US3709463A

US3709463A - Drain valve

Info

Publication number: US3709463A
Application number: US00059827A
Authority: US
Inventors: A Griparis
Original assignee: Diversey Corp USA
Current assignee: DIVERSEY CORP US; Diversey Wyandotte Corp
Priority date: 1970-06-22
Filing date: 1970-06-22
Publication date: 1973-01-09
Anticipated expiration: 1990-01-09

Abstract

Apparatus for spray cleaning the soiled interior surfaces of a tank by alternately: (1) applying a burst of cleansing liquid through a sprayer which directs a heavy spray mist to saturate the interior tank surfaces; and (2) enabling the applied cleansing liquid to soak for a timed interval on the tank surfaces. Portions of the apparatus can be used for cleaning pipelines associated with the tank. A tank sprayer which includes an equalization chamber for equalizing the flow of liquid around the spray head and a restricted outlet at one end of the equalization chamber to form a heavy spray mist in cleaning tank interiors. A quick drain valve for rapidly draining large amounts of liquid from a conduit including a solenoid actuated seal for selectively sealing or opening a series of drain openings around the perimeter of the valve. A liquid level indicating apparatus for indicating the drop in level below a preset level of liquid in any one of a number of closed containers each having a narrow neck for filling the container, including a detector inserted through each container neck for detecting the level changes, and a single air pressure sensor responsive to the detected changes in any of the containers for indicating a low level condition.

Description

United States Patent 1 Griparis Jan. 9, 1973,

541 DRAIN VALVE [75] Inventor: Andrew Geo. Griparis, Joliet, ll]. [73] Assignee: Diverse y Corporation, Ohicago,

[22] Filed: June 22,1970

21 Appl. No.: 59,827

Related U.S. Application Data [62] Division of Ser. No. 763,823, Sept. 30, 1968, abandoned.

[52] U.S.Cl. ..251/129,25l/l38,25l/347 [5i] Int. Cl ..Fl6k 31/10 [58] Field of Search ..251/349, 341, 343, 344, 347, 251/147, 138,129

[56] References Cited UNITED STATES PATENTS 2,327,366 8/1943 Nampa ..251/138 X FOREIGN PATENTS OR APPLICATIONS 348,031 2/1922 Germany ..251/347 Primary ExaminerArnold Rosenthal Alt0rney-Merriam, Marshall, Shapiro & Klose [57] ABSTRACT Apparatus for spray cleaning the soiled interior surfaces of a tank by alternately: (l) applying a burst of cleansing liquid through a sprayer which directs a heavy spray mist to saturate the interior tank surfaces; and (2) enabling the applied cleansing liquid to soak for a timed interval on the tank surfaces. Portions of the apparatus can be used for cleaning pipelines associated with the tank. A tank sprayer which includes an equalization chamber for equalizing the flow of liquid around the spray head and a restricted outlet at one end of the equalization chamber to form a heavy spray mist in cleaning tank interiors. A quick drain valve for rapidly draining large amounts of liquid from a conduit including a solenoid actuated seal for selectively sealing or opening a series of drain openings around the perimeter of the valve. A liquid level indicating apparatus for indicating the drop in level below a preset level of liquid in any one of a number of closed containers each having a narrow neck for filling the container, including a detector inserted through each container neck for detecting the level changes, and a single air pressure sensor responsive to the detected changes in any of the containers for indicating a low level condition.

"are

PATENTEDJAN 9 I973 91,709,463

sum 1 BF 5 IMVENTOR ANDREW 6f GR/PAR/S WM MM BY Wf Zne ATTORNEYS PATENTEUJAH 9 I973 3, 709.463

sum 2 0F 5 ,7: FIG. 5

/40 INVENTOR ANDREW GI GR/PAR/S WW I M 414,66 5,6 6, f KW ATTORNEYS PATENTED JAN 9 I973 SHEET t [1F 5 r": L w ||5V., 60H: *7 \U 352 VAC I8 272 PUMP M 2s\ PUMP 228 A MOTOR i 252 ,P w 27a I r l I 268 T VAC PUMP RELAY I I 255 20k 288 P 254 290 r 1 NC 202\ p p I 26 6] TIMER I j I TANK MOTOR an 220 TIMER MOTOR J L 200/ f 226 F1 FL,

224 A PUMP MOTOR g RELAY 25 U 170 mm 304 f W VALVE MC. as T 282 234 DETERGENT LL VALVE H 256 64 86 240 ACID VALVE i SANI- 235 VALVE NC I ma 2/2 260 I N0 D T HOT I I'M-G08 2 NC WATER-V. L I 5 300 5 GOLD 2/0 WATER-V. NC 5/? FIG. II 492 INVENTOR ANDREW 6T Gfi/PAR/S ATTORNEYS PATENTEUJAN 9 I975 SHEET 5 [1F 5 FIG. I3

LOW LEVEL INDICATOR SENSER AIR " PRESSURE FIG. I2

AIR MANIFOLD INVENTOR ANDREW 6: GR/PAR/S Sept. 30, 1968, now abandoned.

This invention relates to the cleaning of tanks and associated equipment and in particular to apparatus and a method for cleaning soiled tank surfaces with'a burst spray of a heavy mist of cleansing liquid followed by a soil digesting soak period.

The cleaning of soiled tank interiors has utilized various types of sprayers with rotating or fixed spray heads directing a heavy stream or sheet of cleansing liquid in large amounts at the top, interior sides of the tank. The liquid cascades down the sides of the tank in a steady stream preferably for more than ten minutes and is withdrawn from the tank bottom and recirculated through the sprayer so that washing or cleaning is obtained by the action of the cascading liquid eroding soil from the surfaces. Reference may be had to U.S. Pat.

' No. 3,139,100 issued June 30, 1964, to the same inventor herein for an illustration of such prior systems.

