US3703067A

US3703067A - Rotating carton flap manipulator

Info

Publication number: US3703067A
Application number: US78426A
Authority: US
Inventors: Calvin C Goodrich; Eugene V Krummen
Original assignee: Procter and Gamble Co
Current assignee: Procter and Gamble Co
Priority date: 1970-10-06
Filing date: 1970-10-06
Publication date: 1972-11-21
Anticipated expiration: 1989-11-21

Abstract

A spirally configured carton flap manipulator is disclosed that is rotated in timed relation to columnarly advancing cartons having end closure forming flaps projecting substantially coplanarly with their respective carton sides. The rotating flap manipulator has its axis of rotation oriented generally transverse the direction of travel of the moving cartons and disposed outwardly from the projecting flaps. Its spiral camming element is adapted to impose a camming force on a flap having its proximal edge aligned parallel to the direction of carton movement without obstructing other carton flaps, whereby the aligned flap is rotated outwardly about its proximal edge.

Description

United States Patent Goodrich et al.

[ 51 Nov. 21, 1972 [541 ROTATING CARTON FLAP MANIPULATOR [73] Assignee: The Proctor & Gamble Company,

Cincinnati, Ohio 22] Filed: Oct. 6, 1970 211 App]. No.: 78,426

{52] US. Cl. ..53/374, 53/186, 53/382 [5 1] Int. Cl. ..B65b 7/20 [58] Field of Search ..53/47, 186, 374, 375, 38],

[56] References Cited UNITED STATES PATENTS 2,485,235 10/1949 Graf ..53/374X Wood ..53/38l R X Laub ..53/38l R X Primary Examiner-Travis S. McGehee Attorney-John V. Gorman and Richard C. Witte 57] ABSTRACT A spirally configured carton flap manipulator is disclosed that is rotated in timed relation to columnarly advancing cartons having end closure forming flaps projecting substantially coplanarly with their respective carton sides. The rotating flap manipulator has its axis of rotation oriented generally transverse the direction of travel of the moving cartons and disposed outwardly from the projecting flaps. lts spiral camming element is adapted to impose a camming force on a flap having its proximal edge aligned parallel to the direction of carton movement without obstructing other carton flaps, whereby the aligned flap is rotated outwardly about its proximal edge.

4 Claims, 10 Drawing Figures P'A'TENTED W21 'm 3. 703.06?

SHEET 1 OF 3 INVENTOR.

60 Calvin C. Goodrich i; Eugene V. Krummen BY M 4 ATNEY PATENTEIJmz: m2

SHEET 2 BF 3 Eugene V. Krummen ORNEY h c H d 0 0 G C .m N G C PKTENTEDnnvz: m2

SHEEI 3 BF 3 INVENTOR. Calvin C. Goodrich Eugene V. Krummen Fig. 9 3

NEY

ROTATING CARTON FLAP MANIPULATOR FIELD OF THE INVENTION This invention relates to carton flap manipulators used in cartoning and packaging machines (hereinafter referred to as cartoners) hat conventionally have flatfolded cartons supplied thereto. It is common for cartoners to feed and forward unsealed cartons in a uniformly spaced columnar relation. While being so conveyed, each carton is expanded to form a rectangular tubular body, filled with product, and its flapformed end closures formed and sealed. The instant invention relates to a device for insuring that the carton end closure flaps can be folded inwardly in a designated sequence without obstruction.

BACKGROUND OF THE INVENTION Cardboard cartons having flap-formed end closures commonly have the smaller flaps designated as minor flaps while the larger flaps are designated as major flaps. In most seal end cartons, the flaps cooperate to form closures comprising three layers: the innermost layer comprising the pair of minor flaps folded inwardly until they are substantially coplanar; the middle layer being a major flap, hereby designated the first folded major flap; and the outermost layer being the other major flap hereinafter designated the outer major flap. A variety of other flap-formed end closure arrangements are also well known to those having ordinary skill in the art. Regardless of the specific arrangement of the flaps, however, when production machinery processes them, each must necessarily have their end closures formed by inwardly folding the closure forming flaps in a fixed sequence. The sequence, of course, will vary from arrangement to arrangement.

