US3726641A - Aqueous dyebath containing polyacrylonitrile and a nitrogen-containing compound - Google Patents

Aqueous dyebath containing polyacrylonitrile and a nitrogen-containing compound Download PDF

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US3726641A
US3726641A US00129596A US3726641DA US3726641A US 3726641 A US3726641 A US 3726641A US 00129596 A US00129596 A US 00129596A US 3726641D A US3726641D A US 3726641DA US 3726641 A US3726641 A US 3726641A
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/70Material containing nitrile groups
    • D06P3/76Material containing nitrile groups using basic dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/642Compounds containing nitrogen
    • D06P1/645Aliphatic, araliphatic or cycloaliphatic compounds containing amino groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/655Compounds containing ammonium groups
    • D06P1/66Compounds containing ammonium groups containing quaternary ammonium groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S8/00Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
    • Y10S8/92Synthetic fiber dyeing
    • Y10S8/927Polyacrylonitrile fiber

Definitions

  • Fibrous material consisting of a synthetic material is dyed with a basic dyestuff in the presence of at least one member of a group of amine or nitrogen-containing compounds.
  • Elfective compounds include cyclohexylamine including alkyl substituted cyclohexylamines, furfurylamine, 1,2,3,4-tetrahydroisoquinoline, and the like.
  • the aforesaid compounds are characterized by the ability of facilitating the migration-transfer of dye from a densely dyed or normally dyed portion of a synthetic fabric/ fiber to a sparsely dyed or undyed portion.
  • Fibers of polyacrylonitrile and acrylonitrile copolymers are being increasingly dyed with basic dyestuffs having a high affinity for the fiber; the dyestuffs consequently go on almost completely and very fast dyeings are obtained.
  • this leads to uneven dyeings when the dyeing is effected in the temperature range of 185 F. to boiling temperature and especially, in the temperature range of 194 to 205 F. This problem can only be remedied, in some cases, by careful temperature regulation that is, by slowly increasing the temperature during the dyeing.
  • dyeing assistants are added to the dye bath to promote or to control dyeing. Such substances aid in the achievement of uniform absorption of the dye by the fiber.
  • the manner in which the level dyeing is accomplished depends, generally, upon the particular dyestutf in United States Patent O 3,726,641 Patented Apr. 10, 1973 use and also upon the substance which is employed as a dyeing assistant.
  • a dyeing assistant will aid in promoting level deposition of the dye on the fiber or fabric in several ways. For example, certain dyeing assistants will promote level dyeing by increasing the solubility of the dye in the bath.
  • retarders have been employed to cause the rate of strike to become slower at the critical temperature that is, at the temperature beween and 200 F.
  • Two types of retarders have been generally used; the first type is the cationic retarder and a substance of this type functions by competing with the dye for the available dye sites.
  • a cationic retarder has more aflinity for the dye site and, due to its smaller molecular size, is able to precede the dye at slightly lower temperatures. As a result, less dye sites are available at temperatures between about 180 and 200 F. and the shortage of sites causes the dye to seek out vacant sites and draw out of the bath evenly. It has been shown that with this retarder system, the dye strike from 200-206 F. is extremely rapid and this further narrows an already dangerously narrow temperature range.
  • cationic retarders are nearly permanent in their occupancy of dye sites, they present a barrier to the movement of dye from a more heavily dyed area. Migration is, therefore inhibited by the use of cationic retarders.
  • Another disadvantage associated with the use of cationic retarders is that they further separate differential dyeing characteristics of cationics making the slow color dye slower relative to faster exhausting colors. Still another disadvantage is that the presence of the strong retarder reduces the dye buildup and makes redyeing to darker repair shades difficult if not impossible. Then, it has been found that cationic retarders are dependent on dyestuff concentration and the less dye used the more retarder will be necessary.
  • Another criticism of the use of cationic retarders is that they block out cationic softener aftertreatments. In addition, cationic retarders usually work against or prevent migration because retained retarder blocks out transferring dye.
  • a second type of retarding agent used is an anionic retarder and such a system functions through the formation of a complex or anionic surfactant with the cationic dye.
  • the complex is stabilized by being held in a dispersed form in the bath by a nonionic surfactant.
  • the larger size particle of the complex attaches itself to the fiber surface at temperatures even lower than that containing no retarder. In this manner, the otherwise very narrow strike temperature range is widened.
  • the complex dissociates slowly thus giving up the dye to the dye site uniformly.
  • the disassociation is not complete as a portion of the dispersed complexed dye remains associated throughout the entire dye cycle resulting in lower yields than those obtained by the use of cationic systems.
  • anionic retarders allow only slightly better migration than cationic retarders and the major appeal of the former is in special areas where bulking shrinkage is otherwise inhibited or where cationic/ anionic dye combinations are required for blends.
  • the dyer is faced with the problem of a balance between retardation and migration since it is almost impossible to obtain both effects.
  • the problem is further complicated by the fact that retarder systems, when used at high concentrations, can nullify the beneficial effect of migration aids.
  • the retained or residual cationic retarder can block out the transferring dye. This effect is more evident at lower temperatures that is, at temperatures of about 180 F. while at higher temperatures, i.e., temperatures of about 212 F., the cationic retarder causes somewhat less interference with migration.
  • the cationic retarder causes somewhat less interference with migration.
  • at no time within the temperature range of 180-2l2 F. are all of the dyesites available.
  • attempts at black shade re-dyeing of bad lots previously dyed in the presence of strong cationic retarders, have shown the permanence of at least some of the dye site/retarder linkage.
  • anionic retarders In the case of the use of anionic retarders, a similar problem exists although this problem is not quite as severe.
  • the complex of dye and anionic surfactant once broken, leaves the excess anion active material in the bath and this material is free to complex with the dyestufi moving from the fiber into the bath and prevent, at least partially, a further exhaustion onto another dye site. Since the anionic retarder does not occupy dye sites, those anionic retarders of low dye concentration are more apt to receive transferred dye than in a cationic retarder system.
