US3709258A - Pressure responsive valve - Google Patents

Pressure responsive valve Download PDF

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US3709258A
US3709258A US3709258DA US3709258A US 3709258 A US3709258 A US 3709258A US 3709258D A US3709258D A US 3709258DA US 3709258 A US3709258 A US 3709258A
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valve
pressure
diaphragm
chamber
inlet
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I Weise
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Anderson Greenwood and Co
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Anderson Greenwood and Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K17/00Safety valves; Equalising valves, e.g. pressure relief valves
    • F16K17/02Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
    • F16K17/04Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
    • F16K17/10Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with auxiliary valve for fluid operation of the main valve
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/86919Sequentially closing and opening alternately seating flow controllers

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  • ABSTRACT An improved pilot valve having a discharge valve seat, a movable inlet valve seat which is connected to pressure responsive members, and a valve member adapted to engage both seats, wherein movement of the inlet valve seat affects the unseating' of the valve member from only one of said valve seats "it a time so that fluid flows through the pilot valve only when the controlled pressure between the valve seats is being changed.
  • Pilot valves are preferred to be non-flowing during all conditions except when the control or dome pressure output is being changed in response to varying conditions.
  • the condition during which no fluid flows through the valve is designated herein as an on-control condition.
  • the pilot valve output is being changed, it is desired that it return to theon-control condition with a minimum flow of fluid therethrough and that over-control and cycling be avoided.
  • the present invention relates to an improved pilot valve.
  • the improved pilot valve of the present invention is non-flowing during on-control conditions and by providing a'means for comparing inlet and control pressure in a substantially balanced structure avoids over-controlling and cycling and allows a preselected relationship between inlet and control pressure to be established.
  • An object of the present invention is to provide an improved non-flowing pilot valve for controlling a main valve so that the main valve maintains a constant downstream pressure even when subjected to variations of upstream pressure.
  • Another object of the present invention is to provide an improved non-flowing pilot valve for controlling a main valve so that the main valve is not subject to overcontrolling orcycling.
  • Another object is to provide an improved non-flowing pilot valve having a preselected sensitivity to the relationship between inlet and output pressures of the pilot valve.
  • a further object is to provide an improved non-flowing pilot valve'having a valve member which is substantially balanced.
  • Still another object of thep resent invention is to provide an improved pilot valve structure wherein flow occurs through the pilot valve only when the output or dome pressure is being changed.
  • a still further object is to provide a non-flowing pilot valve in which the problems of icing due'to throttling and dirt infiltration are minimized.
  • FIG. 1 is an elevation view illustrating-the pilot valve of the present invention connected to control a main pressure reducing regulator.
  • FIG. 2 is a sectional-view of the preferred form of pilot valve of the present invention in non-flowing condition.
  • FIG. 3 is a partial sectional view of the pilot valve shown in FIG. 2 to illustrate the open positionof the inlet valve.
  • FIG. 4 is a view similar to FIG. 3 but illustrates the open position of the discharge valve.
  • FIG. 5 is a partial sectional view of a modified form of the pilot-valve of the present invention.
  • FIG. 6 is a view of a modified valve similar to the valve shown in FIG. 5 and illustrates the discharge port which is added when a separate supply of control gas is used.
  • FIG. 7 is a partial sectional view of another modified form of pilot valve of the present invention.
  • FIG. 8 is a partial sectional view of another modified form of pilot valveof the present'invention.
  • FIG. 9 is a partial sectional view of still another modified form of pilot valve of the presentinvention'.
  • FIG. 10 is a partial view showing a modified balanced valve member.
  • the pilot valve P of the present invention is shown in FIG. 1 connected to control the main pressure reducing regulator R. Flow through the regulator R is from right to left as indicated by the arrows. Upstream pressure or regulator inlet pressure is delivered to the pilot valve inlet through the duct 10 and the downstream pressure (or regulated pressure) is communicated to the pilot valve signal pressure inletby the duct l2fThe output control pressure or dome pressure is communicated to the dome chamber (not shown) of the regulator R by the duct 14. This output control pressure actuates a valve member in regulator R so that the downstream pressure is maintained constant, even though the upstream pressure is subject to fluctuations.
  • the pilot valve P senses a change in the pressure downstream of regulator R and varies the output control or dome pressure delivered to the regulator R to move the valve member in regulator R to thereby correct the downstream pressure back to thepreselected pressure without causing over-controlling or cycling of the regulator R. Also, it is desired that no flow of fluid occurs through pilot valve P so long as the downstream pressure is maintained at the preselected level.
  • the preferred formof pilot valve P is shown in detail in FIG. 2.
  • the pilot valve P includes the body 16 and the bonnet l8 which;are suitably securedtogether with screws 20 with main control'diaphragm 22-clamped therebetween.
  • the body 16 includes the upper body member 24 and the lower body members 26 which are suitably secured together with screws 28 with stabilizing diaphragm 30 clamped therebetween.
  • Fluid under pressure is supplied to the pilot valve P through-the duct 10 which is connected through the inlet 32 into chamber 34 defined in the lower body member 26. This pressure is delivered through the inlet 32 intothe chamber 34 in which the block 36 is mounted.
  • Block 36 is clamped to the inner periphery of the stabilizing diaphragm 30, is connected to the stem 38 andis urged upwardly within the chamber 34 by the spring 40.
  • the inlet valve seat'42 is defined by the seat insert 44 is threadedly engaged into the upwardly facing recess 46 defined by the block 36.
  • the port 48 definedby the block 36 provides communication from the interior of the chamber 34 into the recess 46.
  • the valve member 50 is positioned in surrounding relation to the stem 38 and is slidablethereon.
  • valve member 50 defines the seating surface 52 which is adapted to engage the inlet valve seat 42 and the seating surface 54 which is adapted to engage'the discharge valve seat 56 defined by the insert 58 which The space 61 intermediate the two valve seats 42 and 56 is in communication with the duct 14 through the port 62.
  • the pressure supplied through the port 62 and the duct 14 is the control pressure or dome pressure output of the pilot valve P.
  • the main control diaphragm 22 operates in the space defined between the upper body member 24 and the bonnet l8 and is secured to the upper end of the stem 38 as shown. Diaphragm 22 is biased downwardly by the spring 64. The biasing of the diaphragm 22 is made adjustable from the exterior of the pilot valve P by' the screw 66 which extends through the bonnet and engages the upper'spring retainer 68. Regulated or signal pressure is communicated to the chamber 70 defined by the diaphragm 22 and the body member 24 from the duct 12 through the port 72. As shown in FIG. 2, the
  • pilot valve P is on-control with valve member 50 in engagement with both valve seats 42 and 56.
  • the operation of the pilot valve P is better understood with reference to FIGS. 3 and 4.
  • the signal pressure conducted through the duct 12 into the chamber 70 has increased slightly causing the diaphragm 22 to' be moved upwardly against the force of the spring 64.
  • the block 36 ismoved upwardly responsive to such pressure increa'se.
  • This upward movement of the block 36 moves the inlet seat 42 upwardly away from seating engagement with the seating surface 52 on the valve member 50.
  • the valve member 50 during this action cannot move upwardly because of its seated engagement of its seating surface 54 withthe discharge valve seat 56.
  • control pressure then is conducted from the dome or control chamber of the regulator R, through the duct 14, the port 62 and the discharge valve into the chamber 70.