Such cartons are commonly derived from carton blanks formed by cutting and scoring flat sheets of cardboard wherein the carton's sides, end-closure forming flaps, and side-closing glue flaps are integrally formed. The blanks are then folded and glued along a side seam forming a flat-folded carton which can be expanded into a rectangular tubular shape having end closure forming flaps projecting from the ends of the sides.

Cardboard used in such cartons is normally stiff enough so that the flaps will project from their proximal edges generally coplanarly with their respective sides after a carton is expanded from being flat to a rectangular tubular shape. However, some displacement from being precisely coplanar with their respective sides is common and rather random. That is, the flaps may lean inwardly towards their closed positions, or they may lean outwardly from the planes of their respective sides. It is obvious that an inwardly leaning major flap intended to overlie the minor flaps would obstruct folding the minor flaps inwardly to their closed positions. The instant invention is addressed to preclude such inter-flap interferences in such a manner that continuous, high production rates are obtainable.

This invention is particularly well suited for use with cartons that have minor flaps extending as far or further from their proximal edges than the carton's major flaps and which are conveyed through a cartoner with the proximal edges of the major flaps aligned with the direction of carton movement. In such cases, inwardly leaning major flaps would be in the tubular space defined by the minor flaps as the carton moves and would thus be hidden from conventional pick off bars or rods which are well known to those having ordinary skill in the art. Thus such conventional pick off bars or rods are not suitable for manipulating major flaps in such circumstances.

Flap folding requirements in cartoning apparatus have spawned a broad variety of flap manipulation equipment including stationary, reciprocating and rotating elements. For instance, Shuttleworth's US. Pat. No. 3,448,560, issued June 10, 1969, discloses transversely oriented, articulated

kicker arm assemblies

31, 32 that are operated in timed relation with substantially intermittent carton movement. However, such stroking precursor devices are not inherently conductive to smooth, high speed operation requiring the manipulation of flaps having their proximal edges aligned with the direction of carton movement.

OBJECTS OF THE INVENTION It is an object of this invention to insure that carton flaps can be folded in the proper sequence to form the end closure of a carton.

It is another object of this invention to provide a rotating means to spread later-folded flaps in order to permit earlier-folded flaps to be folded inwardly without being obstructed by interposed later-folded flaps.

It is further object of this invention to provide continuously rotating flap spreader that operates synchronously with a columnar procession of uniformly spaced cartons advancing at substantially contant velocity.

It is a still further object of this invention to provide rotating flap spreader that will operate in timed relation with a continuously advancing columnar procession of uniformly spaced cartons to spread flaps having their proximal edges aligned with the direction of carton advancement without obstructing the advancing cartons or other carton flaps.

SUMMARY OF THE INVENTION This invention relates to an improved apparatus for manipulating carton flaps. The apparatus comprises spiral camming element secured to a rotatable shaft that is transversely disposed relative to the direction of movement of uniformly spaced columnarly advancing cartons and is spaced outwardly of the flaps. The angular velocity of the shaft is in timed relation to the speed of advancing cartons and the angular position of the camming element is indexed with carton position relative thereto. The apparatus is adapted to have the spiral camming element enter the space intermediate the flaps of a carton and to impose a transversely directed camming force on an aligned flap having its proximal edge parallel to the direction of carton movement whereby the aligned flap is rotated about its proximal edge by the spiral camming element.

BRIEF DESCRIPTION OF THE DRAWINGS While the specification concludes with claims particularly pointing out and distinctively claiming the subject matter which is regarded as the present invention, it is believed that the invention will be better un- 3 derstood by the following description taken in conjunction with FIGS. 1-10.

FIG. I is a perspective view of a flap spreader having two oppositely pitched sectorial spiral camming elements.

FIG. 2 is fragmentary perspective view of the flap spreader of FIG. 1 in conjunction with an advancing column of uniformly spaced cartons.

FIG. 3 is an enlarged plan view of the flap spreader taken on line 3-3 of FIG. 2.

FIG. 4 is an end elevational view of the flap spreader taken on line 4-4 of FIG. 3.

FIGS. 5, 6, and 7 are fragmentary perspective views similar to FIG. 2, but time displaced therefrom to depict the timed and indexed relationship between the rotating flap spreader and advancing cartons.

FIGS. 8, 9 and 10 are fragmentary perspective views of alternative flap spreader configurations.

