although it will be recognized that the principles of the present invention may be used for conveying any type of parts, or transfer of ferrous or non-ferrous flat strip metal.
  • the principles of the present invention are especially well suited for a furnace operating at an extremely high temperature. In one arrangement, main heat and soak section D operates at 2,100 F and preheat section C operates at l,600 F. At such temperatures, the amount of tension which can be applied to belt F is very limited.
  • a rotatably driven conveyor belt drive drum 16 has its shaft 18 rotatably mounted in bearings 20 secured to framework G.
  • the width of drum 16 is at least as great as the width of conveyor belt F.
  • Belt F contacts the lower left periphery of drive drum 16 over an are somewhat greater than 90.
  • Belt F then loops over a force applying idler drum 22 having its shaft 24 rotatably mounted in bearings 26.
  • Bearings 26 are carried on rods 28 pivotally connected with framework G as by pivot pins 30.
  • Force applying drum 22 is then free to fall downward into engagement with belt drive drum 16. This provides a normal force between belt F and drum 16 so that the frictional force will be sufficient to move belt F when drum 16 is rotated.
  • Drum 22 may be biased toward drive drum 16 by suitable springs if so desired.
  • Tensioning drum 31 has a shaft 32 rotatably mounted on arms 33 which are pivotally connected to frame G by pins 34 so that drum 31 simply hangs in the loop of belt F. Tensioning drum 31 simply rolls within the loop as the conveyor belt is driven. Tensioning drum 31 may have a predetermined weight for taking up slack in belt F and providing a desirable tension force in belt F. Drum 31 may be hollow and filled with water to provide variable weight. Tensioning drum F is free to float upward or downward for enlarging or decreasing the size of the loop in belt F.
  • Belt F then goes upward around a driven drum 36 having its shaft 38 rotatably mounted in bearings 40 secured to framework G. Belt F then extends horizontally through furnace A. Drums 16, 22, 34 and 36 all have a longitudinal length which is'at least as great as the width of belt F.
  • Belt F extends from driven drum 36 over a plurality of rotatable idler rollers 42. Belt F then extends through charging vestibule B. Parts to be heat treated are deposited on belt F at the location of idler rollers 42 for passage through furnace A. Belt F may be supported in passing through charging vestibule B on rolls or on a skid.
  • Belt F is supported for movement through furnace sections C and D on a plurality of spaced-apart rolls 50-84.
  • Each roll 50-84 is rotatably mounted in bearings mounted on the sidewalls of furnace A.
  • Each roll has a longitudinal length at least equal to the width of belt F.
  • the rolls are mounted for rotation on axes extending transversely to the direction of movement of belt F.
  • Belt F then extends through cooling section E and may be supported for movement th erethrough on a conventional skid.
  • Belt F emerges from cooling section E and extends around idler drum 92.
  • Belt F then extends back beneath furnace A to drive drum 16.
  • Belt F may be supported on a skid or on rollers between drive drum 16 and idler drum 94. Rotation of drive drum 16 in a clockwise direction as viewed in FIG. 1 causes belt F to be pulled in the direction of arrow 96 through furnace A.
  • belt F be maintained under a predetermined minimum tension in order to prevent belt F from sagging into pronounced catenaries between adjacent rolls. Pronounced sagging of belt F between adjacent rolls may cause parts being heat treated in furnace A to have the belt curvature imparted thereto.
  • the frictional resistance retarding movement of belt F across drums 22, 34 and 36, idler rollers-42 and the support in vestibule B, may be designed so that a pulling force necessary to move belt F will produce a predetermined desired tension at the exit point from heating section D.
  • a desirable minimum tension is easily produced simply byadjusting the weight of tensioning drum 31.
  • a motor H has its output shaft 98 drivingly connected with transmission 1.
  • Output shaft 100 from trasnmission 1 has two sprockets 102 and 104 thereon.
  • Sprocket 102 is drivingly connected with a sprocket 106 by chain 108.
  • Sprocket 106 is secured on shaft 18 of conveyor belt drive drum l6.
  • Sprocket 104 from transmission 1 is connected with srpocket 112 by chain 114.
  • Sprocket 112 is secured to one end portion of jack shaft 116 which is rotatably mounted in bearings 118. The other end of jack shaft 116 has a pair of sprockets 120 and 122 thereon.
  • Sprocket 120 is of slightly smaller diameter than sprocket 112. Each even numbered roll 50-84 has a sprocket 128 thereon, while each odd numbered roll 51-83 has a sprocket 129 thereon. All of sprockets 128 are drivingly connected with sprocket 120 by chain 132. Each sprocket 129 is drivingly connected with sprocket 122 by chain 131.
  • Rolls 50-84 are rotatably driven so that the peripheral surfaces thereof move in the same direction as the predetermined direction of movement of belt F through furnace A.
  • Sprocket 133 mounted on shaft I8 of drive drum 16 is drivingly connected with sprocket 134, mounted on shaft 38 of drum 36, by chain 135 so that drum 36 is driven in a clockwise direction as viewed in FIGS. 1 and 2.
  • frictional retarding forces acting upon belt F as it is pulled through furnace A are minimized in heated sections C and D by rotating alternate ones of rolls 50-84 at different speeds.
  • even number rolls 50-84 are rotated in such a manner that the peripheral surfaces thereof move at speed slower than the speed of belt F.
  • belt F is dragged across slower moving even numbered rolls 50-84 and frictional forces are imparted to belt F acting opposite to its direction of movement.
  • Odd numbered rolls 51-83 are driven in such a manner that the peripheral surfaces thereof move at a speed greater than the speed of belt F so that odd numbered rolls 51-83 slip relative to belt F and impart frictional forces thereto acting in its direction of movement.
  • the peripheral surfaces of all of rolls 50-84 move in the same direction as the predetermined direction of movement of belt F.
  • One example of the improved results achieved bythis arrangement may be given. Assuming that belt F weighs 4 pounds per square foot and the load of parts carried on belt F amounts to pounds per square foot, the total load on belt F will be 14 pounds per square foot. If belt F is two feet wide, to total load will be 28 pounds per linear foot. With rolls 50-84 spaced 9 inches apart, the total load per roll will be 21 pounds.
  • the total tension in belt F immediately upon exiting from main heatingsection D and passingover last roll 84 is 113 F acting in the same direction as the predetermined direction of movement of belt F.