The present invention, in one aspect, is directed to a tank cleaning apparatus and method, wherein the soiled interior tank surfaces are subjected to alternating timed periods of cleansing liquid spray bursts and intermediate soil digesting intervals, with the surface cleaning obtained by surface saturation and digestion ofthe soil by the cleaning liquid. During a burst interval of about 40 seconds a heavy spray mist consisting mainly of droplets of cleansing liquid is applied in a layer sufficient to completely cover andsaturate the soiled surface. This is followedby a soaking interval during which time the cleansing liquidpenetrates the soiled surface and digests the soil. In addition to the more efficient soil digest cleaning provided by this invention, substantially less amounts of cleansingliquid are required to clean comparable surface areas than with prior systems. As an example, the previous heavy sheet spray, cascading-type tank cleaning required about'30 gallons per minute, and a total of about 45-50 gallons per cycle, whereas the present heavy spray mist, burst and soak cleaning requires approximately gallons per minute and -a total of about 25 gallons per cycle.

In another aspect of the invention, novel apparatus automatically cycles the cleaning operation, mixes the various cleansing liquids in the proper amount, and controls the application of the liquid required during the respective operational cleaning cycles. Furthermore, in the application of the invention to be illustrated and described in detail herein as applied to the automatic cleaning of bulk tanks used for the storage of milk in milking systems, the same apparatus can be utilized in cleaning the related pipeline equipment used in such systems and associated with the bulk tanks.

The invention will be better understood from the following detailed description thereof taken in conjunction with the accompanying drawings in which:

FIG. 1 is a plan view illustrating an example of the application of apparatus constructed in accordance with the principles of the present invention for cleaning of a bulk tank commonly used in milking systems, and which can also be utilized. for cleaning the illustrated associated pipeline equipment usedin such system;

FIG. 2 is a front elevational view illustrating the main apparatus cabinet housing the containers with the chemicals used in the cleaning operation, and the apparatus for automatically controlling the cleaning operation including selective dispensing of the chemicaIs;

FIG. 3 is a rear elevational view of the cabinet shown in FIG. 2, illustrating a pump and the piping or conduit used for delivering'cleansing liquids to the bulk tank;

FIG. 4 is an elevational view partly in section illustrating the novel stationary spray'ers according to one aspect of the invention in position on the bulk tank and delivering a burst of heavy mist to the tank interior;

FIG. 5 is a sectional view illustrating the construction I head of FIG. 5 and the actual exits of the heavy spray mist consisting mainly of droplets from the spray head;

FIG. 7 is an elevational view illustrating an alternative embodiment of a spray head constructed in accordance with the principles of this invention to provide an omnidirectional coverage pattern of a heavy mist of droplets from the spray head towards the tank surfaces;

FIG. 8 is a sectional view illustrating the construction of the alternative spray head shown in FIG. 7',

FIG. 9 is a sectional view illustrating the chemical mixing section and the quick drain section in a conduit mounted to the cabinet as shown in FIG. 3;

FIG. 10 is a perspective view illustrating a restrictor in the conduit mixing section of FIG. 9 for properly mixing the correct chemical amounts;

FIG. 11 is a schematic diagram illustrating the timing and control apparatus controlling mixing of the cleansing liquids and operational cycling of the cleansing apparatus;

FIG. 12 is a sectional elevational view taken along the section lines XII-XII of FIG. 9 illustrating the construction details of a novel quick drain valve for selectively draining liquids in the drain section of the conduit in FIG. 9; 0

FIG. l3'is the schematic illustration of a novel liquid low-level sensing apparatus used for sensing'and indicating a low-level condition of the chemical liquids in the apparatus of this invention; and

FIG. 14 is a fragmented sectional view illustrating the construction of one of the low-level sensing detectors of this invention.

Referring now to FIG. 1 there is :illustrated an overall plan view of apparatus constructed in accordance with the present invention as applied to the cleaning oftanks and the related pipeline equipment used in milking systems. The present invention is' directed to analternating burst and soak cleaning technique, and for this purpose the illustrated embodiment in FIG. 1 includes a cabinet or frame 10 housing the timing and control plication of this invention to the cleaning of a bulk tank, as will be more particularly described herein, is merely for illustration, since the principles of the invention can as well be applied to the cleaning of any type of tank, such as, vacuum tanks. FIG. 1 also illustrates into the refrigerated bulk tank 14 for temporary storage.

The apparatus illustrated in the drawings illustrates an embodiment of this invention as applied to cleaning of the bulk tank 14 and the pipeline equipment. Referring to FIGS. 1-3, the frame or cabinet supports a wash tub 21 provided for containing a measured amount of water for selective mixing with liquid chemicals maintained in

individual containers

22, 23 and 24 which are supported on a base 25 of the .frame. Mounted to the frame 10 is a pump 26 for pumping the water contained in wash tub 21 through a tub drain 27. A flexible pipe 28 has one end 30 suitably connected to the bottom of the tub drain 27 and another end 32 mounted to a conduit 33 containing a liquid chemical mixing section 34 and a drain section 35. A short section of flexible tubing 36 interconnects the mixing section 34 with the pump input-38.

. A conduit 40 interconnects the pump output 42 with a Y divider 44 one leg 46 of which is connected to the conduit 11, and the other leg 48 is connected to a conduit 50 which empties back into the tub 21. Manually

operable valves

52 and 54 are schematically illustrated as shown in FIGS. 1 and 3 in line with the conduits 50 and 11, respectively, for selectively controlling the liquid flow through these conduits.

Valves

52 and 54 operate in an opposing manner so that when valve 52 is closed, valve 54 is open, such operation being obtained through the respective rotation ofa function indicating lever 53 whose rotating

shaft controls valves

52 and 54 through means not shown in FIG. 3. As an example, the

valves

52 and 54 could be provided by a ball type valve rotated by shaft 55 to open the passageway between conduit 40 and conduit 11 with the indicating lever .53 in the position shown in FIG. 2. Suitable bracket means 57 rotatingly mount the shaft 53 to the frame.

The liquid chemicals in

containers

22, 23 and 24 are fed through respective

flexible conduits

56, 58 and 60 through respective

liquid solenoid valves

62, 64 and 66 (FIG. 3) and through respective

valve output lines

68, 70 and 72 to the mixing section orifice inputs '74, 76 and 78 FIG. 8). To avoid confusion, the front view of frame 10 as shown in FIG. 2 illustrates only the main components of the invention with the tubing being shown only in fragmented sections. Similarly, in the rear view of FIG. 3, only the main components of the invention as seen from the rear of the frame have been included in the illustration. While the physical electrical wiring and cables connecting the various components is not shown, a schematic illustration completely detailing the electrical interconnections is shown in FIG. 11. Behind the back panel 80, there is mounted the timing and control apparatus schematically shown in FIG. 10 for selectively operating the

valves

62, 64, 66, the pump 26, and other apparatus to be hereinafter described.