DESCRIPTION OF THE PREFERRED EMBODIMENT Referring to the drawings and in particular to FIG. 2, the relationship between flap spreader 20 and uniformly spaced cartons 21a through 21f that are columnarly advancing in direction 22 is shown. The several canons are intended to depict the stages involved in expanding a carton from being flat-folded 21a to being a rectangular tubular shape 21b, and then having its flaps manipulated until the closure is formed by folding the flaps in planned sequence. Carton 21b is shown to have inwardly leaning

major flaps

50, 51 while carton 210 is shown to have the corresponding flaps leaning outwardly or spread apart which spreading would be caused by the operation of flap spreader 20.

It will be understood by persons having ordinary skill in the art that the columnar relationship may be established in modern cartoning apparatus and the like which apparatus is not shown in the drawings. Such apparatus, however, is typified by a D&W model 801 cartoning apparatus manufactured by the Delamere & Williams Co., Ltd, of Toronto, Ca.

Cartoners of this type can commonly be adapted to run a broad range of carton sizes. For instance, the D&W 801 used with the preferred embodiment of the present invention, as hereinafter described and dimensioned, has a flight of carton carrier blocks with an effective pitch of 30 inches. That is, corresponding points of adjacent cartons would be 30 inches apart although the 80l" is basically a inch pitch machine. Different sizes of cartons can be accomodated by such pitch variations or other machine adjustments.

Cartons 214 through 21f of FIG. 2 are substantially identical but can, in fact, have dimensional variations consistent with good manufacturing practices. With the 80l set up for a 30-inch pitch and flap spreader configured and positioned as hereinafter delineated, it is suitable for processing cartons having aligned

proximal edges

71, 72 nominally [0-5] 16 inches long, all intermediate flap edges such as intermediate edge 55 nominally 5-56 inches long, and transverse

proximal edges

73, 74 nominally 5- /2 inches long. Hereinafter, cartons having these dimensions will be referred to as size three." Also, like members of each carton are herein identified by identical numerical designators.

For instance, number 50 identifies the flap on each carton located on the righthand side of the canon when looking in direction 22 that the cartons are traveling.

Although depicted in FIG. 2 as having the column of cartons oriented with all proximal edges essentially horizontal, and the proximal edges of major flaps aligned with the direction 22 that the cartons are traveling, such is not critical to the instant invention. The elements of the carton are therefore hereinafter identified with regard to their relationship to their direction 22 of travel and the relative disposition of flap spreader 20 thereto. That is, aligned

proximal edges

71, 72 of aligned

flaps

50, 51 respectively are so designated because they are aligned with the direction of carton movement. The fact that aligned flaps 50, 5] are shown, in FIG. 2, to be major flaps is incidental rather than controlling. In the same vein, transverse

proximal edges

73, 74 of

transverse flaps

52, 53 respectively are disposed at approximately right angles to direction 22 and are only incidentally depicted as minor flaps.

In order to provide convenient references for the balance of the description of the preferred embodiment, the other carton elements that are germane to the instant invention are identified as follows: flaps 50 through 53 have distal edges 59 through 62 respectively;

intermediate edges

55 and 56 of flap 50 extend between its distal edge 59 and its proximal edge 71; and, intermediate edges 57 and 58 extend between distal edge 60 and proximal edge 72 of flap 51. Flap angle is the angle between intermediate edge 55 and carton edge 54 measured in a plane perpendicular to proximal edge 71. The other similarly disposed intersecting pairs of intermediate edges and carton edges have corresponding flap angles.

Two planes of reference are established with respect to the advancing column of cartons to further facilitate explaining the instant invention. Proximal plane 63 is the plane defined by proximal edges 71 through 74 and is shown in FIG. 4. Middle plane 64 is the plane which perpendicularly bisects transverse

proximal edges

73, 74 as cartons pass under the spreader and is shown in FIG. 3.

Although flap angle 75 will normally be approximately until acted upon by external forces, it may vary several degrees plus or minus therefrom. However, in the preferred embodiment, the cartons must be stiff enough to insure that

intermediate edges

55, 56, 57, 58 will not be cut by middle plane 64 until external forces are applied to their respective flaps. Therefore, distal edge 59 of flap 50 will always lie to the right of middle plane 64 and distal edge 60 of flap 5] will lie to the left of middle plane 64 until the flaps are acted upon by external forces.

