US3719515A - Fire fighting method employing solutions of pva and alkali metal borate - Google Patents

Fire fighting method employing solutions of pva and alkali metal borate Download PDF

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US3719515A
US3719515A US00168428A US3719515DA US3719515A US 3719515 A US3719515 A US 3719515A US 00168428 A US00168428 A US 00168428A US 3719515D A US3719515D A US 3719515DA US 3719515 A US3719515 A US 3719515A
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E Degginger
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    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62DCHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
    • A62D1/00Fire-extinguishing compositions; Use of chemical substances in extinguishing fires
    • A62D1/0064Gels; Film-forming compositions

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  • ABSTRACT An aqueous solution of 0.1 to 10 percent by weight of [52] US. Cl. ..ll7/3, 252/2, 252/8.l, polyvinyl alcohol and an aqueous solution of 0.1 to 10 1 17/1255, 1 17/137, 169/1 A, 169/14 percent by weight of an alkali metal borate, when combined, form a dilatant fluid having excellent pro- [51] Int. Cl.
  • Fire spread may also be caused by spotting, that is, ignition by burning brands carried outside the fire area by wind and turbulence. Nearby buildings are very frequently ignited by burning brands falling on the roofs thereof.
  • One of the most common methods of controlling and suppressing a forest fire is by creating a fuel-less barrier. This may be done, for example, by digging a trench through surface vegetation down to mineral soil ahead of an approaching fire of sufficient width to prevent the fire from crossing. However, this may require a trench of considerable width, i.e., approximately the square of the height of the flames. In some instances, it is desirable to burn off an area containing noxious vegetation, e.g., poison ivy, while at the same time insuring that the fire does not spread to the surrounding vegetation. Under these circumstances, digging of a trench may not be practicable.
  • aqueous slurry or solution is sprayed in a line upon surface vegetation to provide a noncombustible line in the same manner as a trench. More commonly, in the case of forest fires, the aqueous slurry is dropped or sprayed in bulk from a low-flying airplane in a line just ahead of the advancing flame front. The fire, on reaching the slurry-coated or solutionsprayed vegetation, either stops completely or is sufficiently reduced in intensity to enable ground crews to work safely and effectively with conventional firfighting equipment; for example, water hoses.
  • fire-retardant formulations contain pectin or algin, both of which deteriorate in storage.
  • Other retardant formulations contain high concentrations of sodium calcium borate, which is toxic to vegetation.
  • Particularly desirable in a fire retardant is the ability to render vegetation fire resistant for a more or less prolonged period of time. This requires in general not only that the retardant have good adherence to the vegetation, but also that the retardant be resistant to wash off by ran and evaporative water loss.
  • U. S. Pat. No. 3,537,873 teaches that aqueous solutions containing from 0.5 to 5.0 weight percent watersoluble vinyl alcohol polymer, and from 0.5 to 5.0 weight percent alkali metal borate are effective fire retardants for combating fires, especially forest, brush, and range fires.
  • aqueous solutions containing (a) alkali metal borate and (b) a water-soluble vinyl alcohol polymer possesses many desirable properties from the standpoint of fire-retardant applications, e.g., they are sticky and adhere readily to smooth or irregular surfaces. After application, such solutions form a comparatively impermeable surface skin that results in significantly reduced loss of the water constituent of the solution by evaporation or drain off.
  • fire retardant means a substance which renders flammable but nonignited substrates either noncombustible or less combustible.
  • a fire suppressent is a substance which serves to extinguish already burning or glowing flammable substrates by reducing or eliminating the combustibility of the unburned portions of such substrates.
  • aqueous PVA/borate solution was obtained and then applied to the combustible substrate. Since the aqueous PVA/borate solutions possessed the property of dilatancy, i.e., an increase in viscosity when subjected to shear, handling of the solution and in particular, spraying or otherwise applying it to the combustible substrate, posed severe mechanical problems.
  • the dilatant composition for treating vegetation or other flammable substrates to render the same noncombustible
  • converging streams of the two solutions are sprayed at the substrate.
  • the two streams, on converging, essentially instantly form the viscous dilatant solution having the aforementioned fire suppressant and fire retardant properties.
  • the convergence of the two streams can be effected at any point from immediately prior to the point at which the two streams exit from the dispensing apparatus up to the point at which the streams impinge on the substrate since, as above indicated, the dilatant solution forms essentially instantaneously.
  • the streams will be converged to form the dilatant solution either immediately before or immediately after leaving the dispensing apparatus.
  • Convergence immediately after leaving the apparatus is most readily achieved by utilizing a dispensing apparatus having two immediately adjacent nozzles which are so shaped and positioned that the streams issuing from the respective nozzles converge instantly after such emergence.
  • the two nozzles can be arranged in concentric fashion with an outer nozzle essentially coaxially concentrically disposed around an inner nozzle with the exit apertures of both nozzles likewise being essentially concentric and coterminous.
  • Convergence immediately prior to exiting from the dispensing apparatus is achieved by equiping the dispensing apparatus with a single nozzle wherein separate conduits for the borate and PVA solutions converge within the nozzle and then immediately exit therefrom in a single stream of dilatant fluid.
  • the dilatant solutions of the instant invention contain from about 0.1 to 10.0 weight percent PVA and 0.1 to 10.0 weight percent alkali metal borate. Since such dilatant solution is obtained by the combination of two separate solutions as flowing streams, possibly at differing rates, the operable concentration of PVA and borate in the respective separate solutions prior to combination cannot be given with exactitude. Assuming equal volumes of the two solutions are being combined, the concentrations of the PVA and borate in the respective separate solutions could vary from 0.2 to 20.0 weight percent, which on combination would provide the final desired concentration of 0.1 to 10.0 weight percent.
