US3723173A - Method of treating textile fibers prior to forming them into yarn - Google Patents
Method of treating textile fibers prior to forming them into yarn Download PDFInfo
- Publication number
- US3723173A US3723173A US00031360A US3723173DA US3723173A US 3723173 A US3723173 A US 3723173A US 00031360 A US00031360 A US 00031360A US 3723173D A US3723173D A US 3723173DA US 3723173 A US3723173 A US 3723173A
- Authority
- US
- United States
- Prior art keywords
- carbon atoms
- fibers
- spinning
- ethylene oxide
- yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000835 fiber Substances 0.000 title abstract description 44
- 238000000034 method Methods 0.000 title abstract description 34
- 239000004753 textile Substances 0.000 title description 25
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 abstract description 36
- 230000008569 process Effects 0.000 abstract description 26
- 239000007795 chemical reaction product Substances 0.000 abstract description 19
- 150000001875 compounds Chemical class 0.000 abstract description 17
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 17
- 230000005611 electricity Effects 0.000 abstract description 9
- 230000003068 static effect Effects 0.000 abstract description 9
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen(.) Chemical compound [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 abstract description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract 3
- YZCKVEUIGOORGS-UHFFFAOYSA-N Hydrogen atom Chemical compound [H] YZCKVEUIGOORGS-UHFFFAOYSA-N 0.000 abstract 1
- 238000009987 spinning Methods 0.000 description 51
- 239000003921 oil Substances 0.000 description 50
- 235000019198 oils Nutrition 0.000 description 50
- 125000004432 carbon atom Chemical group C* 0.000 description 38
- 125000002947 alkylene group Chemical group 0.000 description 28
- 239000000047 product Substances 0.000 description 24
- 125000004433 nitrogen atom Chemical group N* 0.000 description 19
- 239000000203 mixture Substances 0.000 description 17
- 239000000463 material Substances 0.000 description 16
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 15
- 125000000217 alkyl group Chemical group 0.000 description 13
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 13
- 238000009960 carding Methods 0.000 description 12
- 210000002268 wool Anatomy 0.000 description 10
- 150000002191 fatty alcohols Chemical class 0.000 description 8
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 7
- 229920000297 Rayon Polymers 0.000 description 7
- 239000002964 rayon Substances 0.000 description 7
- -1 e.g. Substances 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000002480 mineral oil Substances 0.000 description 5
- 235000010446 mineral oil Nutrition 0.000 description 5
- 150000002894 organic compounds Chemical class 0.000 description 5
- 229910021653 sulphate ion Inorganic materials 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 150000003014 phosphoric acid esters Chemical class 0.000 description 4
- 229920002972 Acrylic fiber Polymers 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 150000002334 glycols Chemical class 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- DLFVBJFMPXGRIB-UHFFFAOYSA-N Acetamide Chemical compound CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- 239000003925 fat Substances 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 238000009533 lab test Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 235000019645 odor Nutrition 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 2
- XFNJVJPLKCPIBV-UHFFFAOYSA-N trimethylenediamine Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- GEYOCULIXLDCMW-UHFFFAOYSA-N 1,2-phenylenediamine Chemical compound NC1=CC=CC=C1N GEYOCULIXLDCMW-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical group CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- BTXXTMOWISPQSJ-UHFFFAOYSA-N 4,4,4-trifluorobutan-2-one Chemical class CC(=O)CC(F)(F)F BTXXTMOWISPQSJ-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- KHBQMWCZKVMBLN-UHFFFAOYSA-N Benzenesulfonamide Chemical compound NS(=O)(=O)C1=CC=CC=C1 KHBQMWCZKVMBLN-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- VQLYBLABXAHUDN-UHFFFAOYSA-N bis(4-fluorophenyl)-methyl-(1,2,4-triazol-1-ylmethyl)silane;methyl n-(1h-benzimidazol-2-yl)carbamate Chemical compound C1=CC=C2NC(NC(=O)OC)=NC2=C1.C=1C=C(F)C=CC=1[Si](C=1C=CC(F)=CC=1)(C)CN1C=NC=N1 VQLYBLABXAHUDN-UHFFFAOYSA-N 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 125000005265 dialkylamine group Chemical group 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- JXSJBGJIGXNWCI-UHFFFAOYSA-N diethyl 2-[(dimethoxyphosphorothioyl)thio]succinate Chemical compound CCOC(=O)CC(SP(=S)(OC)OC)C(=O)OCC JXSJBGJIGXNWCI-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 229940061319 ovide Drugs 0.000 description 1
- 238000000053 physical method Methods 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/372—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing etherified or esterified hydroxy groups ; Polyethers of low molecular weight
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2913—Rod, strand, filament or fiber
- Y10T428/2933—Coated or with bond, impregnation or core
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31855—Of addition polymer from unsaturated monomers
- Y10T428/31931—Polyene monomer-containing
Definitions
- a process for treating fibers before carding and combing to form yarn to provide increased strength and elongation of the fibers and to reduce the buildup of static electricity during handling comprises applying to the fibers a reaction product which is obtained from a compound having an alkyl group containing from 2 to 22 carbon atoms at least one nitrogen atom and at least one reactive hydrogen atom, and from two alkylene oxides, one being ethylene oxide containing two carbon atoms, and the other having at least three carbon atoms in the molecule.
- This invention relates to methods of treating textile fibers prior to forming them into yarn and particularly to a process of treating textile fibers prior to carding and combing.
- textile aids are usually dispersed, emulsified or dissolved in water.
- Some of these textile aids e.g., oleic acid or mineral oil, are, under normal conditions, practically insoluble in water and have been used as emulsified systems.
- textile aids which are soluble or dispersible in water without the addition of dispersing agents, have been used.