  • This reduction of pressure on the main valve actuator causes its actuator to open providing an increase in the downstream pressure.
  • the pressure increase is immediately sensed in the chamber causing the diaphragm 22 to overcome the force of the spring 64 to move upwardly.
  • This upward movement moves the stem 38 and the block 36 upwardly and by virtue of the force exerted on the valve member 50 by the spring 60, the valve member 50 moves upwardly therewith to close the discharge valve by bringing seating surface 54 of the valve member 50 into seatingengagement with the discharge seat 56.
  • the pilot valve P is thus returned to on-control condition.
  • an increase in the upstream pressure of regulator R is delivered to chamber 34.
  • block 36 moves upwardly opening the inlet valve to increase the output control pressure.
  • This increased output control pressure balances against the inlet pressure and retu'rns block 36 to the position closing the inlet valve.
  • the increase in output control pressure causes the valve member in regulator R to close slightly to compensate for the'increased upstream pressure.
  • a'reduction in the upstream pressure causes the discharge valve to open thereby reducing the output control pressure and allowing the valve member of regulator R to open slightly to compensate for the reduced upstream pressure.
  • the stabilizing diaphragm 30 and block 36 form a stabilizing pressure responsive member which adjuststhe output control pressure responsive to changes in the signal pressure and inlet pressure as explained and further returns the pilot valve P to an oncontrol condition as soon'as theoutput pressure has changed responsive to the changes in inlet pressure or signal pressure. and before the signal pressure has returned to normal.
  • the effective area ration of diaphragm 22 to diaphragm 30 is 20 to 1
  • a change of on p.s.i. in signal pressure produces a change of 20 p.s.i. in output control pressure to again place the system on-controLzThus
  • this stabilizing closes the valves as soon as a balanced condition exists and thereby prevents cycling of the pilot valve. 2'
  • a suitable seal is provided between the interior of the valve member 50 and the exterior of the stem 38, which is shown as the O-ring 74. Additionally, the'lower end of the stem 38 is provided with a suitable seal such as, the O-ring 76 within the recess 78 defined at the lower end of the chamber 34; While O-ring seals are shown in both of these applications, it is preferred that such seals be made to have as little friction as possible. it is contemplated that such seals may be replaced by a low friction seal such as, a ring of polytetrafluoroethylene positioned in a groove and loaded by a spring.
  • the area of the stem 38 at the point of sealing by the O-ring 7 4 be substantially the same as the area of the discharge valve seat; the area of the inlet valve seat be only slightly larger than the area of the discharge valve seat to minimize the small force acting on the valve member due to the differential between the pressure in the inlet chamber 34 and the pressure between the two valve seats; and the area of the seal is at the lower end of the stem 38 provided by the O-ring 76 be preselected to have a relationship to the effective areas of the stabilizing diaphragm 30 and the area of the discharge seat.
  • the respective areas are designed so that I00 percent of the effective area of the stabilizing diaphragm 30 less the area of the seal at the lower end of the stem 38 is equal to 95 percent-of the area of the stabilizing diaphragm 30 less the area of the discharge valve seat.
  • the purpose of such relationship is to provide a valve combination which would being opening of the valve member of regulator R at the preselected adjusted pressure regardless of wide variations of the inlet pressure. It is also contemplated that in other applications, it may be desirable to balance these areas in other effective ratios. While valve member 50 is substantially balanced by virtue of the relatively small differences in areas of the seating surfaces, a two piece valve member (not shown) may be used therefor to provide a completely balanced valve member.
  • FIG. 5 only a portion of the modified pilot valve is illustrated, it being understood that the remaining unshown portions would be the same as shown in FIG. 2.,Additionally, in FIG. 5, the parts common to the modified form shown and the pilot valve illustrated in FIG. 2 are given the same numbers with the letter 4" following.
  • the inlet a connects into the body member 26a 'to provide communication of supply'pressure into the chamber 341:.
  • the stem 38a is secured to the diaphragm 220 which is biased by the spring 640 and made responsive to pressures within the chamber 70a.
  • the block 36a is rendered responsive to pressure by the seal, such as, O-rings 80 or any suitable low friction seals, which seals between the exterior of the block 360 and the interior of the chamber 34a.
  • the connection between the stem 38a and the diaphragm 22a is provided by a free-pivoting force-loaded connection.
  • This connection includes the rounded upper end of the stern 38a and the head 82 defining the recess 84 in which the upper end of the stem 38a is free to pivot.
  • the head 82 is secured to the underside of the diaphragm 22a, as shown.
  • the spring 40a urges the block 36a and the stem 38a upwardly to maintain the upper end of the stem 38a in engagement with the recess 84 in the head 82. This type ofconnection minimizes possible eccentric loadings caused by an unsquare spring or other structural eccentricities.
  • the body member 26a defines a passageway 86 communicating from the recess 87 beneath the lower end of the stem 38 to the passageway 88 defined in body member 24a which leads into the chamber 70a. This communication provided by the passageways 86 and 88 balances the pressure exerted on opposite ends of the stem 38.
  • the operation of this modified form of the pilot valve structure illustrated in FIG. 5 is substantially as previously described.
  • the block 36a by being sealed against the walls of the chamber 34a, acts as a pressure responsive member in the same manner as block 36 and diaphragm 30.
  • the effective areas may be preselected to balance this pilot valve structure in the manner previously described.
  • pilot valve may be desired to provide a separate source of supply of actuating fluid under pressure to operate a main valve.
  • the modified form of pilot valve illustrated in FIG. 6 illustrates a pilot valve suitable'for using a separate source of supply of fluid under pressure.
  • the pilot valve illustrated in FIG. 6 is substantially the same as the pilot valve illustrated in' FIG. 5.
  • the discharge seat insert 58b is provided with an O-ring seal 90 to seal around the portion of the stem 38b passing therethrough.
  • the chamber 91 defined between the discharge valve seat 56band the seal 90 is vented through the passageway 92 and the port 94.
  • dome or control pressure is discharged through the outlet valve, it is conducted to suitable venting through the passageway 92 and the port 94 rather than being conducted into the signal pressure chamber 70b.
  • supply fluid may be of any preselected pressure. This is advantageous when the pressure of the fluid flowing through the regulator R which is controlled by the pilot valve is out of the preferred'range of pressure to be supplied to the pilot valve.
  • the pilot valve illustrated inFIG. 7 is a modified form of pilot valve structure which is adapted to function as a back pressure regulator, that is, which may be used for controlling an upstream pressure ratherthan a downstream pressure as illustrated and described with reference to FIGS. 1 and 2.
  • the body is made in two bodymembersl02 and 104.
  • the bonnet 106 is secured to the upper body member 102 with the diaphragm 108 clamped therebetween.
  • the screws 110 or any other suitable means are used to secure thelbonnet 106 to the body member 102.
  • the signal pressure chamber or diaphragm chamber 112 is defined between the diaphragm 108 and the upper portionv of the upper body member 102.
  • the body member 102 defines the inlet chamber 114.
  • the port 116 provides communication of the fluid pressure to be controlled into the inlet chamber 114 and also to the signal pressure'chamber 112.
  • the stem 1 18 is suitably secured to the diaphragm 108 and extends downwardly therefrom into engagement with the block 120 and'is sealed at its lower end by the O-rings 122 inthe recess l24'defined in the lower body member 104.
