US3741149A - Automatic machine for spraying the interior of container shells - Google Patents

Automatic machine for spraying the interior of container shells Download PDF

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US3741149A
US3741149A US00126201A US3741149DA US3741149A US 3741149 A US3741149 A US 3741149A US 00126201 A US00126201 A US 00126201A US 3741149D A US3741149D A US 3741149DA US 3741149 A US3741149 A US 3741149A
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station
spray
shroud
spray head
interior
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US00126201A
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A Gerlovich
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Rheem Manufacturing Co
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Rheem Manufacturing Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0609Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being automatically fed to, or removed from, the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/18Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area using fluids, e.g. gas streams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0242Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the objects being individually presented to the spray heads by a rotating element, e.g. turntable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/30Arrangements for collecting, re-using or eliminating excess spraying material comprising enclosures close to, or in contact with, the object to be sprayed and surrounding or confining the discharged spray or jet but not the object to be sprayed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces
    • B05B3/1007Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member
    • B05B3/1021Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member, i.e. the spraying being effected by centrifugal forces characterised by the rotating member with individual passages at its periphery

Definitions

  • ABSTRACT A machine for automatically spraying the interior of hollow bodies such as drum shells or pails or other hollow container shells embodying an indexing turret type machine in which the articles are fed thereto in upright position with the axis vertical at one station and are indexed to a spraying station where shrouds advance over the end or ends of the article and a rotary centrifugal spray head makes a down and up cycle in the interior, the article then being indexed to a release station.
  • the machine includesspecial features concerning a suction means in connection with the shrouds for drawing off vapors from the spraying area at each end of the shell in a uniform suction pressure condition throughout the peripheral extent and in a manner to prevent spray material being deposited on the outer surface of the body; magnetic means for holding the article within the turret in its rapid indexing steps; and a paint supply means for the rotary and reciprocatory spray head including a stationary paint supply tube and valve seat with a coaxial non-rotary elongated valve member within the tube; the entire operation being automatically controlled by an electrical circuitry embodying limit switches, solenoids and related elements.
  • the spray gun has a solenoid operated needle valve, which is automatically controlled whereby the valve remains closed when there is no can body at the spraying station.
  • Electrical circuitry is provided for automatically controlling the events of the cycle.
  • Each patent shows a suction exhaust duct for carrying off excess spray fumes.
  • the articles comprising cans are rotated and the spray heads are non-rotary the articles being rotated by means of magnetic chucks which are movable into engagement with the can ends.
  • the assignee of the present invention has for many years operated a simple non-indexing machine for spraying the internal surface of the drum in which the drum is mounted with its axis horizontal and shrouds are brought up over each end and a reciprocatory spray head is arranged to extend through one of the shrouds into the interior of the drum.
  • 3,5l6,385 discloses an apparatus for painting the interior of long sections of pipes which includes a spray head at the end of a long reciprocal stern and a valve control rod extending through the stem to the spray head, the latter being rotated by an air motor at the spray head supplied with pressurized air conducted down the long stem.
  • centrifugal sprayers is very extensive and the foregoing is not intended by any means to be complete but only perhaps indicative of known various types of machines and arrangements insofar as the prior art has been explored.
  • the invention concerns a machine for spraying the interior of hollow shells such as drums or the like which are open-ended cylindrical articles.
  • the machine includes a turret rotatable on a vertical axis having peripheral pockets for holding the shells, means being provided for delivering the shells successively in upright vertical position to the turret and being indexed thereby to a spray station and then to a release station.
  • the machine is fully automatic being completely controlled by a system of switches, solenoids, valves and related elements which insure that indexing of the turret occurs only when a shell arrives at the turret from the supply conveyor and that the spray head is caused to traverse the interior of the shell when there is one located at the spray station and only if one is so located.
  • the shell is held in the turret during rapid indexing by a combination of means which includes magnets which grasp the metal shell at the initial supply station and hold it until indexed to the delivery station where cam means positively force the magnets from contact with the shell permitting the shells to move away automatically.
  • shrouds are automatically advanced over the ends of the shell prior to activation of the spray means, the shrouds being of a special construction and being connected to suction means the arrangement and functioning being such that a uniform suction pull is exerted uniformly around the corresponding ends of the drum thereby to assure the uniform removal of spray fumes and as a concomitant to insure against any channeling of air and vapors such as to disturb the uniform application of the paint.
  • a spray head and its mounting and operating means are arranged to advance into the upper end of the shell and the start and stop of the paint flow are accurately and sharply controlled by a needle valve located at the spray head itself whereby there is no lag in the start and stop of the spray such as can occur when there is a substantial length of paint conduit between the valve and the rotating spray head.
  • FIG. 1 is a plan view showing the major elements and arrangement of the machine
  • FIG. 2 is a vertical view looking from the right in FIG. 2;
  • FIG. 3 is a plan view of the upper shroud with some parts of the outer shell broken away;
  • FIG. 4 is a vertical view partly in section of the shroud of FIG. 3;
  • FIG. 5 is a plan view of the lower shroud with upper portions of the casing broken away;
  • FIG. 6 is a vertical view of the shoud of FIG. 5 with parts of the vertical walls of the shell broken away;
  • FIG. 7 is a vertical view of the spray head with its operatingconnections, various parts being broken away to show the interior construction
  • FIG. 8 is a diagrammatic view showing the major elements of the indexing and shroud and spraying mechanism together with the various limit switches in the electrical system, the diagrammatic showing being in conjunction with the electrical control system;
  • FIG. 9 pictures the automatic control electrical systern
  • FIG. comprises a timing diagram which may be read in conjunction with the electrical circuitry of FIG. 9 and the diagrammatic structure showing of FIG. 8;
  • FIG. 11 is a fragmentary showing on an enlarged scale the magnetic means for holding the shells in the turret pockets.
  • FIGS. 1 and 2 For the general features reference is made to FIGS. 1 and 2. With minor structural variations the machine is adapted to the spraying of the interior of different hollow bodies such as drum shells or pail bodies, the particular articles illustrated being drums open at both ends.
  • the spray material will depend upon the circumstances but may be referred to as paint.
  • the drums are advanced on a roller conveyor 21 to a receiving or supply station A of the spray machine where the drums are picked up seriatim by the machine conveyor comprising in the present case a rotary turrent T with top and bottom discs 22a and 22b respectively.'The discs have concave pockets 23 into which the drums fit. From Station A the drums are indexed clockwise in FIG. 1 to Station B.
  • the indexing mechanism indicated generally at 24 in FIG. 2 may be of a known type such as a Geneva type driven by motor 25.
  • top and bottom shrouds 26 and 27 advance over the top and bottom ends respectively of the drums 20.
  • a main head or slide 30 carrying a rotary centrifugal spray head 31 then travels down and back during which the interior of the drum is sprayed, after which the shrouds 26 and 27 are retracted and the drum is indexed to Station C where it is released and moved away on roller conveyor 32. Details of the shrouds and the spray mechanism will be described hereinafter..ln the case of container bodies having one closed end the bottom shroud can of course be omitted or rendered inactive.
  • magnetic means are associated with each of the turret discs 22a and 22b for releasably holding any body of paramagnetic material such as the steel drums in the present embodiment.
  • an arc-shaped outer wall 40 extends around the turret provided with rollers 41 along which the drums ride. This latter means is particularly useful in case for example the drum is out of round and does not make full contact with the magnets.