- One such system is a Water solution of alkylene oxide addition products of carboxylic acids.
- the textile aids would be to provide some desired adhesion between fibers.
- An additional function particularly in the case of synthetic fibers, would be to prevent or counteract the build-up of static electricity.
- these textile aids are not removed from the fabric, as in the manufacture of certain furniture cloths and carpets, there should be no product breakdown or deterioration resulting, for example, in unpleasant odors. It is also desirable if the auxiliary improves the hand of the fabric.
- These textile aids may be liquid or solid at room temperature. It is usually preferred to apply liquid agents, often denoted as spinning oils, but it is also possible to utilize solids or fats, called spinning fats. For the matter of simplicity, these agents used for carding, combing and subsequent spinning will be called spinning oils whether they are liquid or solid.
- a spinning oil which is a reaction product obtained from a compound having at least one nitrogen atom and at least one reactive hydrogen atom, and from two alkylene oxides, one of which contains two carbon atoms, ethylene oxide, and the other at least three carbon atoms in the molecule.
- the polyglycol chains which are formed by the ethylene oxide units and the alkylene oxide units having at least three carbon atoms in the molecule, are mainly responsible for the desired textile technological properties in facilitating carding, combing and subsequent spinning of the fibers.
- good adhesion between the fibers is of prime importance.
- the role of the nitrogen atoms appears to be to make it possible for the spinning oil film to adhere more firmly to the fibers and thus the favorable textile technological properties of the film can be asserted to a much higher degree.
- a reactive hydrogen atom means a hydrogen atom which reacts with an alkylene oxide under ring opening.
- a compound having at least one nitrogen atom and at least one reactive hydrogen atom can react with alkylene oxides in different ways.
- the compound in question can first react with an alkylene oxide having at least three carbon atoms in the molecule. Subsequently, ethylene oxide can be added to the obtained reaction product.
- Another possibility consists of first reacting a compound having at least one nitrogen atom and at least one reactive hydrogen atom with ethylene oxide, and thereafter adding an alkylene oxide, containing at least three carbon atoms in the molecule, to the reaction product.
- a compound having at least one nitrogen atom and at least one reactive hydrogen atom reacts (c) before or (d) after addition of ethylene oxide with a mixture of alkylene oxides containing at least 40% b./w. alkylene oxide having at least three carbon atoms in the molecule, and at most 60% b./w. ethylene oxide.
- a mixture of alkylene oxides containing at least 40% b./w. alkylene oxide having at least three carbon atoms in the molecule, and at most 60% b./w. ethylene oxide.
- other modes of procedure can also be considered.
- the reaction of a compound with ethylene oxide and alkylene oxides, containing at least three carbon atoms in the molecule can be carried out in accordance with known methods in presence of alkaline catalysts at elevated temperature and pressure.
- the final product so obtained contains a mixture of homologues containing a different number of ethylene oxide units, and alkylene oxide units having at least three carbon atoms in the molecule.
- Monoand dialkylamine having from 2 to 22 carbon atoms in the alkyl group cyclohexylamine, monoethanolamine, diethanolamine, monopropanolamine, dipropanolamine, aniline, acetamide, benzenesulfonamide; ethylenediamine, N-alkyl ethylenediamine having from 2 to 22 carbon atoms in the alkyl group, piperazine, imidazolines, propylenediamine, N-alkyl propylenediamine having from 2 to 22 carbon atoms in the alkyl group, 1,3-diaminopropane, hexamethylenediamine, phenylenediamine; diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine.
- alkylene oxides having at least three carbon atoms in the molecule which may be used are: propylene oxide, butylene oxide, amylene oxide.
- the number of nitrogen atoms, ethylene oxide units, and alkylene oxide units, having at least three carbon atoms in the molecule are in a certain proportion to one another.
- one nitrogen atom especially if it is tertiary, may be sufficient in the molecule.
- two tertiary nitrogen atoms are in the molecule.
- Such compounds can be obtained from e.g. polyalkylenepolyamines having the general formula:
- n is an integer from 2 to 6, and r is zero or an integer from 1 to 3. If compounds of this type react with ethylene oxide, and an alkylene oxide containing at least three carbon atoms in the molecule, the reaction can be carried out according to one of the modes of procedure (a) to (d).
- n is an integer from 2 to 6
- r is zero or an integer from 1 to 3
- m is an integer from 3 to 5
- a is an integer which is in average from 2 to 120
- a is an integer which is in average from 2 to 120, and b is an integer which is in average from 1 to 40.
- integers a and b in the above formulas denote average numbers and are only an indication regarding the total content of ethylene oxide units, and alkylene oxide units, having at least three carbon atoms in the molecule, in a given product but not about their distribution in the homologues present in this product.
- a product having at least one nitrogen atom, ethylene oxide units and alkylene oxide units, containing at least three carbon atoms in the molecule does not exhibit all the required properties which in particular cases may be desirable for its use as spinning oil. 'In such cases, the product can be combined with one or more other substances without loss of effectiveness.
- the products, containing at least one nitrogen, ethylene oxide units, and alkylene ovide units, in their solutions in Water are used for oiling of fibers before carding, combing and subsequent spinning, are mainly of nonionic character
- said products can be combined with other nonionics, as well as with anionic and cationic substances.
- an antistatic agent may be necessary.
- addition compounds could be: sulfated derivatives of fatty alcohols or ethoxylated fatty alcohols having from 8 to 20, preferably from 12 to 18 carbon atoms in the fatty chain, sulfated derivatives of vegetable oils, e.g. castor oil, and sulfated ethoxylated alkylphenols having from 6 to 12 carbon atoms in the alkyl group.