  • fibrous material consisting of a synthetic material such as, for example, a polyacrylonitrile
  • fibrous material is dyed by contacting the aforesaid fibrous material as, for example, by immersion in an aqueous bath containing a basic dyestuif and at least one migrating agent selected from a group of amine or nitrogen-containing compounds.
  • the aforesaid migrating agents have been found to maintain the effective dyeing temperature range and surprisingly, by the present procedure, it is possible to avoid restorting to temperatures above the boil in order to transfer the dye.
  • the migrating agents of the present invention have been found to be helpful in softening the fiber at temperatures below the glass transition temperature of the polymeric material and that in addition, once having removed the dye from its original fixed position, the present migrating agents allow the return of the dye to a new position.
  • a cationic or anionic retarder by use of either a cationic or anionic retarder, significant transfer-migration of dye, under 212 F., is possible, once a linkage of dye with the fiber dye-site is made.
  • the retarding agent and other analogous cationic auxiliaries serve to strip off a modicum of linked dye but do not allow it to transfer back on to a new dye-site that is, the aforesaid substances behave, in reality as anti-migration agents.
  • the anionic retarder system in most instances, the migrating-transfer agents are chemically incompatible and/ or ineffective. Surprisingly, it has now been found that the active agents of the present process accomplish a significant transfer-migration in both the cationic and anionic retard systems.
  • the present invention provides a new and improved procedure for dyeing fibrous material and particularly, fibrous material consisting of a synthetic material such as, a polyacrylonitrile, by a process involving contacting the said fibrous material, as, for example, in an aqueous dyebath containing a basic dyestuff, with an amine or a nitrogen-containing compound which acts as a migrating agent.
  • the migrating agent is used in amounts up to about 10%, by weight, relative to the Weight of the fibrous material.
  • the fibrous material which is dyed by the use of the process of the present invention includes, for example, synthetic fibrous materials consisting essentially of at least 50% of polyacrylonitrile such as, for example, copolymers of acrylonitrile with vinyl compounds such as vinyl alcohol, vinyl acetate, vinyl propionate, vinyl chloride, vinyl bromide, vinylidene chloride, vinyl pyridine, vinyl imidazole, acrylic acid esters, methacrylic acid esters, alphachloracrylic acid esters, acrylic and methacrylic acid amides, and the like, containing a considerable and advantageously, a predominant portion of polyacrylonitrile.
  • polyacrylonitrile such as, for example, copolymers of acrylonitrile with vinyl compounds such as vinyl alcohol, vinyl acetate, vinyl propionate, vinyl chloride, vinyl bromide, vinylidene chloride, vinyl pyridine, vinyl imidazole, acrylic acid esters, methacrylic acid esters, alphachloracrylic acid esters, acrylic and me
  • the fibrous material may also consist of a mixture of polymers containing one or more of said monomers with polyacrylonitrile, the latter material again preferably predominating.
  • Illustrative polyacrylonitrile fibrous materials include, Orlon (particularly Orlon Type 42 Fiber), Acrilan (consisting of acrylonitrile and 15% vinylacetate), and the like.
  • the active amine compounds or nitrogen-containing compounds which can be used in the present process involving a new and improved procedure for dyeing fibrous materials are represented by the formula wherein R is hydrogen or alkyl containing from 1 to 6 carbon atoms, heteroalkyl containing 0, N or S atoms and wherein the alkyl group contains from 1 to 6 carbon atoms, phenyl, alkyl substituted phenyl such as, for example, tolyl, xylenol, naphthyl, methylnaphthyl, an
  • alkyl ether containing from 1 to 4 carbon atoms such as, for example, 2-ethylhexyl-S-aminopropyl ether or aralkyl wherein the alkyl group contains from 1 to 4 carbon atoms;
  • R is hydrogen, alkyl containing from 2 to 6 carbon atoms, phenyl, alkyl substituted phenyl, naphthyl, methylnaphthyl, aralkyl, a heterocycle such as pyridyl, oxazolyl, imidazolyl, chinolyl or a heteroalkyl such as furfural;
  • R is hydrogen, alkyl containing from 2 to 6 carbon atoms or a cycloalkyl group containing 5 or 6 carbon atoms;
  • R is hydrogen or alkyl containing from 2 to 6 carbon atoms
  • X is a halide atom such as, for example, chloride, bromide, or an anion of a mineral acid such as, for example, sulfate, nitrate, phosphate and the like, or an anion of an organic monoacid containing up to 4 carbon atoms, such as, for example, acetic or formic acid, an anion of an organic dibasic acid containing from 2 to 6 carbon. atoms such as, for example, oxalic, malonic, tartaric, and the like;
  • 21 is a number from 1 to 4.
  • R and R when taken together with a central nitrogen atom represent a pyridyl or piperidyl group
  • the hydrogens of the alkyl group can be further substituted by either amino or ammonium groups.
  • heteroalkyl is intended to cover groups containing 0, N or S atoms such as furan, thiophene, morpholine and the like; phenyl is intended to cover naphthyl, biphenyl groups, and the like; aralkyl is intended to cover benzyl, phenylethyl, and the like; cycloalkyl is intended to cover cyclopentyl, cyclohexyl or cycloheptyl; the ethers include alkyl ethers such as methylether, ethylether, propylether, and the like, polyoxyethylene ethers and the like, alkylamines such as ethylamine, propylamine and the like, aminoalkylamines such as, for example, amino ethyl amine and the like.