  • the block 120 is adapted to be reciprocated within the body 100 and is provided with the seals, such as, O- ring 126, to provide a seal between the exterior of the block 120 and the interior of the chamber 127.
  • Spring 128 urges the block 120 upwardly.
  • the block 120 is provided with an internal chamber 130 and the port 132 communicates between the chamber 130 and the inlet chamber 114.
  • the inlet valve seat 134 is defined in the block 120 at the lower end of the chamber 130.
  • the valve member 136 surrounds and is sealed with respect to the stem 118.
  • the valve member 136 is adapted to slide longitudinally on the stem 118 and is biased downwardly thereon by the spring 140.
  • the valve member 136 defines the seating surface 142 which is adapted to engage the inlet valve seat 134 and the seating surface 144 which is adapted to engage the discharge valve seat 146.
  • the discharge valve seat 146 is formed by the insert 148 which is clamped between body members 102 and 104. Body members 102 and 104 are suitably secured together by means not shown.
  • the intermediate chamber 127 between inletvalve seat 134 and'discharge valve seat 146 is connected through the port150 to the main valve being controlled by the pilot valve to control the dome pressure in the main valve. Fluid flow passing through the discharge valve isdischarged through the port 152. It should be noted that the stem seal provided by the O-ring 122 in all positions of the stern 118 remains below the communication between the discharge port 152 and the discharge valve.
  • the block 120 functions as a pressure'responsive orstabilizingmember by virtue of the seals provided by the O-ring 126. It should be noted that this structure may be modified to include a stabilizing diaphragm in place of such seals'in the manner illustrated in FIG. 2.
  • the signal pressure or pressure being controlled is conducted through the inlet 116 and into the chambers-112 and 114.
  • the diaphragm 108 is biased by the spring 154.
  • the force exerted by the spring 154 is preferably adjustable as shown and described with reference to the structure illustrated in FIG. 2.
  • this increase pressure is communicated into the diaphragm chamber 112 and urges the diaphragm 108 upwardly against the force of the spring 154.
  • This movement of the diaphragm 108 moves .the stem 1-l8-and the block 120 upwardly.
  • valve member 136 Since valve member 136 is iii-engagement with the inlet seat 134, thevalve member 136 is lifted with this movement of the block 120 causing the discharge valve to be opened by disengagement of the seating surface 144 on the valve member 136 from the discharge valve seat 146. In this condition, flow of the dome pressure fluid is conducted from the dome through the port .150, the intermediate chamber 127 and it is discharged from the structure through the discharge outlet port 152. The decrease in dome pressure causes the main valve to open, thereby reducing the upstream pressure. When the pressure being controlled is reduced to the preselected amount, the force exerted by the spring 154 causes the diaphragm 108, the stem 118, the block 120 and the valve member 136 to move downwardly to close the discharge valve.
  • the modified form of pilot valve illustrated in FIG. 8 is a variation of the pilot valve illustrated in FIG. 2 wherein the valve memberrather than surrounding the stem, is provided in a solid shape but adapted to function in the same manner.
  • the same balancing features are provided.
  • the body includes three portions, upper body memberv 162, intermediate body member 164, and lower body spring biasing the diaphragm downwardly is provided as described in relation to' FIG.-2.
  • the lower body member 166 defines the inlet chamber 170 into which fluid pressure is conducted through the port 172.
  • the stabilizing diaphragm 174 is positioned between body member 166 and body member 164 and is secured at its inner periphery to the block 176.
  • Block 176 is connected to stem 178 and the spring 180 is provided to urgethe block 176 upwardly in the'chamber 170.
  • the block 176 defines the chamber 182 which is in communication with the inlet chamber 170 through the ports 184.
  • the upper end ofchamber 182 is closed by the insert 186.
  • Insert 186 defines a central passageway 188 through whichthe valve member 190 extends.
  • the insert 186 also defines the inlet valve seatl92.
  • the valve member 190 is urged. upwardly with respect to the block 176 by the spring 194.
  • the upper end of the passageway 188 opens into the intermediate chamber 196.
  • Dome pressure or outlet control pressure port 198 defined in body 164 is in direct communication with the intermediate chamber 196 as shown.- Additionally,
  • This downstream pressure is communicated to the diaphragm chamber 206 through the signal pressure port 204. Assuming that such pressure increases above the preselected desired pressure, the pressure overcomes the force of the spring and moves the diaphragm 168 upwardly. Because of the direct connection of the diaphragm 168 to the stem 178 and the block 176, this upward movement disengages the'seat 192 from the valve member 190 thereby allowing pressure from within the inlet chamber to be conducted into theintermediate chamber and delivered through ,the 'port 198 to increase the dome pressure of the main valve This increase in pressure causes the main valve to close slightly thereby reducing the downstream pressure. As the downstream pressure is reduced, the diaphragm 168, stern 178 and block 176 move downwardly to again cause engagement between the valve member 190 and the inlet valve seat 192.
  • the diaphragm 168 moves downwardly responsive to the spring force causing the block 176 to move downwardly. Because of the engagement of the inlet valve seat 192 with the valve member 190, valve member 190 also moves downwardly disengaging valve member 190 from the discharge seat 200.
  • dome pressure from the main valve is conducted through theport 198, the intermediate chamber 196 and discharged through the passage 202 and the port 204. This decrease of dome pressure in the main valve causes themain valve to open slightly allowing the downstream regulated pressure to be increased.
  • the regulated pressure builds back up to the predetermined desired level, such pressure increase is transmitted .to the diaphragm chamber 206 moving the diaphragm upwardly and bringing the valve member 190 back into engagement with the dischargevalve seat 200.
  • the relative areas may be preselectedto provide the desired response to variations in upstream pressure.
  • the diaphragm 174 is exposed to inlet (or upstream) pressure and to dome pressure and responds thereto to vary the dome pressure responsive to variations in upstream pressure so that compensation is provided for such having an inlet pressure connection or port 222 which communicates by the passageway 224 into the diaphragm chamber 226 defined between the diaphragm 228 and the upper portion of the body 220.
  • an inlet pressure connection or port 222 which communicates by the passageway 224 into the diaphragm chamber 226 defined between the diaphragm 228 and the upper portion of the body 220.
  • the block 234 is positioned in the recess 232 and functions as a pressure responsive member by reason of the seal between its exterior and the interior of the recess 232, provided by the O-ring 236. Additionally, the block 234 is secured by. the stem 238 for movement with the diaphragm 228.
  • Spring 240 is positioned within the chamber 232 to urge the block upwardly therein.
  • the block 234 defines the internal recess 242 which is in communication with the chamber 232 through the ports 244.
  • the block 234 also defines the inlet valve seat 246 at the lower end of the recess 242.
  • the valve seat 246 is positioned to be engaged by the valve member 248. Valve member 248 is urged downwardly toward engagement with the inlet valve seat 246 by the spring 250.
  • the ntermediate chamber 252 is defined within the recess 232 below the block 234 and communicates through the port 254 to provide dome pressure or control pressure to the main valve.
  • the insert 256 which is threadedly secured into the body 220 at the lower end of the recess 232 defines a central passageway 258 through which the valve member 248 extends.
  • the discharge valve seat 260 is defined in the body 220 surrounding the communication between the discharge port 262 and the passageway 258. If desired, valve member 248 may be substantially balanced as shown in FIG. 10.
  • Valve member 2480 includes the extension 249 which extends into and is sealed for sliding in the recess 239 in stem 238.