- Examples of other types of addition compounds with antistatic properties may be mentioned phosphoric acid esters of fatty alcohols containing from 8 to 20, preferably from 12 to 18 carbon atoms, phosphoric acid esters of ethylene oxide adducts of these fatty alcohols, and phosphated ethoxylated alkylphenols having from *6 to 12 carbon atoms in the alkyl group, such as ethoxylated nonyphenol.
- the adhesion between textile fibers can be increased in certain cases by the addition of polyethylene glycol esters of resin acids, e.g. ethoxylated abietic acid, and polyethylene glycol esters of resin and fatty acids, e.g., tall oil.
- polyethylene glycol esters of resin acids e.g. ethoxylated abietic acid
- polyethylene glycol esters of resin and fatty acids e.g., tall oil.
- Products obtained by the addition of ethylene oxide to polypropylene glycols having an average molecular weight from 900 to 3,500 are other additives which can modify adhesion.
- one or more may be incorporated in the spinning oil.
- the spinning oil is usually dissolved in water before application.
- concentration of the solutions varies, depending on the material which is to be treated, but is preferably between and 35% by weight.
- spinning oils included a conventional water-soluble nonionic compound, a conventional miner oil-based spinning oil emulsified in water system, and a water-soluble anionic (alkyl ether sulphate) product.
- the results are given in the Examples 1 to 9. The concentration of spinning oil is calculated on the weight of the material.
- EXAMPLE 1 A lot of dyed 100% glossy rayon consisting of a blend of 40% 7 den (denier) and 60% 12 den rayon was oiled with 2.7% of an oil blend containing 1.7% of the watersoluble nonionic compound, and 1% of the conventional mineral oil-based spinning oil. Another lot of the same rayon was oiled with 2% of alkoxylated ethylenediamine according to this invention. With the latter spinning oil, a yarn was obtained in which the strength was about and the elongation about 11% higher than that yarn which had been treated with the conventional oil-blend spinning oil. No difiiculties were encountered with regards to static electricity.
- EXAMPLE 2 A lot of dyed 100% acrylic fibers was oiled with 1.1% of conventional oil blend containing 0.6% water-soluble nonionic spinning oil, and 0.5% alkyl ether sulphate as antistatic agent. Another lot of dyed 100% acrylic fibers was oiled with an oil blend containing 1% alkoxylated ethylenediamine and 0.3% alkyl ether sulphate according to this invention. Strength and elongation of the yarns were similar in both cases. No difficulties were encountered with regards to static electricity.
- EXAMPLE 3 A lot of dyed 100% rayon containing 60% material of 7 den and 40% material of 12 den was oiled with 1.8% of a conventional oil blend containing 1.3% watersoluble nonionic spinning oil, and 0.5% alkyl ether sulphate. Another lot of the same material was oiled with 1.5% alkoxylated ethylenediamine according to this invention. The strength of the yarn increased by 19% in the latter case treated according to this invention. The elongation was similar in both cases.
- EXAMPLE 4 A lot of dyed wool was oiled with a conventional oil blend containing 2% of water-soluble nonionic, and 1% of mineral oil'based spinning oil. Another lot of the same material was oiled with 2% of alkoxylated ethylenediamine according to this invention. In the latter case, using this invention the strength of the yarn increased by about 8%, the elongation by about 10% and, in addition, the yarn had a much better hand.
- EXAMPLE 5 A lot of undyed 100% rayon of 4 den was oiled with a conventional oil blend containing 1.5% of water-soluble nonionic spinning oil, and 0.5% of alkyl ether sulphate. Another lot of the same material was oiled with a 1% of alkoxylated ethylenediamine according to this invention. In the latter case, the strength of the yarn increased by about 19% and the elongation by about 14%.
- EXAMPLE 6 A lot of undyed 100% wool of the same sort as in Example 4 was oiled with a conventional oil blend containing 2% of water-soluble nonionic, and 1% of mineral oilbased spinning oil. Another lot of the same material was oiled with 1.8% of alkoxylated ethylenediamine according to this invention. In spite of the lower oil content in the latter case (1.8% against 3%), its elongation increased by about 8% and the strength of the yarn was practically unchanged.
- EXAMPLE 7 A lot of dyed 100% wool was oiled with an oil blend containing 2% of water-soluble nonionic, and 1% of mineral oil-based spinning oil. Another lot of the same material was oiled in accordance with this invention with 2% of alkoxylated ethylenediamine. The strength of the yarn oiled with the alkoxylated ethylenediamine increased by about 11% and its elongation by about 8% EXAMPLE 8 A lot of dyed material containing 40% wool and 60% rayon was oiled with 2.7% of an oil blend containing 1.7% of the water-soluble nonionic, and 1% of the mineral oil-based spinning oil. Another lot of the same dyed material was oiled with 1.7% of the alkoxylated ethylenediamine according to this invention. Spinning proceeded satisfactorily and the yarn, in the latter case, exhibited the same strength as in the former. Moreover, the yarn in the latter case exhibited good fastness of the dye without dullness.
- EXAMPLE 9 A lot of dyed material containing 30% wool, 40% reconstituted wool, and 30% rayon was oiled with 2% of the water-soluble nonionic, and 1% of the mineral oilbased spinning oil. Another lot of the same material was oiled by the process of this invention with 1.75% of the alkoxylated ethylenediamine. Strength and elongation of the yarns were the same in both cases in spite of the lower oil content in the latter case against 3%). It should be pointed out particularly that the presence of reconstituted wool with its comparatively high residual fat content, which may amount to 57%, often gives rise to difficulties in carding and subsequent spinning.
