US3676617A - Switch having spider-shaped contact carrier - Google Patents

Switch having spider-shaped contact carrier Download PDF

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US3676617A
US3676617A US81451A US3676617DA US3676617A US 3676617 A US3676617 A US 3676617A US 81451 A US81451 A US 81451A US 3676617D A US3676617D A US 3676617DA US 3676617 A US3676617 A US 3676617A
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switch
contact
body portion
recited
key
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US81451A
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Martin P Miller
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General Automotive Speciality Co Inc
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General Automotive Speciality Co Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H27/00Switches operated by a removable member, e.g. key, plug or plate; Switches operated by setting members according to a single predetermined combination out of several possible settings
    • H01H27/06Key inserted and then turned to effect operation of the switch

Definitions

  • SWITCH HAVING SPIDER-SHAPED CONTACT CARRIER [72] Inventor: Martin P. Miller, New York, NY.
  • a movable contact shorting device which may constitute an electrical component of a switch.
  • the device is interposed between a fixed contact member and a movable actuator and includes a contact plate having a plurality of contact portions protruding from one surface and engageable with corresponding contact elements on the fixed member.
  • a plurality of spring fingers integral with the plate depend longitudinally therefrom to bear against the actuator.
  • the fingers may be formed from arcuate portions of the plate and serve to bias the plate against the fixed member.
  • the contact portions may be arranged in any convenient pattern depending upon the requirements of the switch circuit.
  • An open-ended enclosure or boot is sealably mountable on the switch to shield against adverse weather conditions and ambient foreign matter.
  • the boot includes a transverse portion to overlie part of the switch and contains a passage through this portion having resilient walls to form a substantially weather-proof seal. The walls separate under pressure, as for example when a key is inserted, but conform to the shape of the key so as to maintain the seal.
  • the boot may be rotatably mounted on the switch to turn with the key thereby minimizing any deformation tending to interfere with the seal.
  • the invention relates to switches, and in particular to movable contact shorting members interposed between and simultaneously engageable with fixed and movable switch components for the purpose of maintaining continuous electrical contact, with the former when the latter moves.
  • the invention further relates to weather-proof enclosures for key-actuated switches having a tendency to become impaired by ambient foreign matter.
  • I-Ieretofore switches of the present type have included contact shorting devices disposed between appropriate switch components, which devices have been biased for continuous electrical contact by means of a separate coil spring or the like.
  • the spring is mounted between an electrically conductive component and an actuator member for the purpose of absorbing any fluctuation in the movement of the latter while maintaining continuous pressure on the former.
  • Such an arrangement was found to be complex and necessitated intricate configurations for mounting and securing the spring in proper position.
  • pressure on the electrically conductive component was localized and non-uniform, with the result that certain contact areas of the component were less reliably engaging than others, therefore reducing the over-all efficiency of the switch.
  • the present invention provides for a contact shorting device which includes a contact plate having a plurality of integral spring fingers depending therefrom to bear against a proximal actuator member and to establish a continuous bias on the plate notwithstanding any fluctuating or reciprocating movement of the actuator. These fingers are located to insure that the bias is uniform across the plate, thereby to maximize the efficiency of the switch.
  • Certain switches are particularly designed for use with automobiles and the like, and more particularly may be used in connection with snowmobiles, dune-buggies, land-rovers, etc. which may be driven in adverse or other unusual environments. Key-actuated switches are especially vulnerable under such conditions, since ice, sand or dust particles may enter the access slot of the lock cylinder and prevent or interfere with the use of the key.
  • the present invention provides an open-ended enclosure or boot to fit over the exposed key-access portion of the switch and to be fastened to the switch in a substantially weatherproof seal.
  • the boot contains a transverse portion to overlie the exposed area of the switch and has a slit extending through the transverse portion which is alignable with the key slot and which has resilient converging walls to form a substantially weather-proof seal.
  • the walls are separable under pressure from the key and conform to the shape of the latter to maintain the seal.
  • An annular groove may be provided near the open end to be engaged by an annular ledge projecting from a nut connectable to the switch housing. Where desirable the boot may rotate relative to the switch when the key is turned thus avoiding excessive deformity and maintaining the seal.
  • One object of the present invention is to provide a movable contact shorting member for a switch which member provides continuous and uniformly distributed pressure upon a plurality of fixed contact elements to maintain a reliable electrical contact.