  • concentration of PVA and borate in the combined 7, stream be identical since dilatant solutions are obtained as long as both components are each present in the combined stream in a concentration ranging from 0.1 to 10.0 weight percent.
  • concentration of alkali metal borate and vinyl alcohol polymer in the fire retardant dilatant solutions of this invention will range from about 0.4 to 4.0 percent by weight of each.
  • alkali metal borate as used in the instant specification, and in the appended claims, embraces not only the alkali metal salts of the common boric acids, i.e., tetraboric acid, B 8 0 and meta-boric acid, HBO but also, where extant, of the other boric acids Such as H2B204, H2830), 8, 0 and 830 5. Hydrates of any of the above-indicated borate salts are also suitable.
  • the preferred borate is borax, i.e., tetraborate decahydrate.
  • water-soluble vinyl alcohol polymer as used herein, and in the appended claims embraces vinyl alcohol polymers having up to 50% of the hydroxy] groups thereof replaced by methoxy, ethoxy, acetyl, propionyl, or butyryl radicals, i.e., partially etherified or esterified polyvinyl alcohol.
  • Said methoxy and ethoxy ether radicals can be unsubstituted or substituted with hydroxyl or carboxyl groups.
  • Said acetyl, propionyl and butyryl radicals can likewise be unsubstituted or can be halogenor hydroxyl-substituted.
  • water-soluble means that the polymer is soluble to the extent of at least 5.0 weight percent in water at room temperature, although heating the water to a higher temperature of up to 95C. may be necessary in some instances to initially dissolve the polymer.
  • the vinyl alcohol polymers utilized in the practice of the instant invention can, therefore, be represented by the structural formula sodium ore-0H L (ml wherein at can range from about 1200 to about 5000, preferably about 1600 to 3000, and wherein R represents hydrogen-, methyl-, ethyl-, acetyl-, propionyl-, butyryl-, hydroxyl-, or carboxyl-substituted methyl or ethyl, or halogenor hydroxyl-substituted acetyl, propional or butyryl, and wherein at least 50% of said R groups are hydrogen.
  • the water-soluble vinyl alcohol polymers of the instant invention can have molecular weight ranging from about 50,000 to about 450,000, and preferably from about 70,000 to 200,000. As above indicated, preferably at least percent of said R groups will be hydrogen.
  • Vinyl alcohol polymers are conventionally obtained by polymerizing esters of vinyl alcohol, followed by saponification of the ester groups.
  • polyvinyl alcohol containing 20 percent acetyl groups polyvinyl acetate would be 80 percent saponified and the remaining 20 percent acetyl groups be left unsaponified.
  • a particular advantage which accrues from treating combustible substrates with the adherent dilatant compositions of my invention is that if some portions of the substrate surface are missed, heat caused by nearby fire will reduce the viscosity of the adhering dilatant solution and cause it to flow on to adjacent hitherto untreated portions of the substrate.
  • our process is also suitable for use with fire fighting systems installed within building; that is, it is conventional to install one or more overhead spray nozzles connected to a water supply in the rooms of residential or business premises.
  • the water sprays automatically from such nozzles when activated by the heat of any flames which may break out in said room.
  • dilatant solution which is a more effective fire suppressant than water, can be automatically applied to any fire breaking out.
  • a flat, rectangular area of bare ground X feet was covered with a 6-inch deep layer of dead and dried vegetation consisting of leaves, twigs, and branches up to 1 inch in diameter.
  • a 2-foot wide band of this vegetation running between approximately the midpoints of the two opposite long sides of the rectangle, i.e., a 20-square foot area of vegetation, was uniformly sprayed by means of the fire extinguishers with about one-fourth of the solution present in each tank.
  • the merged streams emitted from each tank formed a dilatant solution almost instantaneously so that the solution actually deposited on the vegetation was a dilatant solution.
  • EXAMPLE 2 Simulated natural brush consisting of douglas fir pine needles was used to test a number of other solutions for fire retardance. The test consisted of covering a 2 X 5 feet rectangular steel plate with a 2 inch thick layer of pine needles. A 4 inch wide band of needles completely across the pine needles at about the mid-point of the 5 foot sides of the needle layer was sprayed with a variety of dilatant solutions in the amounts shown in the table below.
  • Both tanks were pressurized with CO, gas and approximately one half the contents of each tank simultaneously sprayed through the special nozzle at equal rates over the entire surface of a X 10 feet vertical wall of V2 inch thick unpainted white pine boards A dilatant solution was formed as soon as the two solutions emerged from the special nozzle. This solution adhered to and formed a viscous coating over the wall surface. Brush was piled at the base of the wall and ignited minutes after spraying the wall surface. The brush burned completely up, but the wall did not ignite. It was noted that dilatant solution from the upper portions of the wall ran down and replenished any lost from the lower wall surface through the action of the burning brush.
  • EXAMPLE 4 Separate 5 gallon tanks were charged with solutions of borax and PVA as in Example 3. However, no special nozzle was utilized and one half the contents of each tank was sprayed through separate nozzles over the entire surface of a test wall of the same type as in Example 3. The two solutions were, however, both sprayed at the same spot on the wall at any one time. When the two solutions simultaneously struck the same spot on the wall, a dilatant solution was formed, although some of each of the solutions did not combine to form dilatant solution and therefore ran off. After 20 minutes, ignition of brush piled at the base resulted in much charring of the wall although it did not actually ignite.
  • a process for reducing the combustibility of a flammable substrate comprising applying to the surface of said substrate an aqueous dilatant solution, the improvement comprising forming said aqueous dilatant solution containing from about 0.1 to 10.0 weight percent alkali metal borate and from about 0.1 to 10.0 weight percent water-soluble polyvinyl alcohol from converging streams of aqueous polyvinyl alcohol solution and aqueous alkali metal borate solution.