  • the elements are mounted on the upper surface thereof there being a pivoted magnet at each pocket 23.
  • the means includes a lever 50 pivoted at 51 urged clockwise in FIG. 11 by spring 52 fastened at one end at 53 to the turret plate and at the other end at 54 to the lever 50.
  • the magnetic means may comprise electromagnets or permanent magnets the latter being here employed and comprising two horseshoe magnets 55 mounted on lever 50 adapted to contact the drum 20 and hold it during the angular travel of the turret from the drum pick up Station A to the spray Station B and on to the drum'exit Station C where a roller 56 on lever 50 contacts a stationary cam 57 forcing the magnets free of the drum permitting free removal of the drum on the inclined roller conveyor 32.
  • Similar magnetic means are positioned on the lower surface of upper turret plate 22a at each of the pockets 23.
  • the cams 57 may be suitably mounted on any fixed support comprising here an arm 58a for the cam for the upper turret plate 22a (FIG. 2) and an arm 58b for the lower turret plate 22b.
  • the bottom turret plate has a downwardly extending hook 59 at each concave notch pocket 23 which engages under the bottom edge of the drum.
  • the vertically translatable support head 30 carrying the spray'head 31 is supported and guided on a pair of spaced vertical gibs 60 each gib being engaged by a pair of opposed rolls 61 (FIG. 1) in the head 30, the head being traversed up and down by feed screw 62 operated by a reversible rotary hydraulic motor 63 connected through pipes 64 with pump 65.
  • the spray head is carried on a long tubular member depending from head 30 which extends through the upper shroud 26. Details sufficient to illustrate the principal features are shown in FIG. 7.
  • the non-rotary tubular column 70 is supported by appropriate structural parts within'the head 30 including in the present case the bracket plate 71.
  • Rotatably mounted within the column is a main tubular member 72 which carries fixed thereon at its lower end the spray head 31.
  • the details of the spray head may vary in construction but it is generally similar to that of the previously cited U.S. Pat. to Ingram No. 2,850,322.
  • a coupling sleeve 73 having a tapered press fit indicated at 74 on the lower end of the tubular member 72 being secured thereon by nut 75.
  • the disc like body part 76 of the spray head is fitted over a short tubular extension 77 of sleeve 73 and is held by suitable set screw means one being shown at 77a. Threaded interiorly of the tubular extension 77 is a paint distributor head 78 over which is located the cup shaped element 79, the parts 78 and 79 and the lower face of the body part 76 having communicating passages for the radial centrifugal distrubution of the paint as described more fully in the above noted U.S. Pat. No. 2,850,322.
  • the spray head also includes a lower disc 82 and an upper annular disc 83 suitably secured in place and with one or more outer annular screens 84 or perforated sheets to aid in breaking up the paint droplets.
  • Rotation is imparted to the tubular member 72 and its spray by any suitable means which in the present case comprises a pulley 85 secured on a hub 86 which in turn is keyed to the upper end of member 72 the pulley being driven through V-belts 87 from a motor (not shown) mounted within the main head 30.
  • any suitable means which in the present case comprises a pulley 85 secured on a hub 86 which in turn is keyed to the upper end of member 72 the pulley being driven through V-belts 87 from a motor (not shown) mounted within the main head 30.
  • the column 70 and tubular member 72 are of considerable length and the latter is supported in the former at several vertically spaced points by ball bearings indicated at 92, 93 and 94 and suitable lubricant seals are provided where needed.
  • Paint is supplied to the spray head through a long stationary tube 100 threaded at its upper end into a coupling member 101 fixedly supported by brackets 102 and 103 in the main head 30. Paint is delivered to tube 100 by means of a flexible tube connection to the opening 104 from a source outside the head 30.
  • Control of the paint supply to the spray head is by means of a long non-rotary valve rod 105 extending down through sleeve 100 and having a conical or needle valve 106 at its lower end adapted to cooperate with a valve seat 107 threaded into the lower end of paint supply tube 100 and stationary therewith.
  • Axial shifting of rod 105 is effected through a small air cylinder 108 having a pipe connection 109 for pressure air automatically controlled with the valve normally biased to closed position.
  • valve rod 105 The air cylinder is of course supported in fixed position in main head 30 by suitable means such as the bracket arm 110. Because of the length of valve rod 105 which may be several feet, the connection from the air cylinder piston thereto is through a universal joint 111 which avoids any binding and permits instantaneous free shifting of the rod. As previously stated the valve rod 105 and paint supply tube 100 are fixed against rotation and accordingly are supported in the lower end of rotary sleeve 72 by suitable bearing means comprising as here shown an annular radial ball bearing 112. An oil seal ring 113 is also provided below the bearing 112. The arrangement and relation of the parts are such as to enable the paint tube 100 and the valve rod 105 to be withdrawn for cleaning.
  • tube 100 has a close but slidable fit in a bushing 115 secured in the distributor head 78 to rotate therewith.
  • Suitable fluid sealing means such as indicated at 116 are provided to prevent paint from escaping upwardly along the exterior of the tube 100.
  • the machine has an upper and a lower shroud each adapted when a drum is located at Station B to be advanced over the corresponding end of the drum during spraying of the drum each shroud being connected through flexible conduits to the suction fan 36 to draw off fumes and paint mist.
  • the shrouds and their respective connections to the suction are arranged and related such that a substantially uniform evacuating force is applied throughout the annular peripheral area at each end of the drum to maintain a proper balance and a uniform application of paint.
  • the arrangement functions to produce air flow paths such as to prevent paint from being deposited on the exterior of the drums.
  • the upper shroud 26 shown in detail in FIGS. 3 and 4 it comprises an outer cylindrical shell made in two semicircular halves 120 and 121.
  • the half section 120 has vertical flanges 122 projecting radially from the outer surface at the faces adjoining the section 121 and the latter has similar complementary flanges 123 whereby bolts 124 may be inserted in holes in the opposed flanges to secure together the two half sections.
  • the shell includes an annular top plate 130 having a central opening 131 to permit free passage therethrough of the spray head column 70.
  • the shell also has an annular bottom plate 132 with a central opening 133 adapted to receive the upper end of the drum shown in broken lines at 20 in FIG. 4.
  • the bottom plate includes a vertically extending flange 134 and the plate is dished upwardly toward the center to provide an inclined annular surface 135 resulting in an outer trough wherein any excess paint may collect and drain off through stub pipes 136.
  • annular baffle means which includes an open ended cylindrical part 142 providing a central open space having a diameter determined by the inner wall of the cylindrical part as indicated at 143 in FIG. 3.
  • the peripheral surface of the cylindrical part 142 has an outwardly horizontally extending flange 144 adapted to rest on small vertical flanges or lugs 145 rigid with and extending radially inwardly from the inner wall of the outer shell thereby to position and support the inner baffle part.
  • the flange 144 has a series of segmental openings, as may be noted in FIG. 3, for the flow of air therethrough. The openings a, b, c and d progressively decrease in radial width and area beginning with 150a.
  • the opposite half of the baffle means includes segmental openings 153a to 153d in the horizontal flange 144 similar to. the openings 150a to 150d communicating with a space 154 similar to space 153.
  • Opposed suction pipes 155, 156 communicate through the outer shell with the inner spaces 153 and 154 respectively, and at or near the respective smaller segmental openings 150d and 153d. The pipes are connected to the fan 36 as appears in FIGS. 1 and 2.