  • Force 138 will also be 13 pounds as previously calculated. This -reduces the tension in belt F between rolls 83 and 84 to pounds.
  • Next adjacent even number roll 82 is rotating in such a manner that the peripheral surface thereof is moving at a slower speed than the predetermined speed of belt F. This imparts a frictional force acting upon belt F in a direction opposite to its predetermined direction of movement. Therefore, the tension in belt F between rolls 82 and 83 is 1 13 pounds.
  • the calculations may go on throughout the entire length of heating sections C and D, and the tension in belt F alternates between 100 and 113 pounds when proceeding between each adjacent pair of rolls. Therefore, the tension in belt F is made substantially constant throughout heating sections C and D and is not substantially greater at the entrance end to heating section C than it is at the exit end of heating section D. In the preferred arrangement,.the predetermined tension at the entrance end is alwaysless than the predetermined tension at the exit end. The described arrangement also maintains a desiredminimum tension in belt F to prevent formation of extreme catenaries in belt'F.
  • even numbered rolls 50-84 define means for applying spaced apart frictional forces to belt F in a direction opposite to the direction of movement of belt F.
  • Odd numbered rolls 51-83 define means for applying spaced-apart friction forces to belt F acting in a direction which is the same as the direction of movement of belt F.
  • All of rolls 50-84 act on belt F to alternately increase and decrease the predetermined tension therein so that belt F is under apredetermined entrance tension adjacent the entrance end of heating section C which is not substantially greater than predetermined tension in belt F adjacent the exit end of heating section D.
  • the tension in belt F adjacent the entrance end of section D is always less than the tension therein adjacent the exit end of section D.
  • a transport system for a substantially flat elongated article comprising support means for supporting said article and including an entrance support end and an exit support end, tensioning means for tensioning said article to a predeterminedtension force between said entrance and exit support ends, article moving means for pulling said article under said predetermined tension force across said support means in a predetermined direction from'said entrance support end toward said exit support end at a predetermined speedpsaid support means including a plurality of spaced-apart friction applying means engaging said article at spacedapart intervalsin said predetermined direction for applying spaced-apart friction forces to said article acting in said predetermined direction, each of said spacedapart friction forces being substantially less than said predetermined tension force, and a plurality of spacedapart friction drag applying means engaging said article at spaced-apart intervals in said predetermined direction intermediate said friction applying means for applying spaced-apart friction drag forces to said article acting opposite to said predetermined direction, each of said friction drag forces being substantially less than said predetermined tension force and substantially equal to each of said friction forces, said article being under
  • said friction applying means comprises a plurality of spaced-apart rotatable rollers, said rollers being rotatable on axes extending transverse to said predetermined direction.
  • each of said rollers has a peripheral surface engaging said article, and roller drive means for rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart frictional forces to said article acting in said predetermined direction.
  • said article comprises a continuous conveyor belt, said article moving means comprising a rotatably driven drum engaging said belt, and a common power source for rotatably driving said drum and said roller drive means.
  • said friction drag applying means comprises a plurality of spaced-apart rotatable extending rollers, said drag rollers being rotatable on axes depending transverse to said predetermined direction intermediate said friction force applying rollers.
  • each of said drag rollers has a peripheral surface engaging said article, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting friction forces to said article acting opposite to said predetermined direction.
  • said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
  • said article comprises a continuous conveyor belt, said article moving means comprising a rotatably driven drum engaging said belt, and a common power source for rotatably driving said drum and said roller drive means.
  • said article comprises a flexible continuous conveyor belt and said article moving means comprises a rotatably driven drum engaging said belt, said belt having a loop therein. and a slack takeup tensioning drum engaging said belt at said loop, said tensioning drum being movable for enlarging or decreasing the size of said loop.
  • said friction drag applying means comprises a plurality of spaced-apart rotatable drag rollers, said drag rollers being rotatable on axes extending transverse to said predetermined direction, each of said drag rollers having a peripheral surface engaging said article, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting friction forces to said article acting opposite to said predetermined direction.
  • the device of claim 12 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speedand in the same direction as said predetermined direction.
  • said conveyor belt drive means comprises said tensioning means for applying said predetermined tension force to said belt adjacent said exit end while pulling said belt across said support means, said friction applying means and said friction drag applying means alternately increasing and decreasing said predetermined tension force in said belt from said exit end to said entrance end whereby said entrance tension force in said belt adjacent said entrance end is not substantially greater than said exit tension force therein adjacent said exit end.
  • said support means includes a pluraltiy of spaced-apart friction applying rollers and said rollers define said friction applying means, said rollers being spaced-apart in said predetermined direction and being rotatable on axes extending transverse to said predetermined direction, each of said rollers having a peripheral surface, friction applying roller drive means for rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart friction forces to said belt acting in said predetermined direction, and said friction drag applying means being positioned intennediate said friction applying rollers.
  • said support means further includes a plurality of spaced-apart friction applying drag rollers and said dragrollers define said friction drag applying means, said drag rollers being spaced-apart in said predetermined direction and being rotatable on axes extending transverse to said predetermined direction, each of said drag rollers having a peripheral surface engaging said belt intermediate said friction applying rollers, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting frictional forces to said belt acting opposite to said predetermined direction.
  • said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
  • the device of claim 17 and including a common power means for moving said belt and rotatably driving said rollers.
  • a method oftransporting a substantially flat elongated article across support means for supporting said article and having an entrance end and an exit end comprising the steps of; placing predetermined tension force in said article between said entarnce and exit ends, pulling said article under said predetermined tension force across said support means in a predetermined direction from said entrance end toward said exit end at a predetermined speed, applying a plurality of first friction forces to said article at spaced-apart intervals acting in said predetermined direction, each of said first friction forces having a magnitude substantially less than said predetermined tension force, and applying a plurality of friction drag forces to said article at spaced-apart intervals intermediate said first friction forces acting opposite to said predetermined direction, each of said friction drag forces having a magnitude substantially less than said predetermined tension force and substantially equal to each of said first friction forces, whereby said article is under exit tension force adjacent said exit end and under entrance tension forces adjacent said entrance end, and said exit and entrance tesnion forces do not differ by an amount greater than substantially one of said friction forces.
  • said support means includes a plurality of spaced-apart first rollers having peripheral surfaces engaging said article and said step of applying said first friction forces to said article is carried out by rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart said first friction forces to said article in said predetermined. direction.