  • said dispensing mechanism includes at least two adjacent nozzles so disposed that a stream of aqueous polyvinyl alcohol solution emerging from one said nozzles converges with a stream of aqueous alkali metal borate solution emerging from a second of said nozzles, said convergence being between said point of emergence and the surface of said substrate.
  • said dispensing mechanism includes two substantially coaxially concentric and coterminous nozzles so disposed that a stream of aqueous polyvinyl alcohol solution emerging from one of said nozzles converges with a stream of aqueous alkali metal borate solution emerging from the second of said nozzles, said convergence being substantially instantaneously following said emergence.

Abstract

An aqueous solution of 0.1 to 10 percent by weight of polyvinyl alcohol and an aqueous solution of 0.1 to 10 percent by weight of an alkali metal borate, when combined, form a dilatant fluid having excellent properties as a fire retardant and fire suppressant.

Description

United States Patent 1191 Degginger 1 March 6, 1973 [54] FIRE FIGHTING METHOD [56) References Cited EMPLOYING SOLUTIONS OF PVA AND ALK AL UNITED STATES PATENTS Inventor: Edward R. negg'nger Convent Degginger Station, NJ. 3,341,319 9/1967 Hibbard ..252/8.1 X 2,971,700 2/1961 Peeps ....239/424 X 1 2,813,751 11/1957 Barrett ..299/86 [73] Ass'gnee' g g Corpm'aflon New 2,314,329 3/1943 Ericsop ..117/105.s 3,378,073 4/1968 Savins ..166/308 [22] Filed: Aug. 2, 1971 Primary Examiner-George F. Lesmes [21] ,AP 9" 1 1 Assistant Examiner-Roland E. Martin a Related ,s Appncation m Attorney-Arthur J. Plantamura et a1.
[63] Continuation-impart of Ser. No. 59,778, July 23,
1970, Pat. No. 3,676,169. [57] ABSTRACT An aqueous solution of 0.1 to 10 percent by weight of [52] US. Cl. ..ll7/3, 252/2, 252/8.l, polyvinyl alcohol and an aqueous solution of 0.1 to 10 1 17/1255, 1 17/137, 169/1 A, 169/14 percent by weight of an alkali metal borate, when combined, form a dilatant fluid having excellent pro- [51] Int. Cl. ..A01n 3/00, C09d 5/18 Pei-ties as a fi retardant and fi suppressant [58] Field of Search ....252/2, 8.1; 117/3, 105.5, 137; 9 Claims, No Drawings FIRE FIGHTING METHOD EMPLOYING SOLUTIONS OF PVA AND ALKALI METAL BORATE This application is a continuation-in-part of copending application Ser. No. 059,778, filed July 23, 1970, now US. Pat. No. 3,676,169.
BACKGROUND OF THE lNVENTlON Forest, brush, and grass-range fires cause enormous damage each year. For example, in the decade 19484957, over 100 million acres of forest land were destroyed by fire. Not only is valuable timber destroyed, but frequently houses, business structures and lives are also lost. The threat of such fires is ever present in many areas of the country, particularly during the drier months of the year. Such fires will hereinafter be referred to as forest fires, although it will be understood that the burning vegetation may comprise trees, leaves, or dead vegetation, shrubs, bushes, grass, farm crops, or any combination thereof. Likewise, buildings having a substantial amount of surrounding vegetation frequently are largely composed of combustible matter and are thereby destroyed when such vegetation catches fire.
The important common denominator of all such outdoor vegetation fires is that once ignited, the fire spreads from its source through adjacent vegetation and any other combustible matter until it is extinguished or burns up all such surrounding combustible matter. Such fires ordinarily spread by successive ignition of unburned vegetation adjacent to the burning area. This vegetation is brought to ignition temperature by heat radiated and convected from the flame front.
Generally, vegetation must be very close to or even enveloped by flame or superheated by gases in a convection column before igniting. This mechanism results in a more or less continuous advancement of such a fire. Fire spread may also be caused by spotting, that is, ignition by burning brands carried outside the fire area by wind and turbulence. Nearby buildings are very frequently ignited by burning brands falling on the roofs thereof.
One of the most common methods of controlling and suppressing a forest fire is by creating a fuel-less barrier. This may be done, for example, by digging a trench through surface vegetation down to mineral soil ahead of an approaching fire of sufficient width to prevent the fire from crossing. However, this may require a trench of considerable width, i.e., approximately the square of the height of the flames. In some instances, it is desirable to burn off an area containing noxious vegetation, e.g., poison ivy, while at the same time insuring that the fire does not spread to the surrounding vegetation. Under these circumstances, digging of a trench may not be practicable.
Since the early 1950's, use has been made of chemicals to prepare a nonflammable fire line either in preventing the spread of forest fires or in burn-off operations. An aqueous slurry or solution is sprayed in a line upon surface vegetation to provide a noncombustible line in the same manner as a trench. More commonly, in the case of forest fires, the aqueous slurry is dropped or sprayed in bulk from a low-flying airplane in a line just ahead of the advancing flame front. The fire, on reaching the slurry-coated or solutionsprayed vegetation, either stops completely or is sufficiently reduced in intensity to enable ground crews to work safely and effectively with conventional firfighting equipment; for example, water hoses.