  • a suction force is applied in the shroud and adjacent the drum end which is substantially uniform throughout the peripheral extent.
  • the air mingled with paint vapors drawn out by the suction follows two general paths. At the top air flows downwardly through the opening 130 around the spray head 70 following the paths indicated by the arrows 158, 158a. At the bottom of the shroud the air path is upwardly along the exterior surface of the drum part the drum flange 159 in accordance substantially with the arrows 160. This upward flow of air past the drum end and to the suction is an important feature. Commonly the drums have been painted and/0r lithographed exteriorly prior to the internal spraying and any deposit on the outer surface from the internal spray would ruin the appearance.
  • the current of air upwardly along the drum end prevents spray particles from reaching the outer surface of the drum.
  • the air following the paths 158a and 160 continues up through the segmental openings in flanges 144 into the spaces 153 and 154 and out the corresponding pipes 155, 156. Since the suction normally would be the strongest adjacent the outlet to the suction pipes, such effect in the present construction is offset by restricting the air path by the narrower segmental openings 150d and 153d and progressively increasing the size of the openings the farther they are positioned from the outlet pipe. The degree of variation in the size of the openings will vary depending upon the circumstances. In a particular case illustrated herein where the central opening of the baffle is about two feet the segmental opening 150a had about twice the area of the opening 150d. Other specific arrangements may be employed to obtain uniform suction distribution as by varying the angular extent or the spacing of the openings.
  • the lower shroud 27 shown in detail in FIGS. and 6 differs structurally from the upper shroud but embodies the same principles. It includes an outer cylindrical shell 170 with a bottom wall 171 which is dished upwardly toward the center to result in an inclined surface 172 wherebypaint drippings are collected and drain off through a pair of stube pipes 173
  • a flat annular top cover plate 174 is secured to the outer shell by means of set screws 175 threaded into vertical strips 176 secured to the peripheral surface of the shell.
  • the cover plate has a central opening 177 through which the drum indicated at 20 in broken lines is adapted to extend.
  • the baffle part 180 which includes a main cylindrical part defined by the wall 181 having a bottom flange 182 extending radially outwardly from the periphery.
  • a series of lugs 183 are secured to the inner'wall of the outer shell and serve to support the flange 182 and thereby the baffle part 180 thereon.
  • An upper flange 184 also extends radially outwardly from the periphery of the wall 181 with a close fit within the shell.
  • Also extending outwardly from the periphery of wall 181 are a pair of vertical flanges 185, 186 located 180 apart thereby defining two semicircular spaces enclosed between the inner cylindrical part 181 and the outer shell, one such space being indicated at 187 in FIG. 6.
  • a suction pipe 188 communicates with the space 187 and a suction pipe 189 communicates with the other semicircular space.
  • the top flange 184 has two sets of segmental openings one set being indicated at 192a, b, c and d which are progressively smaller in radial width from the opening 192a to the opening 192d.
  • a similar arrangement ofv segmental openings extends counterclockwise in FIG. 5 from the opening 1930.. The functioning is similar to that described in connection with the upper shroud. of FIGS. 3 and 4, the smaller openings being nearest the outlet pipe.
  • Air. is drawn from around the lower drum end particularly downwardly along the exterior surface of the drum and outwardly in a path indicated generally by the arrows 194 and continues through the segmental openings in flange 184 into the semiannular spaces with which the exhaust pipes communicate.
  • the segmental openings in the radial baffle flange 184 increase in size progressively away from the connection to the respective suction pipes 188 and 189 to produce a uniform suction pressure and air flow around the drum end.
  • the air paths are such as to prevent particles of the internal spray from being deposited on the exte- "rior surface of the drum.
  • FIG. 9 The electrical system for automatically controlling the timing of the various operations is illustrated in FIG. 9.
  • This system includes a plurality of limit switches selectively closed and opened in accordance with particular operations of the coating apparatus and a plurality of relays selectively energized and deenergized by closing and opening of the limit switches and in turn initiating and discontinuing coating apparatus operations.
  • FIG. 8 shows diagrammatically the location of various switches in conjunction with elements of the machine
  • FIG. 10 is a timing diagram illustrating the events of a cycle and their relation.
  • switch LS1 is closed when the spray head is in its retracted position.
  • Switch LS2 is closed when a barrel to be coated is in position at Station A.
  • LS3 is closed upon completion of each indexing revolution.
  • LS4 is closed when the spray head descends into the barrel.
  • LS5 is closed when the spray head descends into it lowermost position in the barrel.
  • LS6 and LS7 are closed respectively when the top and bottom shrouds are in their retracted position.
  • LS8 is closed when the barrel is in position at Station 1 B.
  • LS9 is opened when the spray head ascends to its uppermost position in the barrel.
  • relay lCR initiates indexing.
  • Relay 2CR is energized upon completion of indexing and, with time delay relay 2TR, initiates descent of the spray head.
  • Energization of relay 3CR initiates the spraying operation.
  • Energization of relay 4CR initiates retraction or ascent of the spray head.
  • Relay SCR initiates advance of the top and bottom shrouds when energized.
  • the relay contacts which are of the normally-closed and normally-open types, are identified by correlation to the reference numeral assigned to their parent relay. For example, the contacts of relay lCR are identified as ICR-l through 1CR-4.
  • the solenoids for control of the brake and clutch of the indexing mechanism and for other elements are identified by literal designation.
  • the control system circuit elements and solenoids controlled thereby are connected in parallel circuit branches across power lines LI and L2, which may be connected through appropriate main circuit breakers to line voltage.
  • control system Operation of the control system is best understood by reference to FIG. 10 wherein the states of the control system circuit elements and the controlled solenoids are illustrated against a time scale'embracing the spray coating of one barrel.
  • Discrete time intervals are indicated by the time designations t through t-,.
  • the control system In the interval t t the control system is quiescent and awaits the positioning of the barrel at Station A.
  • the BRAKE solenoid energized through contacts lCR3, maintains turret T stationary. All other solenoids and all control relays are deenergized.
  • Limit switchs LS1, LS6 and LS7 are closed and all other limit switches are open.
  • LS2 is closed, indicating a barrel to be in position at Station A, whereupon relay lCR is energized through LS2, contacts ZCR-l and closed limit switches LS1, LS6 and LS7 and is latched through contacts lCR-l.
  • the BRAKE solenoid is accordingly deenergized, contacts 1CR-3 being open, and the CLUTCH solenoid is energized through contacts 1CR-4.
  • Relay ZCR is energized by closure of these switches through contacts 2TR-l and 2CR-2.
  • relay 2CR is latched through contacts 2CR-3, 4CR-1 and lCR-2.
  • Relay 1CR is deenergized by opening of contacts 2CR-1 with resulting energization of the BRAKE solenoid and deenergization of the CLUTCH solenoid.
  • Time delay relay 2TR is supplied with energizing voltage at this juncture.
  • relay SCR is energized through contacts 2CR-4 and 4CR-3, and latched through contacts 3CR-2 and SCR- 1, and the top and bottom shrouds 26 and 27 are accordingly advanced over the barrel ends through energization of their solenoids through contacts SCR-2.
  • Valves SVa and SVb close causing the air cylinders 35 and 36 to advance the respective shrouds.
  • the barrel is maintained stationary at Station B and the shrouds are in engagement therewith.
