US3717209A - Replaceable wear-resistant element and method for replacing same - Google Patents

Replaceable wear-resistant element and method for replacing same Download PDF

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Publication number
US3717209A
US3717209A US00151859A US3717209DA US3717209A US 3717209 A US3717209 A US 3717209A US 00151859 A US00151859 A US 00151859A US 3717209D A US3717209D A US 3717209DA US 3717209 A US3717209 A US 3717209A
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sleeve
cutting element
bore
bit
recess
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US00151859A
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G Sheldon
R Kimberling
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PACIFIC TOOLING AND ENG CO
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PACIFIC TOOLING AND ENG CO
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B10/00Drill bits
    • E21B10/46Drill bits characterised by wear resisting parts, e.g. diamond inserts
    • E21B10/56Button-type inserts

Definitions

  • FIG. 8 A 5 w w a z 4 %M////// ///v/0/W/ HM a 6 H A ⁇ 4 2 3% 4 ⁇ M0 x w W R ⁇ W 1 N/I t M. a a I L 4 3 H a 5 4 lion 4 M 6 4 H 1 M 7 FIG. 8
  • One of the principal objects of this invention is to provide a replaceable wear-resistant element assembly which provides little or no modification of the support- 3,717,209 Patented Feb. 20, 1973 ing body in which the elements can be readily replaced when they become worn.
  • An additional object of this invention is to provide a wear-resistant element assembly that is very easy to originally mount in the face of a supporting body and in which the element can be readily and easily replaced when it becomes Worn.
  • a further object of this invention is to provide a unique method for removing the wear-resistant elements from the supporting body.
  • An additional object of this invention is to provide a unique method of economically mounting a wear-resistant face of the body without increasing the stress concentrations in the body.
  • FIG. 1 is a perspective view of a rock drilling bit embodying the principal feature of this invention in which the bit has a plurality of cutting assemblies mounted in a face thereof;
  • FIG. 2 is an expanded unassembled view of the principal components of a cutting element assembly
  • FIG. 3 is an enlarged front view of one of the cutting element assemblies mounted in the face of the drilling bit shown in FIG. 1;
  • FIG. 4 is a cross-sectional view taken along line 44 in FIG. 3 showing the cutting element assembly mounted in the face of the bit in which a cutting element is secured to the bit by a sleeve;
  • FIG. 5 is a cross-sectional view similar to FIG. 4 except showing the sleeve being moved axially further into the bit to release the cutting element;
  • FIG. 6 is a cross-sectional view similar to FIG. 4 except showing an alternate embodiment
  • FIG. 7 is a view similar to FIG. 6 except showing the sleeve being moved axially further into the bit to release the cutting element;
  • FIG. 8 is a view similar to FIG. 6 except showing a replaceable wear resistant element mounted in a supporting body.
  • FIG. 1 a drilling bit generally designated by the numeral 10, which is mounted to a drilling tool to drill holes or bores into the earths sunfa ce.
  • Drilling bit It has a bit head 11 at one end and an anvil 12 at the other end.
  • the drilling 'bit is normally mounted to the drilling tool with the anvil 12 extending into the drilling tool.
  • the anvil 12 is impacted with a hammer-type piston to dnive the bit into the earth.
  • the head 11 and anvil 12 are separated by a midsection 13 that has a plurality of longitudinal spines 14 formed thereon for preventing the bit from rotating with respect to the tool.
  • the bit 10, may be a one-piece construction or a twopiece construction, in which the head 11 is removably mounted to the mid-section 13.
  • a two-piece construction is illustrated in US. Pats. 2,689,109 and 3,537,539 in which the head 11 is threadably mounted to the midsection 13.
  • the head 11 has a body 15 of a rather cylindrical shape with an exterior cylindrical side surface 16 and a face 18. Side grooves 17 are formed in the side surface 16 for enabling air and fluids to flow upward past the bit head and the side wall of the hole being drilled.
  • the bit is constructed having a central bore (not shown) for directing air out the face 18 of the bit through air holes 20 and 21 formed therein. Air that is exhausted through the air holes 20 and 21 causes the earth cuttings to be blown upward through the side grooves 17 away from the face of the bit.
  • a plurality of wear-resistant element assemblies 22 are mounted in the face of the bit at various locations to perform the cutting, chipping or grinding action against the earth material during the operation of the drilling tool.
  • Each of the wear-resistant element assemblies 22 is mounted in separate recess or bores 23 formed into face 18.
  • a front view of a cutting element assembly mounted into a bore 23 is illustrated in FIG. 3.
  • Each of the bores '23 has a side wall 24 and a back or bottom wall 25.
  • the bore 23 is cylindrical in shape forming an annular or cylindrical side wall 24.
  • the bottom wall 25 may be fiat or curved depending upon the particular application. Under certain conditions it is desirable to have the back wall relatively curved and flowing into the side wall 24 to minimze any stress concentrations being formed in the bit body 15.
  • Each of the wear-resistant element assemblies 22 include an earth engaging or cutting element 26 which is generally made of a rather hard wear-resistant material such as tungsten carbide or ceramic material of a hardness considerbly greater than the bit body. In the drilling industry, the earth engaging elements 26 are frequently referred to as cutter inserts or as buttons.
  • the wear-resistant element assembly 22 further has means 27 for mounting and releasably securing the cutting element 26 in the bore 23.
  • Each of the cutting elements 26 includes a body 30 having a circular cross-section. As shown in FIGS. 4 and 5 the body has an annular peripheral surface 31.
  • the body 30 has a cutting end 32 for projecting outward from the face of the bit. Frequently, the end 32 has a semi-spherical shape for best performance, particularly for impact drilling.
  • the body has an opposite base end 33' for extending into the bore 23.
  • the means 27 for mounting and releasably securing a cutting element in the bore 23 includes a sleeve 34.
  • the sleeve is preferably constructed of a relatively tough, nonbrittle hardened alloy steel that is not as hard as the cutting element.
  • the sleeve 34 has a central bore 35 extending therethrough, forming an inner surface 36 for receiving the peripheral surface 31 of the cutting element.