Referring now to FIGS. 1, 3, and 4, flap spreader 20 of FIG. 2 is shown in perspective, plan, and end elevational views respectively in order to make the details thereof clearly ascertainable. It comprises shaft 25 having axis of rotation 28, righthand pitch sectorial spiral camming element 26, left-hand pitch sectorial spiral gamming element 27, and

radial supports

30, 34, and

Shaft 25 has provisions, not shown in the figures, For being rotatably secured to the structure of a cartoning machine or the like and for being rotated in timed relation to columnarly advancing, uniformly spaced cartons which are carried by the cartoners flight of carton carrier blocks and thereby restrained from vertical displacement. Although the configuration of shaft 25 is not considered the essence of the invention, its diameter is limited by the location in which it is to be mounted to insure that the shaft will notobstruct passing cartons nor their flaps. For purposes to be hereinafter delineated, shaft 25 has a plane through it perpendicular to axis 28 which is hereby designated central shaft plane 31.

Camming elements

26, 27 of the preferred embodiment have uniform pitch and radii although such constancy is not critical to the instant invention. Such helical elements may be formed, for instance, by wrapping right circular cylindrical rods about a right circular cylinder of formation 32, FIG. 1, while maintaining a constant pitch angle 33, FIG. 3, between the

tangents

37, 38 to the axis of the rod and a plane including axis 28 of shaft 25 and the points of tangency of

tangents

37, 38. Each camming element of fiap spreader 20 only circumscribes or wraps around approximately half of the circumference of cylinder of formation 32 upon which it is formed, for purposes to be hereinafter related. Camming elements, such as those depicted in the figures, which circumscribe less than the full circumference of the cylinder of formation are hereby designated sectorial spiral camming elements.

Radial supports 30, 34 and 35 of this preferred embodiment are rods of stainless steel or other suitable support material. They extend radially outwardly between shaft 25 and

camming elements

26, 27 although configurations of the instant invention could be devised with supports positioned and configured somewhat differently.

Flap spreader 20 of the preferred embodiment is assembled by securing

radial supports

30, 34 and 35 to shaft 25 so that they extend radially outwardly from shaft 25 from

areas

45, 46, and 47 respectivly as shown in FIG. 3. Area 45 is bisected by central shaft plane 31 of shaft 25.

Areas

46, 47 are circumferentially spaced approximately 180 and equally but oppositely spaced axially from area 45.

Areas

46 and 47 are spaced from central shaft plane 31 so that camming element 26 can be mounted intermediate the radially outermost ends of

radial supports

30 and 35, and camming element 27 can be secured intermediate the radially outermost ends of

radial supports

30 and 34 so that the camming elements lie on the surface of an imaginary cylinder of formation identical to cylinder of formation 32.

The joints formed by securing

camming elements

26, 27 to

radial supports

30, 34, 35 are smoothed and contoured in a manner whereby no sharp or rough edges will contact carton elements during operation. The common joint formed by joining

camming elements

26 and 27 to the radially outermost end of radial support 30 is designated nose 29 and the areas of attachment between the camming elements and the radially outermost ends of

radial supports

34 and 35 are designated

tails

39, 39' respectively.

The span 69, FIG. 3, of each camming element is defined as the distance, measured parallel to axis 28, between central shaft plane 31 and the portion of tail 39 spaced the greatest distance therefrom.

The wrap of flap spreader 20 is defined as the angle enclosed by

camming elements

26, 27 between a first plane defined by the axis of radial support 30 and axis 28 of shaft 25, and a second plane defined by the axes of radial supports 34, 35 and axis 28 of shaft 25, which angle is measured in a plane perpendicular to axis 28. In the preferred embodiment, the wrap is approximately 180. Thus,

camming elements

26 and 27 are halfhelix shapes having opposite pitches emanating from nose 29 and diverging therefrom in a manner that when flap spreader 20 rotates about axis 28,

camming elements

26 and 27 generate cylinder of gyration 32', FIG. 4.

Flap spreader 20 is mounted so that its shaft 25 is transverse the ends of the advancing cartons and its central shaft plane 31 is disposed in middle plane 64. As can be seen in FIG. 4, axis 28 is spaced outwardly of the flaps and of plane 63 whereby cylinder of gyration 32 cannot reach proximal plane 63. It will be obvious to those having ordinary skill in the art that cylinder of gyration 32' does not extend to proximal plane 63 in order to preclude spreading the sides of the cartons apart as the flap spreader rotates. However, it is obvious in FIG. 4 that cylinder of gyration 32' does extend below maximum height distal edge path 68 representing the closest position that any flap's distal edge can approach shaft 25.