  • said support means includes a plurality of spaced-apart drag rollers having peripheral surfaces engaging said article intermediate said first rollers and said step of applyingsaid friction drag forces to said article is carried out by r0- tating said drag rollers in a manner to apply said friction drag forces to said article acting opposite to said predetermined direction.
  • a method for maintaining low tension and minimizing the magitude of catenaries in a flexible conveyor belt for a heat treating furnace having entrance and exit ends wherein said belt travels in a predetermined direction from said entrance end toward said exit end at a predetermined speed over a plurality of spaced-apart supporting rolls comprising the steps of; placing predetermined tension force in said belt be tween said entrance and exit ends, pulling said belt under said predetermined tension force through said furnace at said predetermined speed, rotating alternate ones of said rolls to move the peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart friction forces to said belt acting in said predetermined direction, and driving the remainder of said rolls in a manner to impart drag frictional forces to said belt acting opposite to said predetermined direction, each of said friction forces having a magnitude substantially less than said predetermined tension force, whereby said belt is under entrance tension force adjacent said entrance end and under exit tension force adjacent said exit end, and said exit and entrance tension forces do not differ by an amount greater than one of said friction forces.

Abstract

A conveyor belt or flat elongated material is pulled in a predetermined direction at a predetermined speed across spacedapart supporting rolls in a heat treating furnace. Alternate ones of the supporting rolls are rotatably driven to move the peripheral surfaces thereof at a speed greater than the predetermined speed and in a direction for imparting frictional forces to the belt or flat elongated material acting in the predetermined direction. The remainder of the rolls are rotatably driven so that the peripheral surfaces thereof move in a manner for imparting frictional forces to the belt or flat elongated material acting opposite to the predetermined direction. Alternate addition and subtraction of forces act on the belt or flat elongated material to provide essentially uniform tension in the belt or flat elongated material to obtain an essentially uniform catenary between rolls. The alternate addition and subtraction of forces maintains at a minimum the tension required to pull the belt or flat elongated material through the furnace.

Description

[ Augt 7, 1973 United States Patent [191 isler ABSTRACT HEAT TREATING FURNACE Inventor; Lee Gail wisler, 13610, Ohio A conveyor belt or flat elongated material is pulled in a predetermined direction at a predetermined speed 1 Assignee: The Electric Furnace Company across spaced-apart supporting rolls in a heat treating Salem, furnace. Alternate ones of the supporting rolls are rotatably driven to move the peripheral surfaces thereof at a speed greater than the predetermined speed and in a direction for imparting frictional forces to the belt or flat elongated material acting in the predetermined direction. The remainder of the rolls are rotatably driven so that the peripheral surfaces thereof move in a manner for imparting frictional forces to the belt or flat elongated material acting opposite to the predetermined direction. Alternate addition and subtraction of forces act on the belt or flat elongated material to provide essentially uniform tension in the belt or flat elon- [56] References Cited UNITED STATES PATENTS gated material to obtain an essentially uniform catenary between rolls. The alternate addition andsubtraction of forces maintains at a minimum the tension 198/127 R gg i; required to pull the belt or flat elongated material through the furnace.
1,877,674 9/1932 Le Mare 2,650,695 9/1953 Robins......... 2,295,401 9/1942 Hansen 24 Claims, 7 Drawing Figures Primary Examiner-R0bert G. Sheridan Attorney-James l-l. Tilberry, Robert V. Vickers etal.
PATENIEDAUB saamnr's PATENIEM 7,075
samaur ll 4 L 14 I Z Q LW a mu w my LEE GAIL WISLER eqm 7M 8 80d;
l'lllh Ill Y B ATTORNEYS i ll HEAT TREATING FURNACE BACKGROUND or THE iNVENTlON This application pertains to the art of conveyor belt transport systems and more particularly to a supporting and driving arrangement for a flexible continuous conveyor belt. The invention is particularly applicable to use in a high temperature heat treating furnace and will be described with particular reference thereto although it will be appreciated that the invention has broader applications and may be used for supporting and driving other elongated flat articles and in particular ferrous and non-ferrous flat strip metal.
Heat treating furnaces of a known type include a continuous flexible metal mesh conveyor belt for conveying articles to be heat treated through the furnace. The open mesh belt allows uniform heating of parts. The belt is pulled across supporting means within thefun nace. One type of supporting means includes a skid on which the conveyor belt simply slides. The frictional retarding force acting between the skid and belt necessitates a very high pulling force which results in significant tension in the belt. When operating with a furnace at extremely high temperatures, the tension in the belt must be kept low to avoid rupture. It is possible to use a very small furnace having a supporting means with a very small area. With such an arrangement, the normal force acting on the skid due to the weight of the belt and parts thereon is kept to a minimum and the frictional retarding force is also minimized. However, the conveyor belt must then travel at an extremely slow speed through the furnace in order to maintain the parts at a desired temperature fora desired period of time. This greatly reduces the capacity of the furnace. Increasing the size of the furnace and the area of the supporting means in order to speed up the belt and increase production results in a frictional retarding force which is too great.
Other supporting means for such furnaces have included rotatably driven rolls positioned in spaced-apart relationship and rotatable on axes transverse to the direction of belt movement. As a practical matter, it is impossible to exactly synchronize the speed of such supporting rolls with thespeed of the belt. in addition, slight variations in diameter of adjacent rolls causes a variation in the peripheral surface speed of each roll. If all of thesupporting rolls are rotating with a surface speed slightlylessthan the speed of the belt, movement of the belt across the rolls is retarded and an extremely high friction force is producedso that permissablebelt tension will be exceeded. lf 'the surface speed of the rolls is slightlygreater than the speed of the belt an extremely large catenary will be formed in the belt between apairofrolls. Parts carried onthe belt may,pile up in such a catenary or be deformed due to the curvature of thebelt at the catenaryfFurther, excessive tension may, depending upon equipment length, be produced in the belt atthe entering end of the heating zones.