- a process for treating textile fibers before carding, combing and spinning to form yarn to provide increased strength and elongation of the fibers and to reduce the build-up of static electricity during handling which comprises applying to the fibers a reaction product which is obtained by reacting an organic compound having an alkyl group containing from 2 to 22 carbon atoms, at least one group which contains a nitrogen atom and at least one reactive hydrogen atom, with two alkylene oxides, one being ethylene oxide containing two carbon atoms, and the other having at least three carbon atoms in the molecule.
- n is an integer from 2 to 6
- r is zero or an integer from 1 to 3
- m is an integer from 3 to 5
- a is an integer which is an average from 2 to 120
- b is an integer which is in average from 1 to 40.
- a is an integer which is in average from 2 to 120
- b is an integer which is in average from 1 to 40.
- reaction product is admixed with a sulphated derivative of an ethoxylated fatty alcohol having from 12 to 18 carbon atoms in the alkyl group.
- reaction product is admixed with a sulphated derivative of an ethoxylated alkylphenol having from 6 to 12 carbon atoms in the alkyl group.
- reaction product is admixed with a phosphoric acid ester of a fatty alcohol having from 8 to 20 carbon atoms in the alkyl group.
- reaction product is admixed with a phosphoric acid ester of an ethoxylated fatty alcohol having from 8 to 20 carbon atoms in the alkyl group.
- reaction product is admixed with an ethoxylated fatty alcohol having from 8 to 20 carbon atoms in the alkyl group.
- reaction product is admixed with an ethoxylated alkylphenol having from 6 to 12 carbon atoms in the alkyl group.
- reaction product is admixed with a polypropylene glycol having an average molecular weight from 900 to about 3,500 to which ethylene oxide has been added.
- reaction product is admixed with polyethylene glycol esters of resin acids.
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Abstract
A PROCESS FOR TREATING FIBERS BEFORE CARDING AND COMBING TO FORM YARN TO PROVIDE INCREASED STRENGTH AND ELONGATION OF THE FIBERS AND TO REDUCE THE BUILDUP OF STATIC ELECTRICITY DURING HANDLING IS PROVIDE WHICH COMPRISES APPLYING TO THE FIBERS A REACTION PRODUCT WHICH IS OBTAINED FROM A COMPOUND HAVING AN ALKYL GROUP CONTAINING FROM 2 TO 22 CARBON ATOMS AT LEAST ONE NITROGEN ATOM AND AT LEAST ONE REACTIVE HYDROGEN ATOM, AND FROM TWO ALKYLENE OXIDES, ONE BEING ETHYLENE OXIDE CONTAINING TWO CARBON ATOMS, AND THE OTHER HAVING AT LEAST THREE CARBON ATOMS IN THE MOLECULE.
Description
United States Patent METHOD OF TREATING TEXTILE FIBERS PRIOR TO FORMING THEM INTO YARN Nikolaus Augustin Schonfeldt, Molndal, Sweden, assignor to MK Research and Development Co.
No Drawing. Filed Apr. 23, 1970, Ser. No. 31,360
Int. Cl. C091: 3/16; Cm 3/14, 3/26 US. Cl. 117-139.5 CQ 19 Claims ABSTRACT OF THE DISCLOSURE A process for treating fibers before carding and combing to form yarn to provide increased strength and elongation of the fibers and to reduce the buildup of static electricity during handling is provide which comprises applying to the fibers a reaction product which is obtained from a compound having an alkyl group containing from 2 to 22 carbon atoms at least one nitrogen atom and at least one reactive hydrogen atom, and from two alkylene oxides, one being ethylene oxide containing two carbon atoms, and the other having at least three carbon atoms in the molecule.
This invention relates to methods of treating textile fibers prior to forming them into yarn and particularly to a process of treating textile fibers prior to carding and combing.
In the processing of woolen and worsted systems, it is usual to treat the textile fibers with various auxiliaries which tend to facilitate carding, combing and subsequent spinning. These textile aids are usually dispersed, emulsified or dissolved in water. Some of these textile aids, e.g., oleic acid or mineral oil, are, under normal conditions, practically insoluble in water and have been used as emulsified systems. In more recent years, textile aids, which are soluble or dispersible in water without the addition of dispersing agents, have been used. One such system is a Water solution of alkylene oxide addition products of carboxylic acids.
There are different opinions about the working mechanism of these textile aids. A current opinion regarding this mechanism is that these aids should act as fiber lubricants. However, in the case of wool fibers, it is probable that the fiber/fiber friction is comparatively low, and thus it should not be necessary to add lubricating agents for carding, combing and subsequent spinning of wool fibers. In such cases it is obvious that some other function is served. On the other hand, for those fibers, such as terylene and acrylic fibers, in which the fiber/ fiber friction is comparatively high, the addition of a lubricating agent would seem necessary or at least desirable for carding, combing and subsequent spinning.
It is probable that one of the most important functions of the textile aids would be to provide some desired adhesion between fibers. An additional function, particularly in the case of synthetic fibers, would be to prevent or counteract the build-up of static electricity. Further, in cases where these textile aids are not removed from the fabric, as in the manufacture of certain furniture cloths and carpets, there should be no product breakdown or deterioration resulting, for example, in unpleasant odors. It is also desirable if the auxiliary improves the hand of the fabric.
These textile aids may be liquid or solid at room temperature. It is usually preferred to apply liquid agents, often denoted as spinning oils, but it is also possible to utilize solids or fats, called spinning fats. For the matter of simplicity, these agents used for carding, combing and subsequent spinning will be called spinning oils whether they are liquid or solid.
ice
It has been discovered that essential advantages can be achieved in carding, combing and subsequent spinning, if these processes are carried out in presence of a spinning oil which is a reaction product obtained from a compound having at least one nitrogen atom and at least one reactive hydrogen atom, and from two alkylene oxides, one of which contains two carbon atoms, ethylene oxide, and the other at least three carbon atoms in the molecule.