Flap spreader 20 of the preferred embodiment is rotated by a chain (not shown in the figures) driven in fixed relationship with the cartoners flight of carton carrier blocks whereby flap spreader 20 rotates exactly two revolutions for each carton that passes thereunder. And, it is desirably angularly positioned therewith so that whenever flap spreader 20 is disposed relative to a carton as depicted in FIG. 6, the midpoints of

camming elements

26, 27 and axis 28 of shaft 25 are contained within the imaginary plane which perpendicularly bisects aligned

proximal edges

71, 72. Obviously though, such angular positioning or indexing is not equally critical for all configurations. For some configurations it is even possible to turn the flap spreader end for end and rotate it in the opposite direction from direction 44.

The two revolution per carton relationship, hereby designated as skip feeding, when the D&W 80l cartoner is set up for 30-inch pitch is established for convenience in order for there to be a l revolution per carton relationship when the cartoner is changed over to a 15-inch pitch configuration.

For use with size three cartons in the D&W 801 cartoner, as hereinbefore described, flap spreader 20 having a one inch diameter shaft 25,

camming elements

26, 27 and

radial supports

30, 34 and 35 made of onefourth inch diameter stainless steel rod, 34: inch spans 69, 180 wrap, and a 7% inch diameter cylinder of gyration 32' is suitable when axis 28 of shaft 25 is mounted 635 inches above proximal plane 63, and substantially parallel thereto, FIG. 4.

TI-Iese dimensions have been selected so that no flaps can hit shaft 25, and so that

camming elements

26, 27 will be able to contact

flaps

50, 51 and have suitable leverage to rotate

flaps

50, 51 about

proximal edges

72, 72 respectively as flap spreader 20 rotates to insure flap angles 75, 75 (FIG. 2) after flap spreader 20 has rotated in the range of from about 135 to about l. Thus, as indicated by maximum height distal path, FIG. 4, a minimum clearance of three-eighths inch is assured in this embodiment of the instant invention between shaft 25 and distal edges 59-62 of passing cartons whereby shaft 25 per se is precluded from obstructing passing flaps.

The operation of the preferred embodiment is best understood by referring to FIGS. 2, 5, 6, and 7. FIGS. 5, 6 and 7 depict the operation of spreader 20 time displaced from FIG. 2 by approximately one quarter, onehalf, and three-fourths of a revolution respectively. The timed and indexed relationship is such that transverse flap 53 will be unobstructed as it passes under radial support 30 moving downwardly as fiap spreader 20 is rotated in direction 44. In this manner nose 29 enters the space intermediate flaps 50, 51 just as transverse fiap 53 passes under it. By continuing to rotate flap spreader 20 as the carton advances in direction 22,

camming elements

26, 27 are brought into contacting relationship with

flaps

50, 51 and impart transverse opening forces thereon whereby flaps 50, 51 are caused to rotate about

proximal edges

71, 72 respectively until flap angles 75, 75 are within the range from about I35 to about 180'. Finally,

tails

39, 39' emerge from the space intermediate flaps 50, 51 just in time to avoid obstructing the passage of transverse flap 52. Having been spread by flap spreader 20, control of

flaps

50, 51 can be transferred to conventional devices well known to those having ordinary skill in the art such as rods 201, 202, and 203 shown in Shuttleworths hereinbefore cited U.S. Pat. No. 3,448,560.

Thus, continuously rotating fiap spreader 20 is made to spread aligned flaps 50, 51 without hitting or otherwise obstructing

transverse flaps

52, 53. With

flaps

50, 51 thus positively spread apart, it is positively assured that

transverse flaps

52, 53 can be folded inwardly until they are coplanar as depicted on carton 21d in FIG. 2 or otherwise manipulated as desired without having their movement obstructed by aligned

flaps

50, 51.