SUMMARYOF THE =IN'VEN'FION A heat treating furnace has a continuous flexible metal mesh conveyor belt on which parts tobe heat treated are carried through the furnace. The belt is pulled me predetermined direction through the furnace across supporting means. The supporting means comprises a plurality of spaced-apart rolls extending transversely to the direction of movement of the belt. Alternate ones of the supporting rolls are rotatably driven so that the peripheral surfaces thereof move at a speed greater than the predetermined speed of the belt in a direction to impart frictional forces to the belt in its predetermined direction of movement. The other rolls are rotatably driven so that the peripheral surfaces thereof move in a manner to impart frictional forces to the belt in a direction opposite to its predetermined direction of movement.
Rotatably driving the rolls in the manner described provides an arrangement wherein the tension in the belt is alternately increased and decreased as it travels through the furnace. This prevents formation of excessive cate naries in the belt and also minimizes the frictional force imparted to the belt as it travels across the supporting rnean's. v
It is a principal object of the present invention to provide an improved transport system for a substantially flat elongated article.
It is also an object of the present invention to provide such a transport system wherein resultant frictional forces imparted to the article moving across a supporting means are minimized and do not accumulate.
It is an additional object of the present invention to provide a heat treating furnace with a transport system for a movable conveyor belt.
It is another object of the present invention to provide a heat treating furnace with such a transport system whereby resultant frictional retarding forces imparted to the conveyor belt are minimized.
It is another object of the present invention to provide an improved method for maintaining low tension and minimizing formation of catenaries .in a flexible conveyor belt for a heat treating furnace.
It is also an object of the present invention to provide an improved method for transporting a substantially flat elongated article across support means.
.BRliil" DESCRIFIION f)!" 'IHl. DRAWING The invention may take physical form in certain parts and arrangements of parts, a preferred embodiment of which will be described in detail in this specification and illustrated in the accompanying drawing which forms apart hereof.
:FIG. 1 isa side elevational cross-sectional view of a furnace having the .improvementsof the present invention incorporated therein;
FIG. 2 is an enlarged, partial, side elevational crosssectional view of a portion of the furnace of FIG. :1;
FlGJZAiS an enlarged, partial, side elevational crosssectional viewof a portion of the furnace of .FIG. 1;
FIG. 3isa.cross-sectionalplan .viewlookingin thedirectionof arrows 3--3tof FIG..2;
lFlGAis an end elevationalviewlookinginthe direction of arrows 4-4ofFlG. 2;
FlGJSis a sideelevational view lookinginthedirection of arrows 5-5 ofFlG..3;.and
FlG. 6 is adiagrammatic viewshowingforces applied to a conveyorbelt withtthe improvements.ofthepresent invention.
DESCRIPTION OF THE PREFERRED EMBODIMENT Referring nowto the drawings, wherein the showings are for purposes of illustratingapreferred embodiment of the invention only and not for purposes of limiting same, FIG. 1 shows a heat treating furnace A having a charging vestibule section B, a preheat section C, a main heat and soak section D, and a cooling section E.
Furnace A is of a known type and the various sections may be lined with refractor material in a known manner. The heated sections of furnace A may be heated by gas burners or by electric heaters in a known manner. In addition, a protective gas atmosphere may be circulated through furnace A. Narrow passageways 10, 12 and 14 may separate the various sections of furnace A. Coolant fluid may be circulated through cooling section E or through pipes located therein in a known manner.
A continuous flexible metal mesh conveyor belt F extends through furnace A for conveying parts to be heat treated therethrough. Sintered metal parts may be carried by conveyor belt F, although it will be recognized that the principles of the present invention may be used for conveying any type of parts, or transfer of ferrous or non-ferrous flat strip metal. The principles of the present invention are especially well suited for a furnace operating at an extremely high temperature. In one arrangement, main heat and soak section D operates at 2,100 F and preheat section C operates at l,600 F. At such temperatures, the amount of tension which can be applied to belt F is very limited.
In one arrangement, a rotatably driven conveyor belt drive drum 16 has its shaft 18 rotatably mounted in bearings 20 secured to framework G. The width of drum 16 is at least as great as the width of conveyor belt F. Belt F contacts the lower left periphery of drive drum 16 over an are somewhat greater than 90. Belt F then loops over a force applying idler drum 22 having its shaft 24 rotatably mounted in bearings 26. Bearings 26 are carried on rods 28 pivotally connected with framework G as by pivot pins 30. Force applying drum 22 is then free to fall downward into engagement with belt drive drum 16. This provides a normal force between belt F and drum 16 so that the frictional force will be sufficient to move belt F when drum 16 is rotated. Drum 22 may be biased toward drive drum 16 by suitable springs if so desired.
Belt F loops downward from force applying drum 22 around a slack takeup tensioning dancer drum 31. Tensioning drum 31 has a shaft 32 rotatably mounted on arms 33 which are pivotally connected to frame G by pins 34 so that drum 31 simply hangs in the loop of belt F. Tensioning drum 31 simply rolls within the loop as the conveyor belt is driven. Tensioning drum 31 may have a predetermined weight for taking up slack in belt F and providing a desirable tension force in belt F. Drum 31 may be hollow and filled with water to provide variable weight. Tensioning drum F is free to float upward or downward for enlarging or decreasing the size of the loop in belt F. Belt F then goes upward around a driven drum 36 having its shaft 38 rotatably mounted in bearings 40 secured to framework G. Belt F then extends horizontally through furnace A. Drums 16, 22, 34 and 36 all have a longitudinal length which is'at least as great as the width of belt F.
Belt F extends from driven drum 36 over a plurality of rotatable idler rollers 42. Belt F then extends through charging vestibule B. Parts to be heat treated are deposited on belt F at the location of idler rollers 42 for passage through furnace A. Belt F may be supported in passing through charging vestibule B on rolls or on a skid.
Belt F is supported for movement through furnace sections C and D on a plurality of spaced-apart rolls 50-84. Each roll 50-84 is rotatably mounted in bearings mounted on the sidewalls of furnace A. Each roll has a longitudinal length at least equal to the width of belt F. The rollsare mounted for rotation on axes extending transversely to the direction of movement of belt F. Belt F then extends through cooling section E and may be supported for movement th erethrough on a conventional skid. Belt F emerges from cooling section E and extends around idler drum 92. Belt F then extends back beneath furnace A to drive drum 16. Belt F may be supported on a skid or on rollers between drive drum 16 and idler drum 94. Rotation of drive drum 16 in a clockwise direction as viewed in FIG. 1 causes belt F to be pulled in the direction of arrow 96 through furnace A.
