US3682296A - Apparatus for printing container sidewalls - Google Patents

Apparatus for printing container sidewalls Download PDF

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Publication number
US3682296A
US3682296A US19136A US3682296DA US3682296A US 3682296 A US3682296 A US 3682296A US 19136 A US19136 A US 19136A US 3682296D A US3682296D A US 3682296DA US 3682296 A US3682296 A US 3682296A
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mandrels
frame
mandrel
orbital path
turret assembly
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US19136A
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Eric S Buhayar
James E Hazard
John J Jaagus
Fred W Werner
Robert W Wheeler
Robert C Crowe
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/28Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on curved surfaces of conical or frusto-conical articles

Definitions

  • Apparatus for printing indicia in a continuous operation on the side walls of containers such as cups having a generally circular cross-section and a cylindrical or frusto-conical shape, including a turret assembly for supporting the containers.
  • the turret assembly consists of container-supporting mandrels mounted on a frame which rotates the mandrels through an orbital path having an object pickup section, an object rotate section, an object treatment section and an object removal section.
  • the turret assembly further includes object rotate means to apply a rotational moment to the mandrells as they pass through the object rotate ll Clams, 18 Drawing Figures L J W K M w m A] U m y we n m r mm mm Wm n 0 mm H m Pm U m m um 7, wm m wwmm m Wm wMlolw mfi .m .Wm 9 0 4 a Wain M 8 e 1B3 P9O n n ,3 mmw l m n nws o k a l v we m s mwu W M WM M 53 4 W65, wwm mm m M in mm wmcm A w o .m no m C 4 A N mm eoomfl e .h x S mm" hmek...mvml "m" fl woe
  • This invention relates to an apparatus for printing and, more particularly, to an apparatus for printing container sidewalls.
  • the surface to be printed may be any printable exterior surface of revolution of an article, of which a container such as a cup or a can is one example, which surface appears either in a transitory or final stage of article formation.
  • the articles to be printed or decorated preferably have a generally circular cross-section. Certain forms of the invention are particularly advantageous for decorating and printing hollow containers having either a cylindrical or a frusto-conical shape.
  • cylindrical object as used throughout the specification and claims is intended to include right cylindrical objects such as cans as well as other hollow objects whose outer surface is substantially a surface of revolution generated by the rotation of a line about an axis, including objects, such as cups and the like, which may have one or more frusto-conical surfaces.
  • frusto-conical object a cylindrical object as defined above which has at least one frusto-conical surface, such as a cup, is intended. It will be apparent and should clearly be understood that the invention relates to the treatment of these and other articles of a nature similar to that described above where this extension is warranted and practicable.
  • the cylindrical or frusto-conical objects have an outwardly depending flange or lip which is contacted during treatment and handling of the object.
  • containers such as cans have an outwardly depending raised strip or head about the peripheral junction between one or both closed ends of the container and the adjoining sidewall.
  • containers such as cups generally have an outwardly depending bead or rolled lip disposed about the periphery of the open end.
  • This invention relates, in a more specific aspect, to a turret assembly and, more particularly, to a turret assembly adapted for moving cylindrical objects through a treatment stage where a treatment such as printing is performed on their sidewalls.
  • a treatment such as printing
  • One particular embodiment of this aspect of the invention is especially designed to handle frusto-conical objects.
  • This embodiment of the apparatus is utilized in a specific embodiment of the over-all printing apparatus of the invention to receive frusto-conical objects from an object feeding unit and to move them in an oriented disposition through a treatment station, after which it feeds them to an object removal or take-off station, all of the above being done in continuous motion as distinguished from intermittent or indexed motion.
  • any printing process must be of sufiicient low cost and high rapidity such that it adds very little to the cost of the article.
  • any articles printed incorrectly must be discarded or, in some instances, ground to scrap and remolded.
  • manufacturers have to maintain a very low percentage of error and resulting scrap loss throughout the process of manufacture, including the printing stage.
  • any printing process must be highly accurate and devoid of any treatment or handling which will damage the articles. This has been found difiicult in the past at the high speeds required and with these types of articles.
  • Such printing apparatus as has been designed for continuous operation has been solely for the printing of the sidewalls of cylindrical cans, as distinguished from tapered sidewalls of frusto-conical objects such as cups.
  • the complexity of this apparatus makes the problem of high speed printing of container sidewalls more foreboding.
  • the rotating push rod assembly and dual can holding system of mandrels and retractable pockets dictate that the apparatus be made quite accurately and be adjusted carefully to insure reliability. While such apparatus might 'be used for printing metal cans, it is very doubtful that such apparatus could be used for printing more fragile objects such as containers or cups of paper, plastic, or glass.
  • clear and accurate printing may be done on the sidewall of a cylindrical object by a continuous process which is extremely rapid and is quite economical.
  • the printed image may consist of up to three or even more separate colors without encountering problems.
  • the apparatus of theinvention may be utilized to print in continuous operation the sidewalls of frusto-conical objects such as cups having tapered sides.
  • cylindrical objects such as cups can be separated or denested and fed onto mandrels moving through such an orbital path relative to the path of the objects.
  • One aspect of the present invention is the ability to separate individual hollow cylindrical objects successively from one end of moving across the path of the objects at a remote point. This permits the mandrel to then convey the objects through a treatment stage in a supported condition.
  • the turret assembly of the present invention overcomes many of the difliculties of the prior art and has a number of new advantages.
  • the turret assembly includes a number of rotatably mounted mandrels carried through a fixed orbital path about the turret axis. Means are also provided to spin successive mandrels as they pass through a portion of the orbital path to cause their surface to move at the speed required in the printing or treating operation.
  • the apparatus includes means to controllably alter the direction in which the tilted mandrel axis points as the mandrels are carried through the treatment section of the orbital path.
  • the turret assembly of the invention includes a pneumatic system adapted to apply vacuum through the mandrel to grip or hold a container to the surface of the mandrel during certain portions of the orbital path and to apply pressure to loosen or release containers from the mandrels in other portions of the orbital path.
  • Printing of container sidewalls in an intermittent operation is normally accomplished by one or more print blankets arranged about the periphery of a cylinder.
  • the surface of the container is contacted by the print cylinder and the container is rotated in a fixed position.
  • the objects may be separately rotated at a speed equal to the speed of the print blanket to avoid smearing of the printed image caused by slippage due to inertia.
  • the above method is generally unacceptable where a hollow cylindrical object is to be printed in a continuous operation while moving through an orbital path.
  • the arcuate print blanket would have, in theory, only a momentary single line of contact with the surface of the object as it momentarily moved through a position of incidence or engagement with its surface. Therefore, some means was required of maintaining surface contact between the hollow cylindrical object and the print blanket during movement of the rotational axis of the cylindrical object relative to that of the print blanket.
  • One method is to move the mandrel, carrying the object, out of its circular orbital path and into a revised path during the printing stage in which it generally follows the periphery of the print blanket cylinder.
  • Another more preferred method is to actuate the print blankets in a rocking motion to cause the object-contacting line on the print blanket to move through an arc path corresponding to a portion of the orbital path of the object carried on the mandrel.
  • the high speed continuous printing, treating, and handling apparatus of the invention includes a turret assembly which has a rotatably mounted frame, a plurality of support mandrels mounted for rotation and carried by the frame through an orbital path. Successive mandrels are substantially equidistantly spaced from one another.
  • the orbital path has a plurality of functional sections including an object pickup section, an object rotate section, and object print section, and and object removal section.
  • Feeding means are included for serially advancing cylindrical objects in a line and include object separating means for increasing the relative distance between the leading object and successive objects in the line.
  • the feeding means are adapted to advance successive cylindrical objects toward the turret assembly and to place them onto successive support mandrels carried by the rotatably mounted frame through the object pickup section of the orbital path.
  • Rotating means are included for imparting axial spin to successive support mandrels carried by the rotatably mounted frame through the object rotate section of the orbital path.
  • Printing means are included for applying decorative indicia to the exterior cylindrical surface or sidewall of successive cylindrical objects carried by support mandrels through the object printing section of the orbital path.
  • the printing means include at least one arcuate print blanket, a source of decorating material to be applied to the surface of the object to be decorated, at least one transfer means disposed between the source of decorating material and a position of interference with the rotating print blanket and adapted to transfer decorating material to the print blanket for application to the surface to be decorated.
  • the print blanket is mounted for rotation about a first axis and intermittent rocking movement I about a second axis parallel with the surface of the print blanket and'perpendicular with the direction of movement of the print blanket, the rocking movement occuring at least during the period of time when the print blanket contacts the surface of the cylindrical object to be decorated.
  • Handling means are included for removing decorated objects from successive mandrels as they are carried through the object removal section of the orbital path.
  • the handling means include conveying means spaced from the mandrels carried by the rotatably mounted frame through the object removal section of the orbital path and pickoff means for gripping the cylindrical objects and for transferring them to the conveying means.
  • Drying means are included for drying the decorating material on the surface of the cylindrical objects and include means to rotate the object while applying heat to the surface thereof.
  • Drive means are included to drive the rotatably mounted frame, the rotatably mounted print blanket, the rotating means, the feeding means, and the object removal means, in a substantially constant speed relationship to one another.
  • a more specific embodiment of the invention which is adapted to treat hollow objects having a frusto-conical configuration, includes mandrels having tapered sides and a frusto-conical shape.
  • the mandrels have their rotational axes inclined relative to the rotational axis of the turret assembly so that the line of contact of the tapered side of the mandrel with the arcuate print blanket is substantially parallel to the axis of rotation of the print blanket.
  • the invention also includes a method for decorating the exterior cylindrical surface or sidewall of cylindrical objects having one open end, one closed end, an upstanding sidewall, and a peripheral flange extending outwardly therefrom.
  • This method is applicable to cylindrical objects including those having either a right cylindrical or a frusto-conical configuration.
  • cylindrical objects are individually separated and fed from a source.
  • the objects are successively placed onto moving mandrels which cross their path at a remote point.
  • the objects are continuously moved in supported condition upon the mandrels through an orbital path including an object rotate section, an object treatment section and an object removal section.
  • an object rotate section As the cylindrical objects pass through the object rotate 7 section and before they move through the object treatment section, a rotational moment is applied to cause them to rotate about their axes.
  • the exterior surface of 1 successive objects is treated as each object moves in continuous motion through the object treatment section of the orbital .path after which the objects are removed from the continuously moving mandrels as they pass through the object removal section.
  • the invention includes a turret assembly for supporting hollow cylindrical objects for treatment of the outside surface thereof by a continuous object treatment process.
  • the turret assembly has a frame mounted for rotation in a plane about a rotational axis.
  • a plurality of object support mandrels are carried by the frame through an orbital path which has an object pickup section, an object rotate section, an object treatment section and an object removal section.
  • the mandrels have an outside surfaceconfiguration conforming substantiallyto the inside surface configuration of the cylindrical objects.
  • Driving means are provided for rotating the frame.
  • Object rotate means 24 are provided for applying'a rotational moment to mandrels carried through the object rotate section of the orbital path to cause the outside surface of the objects carried thereon to attain a predetermined rotational speed.
  • Some embodiments of the turret assembly have mandrels mounted for radial movement relative to the rotational axis of the frame and include mandrel actuation, means adapted to change the distance between the mandrels and the rotational axis of the frame during rotation of the frame and a pneumatic system for detecting the presence and absence of a cylindrical object on successive mandrels.
  • the pneumatic system is operably connected to the mandrel actuation means so that the distance between successive mandrels and the rotational axis of the frame is controlled in response to the presence or absence of an object upon the respective mandrels.
  • the invention also includes a method for continuously moving hollow cylindrical objects in supported condition through an object treatment process.
  • the method includes moving the objects along a path through a treatment station, and applying a rotational moment to the objects to cause them to rotate about their axes prior .to movement through the treatment station.