Water alone, although exceedingly effective for a brief period at rendering vegetation noncombustible, is not really usable as a fire retardant since it is rapidly lost after application to the vegetation by evaporation and run off. Desirably, the retardant will adhere to the vegetation to which it is applied and be comparatively nonvolatile and resistant to absorption into the soil. These characteristics collectively determine the effectiveness of the retardant. Other characteristics desirable in a fire retardant include ease of aerial application and from tank trucks, low metal corrositivity and abrasivity, minimal toxicity, low cost, ease of mixing and pumping, and good storage stability. Currently used fire retardants, which generally comprise water as a major constituent, plus one or more thickening agents, have deficiencies in one or more of the aboveindicated characteristics. For example, many fire-retardant formulations contain pectin or algin, both of which deteriorate in storage. Other retardant formulations contain high concentrations of sodium calcium borate, which is toxic to vegetation. Particularly desirable in a fire retardant is the ability to render vegetation fire resistant for a more or less prolonged period of time. This requires in general not only that the retardant have good adherence to the vegetation, but also that the retardant be resistant to wash off by ran and evaporative water loss.
U. S. Pat. No. 3,537,873 teaches that aqueous solutions containing from 0.5 to 5.0 weight percent watersoluble vinyl alcohol polymer, and from 0.5 to 5.0 weight percent alkali metal borate are effective fire retardants for combating fires, especially forest, brush, and range fires.
This patent teaches that the application of such aqueous solution to outdoor vegetation renders such vegetation noncombustible or at least significantly reduces its combustibility. Said patent discloses and claims the application of the above-described aqueous solutions to living or dead vegetation to reduce the combustibility of said vegetation. Such aqueous solutions are indicated to be particularly advantageously applied to vegetation at or immediately ahead of a flame front.
However, my invention as described in said patent did not provide a complete solution to the problem of fighting fires. It did not address itself to the problem of extinguishing or suppressing already started fires in urban areas, i.e., fires in which burning buildings or quantities of merchandise, e.g., lumber, furniture, cloth, or dried foodstuffs, or a combination thereof, are the combustible matter. Additionally, I have subsequently found that dilatant solutions can be prepared which are effective fire-fighting agents utilizing both greater and lesser amounts of borate and vinyl alcohol polymer than was disclosed in said patent.
As is of course well known, the standard method of extinguishing urban fires is to spray water, usually from hoses, onto the burning buildings, etc. Water is certainly an excellent extinguisher, but it does have certain shortcomings. The most obvious of which is that, being a free-flowing liquid, it runs off vertical surfaces. To render a vertical wall sufficiently wet to be either noncombustible or at least difficulty combustible, comparatively huge quantities of water must be applied to it. Additionally, the wetness which is imparted will tend to dissipate rapidly by evaporation and drain off. It obviously would be very useful if water could be modified in some fashion so as to stick to vertical surfaces and thereafter undergo comparatively limited loss by evaporation.
As described in said patent, aqueous solutions containing (a) alkali metal borate and (b) a water-soluble vinyl alcohol polymer, possesses many desirable properties from the standpoint of fire-retardant applications, e.g., they are sticky and adhere readily to smooth or irregular surfaces. After application, such solutions form a comparatively impermeable surface skin that results in significantly reduced loss of the water constituent of the solution by evaporation or drain off.
I have now found that such solutions can also be advantageously applied as fire retardants or suppressants to buildings, furniture, stored lumber, and other nonvegetation combustibles as well as to vegetation. Although the terms fire retardant" and fire suppressant have no clearly defined meaning and are frequently used interchangeably, as used in the instant application, the term fire retardant" means a substance which renders flammable but nonignited substrates either noncombustible or less combustible. A fire suppressent" is a substance which serves to extinguish already burning or glowing flammable substrates by reducing or eliminating the combustibility of the unburned portions of such substrates.
In addition to verifying that such aqueous solutions can advantageously be applied to virtually all types of combustibles, I have discovered a vastly superior procedure for applying my aqueous borate/polyvinyl alcohol solutions to all types of combustible substrates for tire retardation or fire suppressant purposes. In my US. Pat. No. 3,537,873, I described the preparation of an aqueous borate/polyvinyl alcohol dilatant solution either by separately adding borate and polyvinyl alcohol (PVA) to an agitated and preferably heated aqueous menstruum, or by combining separate aqueous PVA and aqueous borate solutions. However, in both cases, an aqueous PVA/borate solution was obtained and then applied to the combustible substrate. Since the aqueous PVA/borate solutions possessed the property of dilatancy, i.e., an increase in viscosity when subjected to shear, handling of the solution and in particular, spraying or otherwise applying it to the combustible substrate, posed severe mechanical problems.
SUMMARY OF THE INVENTION It is an object of this invention to provide a superior process for tire retardation and fire suppression. It is a further object of this invention to provide an improved technique for applying substantial quantities of water to a combustible substrate in such a form that said water will be resistant to run off and evaporative loss.
Further objects and advantages will become apparent from the description of the invention which follows in greater detail.
It has now been found in accordance with the instant invention that if separate aqueous solutions of alkali metal borate and PVA, respectively, are brought together in the form of converging streams of the respective solutions, 'a viscous dilatant solution is instantly formed, which solution possesses excellent fire retardant and fire suppressent properties. The great advantage of my invention lies in the fact that the mechanical problems entailed in handling a dilatant solution are completely avoided, since such solution is formed either exterior to, or immediately prior to exiting from the mechanical dispensing equipment and only immediately prior to the solutions application to, or indeed even at the point of first contact of the dilatant solution with the surface of the combustible substrate being treated. In the practice of my invention, the separate aqueous solutions of alkali metal borate and PVA would be separately stored, ordinarily in tanks or similar containers, although for certain largescale operations, other type containers can also be utilized.