  • Valve member 248a is also hollow to provide for equalization of pressure between port 262a and the recess 239. I I I In operation, as the pressure being controlledincreases above the preselected desired pressure, this increase of pressure is conducted through the inlet port 222, the passageway 224 intothe diaphragm chamber 226 and the recess 232. An increase in pressure in the diaphragm chamber 226 causes the diaphragm 228 to move upwardly whereby the block 234 is moved upwardly. Because of the engagement of the valve member 248 with the inlet valveseat 246 defined by the block 234, the valve member 248 is lifted thereby disengaging it from the discharge valve seat 260.
  • This opening of the discharge valve conducts dome or output pressure from the intermediate chamber and the main control valve and discharges it through the discharge port 262.
  • This discharge of pressure reduces the dome pressure in the main valve causing the valve to open. Opening of the valve reduces the back'pressure andas this reduction in back pressure is sensed in the diaphragm chamber 226, the diaphragm moves downwardly, allowing the block 234 and valve member 248 to move downwardly to seat valve member 248 on the discharge valve seat 260.
  • the reduced pressure is communicated to the diaphragm chamber 226.
  • the reduction in pressurein the diaphragm chamber 226 allows the force of the spring to move the diaphragm 228 downwardly.
  • Downward movement of the diaphragm 228- moves the stem 238 and the block 234 downwardly. Since the valve member 248 is in engagement with the discharge seat 260, the downward movement of the-block 234 disengages the inlet valve seat 246 from the valve member 248 allowing pressure from the recess 232 to be conducted into the intermediate chamber and through the port 254 to the dome of the main control valve.
  • the present invention provides an improved non-flowing pilot valve which is substantially balanced and responsive to both upstream and downstream pressures of the main valve which it controls so that the main valve is not subject to cycling or over-controlling.
  • the improved pilot valve of the present invention is maintained in an on-control condition or no-flow condition for a maximum amount of time which minimizes problems of icing due to throttling and dirt infiltration.
  • the improved pilot valve may have preselected area relationships to preselect the-pressure ratio at which the pilot valve responds or to preselect the sensitivity to the relationship between inlet and output pressures of the pilot valve (upstream-anddome pressures in the case .of a regulator valve as hereinbefore disclosed).
  • a pressure responsive valve comprising a body, a diaphragm mounted in said body, said body and said diaphragm defining a diaphragm chamber, a stabilizing pressure responsive member mounted for movement in said body, means connecting'said stabilizing member to said diaphragm, means to supply a signal pressure to said diaphragm chamber and one side of said stabilizing member communicating with said diaphragm chamber, said body and said-stabilizing member defining an intermediate chamber on the opposite side of said stabilizing member,
  • valve member bemg annu ar in shape and surrounding said connecting means and including, means sealing between said valve member and said connecting means, and means resiliently'urging said valve member into en- 7 gagement with said valve seats, said stabilizing member moving solely responsive to the sensed pressure differential force and the forces on said diaphragm.
  • a pressure responsive valve according to claim 2 including a second sealing means for sealing between said connecting means and said body, 2 the sealing area of said second sealing means being preselected with respect. to the effective pressure area of said stabilizing member to provide the desired sensitivity of opening of the said first valve with respect to the pressures in said diaphragm chamber and on said side of said stabilizing member'with respect to the pressures in said intermediate chamber. 4. A pressure responsive valve according to claim 1,

Abstract

An improved pilot valve having a discharge valve seat, a movable inlet valve seat which is connected to pressure responsive members, and a valve member adapted to engage both seats, wherein movement of the inlet valve seat affects the unseating of the valve member from only one of said valve seats at a time so that fluid flows through the pilot valve only when the controlled pressure between the valve seats is being changed. This abstract is neither intended to define the invention of the application, which of course, is measured by the claims, nor is it intended to be limiting as to the scope of the invention in any way.

Description

United States Patent 1 Weise [73] Assignee: Anderson, Greenwood & Co., Bellaire, Tex.
[22] Filed: Feb. 24, 1971 [2]] Appl. No.: 118,418
Related U.S. Application Data [62] Division of Ser. No. 750,349, Aug. 5, 1968, Pat. No.
[52] U.S. Cl ..l37/627.5 [51] Int. Cl ..Fl6k 31/12 [58] Field of Search, ..137/85, 596.18, 627.5, 492,
[56] References Cited V UNITED STATES PATENTS 2,736,337 2/1956 Parks et al ..I37/492.5
1 1 Jan. 9, 1973 Primary Examiner-Robert G. Nilson Attorney-J Vincent Martin, Joe E. Edwards, M. l l. Gay, Alfred l-l. Evans and Jack R, Springgate [57] ABSTRACT An improved pilot valve having a discharge valve seat, a movable inlet valve seat which is connected to pressure responsive members, and a valve member adapted to engage both seats, wherein movement of the inlet valve seat affects the unseating' of the valve member from only one of said valve seats "it a time so that fluid flows through the pilot valve only when the controlled pressure between the valve seats is being changed. This abstract is neither intended to define the invention of the application, which of course, is measured by the claims, nor is it intended to be limiting asto the scope of the invention in any way.
4 Claims, 10 Drawing Figures l PRESSURE RESPONSIVE VALVE BACKGROUND OF THE INVENTION This is a division of application Ser. No. 750,349, filed Aug. 5, 1968, now U.S. Pat. No. 3,572,359.
Pilot valves are preferred to be non-flowing during all conditions except when the control or dome pressure output is being changed in response to varying conditions. The condition during which no fluid flows through the valve is designated herein as an on-control condition. When the pilot valve output is being changed, it is desired that it return to theon-control condition with a minimum flow of fluid therethrough and that over-control and cycling be avoided.
SUMMARY The present invention relates to an improved pilot valve. The improved pilot valve of the present invention is non-flowing during on-control conditions and by providing a'means for comparing inlet and control pressure in a substantially balanced structure avoids over-controlling and cycling and allows a preselected relationship between inlet and control pressure to be established.
' An object of the present invention is to provide an improved non-flowing pilot valve for controlling a main valve so that the main valve maintains a constant downstream pressure even when subjected to variations of upstream pressure.
Another object of the present invention is to provide an improved non-flowing pilot valve for controlling a main valve so that the main valve is not subject to overcontrolling orcycling. I
Another object is to provide an improved non-flowing pilot valve having a preselected sensitivity to the relationship between inlet and output pressures of the pilot valve. I Y
A further object is to provide an improved non-flowing pilot valve'having a valve member which is substantially balanced.
Still another object of thep resent invention is to provide an improved pilot valve structure wherein flow occurs through the pilot valve only when the output or dome pressure is being changed.
A still further object is to provide a non-flowing pilot valve in which the problems of icing due'to throttling and dirt infiltration are minimized. Y
BRIEF DESCRIPTION OF THE DRAWINGS These and other objects and advantages of the present invention are hereinafter set forth and explained with reference to the drawings wherein:
FIG. 1 is an elevation view illustrating-the pilot valve of the present invention connected to control a main pressure reducing regulator.
FIG. 2 is a sectional-view of the preferred form of pilot valve of the present invention in non-flowing condition.
FIG. 3 is a partial sectional view of the pilot valve shown in FIG. 2 to illustrate the open positionof the inlet valve.
FIG. 4 is a view similar to FIG. 3 but illustrates the open position of the discharge valve.