  • the angular orientation of the rotational axis of each of the cylindrical objects relative to the path is 1 controllably varied as the objects are carried through the treatment station so that the portion of the exterior surface of the rotating object being treated which momentarily is nearest the treatment station is uniformly spaced therefrom along the length of the cylindrical object as it moves in rotation along the path.
  • the invention is useful with an apparatus for printing indicia on the exterior surface of hollow cylindrical objects.
  • the apparatus includes support means for carrying an object through a curvilinear orbital path about a fixed axis and rotating means for rotating the cylindriblanket has a leading end and a trailing end and is mounted for rotation through an orbital path about a rotational axis more remotely spaced from the print blanket than is the pivot axis.
  • Drive means are provided for rotating the print blanket about its rotational axis in a direction counterrevolutionary to the direction of rotation of the object.
  • Actuating means are operably connected to the print blanket to effect controlled pivotal movement of the print blanket about the pivot axis so that contact of the exterior surface of the cylindrical object is maintained along a line with a continuous changing portion of the printing surface of the arcuate print blanket while the rotating object is carried in continuous motion through a printing section of the orbital path.
  • the leading end of the print blanket is initially advanced radially outwardly from the rotational axis as it approaches the oncoming surface of an object to be printed and is gradually withdrawn radially inwardly toward the rotational axis as the object is carried through the printing section of the orbital path while the trailing end of the print blanket is advanced radially outwardly.
  • FIG. 1 is a perspective view of a specific embodiment the high speed continuous printing, treating, and handling apparatus of the invention
  • FIG. 2 is a sectional end elevation view of a specific embodiment of a turret assembly of the invention, employed with the apparatus shown in FIG. 1,
  • FIG. 3 is a sectional side elevation view taken along line 18-18 of FIG. 2
  • FIG. 4 is a sectional view taken along line 19-19 of FIG. 3, illustrating the manner in which the control valves are cam actuated
  • FIG. 5 isa sectional view taken along line 20-20 of FIG. 3, illustrating the mannerv in which. the plate valve is connected to the control valves, the mandrels, and the mandrel tilting cylinder, I g
  • FIG. 6 is a sectional elevation view showing the detailed construction of a mandrel and its supporting assembly, taken along line 21-21 of FIG. 5,
  • FIG. 7 is a sectional view taken along line 22-22 of FIG. 6, illustrating the manner in which the mandrel tilt angle is adjusted
  • FIG. 8 is a sectional view through the central portion of a mandrel core taken along line 23-23 of FIG. 6,
  • FIG. 9 is a sectional view through a mandrel taken along line 24-24 of FIG. 6, showing internal passages in the mandrel,
  • FIG. 10 is an end view of a mandrel taken along line 25-25 of FIG. 6,
  • FIG. I l is a sectional elevation view of a control valve taken along line 26-26 of FIG. 4,
  • FIG. 12 is a schematic flow diagrarnof a pneumatic system employed in the apparatus of the invention,-
  • FIG. 13 is a side elevation view of object printing apparatus used with the turret assembly of the invention.
  • FIG. 14 is a sectional view of the object printing apparatus taken along line 29-29 of FIG. 13,.
  • FIG. 15 is a diagrammatic elevation view illustrating sequential stages of motion of the printing blanket and a moving object to be printed which occur upon operation of the object printing apparatus used with the turret assembly of the invention
  • FIG. 16 is a diagrammatic elevation view of a portion of the object printing apparatus used with the turret assembly of the invention showing two positions of the printing blanket relative to a moving object to be printed,
  • FIG. 17 is an elevation view of an alternative embodiment of a turret assembly of the invention.
  • FIG. 18 is a sectional view taken along line 3333 of FIG. 17,
  • FIG. 1 illustrated a preferred embodiment of high speed continuous printing, treating and handling apparatus of the invention.
  • the apparatus illustrated in FIG. 1 is adapted for the decoration of the exterior surfaces of frusto-conical objects having tapered sidewalls and one open end such as plastic cups and the like.
  • Such cups generally have a radially outwardly depending flange or bead which forms the lip of the cup.
  • the apparatus can also be used to decorate the exterior surfaces of other types of cylindrical objects, including right cylindrical objects such as metal or plastic cans and the like. These objects generally have a peripheral raised strip or bead at one or both ends, allowing them to be handled in a similar manner.
  • the apparatus includes as elements thereof the following subassemblies, indicated generally by the respective reference numeral: object feeding apparatus 50, object printing apparatus 51, object removal apparatus 52, a turret assembly 53 for receiving objects from the object feeding apparatus 50 and for moving them past the object printing apparatus 51 to a position where they are transferred to the object removal apparatus 52, and object drying apparatus 54 arranged for receiving objects from the object removal apparatus 52 and for drying or curing decorating material applied to the surfaces of said objects by the object printing apparatus 51.
  • the invention includes embodiments of the apparatus described above in which object printing apparatus 51 is replaced with other apparatus for treating the surfaces of objects while they are moved through the treatment in a supported condition by the other apparatus of the invention.
  • object printing apparatus 51 could be replaced by embossing apparatus for texturizing the surface of cylindrical objects such as cups to impart certain frictional or insulating characteristics.
  • the object feeding apparatus 50 shown in FIG. 1 includes stack advancing means 57, denesting means 58 and feeding means 60.
  • the stack advancing means 57 receive a stack 55 of nested cups 56 arranged with their axes in a horizontal position and their open ends disposed in the direction in which they are to be fed.
  • the stack 55 is urged forward toward turret assembly 53 by a portion of stack advancing means 57 to a point where the lips of cups 56 in the stack are frictionally engaged by another portion of stack advancing means 57 which causes the portion of the stack 55 preceding the gripped cups 56 to be advanced forward with a greater force than the remainder of the stack 55 and rotates the cups 56 in the preceding portion of the stack about their axes.
  • the trailing portion of the stack is not rotated but is merely urged in a forward direction until gripped.
  • the lead cup 56 in the preceding rotating portion of the stack 55 is gripped at spaced points about its peripheral flange or lip by the denesting means 58 and separated from the next successive cup in the stack 55 by rapid advance in a forward direction at a rate substantially greater than the rate of advance of the trailing portion of the stack 55.
  • the cup 56 thus separated from the stack 55 is gripped at spaced points about its peripheral flange by feeding means 60 and transferred in the forward direction to a point where it is received by cup support means 61 on the turret assembly 53.
  • the placement of the cup 56 onto the cup support means 61 of the turret assembly 53 is accomplished at high speed in continuous motion and is facilitated by supporting the cup 56 to be placed upon the turret assembly 53 in a predetermined position by feeding means 60 prior to its placement and in a manner allowing movement of the cup 56 in the direction of motion of the cup support means 61 of the turret assembly 53 during the transfer.
  • Turret assembly 53 includes a rotatably mounted frame 62 upon which cup support means 61 are rotatably mounted in a manner permitting each cup 56 to rotate about its axis.
  • Driving means (not shown) are provided to rotate frame 62.
  • object rotate means 64 are provided which apply a rotational moment to cups 56 as they are carried through their orbital path.
  • means (described below with reference to FIGS. 17 and 18) are provided in the turret assembly 53 to move successive cups through a modified orbital path as they are carried past the object treatment apparatus to lengthen the interface time between the surface of the cup 56 and the object treatment apparatus while maintaining the cup 56 in continuous motion.
  • frusto-conical objects such as cups 56, as distinguished from right cylindrical objects, are being treated as shown in FIG. 1, by object printing apparatus 51 in continuous motion, the cups 56 are carried by the turret assembly 53 in a manner in which their rotational axes are inclined relative to the rotational axis of the turret assembly 53.
  • axis control means 65 are provided to controllably alter the direction of inclination of the axes of the cups 56 as they are carried by turret assembly 53 past the object printing apparatus 51 along their orbital path and at least during that portion of their travel in which contact is had between the continuously moving surface of the cup 56 and the object printing apparatus 51.
  • Axis control means 65 operate upon cup support means 61 to change the direction of inclination of the axes of the cups 56 relative to a given radial through the rotational axis of turret assembly 53.
  • the cup is then carried along its orbital path to a point where it is contacted by the object removal apparatus 52.
  • the closed end of the cup is engaged by obv ject engagement means 66 of object removal apparatus pending flangeand deposited upon a surface also fortning a portion of conveying means 70 for transfer to the object drying apparatus 54.
  • contact with the exterior sidewall of the cup is avoided so that the wet or uncured decorating material thereon is not smeared.
  • the cup 56 is then transferred to conveyor means 71 of the object drying apparatus 54 for drying or curing the decorating material on its sidewalls.
  • the cup 56 is rotated about its axis while heat is applied by heating means 72 to its exterior surface, rotation being imparted to cups 56 by guide means 73 which move the cups transversely across conveyor means 71 during a portion of their travel.
  • decorating material isused which requires a combination of heating and cooling to dry, cure or set it, and certain embodiments of the apparatus include cooling means in the object drying apparatus 54.
  • FIGS. 2 and 3 illustrate in greater detail the turret assembly 53 of the invention by means of which cups 56 disposed upon mandrels 140, shown in greater detail in FIG. 6, are carried in a circular orbital path through a treatment process, such as printing.
  • the orbital path has a-pickup section 160 in which cups 56 are placed upon mandrels 140, a rotate section 161 in which the mandrels 140 and the cups 56 carried thereon have spin imparted to them so that they rotate about their axis as they are carried through the orbital path, a treatment section 162 in which the surface of the cups 56 is treated as by printing or decorating, and a removal section 163 in which cups 56 are moved from mandrels 140 and transferred to a remote point.
  • These sections are indicated in FIG. 2 for the process performed by the apparatus shown in FIG. 1.
  • the apparatus shown in FIGS. 2 and 3 is adapted for the printing of the external sidewalls of frusto-conical objects such as plastic cups 56.
  • the mandrels 140 are mounted for rotation about axes disposed at a slight angle of inclination to the rotational axis of the frame 62 in a direction generally radially outward from the rotational axis of the frame 62.
  • mandrel axis control means 65 are provided for altering the direction of inclination of the rotational axis of the mandrels 140 with respect to a given radial extending from the rotational axis of the frame 62 as the mandrels are carried through the object treatment section 162 of the orbital path.
  • FIG. 3 illustrates one type of mandrel axis control means 65.
  • FIGS. 2 and 3 also illustrate mandrel tilt angle control means for controlling the angle of inclination of the mandrel axis relative to the rotational axis of the frame 62.
  • Mandrel tilt angle control means 165 also enable withdrawal of mandrels 140 radially inward toward the rotational axis of frame 62 and out of contact with treating apparatus when noobject is carried on mandrel 140, the above being-controlled by a pneu-.
  • a pneumatic system schematically illustrated by FIG. 12, and illustrated in part by FIGS. 3, 6 and 8 through 11, is provided in the turret assembly 53 to control the gripping of cups 56 by the mandrels 140 as mandrels 140 move through the object rotate section 161 and the object printing section 162 of their orbital path.
  • the pneumatic system also provides a means for releasing cups 56 from the mandrels 140 alter they pass through the printing section 162 of the orbital path and, before they arrive at the object removal section 163 of the orbital path.
  • the gripping function is performed by a vacuum system operating through openings in the surface of mandrel 140 which holds the cup 56 firmly to the surface of the mandrel 140'and the removal function is accomplished by supplying pressurized air to the interior of the cup 56 througha passageway in mandrel 140 to blow it at least partially on of the mandrel 140.
  • Thepneumatic system of turret assembly 53 also provides a means for detecting the presence .or absence of a cup 56 on mandrel 140.
  • An abutment member 164 shown clearly in FIG. 1, is disposed adjacent the closed ends of cups 56 carried by mandrels 140 through the section of the orbital path between the printing section 162 and the object removal section 163. This abutment member 164' limits the extent of removal of cups 56 from themandrels 140 by the application of compressed air to their interiors until they have been placed in a position where they will be engaged by object removal apparatus 52.
  • each mandrel 140 is attached to a mandrel supporting assembly 166 which" is carried on the ends of a shaft 167 which is rotatably mounted on a turret plate 170 spaced apart from another turret plate 171.
  • Plate 170 forms a portion of the rotating frame 62 ofthe turret assembly 53 of the invention.
  • Plate 170 isfixedly secured to a radial flange 168 of an axle 172 which is rotatably joumaled in bearings 173 and 174 carried on end support members 175 and 176.
  • Turret plate 171 comprises a radial flange of a hub member 169 secured by bolts to end support member 176.
  • a portion 177 of axle 172 extending beyond end support member 176 is keyed to adrive wheel 178 mounted thereon about which a toothed timing belt 180 is arranged in partial wrapping engagement.
  • the belt 180 connects wheel 178 to a drive motor (not shown) to drive axle 172.
  • a second drive wheel 181 mounted upon and keyed to portion 177 of axle 172 is connected by a toothed timing belt 182 to a printer unit 51 which forms the treatment apparatus of the embodiment shown and is described below.
  • axle 172 Between turret plate 170 and end support member 175, a portion of axle 172 carries a cylindrical sleeve 183 which is eccentrically mounted about the axle 172 and secured to end support member 175 having been positioned from annular flange 184 extending about axle 172 from end support member 175 by means of set screws 185 and 186 acting against flange 184. By adjusting set screws 185 and 186, it is possible to control the degree of eccentricity.
  • Cylindrical sleeve 183 carries bearing assemblies 187 and 188 upon which is rotatably mounted a second cylindrical sleeve 190 having a radially outwardly depending peripheral flange 191 connected to sleeve 190 by a spider 189 forming a portion of the object rotate means 64 for imparting rotation or spin to the mandrels 140.