  • valve HV is shifted to a position to cause the spray head to travel downward.
  • Valve l-IV is a standard type four-way three-position valve double solenoid operated and spring biased to a central neutral position wherein all ports to pump 63 are blocked.
  • relay 2TR Upon the expiration of the preset time delay for relay 2TR, namely, at t;, relay 2TR is energized whereupon the HEAD DOWN solenoid 200 is energized through contacts 2TR-2 and 2CR-4 which shifts valve HV to a first operative position whereby hydraulic fluid is delivered to motor 63 to rotate screw feed shaft 62 in a direction to lower head 30.
  • the oppositely-poled section LS1-A of LS1 closes.
  • the HEAD DOWN solenoid 200 is deenergized, contacts 4CR-2 being opened, and valve HV is spring-biased to its intermediate neutral position.
  • the HEAD UP solenoid 201 is concurrently energized through contacts 4CR-4 shifting valve HV to a second operative position whereby hydraulic motor 63 is reversed and the spray head ascent commences. During spray head ascent, spraying continues.
  • relay 3CR As relay 3CR is deenergized, contacts 3CR-2 open and relay SCR is deenergized, in turn deenergizing the TOP and BOTTOM shroud solenoids by opening contacts SCR-2.
  • an automatic machine for spraying the interior of hollow bodies embodying a spray head with power means for advancing it into the interior of the body, and a body receiving station and a spray station, and a body conveyor with power means for operating it, the combination therewith of a shroud movable over an end of the body axially thereof at the spray station, power means for moving said shroud, and control means automatically actuated by the presence of a body at said spray station to energize said power means to advance the shroud, said shroud having a connection to a suction source and provided with fluid passages and baffle means arranged to produce a substantially uniform suction pressure around the body end.
  • a machine in accordance with claim 1 in which a like shroud and power moving means therefor are provided for each end of the body.
  • An automatic machine for spraying hollow open ended bodies comprising a turret conveyor for the bodies rotatable about a vertical-axis, with respect to a body supply station and a spray station, a shroud vertically movable over each end of the body at the spray station, a spray head vertically movable from a retracted position into the interior of the body at the spray station, power means for operating each of said shrouds and said spray head, and automatic control means actuated by the presence of a drum at the supply station for indexing the turret to move the body to the spray station, and actuated by the body at the spray station to cause the shrouds to advance over the body ends and then in sequence the spray head to advance into the body interior.

Abstract

A machine for automatically spraying the interior of hollow bodies such as drum shells or pails or other hollow container shells embodying an indexing turret type machine in which the articles are fed thereto in upright position with the axis vertical at one station and are indexed to a spraying station where shrouds advance over the end or ends of the article and a rotary centrifugal spray head makes a down and up cycle in the interior, the article then being indexed to a release station. The machine includes special features concerning a suction means in connection with the shrouds for drawing off vapors from the spraying area at each end of the shell in a uniform suction pressure condition throughout the peripheral extent and in a manner to prevent spray material being deposited on the outer surface of the body; magnetic means for holding the article within the turret in its rapid indexing steps; and a paint supply means for the rotary and reciprocatory spray head including a stationary paint supply tube and valve seat with a coaxial nonrotary elongated valve member within the tube; the entire operation being automatically controlled by an electrical circuitry embodying limit switches, solenoids and related elements.

Description

United States Patent [1 1 Gerlovich Albert F. Gerlovich, Fanwood, NJ.
[73] Assignee: Rheem Manufacturing Company,
New York, NY.
[22] Filed: Mar. 19, 1971 [2]] Appl. No.2 126,201
[75] Inventor:
[52] US. Cl ..1l8/2,118/317, 118/323, 118/326 [51] Int. Cl. B05c 7/02, B050 11/16 [58] Field of Search 118/301, 319, 317, 118/326, 50, 50.1, 323; 134/144, 167 R [56] References Cited UNITED STATES PATENTS 2,026,080 12/1935 Ziska 118/326 X 2,827,009 3/1958 Norris 118/326 X 3,044,894 7/1962 Makowski et a1... 118/317 X 3,252,442 5/1966 Hazlett 118/317 X 3,279,427 10/1966 Clancy et aim. 118/317 3,447,946 6/1969 Roe 118/50 X Primary ExaminerJohn P. Mclntosh AttorneyWatson, Leavenworth & Kelton June 26, 1973 [57] ABSTRACT A machine for automatically spraying the interior of hollow bodies such as drum shells or pails or other hollow container shells embodying an indexing turret type machine in which the articles are fed thereto in upright position with the axis vertical at one station and are indexed to a spraying station where shrouds advance over the end or ends of the article and a rotary centrifugal spray head makes a down and up cycle in the interior, the article then being indexed to a release station. The machine includesspecial features concerning a suction means in connection with the shrouds for drawing off vapors from the spraying area at each end of the shell in a uniform suction pressure condition throughout the peripheral extent and in a manner to prevent spray material being deposited on the outer surface of the body; magnetic means for holding the article within the turret in its rapid indexing steps; and a paint supply means for the rotary and reciprocatory spray head including a stationary paint supply tube and valve seat with a coaxial non-rotary elongated valve member within the tube; the entire operation being automatically controlled by an electrical circuitry embodying limit switches, solenoids and related elements.
4 Claims, 11 Drawing Figures PATENT) JIIIZS I975 SIETIIFB FIG.
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sum 2 or 8 WW 1 H612 PATENTED M26 L973 SHEEI S 01'' 8 BRAKE CLUTCH TOP SHROUD BOTTOM SHROUD SPRAY PRAYING LEGEND s I C CLOSED O OPEN E ENERGIZED D DEENERGIZED AUTOMATIC MACHINE FOR SPRAYING THE INTERIOR OF CONTAINER SHELLS THE GENERAL FIELD AND BACKGROUND OF THE INVENTION Turret type machines for automatically spraying the interior of containers have been known for many years. The U.S. Pats. to Murch, No. 2,103,270 and Eberhart, No. 2,189,783 are illustrative. Each discloses an automatic spraying machine having a rotary turret with arcshaped pockets in which cans are positioned as the turret is indexed to successive stations including a spraying station. In Eberhart, for example, the spray gun has a solenoid operated needle valve, which is automatically controlled whereby the valve remains closed when there is no can body at the spraying station. Electrical circuitry is provided for automatically controlling the events of the cycle. Each patent shows a suction exhaust duct for carrying off excess spray fumes. In the case of these two patents the articles comprising cans are rotated and the spray heads are non-rotary the articles being rotated by means of magnetic chucks which are movable into engagement with the can ends. The U.S. Pats. to Goetchius No. 2,408,709, Ransburg, No. 2,754,227 and Makowski et al. No. 3,044,894 disclose spraying machines in which the spray head is rotary and is mounted on a vertical reciprocatory slide and automatic controls are provided particularly for the paint valve.
As noted above the patents to Eberhart and Murch each discloses in general the embodiment of an exhaust fan and connecting ducts for drawing off vapors from the area of the spraying operation. The U.S. Pat. to Ziska No. 2,026,080 may also be referred to as disclosing that idea in general.
The assignee of the present invention has for many years operated a simple non-indexing machine for spraying the internal surface of the drum in which the drum is mounted with its axis horizontal and shrouds are brought up over each end and a reciprocatory spray head is arranged to extend through one of the shrouds into the interior of the drum.