When it is desired to utilize the dilatant composition for treating vegetation or other flammable substrates to render the same noncombustible, converging streams of the two solutions are sprayed at the substrate. The two streams, on converging, essentially instantly form the viscous dilatant solution having the aforementioned fire suppressant and fire retardant properties. The convergence of the two streams can be effected at any point from immediately prior to the point at which the two streams exit from the dispensing apparatus up to the point at which the streams impinge on the substrate since, as above indicated, the dilatant solution forms essentially instantaneously. Preferably, the streams will be converged to form the dilatant solution either immediately before or immediately after leaving the dispensing apparatus. Convergence immediately after leaving the apparatus is most readily achieved by utilizing a dispensing apparatus having two immediately adjacent nozzles which are so shaped and positioned that the streams issuing from the respective nozzles converge instantly after such emergence. Alternatively, the two nozzles can be arranged in concentric fashion with an outer nozzle essentially coaxially concentrically disposed around an inner nozzle with the exit apertures of both nozzles likewise being essentially concentric and coterminous. Convergence immediately prior to exiting from the dispensing apparatus is achieved by equiping the dispensing apparatus with a single nozzle wherein separate conduits for the borate and PVA solutions converge within the nozzle and then immediately exit therefrom in a single stream of dilatant fluid. The exact fashion in which convergence of the streams is achieved is not critical since it is only necessary that convergence take place at some point no later than on the combustible substrate, as heretofore indicated. The advantage of utilizing a dilatant solution which is formed only immediately prior to its application to the substrate being treated is that a dilatant solution is not handled by mechanical equipment other than the actual dispensing nozzle in some instances since the convergence of the two streams is either immediately prior to or subsequent to exiting from the dispensing mechanism, as heretofore indicated; that is, no actual transfer through tubing (other than the dispensing nozzle in some instances) of a dilatant fluid is ever necessary.
The dilatant solutions of the instant invention contain from about 0.1 to 10.0 weight percent PVA and 0.1 to 10.0 weight percent alkali metal borate. Since such dilatant solution is obtained by the combination of two separate solutions as flowing streams, possibly at differing rates, the operable concentration of PVA and borate in the respective separate solutions prior to combination cannot be given with exactitude. Assuming equal volumes of the two solutions are being combined, the concentrations of the PVA and borate in the respective separate solutions could vary from 0.2 to 20.0 weight percent, which on combination would provide the final desired concentration of 0.1 to 10.0 weight percent. It is, of course, not necessary that the concentration of PVA and borate in the combined 7, stream be identical since dilatant solutions are obtained as long as both components are each present in the combined stream in a concentration ranging from 0.1 to 10.0 weight percent. The preferred concentration of alkali metal borate and vinyl alcohol polymer in the fire retardant dilatant solutions of this invention will range from about 0.4 to 4.0 percent by weight of each.
The term alkali metal borate", as used in the instant specification, and in the appended claims, embraces not only the alkali metal salts of the common boric acids, i.e., tetraboric acid, B 8 0 and meta-boric acid, HBO but also, where extant, of the other boric acids Such as H2B204, H2830), 8, 0 and 830 5. Hydrates of any of the above-indicated borate salts are also suitable.
Either a single borate salt or any mixture thereof can be ed. Ordinarily, no advantage accrues from the use of a mixture of borates. Likewise, although alkali metals other than sodium and potassium are perfectly usable, they are not preferred for economic reasons.
The preferred borate is borax, i.e., tetraborate decahydrate.
The term water-soluble vinyl alcohol polymer", as used herein, and in the appended claims embraces vinyl alcohol polymers having up to 50% of the hydroxy] groups thereof replaced by methoxy, ethoxy, acetyl, propionyl, or butyryl radicals, i.e., partially etherified or esterified polyvinyl alcohol. Said methoxy and ethoxy ether radicals can be unsubstituted or substituted with hydroxyl or carboxyl groups. Said acetyl, propionyl and butyryl radicals can likewise be unsubstituted or can be halogenor hydroxyl-substituted. Preferably, no more than about 20% of the polyvinyl alcohol hydroxy] groups will be replaced by any of the aforementioned ether or ester radicals. The term water-soluble means that the polymer is soluble to the extent of at least 5.0 weight percent in water at room temperature, although heating the water to a higher temperature of up to 95C. may be necessary in some instances to initially dissolve the polymer.
The vinyl alcohol polymers utilized in the practice of the instant invention can, therefore, be represented by the structural formula sodium ore-0H L (ml wherein at can range from about 1200 to about 5000, preferably about 1600 to 3000, and wherein R represents hydrogen-, methyl-, ethyl-, acetyl-, propionyl-, butyryl-, hydroxyl-, or carboxyl-substituted methyl or ethyl, or halogenor hydroxyl-substituted acetyl, propional or butyryl, and wherein at least 50% of said R groups are hydrogen. The water-soluble vinyl alcohol polymers of the instant invention can have molecular weight ranging from about 50,000 to about 450,000, and preferably from about 70,000 to 200,000. As above indicated, preferably at least percent of said R groups will be hydrogen. The most preferred PVA is 98 100 percent saponified with a mo! weight of 70,000 120,000 (X= about 1600 2700).
Vinyl alcohol polymers are conventionally obtained by polymerizing esters of vinyl alcohol, followed by saponification of the ester groups. To prepare the polymers of the instant invention, wherein up to about 50 percent of the R groups are acyl, one polymerizes the corresponding vinyl ester to afford the polyvinyl ester having all R groups acyl and then partially saponify said polyvinyl ester and thereby remove 50 percent or more of the acyl groups. For example, to prepare polyvinyl alcohol containing 20 percent acetyl groups, polyvinyl acetate would be 80 percent saponified and the remaining 20 percent acetyl groups be left unsaponified. To prepare the methoxy and ethoxy ether derivatives of polyvinyl alcohol, a fully saponified material, i.e., polyvinyl alcohol having 98+ percent hydroxy groups, as would be obtained by total saponification of the polyvinyl ester, is etherified up to the desired degree, that is, up to about a maximum of 50 percent of the hydroxyl groups can be etherified using conventional etherification agents such as diazomethane, dimethyl sulfate or diethyl sulfate.
The separate solutions of Pva and borate are readily prepared by simply adding PVA or borate to the correct amount of water to provide the desired concentra tion. Dissolution is facilitated if the addition is accompanied by agitation and heating of the water.