  • Cylindrical sleeve 190 is driven by a poly-V-belt 192 which is carried in partial wrapping engagement therewith and extends to a drive wheel (not shown) fixedly mounted on a drive shaft (not shown) connected through a speed control device (not shown) to a drive motor (not shown).
  • Flange 191 has a peripheral strip 193 of elastomeric rubber-like material which has a relatively high coefficient of friction.
  • the outer peripheral surface 194 of strip 193, which contacts the mandrels 140 as they are carried through the object rotate portion 161 of their orbital path, is slightly beveled to conform with the shape and inclination of the portion of the mandrel 140 contacted which, in the case of frusto-conical objects, such as cups 56, is inclined outwardly, as shown in FIG. 8.
  • Mandrel 140 and mandrel supporting assembly 166 are carried on the end of shaft 167 which is rotatably joumaled by bearings 195 and 196 in the outer periphery of rotatable turret plate 170.
  • the rotational axis of shaft 167 is parallel with the rotational axis of frame 62 while, as pointed out above, the rotational axis of mandrel 140 is inclined radially outwardly from the rotational axis of frame 62.
  • FIGS. 3 and 4 illustrate one means for controlling the direction of inclination of the rotational axis of the mandrel 140 as it is carried through a portion of its orbital path.
  • the mechanism shown in FIGS. 3 and 4 changes the direction of inclination of the mandrels 140 by rotating the shaft 167 about its axis in a controlled manner during the treatment section 162 of the orbital path.
  • Shaft 167 has an arm 197 attached to its end remote from the mandrel 140 which carries a follower wheel 198 in rotation thereon.
  • a cam plate 200 is fixedly secured to stationary turret plate 171.
  • Cam plate 200 has a camming groove 201 cut into its surface which faces and receives follower wheel 198.
  • the follower wheel 198 rides in camming groove 201 which follows a predetermined path thus controlling the pivotal movement of the shaft 167 about its axis by means of arm 197.
  • the groove 201 follows a path other than circular which is predetermined to direct the inclination of the mandrel axis in a prescribed manner.
  • FIG. 6 illustrates in greater detail the construction of mandrel support means 166 and the mandrel 140 itself.
  • Mandrel 140 includes a stationary inner core 202 having a tip portion 203 of smaller diameter, a central portion 204 of larger diameter and a base portion 205 of a smaller diameter terminating in peripheral threads 206 about the end of base portion 205.
  • a mandrel shell 207 is rotatably carried on stationary core 202 by means of bearing assemblies 210 and 211.
  • Shell 207 has a tapered portion 212 made of tow or more pieces fastened together which is adapted to receive a hollow frusto-conical object such as a cup 56, and a cylindrical portion 213 adjacent central portion 204 of core 202 which is attached by bolts 214 to tapered portion 212 so as to rotate therewith.
  • FIGS. 8 through 10, in conjunction with FIG. 6, illustrate the configuration of passageways through mandrel 140 which allow the flow of air through the mandrel 140 to the interior of a cup 56 carried thereon for purposed to be described.
  • Vacuum enters through a conduit 215 which is secured to central portion 204 of core 202.
  • Core 202 has a passageway 216 extending along its rotational axis from the point where conduit 215 enters to the end of tip portion 203.
  • the passageway 216 is divided into three sections 217, 218 and 220 along a portion of its length through central portion 204 by a T- shaped insert 221 shown more clearly by sectional views in FIGS. 8 and 9.
  • the passageway 216 is divided into two portions 217 and 218 by the extension of insert 221 through the tip portion 203 of core 202 and opening out into a concave recess 222 in the end of tapered portion 212 of mandrel shell 207, as shown in FIG. 10.
  • vacuum is applied through conduit 215 and through section 217 of passageway 216 to create a vacuum within recess 222 between the closed end of a cup 56 on the mandrel 140 and the surrounding surface of mandrel shell 207. This causes a cup 56 to be drawn tightly into frictional engagement with tapered surface portion 212 of mandrel 140.
  • This arrangement allows continuous flow of compressed air from stationary core 202 into radial holes 226 in rotating shell member 207 leading to an annular chamber 227 within shell 207.
  • Annular chamber 227 connectsto an outer annular chamber 228 within shell 207 by means of inclined passages 230.
  • Compressed air fed to passageway 216 and introduced into outer annular chamber 228 is emitted laterally outwardly by means of a radial gap in shell 207 to grooves 231 running toward the end of tapered portion 212 of shell 207.
  • the grooves 231 are recessed into the surface of the tapered portion 212 of shell 207, allowing the passage of compressed air beneath the inner surface of a cup56 disposed thereon.
  • the grooves 231 do not extend toward cylindrical portion 213 of shell 207 as far as the end of a cup 56 disposed on the tapered portion 212 of the rotatable I shell 207.
  • Longitudinal passageways 232 also connect outer annular chamber 228 with theconcave recess 222 at the end of rotatable shell 207 to allow direction of compressed air fed therethrough against the closed end of a cup 56 disposed on tapered portion 212.
  • the combination of air flowing along the sides of the cup 56 as well as air directed against the end of the cup 56 acts to release the cup 56 from its wedged disposition on the tapered portion 212 of the rotatable shell 207 to facilitate its removal from the mandrel 140.
  • a third passageway system operating through the mandrel 140 to enable a fluid pressure detection system (described below) to operate and to determine the presence or absence of a cup 56 on the tapered portion 212 of the mandrel shell 207. Should a cup 56 be missing from a mandrel 140, the detection system acts to withdraw the mandrel 140 radially inwardly toward the rotational axis of the turret assembly 53 so that contact of the mandrel with the treatment apparatus is avoided.
  • a conduit 233 is connected to passageway 216 through central portion 204 of core 202.
  • Conduit 233 connects to section 218 of passageway 216 and opens into the concave recess 222 between the end surface of rotatable mandrel shell 207 and the closed end of a cup 56 carried thereon. If a cup 56 is present on the mandrel 140, upon the application of a vacuum pump (not shown) to conduit 215, a vacuum will be quickly created in section 217 and at the outer end of passageway 216 and also in section 218 and conduit 233. However, if no cup 56 is present on the mandrel 140; the application of a vacuum pump to conduit 215 will not create a vacuum in section 218 of passageway 216 or in the conduit 233. The application of the vacuum created in conduit 233 through the above arrangement to prevent withdrawal of the mandrel 140 radially inward toward the rotational axis of the turret assembly 53 is described below.
  • the base portion 205 of core 202 is inserted through a hole through a pivotal member 234 and secured thereto by a threaded nut 235 engaging peripheral threads 206 and bearing against a lock washer 236.
  • Pivotal member 234 is pivotably connected at one end by a pin 237 to a base member 238, the pivotal member 234 and the base member 238 comprising a portion of the mandrel support assembly 166.
  • the pivotal member 234 is connected at its opposite end to the base member 238 by bolts 240 passing through the members 234 and 238.
  • the end 241 of each bolt 240, seated within pivotal member 234, retains a compressed spring 242 which urges the end of pivotal member 234 toward base member 238.
  • Pivotal-member 234 contains a cylinder 250 in its surface facing base member 238 in which is positioned a piston 251 carrying a peripheral seal 252 which rides in sealing contact with the walls of the cylinder 250.
  • a tapered back snap ring 253 is peripherally mounted in a groove 254 about the open end of the cylinder 250.
  • the snap ring 253 serves to limit movement of piston 251 toward the outer end of cylinder 250.
  • Piston 251 carries a ball 255 in a seat 256 on its end facing base member 238 which bears against a tapered block 257 bearing on an inclined surface 258. Details as to the construction and operation of this tapered block 257 are shown more clearly in FIG. 7.
  • the position of the tapered block 257 may be adjusted by set screws 260 and 261 so as to alter the position of the upper surface 262 of tapered block 257 against which the ball 255 beats.
  • a conduit 263 leads into cylinder 250 between pivotal member 234 and piston 251.
  • piston 251 In response to insertion of compressed air into the cylinder 250 through the conduit 263, piston 251 is forced toward base member 238 until it contacts snap ring 253 and ball 255 is held against tapered block 257 in base plate 238. This forces pivotal member 234 away from base member 238 overcoming the urging force exerted by springs 242. This results in the movement of the mandrel radially outward from the rotational axis of the turret assembly 53.
  • the tilt angle of mandrel 140 is controlled by adjustment of tapered block 257 as described above.
  • the application of compressed air to cylinder 250 through conduit 263 is controlled by a pneumatic system described below.
  • a pneumatic system which is utilized in the turret assembly 53 of the invention to provide pressure or vacuum to various portions of the apparatus to control its operation, is schematically illustrated in FIG. 12.
  • the system includes a control valve 264 for controlling the operation of piston 251 within cylinder 250 and, correspondingly, the radial position of mandrels 140 with respect to the rotational axis of turret assembly 53 in response to the presence or absence of a cup 56 on the mandrel 140 during a portion of the orbital path. Details of the control valve 264 are shown more clearly with respect to FIG. 11.
  • the pneumatic system also inangle control means 165, and the passageway 216 of the mandrel core 202 is most clearly shown in FIG. 5.
  • compressed air enters a passageway 266 through axle 172 by means of a rotatable fitting 267 (shown in FIG. 3) disposed on the through-extending end 177 of the axle 172.
  • the passageway 266 extends to a point beyond the turret plate 170 and connects to radial drillings 268, only one being shown, in the flange 168 of axle 172.
  • Radial drilling 268 extends radially outward and connects with conduit 270 which leads to control valve 264.
  • Control valve 264 is also connected to conduit 263 leading into cylinder 250 for feeding compressed air to the cylinder 250 which holds the mandrel 140 radially outward.
  • Control valve 264 is connected to conduit 233 on central portion 204 of core 202 which is used to detect the presence or absence of a cup 56 on the mandrel 140 and to control the operation of the control valve 264 during a portion of the orbital path of that mandrel.
  • FIG. 3 illustrates in greater detail the construction of plate valve 265.
  • a nonrotating but floating stationary plate 271 is disposed adjacent a radial flange 272 extending from hub 169 and is prevented from rotating by a keying dowel 273.
  • the rotating plate 274 of the plate valve 265 is formed by one side of the radially extending portion or flange 168 of turret plate 170.
  • the stationary plate 271 is pressed into engagement with the rotating plate 274 by means of a plurality of pistons 275 within cylinders 276 which receive compressed air through radial drillings, indicated in FIGS. 3 and 12 by reference numeral 277, leading to an annular passageway 278 formed between stationary plate 271 and hub 169 by two spaced ring seals 279 and 280.
  • the annular passageway 278 receives compressed air from a conduit 281 through a radial drilling 282 as shown in FIG. 11.
  • the opposite end of each piston 275 bears against radial flange 272 on hub 169.
  • Stationary plate 271 has arcuate grooves 283 and 284 cut into its surface directed toward rotating plate 274. Conduits 285 and 286 extend through flange 271 and into grooves 283 and 284, respectively, in stationary plate 271.
  • Compressed air is fed to plate valve 265 by means of conduit 286 into groove 284 in stationary plate 271.
  • compressed air is fed through section 220 of the passageway 216 in the manner described below.
  • conduit 285 connected to groove 283 in stationary plate 271 of plate valve 265 which extends around a portion of the orbital path of the turret assembly 53.
  • a hole 289 out into the rotating plate 274 at a point opposite groove 283 in plate 271 connects to radial drilling 290 in the rotating plate 274 of plate valve 265 which terminates in a conduit 215 which leads to central portion 204 of core 202.
  • vacuum is applied to respective mandrels 140 during a predetermined portion of their orbital path.
  • FIG. 11 illustrates one form of control valve 264 in which a reciprocating valve member 291 is disposed within a valve housing 292.
  • the valve member 291 and the interior of the valve housing 292 are cooperatively contoured to form a plurality of chambers and valve seats.
  • the upper end of valve member 291 is surmounted by a piston 293 disposed within an upper chamber or cylinder 294 in housing 292.
  • a spring 295 is disposed in compression between the upper end of housing 292 and the piston 293 and is arranged to urge the valve member 291 in a downwarddirection.
  • the conduit 233 from the central portion of core 202 leads into the upper chamber 294 between piston 293 and the upper end of housing 292.
  • valve housing 292 separated from upper chamber or cylinder 294 by a ring seal 297 about valve member 292 which contacts housing 292.
  • the conduit 270 from radial drilling 268 leading to the passageway 266 connects to control valve 264 and enters chamber 296.
  • Valve member 291 has a radially enlarged portion 298 within chamber 296 which forms an upper valve 299 with the lower portion of housing 292.
  • a bottom chamber 300 is formed in housing 292 by a portion of valve member 291 of lesser diameter.
  • the valve member 291 is radially enlarged below bottom chamber 300 and forms a lower valve 301 with the bottom edge of housing 292.
  • the conduit 263 leading to cylinder 250 connects to the control valve 264 into the bottom chamber 300 between upper valve 299 and lower valve 301.
  • the valve member 291 has a throughextending lower end 302 which bears against a pivotably mounted arm 303 carrying a cam follower 304.
  • the cam follower 304 rests upon a stationary cam 305, as shown in greater detail in FIG. 4.
  • cam follower 304 in response to urging by stationary cam 305 holds valve member 291 in its uppermost position so that compressed air from conduit 270 entering cavity 296 within housing 292'passes through upper valve 299 which is open and into conduit 263 through the chamber 300.
  • compressed air is fed into cylinder 250 and presses piston 251 against base member 238, thus holding the mandrel in its radially outermost position.
  • the lower valve 301 is closed, preventing the passage of air from conduit 270 to atmosphere through the lower valve 301 thereby eflecting its introduction into conduit 263.
  • the cam follower 304 contacts another portion of the stationary cam 305 where it is allowed to move radially inwardly toward the rotational axis of turret assembly 53.
  • This allows the valve member 291 to drop in response to urging of the spring 295 acting against the piston 293 surrnounting valve member 291.
  • the upper valve 299 is closed when the valve member 291 lowers thus preventing the passage of compressed air from conduit 270 into cylinder 250 through conduit 263. Instead, the compressed air within the conduit 263 and cylinder 250 is vented to atmosphere through the lower valve 301 which is now in its open position.