One can obtain one or more of the following advantages by use of these new spinning oils:
(1) Increased adhesion between the fibers;
(2) More uniform yarn;
(3) Increased strength of the yarn;
(4) Increased elongation of the yarn;
(5) Improved yield;
(6) Increased spinning speeds without increased number of breakages;
(7) Increased smoothness of the yarn;
(8) Improved yarn properties at weaving;
(9) Dyeing of yarns without previous scouring;
(10) Good dye fastness without dullness;
(11) Improved lustre of the fabric;
(12) Improved hand of the fabric;
(13) Reduction of static electricity;
(14) Elimination of objectionable odor in those cases where the spinning oil is not removed from a fabric; (15) The intervale between cleaning of card clothing can be extended.
The favorable properties in use of these new spinning oils can be ascribed, I believe, to the simultaneous presence of at least one nitrogen atom, ethylene oxide units, and alkylene oxide units having at least three carbon atoms in the molecule. Yarns manufactured in accordance with the new process can be used for cloths, carpets and the like.
These favorable properties in the use of these new spinning oils can be explained in a number of ways. One possible and seemingly plausible explanation follows. Of course, the favorable properties of these new oils are not intended to be restricted by the validity of the explanation which is simply a possible theory for their effectiveness.
One can start from the assumption that the polyglycol chains, which are formed by the ethylene oxide units and the alkylene oxide units having at least three carbon atoms in the molecule, are mainly responsible for the desired textile technological properties in facilitating carding, combing and subsequent spinning of the fibers. Of these properties, good adhesion between the fibers is of prime importance. The role of the nitrogen atoms appears to be to make it possible for the spinning oil film to adhere more firmly to the fibers and thus the favorable textile technological properties of the film can be asserted to a much higher degree. Some of the above mentioned advantages, such as increased smoothness of the yarn and a better hand of the fabric, can possibly also be ascribed to an interaction of the nitrogen atoms with the other constituents of the molecule.
In the following, as well as previously, a reactive hydrogen atom means a hydrogen atom which reacts with an alkylene oxide under ring opening.
A compound having at least one nitrogen atom and at least one reactive hydrogen atom can react with alkylene oxides in different ways. (a) The compound in question can first react with an alkylene oxide having at least three carbon atoms in the molecule. Subsequently, ethylene oxide can be added to the obtained reaction product. (b) Another possibility consists of first reacting a compound having at least one nitrogen atom and at least one reactive hydrogen atom with ethylene oxide, and thereafter adding an alkylene oxide, containing at least three carbon atoms in the molecule, to the reaction product. Further possibilities are that a compound having at least one nitrogen atom and at least one reactive hydrogen atom reacts (c) before or (d) after addition of ethylene oxide with a mixture of alkylene oxides containing at least 40% b./w. alkylene oxide having at least three carbon atoms in the molecule, and at most 60% b./w. ethylene oxide. Of course, other modes of procedure can also be considered.
The textile technological properties, changes in the chemical composition of the resulting molecules, consistency and the like of the new spinning oils can be effected by the different modes of procedure in their manufacture.
The reaction of a compound with ethylene oxide and alkylene oxides, containing at least three carbon atoms in the molecule, can be carried out in accordance with known methods in presence of alkaline catalysts at elevated temperature and pressure. The final product so obtained contains a mixture of homologues containing a different number of ethylene oxide units, and alkylene oxide units having at least three carbon atoms in the molecule.
As examples of compounds having at least one nitrogen atom and at least one reactive hydrogen atom may be mentioned: Monoand dialkylamine having from 2 to 22 carbon atoms in the alkyl group, cyclohexylamine, monoethanolamine, diethanolamine, monopropanolamine, dipropanolamine, aniline, acetamide, benzenesulfonamide; ethylenediamine, N-alkyl ethylenediamine having from 2 to 22 carbon atoms in the alkyl group, piperazine, imidazolines, propylenediamine, N-alkyl propylenediamine having from 2 to 22 carbon atoms in the alkyl group, 1,3-diaminopropane, hexamethylenediamine, phenylenediamine; diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine.
Examples of alkylene oxides having at least three carbon atoms in the molecule which may be used are: propylene oxide, butylene oxide, amylene oxide.
To obtain the required effect, it is desirable that the number of nitrogen atoms, ethylene oxide units, and alkylene oxide units, having at least three carbon atoms in the molecule, are in a certain proportion to one another. Thus, in particular cases, one nitrogen atom, especially if it is tertiary, may be sufficient in the molecule. However, for a general applicability, it is often of advantage if two tertiary nitrogen atoms are in the molecule. Such compounds can be obtained from e.g. polyalkylenepolyamines having the general formula:
wherein n is an integer from 2 to 6, and r is zero or an integer from 1 to 3. If compounds of this type react with ethylene oxide, and an alkylene oxide containing at least three carbon atoms in the molecule, the reaction can be carried out according to one of the modes of procedure (a) to (d).
If polyalkylenepolyamines react with two alkylene oxides of the above mentioned type according to mode of procedure (a), compounds having the general formula are obtained:
wherein n is an integer from 2 to 6, r is zero or an integer from 1 to 3, m is an integer from 3 to 5, a is an integer which is in average from 2 to 120, and b i8 an integer wh h. is i ave g f om 1 to 4Q= Starting from ethylenediamine and in case that m=3, compounds having the following general formula are obtained:
wherein a is an integer which is in average from 2 to 120, and b is an integer which is in average from 1 to 40.
The integers a and b in the above formulas denote average numbers and are only an indication regarding the total content of ethylene oxide units, and alkylene oxide units, having at least three carbon atoms in the molecule, in a given product but not about their distribution in the homologues present in this product.
In the following, some points of view are given regarding the properties of these new spinning oils which are desirable.