The pumping or other solution transfer equipment utilized to spray the converging streams is a matter of choice and any of the conventional equipment which is currently available for spraying essentially noncorrosive, aqueous solutions of wide viscosity range can be utilized. As heretofore indicated, the respective streams of borate and PVA can converge either within or without the nozzle of the dispensing apparatus. lf convergence within the nozzle is contemplated, no difficulty is encountered provided sufficiently powerful pumping equipment is utilized to provide the necessary impetus to eject the already formed dilatant solution from the nozzle. The problems encountered in pumping or otherwise transferring quiescent, already formed dilatant solutions are not encountered.
The rate of application of the dilatant solution will obviously vary with the substrate being treated. Ordinarily, from about ya to 20 gallons per 100 square feet of substrate is a suitable application rate, although higher or lower application rates can be used if desired. Where the substrate is vegetation, obviously, the thicker the vegetation, the greater the amount of solution which must be applied to reduce the combustibility of said vegetation.
A particular advantage which accrues from treating combustible substrates with the adherent dilatant compositions of my invention is that if some portions of the substrate surface are missed, heat caused by nearby fire will reduce the viscosity of the adhering dilatant solution and cause it to flow on to adjacent hitherto untreated portions of the substrate.
1t should be noted that our process is also suitable for use with fire fighting systems installed within building; that is, it is conventional to install one or more overhead spray nozzles connected to a water supply in the rooms of residential or business premises. The water sprays automatically from such nozzles when activated by the heat of any flames which may break out in said room. By using separate sources of aqueous borate and aqueous PVA which are separately conducted so as to converge in such an overhead nozzle, dilatant solution, which is a more effective fire suppressant than water, can be automatically applied to any fire breaking out.
The invention can be more fully understood by reference to the following examples. All parts are parts by weight unless otherwise expressly noted.
EXAMPLE 1 175 grams of 98+ percent saponified polyvinyl alcohol (molecular weight about 100,000) was added with stirring to 4200 cc of water heated to 85C. forming a homogeneous solution. There was added with agitation 175 grams of borax to 4200 cc. of water heated to 85C. forming a second homogeneous solution. The borate and polyvinyl alcohol solutions were both cooled to about 40C. and separately charged to two 2 k gallon fire extinguishers which are then pressurized with nitrogen to 120 psi. The outlet nozzles of the two fire extinguishers were fitted together so that when the PVA and borax solutions emerged from the respective nozzles, the two solutions merged to form a single unitary, substantially homogeneous stream. Rates of flow were adjusted by valves so that equal rates of delivery were obtained.
A flat, rectangular area of bare ground X feet was covered with a 6-inch deep layer of dead and dried vegetation consisting of leaves, twigs, and branches up to 1 inch in diameter. A 2-foot wide band of this vegetation running between approximately the midpoints of the two opposite long sides of the rectangle, i.e., a 20-square foot area of vegetation, was uniformly sprayed by means of the fire extinguishers with about one-fourth of the solution present in each tank. The merged streams emitted from each tank formed a dilatant solution almost instantaneously so that the solution actually deposited on the vegetation was a dilatant solution.
After a wait of 2 hours, an upwind corner of the vegetation was ignited. Wind velocity was approximately 5 knots. All brush contiguous to the point of ignition was eventually consumed by fire up to the treated band. The treated band did not burn nor did the untreated vegetation on the other side of the band from the fire ignite. Two hours after the ignited portion had completely burned, the treated band could still not be ignited with burning newspaper.
EXAMPLE 2 Simulated natural brush consisting of douglas fir pine needles was used to test a number of other solutions for fire retardance. The test consisted of covering a 2 X 5 feet rectangular steel plate with a 2 inch thick layer of pine needles. A 4 inch wide band of needles completely across the pine needles at about the mid-point of the 5 foot sides of the needle layer was sprayed with a variety of dilatant solutions in the amounts shown in the table below. In each case, the dilatant solution was formed by charging and pressuring with nitrogen two extinguishers, one with PVA solution (Solution I) and the other with alkali metal borate solution (Solution II), and dispensing both said solutions simultaneously in converging streams of equal volume which formed the dilatant solution essentially instantaneously prior to the deposition of the latter on the needles. After standing for 2 hours, a corner of the needle bed was ignited. In all cases, the area of needles contiguous to the point of ignition up to the treated band was completely burned up. In all cases, the treated band did not ignite and the fire did not cross the treated band to the area of needles on the other side thereof.
The following solutions were used. In all cases, sufficient water was used to yield 100 grams of each solution.
Weight Percent Approx. Grams of Polyvinyl Alcohol Borate" Each Solution I & 11 Run in Solution 1 in Solution 11 Deposited on Band 1 A 1.0 A 1.0 2 B 1.0 B 1.0 3 C 2.0 C 2.0 85 4 D 4.0 D 4.0 5 E 5.0 D 5.0 90 6 A 2.0 B 2.0 7 A 2.0 A 2.0 100 8 B 2.0 A 2.0 100 9 B 2.0 C 2.0 100 10 B 2.0 B 2.0 100 l l C 2.0 A 2.0 100 12 D 2.0 A 2.0 100 13 E 2.0 A 2.0 100 14 A 3.0 A 40*" 100 15 A 3.0 A 5.0"" 100 16 A 4.0 A 6.0" 100 17 A 12.0 A 12.0""' 100 18 A 0.2 A 0.8 100 19 A 0.8 A 0.2 100 20 A 15.0 A 20.0" 100 21 A 15.0 A 8.0"" 100 22 A 8.0 A 20.0: 100 23 A 8.0 A 0.8 100 24 A 0.8 A 8.0"" 100 25 A 2.0 A 2.0 100 Polyvinyl Alcohol Molecular Weight A 98+% polyvinyl alcohol 85,000
(98+% saponified polyvinyl acetate) B 98+% polyvinyl alcohol 175,000
(98+% saponified polyvinyl acetate) C 80% saponified polyvinyl acetate 100,000 D 50% saponified polyvinyl acetate 125,000 E Polyvinyl alcohol 30% ethoxylated 93,000
"Borate A Borax B Potassium tetraborate pentahydrate C Sodium metaborate (NaB0,) D Na,B,O
"" Must be used warm because solubility of Na,B O-, in cold water is less than 3% Referring to the tables, it is thus apparent that in Run 1, for example, a total of cc. of dilatant solution formed by the combination of 75 cc. each of PVA and borate solution, while in Runs 6-25, 200 cc. of dilatant solution was deposited.