  • Another object of the present invention is to provide a relatively simple and economical contact shorting member for a switch.
  • Still another object of the present invention is to provide a one piece contact shorting device for a switch.
  • a further object of the present invention is to provide an enclosure for the exposed portion of a key-actuated switch to protect the switch from fouling due to ambient foreign matter.
  • a still further object of the present invention is to provide a one-piece flexible enclosure for the exposed portion of a keyactuated switch.
  • Yet another object of the present invention is to provide an enclosure for the exposed portion of a key-actuated switch to maintain a substantially weather-proof seal when the key is inserted.
  • a still further object of the present invention is to provide an enclosure for the exposed portion of a key-actuated switch to maintain a substantially weather-proof seal when the key is turned.
  • FIG. 1 is an exploded view of a key-actuated switch incorporating the movable contact shorting member of the present invention
  • FIG. 2 is a front elevational view of a switch provided with the enclosure of the present invention
  • FIG. 3 is a longitudinal cross sectional view of the switch of FIG. 1 shown in its assembled form
  • FIG. 4 is a transverse cross-sectional view taken along the line 4-4 of FIG. 3;
  • FIG. 5 is a transverse cross-sectional view taken along the line 55 of FIG. 2;
  • FIG. 6 is a transverse cross-sectional view taken along the line 6-6 of FIG. 3 showing one switch position
  • FIG. 7 is a view similar to that of FIG. 6 showing another switch position
  • FIG. 8 is a transverse cross-sectional view taken along the line 8-8 of FIG. 3;
  • FIG. 9 is a view similar to that of FIG. 8, showing another switch position
  • FIG. 10 is a view similar to that of FIG. 8 showing still another switch position
  • FIG. 11 is a view similar to that of FIG. 8 showing the switch position of FIG. 7.
  • FIG. I there is illustrated a switch, generally indicated by reference numeral 10, which includes a housing portion 11, an actuator or driver rotor member 12, a contact shorting member 13 and a fixed contact member or base 14.
  • the components 12-14 are operably interconnected, as will be described in detail below, and fit together within the housing 11 in the manner illustrated in FIG. 3.
  • the housing 11 is a substantially hollow cylinder which is intended to contain the driver rotor 12 and the shorting member 13.
  • the base 14 serves to close the open end of the housing II and to retain the driver rotor and shorting member therein.
  • the other end of housing II contains a central bore 15 which passes through a substantially narrower cylindrical portion 16 within which may be disposed a conventional lock cylinder 17 actuated by a usual type of key 18.
  • the lock cylinder may be of any convenient type, the central feature of which is a rotatable plug 19 which is operated by the key 18 in the usual way.
  • the inner end of the plug 19 contains a longitudinally directed lug 21 which may have a substantially pie-segment shaped cross-section.
  • the axial bore 15 opens at the base of the housing 11 and, as shown in FIG. 1, the radius of this opening may vary.
  • Radially directed abutment surfaces 24 and 24a terminate this offset portion, and their purpose will likewise be explained below.
  • the base of the housing portion 11 contains a substantially lateral surface 26 having a plurality of undulations forming rounded peaks 27a-27d which are located in predetermined areas adjacent the wall 25.
  • peaks are arranged so that one pair or set, 270 and 27b, is located diametrically opposite the other pair or set, 27c and 27d.
  • Each set of peaks defines a valley, one of which is indicated by reference numeral 28a, and the other by reference numeral 28b.
  • An integral promontory 29 may be located near one of the abutment surfaces 24 or 24a and, for purposes of the present embodiment, is illustrated as being near the abutment surface 240.
  • the promontory 29 extends longitudinally toward the open end of the housing 11, and its function will be explained below. It is important to note that this configuration of the interior of the housing 11 as described is merely illustrative.
  • the driver rotor 12 is provided with a cylindrical promontory 31 having a substantially flat end surface 32 with an axial slot 33 which is engaged by the lug 21 of the lock cylinder 17. Promontory 31 is also provided with a radially extending portion or stop 34. The diameter of the promontory 31, including the lateral dimension of the stop 34, is slightly less than the diameter of the bore 15 so that the former may protrude into the bore 15 until the stop 34 engages the lateral ledge or support surface 23. Radial edges 36 and 36a of promontory 31 are adapted to abut, respectively at either end position of the driver rotor 12, against the radial surfaces 24 and 240 formed by the bore 15. As shown in FIG. 3, when the promontory 31 is inserted into the bore 15, the lug 21 of the lock cylinder 17 extends into the slot 33 so that the driver rotor 12 will rotate with plug 19.