FIG. 5 is a partial sectional view of a modified form of the pilot-valve of the present invention.
FIG. 6 is a view of a modified valve similar to the valve shown in FIG. 5 and illustrates the discharge port which is added when a separate supply of control gas is used. I
FIG. 7 is a partial sectional view of another modified form of pilot valve of the present invention.
FIG. 8 is a partial sectional view of another modified form of pilot valveof the present'invention.
FIG. 9 is a partial sectional view of still another modified form of pilot valve of the presentinvention'.
.FIG. 10 is a partial view showing a modified balanced valve member.
DESCRIPTION OF THE PREFERRED EMBODIMENTS The pilot valve P of the present invention is shown in FIG. 1 connected to control the main pressure reducing regulator R. Flow through the regulator R is from right to left as indicated by the arrows. Upstream pressure or regulator inlet pressure is delivered to the pilot valve inlet through the duct 10 and the downstream pressure (or regulated pressure) is communicated to the pilot valve signal pressure inletby the duct l2fThe output control pressure or dome pressure is communicated to the dome chamber (not shown) of the regulator R by the duct 14. This output control pressure actuates a valve member in regulator R so that the downstream pressure is maintained constant, even though the upstream pressure is subject to fluctuations.
The pilot valve P senses a change in the pressure downstream of regulator R and varies the output control or dome pressure delivered to the regulator R to move the valve member in regulator R to thereby correct the downstream pressure back to thepreselected pressure without causing over-controlling or cycling of the regulator R. Also, it is desired that no flow of fluid occurs through pilot valve P so long as the downstream pressure is maintained at the preselected level.
The preferred formof pilot valve P is shown in detail in FIG. 2. The pilot valve P includes the body 16 and the bonnet l8 which;are suitably securedtogether with screws 20 with main control'diaphragm 22-clamped therebetween. As shown, the body 16 includes the upper body member 24 and the lower body members 26 which are suitably secured together with screws 28 with stabilizing diaphragm 30 clamped therebetween.
Fluid under pressure is supplied to the pilot valve P through-the duct 10 which is connected through the inlet 32 into chamber 34 defined in the lower body member 26. This pressure is delivered through the inlet 32 intothe chamber 34 in which the block 36 is mounted. Block 36 is clamped to the inner periphery of the stabilizing diaphragm 30, is connected to the stem 38 andis urged upwardly within the chamber 34 by the spring 40. The inlet valve seat'42 is defined by the seat insert 44 is threadedly engaged into the upwardly facing recess 46 defined by the block 36. The port 48 definedby the block 36 provides communication from the interior of the chamber 34 into the recess 46. The valve member 50 is positioned in surrounding relation to the stem 38 and is slidablethereon. The exterior surface of valve member 50 defines the seating surface 52 which is adapted to engage the inlet valve seat 42 and the seating surface 54 which is adapted to engage'the discharge valve seat 56 defined by the insert 58 which The space 61 intermediate the two valve seats 42 and 56 is in communication with the duct 14 through the port 62. The pressure supplied through the port 62 and the duct 14 is the control pressure or dome pressure output of the pilot valve P.
The main control diaphragm 22 operates in the space defined between the upper body member 24 and the bonnet l8 and is secured to the upper end of the stem 38 as shown. Diaphragm 22 is biased downwardly by the spring 64. The biasing of the diaphragm 22 is made adjustable from the exterior of the pilot valve P by' the screw 66 which extends through the bonnet and engages the upper'spring retainer 68. Regulated or signal pressure is communicated to the chamber 70 defined by the diaphragm 22 and the body member 24 from the duct 12 through the port 72. As shown in FIG. 2, the
pilot valve P is on-control with valve member 50 in engagement with both valve seats 42 and 56.
The operation of the pilot valve P .is better understood with reference to FIGS. 3 and 4. As illustrated in FIG. 3, the signal pressure conducted through the duct 12 into the chamber 70 has increased slightly causing the diaphragm 22 to' be moved upwardly against the force of the spring 64. By the direct connection of the stem 38 from the diaphragm 22, to the block 36, the block 36 ismoved upwardly responsive to such pressure increa'se. This upward movement of the block 36 moves the inlet seat 42 upwardly away from seating engagement with the seating surface 52 on the valve member 50. The valve member 50 during this action cannot move upwardly because of its seated engagement of its seating surface 54 withthe discharge valve seat 56. When theinlet valve is thus opened, fluid pressure is delivered from the inlet charnber34 through the inlet valve, ,the port 62 and the duct 14 to the. regulator R which the pilot valve is controlling. This increase in pressure causes the main valve member to close slightly whereby the downstream pressure being controlled is reduced. This reduction in pressure is sensed in the chamber 70 allowing the spring 64 to urge the diaphragm 22, the stem 38 and the block 36 downwardly to again close the inlet valve by the engagement of seating surface 52 with the inlet valve seat 42. Thus, the pilot valve P is returned to on-co ntrol condition with no fluids flowing therethrough.
The opposite action is provided when the signal pressure'is reduced below the preselected level. Such pressure is communicated by the-duct 12, port 72 into the chamber 70. A reduction of pressure in chamber 70 allows the force of the spring 64 to move the diaphragm 22, the stem 38 andthe block 36 downwardly. Since inlet valve is closed with the seating surface 52 on the valve member 50 in engagement with the inlet valve seat 42, this "downward movement causes the valve member 50 to slide downwardly with the movement of the block 36 and the stem 38. Thus, the discharge valve is opened by the movement of the seating surface 54 downwardly out of engagement from the discharge valve seat 56 as illustrated in FIG. 4. In the form of the pilot valve illustrated, control pressure then is conducted from the dome or control chamber of the regulator R, through the duct 14, the port 62 and the discharge valve into the chamber 70. This reduction of pressure on the main valve actuator causes its actuator to open providing an increase in the downstream pressure. The pressure increase is immediately sensed in the chamber causing the diaphragm 22 to overcome the force of the spring 64 to move upwardly. This upward movement moves the stem 38 and the block 36 upwardly and by virtue of the force exerted on the valve member 50 by the spring 60, the valve member 50 moves upwardly therewith to close the discharge valve by bringing seating surface 54 of the valve member 50 into seatingengagement with the discharge seat 56. The pilot valve P is thus returned to on-control condition.
Also, as hereinafter explained, an increase in the upstream pressure of regulator R is delivered to chamber 34. When the pressure in chamber 34 is sufficient y more than the output pressure, block 36 moves upwardly opening the inlet valve to increase the output control pressure. This increased output control pressure balances against the inlet pressure and retu'rns block 36 to the position closing the inlet valve. 'Also, the increase in output control pressure causes the valve member in regulator R to close slightly to compensate for the'increased upstream pressure. Similarly, a'reduction in the upstream pressure causes the discharge valve to open thereby reducing the output control pressure and allowing the valve member of regulator R to open slightly to compensate for the reduced upstream pressure. I w
Additionally,the stabilizing diaphragm 30 and block 36 form a stabilizing pressure responsive member which adjuststhe output control pressure responsive to changes in the signal pressure and inlet pressure as explained and further returns the pilot valve P to an oncontrol condition as soon'as theoutput pressure has changed responsive to the changes in inlet pressure or signal pressure. and before the signal pressure has returned to normal. For example, assuming the effective area ration of diaphragm 22 to diaphragm 30 is 20 to 1, .then a change of on p.s.i. in signal pressure produces a change of 20 p.s.i. in output control pressure to again place the system on-controLzThus, this stabilizing closes the valves as soon as a balanced condition exists and thereby prevents cycling of the pilot valve. 2'
From the foregoing it can beseen that by adjusting the screw 66 to regulate the compression of the spring 64, the desired downstream pressure in a regulator R may beaccurately controlled by the pilot valve P. 1
It should be noted with reference to FIG. 2 that a suitable seal is provided between the interior of the valve member 50 and the exterior of the stem 38, which is shown as the O-ring 74. Additionally, the'lower end of the stem 38 is provided with a suitable seal such as, the O-ring 76 within the recess 78 defined at the lower end of the chamber 34; While O-ring seals are shown in both of these applications, it is preferred that such seals be made to have as little friction as possible. it is contemplated that such seals may be replaced by a low friction seal such as, a ring of polytetrafluoroethylene positioned in a groove and loaded by a spring.