EXAMPLE 3 A special nozzle was fabricated consisting of two coaxially concentric coterminous metal tubes. The inner tube was connected by flexible pressure tubing to a first fire extinguisher tank. The outer concentric tube was connected in similar fashion to a second fire extinguisher tank. Tank I was charged with gallons of 4 weight percent aqueous solution of 100 percent saponified PVA of 75,000 molecular weight. Tank ll was charged with 5 gallons of 4 weight percent aqueous borax. Both tanks were pressurized with CO, gas and approximately one half the contents of each tank simultaneously sprayed through the special nozzle at equal rates over the entire surface of a X 10 feet vertical wall of V2 inch thick unpainted white pine boards A dilatant solution was formed as soon as the two solutions emerged from the special nozzle. This solution adhered to and formed a viscous coating over the wall surface. Brush was piled at the base of the wall and ignited minutes after spraying the wall surface. The brush burned completely up, but the wall did not ignite. It was noted that dilatant solution from the upper portions of the wall ran down and replenished any lost from the lower wall surface through the action of the burning brush.
An identical second wall was sprayed over its entire surface with 5 gallons of water. After 20 minutes, a similar amount of brush to that placed at the base of the first wall was placed next to this wall and ignited. The second wall caught fire from the brush and eventually burned completely up.
EXAMPLE 4 Separate 5 gallon tanks were charged with solutions of borax and PVA as in Example 3. However, no special nozzle was utilized and one half the contents of each tank was sprayed through separate nozzles over the entire surface of a test wall of the same type as in Example 3. The two solutions were, however, both sprayed at the same spot on the wall at any one time. When the two solutions simultaneously struck the same spot on the wall, a dilatant solution was formed, although some of each of the solutions did not combine to form dilatant solution and therefore ran off. After 20 minutes, ignition of brush piled at the base resulted in much charring of the wall although it did not actually ignite.
EXAMPLE 5 A special nozzle was fabricated having two inlet tubes and a single outlet tube. All three tubes were connected to an interior mixing chamber. One inlet tube was connected to a first tank equipped with a gasoline powered fluid pump. The other inlet tube was connected in similar fashion to a second pump equipped tank. Tank 1 was charged with 5 gallons of 4 weight percent aqueous solution of 100 percent saponified PVA of 75,000 molecular weight. Tank II was charged with 5 gallons of 4 weight percent aqueous borax. Approximately one half the contents of each tank were simultaneously pumped into the nozzle mixing chamber at equal rates. A dilatant solution formed essentially instantaneously within the mixing chamber and was ejected from the outlet tube. The dilatant solution was sprayed over the entire surface of a 10 X 10 feet vertical wall of A inch thick unpainted white pine boards. This solution adhered to and formed a viscous coating over the wall surface. Brush was piled at the base of the wall and ignited 20 minutes after spraying the wall surface The brush burned completely up, but the wall did not ignite. It was noted that dilatant solution from the upper portions of the wall ran down and replenished any lost from the lower wall surface through the action of the burning brush.
Various modifications will be apparent to one skilled in the art, and it is not intended that this invention be limited to the details in the specific examples presented by way of illustration. Accordingly, the scope of the invention is limited only by the appended claims.
lclaim: V V
1. In a process for reducing the combustibility of a flammable substrate comprising applying to the surface of said substrate an aqueous dilatant solution, the improvement comprising forming said aqueous dilatant solution containing from about 0.1 to 10.0 weight percent alkali metal borate and from about 0.1 to 10.0 weight percent water-soluble polyvinyl alcohol from converging streams of aqueous polyvinyl alcohol solution and aqueous alkali metal borate solution.
2. A process in accordance with claim 1 wherein said convergence is achieved within a nozzle and the thereby formed dilatant solution thereafter exits from said nozzle as a single unitary stream.
3. A process in accordance with claim 1 wherein said streams are emitted from a dispensing mechanism and said convergence is achieved exterior to said dispensing mechanism.
4. A process in accordance with claim 3 wherein said dispensing mechanism includes at least two adjacent nozzles so disposed that a stream of aqueous polyvinyl alcohol solution emerging from one said nozzles converges with a stream of aqueous alkali metal borate solution emerging from a second of said nozzles, said convergence being between said point of emergence and the surface of said substrate.
5. A process in accordance with claim 3 wherein said dispensing mechanism includes two substantially coaxially concentric and coterminous nozzles so disposed that a stream of aqueous polyvinyl alcohol solution emerging from one of said nozzles converges with a stream of aqueous alkali metal borate solution emerging from the second of said nozzles, said convergence being substantially instantaneously following said emergence.
6. A process in accordance with claim 1 wherein said alkali metal borate is sodium tetraborate decahydrate.
7. A process in accordance with claim 1 wherein said vinyl alcohol polymer contains at least about percent unsubstituted hydroxyl groups.