  • Illustrative active amine compounds of nitrogen-containing compounds which can be used in the present process include, for example:
  • cyclohexylamine including alkyl-substituted cyclohexylamines furfurylamine including alkyl-substituted furfurylamines benzylamine including alkyl substituted benzylamines 1,2,3,4-tetrahydroisoquinoline 1,2,3,4-tetrahydroquinoline methyl pyridinium iodide quinoline methiodide methyl pyridinium iodide imidazole Z-methyl imidazole Z-methylbenzimidazole N-benzyl-4-picolinium chloride alpha picoline tetrahydrofurfurylamine N-benzyl quinolinium chloride tributylamine and secondary butylamine 2-ethyl-hexyl-3-amino propyl ether methylpiperidine including other alkyl-substituted piperidines such as ethyl-propyl-, butyl piperidine, and the
  • salts of the amines or the nitrogen-containing compounds can also be advantageously used in the present process and these salts are derived from halogen hydracids such as, hydrochloric acid, hydrobromic acid, and the like; from mineral acids of medium to high strength such as, for example, sulfuric acid, phosphoric acid, and the like; from organic acids of medium to high strength as well as other acids such as lower alkyl sulfuric acid monoesters, formic acid, acetic acid, oxalic acid, tartaric acid, succinic acid, sulfosuccinic acid, thiocyanic acid, and the like.
  • Illustrative of the basic dyes which can be used are fuchsin, methyl violet, aniline blue, dyestuifs of the diand tri-arylmethane series, the azine, oxazine and thiazine series, Xanthene dyestufis, acridine dyestuffs, quinoline dyestuifs, quinophthalone dyestuffs, cyanine and methine dyestuffs, basic azoand basic anthraquinone dyestuffs, the indolyland diindolyl-aryl-methane series, diazine, induline, and the like.
  • the active compounds used in the present process are known. These compounds are soluble in water; they are not surface-active and do not foam; additionally they do not impair the fastness of the dyeings.
  • the levelling agents may be used during the dyeing procedure; about 0.25 to 5% is required with reference to the Weight of the fiber or other structure of synthetic material.
  • the levelling agents may also be used for levelling up after dyeing; in general, larger amounts are required for this purposeabout 1.5 to 10% with reference to the weight of the fiber or other structure, in the blank dyebath.
  • the period for the dyeing may vary between about 0.5 and 8 hours; preferably, the duration of the procedure is between about 1 and 3 hours. Similar periods may be used for the levelling.
  • the addition of the active compound may be made prior to the dyeing process or at the beginning and/or in the course of such process. It is also possible to pretreat the fibrous material with the active compounds of the present invention.
  • the active migrating agents of the present invention have excellent activity in all dyeings of basic dyestuffs on textile materials in the form of films, foils, thread, fibers, flocks, fabrics and similar structures of every kind such as, for example, yarn, or knitted or woven fabric which have been made from polyamides, polyesters, or polymers or copolymers containing acrylonitrile.
  • the fibrous material may be a polyacrylonitrile or an acrylonitrile copolymer.
  • acrylonitrile polymers is intended to include homopolymers of acrylonitrile and also copolymers which can contain about 50% acrylonitrile.
  • this may consist entirely of a polyacrylonitrile that is, products which are obtainable by polymerization of acrylonitrile alone or admixture with or copolymerized with other compounds as indicated above and which contain at least 50% and preferably or higher, by weight, of acrylonitrile polymerized into the same.
  • EXAMPLES 1-15 In the examples, the indicated test dyes were applied at a 2% depth in a bath containing 10% Glaubers salt and the pH was adjusted to 4.5 with acetic acid (56%). After dyeing for 1 to 2 hours at temperatures between ISO-212 F., the swatches were placed in a fresh bath containing the various migrating agents, at the indicated OW'F (on weight of fabric), 10% Glaubers salt and the pH was adjusted to 4.5 with acetic acid (56%). Comparisons were made with the known migrating agents benzyl trimethyl ammonium chloride as well as the alkyl C C benzyl dimethyl ammonium chloride.
  • a normal fresh bath migration test commences with equal weights of 100% and 0% dyed fabric (Orion 42 knit) at a given temperature in a bath containing acetic acid to adjust the pH to 4.5, 10% Glaubers salt, and the indicated amount of the chemical migrating agents under investigation.
  • a horizontal line at the 100% level of the vertical axis indicates zero desorption as does a horizontal line at the 0% level indicate zero absorption.
  • D percent desorbed
  • color transfer efficiency is at a maximum.
  • CTR color transfer ratio
  • FIG. 1 illustrates a 2% (OWF-on weight of fabric) dyeing of Basic Red 22 with 10% Glaubers salt, acetic acid (56%) adjusted to pH 4.5. Dyeings were conducted at a liquor ratio of 20:1. The two migration curves that approach each other closest and soonest were dyed and migrated with the 1.0% (OWF) of a composition containing the indicated amine and nitrogen containing compounds. The curves are symmetrical. The two curves that show very little desorption and less absorption (asymmetry) were dyed and migrated with the conventional alkyl benzyl dimethyl ammonium chloride. Similar migration behavior of self-shades and combination shades exists with conventional cationic dyes.
  • FIG. 2 illustrates the use of Dark Brown, a combination of 3 cationic dyes, i.e., 22% Basic Red 22, 10% Basic Blue 41 and 1.30% Basic Yellow 19, on- Orlon 42 knit. Similar amounts of Glaubers salt, acetic acid and the same pH were used here as in FIG. 1. The asymmetry shown by the control migration is evidenced visually as a dull pink whereas the symmetrical migration results in an on-tone brown.
  • the quaternary chemicals used in conventional dyeing such as, for example, fatty alkyl benzyl dimethyl ammonium halides or in lesser alkyl moiety size as far down as benzyl trimethyl ammonium chloride, are ion-exchanged with the acrylic dyesite and are thereby retained by fabric as a colorless dye.
  • This dyesite occupation serves not only to block out equilibration of desorbed color, but also blocks out subsequent dyeing that may be required to balance inventory adjustment of mode-shades to market demand.
  • the present migrating agents allow one to start with a dyed fabric and add more dyestuif in a progressively additive way up to saturation.
  • the quaternaries used contribute to saturation and also block out dyes that may be added to change the original shade to darker or different hues.