in order to achieve a substantial balancing of the valvemember, and to maintain a relationship between inlet and output pressures, it. is preferred that certain area relationships be maintained in the structure. With reference to the pilot valve illustrated in FIG. 2, it is preferred that the area of the stem 38 at the point of sealing by the O-ring 7 4 be substantially the same as the area of the discharge valve seat; the area of the inlet valve seat be only slightly larger than the area of the discharge valve seat to minimize the small force acting on the valve member due to the differential between the pressure in the inlet chamber 34 and the pressure between the two valve seats; and the area of the seal is at the lower end of the stem 38 provided by the O-ring 76 be preselected to have a relationship to the effective areas of the stabilizing diaphragm 30 and the area of the discharge seat. For example, if it is desired that the regulator R be controlled by the pilot valve P to require a dome pressure output equal to 95 percent of its inlet pressure before the inlet valve begins opening, then the respective areas are designed so that I00 percent of the effective area of the stabilizing diaphragm 30 less the area of the seal at the lower end of the stem 38 is equal to 95 percent-of the area of the stabilizing diaphragm 30 less the area of the discharge valve seat. The purpose of such relationship is to provide a valve combination which would being opening of the valve member of regulator R at the preselected adjusted pressure regardless of wide variations of the inlet pressure. It is also contemplated that in other applications, it may be desirable to balance these areas in other effective ratios. While valve member 50 is substantially balanced by virtue of the relatively small differences in areas of the seating surfaces, a two piece valve member (not shown) may be used therefor to provide a completely balanced valve member.
In FIG. 5, only a portion of the modified pilot valve is illustrated, it being understood that the remaining unshown portions would be the same as shown in FIG. 2.,Additionally, in FIG. 5, the parts common to the modified form shown and the pilot valve illustrated in FIG. 2 are given the same numbers with the letter 4" following. Thus, the inlet a connects into the body member 26a 'to provide communication of supply'pressure into the chamber 341:. The stem 38a is secured to the diaphragm 220 which is biased by the spring 640 and made responsive to pressures within the chamber 70a. However, it is noted that the block 36a is rendered responsive to pressure by the seal, such as, O-rings 80 or any suitable low friction seals, which seals between the exterior of the block 360 and the interior of the chamber 34a. The connection between the stem 38a and the diaphragm 22a is provided by a free-pivoting force-loaded connection. This connection includes the rounded upper end of the stern 38a and the head 82 defining the recess 84 in which the upper end of the stem 38a is free to pivot. The head 82 is secured to the underside of the diaphragm 22a, as shown. The spring 40a urges the block 36a and the stem 38a upwardly to maintain the upper end of the stem 38a in engagement with the recess 84 in the head 82. This type ofconnection minimizes possible eccentric loadings caused by an unsquare spring or other structural eccentricities.
Additionally, the body member 26a defines a passageway 86 communicating from the recess 87 beneath the lower end of the stem 38 to the passageway 88 defined in body member 24a which leads into the chamber 70a. This communication provided by the passageways 86 and 88 balances the pressure exerted on opposite ends of the stem 38.
The operation of this modified form of the pilot valve structure illustrated in FIG. 5 is substantially as previously described. The block 36a, by being sealed against the walls of the chamber 34a, acts as a pressure responsive member in the same manner as block 36 and diaphragm 30. The effective areas may be preselected to balance this pilot valve structure in the manner previously described. Also, it is preferred to have as low a friction seal as possible between the exterior of the block 36a and the interior of the chamber 34a to minimize the effect of friction which effectis more pronounced by virtue of the balancing of the areas of the pilot valve of the present invention.
As previously mentioned, the pilot valve may be desired to provide a separate source of supply of actuating fluid under pressure to operate a main valve. The modified form of pilot valve illustrated in FIG. 6 illustrates a pilot valve suitable'for using a separate source of supply of fluid under pressure. In FIG. 6, only the portion of the valve is illustrated and all parts common to the other forms of pilot valve are given the same numbers with the suffix letter b. As can' be s een,the pilot valve illustrated in FIG. 6 is substantially the same as the pilot valve illustrated in' FIG. 5. In addition thereto, the discharge seat insert 58b is provided with an O-ring seal 90 to seal around the portion of the stem 38b passing therethrough. The chamber 91 defined between the discharge valve seat 56band the seal 90 is vented through the passageway 92 and the port 94. Thus, as dome or control pressure is discharged through the outlet valve, it is conducted to suitable venting through the passageway 92 and the port 94 rather than being conducted into the signal pressure chamber 70b. Such structure prevents the mixing with the supply fluid in the chamber 70b. Further, supply fluid may be of any preselected pressure. This is advantageous when the pressure of the fluid flowing through the regulator R which is controlled by the pilot valve is out of the preferred'range of pressure to be supplied to the pilot valve.
, The pilot valve illustrated inFIG. 7 is a modified form of pilot valve structure which is adapted to function as a back pressure regulator, that is, which may be used for controlling an upstream pressure ratherthan a downstream pressure as illustrated and described with reference to FIGS. 1 and 2.
As shown in FIG. 7, the body is made in two bodymembersl02 and 104. The bonnet 106 is secured to the upper body member 102 with the diaphragm 108 clamped therebetween. The screws 110 or any other suitable means are used to secure thelbonnet 106 to the body member 102. The signal pressure chamber or diaphragm chamber 112 is defined between the diaphragm 108 and the upper portionv of the upper body member 102. The body member 102 defines the inlet chamber 114. The port 116 provides communication of the fluid pressure to be controlled into the inlet chamber 114 and also to the signal pressure'chamber 112. The stem 1 18 is suitably secured to the diaphragm 108 and extends downwardly therefrom into engagement with the block 120 and'is sealed at its lower end by the O-rings 122 inthe recess l24'defined in the lower body member 104.
The block 120 is adapted to be reciprocated within the body 100 and is provided with the seals, such as, O- ring 126, to provide a seal between the exterior of the block 120 and the interior of the chamber 127. Spring 128 urges the block 120 upwardly. The block 120 is provided with an internal chamber 130 and the port 132 communicates between the chamber 130 and the inlet chamber 114. The inlet valve seat 134 is defined in the block 120 at the lower end of the chamber 130.
The valve member 136 surrounds and is sealed with respect to the stem 118. The valve member 136 is adapted to slide longitudinally on the stem 118 and is biased downwardly thereon by the spring 140. The valve member 136 defines the seating surface 142 which is adapted to engage the inlet valve seat 134 and the seating surface 144 which is adapted to engage the discharge valve seat 146. The discharge valve seat 146 is formed by the insert 148 which is clamped between body members 102 and 104. Body members 102 and 104 are suitably secured together by means not shown.