It is usual for the spinning oil to have a liquid consistency at the temperatures at which it is applied. Products, which are liquid above 8 C., are obtained if in the last above mentioned general formula a is an integer from 5 to 15, and b an integer from 2 to 13.
Another property which must be taken into consideration is the solubility of the spinning oil in water. Before application to the fiber systems, the spinning oil is, in general, dissolved in water. Consequently, the number of hydrophilic ethylene oxide units in the molecule has to be large enough to bring about solubility in water. At a certain concentration, the solution of the spinning oil in water becomes cloudy upon warming to a certain temperature. This so called cloud point is a good measure of the hydrophobic-hydrophilic balance in the molecule. It is of advantage in this application, if the cloud point in a 10% solution of the spinning oil is between 40 and C.
An additional very important property is, as already pointed out, the adhesive force exerted by the spinning oil or its solution in water on the textile fibers. This adhesive force can be measured by various physical methods and it is possible to obtain some preliminary information regarding the magnitude of these forces. However, in view of the many kinds of textile materials and various other factors which may be of importance in this connection, it is recommended that these measurements be made and evaluated in conjunction with actual trial runs.
In some cases which are met in actual runs of carding, combing and subsequent spinning of wool fibers, synthetic fibers and their blends, it may occur that a product having at least one nitrogen atom, ethylene oxide units and alkylene oxide units, containing at least three carbon atoms in the molecule, does not exhibit all the required properties which in particular cases may be desirable for its use as spinning oil. 'In such cases, the product can be combined with one or more other substances without loss of effectiveness. Since the products, containing at least one nitrogen, ethylene oxide units, and alkylene ovide units, in their solutions in Water are used for oiling of fibers before carding, combing and subsequent spinning, are mainly of nonionic character, said products can be combined with other nonionics, as well as with anionic and cationic substances. For example, if the product containing at least one nitrogen atom, and alkylene oxide units as described above does not counteract the build-up of static electricity satisfactorily, the addition of an antistatic agent may be necessary. Examples of such addition compounds could be: sulfated derivatives of fatty alcohols or ethoxylated fatty alcohols having from 8 to 20, preferably from 12 to 18 carbon atoms in the fatty chain, sulfated derivatives of vegetable oils, e.g. castor oil, and sulfated ethoxylated alkylphenols having from 6 to 12 carbon atoms in the alkyl group. Examples of other types of addition compounds with antistatic properties may be mentioned phosphoric acid esters of fatty alcohols containing from 8 to 20, preferably from 12 to 18 carbon atoms, phosphoric acid esters of ethylene oxide adducts of these fatty alcohols, and phosphated ethoxylated alkylphenols having from *6 to 12 carbon atoms in the alkyl group, such as ethoxylated nonyphenol.
The adhesion between textile fibers can be increased in certain cases by the addition of polyethylene glycol esters of resin acids, e.g. ethoxylated abietic acid, and polyethylene glycol esters of resin and fatty acids, e.g., tall oil. Products obtained by the addition of ethylene oxide to polypropylene glycols having an average molecular weight from 900 to 3,500 are other additives which can modify adhesion. Of the additives mentioned above, one or more may be incorporated in the spinning oil.
The spinning oil is usually dissolved in water before application. The concentration of the solutions varies, depending on the material which is to be treated, but is preferably between and 35% by weight.
In order to examine the applicability of the reaction products as spinning oils, laboratory tests have been carried out taking into account the points mentioned previously. Moreover, fabric-scale trials have been carried out on machines normally used in textile mills. Since different textile materials were used in these plant scale trials, those products were selected, which, based on the laboratory tests, were considered to be generally applicable as spinning oils, namely reaction products from polyethylenepolyamine, propylene oxide and ethylene oxide. Of these products, specific products obtained from the reaction of ethylenediamine, propylene oxide and ethylene oxide (in the examples denoted as alkoxylated ethylenediamine) were examined.
At the fabric-scale trials, comparison tests were carried out with the same textile material treated in some cases with solutions of spinning oils in water according to this new application, and in others with solutions of spinning oils in water which are previously employed in the textile mills. The latter spinning oils included a conventional water-soluble nonionic compound, a conventional miner oil-based spinning oil emulsified in water system, and a water-soluble anionic (alkyl ether sulphate) product. The results are given in the Examples 1 to 9. The concentration of spinning oil is calculated on the weight of the material.
EXAMPLE 1 A lot of dyed 100% glossy rayon consisting of a blend of 40% 7 den (denier) and 60% 12 den rayon was oiled with 2.7% of an oil blend containing 1.7% of the watersoluble nonionic compound, and 1% of the conventional mineral oil-based spinning oil. Another lot of the same rayon was oiled with 2% of alkoxylated ethylenediamine according to this invention. With the latter spinning oil, a yarn was obtained in which the strength was about and the elongation about 11% higher than that yarn which had been treated with the conventional oil-blend spinning oil. No difiiculties were encountered with regards to static electricity.
EXAMPLE 2 \A lot of dyed 100% acrylic fibers was oiled with 1.1% of conventional oil blend containing 0.6% water-soluble nonionic spinning oil, and 0.5% alkyl ether sulphate as antistatic agent. Another lot of dyed 100% acrylic fibers was oiled with an oil blend containing 1% alkoxylated ethylenediamine and 0.3% alkyl ether sulphate according to this invention. Strength and elongation of the yarns were similar in both cases. No difficulties were encountered with regards to static electricity.
EXAMPLE 3 A lot of dyed 100% rayon containing 60% material of 7 den and 40% material of 12 den was oiled with 1.8% of a conventional oil blend containing 1.3% watersoluble nonionic spinning oil, and 0.5% alkyl ether sulphate. Another lot of the same material was oiled with 1.5% alkoxylated ethylenediamine according to this invention. The strength of the yarn increased by 19% in the latter case treated according to this invention. The elongation was similar in both cases.