It is desirablethat belt F be maintained under a predetermined minimum tension in order to prevent belt F from sagging into pronounced catenaries between adjacent rolls. Pronounced sagging of belt F between adjacent rolls may cause parts being heat treated in furnace A to have the belt curvature imparted thereto. The frictional resistance retarding movement of belt F across drums 22, 34 and 36, idler rollers-42 and the support in vestibule B, may be designed so that a pulling force necessary to move belt F will produce a predetermined desired tension at the exit point from heating section D. A desirable minimum tension is easily produced simply byadjusting the weight of tensioning drum 31.
As previously explained, it is a practical impossibility to drive rolls 50-84 so that the peripheral surfaces thereof move at the same speed as belt F. Rotation of rolls 50-84 so that the peripheral surfaces thereof move slower than belt F results in an extremely large friction force as the belt must be dragged across the rolls. Movement of rolls 50-84 so that the peripheral surfaces thereof move at a speed greater than the speed of belt F will result in a large catenary forming between a pair of adjacent rolls. Parts being carried on the belt will then bunch up in this catenary or will be severely warped. Further, excessive tension may be produced in the belt at the entering end of heating chambers C or D.
In accordance with the present application, a motor H has its output shaft 98 drivingly connected with transmission 1. Output shaft 100 from trasnmission 1 has two sprockets 102 and 104 thereon. Sprocket 102 is drivingly connected with a sprocket 106 by chain 108. Sprocket 106 is secured on shaft 18 of conveyor belt drive drum l6. Sprocket 104 from transmission 1 is connected with srpocket 112 by chain 114. Sprocket 112 is secured to one end portion of jack shaft 116 which is rotatably mounted in bearings 118. The other end of jack shaft 116 has a pair of sprockets 120 and 122 thereon. Sprocket 120 is of slightly smaller diameter than sprocket 112. Each even numbered roll 50-84 has a sprocket 128 thereon, while each odd numbered roll 51-83 has a sprocket 129 thereon. All of sprockets 128 are drivingly connected with sprocket 120 by chain 132. Each sprocket 129 is drivingly connected with sprocket 122 by chain 131. Rolls 50-84 are rotatably driven so that the peripheral surfaces thereof move in the same direction as the predetermined direction of movement of belt F through furnace A. Sprocket 133, mounted on shaft I8 of drive drum 16, is drivingly connected with sprocket 134, mounted on shaft 38 of drum 36, by chain 135 so that drum 36 is driven in a clockwise direction as viewed in FIGS. 1 and 2.
Many metal mesh belts are not capable of use at temperatures as high as 2,l F. At such temperatures, it is necessary to use an extremely expensive belt having a high nickel chromium content. Even with such a belt, the maximum allowable tension therein must be reduced by dividing the allowable room temperature tension by a factor as high as 25. This severely limits the amount of pull whichcan be placed on the belt. If rolls 50-84 are not rotatably driven, the frictional force of the belt dragging thereacross may be insufficient to rotate the rolls. This is particularly true if the bearings become dirty or are poorly lubricated. If the rolls do not rotate, they will sag into a banana-like shape at the high temperatures involved. In addition, if the rollers do not rotate, the frictional force of the belt dragging across the non-rotating rolls will cause the maximum permissible tension in the belt to be exceeded.
In accordance with the present invention, frictional retarding forces acting upon belt F as it is pulled through furnace A are minimized in heated sections C and D by rotating alternate ones of rolls 50-84 at different speeds. In accordance with one arrangement, even number rolls 50-84 are rotated in such a manner that the peripheral surfaces thereof move at speed slower than the speed of belt F. Thus, belt F is dragged across slower moving even numbered rolls 50-84 and frictional forces are imparted to belt F acting opposite to its direction of movement. Odd numbered rolls 51-83 are driven in such a manner that the peripheral surfaces thereof move at a speed greater than the speed of belt F so that odd numbered rolls 51-83 slip relative to belt F and impart frictional forces thereto acting in its direction of movement. The peripheral surfaces of all of rolls 50-84 move in the same direction as the predetermined direction of movement of belt F. One example of the improved results achieved bythis arrangement may be given. Assuming that belt F weighs 4 pounds per square foot and the load of parts carried on belt F amounts to pounds per square foot, the total load on belt F will be 14 pounds per square foot. If belt F is two feet wide, to total load will be 28 pounds per linear foot. With rolls 50-84 spaced 9 inches apart, the total load per roll will be 21 pounds. With tensioning drum 34 and the frictional resistance to movement of belt F calculated so that the tension in belt F will be at a minimum of around 100 pounds at the point where it exits from main heating and soaking section DLFinal even numbered roll is rotating in such a manner that the peripheral surface therof is moving at a slower speed than the predetermined speed of belt F. Therefore, as shown in FIG. 6, belt F is dragging across roll 84 and a frictional retarding force l36is acting on belt F opposite to its direction of movement. ilf the coefficient of friction between belt F and each roll is 0.6, frictional force 136 is equal to the load per roll of 21 pounds times 0.6, or 13 pounds. Therefore, the total tension in belt F immediately upon exiting from main heatingsection D and passingover last roll 84 is 113 F acting in the same direction as the predetermined direction of movement of belt F. Force 138 will also be 13 pounds as previously calculated. This -reduces the tension in belt F between rolls 83 and 84 to pounds. Next adjacent even number roll 82 is rotating in such a manner that the peripheral surface thereof is moving at a slower speed than the predetermined speed of belt F. This imparts a frictional force acting upon belt F in a direction opposite to its predetermined direction of movement. Therefore, the tension in belt F between rolls 82 and 83 is 1 13 pounds. It will be evident that the calculations may go on throughout the entire length of heating sections C and D, and the tension in belt F alternates between 100 and 113 pounds when proceeding between each adjacent pair of rolls. Therefore, the tension in belt F is made substantially constant throughout heating sections C and D and is not substantially greater at the entrance end to heating section C than it is at the exit end of heating section D. In the preferred arrangement,.the predetermined tension at the entrance end is alwaysless than the predetermined tension at the exit end. The described arrangementalso maintains a desiredminimum tension in belt F to prevent formation of extreme catenaries in belt'F.