  • the migrating agents of the present invention it is possible to lessen or lighten shades evenly, i.e., in repairing of goods.
  • An aqueous dyebath composition for dyeing of fibrous material consisting essentially of a polyacrylonitrile and from 0.25 to 3% by weight relative to the weight of the fibrous material of at least one amine or nitrogencontaining compound selected from the group consisting of cyclohexylamine, benzylamine, furfurylamine or alkylsubstituted derivatives or salts thereof, 1,2,3,4-tetrahydroisoquinoline, quinoline methiodide, imidazole, or an acid salt thereof, and 2-ethylhexyl S-amino propylether.
  • aqueous dyebath composition according to claim 1 wherein the amine is cyclohexylamine, an alkyl-substituted cyclohexylamine or an acid salt thereof.
  • An aqueous dyebath composition according to claim 1 wherein the active material is furfurylamine, an alkylsubstituted derivative thereof or acid salt thereof.
  • An aqueous dyebath composition according to claim 1 wheerin the amine or nitrogen-containing compounds are a mixture of cyclohexylamine, benzylamine, furfurylamine and imidazole.
  • amine or nitrogen-containing compounds are a mixture of cyclohexylamine, benzylamine, imidazole and 2-ethyl-hexyl 3-amino propylether.

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Abstract

FIBROUS MATERIAL CONSISTING OF A SYNTHETIC MATERIAL IS DYED WITH A BASIC DYESTUFF IN THE PRESENCE OF AT LEAST ONE MEMBER OF A GROUP OF AMINE OR NITROGEN-CONTAINING COMPOUNDS. EFFECTIVE COMPOUNDS INCLUDE CYCLOHEXYLAMINE INCLUDING ALKYL SUBSTITUTED CYCLOHEXYLAMINES, FURFURYLAMINE, 1,2,3,4-TETRAHYDROISOQUINOLINE, AND THE LIKE. THE AFORESAID

COMPOUNDS ARE CHARACTERIZED BY THE ABILITY OF FACILITATING THE MIGRATION-TRANSFER OF DYE FROM A DENSELY DYED OR NORMALLY DYED PORTION OF A SYNTHETIC FABRIC/FIBER TO A SPARSELY DYED OR UNDYED PORTION.

Description

AQUEOUS DYEBATH CONTAINING POLYACRYLONITRTLE AND A NITROGEN-CON'IAINING COMPOUND Original Filed Feb. 10, 1968 April 10, 1973 J. A. KOMNINOS 3,726,641
n l I. l "II n I 1.0 /a ALKYL(C C BENZYL DIMETHYL IAMMONIUM CHLORIDE 25% BENZYLAMINE m 25% CYCLOHEXYLAMINE 6O .25 IMIDAZOLE 25% FURFURYLAMINE O UNDYED u a u u BUT o I=lld EQUALLY 2O 4O 60 80 I00 I20 CYCLED MINUTES FRESH-BATH MIGRATION AT |so|= Ti uk u rut -N0 MIGRATING AGENT USED 80 L r 25% BENZYLAMINE N- o a .25 CYCLOHEXYLAMINE O 6O .25%IMIDAZOLE r w .25%'2-ETHYL HEXYL g B-AMINO PROPYL ETHER 2O O h 5 IO I5 20 2s 30 MINUTES FRESH-BATH MIGRATION AT 220F 3 726,641 AQUEOUS DYEBATH CONTAINING POLYACRY- LONITRILE AND A NITROGEN-CONTAINING COMPOUND John A. Komninos, Upper Saddle River, N.J., assignor to Ciba-Geigy Corporation, Greenburgh, N.Y. Original application Feb. 10, 1969, Ser. No. 797,978, now Patent No. 3,632,300. Divided and this application Mar. 30, 1971, Ser. No. 129,596
Int. Cl. D06p /06 US. Cl. 8-172 6 Claims ABSTRACT OF THE DISCLOSURE Fibrous material consisting of a synthetic material is dyed with a basic dyestuff in the presence of at least one member of a group of amine or nitrogen-containing compounds. Elfective compounds include cyclohexylamine including alkyl substituted cyclohexylamines, furfurylamine, 1,2,3,4-tetrahydroisoquinoline, and the like. The aforesaid compounds are characterized by the ability of facilitating the migration-transfer of dye from a densely dyed or normally dyed portion of a synthetic fabric/ fiber to a sparsely dyed or undyed portion.
CROSS REFERENCE TO RELATED APPLICATION This is a division of application Ser. No. 797,97 8, filed Feb. 10, 1969 and now U.S. Pat. No. 3,632,300.
FIELD OF THE INVENTION DESCRIPTION OF THE PRIOR ART Fibers of polyacrylonitrile and acrylonitrile copolymers are being increasingly dyed with basic dyestuffs having a high affinity for the fiber; the dyestuffs consequently go on almost completely and very fast dyeings are obtained. However, because of the rapid absorption of the dyestuff due to its high afiinity, this leads to uneven dyeings when the dyeing is effected in the temperature range of 185 F. to boiling temperature and especially, in the temperature range of 194 to 205 F. This problem can only be remedied, in some cases, by careful temperature regulation that is, by slowly increasing the temperature during the dyeing.
In an attempt to increase the absorption and improve the evenness of the dyeings, certain substances generally referred to as dyeing assistants are added to the dye bath to promote or to control dyeing. Such substances aid in the achievement of uniform absorption of the dye by the fiber. The manner in which the level dyeing is accomplished depends, generally, upon the particular dyestutf in United States Patent O 3,726,641 Patented Apr. 10, 1973 use and also upon the substance which is employed as a dyeing assistant. Usually, a dyeing assistant will aid in promoting level deposition of the dye on the fiber or fabric in several ways. For example, certain dyeing assistants will promote level dyeing by increasing the solubility of the dye in the bath. Other dyeing assistants however, will accomplish the desired result by delaying the absorption of the dye by the fiber. Still other dyeing assistants will function as such by aiding the dye to penetrate more readily the material to be colored. However, in many cases, it has been found that the addition compounds formed between the dyestutf and the aforesaid dyeing assistants are very stable and in the course of the dyeing process the dyestuff is only partially liberated even if the temperature is increased. As a result, considerable amounts of dyestuffs are lost during the dyeing process and, because of the loss of considerable amounts of dyestuff during the dyeings, only pale shades of the dyed material are obtained.