8. A process in accordance with claim 1 wherein said

Claims (8)

1. In a process for reducing the combustibility of a flammable substrate comprising applying to the surface of said substrate an aqueous dilatant solution, the improvement comprising forming said aqueous dilatant solution containing from about 0.1 to 10.0 weight percent alkali metal borate and from about 0.1 to 10.0 weight percent water-soluble polyvinyl alcohol from converging streams of aqueous polyvinyl alcohol solution and aqueous alkali metal borate solution.
2. A process in accordance with claim 1 wherein said convergence is achieved within a nozzle and the thereby formed dilatant solution thereafter exits from said nozzle as a single unitary stream.
3. A process in accordance with claim 1 wherein said streams are emitted from a dispensing mechanism and said convergence is achieved exterior to said dispensing mechanism.
4. A process in accordance with claim 3 wherein said dispensing mechanism includes at least two adjacent nozzles so disposed that a stream of aqueous polyvinyl alcohol solution emerging from one said nozzles converges with a stream of aqueous alkali metal borate solution emerging from a second of said nozzles, said convergence being between said point of emergence and the surface of said substrate.
5. A process in accordance with claim 3 wherein said dispensing mechanism includes two substantially coaxially concentric and coterminous nozzles so disposed that a stream of aqueous polyvinyl alcohol solution emerging from one of said nozzles converges with a stream of aqueous alkali metal borate solution emerging from the second of said nozzles, said convergence being substantially instantaneously following said emergence.
6. A process in accordance with claim 1 wherein said alkali metal borate is sodium tetraborate decahydrate.
7. A process in accordance with claim 1 wherein said vinyl alcohol polymer contains at least about 80 percent unsubstituted hydroxyl groups.
8. A process in accordance with claim 1 wherein said substrate comprises vegetation.
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US4076540A (en) * 1976-12-09 1978-02-28 Ernest Stossel Fire extinguishing composition
US4950410A (en) * 1988-12-30 1990-08-21 United American, Inc. Fire extinguishing compositions and methods
WO1991003159A1 (en) * 1989-08-31 1991-03-21 Daratech Pty. Ltd. Composition for preserving plants
US5861571A (en) * 1997-04-18 1999-01-19 Atlantic Research Corporation Gas-generative composition consisting essentially of ammonium perchlorate plus a chlorine scavenger and an organic fuel
US20040094026A1 (en) * 2002-11-19 2004-05-20 Integrity Testing Laboratory Inc. Method of making a protective material and articles made therefrom
US20060076531A1 (en) * 2004-10-11 2006-04-13 Hagguist James Alroy E Composition inhibiting the expansion of fire, suppressing existing fire, and methods of manufacture and use thereof
US20070001156A1 (en) * 2004-08-04 2007-01-04 Toreki William Iii Degradable or reversible fire-blocking gel
US8192653B2 (en) 2009-09-30 2012-06-05 EarthCleanCorporation Fire suppression biodegradable suspension forming compositions
US8961838B2 (en) 2010-04-05 2015-02-24 Earthclean Corporation Non-aqueous fire suppressing liquid concentrate
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US2314329A (en) * 1938-03-12 1943-03-23 Walter M Ericson Art of spraying coatings, particularly asphaltic coatings and the like
US2813751A (en) * 1955-04-18 1957-11-19 Sealzit Company Of America Plastic spraying apparatus
US2971700A (en) * 1957-07-22 1961-02-14 Vilbiss Co Apparatus for coating articles with chemically reactive liquids
US3341319A (en) * 1960-07-07 1967-09-12 Dow Chemical Co Viscous aqueous preparations
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Cited By (18)

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US4076540A (en) * 1976-12-09 1978-02-28 Ernest Stossel Fire extinguishing composition
US4950410A (en) * 1988-12-30 1990-08-21 United American, Inc. Fire extinguishing compositions and methods
WO1991003159A1 (en) * 1989-08-31 1991-03-21 Daratech Pty. Ltd. Composition for preserving plants
US5861571A (en) * 1997-04-18 1999-01-19 Atlantic Research Corporation Gas-generative composition consisting essentially of ammonium perchlorate plus a chlorine scavenger and an organic fuel
US20040094026A1 (en) * 2002-11-19 2004-05-20 Integrity Testing Laboratory Inc. Method of making a protective material and articles made therefrom
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US7163642B2 (en) 2004-10-11 2007-01-16 Hagquist James Alroy E Composition inhibiting the expansion of fire, suppressing existing fire, and methods of manufacture and use thereof
US20060076531A1 (en) * 2004-10-11 2006-04-13 Hagguist James Alroy E Composition inhibiting the expansion of fire, suppressing existing fire, and methods of manufacture and use thereof
US7476346B2 (en) 2004-10-11 2009-01-13 Fire Jell, Inc. Composition inhibiting the expansion of fire, suppressing existing fire, and methods of manufacture and use thereof
US8192653B2 (en) 2009-09-30 2012-06-05 EarthCleanCorporation Fire suppression biodegradable suspension forming compositions
US8408323B2 (en) 2009-09-30 2013-04-02 Earthclean Corporation Biodegradable suspension forming compositions
US8734689B2 (en) 2009-09-30 2014-05-27 Earth Clean Corporation Biodegradable suspension forming compositions
US8945437B2 (en) 2009-09-30 2015-02-03 Earthclean Corporation Biodegradable suspension forming compositions
US9616263B2 (en) 2009-09-30 2017-04-11 Earthclean Corporation Biodegradable suspension forming compositions
US10561875B2 (en) 2009-09-30 2020-02-18 EarthClean, LLC Fire suppression biodegradable suspension forming compositions
US8961838B2 (en) 2010-04-05 2015-02-24 Earthclean Corporation Non-aqueous fire suppressing liquid concentrate
WO2018015110A1 (en) 2016-07-22 2018-01-25 Savema Gmbh Powder composition for preventing and extinguishing fires

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