The intermediate chamber 127 between inletvalve seat 134 and'discharge valve seat 146 is connected through the port150 to the main valve being controlled by the pilot valve to control the dome pressure in the main valve. Fluid flow passing through the discharge valve isdischarged through the port 152. It should be noted that the stem seal provided by the O-ring 122 in all positions of the stern 118 remains below the communication between the discharge port 152 and the discharge valve.
As in other forms of the pilot valve of the present invention, the block 120 functions as a pressure'responsive orstabilizingmember by virtue of the seals provided by the O-ring 126. It should be noted that this structure may be modified to include a stabilizing diaphragm in place of such seals'in the manner illustrated in FIG. 2.
In operation, the signal pressure or pressure being controlled is conducted through the inlet 116 and into the chambers-112 and 114. As in other forms of the pilot valve, the diaphragm 108 is biased by the spring 154. The force exerted by the spring 154 is preferably adjustable as shown and described with reference to the structure illustrated in FIG. 2. When the pressure being controlled increases beyond the preselected control pressure, this increase pressure is communicated into the diaphragm chamber 112 and urges the diaphragm 108 upwardly against the force of the spring 154. This movement of the diaphragm 108 :moves .the stem 1-l8-and the block 120 upwardly. Since valve member 136 is iii-engagement with the inlet seat 134, thevalve member 136 is lifted with this movement of the block 120 causing the discharge valve to be opened by disengagement of the seating surface 144 on the valve member 136 from the discharge valve seat 146. In this condition, flow of the dome pressure fluid is conducted from the dome through the port .150, the intermediate chamber 127 and it is discharged from the structure through the discharge outlet port 152. The decrease in dome pressure causes the main valve to open, thereby reducing the upstream pressure. When the pressure being controlled is reduced to the preselected amount, the force exerted by the spring 154 causes the diaphragm 108, the stem 118, the block 120 and the valve member 136 to move downwardly to close the discharge valve.
to conduct fluid pressure into the intermediatechamber 127. This fluid pressure is delivered through the port to the dome of the main valve causing the main valve to close whereby the back pressure of the main valve which is being controlled is increased. Such increase is communicated to chamber 112 to cause a. upward movement responsive thereto to move the inlet valve seat 134 into engagement with the seating surface 142 on the valve member 136.
As previously described, the balancing of the pressure areas with the pilot valve illustrated in FIG. 7 is substantially similar tothat previously described with reference tothe other forms of pilot valve.
The modified form of pilot valve illustrated in FIG. 8 is a variation of the pilot valve illustrated in FIG. 2 wherein the valve memberrather than surrounding the stem, is provided in a solid shape but adapted to function in the same manner. In this form of the invention, the same balancing features are provided.
In the form of pilot valve illustrated in FIG. 8, the
body includes three portions, upper body memberv 162, intermediate body member 164, and lower body spring biasing the diaphragm downwardly is provided as described in relation to' FIG.-2. The lower body member 166 defines the inlet chamber 170 into which fluid pressure is conducted through the port 172. The stabilizing diaphragm 174 is positioned between body member 166 and body member 164 and is secured at its inner periphery to the block 176. Block 176 is connected to stem 178 and the spring 180 is provided to urgethe block 176 upwardly in the'chamber 170. The block 176 defines the chamber 182 which is in communication with the inlet chamber 170 through the ports 184. The upper end ofchamber 182 is closed by the insert 186. Insert 186 defines a central passageway 188 through whichthe valve member 190 extends. The insert 186 also defines the inlet valve seatl92. The valve member 190 is urged. upwardly with respect to the block 176 by the spring 194. The upper end of the passageway 188 opens into the intermediate chamber 196. Dome pressure or outlet control pressure port 198 defined in body 164 is in direct communication with the intermediate chamber 196 as shown.- Additionally,
manner described withreference to FIGS. 1 and 2. This downstream pressure is communicated to the diaphragm chamber 206 through the signal pressure port 204. Assuming that such pressure increases above the preselected desired pressure, the pressure overcomes the force of the spring and moves the diaphragm 168 upwardly. Because of the direct connection of the diaphragm 168 to the stem 178 and the block 176, this upward movement disengages the'seat 192 from the valve member 190 thereby allowing pressure from within the inlet chamber to be conducted into theintermediate chamber and delivered through ,the 'port 198 to increase the dome pressure of the main valve This increase in pressure causes the main valve to close slightly thereby reducing the downstream pressure. As the downstream pressure is reduced, the diaphragm 168, stern 178 and block 176 move downwardly to again cause engagement between the valve member 190 and the inlet valve seat 192.
In the invent that the pressure being controlled decreases below the preselected desired level, the diaphragm 168 moves downwardly responsive to the spring force causing the block 176 to move downwardly. Because of the engagement of the inlet valve seat 192 with the valve member 190, valve member 190 also moves downwardly disengaging valve member 190 from the discharge seat 200. When the discharge valve is open, dome pressure from the main valve is conducted through theport 198, the intermediate chamber 196 and discharged through the passage 202 and the port 204. This decrease of dome pressure in the main valve causes themain valve to open slightly allowing the downstream regulated pressure to be increased. When the regulated pressure builds back up to the predetermined desired level, such pressure increase is transmitted .to the diaphragm chamber 206 moving the diaphragm upwardly and bringing the valve member 190 back into engagement with the dischargevalve seat 200.
As explained with reference to FIGS. 1 and 2, the relative areas may be preselectedto provide the desired response to variations in upstream pressure. The diaphragm 174 is exposed to inlet (or upstream) pressure and to dome pressure and responds thereto to vary the dome pressure responsive to variations in upstream pressure so that compensation is provided for such having an inlet pressure connection or port 222 which communicates by the passageway 224 into the diaphragm chamber 226 defined between the diaphragm 228 and the upper portion of the body 220. As previously mentioned, with respect to the other views, only a portion of this pilot .valve is shown, it being understood that the pilot valve includes a bonnet similar to that shown in FIG. 2, which clamps the I which is in communication with the diaphragm chamber 226. The block 234 is positioned in the recess 232 and functions as a pressure responsive member by reason of the seal between its exterior and the interior of the recess 232, provided by the O-ring 236. Additionally, the block 234 is secured by. the stem 238 for movement with the diaphragm 228. Spring 240 is positioned within the chamber 232 to urge the block upwardly therein. The block 234 defines the internal recess 242 which is in communication with the chamber 232 through the ports 244. The block 234 also defines the inlet valve seat 246 at the lower end of the recess 242. The valve seat 246 is positioned to be engaged by the valve member 248. Valve member 248 is urged downwardly toward engagement with the inlet valve seat 246 by the spring 250. The ntermediate chamber 252 is defined within the recess 232 below the block 234 and communicates through the port 254 to provide dome pressure or control pressure to the main valve. The insert 256 which is threadedly secured into the body 220 at the lower end of the recess 232 defines a central passageway 258 through which the valve member 248 extends. The discharge valve seat 260 is defined in the body 220 surrounding the communication between the discharge port 262 and the passageway 258. If desired, valve member 248 may be substantially balanced as shown in FIG. 10. Valve member 2480 includes the extension 249 which extends into and is sealed for sliding in the recess 239 in stem 238. Valve member 248a is also hollow to provide for equalization of pressure between port 262a and the recess 239. I I I In operation, as the pressure being controlledincreases above the preselected desired pressure, this increase of pressure is conducted through the inlet port 222, the passageway 224 intothe diaphragm chamber 226 and the recess 232. An increase in pressure in the diaphragm chamber 226 causes the diaphragm 228 to move upwardly whereby the block 234 is moved upwardly. Because of the engagement of the valve member 248 with the inlet valveseat 246 defined by the block 234, the valve member 248 is lifted thereby disengaging it from the discharge valve seat 260. This opening of the discharge valve conducts dome or output pressure from the intermediate chamber and the main control valve and discharges it through the discharge port 262. This discharge of pressure reduces the dome pressure in the main valve causing the valve to open. Opening of the valve reduces the back'pressure andas this reduction in back pressure is sensed in the diaphragm chamber 226, the diaphragm moves downwardly, allowing the block 234 and valve member 248 to move downwardly to seat valve member 248 on the discharge valve seat 260.