In an attempt to avoid the aforesaid difficulties with respect to dyeing, retarders have been employed to cause the rate of strike to become slower at the critical temperature that is, at the temperature beween and 200 F. Two types of retarders have been generally used; the first type is the cationic retarder and a substance of this type functions by competing with the dye for the available dye sites. A cationic retarder has more aflinity for the dye site and, due to its smaller molecular size, is able to precede the dye at slightly lower temperatures. As a result, less dye sites are available at temperatures between about 180 and 200 F. and the shortage of sites causes the dye to seek out vacant sites and draw out of the bath evenly. It has been shown that with this retarder system, the dye strike from 200-206 F. is extremely rapid and this further narrows an already dangerously narrow temperature range.
Since cationic retarders are nearly permanent in their occupancy of dye sites, they present a barrier to the movement of dye from a more heavily dyed area. Migration is, therefore inhibited by the use of cationic retarders. Another disadvantage associated with the use of cationic retarders is that they further separate differential dyeing characteristics of cationics making the slow color dye slower relative to faster exhausting colors. Still another disadvantage is that the presence of the strong retarder reduces the dye buildup and makes redyeing to darker repair shades difficult if not impossible. Then, it has been found that cationic retarders are dependent on dyestuff concentration and the less dye used the more retarder will be necessary. Another criticism of the use of cationic retarders is that they block out cationic softener aftertreatments. In addition, cationic retarders usually work against or prevent migration because retained retarder blocks out transferring dye.
A second type of retarding agent used is an anionic retarder and such a system functions through the formation of a complex or anionic surfactant with the cationic dye. In order to prevent precipitation, the complex is stabilized by being held in a dispersed form in the bath by a nonionic surfactant. The larger size particle of the complex attaches itself to the fiber surface at temperatures even lower than that containing no retarder. In this manner, the otherwise very narrow strike temperature range is widened. At sustained temperatures above 190 F., the complex dissociates slowly thus giving up the dye to the dye site uniformly. Unfortunately, the disassociation is not complete as a portion of the dispersed complexed dye remains associated throughout the entire dye cycle resulting in lower yields than those obtained by the use of cationic systems. Further, anionic retarders allow only slightly better migration than cationic retarders and the major appeal of the former is in special areas where bulking shrinkage is otherwise inhibited or where cationic/ anionic dye combinations are required for blends.
Another problem which must be contended with in dyeing procedures is migration and especially so when contending with the dyeing of acrylics. The temperatures required to migrate wool dyes are much lower than those needed for cationic dyes on acrylic fibers. It has been found that the temperature needed is high, that is, above the boil and consequently, pressurized equipment is necessary. The use of such equipment represents a problem which dyers wish to avoid not only from the point of view of simplifying the process but also from the point of view of minimizing the cost. In addition, fabrics and particularly, acrylics, do not lend themselves to pressure dyeing.
Thus, in the dyeing procedure, the dyer is faced with the problem of a balance between retardation and migration since it is almost impossible to obtain both effects. The problem is further complicated by the fact that retarder systems, when used at high concentrations, can nullify the beneficial effect of migration aids. For example, the retained or residual cationic retarder can block out the transferring dye. This effect is more evident at lower temperatures that is, at temperatures of about 180 F. while at higher temperatures, i.e., temperatures of about 212 F., the cationic retarder causes somewhat less interference with migration. However, at no time within the temperature range of 180-2l2 F., are all of the dyesites available. Thus, attempts at black shade re-dyeing of bad lots, previously dyed in the presence of strong cationic retarders, have shown the permanence of at least some of the dye site/retarder linkage.
In the case of the use of anionic retarders, a similar problem exists although this problem is not quite as severe. The complex of dye and anionic surfactant once broken, leaves the excess anion active material in the bath and this material is free to complex with the dyestufi moving from the fiber into the bath and prevent, at least partially, a further exhaustion onto another dye site. Since the anionic retarder does not occupy dye sites, those anionic retarders of low dye concentration are more apt to receive transferred dye than in a cationic retarder system.
SUMMARY OF THE INVENTION In accordance with the process of the present invention, fibrous material consisting of a synthetic material such as, for example, a polyacrylonitrile, is dyed by contacting the aforesaid fibrous material as, for example, by immersion in an aqueous bath containing a basic dyestuif and at least one migrating agent selected from a group of amine or nitrogen-containing compounds. The aforesaid migrating agents have been found to maintain the effective dyeing temperature range and surprisingly, by the present procedure, it is possible to avoid restorting to temperatures above the boil in order to transfer the dye. Thus, the migrating agents of the present invention have been found to be helpful in softening the fiber at temperatures below the glass transition temperature of the polymeric material and that in addition, once having removed the dye from its original fixed position, the present migrating agents allow the return of the dye to a new position. In addition, it has been found that by using the present process, it is possible to avoid the use of or drastically reduce the amount of a retarder used and in place thereof utilize a migrating agent which can produce a redistribution of the 4 dye to a more uniform appearance on synthetic fibers and fabric and especially acrylic fibers and fabrics, than has been heretofore possible.
Further, by use of either a cationic or anionic retarder, significant transfer-migration of dye, under 212 F., is possible, once a linkage of dye with the fiber dye-site is made. In a cationic dye retarding system, the retarding agent and other analogous cationic auxiliaries serve to strip off a modicum of linked dye but do not allow it to transfer back on to a new dye-site that is, the aforesaid substances behave, in reality as anti-migration agents. In the anionic retarder system, in most instances, the migrating-transfer agents are chemically incompatible and/ or ineffective. Surprisingly, it has now been found that the active agents of the present process accomplish a significant transfer-migration in both the cationic and anionic retard systems.