Landscapes

  • Printing Methods (AREA)

Abstract

Apparatus for printing indicia in a continuous operation on the side walls of containers such as cups having a generally circular cross-section and a cylindrical or frusto-conical shape, including a turret assembly for supporting the containers. The turret assembly consists of container-supporting mandrels mounted on a frame which rotates the mandrels through an orbital path having an object pickup section, an object rotate section, an object treatment section and an object removal section. The turret assembly further includes object rotate means to apply a rotational moment to the mandrells as they pass through the object rotate section.

Description

[ 1 Aug. 8, 1972 United States Patent Buhayar et a].
[54] APPARATUS FOR PRINTING CONTAINER SIDEWALLS [72] Inventors: Eric S. Buhayar, 215 Riverview Road; James E. Hazard, 2l3 Elm 3,496,863
2/1970 Cuacho............ ......l0ll40 198/33 AB Ave., both of Swarthmore, Pa. 327
2,709,856 6/1955 numer.............'..'.'.'.'
19081; John -J. J a
Apparatus for printing indicia in a continuous operation on the side walls of containers such as cups having a generally circular cross-section and a cylindrical or frusto-conical shape, including a turret assembly for supporting the containers. The turret assembly consists of container-supporting mandrels mounted on a frame which rotates the mandrels through an orbital path having an object pickup section, an object rotate section, an object treatment section and an object removal section. The turret assembly further includes object rotate means to apply a rotational moment to the mandrells as they pass through the object rotate ll Clams, 18 Drawing Figures L J W K M w m A] U m y we n m r mm mm Wm n 0 mm H m Pm U m m um 7, wm m wwmm m Wm wMlolw mfi .m .Wm 9 0 4 a Wain M 8 e 1B3 P9O n n ,3 mmw l m n nws o k a l v we m s mwu W M WM M 53 4 W65, wwm mm m M in mm wmcm A w o .m no m C 4 A N mm eoomfl e .h x S mm" hmek...mvml "m" fl woeofi U & m h N ARdRD M 1 M m O u o h e mm N a PM ma L s M w Mm u nn H mum mu m M55 PATENTEDAUB 8I972 3.682.296
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6 w g 3 m m 6Q 0 o Q 0 G O INVENTORS.
S. BUHAYAR ROBERT C. CROWE JAMES E. HAZARD JOHN J. JAAGUS FRED W. WER ER ROBERT W WHEELER 6 ATTORNEY.
PATENTEDAUB 8|912 v 3.682.296
sum 030F '10 I N VEN TORS FRED W. WERNER ROBERT W: WHEELER ATTORNEY.
PATENTEDAus 8l972 I saw ouuF 10 AYA CROWE HAZARD AGUS RNER WHE ATTO RN?! PATENTEDAuc a 1912 3,682,296
SHEET OSUF 10 3 6% N m v N N g l aos IN VElv T 0R5. ERIC s. BUHAYAR ROBERT c. CROWE JA ARD JO US FRED W. WERNER ROBERT W. WHEELER $211 ATTORN Y.
PKTENTEDAUQ 8 i912 sum near 104 .IIIIII K Jmm APPARATUS FOR PRINTING CONTAINER SIDEWALLS This application is a division of US. Pat. application, Ser. No. 644,955, filed June 9, 1967, now abandoned, entitled METHOD AND APPARATUS FOR PRINT- ING CONTAINER SIDE WALLS.
BACKGROUND OF THE INVENTION 1 Field of the Invention This invention relates to an apparatus for printing and, more particularly, to an apparatus for printing container sidewalls.
In the broader aspects of the invention, the surface to be printed may be any printable exterior surface of revolution of an article, of which a container such as a cup or a can is one example, which surface appears either in a transitory or final stage of article formation. The articles to be printed or decorated preferably have a generally circular cross-section. Certain forms of the invention are particularly advantageous for decorating and printing hollow containers having either a cylindrical or a frusto-conical shape.
The term cylindrical object as used throughout the specification and claims is intended to include right cylindrical objects such as cans as well as other hollow objects whose outer surface is substantially a surface of revolution generated by the rotation of a line about an axis, including objects, such as cups and the like, which may have one or more frusto-conical surfaces. When the term frusto-conical object is used in the specification and claims, a cylindrical object as defined above which has at least one frusto-conical surface, such as a cup, is intended. It will be apparent and should clearly be understood that the invention relates to the treatment of these and other articles of a nature similar to that described above where this extension is warranted and practicable.
In some specific embodiments of the invention, the cylindrical or frusto-conical objects have an outwardly depending flange or lip which is contacted during treatment and handling of the object. Generally, containers such as cans have an outwardly depending raised strip or head about the peripheral junction between one or both closed ends of the container and the adjoining sidewall. Similarly, containers such as cups generally have an outwardly depending bead or rolled lip disposed about the periphery of the open end.
This invention relates, in a more specific aspect, to a turret assembly and, more particularly, to a turret assembly adapted for moving cylindrical objects through a treatment stage where a treatment such as printing is performed on their sidewalls. One particular embodiment of this aspect of the invention is especially designed to handle frusto-conical objects. This embodiment of the apparatus is utilized in a specific embodiment of the over-all printing apparatus of the invention to receive frusto-conical objects from an object feeding unit and to move them in an oriented disposition through a treatment station, after which it feeds them to an object removal or take-off station, all of the above being done in continuous motion as distinguished from intermittent or indexed motion.
2. Description of the Prior Art In the past, the printing of the sidewalls of cylindrical objects such as containers has been extremely difficult and laborious. This is especially true of frusto-conical objects having tapered sides and arises largely from the difiiculty of moving the surface of the tapered sidewall relative to a printing blanket in a uniform manner to accomplish printing without smearing the image. The high volume use and concomitant low cost of such objects dictate that any treatment process must be performed at a very high speed in order to be economical. The printing of paper cups is often done on the paper material in the flat sheet condition prior to itsformation into the frustoconical or cylindrical shape. However, such treatment is not possible or practical in the printing of plastic cups where the material undergoes considerable deformation during the formation of a cup. It is clearly impossible to do on glass containers. Thus, to perform the printing step prior to formation in either of the above types of objects would result in the complete or substantial destruction of the image detail during formation.
The need for printing the side walls of containers has increased with the advent of thin walled plastic containers of solid sheet, foam, or laminates since these articles are generally formed at extremely high production rates by processes such as differential pressure forming, blowmolding, injection molding and the like. In addition to drinking cups, such articles are widely used in a large number of packaging and storage applications. In addition to decoration, it is desirable that the sidewalls of such containers and cups be printed to identify either the contents of the package, the manufacturer, or both.
Several economic aspects have a bearing on the printing problem. Such articles generally sell for a very low price which represents a nearly negligible fraction of the value of the package contents. Therefore, any printing process must be of sufiicient low cost and high rapidity such that it adds very little to the cost of the article. In addition, any articles printed incorrectly must be discarded or, in some instances, ground to scrap and remolded. To achieve the above-mentioned low cost, manufacturers have to maintain a very low percentage of error and resulting scrap loss throughout the process of manufacture, including the printing stage. Thus, any printing process must be highly accurate and devoid of any treatment or handling which will damage the articles. This has been found difiicult in the past at the high speeds required and with these types of articles.
In the past, printing systems have operated intermittently for separately positioning, stabilizing, and printing articles such as cups. Those familiar with mechanical devices can readily appreciate the speed limitations of intermittently operating apparatus. The inertia of the elements involved as well as the fragile nature of the article being treated makes it impracticable to consider treating more than about to about 200 articles per minute. On the other hand, it generally has been thought to be too difficult to perform such an operation on articles of this nature in a continuous operation. Typical printing apparatus of the intermittently operating type is disclosed in U. S. Pat. No. 3,195,451 issued July 20, 1965 to J. C. I-Iovekamp et al.
Such printing apparatus as has been designed for continuous operation has been solely for the printing of the sidewalls of cylindrical cans, as distinguished from tapered sidewalls of frusto-conical objects such as cups. In this regard, see U. S. Pat. No. 3,261,281 issued July 19, 1966 to R. J. Hartmeister. In many respects, the complexity of this apparatus makes the problem of high speed printing of container sidewalls more foreboding. The rotating push rod assembly and dual can holding system of mandrels and retractable pockets dictate that the apparatus be made quite accurately and be adjusted carefully to insure reliability. While such apparatus might 'be used for printing metal cans, it is very doubtful that such apparatus could be used for printing more fragile objects such as containers or cups of paper, plastic, or glass.
In view of the above-mentioned difficulties and other deficiencies and shortcomings of the prior art, it was surprising to discover that reliable apparatus can be constructed which is capable of printing container sidewalls in a continuous manner, as distinguished from an intermittent manner,in an economical operation at much higher speed, on the order of 500 articles per minute and higher, with extremely low scrap losses due to article damage or printing inaccuracies in the high speed operation. v
It is a principle object and advantage of the present invention to provide a method and apparatus for printing the sidewalls of cylindrical objects including frustoconical cups or containers ina manner which not only overcomes many of the difficulties of the prior art, but which results in a number of significant advantages and improvements. In accordance with the invention, clear and accurate printing may be done on the sidewall of a cylindrical object by a continuous process which is extremely rapid and is quite economical. The printed image may consist of up to three or even more separate colors without encountering problems. The apparatus of theinvention may be utilized to print in continuous operation the sidewalls of frusto-conical objects such as cups having tapered sides.
In order to successfully overcome the above-mentioned problems and to develope the printing apparatus and to carry out the printing method of the invention, it was found necessary to develop a number of ancillary methods and apparatus which fonn a part of the overall printing method and apparatus but which are believed to have considerable application and utility separate andapart from the over-all printing method and apparatus. These developments arose from one or more of a variety of requirements such as the high speed continuous operation, the fragile nature of the article to be printed, and the shape of the surface to be printed.
In the manufacture of hollow cylindrical objects and especially frusto-conical objects such as cups and the like, such objects are generally transported between manufacturing stages in a stacked or nested condition so that they can be conveniently moved about in a minimum amount of space. These objects, especially when they are made of plastic or other materials are often quite brittle even though they possess some flexibility.
- Unexpectedly, it was discovered that cylindrical objects such as cups can be separated or denested and fed onto mandrels moving through such an orbital path relative to the path of the objects. One aspect of the present invention is the ability to separate individual hollow cylindrical objects successively from one end of moving across the path of the objects at a remote point. This permits the mandrel to then convey the objects through a treatment stage in a supported condition.
It is an object of the invention to provide an apparatus arranged for placing hollow cylindrical objects onto a mandrel moving through an orbital path generally perpendicular to the path of the objects.
It is a further object and advantage of the invention to provide such an apparatus for handling such objects on a continuous basis rather than an intermittent basis.
One of the most difficult problems to be overcome in printing or treating cylindrical objects is to provide some means of firmly supporting the objects and moving them past the printing or treatment station.- This problem is especially acute where the objects are containers made of relatively fragile materials such as paper or plastic. The supporting means must be designed to facilitate theengagement and r'emovalof given cylindrical objects. All of the'foregoing requirements are even more difficult to achieve when the printing or treatment operation is continuous rather than intermittent. I v I The intermittent systems of the prior art utilize tur rets mounted for indexed operation and carrying mandrels for supporting containers. No means is provided for allowing emplacement, treatment or removal of containers while the turret is moving. The only known continuously operable equipment of the prior art employs a series of loose-fitting mandrels and retractable pockets for supporting containers. These were quite. complex mechanisms and relied heavily on the strength of the container for their success. None of the equipment of the prior art provided any means for continuously printing tapered sidewalls of frusto-conical containers, and especially those made of relatively fragile a stack of objects and to feed them onto a mandrel materials.
The turret assembly of the present invention overcomes many of the difliculties of the prior art and has a number of new advantages. The turret assembly includes a number of rotatably mounted mandrels carried through a fixed orbital path about the turret axis. Means are also provided to spin successive mandrels as they pass through a portion of the orbital path to cause their surface to move at the speed required in the printing or treating operation. Where cylindrical objects'or containers having tapered sidewalls are to be printed, the apparatus includes means to controllably alter the direction in which the tilted mandrel axis points as the mandrels are carried through the treatment section of the orbital path. In addition, the turret assembly of the invention includes a pneumatic system adapted to apply vacuum through the mandrel to grip or hold a container to the surface of the mandrel during certain portions of the orbital path and to apply pressure to loosen or release containers from the mandrels in other portions of the orbital path.