Referring now to FIG. 4 there is illustrated a pair of

sprayers

82 and 84 constructed in accordance with a specific aspect of the invention. The sprayers are respectively connected to feed

conduits

86 and 88, both of which are in turn connected to conduit 11 and pump 26. Each of the sprayers is mounted with a suitable mounting assembly 90 to therespective

inlet

12 or 13 in a hinged tank lid 94. The sprayers are detachably inserted into the interior of the tank 14 and terminate in a spray head 96, with the mounting assembly 90 adjusted so as to suitably position the spray head 96 between the tank lid 94 and the tank bottom 98 in accordance with the physical configuration of the tank being cleaned. It is to be understood that for cleaning of various other types of tanks using the principle of this invention, the position of the sprayer in the tank may vary from that shown in FIG. 4, and in fact in some instances only one sprayer may be needed for adequate cleaning. An agitating paddle 100 rotated by a motor 10 suitably mounted to the top of the tank 14, and the refrigerating coils 102, do not constitute any part of the present invention and are illustrated merely to indicate the standard apparatus utilized on connection with such bulk tanks. During theburst application of the cleansing liquids, it is preferred that the agitating paddle 100 be rotated so as to insure that all surfaces of the a paddle are suitably cleaned.

Referring to FIGS. 5, 6 and 7, 8, there is illustrated two embodiments of a spray head, each of which provides the heavy spray mist consisting mainly of droplets of the cleansing liquid in accordance with the principles of this invention. As shown in FIG. 4, the cleansing liquid discharged from the spray head .comple'tely fills the interior of the tank with a heavy mist of cleansing liquid droplets which are directed and also drift to the interior tank walls, such as side wall 103, so as to completely cover the entire tank surfaces with a layer sufficient to saturate .the soiled surfaces. At slight distances from spray head 96, the heavy spray mist of cleansing liquid eminating from'outlets on the spray head appears to have eminated in an omnidirectional manner, that is, in all directions towards the tank walls to obtain complete coverage .and saturation of the interior tank surfaces. In fact, by referring to FIG. 6, it can be seen that the cleansing liquid actually exits from the spray head at an upper outlet 104 and a lower outlet 106. The spray mist eminating from the upper outlet 104 is slightly lighter, with somewhat smaller droplets than the heavier spray mist eminating from the lower outlet 106 which contains somewhat larger droplets as schematically shown in FIG. 6. The heavier spray mist from outlet 106 covers the interior surfaces from approximatelythe top of the side walls downward to the bottom of the tank, with the majority of the spray mist issuing upwardly and outwardly from the outlet 106, and the weight of the droplets and their turbulence enabling their'drifting to and complete coverage of the tank surfaces. The lighter spray mist from upper outlet 104 mainly covers the tank lids 94, other surfaces at the top of the tank, and the remainder of the top of the side in a like manner, so that the detailed description of one of the items applies as well to the other. Sprayer 84 is constructed of a metal tubular member 108, at one end of which there is provided a series'of apertures 110. circumscribed around the perimeter of the tubular member 108 and, aligned with each of the apertures 110 is a recess 112 having at one end thereofa continuous series of serrations 114. A sleeve member 116 surrounds the end ofthe tubular member 108 with a bot tom edge 118 butting against the base 120 of the sleeve 116. Screws 122 are provided for threadably engaging the sleeve 116 in the tubular member 108 so as to secure the two members together. An internally threaded stern 124 projects from the center of the base 120 outwardly from the end of the sleeve 1 16.

The base 120 contains a series of apertures 126 extending uniformly around the stem 124. The apertures 126 are arranged in a uniform pattern so as to enable the cleansing liquid being passed through tubular member 108 to exit from the base 120 of the sleeve 116 in a substantially uniform manner around the stem 124. An end cap 128 is provided with an internal cavity 130 having a diameter similar to that of an internal cavity 132 in the sleeve member 116 immediately below the base 120. The two

cavities

130 and 132 form an equalizing chamber to obtain equal flow of the liquid to be formed into a spray mist around the spray head 96.

The end cap 128 is mounted by means of a threaded nut 134 passing throughan aperture in the end cap base 135 and threadably engaging the sleeve stem 124.

One or more adjusting discs 136 are placed between the end of the stem 124 and the inner base of the circular cavity 130 within end cap 128 so as to position the cap 128 with respect to the sleeve 116. This adjustment regulates the width of the circular opening 106 between the downwardly projecting edge .138 and the upwardly projecting ledge 140 of the end cap 128. As an example, with a 1 inch outside diameter tubular member 108, an outlet 106 opening of about 0.020 inch provides the heavy spray mist as herein defined at a pressure of about 30 psi. An angled member 142 having a straight portion maintained by the threaded nut 134 against the end cap 128, and an angled portion depending downwardly therefrom is provided for deflecting a portion of the cleansing liquid exiting from an aperture 144 in the base 135 downwardly at an angle towards the rotating mixing blade 100.

Referring to FIGS. 7 and 8, there is illustrated an alternative embodiment of a spray head constructed in accordance with the principles of this invention. As illustrated therein, the spray head 95 incorporates an upper spray mist outlet 97 and a lower spray mist outlet 99. The tubular member 108 includes a continuous series of serrations 114 at one end thereof snugly engaged by an outersleeve 101 which is mounted thereto by means ofa spring biased clip 103 having one leg which passes through suitable aperturesin the sleeve 101 and the tubular member 108. Within the sleeve 101 there is mounted a web member 105 having at one end thereof a spacer 107 and terminating in a threaded screw member 109. The web member incorporates a series of apertures communicating with the interior portion of sleeve member 101.