Still further, by using the present process, it is now possible to check the migration-transfer of a dye from a densely dyed or normally dyed portion of a synthetic fiber and particularly an acrylic fabric/fiber to a sparsely dyed or undyed portion. Thus, a level and more uniform appearing dyed textile structure is produced in open-equipment (up to sea level atmospheric boil) that would otherwise require closed-equipment (autoclaves capable of tem peratures in excess of atmospheric boil).
DETAILED DESCRIPTION OF THE INVENTION The present invention provides a new and improved procedure for dyeing fibrous material and particularly, fibrous material consisting of a synthetic material such as, a polyacrylonitrile, by a process involving contacting the said fibrous material, as, for example, in an aqueous dyebath containing a basic dyestuff, with an amine or a nitrogen-containing compound which acts as a migrating agent. The migrating agent is used in amounts up to about 10%, by weight, relative to the Weight of the fibrous material.
The fibrous material which is dyed by the use of the process of the present invention, includes, for example, synthetic fibrous materials consisting essentially of at least 50% of polyacrylonitrile such as, for example, copolymers of acrylonitrile with vinyl compounds such as vinyl alcohol, vinyl acetate, vinyl propionate, vinyl chloride, vinyl bromide, vinylidene chloride, vinyl pyridine, vinyl imidazole, acrylic acid esters, methacrylic acid esters, alphachloracrylic acid esters, acrylic and methacrylic acid amides, and the like, containing a considerable and advantageously, a predominant portion of polyacrylonitrile. The fibrous material may also consist of a mixture of polymers containing one or more of said monomers with polyacrylonitrile, the latter material again preferably predominating. Illustrative polyacrylonitrile fibrous materials include, Orlon (particularly Orlon Type 42 Fiber), Acrilan (consisting of acrylonitrile and 15% vinylacetate), and the like.
The active amine compounds or nitrogen-containing compounds which can be used in the present process involving a new and improved procedure for dyeing fibrous materials are represented by the formula wherein R is hydrogen or alkyl containing from 1 to 6 carbon atoms, heteroalkyl containing 0, N or S atoms and wherein the alkyl group contains from 1 to 6 carbon atoms, phenyl, alkyl substituted phenyl such as, for example, tolyl, xylenol, naphthyl, methylnaphthyl, an
alkyl ether containing from 1 to 4 carbon atoms such as, for example, 2-ethylhexyl-S-aminopropyl ether or aralkyl wherein the alkyl group contains from 1 to 4 carbon atoms;
R, is hydrogen, alkyl containing from 2 to 6 carbon atoms, phenyl, alkyl substituted phenyl, naphthyl, methylnaphthyl, aralkyl, a heterocycle such as pyridyl, oxazolyl, imidazolyl, chinolyl or a heteroalkyl such as furfural;
R is hydrogen, alkyl containing from 2 to 6 carbon atoms or a cycloalkyl group containing 5 or 6 carbon atoms;
R, is hydrogen or alkyl containing from 2 to 6 carbon atoms;
X is a halide atom such as, for example, chloride, bromide, or an anion of a mineral acid such as, for example, sulfate, nitrate, phosphate and the like, or an anion of an organic monoacid containing up to 4 carbon atoms, such as, for example, acetic or formic acid, an anion of an organic dibasic acid containing from 2 to 6 carbon. atoms such as, for example, oxalic, malonic, tartaric, and the like;
21 is a number from 1 to 4;
R and R when taken together with a central nitrogen atom represent a pyridyl or piperidyl group;
R R and R represent pyrrole or pyridine and R =0 when R or R or R or R =0 and X=0 The hydrogens of the alkyl group can be further substituted by either amino or ammonium groups.
The expression heteroalkyl is intended to cover groups containing 0, N or S atoms such as furan, thiophene, morpholine and the like; phenyl is intended to cover naphthyl, biphenyl groups, and the like; aralkyl is intended to cover benzyl, phenylethyl, and the like; cycloalkyl is intended to cover cyclopentyl, cyclohexyl or cycloheptyl; the ethers include alkyl ethers such as methylether, ethylether, propylether, and the like, polyoxyethylene ethers and the like, alkylamines such as ethylamine, propylamine and the like, aminoalkylamines such as, for example, amino ethyl amine and the like.
Illustrative active amine compounds of nitrogen-containing compounds which can be used in the present process include, for example:
cyclohexylamine including alkyl-substituted cyclohexylamines furfurylamine including alkyl-substituted furfurylamines benzylamine including alkyl substituted benzylamines 1,2,3,4-tetrahydroisoquinoline 1,2,3,4-tetrahydroquinoline methyl pyridinium iodide quinoline methiodide methyl pyridinium iodide imidazole Z-methyl imidazole Z-methylbenzimidazole N-benzyl-4-picolinium chloride alpha picoline tetrahydrofurfurylamine N-benzyl quinolinium chloride tributylamine and secondary butylamine 2-ethyl-hexyl-3-amino propyl ether methylpiperidine including other alkyl-substituted piperidines such as ethyl-propyl-, butyl piperidine, and the like N,N-dibenzylamine tribenzylamine n-sec-tert-butylamine and salts of the aforesaid amines Including among the alkyl-Substituted cyclohexylamines are methyl cyclohexylamine, ethyl cyclohexylamine, isopropyl cyclo hexylamine, and the like; illustrative of the alkyl-substituted benzylamines and furfurylamines are N- benzylmethylamine, N-furfuryl-amine, and the like.