Accordingly, it is an object and advantage of the present invention to provide an apparatus for supporting a hollow cylindrical object and for moving it past a treating or printing station.
It is an additional object and advantage of the present invention to provide an apparatus for properly orienting a hollow cylindrical object having a frustoconical configuration and tapered sidewalls as it is carried in supported condition through a treatment station.
It is a further object of the present invention to provide a mandrel carrying turret assembly including means for facilitating emplacement of containers upon and removal of containers from said mandrels while the turret assembly is continuously moving.
Printing of container sidewalls in an intermittent operation is normally accomplished by one or more print blankets arranged about the periphery of a cylinder. In some instances the surface of the container is contacted by the print cylinder and the container is rotated in a fixed position. In the case of hollow cylindrical objects having large inertia, the objects may be separately rotated at a speed equal to the speed of the print blanket to avoid smearing of the printed image caused by slippage due to inertia.
The above method is generally unacceptable where a hollow cylindrical object is to be printed in a continuous operation while moving through an orbital path. The arcuate print blanket would have, in theory, only a momentary single line of contact with the surface of the object as it momentarily moved through a position of incidence or engagement with its surface. Therefore, some means was required of maintaining surface contact between the hollow cylindrical object and the print blanket during movement of the rotational axis of the cylindrical object relative to that of the print blanket.
Suprisingly, two ways of achieving this objective were discovered. One method is to move the mandrel, carrying the object, out of its circular orbital path and into a revised path during the printing stage in which it generally follows the periphery of the print blanket cylinder. Another more preferred method is to actuate the print blankets in a rocking motion to cause the object-contacting line on the print blanket to move through an arc path corresponding to a portion of the orbital path of the object carried on the mandrel.
Accordingly, it is an object of the present invention to provide an apparatus for enabling longer surface contact between a moving print blanket and a surface carried through an orbiting path.
It is a further object of this invention to provide such an apparatus by which a mandrel carrying a cylindrical object through an orbital path is moved out of its circular orbital Path into a revised path following the periphery of the print blanket cylinder.
These and other objects and advantages of the invention will become apparent from the detailed description of specific embodiments thereof which follow.
BRIEF SUMMARY OF THE INVENTION The high speed continuous printing, treating, and handling apparatus of the invention includes a turret assembly which has a rotatably mounted frame, a plurality of support mandrels mounted for rotation and carried by the frame through an orbital path. Successive mandrels are substantially equidistantly spaced from one another. The orbital path has a plurality of functional sections including an object pickup section, an object rotate section, and object print section, and and object removal section. Feeding means are included for serially advancing cylindrical objects in a line and include object separating means for increasing the relative distance between the leading object and successive objects in the line. The feeding means are adapted to advance successive cylindrical objects toward the turret assembly and to place them onto successive support mandrels carried by the rotatably mounted frame through the object pickup section of the orbital path. Rotating means are included for imparting axial spin to successive support mandrels carried by the rotatably mounted frame through the object rotate section of the orbital path. Printing means are included for applying decorative indicia to the exterior cylindrical surface or sidewall of successive cylindrical objects carried by support mandrels through the object printing section of the orbital path. The printing means include at least one arcuate print blanket, a source of decorating material to be applied to the surface of the object to be decorated, at least one transfer means disposed between the source of decorating material and a position of interference with the rotating print blanket and adapted to transfer decorating material to the print blanket for application to the surface to be decorated. The print blanket is mounted for rotation about a first axis and intermittent rocking movement I about a second axis parallel with the surface of the print blanket and'perpendicular with the direction of movement of the print blanket, the rocking movement occuring at least during the period of time when the print blanket contacts the surface of the cylindrical object to be decorated. Handling means are included for removing decorated objects from successive mandrels as they are carried through the object removal section of the orbital path. The handling means include conveying means spaced from the mandrels carried by the rotatably mounted frame through the object removal section of the orbital path and pickoff means for gripping the cylindrical objects and for transferring them to the conveying means. Drying means are included for drying the decorating material on the surface of the cylindrical objects and include means to rotate the object while applying heat to the surface thereof. Drive means are included to drive the rotatably mounted frame, the rotatably mounted print blanket, the rotating means, the feeding means, and the object removal means, in a substantially constant speed relationship to one another.
A more specific embodiment of the invention which is adapted to treat hollow objects having a frusto-conical configuration, includes mandrels having tapered sides and a frusto-conical shape. The mandrels have their rotational axes inclined relative to the rotational axis of the turret assembly so that the line of contact of the tapered side of the mandrel with the arcuate print blanket is substantially parallel to the axis of rotation of the print blanket.
The invention also includes a method for decorating the exterior cylindrical surface or sidewall of cylindrical objects having one open end, one closed end, an upstanding sidewall, and a peripheral flange extending outwardly therefrom. This method is applicable to cylindrical objects including those having either a right cylindrical or a frusto-conical configuration. In the method, cylindrical objects are individually separated and fed from a source. The objects are successively placed onto moving mandrels which cross their path at a remote point. The objects are continuously moved in supported condition upon the mandrels through an orbital path including an object rotate section, an object treatment section and an object removal section. As the cylindrical objects pass through the object rotate 7 section and before they move through the object treatment section, a rotational moment is applied to cause them to rotate about their axes. The exterior surface of 1 successive objects is treated as each object moves in continuous motion through the object treatment section of the orbital .path after which the objects are removed from the continuously moving mandrels as they pass through the object removal section.
The invention includes a turret assembly for supporting hollow cylindrical objects for treatment of the outside surface thereof by a continuous object treatment process. The turret assembly has a frame mounted for rotation in a plane about a rotational axis. A plurality of object support mandrels are carried by the frame through an orbital path which has an object pickup section, an object rotate section, an object treatment section and an object removal section. The mandrels have an outside surfaceconfiguration conforming substantiallyto the inside surface configuration of the cylindrical objects. Driving means are provided for rotating the frame. Object rotate means 24 are provided for applying'a rotational moment to mandrels carried through the object rotate section of the orbital path to cause the outside surface of the objects carried thereon to attain a predetermined rotational speed. Some embodiments of the turret assembly have mandrels mounted for radial movement relative to the rotational axis of the frame and include mandrel actuation, means adapted to change the distance between the mandrels and the rotational axis of the frame during rotation of the frame and a pneumatic system for detecting the presence and absence of a cylindrical object on successive mandrels. The pneumatic system is operably connected to the mandrel actuation means so that the distance between successive mandrels and the rotational axis of the frame is controlled in response to the presence or absence of an object upon the respective mandrels.
The invention also includes a method for continuously moving hollow cylindrical objects in supported condition through an object treatment process. The method includes moving the objects along a path through a treatment station, and applying a rotational moment to the objects to cause them to rotate about their axes prior .to movement through the treatment station. The angular orientation of the rotational axis of each of the cylindrical objects relative to the path is 1 controllably varied as the objects are carried through the treatment station so that the portion of the exterior surface of the rotating object being treated which momentarily is nearest the treatment station is uniformly spaced therefrom along the length of the cylindrical object as it moves in rotation along the path.
The invention is useful with an apparatus for printing indicia on the exterior surface of hollow cylindrical objects. The apparatus includes support means for carrying an object through a curvilinear orbital path about a fixed axis and rotating means for rotating the cylindriblanket has a leading end and a trailing end and is mounted for rotation through an orbital path about a rotational axis more remotely spaced from the print blanket than is the pivot axis. Drive means are provided for rotating the print blanket about its rotational axis in a direction counterrevolutionary to the direction of rotation of the object. Actuating means are operably connected to the print blanket to effect controlled pivotal movement of the print blanket about the pivot axis so that contact of the exterior surface of the cylindrical object is maintained along a line with a continuous changing portion of the printing surface of the arcuate print blanket while the rotating object is carried in continuous motion through a printing section of the orbital path. Generally, the leading end of the print blanket is initially advanced radially outwardly from the rotational axis as it approaches the oncoming surface of an object to be printed and is gradually withdrawn radially inwardly toward the rotational axis as the object is carried through the printing section of the orbital path while the trailing end of the print blanket is advanced radially outwardly.
The invention has been generally described and some of its features pointed out in the foregoing. Specific embodiments will now be described with reference to the accompanying drawings in which like reference characters have been used to refer to like parts wherever they may occur.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a specific embodiment the high speed continuous printing, treating, and handling apparatus of the invention,
FIG. 2 is a sectional end elevation view of a specific embodiment of a turret assembly of the invention, employed with the apparatus shown in FIG. 1,
FIG. 3 is a sectional side elevation view taken along line 18-18 of FIG. 2, FIG. 4 is a sectional view taken along line 19-19 of FIG. 3, illustrating the manner in which the control valves are cam actuated,
FIG. 5 isa sectional view taken along line 20-20 of FIG. 3, illustrating the mannerv in which. the plate valve is connected to the control valves, the mandrels, and the mandrel tilting cylinder, I g
FIG. 6 is a sectional elevation view showing the detailed construction of a mandrel and its supporting assembly, taken along line 21-21 of FIG. 5,
FIG. 7 is a sectional view taken along line 22-22 of FIG. 6, illustrating the manner in which the mandrel tilt angle is adjusted,
FIG. 8 is a sectional view through the central portion of a mandrel core taken along line 23-23 of FIG. 6,
FIG. 9 is a sectional view through a mandrel taken along line 24-24 of FIG. 6, showing internal passages in the mandrel,
FIG. 10 is an end view of a mandrel taken along line 25-25 of FIG. 6,
FIG. I l is a sectional elevation view of a control valve taken along line 26-26 of FIG. 4,
FIG. 12 is a schematic flow diagrarnof a pneumatic system employed in the apparatus of the invention,-
FIG. 13 is a side elevation view of object printing apparatus used with the turret assembly of the invention,
FIG. 14 is a sectional view of the object printing apparatus taken along line 29-29 of FIG. 13,.
FIG. 15 is a diagrammatic elevation view illustrating sequential stages of motion of the printing blanket and a moving object to be printed which occur upon operation of the object printing apparatus used with the turret assembly of the invention,
FIG. 16 is a diagrammatic elevation view of a portion of the object printing apparatus used with the turret assembly of the invention showing two positions of the printing blanket relative to a moving object to be printed,
FIG. 17 is an elevation view of an alternative embodiment of a turret assembly of the invention and,
FIG. 18 is a sectional view taken along line 3333 of FIG. 17,
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 illustrated a preferred embodiment of high speed continuous printing, treating and handling apparatus of the invention. The apparatus illustrated in FIG. 1 is adapted for the decoration of the exterior surfaces of frusto-conical objects having tapered sidewalls and one open end such as plastic cups and the like. Such cups generally have a radially outwardly depending flange or bead which forms the lip of the cup. With slight modification of certain minor aspects in a manner which would be generally understood by one skilled in the art and as pointed out to some degree throughout this description, the apparatus can also be used to decorate the exterior surfaces of other types of cylindrical objects, including right cylindrical objects such as metal or plastic cans and the like. These objects generally have a peripheral raised strip or bead at one or both ends, allowing them to be handled in a similar manner.