An annular end plate 111 has a raised rim 113 around its perimeter and is affixed to the web member 105 by means of a washer and wing nut combination 11 5. The raised rim 113 provides an equalizing chamber 117 so as to obtain equal flow of the cleansing liquid passing through tubular member 108 through the sleeve member 101 and web member 105 into the chamber 117. It must be particularly noted that the inner diameter of chamber 117 is slightly larger than approximately 0.012 inch the outer diameter 119 at i the end of the sleeve member 101. Extending from the outer diameter 119 on the perimeter of sleeve member l01, and toward tubular member 108, there is located a multi-angled deflector 121 which includes an infinite number of angles facing the lower liquid outlet 99. Thus, as the liquid in sprayer head 95 exits through lower outlet 99 between the inner diameter of raised rim 1131 and the outer diameter 119 in substantially a vertical position towards the multi-angled deflector 121, the various incident angles on the deflector further causes the spray from outlet 99 to be broken up into a series of droplets effectively eminating from outlet 99 in various angles, as shown most clearly in FIG. 9. The multi-angled deflector 121 can be conveniently provided by helical knurling of the end of sleeve 101 with a knurling tool as commonly used for knurling operations. This knurling effectively provides an infinite number of incident angles or impingement angles of the liquid spray directed upwardly from the equalizing chamber 117. In the alternative a knurled ring can be provided as a separate unit supported on sleeve 101, with the ring free to vibrate or rotate under impinge ment of the liquid from lower outlet 99. g

The light spray mist eminating from upper outlet 97 is directed primarily at the top surfaces of the tank and i example set forth below, container 22 contains a sanitizing liquid, container 23 an acid, and container 24 a detergent, each 'ofwhich is used during the correct operating cycle under control of the apparatus schematically shown in FIG. 11. A present amount of water is initially furnished to the wash tub 21 through a water I outlet spout under control of suitable hot and cold water solenoid valves. Mixing of the liquid chemicals with the water is obtained by pumping the water through conduit 28 connected to the wash tub drain 3 and through the mixing section 34. The respective

chemical control valves

62, 64, 66 are operated to enable the desired liquid to enter the mixing section 34 through the respective

orifice input ports

74, 76, 78 to mix with the water drawn by pump 26 through a restrictor disc 152 which includes an opening 154 of .metal cylindrical member with respective ends engaging the

flexible conduit

28 and 36 and secured thereto by suitable clamps 164. A quick drain solenoid valve 170 located in the drain section 35 of conduit 33 has a drain end 172 which is normally closed, permitting the liquid in tub 21 to pass into the mixing section 34.

Referring now to FIG. 11, there is illustrated a schematic diagram of the interconnection between the electrical and mechanical components of the timing and control apparatus of this invention. Referring to the schematic diagram of FIG. 11 and the apparatus described previously in connection with FIGS. 1-10, a more complete understanding of the operation of such apparatus as applied to the cleaning of the bulk tank 14 can be obtained.

The apparatus shown in the schematic diagram of FIG. 11 has been indicated in block-diagram form since the components thereof are standard items readily available to those skilled in the art. Cleaning of the tank is provided under control of a well known type of timer unit 200. The tank timer unit 200 is of the type which includes a series of cam contacts selectively operated in timed sequence, and for purposes ofillustration, in FIG. 11 the timer cam contacts are indicated as two opposing, spaced rectangles. Since the apparatus also includes a pipeline timer unit 202, to avoid confusion, the contacts of pipeline timer 202 are indicated as somewhat more bold or heavier in the illustration of FIG. 11.

BULK TANK CLEANING In cleaning the bulk tank 14 after all of the milk has been emptied from the unit, the

sprayers

82 and 84 are inserted in the

openings

12 and 13 as shown in FIG. 1 and 4 with the

spray head

95 or 96 located between the top and bottom of the tank. In this example the indicated amounts of liquid were used to clean a 500 gallon bulk tank having exterior dimensions of approximately 108 inches long, 52 inches wide, and 38 inches high. It is to be understood that all of the contacts shown in FIG. 11 are normally open unless otherwise indicated in the drawing or the following description. The timing control apparatus of FIG. 11 operates from a standard l 15 volt, 60 Hz. power source supplied between the lines L1 and L2. Initially-indicating lever 53 is rotated to the bulk tank position shownin FIG. 2 to close bulk tank selector switch 206, whichis mounted on the back of panel 80, and at the same time close diverter valve 52 and open diverter valve 54. This connects operating power to tank power line T and also, through the diverter valves, insures the proper pumping directionof cleansing liquids through conduit 11. The timing sequence for cleaning of the bulktank is then initiated by the operator pulling out bulk tank timer dial ;204 from the off" to the' ,onf position, which closes tank switch 207, Operation of the tank timer dial also closescontacts 208 and 210, which respectively operates the hot water solenoid 212 and the cold water solenoid 214 by directly connecting the same between power line Ll through closed contact 208 and 210, respectively, and through the normally closed tank pressure switch 216. Contact 218 is also closed which operates the drain solenoid valve 170 so as to close the drain port 172.

During a level fill of the tub 21, the tub is filled with a total of 5 gallons hot and cold water through the hot water line H and cold water line C (FIG. 3) connected to the tub faucet 150. When the preset level of 5 gal- Ions is reached, the normally closed contacts (N.C.) of tank pressure switch 216 open, shutting off the hot and cold water supply, and the normally open contacts (N.C.) close to start the tank timer motor 200. It is to be understood that the timer contacts are cam actuated in a normal manner by the timer motor to provide the correct operating sequence. Also, timer cam contacts 222 are provided to operate timer motor 200 during desired operating intervals when the pressure level switch 216 has reverted to its normal position shown in FIG. 11 due to the removal ofliquid in tub 21.

The bulk tank 14 is now subjected to a timed cleaning sequence involving a prerinse period, a soil soak and digest cleaning period, a rinsing interval with clear water, and a final acid rinse interval. This operational sequence is obtained in the following manner. 7

During the prerinse period the bulk tank 14 is subjected to two 2% gallon bursts of the water contained in tub 21 with an intermediate 30 seconds soaking period. The contacts 222 are operated to actuate the pump motor relay 224, which as shown by the dashed line 226, closes pump motor relay contact 228 thereby actuating the pump motor 26. For a timed sequence of 10 seconds, approximately 2% gallons of the initial combined hot and cold water placed in tub 21 is drained through

conduit

28 and 36 by the pump 26 and sprayed into the interior of the tank through conduit 11 and

sprayers

82, 84.