  • the inner surface 36 is complementary in shape to the peripheral surface 31. In FIGS. 4 and 5 the inner surface 36 and the peripheral surface 31 are cylindrical surfaces.
  • the sleeve 34 has an outer surface 37 that is complementary in shape to the side wall 24. In the embodiment shown in FIGS. 4 and 5, the outer surface 37 is cylindrical to match the side wall 24.
  • the sleeve 34 has a front end 40 and a rear end 41. Front end 40 has an annular end surface 42 and an adjacent beveled surface 43 that extends to the outer surface 37. When the cutting element assembly 22 is mounted in the bore 23, the front end 40 normally projects slightly outward from the face 18 with the cutting end 32 of the element extending forward therefrom.
  • the back end 41 of the sleeve 34 has annular end surface 44.
  • sleeve 34 has a longitudinal slit 45 extending the full length for making the sleeve 34 more resilient, to permit a greater degree of circumferential expansion and contraction.
  • sleeve 34 has a shoulder 46 formed in the bore 35 to engage the base end 33 and the cutting element 26 to longitudinally position the cutting eleemnt in the sleeve.
  • the mounting means 27 further includes a stop or anvil means 47 for mounting in a rear section of the bore 23 to longitudinally position the cutting element and sleeve spaced from the back wall 25 in a forward section of the recess with the cutting end 32 extending from the face 18 the intended distance.
  • the stop means 47 also enables the sleeve 34 to move axially with respect to the cutting element 26 to enable the cutting element to be released from the grip of the sleeve.
  • the stop or anvil means 47 includes a base 48 for engaging the back wall 25 of the bore 23 and a projection or pedestal 50 that extends upward from the base 48 to engage the base end 33 of the cutting element. In the embodiment shown in FIGS.
  • the pedestal 50 has an end 51 that extends into the bore 35 of the sleeve to engage the base end 33 of the cutting element. It may be desirable to provide a threaded hole 52 axially into the end 51 to provide a convenient means for removing the anvil means 47 from the bore 23.
  • the peripheral surface 31 is connected to the inner surface 36 through a resistance connection 55.
  • the outer surface 37 of the sleeve 34 is connected to the side wall 24 through a resistance connection 56 (FIG. 4).
  • the cutting element 26 is initially mounted in the bore 35 with the resistance connection 55 between the peripheral surface 31 and inner surface 36 of the sleeve.
  • the stop or anvil means 47 is mounted in the bore with the base 48 engaging the bottom wall 25.
  • the sleeve 34 with the cutting element 26 mounted therein is mounted axially within the bore 23 with the sleeve being connected to the body 15 through the resistance connection 56 between the side wall 24 and the outer surface 37.
  • the sleeve 34 and cutting element 26 are inserted into the bore until the base end 33 of the cutting element engages the end 51 of the anvil means as shown in FIG. 4.
  • the sleeve bore '35 has a diameter less than the diameter of the peripheral surface 31.
  • the outer surface 37 of the sleeve also has a diameter slightly less or equal to the diameter of the bore 23.
  • a removal tool 60 is placed against the front end 40 of the sleeve.
  • An axial force is then applied to the front end 40 of sufiicient magnitude to overcome the forces of the resistance connections 55 and 56, or more particularly to overcome the friction forces of the interference fits to cause the sleeve to move further into the bore 23 toward the back wall 25 as shown in FIG. 5.
  • the anvil means 47 prevents the cutting element 26 from moving further into the bore 23 enabling the sleeve to move relative to the cutting element 26 to punch the cutting element out of the sleeve bore 35.
  • FIG. 5 shows the removal tool applying a force sufiicient to punch the cutting element free from the sleeve. The removal tool is then backed away from the sleeve and the cutting element is removed. Furthermore, the sleeve will readily slide out of the bore 23 by gravity to receive a replacement cutting element. If it is desired to remove the anvil means 47, a bolt is inserted into the bore 23 and threaded into the threaded hole 52.
  • the base 48 in frictional contact with the side wall 24 so that the anvil means 47 will frictionally stay in the bore unless pulled therefrom.
  • the anvil means 47 may be freely mounted in the bore engaging the back wall so that when the bit is tipped upward, the anvil means 47 would slide out of the bore by gravity.
  • the degree of interference fit between the cutting element 26 and the sleeve 34 and between the sleeve 34 and the side wall 24 of the bore is sufiicient to hold the cutting element assembly in the bore under operating conditions yet insufiicient to cause plastic deformation of the sleeve or the side wall 24. It has been found that a diameter interference of between 0.001 of an inch and 0.005 of an inch is operable but that a diameter interference of between 0.0025 of an inch and 00035 is preferable.
  • the bore 23, the sleeve 34 and the element 26 may have a variety of complementary cross-sections including square, circular, triangular and rectangular.
  • the resistance connections 55 and 56 may be provided by placing an adhesive between the surfaces to create an adhesive bond between the surfaces to releasably secure a cutting element assembly in the bore. To release the cutting element, an axial force is applied to the sleeve in the same manner with sufficient magnitude to break the adhesive bonds and move the sleeve relative to the cutting element.
  • FIGS. 6 and 7 An alternate embodiment is shown in FIGS. 6 and 7 in which both the peripheral surface 31 of the cutting element 26 and the inner surface 36 of the sleeve 34 are complementarily tapered so that the interference fit therebetween is released after only a small amount of movement of the sleeve relative to the cutting element as shown in FIG. 7. In this configuration the depth of the bore 23 may be reduced. It should be particularly noted that the depth of the bore 23 in the embodiment shown in FIGS. 6 and 7 is much less than the depth of the bore in FIGS. 4 and 5. The amount of movement of the sleeve 34 necessary to freely release the cutting element 26 is related to the degree of taper of the two surfaces.
  • FIGS. 6 and 7 An additional feature shown in FIGS. 6 and 7 is the mounting of a substantially noncompressible fiowable material 65 in the space 58 so that when the sleeve is moved axially with respect to the cutting element 26, the sleeve will apply a force against the material 65 tending to compress the material. In turn, the material exerts a proportional pushing force against the base end 33 of the cutting element to push the cutting element 26 forward of the anvil end 51.
  • the material 65 may be fluid, fiowable metal, such as soft aluminum, copper or lead or a soft plastic material.