It will be recognized that it is possible to drive even numbered rolls 50-84 in such a manner that the periph eral surfaces thereof move in a direction opposite to the direction of movement of belt F. It is also possible to replace even numbered rolls 50-84 with skids so that belt F is dragged thereacross. In any event, even numbered rolls 50-84 define means for applying spaced apart frictional forces to belt F in a direction opposite to the direction of movement of belt F. Odd numbered rolls 51-83 define means for applying spaced-apart friction forces to belt F acting in a direction which is the same as the direction of movement of belt F. All of rolls 50-84 act on belt F to alternately increase and decrease the predetermined tension therein so that belt F is under apredetermined entrance tension adjacent the entrance end of heating section C which is not substantially greater than predetermined tension in belt F adjacent the exit end of heating section D. In the most preferred arrangement, the tension in belt F adjacent the entrance end of section D is always less than the tension therein adjacent the exit end of section D.
While the invention has been described with reference to a preferred embodiment, it is obvious that equivalent alterations and modifications will occur to those skilled in the art upon the reading and understanding of this specification; The presentapplication includes all such equivalent alterations and modifications and is limited only by the scope of the claims.
Having thus described my invention, I claim:
1. A transport system for a substantially flat elongated article comprising support means for supporting said article and including an entrance support end and an exit support end, tensioning means for tensioning said article to a predeterminedtension force between said entrance and exit support ends, article moving means for pulling said article under said predetermined tension force across said support means in a predetermined direction from'said entrance support end toward said exit support end at a predetermined speedpsaid support means including a plurality of spaced-apart friction applying means engaging said article at spacedapart intervalsin said predetermined direction for applying spaced-apart friction forces to said article acting in said predetermined direction, each of said spacedapart friction forces being substantially less than said predetermined tension force, and a plurality of spacedapart friction drag applying means engaging said article at spaced-apart intervals in said predetermined direction intermediate said friction applying means for applying spaced-apart friction drag forces to said article acting opposite to said predetermined direction, each of said friction drag forces being substantially less than said predetermined tension force and substantially equal to each of said friction forces, said article being under an exit tension force adjacent said exit support end and under an entrance tension force adjacent said entrance support end, said friction applying means and said friction drag applying means being positioned so that said entrance tension force and said exit tension force do not differ by an amount greater than substantially one of said friction forces or friction drag forces.
2. The device of claim 1 wherein said article comprises a continuous conveyor belt.
3. The device of claim 1 wherein said friction applying means and said friction drag applying means act on said article to alternately increase and decrease said predetermined tension therein from said exit end to said entrance end whereby said entrance tension force is less than said exit tension force.
4. The device of claim 1 wherein said friction applying means comprises a plurality of spaced-apart rotatable rollers, said rollers being rotatable on axes extending transverse to said predetermined direction.
5. The device of claim 4 wherein each of said rollers has a peripheral surface engaging said article, and roller drive means for rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart frictional forces to said article acting in said predetermined direction.
6. The device of claim 5 wherein said article comprises a continuous conveyor belt, said article moving means comprising a rotatably driven drum engaging said belt, and a common power source for rotatably driving said drum and said roller drive means.
7. The device of claim 5 wherein said friction drag applying means comprises a plurality of spaced-apart rotatable extending rollers, said drag rollers being rotatable on axes depending transverse to said predetermined direction intermediate said friction force applying rollers.
8. The device of claim 7 wherein each of said drag rollers has a peripheral surface engaging said article, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting friction forces to said article acting opposite to said predetermined direction.
9. The device of claim 8 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
10. The device of claim 8 wherein said article comprises a continuous conveyor belt, said article moving means comprising a rotatably driven drum engaging said belt, and a common power source for rotatably driving said drum and said roller drive means.
11. The device of claim 1 wherein said article comprises a flexible continuous conveyor belt and said article moving means comprises a rotatably driven drum engaging said belt, said belt having a loop therein. and a slack takeup tensioning drum engaging said belt at said loop, said tensioning drum being movable for enlarging or decreasing the size of said loop.
12. The device of claim 1 wherein said friction drag applying means comprises a plurality of spaced-apart rotatable drag rollers, said drag rollers being rotatable on axes extending transverse to said predetermined direction, each of said drag rollers having a peripheral surface engaging said article, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting friction forces to said article acting opposite to said predetermined direction.
13. The device of claim 12 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speedand in the same direction as said predetermined direction. 14. The device of claim 1 and further including a heat treating furnace for heat treating parts, said support means being positioned in said furnace and said article comprising a flexible continuous conveyor belt for conveying parts through said furnace, said article moving means comprising a conveyor belt drive means.
15. The device of claim 14 wherein said conveyor belt drive means comprises said tensioning means for applying said predetermined tension force to said belt adjacent said exit end while pulling said belt across said support means, said friction applying means and said friction drag applying means alternately increasing and decreasing said predetermined tension force in said belt from said exit end to said entrance end whereby said entrance tension force in said belt adjacent said entrance end is not substantially greater than said exit tension force therein adjacent said exit end.
16. The device of claim 15 wherein said support means includes a pluraltiy of spaced-apart friction applying rollers and said rollers define said friction applying means, said rollers being spaced-apart in said predetermined direction and being rotatable on axes extending transverse to said predetermined direction, each of said rollers having a peripheral surface, friction applying roller drive means for rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart friction forces to said belt acting in said predetermined direction, and said friction drag applying means being positioned intennediate said friction applying rollers.
17. The device of claim 16 wherein said support means further includes a plurality of spaced-apart friction applying drag rollers and said dragrollers define said friction drag applying means, said drag rollers being spaced-apart in said predetermined direction and being rotatable on axes extending transverse to said predetermined direction, each of said drag rollers having a peripheral surface engaging said belt intermediate said friction applying rollers, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting frictional forces to said belt acting opposite to said predetermined direction.
18. The device of claim 17 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
19. The device of claim 17 and including a common power means for moving said belt and rotatably driving said rollers.
20. A method oftransporting a substantially flat elongated article across support means for supporting said article and having an entrance end and an exit end comprising the steps of; placing predetermined tension force in said article between said entarnce and exit ends, pulling said article under said predetermined tension force across said support means in a predetermined direction from said entrance end toward said exit end at a predetermined speed, applying a plurality of first friction forces to said article at spaced-apart intervals acting in said predetermined direction, each of said first friction forces having a magnitude substantially less than said predetermined tension force, and applying a plurality of friction drag forces to said article at spaced-apart intervals intermediate said first friction forces acting opposite to said predetermined direction, each of said friction drag forces having a magnitude substantially less than said predetermined tension force and substantially equal to each of said first friction forces, whereby said article is under exit tension force adjacent said exit end and under entrance tension forces adjacent said entrance end, and said exit and entrance tesnion forces do not differ by an amount greater than substantially one of said friction forces.