  • the driver rotor 12 is also provided with a pair of knobs or bumps 37 and 38 which protrude longitudinally from diametrically opposite circumferential positions. These bumps, together with the undulations 27a-28b, complete the detent mechanism.
  • the rotor When the switch is assembled, the rotor is biased against the lateral surface 26, in a way whichwill be described below, so that rotation of the driver rotor causes the bumps 37 and 38 to follow the configuration of the undulations 27a-28a Since peak positions are unstable, the valleys will determine the different switch positions.
  • the switch illustrated is designed particularly to provide four positions, although variations in switch design may be made to accommodate two, or three positions, depending upon the use to which the switch may be put.
  • one of these positions is illustrated in FIGS. 1 and 3, and may be designated for purposes of illustration as the first position.
  • the bumps 37 and 38 engage the surface 26 at points respectively to the right and left of peaks 27a and 270, the points of contact being defined by slight depressions 28a and 280.
  • This position is also characterized by contact between the radial edge 36a of the promontory 31, and thecorresponding abutment surface 24a within the bore 15.
  • the bumps 37 and 38 respectively, of the driver rotor 12 will leave the depressions 28a and 280 and ride over the peaks 27a and 270 to rest within valleys 28b and 28d. This position is relatively stable and defines a second switch position. If the key is turned farther, bumps 37 and 38, respectively, will leave the valleys 28b and 28d and ride over the next successive set of peaks, 27b and rower than the trough in the region of the latter, as indicated beyond the trough, as indicated by reference numeral 44b.
  • Radial surfaces 47a and 47b are formed, therefore, at the junction.
  • a coil spring 46 having a diameter substantially 27d to define a third switch position.
  • the fourth position of the present switch is described in greater detail below.
  • the limit to the number of switch positions is defined by the arcuate length of the offset portion 22 of housing 11, since one end position of the rotor 12 is determined by contact between the radial edge 36 of the stop 34 and the radial surface 24 of the housing 11.
  • the arc-length of the offset 22 may be varied depending upon the number of switch positions desired.
  • the driver rotor 12 is further provided with an arcuate trough 39 located adjacent the promontory 31 (FIGS. 1, 6 and 7).
  • This trough may be formed in any convenient way including, for example, providing raised walls 41 and 42. At least one end of the trough is closed with an abutment head 43. A portion of the trough 39 is undercut to form a second trough or groove 44 which extends beyond the other end of trough 39 for a predetermined distance.
  • the groove 44 is slightly narequal to the width of the trough 39, but greater than the width of the groove 44, inhabits the trough 39.
  • the arcuate length of the spring is substantially equal to the length of the trough 39 so that when the spring is at rest one end lies against the head 43 while the other bears upon the radial surfaces 47a and 47b.
  • the promontory 29 of the housing portion 11 extends into the groove 44 far enough to reach below spring 46 but not to the bottom of the groove. In the first position, shown in FIG. 6, the promontory is located at one end of the groove 44 relatively far from the spring 46. For each of the second and third positions the promontory 29 will have moved, relative to the rotor l2, successively closer to the spring.
  • the fourth switch position is illustrated in FIG. 7.
  • the driver rotor 12 is rotated clockwise from the position illustrated in FIG. 6 until the radial edge 36 of the stop 34 comes into contact with the radial surface 24a located within the bore 16, but not shown in FIG. 7. Since the driver rotor 12 has been rotated with respect to the housing 11, the promontory 29 has moved along the groove 44 and partway into the trough 39. As the promontory 29 moves into the trough, it presses against diametrically opposite points of the circular end of the spring and compresses the spring to store energy therein until the movement is stopped by contact between the radial edge 36 and the radial surface 24.
  • this position is unstable and, upon release of the key 18, the spring discharges its energy to return the driver rotor 12 to the nearest stable position, which, in the present switch, is the third position.
  • the switch illustrated, therefore, is particularly useful in connection with automobiles and other vehicles in which the fourth position corresponds to starting the engine, and where it is essential for the starter circuit to de-energize once the engine has begun to run under its own power.