It has been found that salts of the amines or the nitrogen-containing compounds can also be advantageously used in the present process and these salts are derived from halogen hydracids such as, hydrochloric acid, hydrobromic acid, and the like; from mineral acids of medium to high strength such as, for example, sulfuric acid, phosphoric acid, and the like; from organic acids of medium to high strength as well as other acids such as lower alkyl sulfuric acid monoesters, formic acid, acetic acid, oxalic acid, tartaric acid, succinic acid, sulfosuccinic acid, thiocyanic acid, and the like.
Illustrative of the basic dyes which can be used are fuchsin, methyl violet, aniline blue, dyestuifs of the diand tri-arylmethane series, the azine, oxazine and thiazine series, Xanthene dyestufis, acridine dyestuffs, quinoline dyestuifs, quinophthalone dyestuffs, cyanine and methine dyestuffs, basic azoand basic anthraquinone dyestuffs, the indolyland diindolyl-aryl-methane series, diazine, induline, and the like.
The active compounds used in the present process are known. These compounds are soluble in water; they are not surface-active and do not foam; additionally they do not impair the fastness of the dyeings.
The levelling agents may be used during the dyeing procedure; about 0.25 to 5% is required with reference to the Weight of the fiber or other structure of synthetic material. The levelling agents may also be used for levelling up after dyeing; in general, larger amounts are required for this purposeabout 1.5 to 10% with reference to the weight of the fiber or other structure, in the blank dyebath. The period for the dyeing may vary between about 0.5 and 8 hours; preferably, the duration of the procedure is between about 1 and 3 hours. Similar periods may be used for the levelling. The addition of the active compound may be made prior to the dyeing process or at the beginning and/or in the course of such process. It is also possible to pretreat the fibrous material with the active compounds of the present invention.
The active migrating agents of the present invention have excellent activity in all dyeings of basic dyestuffs on textile materials in the form of films, foils, thread, fibers, flocks, fabrics and similar structures of every kind such as, for example, yarn, or knitted or woven fabric which have been made from polyamides, polyesters, or polymers or copolymers containing acrylonitrile. The fibrous material may be a polyacrylonitrile or an acrylonitrile copolymer. The term acrylonitrile polymers is intended to include homopolymers of acrylonitrile and also copolymers which can contain about 50% acrylonitrile.
With respect to the composition, this may consist entirely of a polyacrylonitrile that is, products which are obtainable by polymerization of acrylonitrile alone or admixture with or copolymerized with other compounds as indicated above and which contain at least 50% and preferably or higher, by weight, of acrylonitrile polymerized into the same.
The following examples illustrate the process of the invention but the invention is not to be restricted to such examples. The parts and percentages are by weight and the temperatures are in degree centigrade unless otherwise indicated.
EXAMPLES 1-15 In the examples, the indicated test dyes were applied at a 2% depth in a bath containing 10% Glaubers salt and the pH was adjusted to 4.5 with acetic acid (56%). After dyeing for 1 to 2 hours at temperatures between ISO-212 F., the swatches were placed in a fresh bath containing the various migrating agents, at the indicated OW'F (on weight of fabric), 10% Glaubers salt and the pH was adjusted to 4.5 with acetic acid (56%). Comparisons were made with the known migrating agents benzyl trimethyl ammonium chloride as well as the alkyl C C benzyl dimethyl ammonium chloride.
TABLE I.MIGRATION TABLE Percent on weight of fabric hen zyl Benzyl Z-ethyldimethyl tri-methyl hexyl amrnoammo- Cyclo- Fur- 3 amino Percent Sum of Dyeing, percent dyemum nium hexyl- Benzyliurylpropyl Imidcolor Ex stuffs on Orlon 42 chloride chloride amine amine amine other azole Desorbed Absorbed Form transfer 0 0 4 2 Asymmetric- 6 25 25 Symmetrical- 50 1.0% Basic Red 22 22 22 --do 44 28 56 29 58 27 27 do- 54 8 .3233 gasie gtled 8 4 Asymmetric 12 0 asic ue 1 Basic Yellow 19 36 36 symmetneal- 72 35;, gasic 363 lELi 10 4 Asymmetn'm- 14 5 asic e ow g -"iaa yf, Basic Blue 41.....} g z symme c 1a Basic Blue 3 so so Symmetrical. s 14"... 1.25% Basic Blue 3-. 12 4 Asymmetrio 16 1.00% Basic Bed 22 50 15 10 25 30 Symmetrical- 60 On migration graphs set out in FIGS. 1 and 2, the uppermost point on the percent dyed vertical axis of 100% signifies a fully dyed fabric. An undyed fabric of equal previous dye-cycle experience without color is indicated at 0%. The horizontal axis indicates time in minutes. By introducing a dyed and undycd piece of acrylic fabric into a hot liquor, the desorption from the dyed piece is plotted with the absorption of the undyed piece against time. The nearer and sooner these two curves approach each other the more effective is the migrating agent.
A normal fresh bath migration test commences with equal weights of 100% and 0% dyed fabric (Orion 42 knit) at a given temperature in a bath containing acetic acid to adjust the pH to 4.5, 10% Glaubers salt, and the indicated amount of the chemical migrating agents under investigation.
When the dye that desorbs from the dyed fabric is completely absorbed by the undyed fabric, the color transfer is observed to be symmetrical. When there is greater desorption than absorption, color transfer is observed to be asymmetrical. In asymmetrical migration, the excess dye remains in the dye-bath liquor and is, for all practical purposes, lost. Asymmetry also indicates that the migration of component dyes cannot be isotonal or on-shade in relation to in-put ratio of components. Isotonality during dyeing and migration is an important factor for levelness, reproducibility and computerized colorimetric control.
- A horizontal line at the 100% level of the vertical axis indicates zero desorption as does a horizontal line at the 0% level indicate zero absorption. When A (percent absorbed) equals D (percent desorbed), color transfer efficiency is at a maximum. However, color transfer ratio (CTR) is the more important factor in that it quantities the amount of D in relation to the amount of A. When this is 50/50, the sum of numerator and denominator of CTR is at a maximum and equals 100.