As previously explained, the spray heads or 96 are formed and so constructed in accordance with one aspect of this invention as to provide the heavy spray mist of droplets covering the entire interior surfaces of the tank with a greatly reduced amount of cleansing liquid and in a comparably short time. The initial l0 second prerinse cycle is followed by a 30 second soaking interval during which time the contacts 222 are opened by the timer so as to deactivate the'pump motor 26. This interval is followed by another 10 second prerinse interval during which time the contacts 222 are again closed to operate pump 26 for applying the remaining 2% gallons of water in tub 21 to the tank 14 through the sprayers. The excess water which accumulates at the base 98 of the tank is drained through tank drain 232 and the open valve 233. This completes the prerinse cycle and before operating the apparatus in the cleaning cycle, the tub 21 must'again be filled with a predetermined amount of water which is to be mixed with the suitable chemicals in

containers

22, 23, 24.

During the filling of tub 21, the contacts 208 are operated to actuate hot water solenoid valve 212 (the normally closed contacts of pressure'level switch 216 being closed) with the contacts 218 remaining closed to continue to close the drain valve 170. Approximately gallons of hot water are passed through faucet 150 into the tub 21. After the filling period has been completed, timer motor 200 and pump 26 are again operated as previously described. Also at this

time timer contacts

234 and 236 are closed to actuate the detergent solenoid valve 66 and sanitizing liquid solenoid valve 62. The detergent valve 66 controls the passage of liquid detergent from container 24 through

flexible conduits

60 and 72 into the mixing section 34. Similarly, the valve 62 controls the. flow of sanitizing liquid in container 22 through

conduit

56 and 68 into the mixing section. For convenience of illustration, in the rear view of FIG. 2 the

containers

22, 23, 24 have been respectively identified with the letters S," A." and D, and in FIG. 9 the respective inputs to the mixing section 34 have been similarly identified.

The detergent maintained in container 24 is an alkaline liquid solution able to saponify the fat in the soiled interior tank surfaces and so as to quickly penetrate the soil. The detergent also contains wetting agents for conditioning the water. The sanitizing liquid in container 22 is a standard type of sodium hypochlorite solution. The remaining chemical stored on the frame in container 23 is a liquid acid for neutralizing the alkalinity of the interior tank surfaces following application of the detergent. The flow of acid is controlled by the acid valve 64 operated through the bulk tank timer contacts 240. 7 With the tub filled with about 5 gallons of hot water, the active cleansing cycle is initiated. The active cleansing cycle consists of alternating intervals of application of a spray mist burst of the detergent and'sanitizing liquid followed by a soaking interval during which time the detergent penetrates the surface and digests the soil. During an initial 20 second burst period, the

contacts

234 and 236 are closed to operate the detergent valve 66 and the sanitize valve 62. The pump 26 is also operated during this period, thus pumping water from the tub d rain through the conduit 28 and mixing section 34, and by means of the restrictor 154 mixing a predetermined amount of hot water with detergent and sanitizing liquid in mixing section 34. The restrictor 154 is arranged such that the 5 gallons of water in tub 21 will be drained in 20 seconds. During this time, the cleansing liquid consisting of the mixture of water, detergent supplied through orifice 78, and v sanitizing liquid through orifice 74 are applied in a heavy mist through spray head 96 to form a soaking layer which completely coversand saturates the interior surfaces of the tank.

The

orifices

74 and 78 are of a sufficient diameter to enable the desired amount of detergent and sanitizing liquid to mix with the water drawn through venturi 154. In this example of the invention orifices 74, 76, 78 are each formed of a threaded Teflon rod having a central aperture approximately one thirty-second inch. It may be noted in FIG. 9 that a shortY section is provided to enable the liquid acid to pass throughsanitize liquid orifice 74 and thereby remove any mineral which tends to build up around orifice 74 due to the action of the sanitizing liquid. i

This initial 20'second burst application of cleansing liquid to the surfaces is followed by a 10 second soaking period during which time the tub is again filled with hot water. The short soaking interval is followed bya 10 second burst of cleansing liquid during which time 2% gallons of water are mixed with the correct amount of detergent and sanitizing liquid through

orifices

78, 74 and sprayed in a heavy mist in. the tank. This is accomplished in a manner similar to that described in connection with the previous burst interval.

Following this last application of cleansing liquid to the tank, a 60 second soaking period follows, during which time the cleansing liquid is allowed to penetrate I and digest the surface soil. A final application of cleansing liquid is applied during a 10 second burst interval in which the remaining two and one-half gallons left in the tub are mixed with detergent and sanitizing liquid and applied to the tank. It is to be understood that during those intervals the respective timer contacts indicated in FIG. 11 are automatically operated as previously described in connection with the same respective intervals.

To initiate the following clear water rinsing period faces, the cold water'solenoid valve is again operated for l0 seconds to fill the wash tub with 5 gallons of cold water.

Contacts

222 and 240 are operated to enable pump 26 to mix a suitable amount of water through restrictor 154 in the mixingsection 34 with a quantity of acid furnished thereto through orifice 76. The acid rinse cycle continues for 20 seconds until the 5 gallons of water in the tub have been applied with the added acid to the tank. With the completion of the acid rinse, cleansing of the interior tank surfaces is accomplished.

When sanitizing of the bulk tank 14 is desired before the application of milk from pipeline 15, the bulktank timer dial 204 is operated to the sanitize position. The cold water solenoid is operated to fill the tub 21 with 5 gallons of cold water, and sanitizing of the tank follows by timer actuation of

contacts

222 and 236 to operate the pump and sanitizing valve respectively. The pump draws the Sgallons of water through the mixing section 34 and suitably mixes a prescribed amount of sanitizing liquid through orifice 74 for application to the tank.

PIPELINE CLEANING As mentioned previously, the apparatus ofthis invention can also be utilized to automatically clean the.