  • the material 65 may be considered a force applying means responsive to the inward movement of the sleeve for applying a proportional outwardaxial force on the cutting element to move the cutting element forward to assist in freeing the cutting element.
  • the anvil means 47 instead of being a separate part distinct from the body 15 may be formed in the body 15 when the recess 23 is formed.
  • the back wall 25 would have a projection or pedestal 50 that would extend toward the recess opening to serve as an anvil means.
  • the wear-resistant element assemblies 22 may be utilized on other parts or tools of earth drilling, crushing and engaging equipment besides drilling bits.
  • the wear-resistant element assembly 22 may be utilized in a multitude of applications in which it is economically desirable to replace wear-resistant surfaces or elements.
  • the assembly 22 may be mounted in a bore or recess 23 formed in a support body 15.
  • the element 26 may be used to provide a wear-resistant surface 69 on an element 26 that may be replaced as previously described.
  • the wear-resistant surface 69 is flush with the body surface.
  • the wear-resistant surface 69 may include diamond particles 68 or the like affixed thereto to increase its wear-resistance.
  • a drilling bit comprising:
  • each bore is defined by an annular side wall, a back wall and an opening in the face;
  • each cutting element assembly includes;
  • a sleeve mounted in one of the bores having one end adjacent the bore opening and an opposite end spaced from the back wall, in which the sleeve has an annular inner surface and an annular outer surface secured to the bore side wall through a resistance connection;
  • a cutting element mounted in the sleeve with a cutting end extending outward from the face of the body and an opposite base end extending into the sleeve, said cutting element having a complementary annular peripheral surface secured to the inner surface of the sleeve through a resistance connection;
  • an anvil means mounted in the bore and positioned between and bearing against the base end of the cutting element and the back wall of the bore to punch the cutting element free from the sleeve when a force of sufiicient magnitude is applied axially to the sleeve to overcome the resistance connections and move the sleeve inward toward the bore back wall.
  • a drilling bit as defined in claim 1 wherein the resistance connection between the peripheral surface of the cutting element and the inner surface of the sleeve is an adhesive bond formed by the placement of an adhesive material between said surfaces, in which the adhesive bond has adhesive strength characteristics that are overcome when the axial force is applied to the sleeve.
  • the sleeve has a longitudinal slit running at least a portion of its length to enable said portion of the sleeve to circumventionally resiliently expand, and wherein the sleeve has an undeformed outer diameter equal to or slightly less than the diameter of the bore and an inner diameter less than an outer diameter of the cutting element so that when the cutting element is mounted in the sleeve an interference fit is formed between the inner surface of the sleeve and the peripheral surface of the cutting element and the sleeve is circumventionally expanded to increase the outer diameter of the sleeves sufiiciently to form an interference fit between the outer surface of the sleeve and the bore side wall when the sleeve and cutting element are mounted in the bore and so that when the cutting element is punched from the sleeve the sleeve will contract and thereby release the interference fit to enable the sleeve to be readily removed from the bore.
  • a cutting element assembly for mounting in a recess formed in a face of a drilling bit, in which the recess is defined by a side wall and a back wall, said cutting element assembly comprising:
  • a cutting element having a peripheral surface between a cutting end and a base end
  • said mounting and securing means includes;
  • a sleeve having a bore therethrough defined by an inner surface complementary to the peripheral surface of the cutting element therein and an outer surface complementary to the side wall of the bit recess;
  • a stop means for mounting in the bit recess against the back Wall to bear aaginst the base end of the cutting element to locate the cutting element and sleeve axially within the bit recess spaced from the back wall with the cutting end projecting outward a desired distance from the bit face when the cutting element assembly is mounted in the bit recess and to further enable the sleeve to be moved axially inward toward the back wall relative to the cutting element to punch the cutting element from the sleeve bore when replacement of the cutting element is desired.
  • a method of removing a cutting element from a drilling bit when the cutting element is gripped in a sleeve 8 in which the sleeve is mounted in a forward portion of a recess formed in a face of the drilling bit, comprising the ste of:
  • a cutting element removal method as defined in claim 13 further comprising a step of:
  • a sleeve having a bore therethrough defining an inner surface complementary to the cross-section of the element and adapted to frictionally receive the element and an outer surface complementary to the side wall of the recess in which the cross-section of the sleeve is sufficient to provide an interference fit between the sleeve and the element to grip the element in the sleeve bore and to provide an interference fit between the sleeve and the side wall when the sleeve and gripped element are mounted in the recess to secure the element to the body;
  • stop means for mounting in the recess between the back wall and the element to normally space the element and the sleeve from the back wall when the sleeve and gripped element are mounted in the recess and for enabling the sleeve to be moved inward toward the back wall relative to the element to disengage the interference fit between the element and the sleeve to release the element from the grip of the sleeve.
  • a method of removing a wear-resistant element from a body when the element is gripped in a sleeve with the sleeve mounted in a forward portion of a recess formed in a face of the body comprising the step of:
  • An anvil for assisting in the removal of a wearresistant element from a gripping sleeve that is mounted in a forward section of a recess in which the recess has a rear section behind the sleeve and wear-resistant element terminating in a back wall, comprising:

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Abstract

AS A PREFERRED EMBODIMENT, A DRILL BIT IS DESCRIBED CONTAINING A PLURALITY OF WEAR-RESISTANT CUTTING ELEMENT ASSEMBLIES, EACH ASSEMBLY HAVING A REPLACEABLE WEAR-RESISTANT CUTTING ELEMENT SUPPORT IN A BIT RECESS WITH A SPLIT SLEEVE. THE RECESS HAS A SPACE BEHIND THE SLEEVE AND CUTTING ELEMENT WITH AN ANVIL MEMBER LOCATED THEREIN TO PREVENT FURTHER PENETRATION OF THE CUTTING ELEMENT, BUT WHICH ENABLES THE SLEEVE TO BE PUSHED FURTHER INTO THE RECESS TO RELEASE THE CUTTING ELEMENT WHEN A FORCE OF SUFFICIENT MAGNITUDE IS APPLIED THERETO.