The apparatus includes as elements thereof the following subassemblies, indicated generally by the respective reference numeral: object feeding apparatus 50, object printing apparatus 51, object removal apparatus 52, a turret assembly 53 for receiving objects from the object feeding apparatus 50 and for moving them past the object printing apparatus 51 to a position where they are transferred to the object removal apparatus 52, and object drying apparatus 54 arranged for receiving objects from the object removal apparatus 52 and for drying or curing decorating material applied to the surfaces of said objects by the object printing apparatus 51. In its broader aspects, the invention includes embodiments of the apparatus described above in which object printing apparatus 51 is replaced with other apparatus for treating the surfaces of objects while they are moved through the treatment in a supported condition by the other apparatus of the invention. For example, object printing apparatus 51 could be replaced by embossing apparatus for texturizing the surface of cylindrical objects such as cups to impart certain frictional or insulating characteristics.
The object feeding apparatus 50 shown in FIG. 1 includes stack advancing means 57, denesting means 58 and feeding means 60. The stack advancing means 57 receive a stack 55 of nested cups 56 arranged with their axes in a horizontal position and their open ends disposed in the direction in which they are to be fed. The stack 55 is urged forward toward turret assembly 53 by a portion of stack advancing means 57 to a point where the lips of cups 56 in the stack are frictionally engaged by another portion of stack advancing means 57 which causes the portion of the stack 55 preceding the gripped cups 56 to be advanced forward with a greater force than the remainder of the stack 55 and rotates the cups 56 in the preceding portion of the stack about their axes. Generally, the trailing portion of the stack is not rotated but is merely urged in a forward direction until gripped.
The lead cup 56 in the preceding rotating portion of the stack 55 is gripped at spaced points about its peripheral flange or lip by the denesting means 58 and separated from the next successive cup in the stack 55 by rapid advance in a forward direction at a rate substantially greater than the rate of advance of the trailing portion of the stack 55. The cup 56 thus separated from the stack 55 is gripped at spaced points about its peripheral flange by feeding means 60 and transferred in the forward direction to a point where it is received by cup support means 61 on the turret assembly 53. The placement of the cup 56 onto the cup support means 61 of the turret assembly 53 is accomplished at high speed in continuous motion and is facilitated by supporting the cup 56 to be placed upon the turret assembly 53 in a predetermined position by feeding means 60 prior to its placement and in a manner allowing movement of the cup 56 in the direction of motion of the cup support means 61 of the turret assembly 53 during the transfer.
The transferred cup 56 is then carried in a supported condition upon cup support means 61 of the turret assembly 53 through an orbital path along which the surface of the cup 56 is decorated and after which the cup 56 is removed from the turret assembly 53. Turret assembly 53 includes a rotatably mounted frame 62 upon which cup support means 61 are rotatably mounted in a manner permitting each cup 56 to rotate about its axis. Driving means (not shown) are provided to rotate frame 62. In addition, object rotate means 64 are provided which apply a rotational moment to cups 56 as they are carried through their orbital path. In some embodiments, means (described below with reference to FIGS. 17 and 18) are provided in the turret assembly 53 to move successive cups through a modified orbital path as they are carried past the object treatment apparatus to lengthen the interface time between the surface of the cup 56 and the object treatment apparatus while maintaining the cup 56 in continuous motion.
Where frusto-conical objects such as cups 56, as distinguished from right cylindrical objects, are being treated as shown in FIG. 1, by object printing apparatus 51 in continuous motion, the cups 56 are carried by the turret assembly 53 in a manner in which their rotational axes are inclined relative to the rotational axis of the turret assembly 53. In addition, axis control means 65 are provided to controllably alter the direction of inclination of the axes of the cups 56 as they are carried by turret assembly 53 past the object printing apparatus 51 along their orbital path and at least during that portion of their travel in which contact is had between the continuously moving surface of the cup 56 and the object printing apparatus 51. Axis control means 65 operate upon cup support means 61 to change the direction of inclination of the axes of the cups 56 relative to a given radial through the rotational axis of turret assembly 53. These provisions enable an image to be transferred from a cylindrical print blanket to the frusto-conical cup surface. In addition, object printing carried a discrete distance along its orbital path. This makes possible thetreatment of the cup surface in continuous motion which is one of the significant features of the invention.
The cup is then carried along its orbital path to a point where it is contacted by the object removal apparatus 52. The closed end of the cup is engaged by obv ject engagement means 66 of object removal apparatus pending flangeand deposited upon a surface also fortning a portion of conveying means 70 for transfer to the object drying apparatus 54. During the removal of the cup 56 from the turret assembly 53, contact with the exterior sidewall of the cup is avoided so that the wet or uncured decorating material thereon is not smeared.
The cup 56 is then transferred to conveyor means 71 of the object drying apparatus 54 for drying or curing the decorating material on its sidewalls. In drying'apparatus 54, the cup 56 is rotated about its axis while heat is applied by heating means 72 to its exterior surface, rotation being imparted to cups 56 by guide means 73 which move the cups transversely across conveyor means 71 during a portion of their travel. In some instances, decorating material isused which requires a combination of heating and cooling to dry, cure or set it, and certain embodiments of the apparatus include cooling means in the object drying apparatus 54.
FIGS. 2 and 3 illustrate in greater detail the turret assembly 53 of the invention by means of which cups 56 disposed upon mandrels 140, shown in greater detail in FIG. 6, are carried in a circular orbital path through a treatment process, such as printing. Thus, the orbital path has a-pickup section 160 in which cups 56 are placed upon mandrels 140, a rotate section 161 in which the mandrels 140 and the cups 56 carried thereon have spin imparted to them so that they rotate about their axis as they are carried through the orbital path, a treatment section 162 in which the surface of the cups 56 is treated as by printing or decorating, and a removal section 163 in which cups 56 are moved from mandrels 140 and transferred to a remote point. These sections are indicated in FIG. 2 for the process performed by the apparatus shown in FIG. 1.
The apparatus shown in FIGS. 2 and 3 is adapted for the printing of the external sidewalls of frusto-conical objects such as plastic cups 56. Thus, the mandrels 140 are mounted for rotation about axes disposed at a slight angle of inclination to the rotational axis of the frame 62 in a direction generally radially outward from the rotational axis of the frame 62. In addition, mandrel axis control means 65 are provided for altering the direction of inclination of the rotational axis of the mandrels 140 with respect to a given radial extending from the rotational axis of the frame 62 as the mandrels are carried through the object treatment section 162 of the orbital path. FIG. 3 illustrates one type of mandrel axis control means 65.
FIGS. 2 and 3 also illustrate mandrel tilt angle control means for controlling the angle of inclination of the mandrel axis relative to the rotational axis of the frame 62. Mandrel tilt angle control means 165 also enable withdrawal of mandrels 140 radially inward toward the rotational axis of frame 62 and out of contact with treating apparatus when noobject is carried on mandrel 140, the above being-controlled by a pneu-.
matic system which is described below. Details concerning the mandrel tilt angle control means 165 and their operation are described in greater detail below with reference to FIGS. 6, 7 and 12.
A pneumatic system, schematically illustrated by FIG. 12, and illustrated in part by FIGS. 3, 6 and 8 through 11, is provided in the turret assembly 53 to control the gripping of cups 56 by the mandrels 140 as mandrels 140 move through the object rotate section 161 and the object printing section 162 of their orbital path. The pneumatic system also provides a means for releasing cups 56 from the mandrels 140 alter they pass through the printing section 162 of the orbital path and, before they arrive at the object removal section 163 of the orbital path. The gripping function is performed by a vacuum system operating through openings in the surface of mandrel 140 which holds the cup 56 firmly to the surface of the mandrel 140'and the removal function is accomplished by supplying pressurized air to the interior of the cup 56 througha passageway in mandrel 140 to blow it at least partially on of the mandrel 140. Thepneumatic system of turret assembly 53 also provides a means for detecting the presence .or absence of a cup 56 on mandrel 140. An abutment member 164, shown clearly in FIG. 1, is disposed adjacent the closed ends of cups 56 carried by mandrels 140 through the section of the orbital path between the printing section 162 and the object removal section 163. This abutment member 164' limits the extent of removal of cups 56 from themandrels 140 by the application of compressed air to their interiors until they have been placed in a position where they will be engaged by object removal apparatus 52.
Referring now to FIGS. 2 and 3, each mandrel 140 is attached to a mandrel supporting assembly 166 which" is carried on the ends of a shaft 167 which is rotatably mounted on a turret plate 170 spaced apart from another turret plate 171. Plate 170 forms a portion of the rotating frame 62 ofthe turret assembly 53 of the invention. Plate 170 isfixedly secured to a radial flange 168 of an axle 172 which is rotatably joumaled in bearings 173 and 174 carried on end support members 175 and 176. Turret plate 171 comprises a radial flange of a hub member 169 secured by bolts to end support member 176. A portion 177 of axle 172 extending beyond end support member 176 is keyed to adrive wheel 178 mounted thereon about which a toothed timing belt 180 is arranged in partial wrapping engagement. The belt 180 connects wheel 178 to a drive motor (not shown) to drive axle 172. A second drive wheel 181 mounted upon and keyed to portion 177 of axle 172 is connected by a toothed timing belt 182 to a printer unit 51 which forms the treatment apparatus of the embodiment shown and is described below.
Between turret plate 170 and end support member 175, a portion of axle 172 carries a cylindrical sleeve 183 which is eccentrically mounted about the axle 172 and secured to end support member 175 having been positioned from annular flange 184 extending about axle 172 from end support member 175 by means of set screws 185 and 186 acting against flange 184. By adjusting set screws 185 and 186, it is possible to control the degree of eccentricity. Cylindrical sleeve 183 carries bearing assemblies 187 and 188 upon which is rotatably mounted a second cylindrical sleeve 190 having a radially outwardly depending peripheral flange 191 connected to sleeve 190 by a spider 189 forming a portion of the object rotate means 64 for imparting rotation or spin to the mandrels 140. Cylindrical sleeve 190 is driven by a poly-V-belt 192 which is carried in partial wrapping engagement therewith and extends to a drive wheel (not shown) fixedly mounted on a drive shaft (not shown) connected through a speed control device (not shown) to a drive motor (not shown). Flange 191 has a peripheral strip 193 of elastomeric rubber-like material which has a relatively high coefficient of friction. The outer peripheral surface 194 of strip 193, which contacts the mandrels 140 as they are carried through the object rotate portion 161 of their orbital path, is slightly beveled to conform with the shape and inclination of the portion of the mandrel 140 contacted which, in the case of frusto-conical objects, such as cups 56, is inclined outwardly, as shown in FIG. 8.
Mandrel 140 and mandrel supporting assembly 166 are carried on the end of shaft 167 which is rotatably joumaled by bearings 195 and 196 in the outer periphery of rotatable turret plate 170. The rotational axis of shaft 167 is parallel with the rotational axis of frame 62 while, as pointed out above, the rotational axis of mandrel 140 is inclined radially outwardly from the rotational axis of frame 62.
FIGS. 3 and 4 illustrate one means for controlling the direction of inclination of the rotational axis of the mandrel 140 as it is carried through a portion of its orbital path. The mechanism shown in FIGS. 3 and 4 changes the direction of inclination of the mandrels 140 by rotating the shaft 167 about its axis in a controlled manner during the treatment section 162 of the orbital path. Shaft 167 has an arm 197 attached to its end remote from the mandrel 140 which carries a follower wheel 198 in rotation thereon. A cam plate 200 is fixedly secured to stationary turret plate 171. Cam plate 200 has a camming groove 201 cut into its surface which faces and receives follower wheel 198. The follower wheel 198 rides in camming groove 201 which follows a predetermined path thus controlling the pivotal movement of the shaft 167 about its axis by means of arm 197. During the portion of the orbital path when the cup 56 carried on the mandrel 140 is being treated, the groove 201 follows a path other than circular which is predetermined to direct the inclination of the mandrel axis in a prescribed manner.
FIG. 6 illustrates in greater detail the construction of mandrel support means 166 and the mandrel 140 itself. Mandrel 140 includes a stationary inner core 202 having a tip portion 203 of smaller diameter, a central portion 204 of larger diameter and a base portion 205 of a smaller diameter terminating in peripheral threads 206 about the end of base portion 205. A mandrel shell 207 is rotatably carried on stationary core 202 by means of bearing assemblies 210 and 211. Shell 207 has a tapered portion 212 made of tow or more pieces fastened together which is adapted to receive a hollow frusto-conical object such as a cup 56, and a cylindrical portion 213 adjacent central portion 204 of core 202 which is attached by bolts 214 to tapered portion 212 so as to rotate therewith. The object rotate means 64 shown in FIG. 1 and, more specifically, as flange 191 and strip 193 in FIG. 3, contact the surface of cylindrical portion 213 of mandrel shell 207 to impart rotation to the mandrel 140 and an object carried thereon.
FIGS. 8 through 10, in conjunction with FIG. 6, illustrate the configuration of passageways through mandrel 140 which allow the flow of air through the mandrel 140 to the interior of a cup 56 carried thereon for purposed to be described. a