FIG. 11 selectively fills the tub with the correct mixture of water and chemicals from

containers

22, 23, 24 and also controls the operation of the vacuum pump 18 during the cleaning operation; Cleaning of the entire pipeline 15, including the suction assembly 17, must be performed after each milking operation. During cleaning, the suction cups from the suction assembly 17 are placed in suitable baskets in tub 21.

To initiate the pipeline cleaning sequence, the operator rotates the function indicating lever 53 to close contact 252 to supply voltage to the pipeline power line P, and pulls the pipeline timer dial 250 from the off to the on" position. Rotation of the lever 53 to PIPELINE closes valve 54 and opens valve 52, thus diverting liquid in conduit 40 to conduit 50. This also opens the normally closed pipeline timer cam contact 254. It is to be noted from FIG. 11 that contact 254 is in series with the tank power line T so that opening of this contact prevents the operation of components utilized mainly in the cleaning of the tank 14. Also, note that with the tank timer dial in the off position, tank timer cam contacts 255 are in their normally closed position. Contacts 255 open to break the pipeline power line P when the tank timer is in the on" position. Contacts 256 are then closed which operates the solenoid drain valve 170. Operation of the drain valve 170 is similar to the operation in the bulk tank cleaning sequence, in that actuation of the valve closes the drain end 172, with the valve remaining closed during the cleaning sequence unless otherwise indicated.

The initial pipeline timer dial operation also closes

pipeline timer contacts

260 and 262 which operates the hot water valve 212 and the cold water valve 214 through the normally closed contacts of pipeline pressure level switch 264 to initiate a prerinse cycle by filling the wash tub 14 with approximately gallons of warm water. At the end of the filling interval, the normally open contacts of level switch 264 are closed to start the pipeline timer motor 202 and initiate the timing sequence. Contacts 268 are closed by cam actuation to operate the vacuum pump 18 through the actuating of the vacuum pump relay 270 by contacts 268 and the closing of associated relay contacts 272. During theprerinse cycle, warm water in tub 21 is drawn through suction assembly 17 by vacuum pump 18 so as to recirculate through the pipeline and conduit 19 back into the tub 21. The pipeline timer motor 202 controls the prerinse recirculation of the warm water through the pipeline for a period of approximately two minutes. At the end of this time, pipeline timer contacts 268 are opened to release the vacuum pump 18 and contacts 256 are opened so as to release the drain valve 170, thus enabling the drain valve springs 274 to assist in opening the drain end 172. This allows the large quantity of water in tub 21 to be released within a very short time through drain section 35 and the drain outlet 276 as shown most clearly in FIG. 12. The specific construction of the quickdrain valve 170 to be more particularly described hereinafter is another important aspect of this invention which enables rapid draining of a large quantity ofliquids in tub 21.

After prerinsing the pipeline and draining the water from the tub, the apparatus is automatically placed into the active cleaning operation by timer actuation of contacts 260 to operate the hot water valve and fill the tub 14 with a quantity of hot. water. When the desired amount of hot water in accordance with the length of the pipeline has been placed into the tub 21, the contacts 260 are opened. During the tub filling operation,

pipeline timer contacts 256 are closed to reclose the drain end 172. In the next interval the pipeline time motor 202 is operated so as to control automatic mixing of the detergent and sanitizing liquids with the water contained in the tub. During this mixing cycle,

timer contacts

280, 282 and 284 are closed to operate the pump motor relay 224, detergent valve 66 and sanitize valve 62, respectively. The pump 26 therefore operates to drain water through conduit 28 into the mixing section 34, enabling the liquid detergent through orifice 78 and the sanitizing liquid through orifice 74 to mix with the water in the mixing section. Pump 26 draws the mixed liquids through conduits 40 and 50 into the tub 21. Thus, during this mixing time the pump 26 continuously recirculates the liquid mixture from tub 14 through mixing section 34, thus mixing the prescribed amount of detergent and sanitizing liquid with water. A restrictor 285, constructed similar to the restrictor 152 shown in FIG. 10, is mounted in the conduit line 50 leading back into the tub 21. The restrictor 285 enables the pump 26 to pump against the same head as when the pump operates into the

spraycrs

82, 84 during bulk tank cleaning. This provides the mixing of the same proportionate amount of chemicals and liquids when operating the equipment for bulk tank or pipeline cleaning.

During the next interval which runs approximately 15 minutes, the mixture of hot water and liquid detergent and sanitizing agent is drawn through the suction assembly 17, pipeline l5 and conduit 19 back into the tub 2l by actuation of pipeline timer contact 268 to operate the vacuum pump 18. During this approximately l5-minute interval, the liquid mixture is continuously recirculated through the pipeline. At the end of the wash period the timer contact 256 is opened 'to release the drain valve and open the drain end 172, thereby rapidly dumping the cleansing liquid in tub 21 through the drain openings 276 onto the floor of the milking area and thereby into a suitable drain. The draining operation occurs for about 1V2 minutes. Thereafter, the contacts 256 are again closed to close the drain, and the contacts 262 are closed to fill the tub with cold water.

Next follows an acid rinse cycle, and pump 26 is again operated to recirculate and mix the cold water with the liquid acid in container 23. Timer contacts 286 are closed so as to operate acid valve 64 and enable the pump, 26 to draw acid through

conduits

58 and 70, through

orifices

76 and 74, and into the mixing section. Continuous recirculation and mixing of the liquids as previously described adds the required amount of acid to the water during the timed interval. In the next interval, the contacts 268 are closed to operate the vacuum pump 18 so as to circulate the acid-water mixture in the tub 21 through the pipeline. This acid-rinse cycle .is timed for approximately 2 minutes duration. At the completion of the acid-rinse interval, the pipeline timer contacts are all returned to their normal position, and in particular, timer safety contacts 254 return to their normally closed position. Before using the pipeline 15 for the next milking session, the pipeline must be sanitized. This is accomplished by timed sequences of the pipeline timer. The tub 21 is first filled with cold water, and the cold water is then recirculated by the pump 26 during which time the sanitize valve 62 is extension 312.

operated to enable a prescribed amount of sanitizing liquid to mix with the water. The mixture of water and sanitizing liquid is then circulated through the suction assemblies 17, pipeline 15 and conduit 19 by operating the vacuum pump as previously described. At the end of this time the pipeline timer returns to the off position.