In fresh bath migration of conventional acrylic dyeing systems involving the use of known quaternary retarders and migrating agents, color transfer is usually asymmetric and of a very low quantitative order. The results set out in Table 1 supra bear this out. It was surprising to find that the migrating agents of the present invention produce symmetrical and uniform migration of a much higher quantitative order as compared with the known quaternary agents. The difference in form (symmetry) and quantity (percent color transferred) produced by these active nitrogen containing and amine compounds of the present invention is directly related to the acceptance or rejection of a dyeing as to uniform or level appearance and its reproducibility via visual or computerized colorimetric means.
FIG. 1 illustrates a 2% (OWF-on weight of fabric) dyeing of Basic Red 22 with 10% Glaubers salt, acetic acid (56%) adjusted to pH 4.5. Dyeings were conducted at a liquor ratio of 20:1. The two migration curves that approach each other closest and soonest were dyed and migrated with the 1.0% (OWF) of a composition containing the indicated amine and nitrogen containing compounds. The curves are symmetrical. The two curves that show very little desorption and less absorption (asymmetry) were dyed and migrated with the conventional alkyl benzyl dimethyl ammonium chloride. Similar migration behavior of self-shades and combination shades exists with conventional cationic dyes.
FIG. 2 illustrates the use of Dark Brown, a combination of 3 cationic dyes, i.e., 22% Basic Red 22, 10% Basic Blue 41 and 1.30% Basic Yellow 19, on- Orlon 42 knit. Similar amounts of Glaubers salt, acetic acid and the same pH were used here as in FIG. 1. The asymmetry shown by the control migration is evidenced visually as a dull pink whereas the symmetrical migration results in an on-tone brown.
Further, it has been found that the quaternary chemicals used in conventional dyeing, such as, for example, fatty alkyl benzyl dimethyl ammonium halides or in lesser alkyl moiety size as far down as benzyl trimethyl ammonium chloride, are ion-exchanged with the acrylic dyesite and are thereby retained by fabric as a colorless dye. This dyesite occupation serves not only to block out equilibration of desorbed color, but also blocks out subsequent dyeing that may be required to balance inventory adjustment of mode-shades to market demand. On the other hand, the present migrating agents allow one to start with a dyed fabric and add more dyestuif in a progressively additive way up to saturation. However, with the conveniental system, the quaternaries used contribute to saturation and also block out dyes that may be added to change the original shade to darker or different hues. In addition, by using the migrating agents of the present invention, it is possible to lessen or lighten shades evenly, i.e., in repairing of goods.
This invention has been disclosed with respect to certain preferred embodiments and various modifications. Variations thereof will become obvious to persons skilled in the art. It is to be understood that such modifications and variations are to be included within the spirit and scope of this invention.
1 claim:
1. An aqueous dyebath composition for dyeing of fibrous material consisting essentially of a polyacrylonitrile and from 0.25 to 3% by weight relative to the weight of the fibrous material of at least one amine or nitrogencontaining compound selected from the group consisting of cyclohexylamine, benzylamine, furfurylamine or alkylsubstituted derivatives or salts thereof, 1,2,3,4-tetrahydroisoquinoline, quinoline methiodide, imidazole, or an acid salt thereof, and 2-ethylhexyl S-amino propylether.
2. An aqueous dyebath composition according to claim 1 wherein the amine is cyclohexylamine, an alkyl-substituted cyclohexylamine or an acid salt thereof.
3. An aqueous dyebath composition according to claim 1 wherein the active material is furfurylamine, an alkylsubstituted derivative thereof or acid salt thereof.
4. An aqueous dyebath composition according to claim 10 1 wherein the active material is 1,2,3,4-tetrahydroisoquinoline. i
5. An aqueous dyebath composition according to claim 1 wheerin the amine or nitrogen-containing compounds are a mixture of cyclohexylamine, benzylamine, furfurylamine and imidazole.
6. An aqueous dyebath composition according to claim 1 wherein the amine or nitrogen-containing compounds are a mixture of cyclohexylamine, benzylamine, imidazole and 2-ethyl-hexyl 3-amino propylether.
References Cited UNITED STATES PATENTS 2,182,140 12/1939 Tschan 884 X 2,940,813 6/1960 Taras et a1. 885 X 2,986,444 5/1961 Rokohl ct a1. 8-84 MAYER WEINBLATT, Primary Examiner T. J. HERBERT, 111., Assistant Examiner US. Cl. X.R.
15 s s5, 172, 177 AB
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3945794A (en) * 1973-02-24 1976-03-23 Basf Aktiengesellschaft Production of level dyeings on acrylonitrile polymer fibers with basic dyes
DE2631265A1 (en) * 1975-07-14 1977-01-20 Ciba Geigy Ag PROCESS FOR LEAVING SLOW, NORMAL AND FAST DRAWING POLYACRYLIC NITRILE MATERIALS
US4181499A (en) * 1974-10-29 1980-01-01 Ciba-Geigy Corporation Process for the level dyeing of polyacrylonitrile materials of slow, normal and rapid absorptive capacity

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3945794A (en) * 1973-02-24 1976-03-23 Basf Aktiengesellschaft Production of level dyeings on acrylonitrile polymer fibers with basic dyes
US4181499A (en) * 1974-10-29 1980-01-01 Ciba-Geigy Corporation Process for the level dyeing of polyacrylonitrile materials of slow, normal and rapid absorptive capacity
DE2631265A1 (en) * 1975-07-14 1977-01-20 Ciba Geigy Ag PROCESS FOR LEAVING SLOW, NORMAL AND FAST DRAWING POLYACRYLIC NITRILE MATERIALS
US4233028A (en) * 1975-07-14 1980-11-11 Ciba-Geigy Corporation Process for the level dyeing of polyacrylonitrile materials of slow, normal and rapid absorptive capacity

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