D R A W I N G

Description

G. L. SHELDON ET AL 3,717,209 REPLACEIABLE WEAR-RESISTANT ELEMENT Feb. 20, 1973 AND METHOD FOR REPLACING SAME 2 Sheets-Sheet. l
Flled June 10 1971 FIG. 1
I FIG. 2
G. L. SHELD REPLACEABLE WEAR AND METHOD FOR Feb. 20, 1973 2 Sheets-Sheet 2 Filed June 10 1971 FIG. 5
A 5 w w a z 4 %M////// ///v/0/W/ HM a 6 H A\ 4 2 3% 4\ M0 x w W R \W 1 N/I t M. a a I L 4 3 H a 5 4 lion 4 M 6 4 H 1 M 7 FIG. 8
FIGS
United States Patent 3,717,209 REPLACEABLE WEAR-RESISTANT ELEMENT AND METHOD FOR REPLACING SAME Gary L. Sheldon, Moscow, and Rex F. Kimberling, Lewiston, Idaho, assignors to Pacific Tooling and Engineering Company, Lewiston, Idaho Filed June 10, 1971, Ser. No. 151,859 Int. Cl. E21c 13/00 US. Cl. 175-413 19 Claims ABSTRACT OF THE DISCLOSURE BACKGROUND OF THE INVENTION This invention relates to replaceable wear-resistant elements and their method of replacement and more particularly to replaceable wear resistant elements for earth drilling, crushing and engaging equipment.
It has been found that better earth drilling performance can be obtained by fixing hard, wear-resistant cutting elements on the face of earth drilling bits. Most cutting elements are affixed by press fitting or brazing into recesses formed in the face of the bit. However, it has been very difiicult to satisfactorily provide for replacement of individual cutting elements without having to throw away the entire bit. A drilling bit is a very expensive unit and its replacement represents a substantial expense. Numerous attachment configurations have been suggested to enable the cutting elements to be individually replaced when they become worn so that bit replacement would be unnecessary, Many of the cutting elements of the replaceable type are classified in United States Patent Office Class 175, entitled Boring or Penetrating the Earth, subclasses 412 and 41-3.
A representative number of devices are shown in the following US. Pats: 710,484; 1,228,296; 1,388,490; 1,403,711; 1,767,883; 2,022,194; 2,595,525; 2,689,109; 3,537,539; 3,139,149; 3,143,177; 3,182,736; 3,342,531; and 3,382,940.
Even though there have been many bit arrangements suggested having replaceable cutting elements, few have received commercial acceptance, particularly for application on percussion rock drilling tools. The stresses exerted on bits utilized on percussion rock drilling tools are tremendous with even the slightest stress concentrations leading to almost certain bit failure. Most replaceable cutting element arrangements seriously increase the internal stress concentrations in the bit.
Consequently, probably the most prevailing methods of removing cutting elements that are press fit or brazed into the bit is to drill the cutting elements out of the bit face. Examples of cutting elements that are removed by such a method are shown in US. Pats: 2,121,202; 3,137,- 355 and 3,357,507. However, the method is quite expensive and less than satisfactory because most of the cutting elements are made of tungsten carbide which are difficult to machine.
One of the principal objects of this invention is to provide a replaceable wear-resistant element assembly which provides little or no modification of the support- 3,717,209 Patented Feb. 20, 1973 ing body in which the elements can be readily replaced when they become worn.
An additional object of this invention is to provide a wear-resistant element assembly that is very easy to originally mount in the face of a supporting body and in which the element can be readily and easily replaced when it becomes Worn.
A further object of this invention is to provide a unique method for removing the wear-resistant elements from the supporting body.
An additional object of this invention is to provide a unique method of economically mounting a wear-resistant face of the body without increasing the stress concentrations in the body.
These and other objects and advantages of this invention will become apparent upon the reading of the following detailed description of a preferred embodiment.
BRIEF DESCRIPTION OF THE DRAWINGS A preferred and alternate embodiment of this invention is illustrated in the accompanying drawings, in which:
FIG. 1 is a perspective view of a rock drilling bit embodying the principal feature of this invention in which the bit has a plurality of cutting assemblies mounted in a face thereof;
FIG. 2 is an expanded unassembled view of the principal components of a cutting element assembly;
FIG. 3 is an enlarged front view of one of the cutting element assemblies mounted in the face of the drilling bit shown in FIG. 1;
FIG. 4 is a cross-sectional view taken along line 44 in FIG. 3 showing the cutting element assembly mounted in the face of the bit in which a cutting element is secured to the bit by a sleeve;
FIG. 5 is a cross-sectional view similar to FIG. 4 except showing the sleeve being moved axially further into the bit to release the cutting element;
FIG. 6 is a cross-sectional view similar to FIG. 4 except showing an alternate embodiment;
FIG. 7 is a view similar to FIG. 6 except showing the sleeve being moved axially further into the bit to release the cutting element; and
FIG. 8 is a view similar to FIG. 6 except showing a replaceable wear resistant element mounted in a supporting body.
DETAILED DESCRIPTION OF PREFERRED A'ND ALTERNATE EMBODIMENTS Now, referring in detail to the drawings, there is shown in FIG. 1 as a preferred embodiment a drilling bit generally designated by the numeral 10, which is mounted to a drilling tool to drill holes or bores into the earths sunfa ce. Drilling bit It) has a bit head 11 at one end and an anvil 12 at the other end. The drilling 'bit is normally mounted to the drilling tool with the anvil 12 extending into the drilling tool. In a percussion-type rock drilling tool, the anvil 12 is impacted with a hammer-type piston to dnive the bit into the earth. The head 11 and anvil 12 are separated by a midsection 13 that has a plurality of longitudinal spines 14 formed thereon for preventing the bit from rotating with respect to the tool.
The bit 10, may be a one-piece construction or a twopiece construction, in which the head 11 is removably mounted to the mid-section 13. A two-piece construction is illustrated in US. Pats. 2,689,109 and 3,537,539 in which the head 11 is threadably mounted to the midsection 13.