Referring to FIG. 11, it can benoted that

lamps

288 and 290 have been provided in the apparatus for indicating the periods of time during which the pipeline timer and the tank timer are operated, respectively. As is shown in FIG. 1, the

lamps

288 and 290 are conveniently mounted to the slanting front panel 292 of the apparatus cabinet 10. Also, as is shown in FIG 11, the apparatus includes a hot water manual override switch 294 which can beoperated manually by the operator to permit hot water to flow through faucet 150 into the tub 21 according to the needs of the operator. This manual feature is 'under control of the bulk tank timer, including timer contact 296, which is closed when the bulk timer is returned to the off position. A similar manually operable cold water override switch 298 is provided for enabling the operator to fill the tub with cold water when desired, if the bulk tank timer dial 204 is in the off position, thus actuating normally closed timer contacts 300. As is shown in the front view of FIG. 2 of the drawings, the

manual switches

294 and 298 are conveniently located. on a front panel 302 immediately below the slanted panel 292. Similarly, drain valve 170 can be manually operated by the actuation of manual override switch 258, if the bulk tank timer is in the off position closing timer contacts 304.

As previously described, another aspect of this invention concerns the construction of the drain valve 170 which enables a large amount of liquid contained in the tub 21 to be drained in a relatively short period of time under control of asolenoid valve. As shown in FIG. 9, the solenoid drain valve 170 controls the flow of liquid through drain section 35 by selectively opening the drain end 172. The drain end 172 includes a liquid is drained through a series of openings 276 all of hollow tubular section 312 affixed to the tubular concluit 33 so that the interior of the tube 312 communicates with the drain section 35. A slidable end cap 314 slidably engages the tubular extension 312 and contains a series of drain openings 276 placed around the perimeter of the end cap 314 as seen most conveniently in FIGS. 9 and 12. A slight recess or cavity 316 is provided between one end of the end cap and the bottom of the drain openings 276 with the cavity 316 provided between one end of the end cap and the bottom of the drain openings 276 with the cavity 316 being filled with a resilient seal member 318 for sealing of the bottom edge 320 of the'perimeter around the tubular The end cap 314 includes two ears322 and 324 extending outwardly therefrom including apertures through which are passed mounting

bolts

326 and 328 for slidably actuating the end cap 314. One end of each of

thebolts

326, 328 is threaded and is mountedto the ears 322 and- 324 by

respective nuts

330 and 332. A movable platform 336 is suitably mounted above the top of conduit 33 to a moving'solenoid arm 338 of the drain valve 170 so that as the solenoid coil in valve housing 340 is actuated, the. solenoid arm and the movableplatform 336 affixedthereto are raised from the open drain position shown inIFIG. 12 to the closed position shown in FIG. 9. The movable platform 336 includes a pair of apertures through which the threaded ends of

bolts

326 and 328 protrude.

Suitable nuts

342 and 344 threadably engage the bolts for maintaining the entire assembly in position, including the springs 274 which are mounted concentrically around the bolts I 326 and 328;.

In operation, when the drain valve 170 is actuated, the moving platform 336 is moved upwardly to the position shown in FIG. 9, thus sealing the drain end 172 return of moving platform 336 downwardly and moving the seal 318, from the bottom edge 320. Thus, during draining, liquid entering the drain section 35 enters the hollow interior of tubular extension 312 and is drained through the drain openings 276.

As can be seen from the illustrations of the drain valve, thesingl'e resilient seal 318 controls the sealing of all of the drain openings 276 around the perimeter of the end cap 314. Thus, according to this aspect of the invention, by using one solenoid drain valve 170, the

whichare controlled by the operation of a single valve. This significantly lessens the drain time required and provides a much more economical drain valve than is currently available.

In still another aspect of this invention, novel ap paratus has been included for detecting a low level con dition of the chemicals in any one of the

chemical containers

22, 23 or 24and indicating such condition to the operator. This=prevents actuation of a cleansing operation with insufficient chemicals available. In the schematic diagram of FIG. 11, a normally open air pressure sensor 350 is serially connected with a lamp 352 across the power lines L1 and. L2 for indicating a low level condition of the particular liquid in any of the

containers

22, 23 or 24. The air level sensor 350 is suitably mounted behind the back panel 80 and comprises a standard, commercially available unit having a diaphragm which is actuated by changes in the air pressure to operate associated contactsflf the level of liquid chemicals in all of the

containers

22, 23 and 24 is above a desired level, the contacts of the air pressure sensor 350 are normally open so that the indicating lamp 352 is not operated. If the liquid level drops below the preset level in any one ofthe containers, thecontacts 354 in the sensor 350 are closed so as to operate the lamp 352 and thereby indicate that liquid is to be placed in on e'of the containers. The particular liquid chemical which is at the low levelcan be ascertained by examining the containers.

Referringto FIGS.'13 and 14 of thegdrawings, there is illustrated the apparatus utilized for detecting a drop liquid level below the desired level in anyone of the containers. In FIG. 13 a single air conduit or pipe 356 interconnects the air pressure sensor 350 and an outlet port 358 of an air manifold 360. The air manifold 360 couples input

air conduits

362, 364 and 366, respectively, from the sanitizing liquid container 22, the acid liquid container 23, and the detergent liquid container 24. Air manifold 360 is constructed as a closed chamber having three

inlets

368, 370 and 372 for receiving the

respective air conduits

362, 364 and 366. As mentioned previously the single outlet 358 of air manifold 360 is coupled through the conduit 356 to the air sensor 350.