EXAMPLE 4 A lot of dyed wool was oiled with a conventional oil blend containing 2% of water-soluble nonionic, and 1% of mineral oil'based spinning oil. Another lot of the same material was oiled with 2% of alkoxylated ethylenediamine according to this invention. In the latter case, using this invention the strength of the yarn increased by about 8%, the elongation by about 10% and, in addition, the yarn had a much better hand.
EXAMPLE 5 A lot of undyed 100% rayon of 4 den was oiled with a conventional oil blend containing 1.5% of water-soluble nonionic spinning oil, and 0.5% of alkyl ether sulphate. Another lot of the same material was oiled with a 1% of alkoxylated ethylenediamine according to this invention. In the latter case, the strength of the yarn increased by about 19% and the elongation by about 14%.
EXAMPLE 6 A lot of undyed 100% wool of the same sort as in Example 4 was oiled with a conventional oil blend containing 2% of water-soluble nonionic, and 1% of mineral oilbased spinning oil. Another lot of the same material was oiled with 1.8% of alkoxylated ethylenediamine according to this invention. In spite of the lower oil content in the latter case (1.8% against 3%), its elongation increased by about 8% and the strength of the yarn was practically unchanged.
EXAMPLE 7 A lot of dyed 100% wool was oiled with an oil blend containing 2% of water-soluble nonionic, and 1% of mineral oil-based spinning oil. Another lot of the same material was oiled in accordance with this invention with 2% of alkoxylated ethylenediamine. The strength of the yarn oiled with the alkoxylated ethylenediamine increased by about 11% and its elongation by about 8% EXAMPLE 8 A lot of dyed material containing 40% wool and 60% rayon was oiled with 2.7% of an oil blend containing 1.7% of the water-soluble nonionic, and 1% of the mineral oil-based spinning oil. Another lot of the same dyed material was oiled with 1.7% of the alkoxylated ethylenediamine according to this invention. Spinning proceeded satisfactorily and the yarn, in the latter case, exhibited the same strength as in the former. Moreover, the yarn in the latter case exhibited good fastness of the dye without dullness.
EXAMPLE 9 A lot of dyed material containing 30% wool, 40% reconstituted wool, and 30% rayon was oiled with 2% of the water-soluble nonionic, and 1% of the mineral oilbased spinning oil. Another lot of the same material was oiled by the process of this invention with 1.75% of the alkoxylated ethylenediamine. Strength and elongation of the yarns were the same in both cases in spite of the lower oil content in the latter case against 3%). It should be pointed out particularly that the presence of reconstituted wool with its comparatively high residual fat content, which may amount to 57%, often gives rise to difficulties in carding and subsequent spinning.
The foregoing examples show the marked improvement which can be achieved by the practice of this invention in all types of textile fibers. The process of this invention will, in general, increase both the strength and elongation of the fiber as well as eliminate the problems of static electricity frequently encountered in handling textile fibers.
While I have illustrated and described certain preferred practices and embodiments it will be understood that this invention may be otherwise embodied within the scope of this disclosure.
I claim:
1. A process for treating textile fibers before carding, combing and spinning to form yarn to provide increased strength and elongation of the fibers and to reduce the build-up of static electricity during handling which comprises applying to the fibers a reaction product which is obtained by reacting an organic compound having an alkyl group containing from 2 to 22 carbon atoms, at least one group which contains a nitrogen atom and at least one reactive hydrogen atom, with two alkylene oxides, one being ethylene oxide containing two carbon atoms, and the other having at least three carbon atoms in the molecule.
2. A process in accordance with claim 1 in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by treating an organic compound containing at least one nitrogen atom and at least one reactive hydrogen atom with an alkylene oxide containing at least three carbon atoms in the molecule.
3. A process in accordance with claim 1 in which the treatment is carried out by applying to the fibers a reaction product obtained by addition of ethylene oxide to an organic compound having at least one nitrogen atom and at least one reactive hydrogen atom and thereafter treating the addition product with an alkylene oxide containing at least three carbon atoms in the molecule.
4. A process in accordance with claim 1 in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by reacting an organic compound having at least one nitrogen atom and at least one reaction hydrogen atom with an alkylene oxide mixture containing at least 40% by weight alkylene oxide having at least three carbon atoms in the molecule, and at most 60% by weight ethylene oxide.
5. A process in accordance with claim 1 in which the treatment is carried out by applying to the fibers a reaction product obtained by adding ethylene oxide to an organic compound having at least one nitrogen atom and at least one reactive hydrogen atom and thereafter treating the addition product with an alkylene oxide mixture containing at least 40% by weight alkylene oxide having at least three carbon atoms in the molecule and at least 60% by weight ethylene oxide.
6. A process in accordance with claim 1 in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by reacting a polyalkylenepolyamine with an alkylene oxide containing at least three carbon atoms in the molecule where the ethylene oxide adduct has the general formula:
wherein n is an integer from 2 to 6, r is zero or an integer from 1 to 3, m is an integer from 3 to 5, a is an integer which is an average from 2 to 120, and b is an integer which is in average from 1 to 40.
7. A process in accordance with claim 1, in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by reacting ethylenediamine with propylene oxide where the ethylene oxide adduct has the general formula:
wheren a is an integer which is in average from 2 to 120, and b is an integer which is in average from 1 to 40.
8. A process in accordance with claim 1, in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by reacting propylenediamine with propylene oxide.
9. A process in accordance with claim 1, in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by reacting diethylenetriamine with propylene oxide.