Various prior patents are directed to specific forms of centrifugal spray heads and associated elements, one such patent, issued to the assignee of the present invention, is Ingram U.S. Pat. No. 2,850,322. A patent of some relevance is Martin U.S. Pat. No. 2,992,778 showing a rotary spray head with the flow of paint controlled by a long needle valve having a seat closely adjacent the spray head, but in this case the container shell is reciprocated relative to the spray head, the latter being fixed axially. A more recent patent Walling U.S. Pat. No. 3,5l6,385 discloses an apparatus for painting the interior of long sections of pipes which includes a spray head at the end of a long reciprocal stern and a valve control rod extending through the stem to the spray head, the latter being rotated by an air motor at the spray head supplied with pressurized air conducted down the long stem.
The art of centrifugal sprayers is very extensive and the foregoing is not intended by any means to be complete but only perhaps indicative of known various types of machines and arrangements insofar as the prior art has been explored.
THE PRESENT INVENTION As heretofore indicated the invention concerns a machine for spraying the interior of hollow shells such as drums or the like which are open-ended cylindrical articles. The machine includes a turret rotatable on a vertical axis having peripheral pockets for holding the shells, means being provided for delivering the shells successively in upright vertical position to the turret and being indexed thereby to a spray station and then to a release station. The machine is fully automatic being completely controlled by a system of switches, solenoids, valves and related elements which insure that indexing of the turret occurs only when a shell arrives at the turret from the supply conveyor and that the spray head is caused to traverse the interior of the shell when there is one located at the spray station and only if one is so located.
The shell is held in the turret during rapid indexing by a combination of means which includes magnets which grasp the metal shell at the initial supply station and hold it until indexed to the delivery station where cam means positively force the magnets from contact with the shell permitting the shells to move away automatically.
At the spray station shrouds are automatically advanced over the ends of the shell prior to activation of the spray means, the shrouds being of a special construction and being connected to suction means the arrangement and functioning being such that a uniform suction pull is exerted uniformly around the corresponding ends of the drum thereby to assure the uniform removal of spray fumes and as a concomitant to insure against any channeling of air and vapors such as to disturb the uniform application of the paint.
A spray head and its mounting and operating means are arranged to advance into the upper end of the shell and the start and stop of the paint flow are accurately and sharply controlled by a needle valve located at the spray head itself whereby there is no lag in the start and stop of the spray such as can occur when there is a substantial length of paint conduit between the valve and the rotating spray head.
Further novel features of the principles of the invention and the' advantages will be made more apparent from a consideration of a particular embodiment thereof as described hereinafter and illustrated in the drawings, in which:
FIG. 1 is a plan view showing the major elements and arrangement of the machine;
FIG. 2 is a vertical view looking from the right in FIG. 2;
FIG. 3 is a plan view of the upper shroud with some parts of the outer shell broken away;
FIG. 4 is a vertical view partly in section of the shroud of FIG. 3;
FIG. 5 is a plan view of the lower shroud with upper portions of the casing broken away;
FIG. 6 is a vertical view of the shoud of FIG. 5 with parts of the vertical walls of the shell broken away;
FIG. 7 is a vertical view of the spray head with its operatingconnections, various parts being broken away to show the interior construction;
FIG. 8 is a diagrammatic view showing the major elements of the indexing and shroud and spraying mechanism together with the various limit switches in the electrical system, the diagrammatic showing being in conjunction with the electrical control system;
FIG. 9 pictures the automatic control electrical systern;
FIG. comprises a timing diagram which may be read in conjunction with the electrical circuitry of FIG. 9 and the diagrammatic structure showing of FIG. 8; and,
FIG. 11 is a fragmentary showing on an enlarged scale the magnetic means for holding the shells in the turret pockets.
GENERAL FEATURES For the general features reference is made to FIGS. 1 and 2. With minor structural variations the machine is adapted to the spraying of the interior of different hollow bodies such as drum shells or pail bodies, the particular articles illustrated being drums open at both ends. The spray material will depend upon the circumstances but may be referred to as paint. The drums are advanced on a roller conveyor 21 to a receiving or supply station A of the spray machine where the drums are picked up seriatim by the machine conveyor comprising in the present case a rotary turrent T with top and bottom discs 22a and 22b respectively.'The discs have concave pockets 23 into which the drums fit. From Station A the drums are indexed clockwise in FIG. 1 to Station B. The indexing mechanism indicated generally at 24 in FIG. 2 may be of a known type such as a Geneva type driven by motor 25.
At Station B top and bottom shrouds 26 and 27 advance over the top and bottom ends respectively of the drums 20. A main head or slide 30 carrying a rotary centrifugal spray head 31 then travels down and back during which the interior of the drum is sprayed, after which the shrouds 26 and 27 are retracted and the drum is indexed to Station C where it is released and moved away on roller conveyor 32. Details of the shrouds and the spray mechanism will be described hereinafter..ln the case of container bodies having one closed end the bottom shroud can of course be omitted or rendered inactive.
Translation of the shrouds is effected through air cylinder and piston means automatically controlled as shown most clearly in diagrammatic form in FIG. 8 the cylinder for the upper shroud 26 being indicated at 35 the air being controlled through solenoid operated valve SVa, and the cylinder for the lower shroud 27 controlled through solenoid operated valve SVb. Each of the shrouds is connected to a suction fan 36 operated by electrical motor 37 the details of the conducting passages being described more fully hereinafter.
To maintain the drums within the pockets 23 of the turret against particularly the centrifugal force acting thereon during the intermittent rapid angular shifting magnetic means are associated with each of the turret discs 22a and 22b for releasably holding any body of paramagnetic material such as the steel drums in the present embodiment. In addition an arc-shaped outer wall 40 extends around the turret provided with rollers 41 along which the drums ride. This latter means is particularly useful in case for example the drum is out of round and does not make full contact with the magnets. Referring more specifically to the magnetic means, for the lower disc 22b the elements are mounted on the upper surface thereof there being a pivoted magnet at each pocket 23. In FIG. 1 the upper disc 22a is broken away to show the magnetic means mounted on the upper surface of lower disc 22b, but the details appear more fully in FIG. 11. The means includes a lever 50 pivoted at 51 urged clockwise in FIG. 11 by spring 52 fastened at one end at 53 to the turret plate and at the other end at 54 to the lever 50. The magnetic means may comprise electromagnets or permanent magnets the latter being here employed and comprising two horseshoe magnets 55 mounted on lever 50 adapted to contact the drum 20 and hold it during the angular travel of the turret from the drum pick up Station A to the spray Station B and on to the drum'exit Station C where a roller 56 on lever 50 contacts a stationary cam 57 forcing the magnets free of the drum permitting free removal of the drum on the inclined roller conveyor 32. Similar magnetic means are positioned on the lower surface of upper turret plate 22a at each of the pockets 23. The cams 57 may be suitably mounted on any fixed support comprising here an arm 58a for the cam for the upper turret plate 22a (FIG. 2) and an arm 58b for the lower turret plate 22b.
To aid in holding the drums from sliding down in the turret head the bottom turret plate has a downwardly extending hook 59 at each concave notch pocket 23 which engages under the bottom edge of the drum.
The vertically translatable support head 30 carrying the spray'head 31 is supported and guided on a pair of spaced vertical gibs 60 each gib being engaged by a pair of opposed rolls 61 (FIG. 1) in the head 30, the head being traversed up and down by feed screw 62 operated by a reversible rotary hydraulic motor 63 connected through pipes 64 with pump 65.