  • the contact shorting member 13 includes an abutment portion or contact plate 45, from which a pair of polarizing arms or posts 48 and 49 (FIGS. 1 and 3) depend toward the rotor 12 to engage corresponding slots or grooves 51 and 52, respectively, formed in the perimeter of the rotor.
  • the arms 48 and 49 may extend from diametrically opposite locations along the perimeter of the plate 45 and may have a dual function. When, for example, it is important for the shorting member 13 to be oriented in a particular way relative to the base 14, the arms may have unequal width dimensions so that the shorting member and the rotor fit together in only one way. Since each arm is contained within its corresponding slot, the shorting member and rotor will turn together when the switch is operated.
  • the arms 48 and 49 therefore, serve both to orient the plate 45 vis-a-vis the base 14 and to connect the shorting member and rotor together so that rotational movement of the latter is transmitted to the former.
  • the contact plate 45 may be constructed of an electrically conductive material and may contain a plurality of contact portions or bumps 53, seen best in FIG. 3. Each of these bumps is arranged to make electrical contact, successively, with predetermined ones of a plurality of contact elements, defined below, which are carried by the base 14 and connected to an external circuit. It should be noted that providing the electrically conductive plate 45 with contact bumps 53 is only one way to utilize the advantages of the present invention, and that modifications may be made in the configuration or pattern of the contact portions, where desired.
  • the base 14 may be provided with a plurality of slots 54 arranged in a substantially circular pattern, as shown in FIG. 1.
  • Each of the slots may have a substantially polygonal depression 55 associated with it, and these slot-depression combinations have been indicated, for purposes of illustration only, by reference numerals 1 through 10.
  • the purpose of these depressions is to provide means for anchoring to the base a g plurality of contact tabs 56 which may be inserted through the slots 54 and crimped over to fit into a depression so that a relatively flat surface 57 of each of the tabs may be exposed to the contact bumps 53.
  • contact tabs 56 have been connected to the base 14 at slot-depression combinations I, 3, 7 and 8 (FIG. 1), although it should be understood that others may be utilized, or not, as desired.
  • the contact plate 45 serves as a shorting member electrically connecting two or more of the contact tabs 56.
  • appropriate contacts are engaged by the bumps 53, current may flow through the plate 45 from one tab to another to energize predetermined circuit components.
  • the plate is rotated, different tabs may be engaged to achieve different results. Since for present purposes the plate 45 is arranged to be rotated relative the base 14, the slots 54 and depressions 57 are arranged in a circular pattern, although it is to be understood that the number, configuration and arrangement of both the stationary contacts and the contact bumps may be varied as desired.
  • a plurality of spring fingers 58 are connected to the plate 45 (preferably being integrally formed therewith) and protrude substantially longitudinally to bear against the rotor 12.
  • the rotor presses against the ends of the fingers 58 to urge the plate 45 and therefore its protruding bumps into contact with the corresponding electrically conductive surfaces 57 on the base 14.
  • the force produced by the spring fingers also serves to bias the rotor against the lateral housing surface 26, as described above. Any reciprocating motion of the rotor relative to the plate which results from turning the key 18 will be absorbed by the spring fingers 58 which apply a continuous pressure to the plate 45 so that the bumps 53 maintain continuous electrical contact with the surfaces 57.
  • the fingers 58 may be formed from arcuate portions of the plate 45, and may be located at its perimeter. In this instance, the length of each finger is measured by approximately 70 of arc length. The free end of each finger is curved as indicated by reference numeral 59, to provide a convex portion for contact with the rotor 12 to minimize any friction resulting from slight lateral movement occurring when the finger is flexed. Each finger contains a further bend or curved portion so that its flection will result in a longitudinal force being applied between the plate 45 and the rotor. It should be noted that forming the fingers 58 from arcuate portions of the plate 45 is only one way to implement the present invention, and that any longitudinally extending fingers or arms capable of supplying a longitudinal bias between the plate and the rotor will suffice.
  • the number of fingers in the embodiment illustrated is three. It has been found that in general the electrical contact between the bumps 53 and the tabs 56 is most efficient when there is one spring finger associated with each bump. For example, in the embodiment shown in FIG. 1, each bump is located substantially at the juncture between the plate 45 and a spring finger 58. In this way, pressure is substantially uniform across each of the bumps so that continuous and effective electrical contact may be maintained.