During skip feeding of the D&W 801, flap spreader 20 will make on revolution while

camming elements

26, 27 are between

flaps

50, 51; and another revolution which is superfluous to the instant invention while

camming elements

26, 27 are between adjacent cartons. However, if identical cartons were spaced with inches between corresponding portions of adjacent cartons (machine pitch of 15 inches) rather than 30 inches the flap spreader would make one revolution for each carton that passes it. This I revolution per carton relationship would normally be used with smaller cartons.

Without further eleaboration, it will be obvious to persons having ordinary skill in the art that means to vary the distance between axis 28 and proximal plane 63, and means to adjust or vary the spreaders span, pitch, wrap, or diameter are but a few ways of increasing the adaptability of the spreader to a variety of carton sizes and machines. That is, the dimensions of flap spreader and its disposition relative to passing cartons is dependent upon the dimensions of the cartons and the timing and speed relationships of the flap spreader and cartons. For example, a single revolution clutch drive for the spreader which is suitably synchronized with advancing cartons and having greater angular velocity of shaft 25, when driven, would permit greater wraps and larger pitch angles than a constantly rotating flap spreader. And, of course, a spiral spreader having a wrap of 360 could be used if the cartoner was adapted to vary the distance between proximal plane 63 and axis 28, FlG. 4, while the space intermediate flaps 50, 51 was suitably subjacent thereto. In general, however, it is believed that wraps of about l but in the range of from to about 225 will be preferred.

Further, it will be obvious that a number of alternative flap spreader geometries can be devised without departing from the teaching and spirit of this disclosure.

One such alternative flap spreader configuration is depicted in FIG. 8. Whereas flap spreader 20 of the preferred embodiment comprised a common nose 29 for

spiral camming elements

26, 27, alternative flap spreader 200 has independent noses 29" formed on

camming elements

26, 27 respectively. Noses 29', 29" are supported by

radial supports

30, 30" respectively, which supports are symmetrically disposed relative to central shah plane 31 of shaft 25. To function as a flap spreader, it is necessary of course that the spacing of noses 29', 29" from central shaft plane 31 of shaft 25 be limited whereby said noses will revolve in planes disposed between middle plane 64 and the distal edges of associated aligned flaps whereby

camming elements

26, 27 can, in fact, impart outwardly directed opening transverse forces on them.

Another alternative flap spreader configuration, somewhat resembling an eagle's beak, is depicted in FIG. 9. Whereas flap spreaders 20, 200 have

camming elements

26, 27 spaced from shaft 25 by radial supports, alternative flap spreader 20b has camming edges 26, 27 integrated into solid camming member 42 that is secured to shaft 25 or formed integrally therewith. Flap spreader 20b is configured and adapted to perform the same functions as the other embodiments of the instant invention and is subject to broad variations of span, pitch angles, diameter, wrap, and other parameters as hereinbefore delineated to make it compatible with a broad variety of carton sizes, flap configurations, and carton spacing in cartoners.

Yet another alternative flap spreader configuration is depicted in FIG. 10. Flap spreader 20c is very similar to flap spreader 20 but does not have constant pitch angles 33, 33 as does flap spreader 20. Thus,

camming elements

26, 27 of flap spreader 200 are not helices.

In order to understand a possible use of a flap spreader configured such as 200 that does not have constant pitch angles, consider the following. As will be obvious to those having ordinary skill in the art, a camming element of spiral flap spreader of the helical type herein disclosed will initially contact the distal edge of an inwardly leaning associated flap. As the flap is rotated about its proximal edge by the camming element, the point of contact moves from the distal edge to the inwardly facing surface of the flap and advances towards the proximal edge. Thus, the distance between the point of contact and the proximal edge changes during the flap opening operation. Thus, with helical camming elements, the rate of rotation of the flap about its proximal edge would increase as it is opened. For certain applications it may be desirable to configure the flap spreader so that the rotational velocity of the fiap is constant or otherwise non-linear. Variation of pitch angles 33, 33 is a means of establishing desired relationships between the rate of flap rotation and its position as it is opened.

It is further anticipated that persons having ordinary skill in the art will be able to apply the teaching of the instant invention to devise a multitude of flap manipulator configurations adapted to be rotated in timed relationship with columnarly advancing cartons and which are configured to manipulate aligned flaps by imparting transverse forces thereto without obstructing transverse flaps. Therefore, the descriptions of the preferred embodiment and the alternative configurations are not intended to limit the scope of the instant invention.