21. The method of claim 20 wherein said support means includes a plurality of spaced-apart first rollers having peripheral surfaces engaging said article and said step of applying said first friction forces to said article is carried out by rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart said first friction forces to said article in said predetermined. direction.
22. The method of claim 21 wherein said support means includes a plurality of spaced-apart drag rollers having peripheral surfaces engaging said article intermediate said first rollers and said step of applyingsaid friction drag forces to said article is carried out by r0- tating said drag rollers in a manner to apply said friction drag forces to said article acting opposite to said predetermined direction.
23. The method of claim 22 wherein said drag rollers are driven to move said peripheral surfaces thereof at a speed less than said predetermined speedand in a common direction with said predetermined direction.
24. A method for maintaining low tension and minimizing the magitude of catenaries in a flexible conveyor belt for a heat treating furnace having entrance and exit ends wherein said belt travels in a predetermined direction from said entrance end toward said exit end at a predetermined speed over a plurality of spaced-apart supporting rolls comprising the steps of; placing predetermined tension force in said belt be tween said entrance and exit ends, pulling said belt under said predetermined tension force through said furnace at said predetermined speed, rotating alternate ones of said rolls to move the peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart friction forces to said belt acting in said predetermined direction, and driving the remainder of said rolls in a manner to impart drag frictional forces to said belt acting opposite to said predetermined direction, each of said friction forces having a magnitude substantially less than said predetermined tension force, whereby said belt is under entrance tension force adjacent said entrance end and under exit tension force adjacent said exit end, and said exit and entrance tension forces do not differ by an amount greater than one of said friction forces.
i t i

Claims (24)

1. A transport system for a substantially flat elongated article comprising support means for supporting said article and including an entrance support end and an exit support end, tensioning means for tensioning said article to a predetermined tension force between said entrance and exit support ends, article moving means for pulling said article under said predetermined tension force across said support means in a predetermined direction from said entrance support end toward said exit support end at a predetermined speed, said support means including a plurality of spaced-apart friction applying means engaging said article at spaced-apart intervals in said predetermined direction for applying spaced-apart friction forces to said article acting in said predetermined direction, each of said spaced-apart friction forces being substantially less than said predetermined tension force, and a plurality of spaced-apart friction drag applying means engaging said article at spacedapart intervals in said predetermined direction intermediate said friction applying means for applying spaced-apart friction drag forces to said article acting opposite to said predetermined direction, each of said friction drag forces being substantially less than said predetermined tension force and substantially equal to each of said friction forces, said article being under an exit tension force adjacent said exit support end and under an entrance tension force adjacent said entrance support end, said friction applying means and said friction drag applying means being positioned so that said entrance tension force and said exit tension force do not differ by an amount greater than substantially one of said friction forces or friction drag forces.
2. The device of claim 1 wherein said article comprises a continuous conveyor belt.
3. The device of claim 1 wherein said friction applying means and said friction drag applying means act on said article to alternately increase and decrease said predetermined tension therein from said exit end to said entrance end whereby said entrance tension force is less than said exit tension force.
4. The device of claim 1 wherein said friction applying means comprises a plurality of spaced-apart rotatable rollers, said rollers being rotatable on axes extending transverse to said predetermined direction.
5. The device of claim 4 wherein each of said rollers has a peripheral surface engaging said article, and roller drive means for rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart frictional forces to said article acting in said predetermined direction.
6. The device of claim 5 wherein said article comprises a continuous conveyor belt, said article moving means comprising a rotatably driven drum engaging said belt, and a common power source for rotatably driving said drum and said roller drive means.
7. The device of claim 5 wherein said friction drag applying means comprises a plurality of spaced-apart rotatable extending rollers, said drag rollers being rotatable on axes depending transverse to said predetermined direction intermediate said friction force applying rollers.
8. The device of claim 7 wherein each of said drag rollers has a peripheral surface engaging said article, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting friction forces to said article acting opposite to said predetermined direction.
9. The device of claim 8 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
10. The device of claim 8 wherein said article comprises a continuous conveyor belt, said article moving means comprising a rotatably driven drum engaging said belt, and a common power source for rotatably driving said drum and said roller drive means.
11. The device of claim 1 wherein said article comprises a flexible continuous conveyor belt and said article moving means comprises a rotatably driven drum engaging said belt, said belt having a loop therein, and a slack takeup tensioning drum engaging said belt at said loop, said tensioning drum being movable for enlarging or decreasing the size of said loop.
12. The device of claim 1 wherein said friction drag applying means comprises a plurality of spaced-apart rotatable drag rollers, said drag rollers being rotatable on axes extending transverse to said predetermined direction, each of said drag rollers having a peripheral surface engaging said article, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting friction forces to said article acting opposite to said predetermined direction.
13. The device of claim 12 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
14. The device of claim 1 and further including a heat treating furnace for heat treating parts, said support means being positioned in said furnace and said article comprising a flexible continuous conveyor belt for conveying parts through said furnace, said article moving means comprising a conveyor belt drive means.
15. The device of claim 14 wherein said conveyor belt drive means comprises said tensioning means for applying said predetermined tension force to said belt adjacent said exit end while pulling said belt across said support means, said friction applying means and said friction drag applying means alternately increasing and decreasing said predetermined tension force in said belt from said exit end to said entrance end whereby said entrance tension force in said belt adjacent said entrance end is not substantially greater than said exit tension force therein adjacent said exit end.
16. The device of claim 15 wherein said support means includes a pluraltiy of spaced-apart friction applYing rollers and said rollers define said friction applying means, said rollers being spaced-apart in said predetermined direction and being rotatable on axes extending transverse to said predetermined direction, each of said rollers having a peripheral surface, friction applying roller drive means for rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart friction forces to said belt acting in said predetermined direction, and said friction drag applying means being positioned intermediate said friction applying rollers.