The head 11 has a body 15 of a rather cylindrical shape with an exterior cylindrical side surface 16 and a face 18. Side grooves 17 are formed in the side surface 16 for enabling air and fluids to flow upward past the bit head and the side wall of the hole being drilled.
ice
Frequently, the bit is constructed having a central bore (not shown) for directing air out the face 18 of the bit through air holes 20 and 21 formed therein. Air that is exhausted through the air holes 20 and 21 causes the earth cuttings to be blown upward through the side grooves 17 away from the face of the bit.
A plurality of wear-resistant element assemblies 22 are mounted in the face of the bit at various locations to perform the cutting, chipping or grinding action against the earth material during the operation of the drilling tool.
Each of the wear-resistant element assemblies 22 is mounted in separate recess or bores 23 formed into face 18. A front view of a cutting element assembly mounted into a bore 23 is illustrated in FIG. 3. Each of the bores '23 has a side wall 24 and a back or bottom wall 25. In a preferred embodiment the bore 23 is cylindrical in shape forming an annular or cylindrical side wall 24. The bottom wall 25 may be fiat or curved depending upon the particular application. Under certain conditions it is desirable to have the back wall relatively curved and flowing into the side wall 24 to minimze any stress concentrations being formed in the bit body 15.
Each of the wear-resistant element assemblies 22 include an earth engaging or cutting element 26 which is generally made of a rather hard wear-resistant material such as tungsten carbide or ceramic material of a hardness considerbly greater than the bit body. In the drilling industry, the earth engaging elements 26 are frequently referred to as cutter inserts or as buttons. The wear-resistant element assembly 22 further has means 27 for mounting and releasably securing the cutting element 26 in the bore 23.
Each of the cutting elements 26 includes a body 30 having a circular cross-section. As shown in FIGS. 4 and 5 the body has an annular peripheral surface 31. The body 30 has a cutting end 32 for projecting outward from the face of the bit. Frequently, the end 32 has a semi-spherical shape for best performance, particularly for impact drilling. The body has an opposite base end 33' for extending into the bore 23.
The means 27 for mounting and releasably securing a cutting element in the bore 23 includes a sleeve 34. The sleeve is preferably constructed of a relatively tough, nonbrittle hardened alloy steel that is not as hard as the cutting element. The sleeve 34 has a central bore 35 extending therethrough, forming an inner surface 36 for receiving the peripheral surface 31 of the cutting element. The inner surface 36 is complementary in shape to the peripheral surface 31. In FIGS. 4 and 5 the inner surface 36 and the peripheral surface 31 are cylindrical surfaces. The sleeve 34 has an outer surface 37 that is complementary in shape to the side wall 24. In the embodiment shown in FIGS. 4 and 5, the outer surface 37 is cylindrical to match the side wall 24. The sleeve 34 has a front end 40 and a rear end 41. Front end 40 has an annular end surface 42 and an adjacent beveled surface 43 that extends to the outer surface 37. When the cutting element assembly 22 is mounted in the bore 23, the front end 40 normally projects slightly outward from the face 18 with the cutting end 32 of the element extending forward therefrom. The back end 41 of the sleeve 34 has annular end surface 44. In the preferred embodiment illustrated in FIG. 3, sleeve 34 has a longitudinal slit 45 extending the full length for making the sleeve 34 more resilient, to permit a greater degree of circumferential expansion and contraction. In the embodiment illustrated in FIGS. 4 and 5, sleeve 34 has a shoulder 46 formed in the bore 35 to engage the base end 33 and the cutting element 26 to longitudinally position the cutting eleemnt in the sleeve.
The mounting means 27 further includes a stop or anvil means 47 for mounting in a rear section of the bore 23 to longitudinally position the cutting element and sleeve spaced from the back wall 25 in a forward section of the recess with the cutting end 32 extending from the face 18 the intended distance. The stop means 47 also enables the sleeve 34 to move axially with respect to the cutting element 26 to enable the cutting element to be released from the grip of the sleeve. The stop or anvil means 47 includes a base 48 for engaging the back wall 25 of the bore 23 and a projection or pedestal 50 that extends upward from the base 48 to engage the base end 33 of the cutting element. In the embodiment shown in FIGS. 4 and 5, the pedestal 50 has an end 51 that extends into the bore 35 of the sleeve to engage the base end 33 of the cutting element. It may be desirable to provide a threaded hole 52 axially into the end 51 to provide a convenient means for removing the anvil means 47 from the bore 23.
When the cutting element 26 is mounted in the sleeve bore 35, the peripheral surface 31 is connected to the inner surface 36 through a resistance connection 55. When the cutting element assembly is mounted in the bore 23, the outer surface 37 of the sleeve 34 is connected to the side wall 24 through a resistance connection 56 (FIG. 4). To assemble the cutting element assembly and mount the cutting element assembly 22 in the bore 23, the cutting element 26 is initially mounted in the bore 35 with the resistance connection 55 between the peripheral surface 31 and inner surface 36 of the sleeve. The stop or anvil means 47 is mounted in the bore with the base 48 engaging the bottom wall 25. The sleeve 34 with the cutting element 26 mounted therein is mounted axially within the bore 23 with the sleeve being connected to the body 15 through the resistance connection 56 between the side wall 24 and the outer surface 37. The sleeve 34 and cutting element 26 are inserted into the bore until the base end 33 of the cutting element engages the end 51 of the anvil means as shown in FIG. 4.
In the preferred embodiment shown in FIGS. 4 and 5, the sleeve bore '35 has a diameter less than the diameter of the peripheral surface 31. The outer surface 37 of the sleeve also has a diameter slightly less or equal to the diameter of the bore 23. When the cutting element 26 is pressed into the bore 35 an interference fit is formed between the peripheral surface 31 and the inner surface 36 to provide a resistance connection between the cutting element and the sleeve. The internal pressure of the cutting element on the sleeve causes the sleeve to expand to increase the diameter of the outer surface 37 to a dimension greater than the diameter of the bore '23. When the sleeve is pressed into the bore 23 as shown in FIG. 4, an interference fit is provided between the outer surface 37 and the side wall 24 to thereby form the resistance connection 56. It should be noted that when the cutting element assembly is mounted in the bore 23, the back end 41 of the sleeve is spaced from the base 48 and the back wall 25 to define an annular space 58 therebetween.