What is claimed is:

l. A flap spreader for wholly removing all aligned flaps from the space intermediate transverse flaps of a carton as uniformly spaced cartons are columnarly advanced in a cartoning apparatus, said cartons being of the type having a rectangular tubular body having flapformed end closures, each said end closure comprising a set of four integral flaps hinged to the sides of said body along proximal edges of the flaps, said flaps comprising said aligned flaps having their proximal edges aligned with the direction of carton advancement, said flaps further comprising two oppositely disposed said transverse flaps having their proximal edges perpendicular to the direction of carton advancement, said cartons being formed from cardboard having sufficient rigidity that the distal edges of said aligned flaps are always disposed on the same side of the middle plane of said caton as their respective said proximal edges while advancing through said cartoning apparatus unless acted upon by external forces, said spreader comprismg:

a. a shaft rotatably secured to the structure of said apparatus, said shaft being spaced outwardly of the outermost reach of said flaps with its axis extending generally parallel said proximal edges of said transverse flaps so that said shaft is transverse the ends of said advancing cartons;

b. a right hand pitch sectorial spiral camming element;

c. a left hand pitch sectorial spiral camming element;

d. said sectorial spiral camming elements having wraps of about degrees being configured so that when secured to said shaft they extend symmetrically in opposite directions from a central shaft plane;

e. means for rotating said shaft in timed relation to said advancing cartons at a constant angular velocity relative to carton movement so that said flap spreader rotates an integral number of full revolutions for each carton that passes it; and

f. said sectorial spiral camming elements and said shaft being configured, disposed and indexed with respect to said advancing cartons that said sectorial spiral camming elements will enter the space intermediate inwardly leaning said aligned flaps without obstructing the passage of said transverse flaps and impose outwardly acting forces on said aligned flaps so that said aligned flaps are rotated about their proximal edges until they are wholly removed from the space intermediate said transverse flaps as said cartons advance.

2. The flap spreader of claim 1 wherein said shaft is rotated exactly one revolution for each carton that flap spreader of claim 2 wherein said sectorial spiral camming elements have a common origin, said common origin being bisected by said central shaft plane.

4. The flap spreader of claim 3 wherein said sectorial spiral camming elements have constant pitch angles and radii.

* i i i i

Claims

1. A flap spreader for wholly removing all aligned flaps from the space intermediate transverse flaps of a carton as uniformly spaced cartons are columnarly advanced in a cartoning apparatus, said cartons being of the type having a rectangular tubular body having flap-formed end closures, each said end closure comprising a set of four integral flaps hinged to the sides of said body along proximal edges of the flaps, said flaps comprising said aligned flaps having their proximal edges aligned with the direction of carton advancement, said flaps further comprising two oppositely disposed said transverse flaps having their proximal edges perpendicular to the direction of carton advancement, said cartons being formed from cardboard having sufficient rigidity that the distal edges of said aligned flaps are always disposed on the same side of the middle plane of said caton as their respective said proximal edges while advancing through said cartoning apparatus unless acted upon by external forces, said spreader comprising: a. a shaft rotatably secured to the structure of said apparatus, said shaft being spaced outwardly of the outermost reach of said flaps with its axis extending generally parallel said proximal edges of said transverse flaps so that said shaft is transverse the ends of said advancing cartons; b. a right hand pitch sectorial spiral camming element; c. a left hand pitch sectorial spiral camming element; d. said sectorial spiral camming elements having wraps of about 180 degrees being configured so that when secured to said shaft they extend symmetrically in opposite directions from a central shaft plane; e. means for rotating said shaft in timed relation to said advancing cartons at a constant angular velocity relative to carton movement so that said flap spreader rotates an integral number of full revolutions for each carton that passes it; and f. said sectorial spiral camming elements and said shaft being configured, disposed and indexed with respect to said advancing cartons that said sectorial spiral camming elements will enter the space intermediate inwardly leaning said aligned flaps without obstructing the passage of said transverse flaps and impose outwardly acting forces on said aligned flaps so that said aligned flaps are rotated about their proximal edges until they are wholly removed from the space intermediate said transverse flaps as said cartons advance.

2. The flap spreader of claim 1 wherein said shaft is rotated exactly one revolution for each carton that passes it.

3. The flap spreader of claim 2 wherein said sectorial spiral camming elements have a common origin, said common origin being bisected by said central shaft plane.