17. The device of claim 16 wherein said support means further includes a plurality of spaced-apart friction applying drag rollers and said drag rollers define said friction drag applying means, said drag rollers being spaced-apart in said predetermined direction and being rotatable on axes extending transverse to said predetermined direction, each of said drag rollers having a peripheral surface engaging said belt intermediate said friction applying rollers, and drag roller drive means for rotating said drag rollers to move said peripheral surfaces thereof in a manner for imparting frictional forces to said belt acting opposite to said predetermined direction.
18. The device of claim 17 wherein said drag roller drive means is for driving said drag rollers to move said peripheral surfaces thereof at a speed less than said predetermined speed and in the same direction as said predetermined direction.
19. The device of claim 17 and including a common power means for moving said belt and rotatably driving said rollers.
20. A method of transporting a substantially flat elongated article across support means for supporting said article and having an entrance end and an exit end comprising the steps of; placing predetermined tension force in said article between said entarnce and exit ends, pulling said article under said predetermined tension force across said support means in a predetermined direction from said entrance end toward said exit end at a predetermined speed, applying a plurality of first friction forces to said article at spaced-apart intervals acting in said predetermined direction, each of said first friction forces having a magnitude substantially less than said predetermined tension force, and applying a plurality of friction drag forces to said article at spaced-apart intervals intermediate said first friction forces acting opposite to said predetermined direction, each of said friction drag forces having a magnitude substantially less than said predetermined tension force and substantially equal to each of said first friction forces, whereby said article is under exit tension force adjacent said exit end and under entrance tension forces adjacent said entrance end, and said exit and entrance tesnion forces do not differ by an amount greater than substantially one of said friction forces.
21. The method of claim 20 wherein said support means includes a plurality of spaced-apart first rollers having peripheral surfaces engaging said article and said step of applying said first friction forces to said article is carried out by rotating said rollers to move said peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart said first friction forces to said article in said predetermined direction.
22. The method of claim 21 wherein said support means includes a plurality of spaced-apart drag rollers having peripheral surfaces engaging said article intermediate said first rollers and said step of applying said friction drag forces to said article is carried out by rotating said drag rollers in a manner to apply said friction drag forces to said article acting opposite to said predetermined direction.
23. The method of claim 22 wherein said drag rollers are driven to move said peripheral surfaces thereof at a speed less than said predetermined speed and in a common direction with said predetermined direction.
24. A method for maintaining low tension and minimizing the magitude of catenaries in a flexible conveyor belt for a heat treating furnace having entrance and exit ends wherein said belt travels in a predetermined direction from said entrance end toward said exit end at a predetermined speed over a plurality of spaced-apart supporting rolls comprising the steps of; placing predetermined tension force in said belt between said entrance and exit ends, pulling said belt under said predetermined tension force through said furnace at said predetermined speed, rotating alternate ones of said rolls to move the peripheral surfaces thereof at a speed greater than said predetermined speed in a direction to impart friction forces to said belt acting in said predetermined direction, and driving the remainder of said rolls in a manner to impart drag frictional forces to said belt acting opposite to said predetermined direction, each of said friction forces having a magnitude substantially less than said predetermined tension force, whereby said belt is under entrance tension force adjacent said entrance end and under exit tension force adjacent said exit end, and said exit and entrance tension forces do not differ by an amount greater than one of said friction forces.
US00158158A 1971-06-30 1971-06-30 Heat treating furnace Expired - Lifetime US3750904A (en)

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US3877588A (en) * 1972-12-04 1975-04-15 Dca Food Ind Apparatus for loading and unloading a hot oven
US4171044A (en) * 1976-03-12 1979-10-16 Laros Equipment Company, Inc. Inclined belt conveyor
US5855477A (en) * 1995-10-30 1999-01-05 Murata Manufacturing Co., Ltd. Belt conveyance baking furnace
WO2013143534A1 (en) * 2012-03-30 2013-10-03 Curamik Electronics Gmbh Tunnel furnace
US8826712B1 (en) 2013-03-15 2014-09-09 Ford Global Technologies, Llc Pressure sequence process for hydro-forming an extruded structural tube
US9187800B2 (en) 2013-02-15 2015-11-17 Ford Motor Company Process control for post-form heat treating parts for an assembly operation
US11155908B2 (en) 2013-06-27 2021-10-26 Ford Global Technologies, Llc Method and system for using an irreversible thermo-chromatic indicator for quality assurance of a part subjected to heat treating

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US1877674A (en) * 1929-12-28 1932-09-13 Pilkington Brothers Ltd Glass annealing leer
US2295401A (en) * 1940-02-20 1942-09-08 Westinghouse Electric & Mfg Co Belt-tension control device
US2650695A (en) * 1950-02-11 1953-09-01 Samuel D Robins Belt conveyer drive

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US1877674A (en) * 1929-12-28 1932-09-13 Pilkington Brothers Ltd Glass annealing leer
US2295401A (en) * 1940-02-20 1942-09-08 Westinghouse Electric & Mfg Co Belt-tension control device
US2650695A (en) * 1950-02-11 1953-09-01 Samuel D Robins Belt conveyer drive

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3877588A (en) * 1972-12-04 1975-04-15 Dca Food Ind Apparatus for loading and unloading a hot oven
US4171044A (en) * 1976-03-12 1979-10-16 Laros Equipment Company, Inc. Inclined belt conveyor
US5855477A (en) * 1995-10-30 1999-01-05 Murata Manufacturing Co., Ltd. Belt conveyance baking furnace
MY119379A (en) * 1995-10-30 2005-05-31 Murata Manufacturing Co Belt conveyance baking furnace
WO2013143534A1 (en) * 2012-03-30 2013-10-03 Curamik Electronics Gmbh Tunnel furnace
US9187800B2 (en) 2013-02-15 2015-11-17 Ford Motor Company Process control for post-form heat treating parts for an assembly operation
US8826712B1 (en) 2013-03-15 2014-09-09 Ford Global Technologies, Llc Pressure sequence process for hydro-forming an extruded structural tube
US11155908B2 (en) 2013-06-27 2021-10-26 Ford Global Technologies, Llc Method and system for using an irreversible thermo-chromatic indicator for quality assurance of a part subjected to heat treating

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Owner name: MELLON BANK N.A.MELLON SQIUARE, PITTSBURGH, PA. 15

Free format text: SECURITY INTEREST;ASSIGNOR:ELECTRIC FURNACE COMPANY, THE;REEL/FRAME:004007/0517

Effective date: 19820614