To replace a worn cutting element 26, a removal tool 60, is placed against the front end 40 of the sleeve. An axial force is then applied to the front end 40 of sufiicient magnitude to overcome the forces of the resistance connections 55 and 56, or more particularly to overcome the friction forces of the interference fits to cause the sleeve to move further into the bore 23 toward the back wall 25 as shown in FIG. 5. The anvil means 47 prevents the cutting element 26 from moving further into the bore 23 enabling the sleeve to move relative to the cutting element 26 to punch the cutting element out of the sleeve bore 35. As the front end 40 clears the base end 33 the sleeve contracts to its undeformed condition with the outer surface 37 disengaging from the interference fit with the side wall 24 as shown in FIG. 5. FIG. 5 shows the removal tool applying a force sufiicient to punch the cutting element free from the sleeve. The removal tool is then backed away from the sleeve and the cutting element is removed. Furthermore, the sleeve will readily slide out of the bore 23 by gravity to receive a replacement cutting element. If it is desired to remove the anvil means 47, a bolt is inserted into the bore 23 and threaded into the threaded hole 52. Under some conditions, it may be desirable to have the base 48 in frictional contact with the side wall 24 so that the anvil means 47 will frictionally stay in the bore unless pulled therefrom. Alternatively, the anvil means 47 may be freely mounted in the bore engaging the back wall so that when the bit is tipped upward, the anvil means 47 would slide out of the bore by gravity.
The degree of interference fit between the cutting element 26 and the sleeve 34 and between the sleeve 34 and the side wall 24 of the bore is sufiicient to hold the cutting element assembly in the bore under operating conditions yet insufiicient to cause plastic deformation of the sleeve or the side wall 24. It has been found that a diameter interference of between 0.001 of an inch and 0.005 of an inch is operable but that a diameter interference of between 0.0025 of an inch and 00035 is preferable.
The bore 23, the sleeve 34 and the element 26 may have a variety of complementary cross-sections including square, circular, triangular and rectangular.
Alternatively, the resistance connections 55 and 56 may be provided by placing an adhesive between the surfaces to create an adhesive bond between the surfaces to releasably secure a cutting element assembly in the bore. To release the cutting element, an axial force is applied to the sleeve in the same manner with sufficient magnitude to break the adhesive bonds and move the sleeve relative to the cutting element.
In the embodiment shown in FIGS. 4 and 5, it is neces sary to move the sleeve substantially the full length of the engagement between the surface 31 and surface 36 to release the cutting element 26. This necessitates a bore 23 having a depth greater than the length of the sleeve.
For some bits it may be desirable to have bores 23 that are not as deep. An alternate embodiment is shown in FIGS. 6 and 7 in which both the peripheral surface 31 of the cutting element 26 and the inner surface 36 of the sleeve 34 are complementarily tapered so that the interference fit therebetween is released after only a small amount of movement of the sleeve relative to the cutting element as shown in FIG. 7. In this configuration the depth of the bore 23 may be reduced. It should be particularly noted that the depth of the bore 23 in the embodiment shown in FIGS. 6 and 7 is much less than the depth of the bore in FIGS. 4 and 5. The amount of movement of the sleeve 34 necessary to freely release the cutting element 26 is related to the degree of taper of the two surfaces.
An additional feature shown in FIGS. 6 and 7 is the mounting of a substantially noncompressible fiowable material 65 in the space 58 so that when the sleeve is moved axially with respect to the cutting element 26, the sleeve will apply a force against the material 65 tending to compress the material. In turn, the material exerts a proportional pushing force against the base end 33 of the cutting element to push the cutting element 26 forward of the anvil end 51. The material 65 may be fluid, fiowable metal, such as soft aluminum, copper or lead or a soft plastic material. The material 65 may be considered a force applying means responsive to the inward movement of the sleeve for applying a proportional outwardaxial force on the cutting element to move the cutting element forward to assist in freeing the cutting element.
Although not shown, the anvil means 47, instead of being a separate part distinct from the body 15 may be formed in the body 15 when the recess 23 is formed. In such a configuration, the back wall 25 would have a projection or pedestal 50 that would extend toward the recess opening to serve as an anvil means.
As an alternate embodiment, the wear-resistant element assemblies 22 may be utilized on other parts or tools of earth drilling, crushing and engaging equipment besides drilling bits. The wear-resistant element assembly 22 may be utilized in a multitude of applications in which it is economically desirable to replace wear-resistant surfaces or elements. As shown in FIG. 8, broadly the assembly 22 may be mounted in a bore or recess 23 formed in a support body 15. Instead of being used as a cutter, the element 26 may be used to provide a wear-resistant surface 69 on an element 26 that may be replaced as previously described. As shown in FIG. 8, the wear-resistant surface 69 is flush with the body surface. For some applications it may be desirable to slightly project the wearresistant surface 69 forward of the body face 18. Alternatively the wear-resistant surface 69 may include diamond particles 68 or the like affixed thereto to increase its wear-resistance.
It should be understood that the above described embodiments are simply illustrative of the principles of this invention and that numerous other embodiments may be readily devised without deviating therefrom. Therefore, only the following claims are intended to define this invention.
What is claimed is:
1. A drilling bit, comprising:
a body having a plurality of spaced bores formed in a face of the body, in which each bore is defined by an annular side wall, a back wall and an opening in the face;
a plurality of cutting element assemblies mounted in the bores, in which each cutting element assembly includes;
a sleeve mounted in one of the bores having one end adjacent the bore opening and an opposite end spaced from the back wall, in which the sleeve has an annular inner surface and an annular outer surface secured to the bore side wall through a resistance connection;
a cutting element mounted in the sleeve with a cutting end extending outward from the face of the body and an opposite base end extending into the sleeve, said cutting element having a complementary annular peripheral surface secured to the inner surface of the sleeve through a resistance connection; and
an anvil means mounted in the bore and positioned between and bearing against the base end of the cutting element and the back wall of the bore to punch the cutting element free from the sleeve when a force of sufiicient magnitude is applied axially to the sleeve to overcome the resistance connections and move the sleeve inward toward the bore back wall.