Referring to FIG. 14, there is illustrated the construction of a liquid level detector 367 as used for instance with the sanitizing liquid container 22. It must be noted that the liquid level detector 367 fits within the container neck 368, and includes an outer housing 369 having a tubular extension 370 which protrudes into the container 22 with the bottom 372 of the tubular extension 370 resting on the inside base of the container. The tubular extension 370 includes a hollow interior portion 374 which communicates with the interior 376 of the air conduit 362 at one end of the hollow detector. The liquid conduit 56 passes through a centrally located passageway in the outer housing 368 and protrudes axially within the tubular section 370 to an end 378 located slightly above the base of the container and slightly above the bottom edge 372 of the tubular portion 370. An arcuate cutout 380 is located at diametrically opposed points on the outer perimeter of the tubular portion 370 with the top of the arcuate cutout 380 protruding slightly above the bottom edge 378 of the liquid conduit 56. A suitable ball-type liquid check valve 382 is located in the conduit 56 for opening and closing the conduit 56 under control of the pump 26 The check valve is required to prevent liquid in the sink from undesirably passing into the respective container before a full suction head is developed by pump 26.

ln operation, as the liquid in container'22 is drawn by the pump 26, the liquid level within hollow portion 374 drops toward the bottom edge 372. This allows the air column within the hollow interior portion 374 between the air conduit 362 and the top surface of the liquid to drop within the hollow interior 374. When the air column in any one

ofthe containers

22, 23 or 24 is dropped belowa predetermined level, the change in air pressure is sufficient to actuate the sensor 350 and thereby operate the, low level indicating lamp 352. Thus, the apparatus illustrated in the drawings permits a single air pressure sensor 350 to sense the changes in pressure in any one of three separate containers and from anyone of three separate detectors each mounted in the neck of the respective container so as to present an indication ofa low level in any one of the containers.

For proper operation of this pressure sensing, liquid level indicating apparatus, it has been determined that the bottom edge of the liquid conduit 56, such as the bottom edge 378, must protrude below the topmost edge of any cutouts in the tubular section 370 or protrude below the topmost edge of a tubular section I within the outer section 370 caused by suction of the liquid up through the liquid conduit 56. Thus, instead a of the cutout 380 indicated in FIG. 14 in which the topmost edge of the arcuate cutout protrudes above the bottom edge378, an alternative would be to allow the liquid conduit 56 to protrude beyond the bottom of the outer section 370. This would enable the changing column in outer section 370 to reflect changes in liquid level rather than erroneously sensing the drawing of liquid through liquid conduit 56. In accordance with this teaching, other embodiments of this aspect of the invention can be provided, such as incorporating a ring of apertures around the perimeter of the outer section 370 at the location of the bottommost edge 37 8 of the liquid conduit 56.

lt is to be understood that instead of the lamp indicator 352, other types of indicators can also be utilized.

For instance, movement of the diaphragm in the air pressure sensor 350 can actuate suitable contacts for operating an audible alarm so as to alert the operator who may not be in position to view the lamp.

lt is also within the scope of this invention to provide alternate arrangements for mixing of the liquid chemicals used during the cleaning operations. For instance, a separate pump or pumps can be added to pump any or all of the liquids to the mixing section simultaneously with the drawing of water from tub 21 through

pipes

28 and 36 by pump 26. As another alternative, mixing can be accomplished in the same manner as in pipeline cleaning. That is, the tub 21 can be filled with the desired amount of water and an admixture of water and chemicals obtained by recirculation through

pipes

28, 36, 40, 50 and tub 21, while adding the liquid chemicals in mixing section 34. A separate pump or pumps can also be added in this instance for pumping any or all ofthe liquids to the mixing section.

Therefore, the foregoing detailed description has been given for clearness of understanding only, and no unnecessary limitations should be understood therefrom, as modifications will be obviousto those skilled in the art.

l claim:

1. A quick drain solenoid valve for rapidly draining large amounts ofliquid from a liquid conduit, said drain valve comprising:

a tubular inner section extending downwardly from said liquid conduit and communicating with the liquid therewithin, said inner section including a drain end having an inner diameter below saidliquid conduit;

an outer tubular section terminated in a bottom plate and slidably mounted to said tubular inner section for operating movement upwardly along a vertical resilient seal means within said outer section detachably mounted to said bottom plate for selectively sealingly engaging said inner section drain end to seal said drain openings from said drain end in the first position of said outer section;

electrically actuated s olenoid coil means including a solenoid armoperable from an upper solenoid coil actuated position to a lower solenoid coil deactuated position; i I

a movable platform connected to said solenoid arm;

a pair of rods having respective first ends rigidly mounted to said outer tubular section and respective second ends slidably mounted to said movable platform and having protruding end portions extending beyond said platform;

i said rods extending longitudinally along said vertical axis; a pair of spring stop members respectively mounted to said end portions of said rods; and

spring means, intermediate sai-d stop members and 1

Claims

1. A quick drain solenoid valve for rapidly draining large amounts of liquid from a liquid conduit, said drain valve comprising: a tubular inner section extending downwardly from said liquid conduit and communicating with the liquid therewithin, said inner section including a drain end having an inner diameter below said liquid conduit; an outer tubular section terminated in a bottom plate and slidably mounted to said tubular inner section for Operating movement upwardly along a vertical axis and gravity release downwardly along said vertical axis, said outer section overlapping said inner section in a first position during sealing and only slightly overlapping said inner section in a second position when said drain end is open; a series of small diameter drain openings around the perimeter of said outer section and located on said outer section with said openings situated below said drain end in the second position of said outer section; said small diameter drain openings each having a diameter substantially smaller than the inner diameter of said drain end; resilient seal means within said outer section detachably mounted to said bottom plate for selectively sealingly engaging said inner section drain end to seal said drain openings from said drain end in the first position of said outer section; electrically actuated solenoid coil means including a solenoid arm operable from an upper solenoid coil actuated position to a lower solenoid coil deactuated position; a movable platform connected to said solenoid arm; a pair of rods having respective first ends rigidly mounted to said outer tubular section and respective second ends slidably mounted to said movable platform and having protruding end portions extending beyond said platform; said rods extending longitudinally along said vertical axis; a pair of spring stop members respectively mounted to said end portions of said rods; and spring means, intermediate said stop members and said platform for aiding in maintaining said outer section in said first position.

2. A quick drain solenoid valve as claimed in claim 1, including a pair of flanges protruding outwardly from said outer tubular section, means for threadably mounting said respective first ends of said rods to said respective flanges, and wherein said spring means comprises a pair of coil springs respectively mounted on said protruding end portions of said rods.