THE SPRAY MECHANISM Referring first to FIG. 2 the spray head is carried on a long tubular member depending from head 30 which extends through the upper shroud 26. Details sufficient to illustrate the principal features are shown in FIG. 7. The non-rotary tubular column 70 is supported by appropriate structural parts within'the head 30 including in the present case the bracket plate 71. Rotatably mounted within the column is a main tubular member 72 which carries fixed thereon at its lower end the spray head 31. The details of the spray head may vary in construction but it is generally similar to that of the previously cited U.S. Pat. to Ingram No. 2,850,322. As here shown it includes a coupling sleeve 73 having a tapered press fit indicated at 74 on the lower end of the tubular member 72 being secured thereon by nut 75. The disc like body part 76 of the spray head is fitted over a short tubular extension 77 of sleeve 73 and is held by suitable set screw means one being shown at 77a. Threaded interiorly of the tubular extension 77 is a paint distributor head 78 over which is located the cup shaped element 79, the parts 78 and 79 and the lower face of the body part 76 having communicating passages for the radial centrifugal distrubution of the paint as described more fully in the above noted U.S. Pat. No. 2,850,322. The spray head also includes a lower disc 82 and an upper annular disc 83 suitably secured in place and with one or more outer annular screens 84 or perforated sheets to aid in breaking up the paint droplets.
Rotation is imparted to the tubular member 72 and its spray by any suitable means which in the present case comprises a pulley 85 secured on a hub 86 which in turn is keyed to the upper end of member 72 the pulley being driven through V-belts 87 from a motor (not shown) mounted within the main head 30.
The column 70 and tubular member 72 are of considerable length and the latter is supported in the former at several vertically spaced points by ball bearings indicated at 92, 93 and 94 and suitable lubricant seals are provided where needed.
Paint is supplied to the spray head through a long stationary tube 100 threaded at its upper end into a coupling member 101 fixedly supported by brackets 102 and 103 in the main head 30. Paint is delivered to tube 100 by means of a flexible tube connection to the opening 104 from a source outside the head 30. Control of the paint supply to the spray head is by means of a long non-rotary valve rod 105 extending down through sleeve 100 and having a conical or needle valve 106 at its lower end adapted to cooperate with a valve seat 107 threaded into the lower end of paint supply tube 100 and stationary therewith. Axial shifting of rod 105 is effected through a small air cylinder 108 having a pipe connection 109 for pressure air automatically controlled with the valve normally biased to closed position. The air cylinder is of course supported in fixed position in main head 30 by suitable means such as the bracket arm 110. Because of the length of valve rod 105 which may be several feet, the connection from the air cylinder piston thereto is through a universal joint 111 which avoids any binding and permits instantaneous free shifting of the rod. As previously stated the valve rod 105 and paint supply tube 100 are fixed against rotation and accordingly are supported in the lower end of rotary sleeve 72 by suitable bearing means comprising as here shown an annular radial ball bearing 112. An oil seal ring 113 is also provided below the bearing 112. The arrangement and relation of the parts are such as to enable the paint tube 100 and the valve rod 105 to be withdrawn for cleaning. In this respect the lower end of tube 100 has a close but slidable fit in a bushing 115 secured in the distributor head 78 to rotate therewith. Suitable fluid sealing means such as indicated at 116 are provided to prevent paint from escaping upwardly along the exterior of the tube 100.
THE SHROUDS As heretofore described the machine has an upper and a lower shroud each adapted when a drum is located at Station B to be advanced over the corresponding end of the drum during spraying of the drum each shroud being connected through flexible conduits to the suction fan 36 to draw off fumes and paint mist. Of importance is the fact that the shrouds and their respective connections to the suction are arranged and related such that a substantially uniform evacuating force is applied throughout the annular peripheral area at each end of the drum to maintain a proper balance and a uniform application of paint. As another major result and advantage the arrangement functions to produce air flow paths such as to prevent paint from being deposited on the exterior of the drums.
Referring first to the upper shroud 26 shown in detail in FIGS. 3 and 4 it comprises an outer cylindrical shell made in two semicircular halves 120 and 121. The half section 120 has vertical flanges 122 projecting radially from the outer surface at the faces adjoining the section 121 and the latter has similar complementary flanges 123 whereby bolts 124 may be inserted in holes in the opposed flanges to secure together the two half sections. One of the flanges of each pair has 3 lug 126 extending radially inwardly over the top whereby a U- shaped clevis 127 may be hinged at 128 thereon the clevises being connected to a cross bar which in turn is connected to the piston rod of the air cylinder 35 for raising and lowering the shroud. The shell includes an annular top plate 130 having a central opening 131 to permit free passage therethrough of the spray head column 70. The shell also has an annular bottom plate 132 with a central opening 133 adapted to receive the upper end of the drum shown in broken lines at 20 in FIG. 4. The bottom plate includes a vertically extending flange 134 and the plate is dished upwardly toward the center to provide an inclined annular surface 135 resulting in an outer trough wherein any excess paint may collect and drain off through stub pipes 136.
Mounted within the shell isan annular baffle means which includes an open ended cylindrical part 142 providing a central open space having a diameter determined by the inner wall of the cylindrical part as indicated at 143 in FIG. 3. The peripheral surface of the cylindrical part 142 has an outwardly horizontally extending flange 144 adapted to rest on small vertical flanges or lugs 145 rigid with and extending radially inwardly from the inner wall of the outer shell thereby to position and support the inner baffle part. The flange 144 has a series of segmental openings, as may be noted in FIG. 3, for the flow of air therethrough. The openings a, b, c and d progressively decrease in radial width and area beginning with 150a.
Vertical walls 151 and 152 projecting radially outward from the periphery of cylindrical part 142 define a semi-cylindrical annular collector space or chamber 153 between the cylindrical part 142 and the outer shell. The opposite half of the baffle means includes segmental openings 153a to 153d in the horizontal flange 144 similar to. the openings 150a to 150d communicating with a space 154 similar to space 153. Opposed suction pipes 155, 156 communicate through the outer shell with the inner spaces 153 and 154 respectively, and at or near the respective smaller segmental openings 150d and 153d. The pipes are connected to the fan 36 as appears in FIGS. 1 and 2. Functionally, therefore, a suction force is applied in the shroud and adjacent the drum end which is substantially uniform throughout the peripheral extent. The air mingled with paint vapors drawn out by the suction follows two general paths. At the top air flows downwardly through the opening 130 around the spray head 70 following the paths indicated by the arrows 158, 158a. At the bottom of the shroud the air path is upwardly along the exterior surface of the drum part the drum flange 159 in accordance substantially with the arrows 160. This upward flow of air past the drum end and to the suction is an important feature. Commonly the drums have been painted and/0r lithographed exteriorly prior to the internal spraying and any deposit on the outer surface from the internal spray would ruin the appearance. The current of air upwardly along the drum end prevents spray particles from reaching the outer surface of the drum. The air following the paths 158a and 160 continues up through the segmental openings in flanges 144 into the spaces 153 and 154 and out the corresponding pipes 155, 156. Since the suction normally would be the strongest adjacent the outlet to the suction pipes, such effect in the present construction is offset by restricting the air path by the narrower segmental openings 150d and 153d and progressively increasing the size of the openings the farther they are positioned from the outlet pipe. The degree of variation in the size of the openings will vary depending upon the circumstances. In a particular case illustrated herein where the central opening of the baffle is about two feet the segmental opening 150a had about twice the area of the opening 150d. Other specific arrangements may be employed to obtain uniform suction distribution as by varying the angular extent or the spacing of the openings.