2. A drilling bit as defined in claim 1 wherein the resistance connection between the peripheral surface of the cutting element and the inner surface of the sleeve is an adhesive bond formed by the placement of an adhesive material between said surfaces, in which the adhesive bond has adhesive strength characteristics that are overcome when the axial force is applied to the sleeve.
3. A drilling bit as defined in claim 1 wherein a space is defined between the sleeve and the back wall of the bore and further comprising a substantially noncompressible flowable material mounted in said space to be engaged by the sleeve when the sleeve is moved toward the back wall to squeeze the material therebetween to cause the material to apply a proportional axial force against the base end of the cutting element to push the cutting element axially outward from the sleeve.
4. A drilling bit as defined in claim 1 wherein the peripheral surface of the cutting element and the inner surface of the sleeve are resistently connected by an interference fit therebetween, in which the axial force is sufficient to overcome the frictional forces of the interference fit and to move the sleeve inward toward the back wall to punch the cutting element free from the sleeve with the aid of the anvil means.
5. A drilling bit as defined in claim 4 wherein the peripheral surface of the cutting element and the inner surface of the sleeve have complementary tapers to enable the cutting element to be punched free from the sleeve When the axial force moves the sleeve a distance less than the length of the cutting element.
6. A drilling bit as defined in claim 4 wherein the outer surface of the sleeve and the bore side wall are resistantly connected by an interference fit therebetween having a frictional resistance force that is less than the axial force applied to the sleeve.
7. A drilling bit as defined in claim 6 wherein the sleeve has a longitudinal slit running at least a portion of its length to enable said portion of the sleeve to circumventionally resiliently expand, and wherein the sleeve has an undeformed outer diameter equal to or slightly less than the diameter of the bore and an inner diameter less than an outer diameter of the cutting element so that when the cutting element is mounted in the sleeve an interference fit is formed between the inner surface of the sleeve and the peripheral surface of the cutting element and the sleeve is circumventionally expanded to increase the outer diameter of the sleeves sufiiciently to form an interference fit between the outer surface of the sleeve and the bore side wall when the sleeve and cutting element are mounted in the bore and so that when the cutting element is punched from the sleeve the sleeve will contract and thereby release the interference fit to enable the sleeve to be readily removed from the bore.
8. A cutting element assembly for mounting in a recess formed in a face of a drilling bit, in which the recess is defined by a side wall and a back wall, said cutting element assembly comprising:
a cutting element having a peripheral surface between a cutting end and a base end;
means for mounting and releasably securing the cutting element in the recess with the cutting end projecting from the bit face, said mounting and securing means includes;
a sleeve having a bore therethrough defined by an inner surface complementary to the peripheral surface of the cutting element therein and an outer surface complementary to the side wall of the bit recess; and
a stop means for mounting in the bit recess against the back Wall to bear aaginst the base end of the cutting element to locate the cutting element and sleeve axially within the bit recess spaced from the back wall with the cutting end projecting outward a desired distance from the bit face when the cutting element assembly is mounted in the bit recess and to further enable the sleeve to be moved axially inward toward the back wall relative to the cutting element to punch the cutting element from the sleeve bore when replacement of the cutting element is desired.
9. A cutting element assembly as defined in claim 8 wherein the cutting element and the sleeve have interfering cross-sections so that when the cutting element is received in the sleeve bore the inner surface of the sleeve engages the peripheral surface of the cutting element in an interference fit releasably securing the cutting element in the sleeve bore.
10. A cutting element assembly as defined in claim 8 wherein the inner surface of the sleeve and the peripheral surface of the cutting element have corresponding tapers to enable the cutting element to be punched free from the sleeve when the sleeve is moved axially relative to the cutting element only a short distance related to the degree of taper of said tapered surfaces.
11. A cutting element assembly as defined in claim 9 wherein the bit recess has a circular cross-section of a selected diameter and wherein the sleeve has a longitudinal slit formed therethrough so that when the cutting element is received in the sleeve bore the outer surface will expand to a diameter greater than the selected diameter to secure the outer surface of the sleeve to the side wall of the bit recess through an interference fit.
12. A method of removing a cutting element from a drilling bit when the cutting element is gripped in a sleeve 8 in which the sleeve is mounted in a forward portion of a recess formed in a face of the drilling bit, comprising the ste of:
shoving the sleeve relative to the cutting element further into the recess until the cutting element is released from the grip of the sleeve.
13. A cutting element removal method as defined in claim 12 wherein the sleeve is moved relative to the cutting element further into the recess by performing the steps of:
preventing movement of the cutting element further into the recess; and
applying an axial force to one end of the sleeve of sulficient magnitude to overcome the grip of the sleeve on the cutting element to move the sleeve relative to the cutting element further into the recess until the cutting element is released.
14. A cutting element removal method as defined in claim 13 further comprising a step of:
simultaneously with the application of the axial force to the sleeve, applying an opposite axial force to the cutting element to move the cutting element relative to the sleeve.
15. Apparatus for releasably securing an element having a wear-resistant end surface in a recess formed in the face of a body in which the recess has a uniform crosssection and is defined by a side wall and a back wall, comprising:
a sleeve having a bore therethrough defining an inner surface complementary to the cross-section of the element and adapted to frictionally receive the element and an outer surface complementary to the side wall of the recess in which the cross-section of the sleeve is sufficient to provide an interference fit between the sleeve and the element to grip the element in the sleeve bore and to provide an interference fit between the sleeve and the side wall when the sleeve and gripped element are mounted in the recess to secure the element to the body; and
stop means for mounting in the recess between the back wall and the element to normally space the element and the sleeve from the back wall when the sleeve and gripped element are mounted in the recess and for enabling the sleeve to be moved inward toward the back wall relative to the element to disengage the interference fit between the element and the sleeve to release the element from the grip of the sleeve.
16. A method of removing a wear-resistant element from a body when the element is gripped in a sleeve with the sleeve mounted in a forward portion of a recess formed in a face of the body, comprising the step of:
moving the sleeve relative to the element further into the recess until the element is released from the grip of the sleeve.
17. The method as defined in claim 16 wherein the sleeve is moved relative to the element further into the recess by performing the steps of:
preventing movement of the cutting element further into the recess; and
applying an axial force to one end of the sleeve of sufficient magnitude to overcome the grip of the sleeve on the element to move the sleeve relative to the element further into the recess until the element is released.