10. A process in accordance with claim 1, in which the treatment is carried out by applying to the fibers an ethylene oxide adduct of a product obtained by reacting tetraethylenepentamine with propylene oxide.
11. A process in accordance with claim 1, in which the treatment is carried out in presence of said reaction product of which 10 parts by weight being dissolved in 90 parts by weight water exhibit a cloud point between 40 and C.
12. A process in accordance with claim 1, in which said reaction product is admixed with a sulphated derivative of an ethoxylated fatty alcohol having from 12 to 18 carbon atoms in the alkyl group.
13. A process in accordance with claim 1, in which said reaction product is admixed with a sulphated derivative of an ethoxylated alkylphenol having from 6 to 12 carbon atoms in the alkyl group.
14. A process in accordance with claim 1, in which said reaction product is admixed with a phosphoric acid ester of a fatty alcohol having from 8 to 20 carbon atoms in the alkyl group.
15. A process in accordance with claim 1, in which said reaction product is admixed with a phosphoric acid ester of an ethoxylated fatty alcohol having from 8 to 20 carbon atoms in the alkyl group.
16. A process in accordance with claim 1, in which said reaction product is admixed with an ethoxylated fatty alcohol having from 8 to 20 carbon atoms in the alkyl group.
17. A process in accordance with claim 1, in which said reaction product is admixed with an ethoxylated alkylphenol having from 6 to 12 carbon atoms in the alkyl group.
18. A process in accordance with claim 1, in which said reaction product is admixed with a polypropylene glycol having an average molecular weight from 900 to about 3,500 to which ethylene oxide has been added.
19. A process in accordance with claim 1, in which said reaction product is admixed with polyethylene glycol esters of resin acids.
References Cited UNITED STATES PATENTS 2,944,920 7/1960 Shields et a1 117-139.-5 F 1,970,578 8/1934 SchOeller et al. 117-1395 F 3,348,968 10/1967 Hulbert et a1 117-1395 F 2,674,619 4/1954 Lundsted 252-89 2,805,992 9/1957 Fortess et a1. 252-88 3,197,333 7/1965 Schbnfeldt 117-1395 CQ 2,677,700 5/1954 Jackson et al. 252-89 2,809,159 10/1957 Welles et al. 252-88 3,048,539 8/1962 Kocaz et al. 252-88 3,063,870 11/1962 Wakeman et a1 252-88 3,070,552 12/1962 Tesoro et al. 252-88 WILLIAM D. MARTIN, Primary Examiner M. SOFOCLEOUS, Assistant Examiner US. Cl. X.R.
, UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,723,173 hated March 27, 1973 Inventor(s) NIKOLAUS AUGUSTIN SCHCNFELDT It is certified that. error appears in the aboveidentified patent and that said Letters Patent are hereby corrected as shown below:
Column 1, in the Abstract, line 15, "provide" should read provided Column 2, line 27, "intervale" should read intervals line 40, after "new", insert spinning Column 3, line 50,
n I ll H2H c n (NH c n Column 3, line 68', "I (c n m w 'zuo E1 should be --;[-(C H O) (C H O) H] Column 4, line 7, "(C H O) (C H O) H" should be ---5 (C H 0) I Column 4, line 5 "ovide" should read oxide Column 5, line 37, "are" should read were line 38, "mills" should read 'mill line 40, 'miner should read mineral I Column 6, under the heading Example 5, line 21, cancel "a". Column 7., Claim, 5, line 45, "least", second a occurrence, should read most II I II umn 7, line 57, (C H 0) 11 0) ll] v Signed and sealed this 20th day of November 1973.
(SEAL) Attest: v I
EDWARD MI.FLET,CHER,JR. RENE D TEGTMEY-ER Attesting- Officer 7 Acting Commissioner of Patents FORM PO-1050. (16-69) USCOMM-DC 60376-P69 U45, GOVERNMENT PRINTING OFFICE: I969 0-366-334,
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4002019A (en) * | 1974-07-22 | 1977-01-11 | Patentverwertungs-Ag Der Spinnerei Am Uznaberg | Method of making yarns from angora rabbit's-wool and yarns so made |
US4294709A (en) * | 1979-01-26 | 1981-10-13 | Imperial Chemical Industries Limited | Spin finish with anti-static agent |
US4592956A (en) * | 1984-10-05 | 1986-06-03 | Ppg Industries, Inc. | Treated glass fibers and aqueous dispersion and nonwoven mat of the glass fibers |
US4681802A (en) * | 1984-10-05 | 1987-07-21 | Ppg Industries, Inc. | Treated glass fibers and aqueous dispersion and nonwoven mat of the glass fibers |
US4681805A (en) * | 1985-12-23 | 1987-07-21 | Ppg Industries, Inc. | Strands of chemically treated glass fibers having a reduced tendency to give gumming deposits |
-
1970
- 1970-04-23 US US00031360A patent/US3723173A/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4002019A (en) * | 1974-07-22 | 1977-01-11 | Patentverwertungs-Ag Der Spinnerei Am Uznaberg | Method of making yarns from angora rabbit's-wool and yarns so made |
US4294709A (en) * | 1979-01-26 | 1981-10-13 | Imperial Chemical Industries Limited | Spin finish with anti-static agent |
US4592956A (en) * | 1984-10-05 | 1986-06-03 | Ppg Industries, Inc. | Treated glass fibers and aqueous dispersion and nonwoven mat of the glass fibers |
US4681802A (en) * | 1984-10-05 | 1987-07-21 | Ppg Industries, Inc. | Treated glass fibers and aqueous dispersion and nonwoven mat of the glass fibers |
US4681805A (en) * | 1985-12-23 | 1987-07-21 | Ppg Industries, Inc. | Strands of chemically treated glass fibers having a reduced tendency to give gumming deposits |
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