The lower shroud 27 shown in detail in FIGS. and 6 differs structurally from the upper shroud but embodies the same principles. It includes an outer cylindrical shell 170 with a bottom wall 171 which is dished upwardly toward the center to result in an inclined surface 172 wherebypaint drippings are collected and drain off through a pair of stube pipes 173 A flat annular top cover plate 174 is secured to the outer shell by means of set screws 175 threaded into vertical strips 176 secured to the peripheral surface of the shell. The cover plate has a central opening 177 through which the drum indicated at 20 in broken lines is adapted to extend. Mounted within the shell is the baffle part 180 which includes a main cylindrical part defined by the wall 181 having a bottom flange 182 extending radially outwardly from the periphery. A series of lugs 183 are secured to the inner'wall of the outer shell and serve to support the flange 182 and thereby the baffle part 180 thereon. An upper flange 184 also extends radially outwardly from the periphery of the wall 181 with a close fit within the shell. Also extending outwardly from the periphery of wall 181 are a pair of vertical flanges 185, 186 located 180 apart thereby defining two semicircular spaces enclosed between the inner cylindrical part 181 and the outer shell, one such space being indicated at 187 in FIG. 6. A suction pipe 188 communicates with the space 187 and a suction pipe 189 communicates with the other semicircular space.
The top flange 184 has two sets of segmental openings one set being indicated at 192a, b, c and d which are progressively smaller in radial width from the opening 192a to the opening 192d. A similar arrangement ofv segmental openings extends counterclockwise in FIG. 5 from the opening 1930.. The functioning is similar to that described in connection with the upper shroud. of FIGS. 3 and 4, the smaller openings being nearest the outlet pipe. Air. is drawn from around the lower drum end particularly downwardly along the exterior surface of the drum and outwardly in a path indicated generally by the arrows 194 and continues through the segmental openings in flange 184 into the semiannular spaces with which the exhaust pipes communicate. As in the case of the upper shroud the segmental openings in the radial baffle flange 184 increase in size progressively away from the connection to the respective suction pipes 188 and 189 to producea uniform suction pressure and air flow around the drum end. Also the air paths are such as to prevent particles of the internal spray from being deposited on the exte- "rior surface of the drum.
THE AUTOMATIC CONTROL ELECTRICAL SYSTEM The electrical system for automatically controlling the timing of the various operations is illustrated in FIG. 9. This system includes a plurality of limit switches selectively closed and opened in accordance with particular operations of the coating apparatus and a plurality of relays selectively energized and deenergized by closing and opening of the limit switches and in turn initiating and discontinuing coating apparatus operations. FIG. 8 shows diagrammatically the location of various switches in conjunction with elements of the machine, and FIG. 10 is a timing diagram illustrating the events of a cycle and their relation.
Referring principally at first to FIG. 9, switch LS1 is closed when the spray head is in its retracted position. Switch LS2 is closed when a barrel to be coated is in position at Station A. LS3 is closed upon completion of each indexing revolution. LS4 is closed when the spray head descends into the barrel. LS5 is closed when the spray head descends into it lowermost position in the barrel. LS6 and LS7 are closed respectively when the top and bottom shrouds are in their retracted position.
LS8 is closed when the barrel is in position at Station 1 B. LS9 is opened when the spray head ascends to its uppermost position in the barrel.
Energization of relay lCR initiates indexing. Relay 2CR is energized upon completion of indexing and, with time delay relay 2TR, initiates descent of the spray head. Energization of relay 3CR initiates the spraying operation. Energization of relay 4CR initiates retraction or ascent of the spray head. Relay SCR initiates advance of the top and bottom shrouds when energized. In FIG. 9 all circuit elements are indicated in their quiescent state, i.e., prior to the positioning of a barrel at conveyor Station A. The relay contacts, which are of the normally-closed and normally-open types, are identified by correlation to the reference numeral assigned to their parent relay. For example, the contacts of relay lCR are identified as ICR-l through 1CR-4. The solenoids for control of the brake and clutch of the indexing mechanism and for other elements are identified by literal designation. The control system circuit elements and solenoids controlled thereby are connected in parallel circuit branches across power lines LI and L2, which may be connected through appropriate main circuit breakers to line voltage.
Operation of the control system is best understood by reference to FIG. 10 wherein the states of the control system circuit elements and the controlled solenoids are illustrated against a time scale'embracing the spray coating of one barrel.
Discrete time intervals are indicated by the time designations t through t-,. In the interval t t the control system is quiescent and awaits the positioning of the barrel at Station A. During this interval the BRAKE solenoid, energized through contacts lCR3, maintains turret T stationary. All other solenoids and all control relays are deenergized. Limit switchs LS1, LS6 and LS7 are closed and all other limit switches are open.
At time n, LS2 is closed, indicating a barrel to be in position at Station A, whereupon relay lCR is energized through LS2, contacts ZCR-l and closed limit switches LS1, LS6 and LS7 and is latched through contacts lCR-l. The BRAKE solenoid is accordingly deenergized, contacts 1CR-3 being open, and the CLUTCH solenoid is energized through contacts 1CR-4.
Indexing commences and continues until 1 at which time LS3 closes, one revolution of the index drive being completed. LS8 also closes as the barrel is thereby positioned at Station B. Relay ZCR is energized by closure of these switches through contacts 2TR-l and 2CR-2. Upon energization, relay 2CR is latched through contacts 2CR-3, 4CR-1 and lCR-2. Relay 1CR is deenergized by opening of contacts 2CR-1 with resulting energization of the BRAKE solenoid and deenergization of the CLUTCH solenoid. Time delay relay 2TR is supplied with energizing voltage at this juncture. Also, relay SCR is energized through contacts 2CR-4 and 4CR-3, and latched through contacts 3CR-2 and SCR- 1, and the top and bottom shrouds 26 and 27 are accordingly advanced over the barrel ends through energization of their solenoids through contacts SCR-2. Valves SVa and SVb close causing the air cylinders 35 and 36 to advance the respective shrouds. Thus, at t the barrel is maintained stationary at Station B and the shrouds are in engagement therewith.
During this time period, valve HV is shifted to a position to cause the spray head to travel downward. Valve l-IV is a standard type four-way three-position valve double solenoid operated and spring biased to a central neutral position wherein all ports to pump 63 are blocked. Upon the expiration of the preset time delay for relay 2TR, namely, at t;,, relay 2TR is energized whereupon the HEAD DOWN solenoid 200 is energized through contacts 2TR-2 and 2CR-4 which shifts valve HV to a first operative position whereby hydraulic fluid is delivered to motor 63 to rotate screw feed shaft 62 in a direction to lower head 30. The oppositely-poled section LS1-A of LS1 closes.