18. An anvil for assisting in the removal of a wearresistant element from a gripping sleeve that is mounted in a forward section of a recess in which the recess has a rear section behind the sleeve and wear-resistant element terminating in a back wall, comprising:
a base having a cross-section adapted to fit in the rear section of the'recess bearing against the back wall; and
a pedestal having a reduced cross-section extending References Cited outward from the base to engage the wear-resistant UNITED STATES PATENTS element but not the sleeve to enable the sleeve to be 2,121,202 M1938 Kingom X moved relative to the wear-res1stant element from 3,139,149 6/1964 Dionisotti 175 413 the forward section to the rear section of the recess 5 3,332 940 5 19 Stebley 175 10 about the pedestal to release the wear-resistant ele- 3,537,539 11/1970 Adcock 175--413 t, 3,618,683 11/(1971 Hughes 175-410 19. The anvil as defined in claim 18 in which the pedes- JAMES A LEPPINK Primary Examiner tal has an end for engaging the wear-resistant element, 1 said end having a threaded hole formed therein to facili- FAVREAU, Asslstant Exammer tate the removal of the anvil from the recess once the s CL wear-resistant element is removed. 175 374
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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3771612A (en) * 1972-07-17 1973-11-13 Pacific Tooling Eng Co Replaceable wear-resistant element assembly
US3918538A (en) * 1974-07-01 1975-11-11 Hughes Tool Co Rotary percussion earth boring bit
US3941197A (en) * 1974-07-01 1976-03-02 Hughes Tool Company Rotary percussion earth boring bit
US4014395A (en) * 1974-12-05 1977-03-29 Smith-Williston, Inc. Rock drill bit insert retaining sleeve assembly
US4047583A (en) * 1976-06-01 1977-09-13 Dresser Industries, Inc. Earth boring cutting element retention system
US4069880A (en) * 1973-05-24 1978-01-24 Kennametal Inc. Excavation tool
DE2633779A1 (en) * 1976-07-28 1978-02-02 Richard Karnebogen DRILL BIT FOR HITTING ROCK DRILLING MACHINES
US4323131A (en) * 1980-09-08 1982-04-06 Baker Service Company, Inc. Removable anti-wear insert
US4382477A (en) * 1980-01-10 1983-05-10 Drilling & Service U.K. Limited Rotary drill bits
EP0032428B1 (en) * 1980-01-10 1986-08-27 Stonehouse U.K. Limited Rotary drill bits
US5088797A (en) * 1990-09-07 1992-02-18 Joy Technologies Inc. Method and apparatus for holding a cutting bit
US5678645A (en) * 1995-11-13 1997-10-21 Baker Hughes Incorporated Mechanically locked cutters and nozzles
US5725283A (en) * 1996-04-16 1998-03-10 Joy Mm Delaware, Inc. Apparatus for holding a cutting bit
US20060279134A1 (en) * 2004-08-12 2006-12-14 Frear Joseph K Cutting tool wear sleeves and retention apparatuses
US20080030065A1 (en) * 2004-08-12 2008-02-07 Frear Joseph K Cutting tool retention apparatuses
EP2811114A1 (en) * 2013-06-06 2014-12-10 Caterpillar Global Mining Europe GmbH Tool support for cutting heads

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AUPO737497A0 (en) * 1997-06-16 1997-07-10 Sds Digger Tools Pty Ltd Drill bit with drive and retaining means located forwardly of hammer barrel

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3771612A (en) * 1972-07-17 1973-11-13 Pacific Tooling Eng Co Replaceable wear-resistant element assembly
US4069880A (en) * 1973-05-24 1978-01-24 Kennametal Inc. Excavation tool
US3918538A (en) * 1974-07-01 1975-11-11 Hughes Tool Co Rotary percussion earth boring bit
US3941197A (en) * 1974-07-01 1976-03-02 Hughes Tool Company Rotary percussion earth boring bit
USRE29300E (en) * 1974-07-01 1977-07-12 Hughes Tool Company Rotary percussion earth boring bit
US4014395A (en) * 1974-12-05 1977-03-29 Smith-Williston, Inc. Rock drill bit insert retaining sleeve assembly
US4047583A (en) * 1976-06-01 1977-09-13 Dresser Industries, Inc. Earth boring cutting element retention system
DE2633779A1 (en) * 1976-07-28 1978-02-02 Richard Karnebogen DRILL BIT FOR HITTING ROCK DRILLING MACHINES
EP0032428B1 (en) * 1980-01-10 1986-08-27 Stonehouse U.K. Limited Rotary drill bits
US4382477A (en) * 1980-01-10 1983-05-10 Drilling & Service U.K. Limited Rotary drill bits
US4323131A (en) * 1980-09-08 1982-04-06 Baker Service Company, Inc. Removable anti-wear insert
US5088797A (en) * 1990-09-07 1992-02-18 Joy Technologies Inc. Method and apparatus for holding a cutting bit
US5302005A (en) * 1990-09-07 1994-04-12 Joy Technologies Inc. Apparatus for holding a cutting bit
US5678645A (en) * 1995-11-13 1997-10-21 Baker Hughes Incorporated Mechanically locked cutters and nozzles
US5906245A (en) * 1995-11-13 1999-05-25 Baker Hughes Incorporated Mechanically locked drill bit components
US5725283A (en) * 1996-04-16 1998-03-10 Joy Mm Delaware, Inc. Apparatus for holding a cutting bit
US20060279134A1 (en) * 2004-08-12 2006-12-14 Frear Joseph K Cutting tool wear sleeves and retention apparatuses
US7300114B2 (en) 2004-08-12 2007-11-27 Frear Joseph K Cutting tool wear sleeves and retention apparatuses
US20080030065A1 (en) * 2004-08-12 2008-02-07 Frear Joseph K Cutting tool retention apparatuses
US7618098B2 (en) 2004-08-12 2009-11-17 Frear Joseph K Cutting tool retention apparatuses
EP2811114A1 (en) * 2013-06-06 2014-12-10 Caterpillar Global Mining Europe GmbH Tool support for cutting heads

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