Whenever the pressure being controlled falls below the preselected desired pressure, the reduced pressure is communicated to the diaphragm chamber 226. The reduction in pressurein the diaphragm chamber 226 allows the force of the spring to move the diaphragm 228 downwardly. Downward movement of the diaphragm 228- moves the stem 238 and the block 234 downwardly. Since the valve member 248 is in engagement with the discharge seat 260, the downward movement of the-block 234 disengages the inlet valve seat 246 from the valve member 248 allowing pressure from the recess 232 to be conducted into the intermediate chamber and through the port 254 to the dome of the main control valve. An increase in pressure in the dome of the main control valve causes the valve to close slightly thereby allowing the back pressure being held by the valve to increase. An increase in this back pressure is transmitted to the diaphragm chamber 226 returning the diaphragm upwardly. The upward movement of the diaphragm is accompanied by an upward movement of the block 234 bringing the inlet valve seat 246 back into engagement with the valve member 248.
From the foregoing it may be seen that the present invention provides an improved non-flowing pilot valve which is substantially balanced and responsive to both upstream and downstream pressures of the main valve which it controls so that the main valve is not subject to cycling or over-controlling. The improved pilot valve of the present invention is maintained in an on-control condition or no-flow condition for a maximum amount of time which minimizes problems of icing due to throttling and dirt infiltration. As explained, the improved pilot valve may have preselected area relationships to preselect the-pressure ratio at which the pilot valve responds or to preselect the sensitivity to the relationship between inlet and output pressures of the pilot valve (upstream-anddome pressures in the case .of a regulator valve as hereinbefore disclosed).
The foregoing disclosure and description of the invention'are illustrative and explanatory thereof, and various changes in the size, shape and materials as well as in the details of the illustrated construction, may be made within the scope of theappended claims without departing from the spirit of the invention.
What is claimed is: l. A pressure responsive valve, comprising a body, a diaphragm mounted in said body, said body and said diaphragm defining a diaphragm chamber, a stabilizing pressure responsive member mounted for movement in said body, means connecting'said stabilizing member to said diaphragm, means to supply a signal pressure to said diaphragm chamber and one side of said stabilizing member communicating with said diaphragm chamber, said body and said-stabilizing member defining an intermediate chamber on the opposite side of said stabilizing member,
a control port in said body communicating with said intermediate chamber, said stabilizing member sensing and generating forces responsive to the pressure differential between the signal pressure and the control pressure in said intermediate chamber, a first passage communicating between said signal pressure supply means and said intermediate.
second valve seats respectivelly, said valve member bemg annu ar in shape and surrounding said connecting means and including, means sealing between said valve member and said connecting means, and means resiliently'urging said valve member into en- 7 gagement with said valve seats, said stabilizing member moving solely responsive to the sensed pressure differential force and the forces on said diaphragm. 2. A pressure responsive valve according to claim 1,
wherein the area of said sealing means is substantially the same area as the area of said second valve seat. 3. .A pressure responsive valve according to claim 2, including a second sealing means for sealing between said connecting means and said body, 2 the sealing area of said second sealing means being preselected with respect. to the effective pressure area of said stabilizing member to provide the desired sensitivity of opening of the said first valve with respect to the pressures in said diaphragm chamber and on said side of said stabilizing member'with respect to the pressures in said intermediate chamber. 4. A pressure responsive valve according to claim 1,
wherein 1 said valve member extends through one. of said valve seats. I

Claims (4)

1. A pressure responsive valve, comprising a body, a diaphragm mounted in said body, said body and said diaphragm defining a diaphragm chamber, a stabilizing pressure responsive member mounted for movement in said body, means connecting said stabilizing member to said diaphragm, means to supply a signal pressure to said diaphragm chamber and one side of said stabilizing member communicating with said diaphragm chamber, said body and said stabilizing member defining an intermediate chamber on the opposite side of said stabilizing member, a control port in said body communicating with said intermediate chamber, said stabilizing member sensing and generating forces responsive to the pressure differential between the signal pressure and the control pressure in said intermediate chamber, a first passage communicating between said signal pressure supply means and said intermediate chamber, a first valve seat surrounding said first passage, a discharge port in said body, a second passage communicating between said intermediate chamber and said discharge port, a second valve seat surrounding said second passage, a valve member movably mounted in said body and having surfaces for engagement with said first and second valve seats respectively, said valve member being annular in shape and surrounding said connecting means and including, means sealing between said valve member and said connecting means, and means resiliently urging said valve member into engagement with said valve seats, said stabilizing member moving solely responsive to the sensed pressure differential force and the forces on said diaphragm.
2. A pressure responsive valve according to claim 1, wherein the area of said sealing means is substantially the same area as the area of said second valve seat.
3. A pressure responsive valve according to claim 2, including a second sealing means for sealing between said connecting means and said body, the sealing area of said second sealing means being preselected with respect to the effective pressure area of said stabilizing member to provide the desired sensitivity of opening of the said first valve with respect to the pressures in said diaphragm chamber and on said side of said stabilizing member with respect to the pressures in said intermediate chamber.
4. A pressure responsive valve according to claim 1, wherein said valve member extends through one of said valve seats.
US3709258D 1971-02-24 1971-02-24 Pressure responsive valve Expired - Lifetime US3709258A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5264023A (en) * 1975-11-21 1977-05-27 Fuji Koki Mfg Pressure balancing type flow control valve
EP0215541A1 (en) * 1985-09-11 1987-03-25 Anderson-Greenwood Usa, Inc. Pressure-responsive pilot valve
US5725015A (en) * 1996-03-14 1998-03-10 Dresser Industries, Inc. Pilot-operated safety relief valve assembly

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2736337A (en) * 1951-05-07 1956-02-28 Kimmell Regulator devices and control assemblies therefor

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2736337A (en) * 1951-05-07 1956-02-28 Kimmell Regulator devices and control assemblies therefor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5264023A (en) * 1975-11-21 1977-05-27 Fuji Koki Mfg Pressure balancing type flow control valve
JPS5550592B2 (en) * 1975-11-21 1980-12-18
EP0215541A1 (en) * 1985-09-11 1987-03-25 Anderson-Greenwood Usa, Inc. Pressure-responsive pilot valve
US5725015A (en) * 1996-03-14 1998-03-10 Dresser Industries, Inc. Pilot-operated safety relief valve assembly

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