Upon descent of the spray head 31 into the barrel, at LS4 is closed by engagement therewith of traveling cam C-4, energizing relay 3CR through closed switch LS9. Relay 3CR is latched through contacts 3CR-1. The spray solenoid SVp (FIG. 8) is energized through contacts 3CR-3 which admits pressure air to air cylinder 108 which opens valve 106 and spray coating of the barrel commences, the spray head descending farther into the barrel. Upon complete descent or bottoming of the spray head at t switch LS is closed and relay 4CR is energized, and latched through contacts 4CR-2 and LSlA, whereupon relay 2CR is deenergized, contacts 4CR-l being opened. At this juncture, the HEAD DOWN solenoid 200 is deenergized, contacts 4CR-2 being opened, and valve HV is spring-biased to its intermediate neutral position. The HEAD UP solenoid 201 is concurrently energized through contacts 4CR-4 shifting valve HV to a second operative position whereby hydraulic motor 63 is reversed and the spray head ascent commences. During spray head ascent, spraying continues.
At t the spray head ascends to its uppermost position'in the barrel, and limit switch LS9 is opened by cam C-9, thereby deenergizing 3CR and deenergizing the spray solenoid by opening contacts 3CR-3.
As relay 3CR is deenergized, contacts 3CR-2 open and relay SCR is deenergized, in turn deenergizing the TOP and BOTTOM shroud solenoids by opening contacts SCR-2. 1
As the spray head continues its ascent, it assumes its retracted position whereupon LS1 is closed and oppositely poled section LS1-A is opened thereby deenergizing 4CR at t,. The HEAD UP solenoid 201 is deenergized, contacts 4CR-4 being opened and valve HV is accordingly spring-biased to its neutral position, stopping hydraulic motor 63.
It should be understood that various changes may be made in the apparatus and system described above and shown in the drawings and different embodiments of the invention could be made without departing from the principles thereof, and it is intended accordingly that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
What is claimed is:
1. In an automatic machine for spraying the interior of hollow bodies embodying a spray head with power means for advancing it into the interior of the body, and a body receiving station and a spray station, and a body conveyor with power means for operating it, the combination therewith of a shroud movable over an end of the body axially thereof at the spray station, power means for moving said shroud, and control means automatically actuated by the presence of a body at said spray station to energize said power means to advance the shroud, said shroud having a connection to a suction source and provided with fluid passages and baffle means arranged to produce a substantially uniform suction pressure around the body end.
2. A machine in accordance with claim 1 in which a like shroud and power moving means therefor are provided for each end of the body.
3. An automatic machine for spraying hollow open ended bodies comprising a turret conveyor for the bodies rotatable about a vertical-axis, with respect to a body supply station and a spray station, a shroud vertically movable over each end of the body at the spray station, a spray head vertically movable from a retracted position into the interior of the body at the spray station, power means for operating each of said shrouds and said spray head, and automatic control means actuated by the presence of a drum at the supply station for indexing the turret to move the body to the spray station, and actuated by the body at the spray station to cause the shrouds to advance over the body ends and then in sequence the spray head to advance into the body interior.
4. A machine in accordance with claim 3 in which the said shrouds are each movable by an air cylinder power means automatically controlled.

Claims (4)

1. In an automatic machine for spraying the interior of hollow bodies embodying a spray head with power means for advancing it into the interior of the body, and a body receiving station and a spray station, and a body conveyor with power means for operating it, the combination therewith of a shroud movable over an end of the body axially thereof at the spray station, power means for moving said shroud, and control means automatically actuated by the presence of a body at said spray station to energize said power means to advance the shroud, said shroud having a connection to a suction source and provided with fluid passages and baffle means arranged to produce a substantially uniform suction pressure around the body end.
2. A machine in accordance with claim 1 in which a like shroud and power moving means therefor are provided for each end of the body.
3. An automatic machine for spraying hollow open ended bodies comprising a turret conveyor for the bodies rotatable about a vertical axis, with respect to a body supply station and a spray station, a shroud vertically movable over each end of the body at the spray station, a spray head vertically movable from a retracted position into the interior of the body at the spray station, power means for operating each of said shrouds and said spray head, and automatic control means actuated by the presence of a drum at the supply station for indexing the turret to move the body to the spray station, and actuated by the body at the spray station to cause the shrouds to advance over the body ends and then in sequence the spray head to advance into the body interior.
4. A machine in accordance with claim 3 in which the said shrouds are each movable by an air cylinder power means automatically controlled.
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EP0246032A2 (en) * 1986-05-10 1987-11-19 C.A.S.E. Systems Limited Spray devices and spraying systems
FR2601888A1 (en) * 1986-07-22 1988-01-29 Guezennec Jean Machine for coating the inner surface of containers
US6331035B1 (en) * 1999-03-19 2001-12-18 Kennametal Pc Inc. Cutting tool holder assembly with press fit
US6569242B2 (en) * 2000-06-21 2003-05-27 Suzuki Motor Corporation Thermal spraying system for cylinder
US20040016720A1 (en) * 2001-05-08 2004-01-29 Egan Brian H.D. Low pressure valve
US20060277742A1 (en) * 2003-01-28 2006-12-14 Wentzel Louis M Knock-down drums
US20130087096A1 (en) * 2011-10-07 2013-04-11 Chang Gung University Apparatus for applying dye material on an electrode to form a dye-sensitized solar cell
CN106955833A (en) * 2016-01-12 2017-07-18 肖特股份有限公司 Method and apparatus for hollow body inner surface silicone
CN107293428A (en) * 2017-08-18 2017-10-24 宁波黑田精工有限公司 A kind of cover assembly assembling line of pressure-head switch
US10286417B2 (en) * 2014-07-30 2019-05-14 Sturm Maschinen- & Anlagenbau Gmbh Metallic coating device and method, and holding unit for the device

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US3899994A (en) * 1972-12-29 1975-08-19 Zenith Radio Corp Apparatus for application of lacquer coating to cathode ray tube panels
US4246300A (en) * 1979-02-28 1981-01-20 Reynolds Metals Company Can transport
EP0246032A2 (en) * 1986-05-10 1987-11-19 C.A.S.E. Systems Limited Spray devices and spraying systems
EP0246032A3 (en) * 1986-05-10 1988-08-17 C.A.S.E. Systems Limited Spray devices and spraying systems
FR2601888A1 (en) * 1986-07-22 1988-01-29 Guezennec Jean Machine for coating the inner surface of containers
US6331035B1 (en) * 1999-03-19 2001-12-18 Kennametal Pc Inc. Cutting tool holder assembly with press fit
US6569242B2 (en) * 2000-06-21 2003-05-27 Suzuki Motor Corporation Thermal spraying system for cylinder
US20040016720A1 (en) * 2001-05-08 2004-01-29 Egan Brian H.D. Low pressure valve
US20060277742A1 (en) * 2003-01-28 2006-12-14 Wentzel Louis M Knock-down drums
US20130087096A1 (en) * 2011-10-07 2013-04-11 Chang Gung University Apparatus for applying dye material on an electrode to form a dye-sensitized solar cell
US10286417B2 (en) * 2014-07-30 2019-05-14 Sturm Maschinen- & Anlagenbau Gmbh Metallic coating device and method, and holding unit for the device
CN106955833A (en) * 2016-01-12 2017-07-18 肖特股份有限公司 Method and apparatus for hollow body inner surface silicone
EP3192587A1 (en) * 2016-01-12 2017-07-19 Schott AG Method and device for siliconising the interior surface of hollow bodies
CN107293428A (en) * 2017-08-18 2017-10-24 宁波黑田精工有限公司 A kind of cover assembly assembling line of pressure-head switch

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