In the apparatus shown in FIG. 1, it has been found desirable to provide means for applying vacuum through the mandrel 140 to the interior of the cup 56 carried thereon prior to its passing through the object rotate section 161 and the object treatment section 162 of its orbital path to seat and firmly hold the cup 56 on the tapered surface 212. Vacuum enters through a conduit 215 which is secured to central portion 204 of core 202. Core 202 has a passageway 216 extending along its rotational axis from the point where conduit 215 enters to the end of tip portion 203. The passageway 216 is divided into three sections 217, 218 and 220 along a portion of its length through central portion 204 by a T- shaped insert 221 shown more clearly by sectional views in FIGS. 8 and 9. The passageway 216 is divided into two portions 217 and 218 by the extension of insert 221 through the tip portion 203 of core 202 and opening out into a concave recess 222 in the end of tapered portion 212 of mandrel shell 207, as shown in FIG. 10. Before the mandrel 140 is carried through the object rotate section 161 of the orbital path, vacuum is applied through conduit 215 and through section 217 of passageway 216 to create a vacuum within recess 222 between the closed end of a cup 56 on the mandrel 140 and the surrounding surface of mandrel shell 207. This causes a cup 56 to be drawn tightly into frictional engagement with tapered surface portion 212 of mandrel 140.
Additionally, it has been found desirable to apply air pressure through the mandrel 140 to the space between the tapered surface 212 of the mandrel shell 207 and the interior surface of a cup 56 carried thereon as well as to concave recess 222 to assist in stripping or removing the cup 56 from wedged engagement with the tapered surface 212 of the mandrel shell 207 prior to its reaching the object removal section 163 of the orbital path. Thus, compressed air is fed through a conduit 223 which connects with passageway 216 through central portion 204 of core member 202. Compressed air is fed into section 220 of passageway 216 and flows through the passageway 216 into an annular passageway 224 by means of a radial passageway 225 through core 202. This arrangement allows continuous flow of compressed air from stationary core 202 into radial holes 226 in rotating shell member 207 leading to an annular chamber 227 within shell 207. Annular chamber 227 connectsto an outer annular chamber 228 within shell 207 by means of inclined passages 230. Compressed air fed to passageway 216 and introduced into outer annular chamber 228 is emitted laterally outwardly by means of a radial gap in shell 207 to grooves 231 running toward the end of tapered portion 212 of shell 207. The grooves 231 are recessed into the surface of the tapered portion 212 of shell 207, allowing the passage of compressed air beneath the inner surface of a cup56 disposed thereon. The grooves 231 do not extend toward cylindrical portion 213 of shell 207 as far as the end of a cup 56 disposed on the tapered portion 212 of the rotatable I shell 207. Longitudinal passageways 232 also connect outer annular chamber 228 with theconcave recess 222 at the end of rotatable shell 207 to allow direction of compressed air fed therethrough against the closed end of a cup 56 disposed on tapered portion 212. The combination of air flowing along the sides of the cup 56 as well as air directed against the end of the cup 56 acts to release the cup 56 from its wedged disposition on the tapered portion 212 of the rotatable shell 207 to facilitate its removal from the mandrel 140.
Furthermore, it has been found desirable to provide a third passageway system operating through the mandrel 140 to enable a fluid pressure detection system (described below) to operate and to determine the presence or absence of a cup 56 on the tapered portion 212 of the mandrel shell 207. Should a cup 56 be missing from a mandrel 140, the detection system acts to withdraw the mandrel 140 radially inwardly toward the rotational axis of the turret assembly 53 so that contact of the mandrel with the treatment apparatus is avoided. A conduit 233 is connected to passageway 216 through central portion 204 of core 202. Conduit 233 connects to section 218 of passageway 216 and opens into the concave recess 222 between the end surface of rotatable mandrel shell 207 and the closed end of a cup 56 carried thereon. If a cup 56 is present on the mandrel 140, upon the application of a vacuum pump (not shown) to conduit 215, a vacuum will be quickly created in section 217 and at the outer end of passageway 216 and also in section 218 and conduit 233. However, if no cup 56 is present on the mandrel 140; the application of a vacuum pump to conduit 215 will not create a vacuum in section 218 of passageway 216 or in the conduit 233. The application of the vacuum created in conduit 233 through the above arrangement to prevent withdrawal of the mandrel 140 radially inward toward the rotational axis of the turret assembly 53 is described below.
The base portion 205 of core 202 is inserted through a hole through a pivotal member 234 and secured thereto by a threaded nut 235 engaging peripheral threads 206 and bearing against a lock washer 236.
Pivotal member 234 is pivotably connected at one end by a pin 237 to a base member 238, the pivotal member 234 and the base member 238 comprising a portion of the mandrel support assembly 166. The pivotal member 234 is connected at its opposite end to the base member 238 by bolts 240 passing through the members 234 and 238. The end 241 of each bolt 240, seated within pivotal member 234, retains a compressed spring 242 which urges the end of pivotal member 234 toward base member 238.
The base member 238 is slideably mounted by a keyway 243 upon a fixed plate 244 secured to the end of mandrel shaft 167. A bolt 245 is threadedly engaged with fixed plate 244. By loosening the bolt 245, free sliding movement is permitted between base member 238 and fixed plate 244, restricted only by adjusting Referring back to FIG; 6; the mandrel tilt angle control means 165 will now be described. Pivotal-member 234 contains a cylinder 250 in its surface facing base member 238 in which is positioned a piston 251 carrying a peripheral seal 252 which rides in sealing contact with the walls of the cylinder 250. A tapered back snap ring 253 is peripherally mounted in a groove 254 about the open end of the cylinder 250. The snap ring 253 serves to limit movement of piston 251 toward the outer end of cylinder 250. Piston 251 carries a ball 255 in a seat 256 on its end facing base member 238 which bears against a tapered block 257 bearing on an inclined surface 258. Details as to the construction and operation of this tapered block 257 are shown more clearly in FIG. 7. The position of the tapered block 257 may be adjusted by set screws 260 and 261 so as to alter the position of the upper surface 262 of tapered block 257 against which the ball 255 beats. A conduit 263 leads into cylinder 250 between pivotal member 234 and piston 251. In response to insertion of compressed air into the cylinder 250 through the conduit 263, piston 251 is forced toward base member 238 until it contacts snap ring 253 and ball 255 is held against tapered block 257 in base plate 238. This forces pivotal member 234 away from base member 238 overcoming the urging force exerted by springs 242. This results in the movement of the mandrel radially outward from the rotational axis of the turret assembly 53. The tilt angle of mandrel 140 is controlled by adjustment of tapered block 257 as described above. The application of compressed air to cylinder 250 through conduit 263 is controlled by a pneumatic system described below.
A pneumatic system, which is utilized in the turret assembly 53 of the invention to provide pressure or vacuum to various portions of the apparatus to control its operation, is schematically illustrated in FIG. 12. The system includes a control valve 264 for controlling the operation of piston 251 within cylinder 250 and, correspondingly, the radial position of mandrels 140 with respect to the rotational axis of turret assembly 53 in response to the presence or absence of a cup 56 on the mandrel 140 during a portion of the orbital path. Details of the control valve 264 are shown more clearly with respect to FIG. 11. The pneumatic system also inangle control means 165, and the passageway 216 of the mandrel core 202 is most clearly shown in FIG. 5.
In describing the pneumatic system, reference will generally be made only to portions required for operating a single mandrel system, it being understood that equal provisions are required for the operation of each mandrel 140 on turret assembly 53. Referring to FIG. 12, in conjunction with FIG. 5, compressed air enters a passageway 266 through axle 172 by means of a rotatable fitting 267 (shown in FIG. 3) disposed on the through-extending end 177 of the axle 172. The passageway 266 extends to a point beyond the turret plate 170 and connects to radial drillings 268, only one being shown, in the flange 168 of axle 172. Radial drilling 268 extends radially outward and connects with conduit 270 which leads to control valve 264. Control valve 264 is also connected to conduit 263 leading into cylinder 250 for feeding compressed air to the cylinder 250 which holds the mandrel 140 radially outward. Control valve 264 is connected to conduit 233 on central portion 204 of core 202 which is used to detect the presence or absence of a cup 56 on the mandrel 140 and to control the operation of the control valve 264 during a portion of the orbital path of that mandrel.
FIG. 3 illustrates in greater detail the construction of plate valve 265. A nonrotating but floating stationary plate 271 is disposed adjacent a radial flange 272 extending from hub 169 and is prevented from rotating by a keying dowel 273. The rotating plate 274 of the plate valve 265 is formed by one side of the radially extending portion or flange 168 of turret plate 170. The stationary plate 271 is pressed into engagement with the rotating plate 274 by means of a plurality of pistons 275 within cylinders 276 which receive compressed air through radial drillings, indicated in FIGS. 3 and 12 by reference numeral 277, leading to an annular passageway 278 formed between stationary plate 271 and hub 169 by two spaced ring seals 279 and 280. The annular passageway 278 receives compressed air from a conduit 281 through a radial drilling 282 as shown in FIG. 11. The opposite end of each piston 275 bears against radial flange 272 on hub 169. Stationary plate 271 has arcuate grooves 283 and 284 cut into its surface directed toward rotating plate 274. Conduits 285 and 286 extend through flange 271 and into grooves 283 and 284, respectively, in stationary plate 271.
Compressed air is fed to plate valve 265 by means of conduit 286 into groove 284 in stationary plate 271. A hole 287, cut into the rotating plate 274 of plate valve 265 at a point opposite groove 284 of plate 271, connects with radial drilling 288 which connects to conduit 223 leading to central portion 204 of core 202. In this manner, during a predetermined portion of the orbital path of each respective mandrel 140, compressed air is fed through section 220 of the passageway 216 in the manner described below.
In a similar manner, vacuum is drawn through conduit 285 connected to groove 283 in stationary plate 271 of plate valve 265 which extends around a portion of the orbital path of the turret assembly 53. A hole 289 out into the rotating plate 274 at a point opposite groove 283 in plate 271 connects to radial drilling 290 in the rotating plate 274 of plate valve 265 which terminates in a conduit 215 which leads to central portion 204 of core 202. In this manner, vacuum is applied to respective mandrels 140 during a predetermined portion of their orbital path.
FIG. 11 illustrates one form of control valve 264 in which a reciprocating valve member 291 is disposed within a valve housing 292. The valve member 291 and the interior of the valve housing 292 are cooperatively contoured to form a plurality of chambers and valve seats. The upper end of valve member 291 is surmounted by a piston 293 disposed within an upper chamber or cylinder 294 in housing 292. A spring 295 is disposed in compression between the upper end of housing 292 and the piston 293 and is arranged to urge the valve member 291 in a downwarddirection. The conduit 233 from the central portion of core 202 leads into the upper chamber 294 between piston 293 and the upper end of housing 292.
An intermediate chamber 296 is present in valve housing 292 separated from upper chamber or cylinder 294 by a ring seal 297 about valve member 292 which contacts housing 292. The conduit 270 from radial drilling 268 leading to the passageway 266 connects to control valve 264 and enters chamber 296. Valve member 291 has a radially enlarged portion 298 within chamber 296 which forms an upper valve 299 with the lower portion of housing 292. Below valve 299 a bottom chamber 300 is formed in housing 292 by a portion of valve member 291 of lesser diameter. The valve member 291 is radially enlarged below bottom chamber 300 and forms a lower valve 301 with the bottom edge of housing 292. The conduit 263 leading to cylinder 250 connects to the control valve 264 into the bottom chamber 300 between upper valve 299 and lower valve 301. The valve member 291 has a throughextending lower end 302 which bears against a pivotably mounted arm 303 carrying a cam follower 304. The cam follower 304 rests upon a stationary cam 305, as shown in greater detail in FIG. 4.
In operation, during a portion of the orbital path, cam follower 304 in response to urging by stationary cam 305 holds valve member 291 in its uppermost position so that compressed air from conduit 270 entering cavity 296 within housing 292'passes through upper valve 299 which is open and into conduit 263 through the chamber 300. In this manner, compressed air is fed into cylinder 250 and presses piston 251 against base member 238, thus holding the mandrel in its radially outermost position. In this position, the lower valve 301 is closed, preventing the passage of air from conduit 270 to atmosphere through the lower valve 301 thereby eflecting its introduction into conduit 263.
As the turret assembly 53 carries a mandrel 140 through its orbital path, the cam follower 304 contacts another portion of the stationary cam 305 where it is allowed to move radially inwardly toward the rotational axis of turret assembly 53. This allows the valve member 291 to drop in response to urging of the spring 295 acting against the piston 293 surrnounting valve member 291. The upper valve 299 is closed when the valve member 291 lowers thus preventing the passage of compressed air from conduit 270 into cylinder 250 through conduit 263. Instead, the compressed air within the conduit 263 and cylinder 250 is vented to atmosphere through the lower valve 301 which is now in its open position.
However, during this latter portion of the orbital path, the dropping of the valve member 291 is prevented if a cup 56 is present on the end of mandrel 140. Thus if a cup 56 is present on the end of mandrel

Claims (11)

1. A turret assembly for supporting hollow cylindrical objects for treatment of the outside surface thereof by a continuous object treatment process, comprising: a frame mounted for rotation in a plane about a rotational axis, a plurality of object support mandrels carried by said frame through an orbital path, said mandrels having an outside surface configuration conforming substantially to the inside surface configuration of said objects, said orbital path having an object pickup section, an object rotate section, an object treatment section and an object removal section, driving means for rotating said frame, said drive means including a power source and transmission means connecting said power source to said frame, and object rotate means adapted to apply a rotational moment to mandrels carried through the object rotate section of said orbital path to cause the outside surface of the objects carried thereon to attain a predetermined rotational speed prior to movement through said object treatment section, said rotation continuing through said treatment section.
2. A turret assembly according to claim 1, wherein said orbital path is substantially circular.
3. A turret assembly according to claim 1, wherein said objects are frusto-conical, said object support mandrels are mounted for rotation about axes disposed at a slight angle of inclination to the rotational axis of said frame in a direction generally radially outward from the rotational axis of said frame, and including mandrel axis control means adapted to alter the direction of inclination of the rotational axes of said mandrels with respect to a given radial extending from the rotational axis of said frame as the mandrels are successively carried through the object treatment section of said orbital path.
4. A turret assembly according to claim 3, including pivot shafts rotatably carried by said frame, said shafts being mounted for rotation through at least a portion of one revolution, each of said mandrels being carried upon an end of one of said pivot shafts and mounted for independent rotation about an axis inclined to the axis of said pIvot shaft, cam followers operably connected to said pivot shafts and adapted to rotate said pivot shafts in alternate directions about their axes, and stationary cam means adapted to guide said cam followers through a predetermined path at least when said mandrels are carried through the object treatment section of said orbital path, whereby the direction of inclination of the rotational axis of each mandrel is controlled.
5. A turret assembly according to claim 1, wherein said object rotate means include a rotatably driven friction wheel mounted for frictional engagement with successive mandrels as they are carried by said frame through the object rotate section of said orbital path.
6. A turret assembly according to claim 1, including vacuum means adapted to create a vacuum between at least portions of the surface of each of said mandrels and objects carried thereon whereby said objects are frictionally gripped by said mandrels prior to movement through the object treatment section of said orbital path.
7. A turret assembly according to claim 1, including pneumatic pressure means acting at the surface of each of said mandrels for applying pressure to the interior walls and interior ends of said supported hollow objects for releasing objects carried thereon prior to movement through the object removal section of said orbital path.
8. A turret assembly according to claim 1, wherein said mandrels are mounted for radial movement relative to the rotational axis of said frame, and including mandrel actuation means adapted to change the distance between said mandrels and the rotational axis of said frame during rotation of said frame, and a pneumatic system for detecting the presence and absence of an object on successive mandrels, said pneumatic system being operably connected to said mandrel actuation means, whereby the distance between successive mandrels and the rotational axis of said frame is controlled in response to the presence or absence of an object upon said respective mandrels.
9. A turret assembly according to claim 1, including mandrel tilt angle control means adapted to alter the angle of inclination of the rotational axes of said mandrels relative to the rotational axis of said frame, and a pneumatic system for detecting the presence and absence of an object on successive mandrels, said pneumatic system being operably connected to said mandrel tilt angle control means, whereby the angle of inclination of the rotational axis of successive mandrels is controlled in response to the presence or absence of an object on respective successive mandrels.
10. A turret assembly according to claim 1, including guide means to move successive mandrels through a modified orbital path as they are carried past the object treatment section of said orbital path while maintaining a constant angular relationship between the rotational axis of said mandrels and the rotational axis of said frame.
11. A turret assembly according to claim 10, including shafts upon which said object support mandrels are rotatably carried, said shafts being rotatably mounted upon said frame, in a manner permitting radial movement thereof relative to the rotational axis of said frame, and wherein said guide means include cam followers operably connected to said shafts, and stationary cam means adapted to guide said cam followers to controllably alter the orbital path of said mandrels upon rotation of said frame.
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Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4044667A (en) * 1974-02-13 1977-08-30 Chromax Limited Mandrels for supporting containers with negative and positive air pressure
US4066174A (en) * 1977-01-21 1978-01-03 Owens-Illinois, Inc. Transfer device for nestable container bodies
DE2728990A1 (en) * 1977-06-28 1979-01-11 Kurt G Hinterkopf DEVICE FOR INPUT AND REMOVAL OF CANS, TUBES, O.DGL TO OR FROM A PROCESSING STATION
US4263846A (en) * 1979-02-09 1981-04-28 The Eldred Company Continuous-motion decorating machine of the screen and squeegee type
FR2477070A1 (en) * 1980-02-28 1981-09-04 Yakult Honsha Kk APPARATUS FOR PRINTING TRUNCONIC OBJECTS IN MORE COLORS AND IN CONTINUOUS
US4380964A (en) * 1981-03-04 1983-04-26 Toyo Seikan Kaisha, Ltd. Holding spindle for printing and coating cylindrical containers
US4781112A (en) * 1987-05-04 1988-11-01 American Production Machine Company Apparatus for printing hollow containers
US5148742A (en) * 1991-01-10 1992-09-22 Belgium Tool And Die Company Can coater with improved deactivator responsive to absence of a workpiece
US6591977B2 (en) * 1999-10-28 2003-07-15 Norse Dairy Systems, Inc. Conveyor and packaging apparatus and packaging conveyance and packaging methods
US20100212130A1 (en) * 2009-02-26 2010-08-26 Belvac Production Machinery, Inc. Self compensating sliding air valve mechanism
WO2013092016A1 (en) * 2011-12-19 2013-06-27 Schuler Pressen Gmbh Apparatus for transporting cylindrical containers
CN103640860A (en) * 2013-12-04 2014-03-19 合肥海闻机器人开发有限公司 Direct printing machine rotating structure dedicated to direct printing of round objects
US8739698B2 (en) * 2007-07-30 2014-06-03 Procaps S.A. Method and apparatus for printing on soft gelatin capsules during forming

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2709856A (en) * 1952-12-03 1955-06-07 American Viscose Corp Drying apparatus for wound filamentary packages
US3496863A (en) * 1968-07-29 1970-02-24 Reynolds Metals Co Container printing apparatus and method

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2709856A (en) * 1952-12-03 1955-06-07 American Viscose Corp Drying apparatus for wound filamentary packages
US3496863A (en) * 1968-07-29 1970-02-24 Reynolds Metals Co Container printing apparatus and method

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4044667A (en) * 1974-02-13 1977-08-30 Chromax Limited Mandrels for supporting containers with negative and positive air pressure
US4066174A (en) * 1977-01-21 1978-01-03 Owens-Illinois, Inc. Transfer device for nestable container bodies
DE2728990A1 (en) * 1977-06-28 1979-01-11 Kurt G Hinterkopf DEVICE FOR INPUT AND REMOVAL OF CANS, TUBES, O.DGL TO OR FROM A PROCESSING STATION
US4263846A (en) * 1979-02-09 1981-04-28 The Eldred Company Continuous-motion decorating machine of the screen and squeegee type
FR2477070A1 (en) * 1980-02-28 1981-09-04 Yakult Honsha Kk APPARATUS FOR PRINTING TRUNCONIC OBJECTS IN MORE COLORS AND IN CONTINUOUS
US4380964A (en) * 1981-03-04 1983-04-26 Toyo Seikan Kaisha, Ltd. Holding spindle for printing and coating cylindrical containers
US4781112A (en) * 1987-05-04 1988-11-01 American Production Machine Company Apparatus for printing hollow containers
US5148742A (en) * 1991-01-10 1992-09-22 Belgium Tool And Die Company Can coater with improved deactivator responsive to absence of a workpiece
US6591977B2 (en) * 1999-10-28 2003-07-15 Norse Dairy Systems, Inc. Conveyor and packaging apparatus and packaging conveyance and packaging methods
US8739698B2 (en) * 2007-07-30 2014-06-03 Procaps S.A. Method and apparatus for printing on soft gelatin capsules during forming
US20100212130A1 (en) * 2009-02-26 2010-08-26 Belvac Production Machinery, Inc. Self compensating sliding air valve mechanism
US8627705B2 (en) * 2009-02-26 2014-01-14 Belvac Production Machinery, Inc. Self compensating sliding air valve mechanism
WO2013092016A1 (en) * 2011-12-19 2013-06-27 Schuler Pressen Gmbh Apparatus for transporting cylindrical containers
GB2511009A (en) * 2011-12-19 2014-08-20 Schuller Pressen Gmbh Apparatus for transporting cylindrical containers
CN103640860A (en) * 2013-12-04 2014-03-19 合肥海闻机器人开发有限公司 Direct printing machine rotating structure dedicated to direct printing of round objects
CN103640860B (en) * 2013-12-04 2016-01-13 合肥海闻机器人开发有限公司 A kind of straight print machine rotational structure being exclusively used in round object and directly printing

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