  • the number of fingers may be varied, however, along with the number of bumps. In the event that more than three contact bumps become necessary, it may not be feasible to provide one finger for each bump. In such a circumstance it may be preferable to arrange the fingers so that the pattern formed by the location of each finger describes a substantially regular polygon having its center substantially at the center of the plate 45. Where each finger is equidistant from each adjacent. finger and from the center of the plate, the pressure applied by the finger to the plate is uniformly distributed across the plate to maximize the efficiency of the electrical contact between the plate 45 and the base 14.
  • the rotor 12 is generally constructed of a substantially electrically inert material.
  • the present switch is preferably used in connection with a magnetoelectric device such as may be used for starting the engines of certain types of vehicles, namely, snowmobiles, and the like. Accordingly the switch position illustrated in FIG. 8, 9 and 10, are particularly adopted for such use, but it should be understood that the invention is not limited to the specific configuration shown.
  • the contact tabs 56 have been anchored to the base 14 at the slot-depression combinations 1, 3, 7 and 8 shown in FIG. 1.
  • Contact plate 45 has been provided with three contact bumps 53 to engage successively certain combinations of the contact surfaces 57.
  • the position shown in FIG. 8 may be arbitrarily designated as the ofF position.
  • the orientation of the switch components in the drive mechanism for the off position is shown in FIG. 6, while FIG.
  • the coil of the magnetoelectric device is grounded, and the position may be characterized by contact between at least one bump 53a and one base contact, illustratively designated by reference numeral 7.
  • the contact plate 45 may itself serve as a ground, although it should be understood that the bumps 53 could be arranged to contact at least two base contacts for this purpose, if necessary.
  • the second switch position is shown in FIG. 9, and may be arbitrarily designated as run with lights.
  • the engine of the vehicle is running under its own power and an electrical circuit is established between the battery and the headlamps by contact between at least two base contacts and a corresponding pair of the contact bumps.
  • Bump 53a has moved to engage base contact 8 while bump 53b engages base contact 3 to close the circuit.
  • the third bump 530 may not be necessary in this switch position and accordingly is shown disengaged from any base contact.
  • the third switch position is shown in FIG. 10, and may be designated as run without lights. In this position the engine is running under its own power and since there are no electrical accessories operating, it is not necessary for the contact bumps to engage any of the base contacts.
  • the fourth switch position is shown in FIG. 11; and may be termed the start position. In this position the battery is connected to the coil of the magnetoelectric device and the engine of the vehicle is started in the usual way.
  • the bump 53a engages the base contact 1, while bump 530 is in contact with the base contact 7 to close the circuit.
  • FIG. 7 which depicts the orientation of the drive components for the start position, this position is unstable, and upon release of the key 18, the switch returns to the previous position, or run without lights," for normal daytime operation of the vehicle.
  • each of these switch positions is reached by turning the key 18 continuously in one direction beginning with the off position and ending with start.
  • This arrangement is presented only by way of example how ever, since the number and continuity of the switch positions may vary, as has been mentioned above, depending upon the circuit requirements.
  • the switch described herein may be employed in connection with snowmobiles and other vehicles, the instrument panels of which are often exposed to harsh weather conditions, such as snow, freezing rain, ice, etc.
  • This type of switch may also be used in dune buggies and may be exposed therefore to salt water spray, sand particles and other foreign objects.
  • a common problem with such exposure is that snow or rain may enter the key slot and freeze, thereby jamming the lock. Similar results may obtain from prolonged exposure to salt spray and sand which have the tendency to corrode and block the lock cylinder.
  • the same situation often occurs with respect to conventional automobile door locks which are exposed to a full spectrum of weather conditions and may be easily impaired with ice or other foreign matter.
  • the invention contemplates an open-ended enclosure or boot 60, seen in FIGS. 1 through 5, to encompass the exposed lateral member or portion 61 of the lock cylinder 17 which contains a key slot 62. It is important to note that while the boot 60 is shown in connection with a particular switch, it is not intended to be limited to such use, and may be adapted to and used with any appropriate lock mechanism.
  • the boot 60 may be substantially cylindrically shaped and is constructed of a generally flexible material, such as pure gum rubber, which will maintain its flexibility to a temperature of approximately 40 Fahrenheit. Silicone rubber may also be used but is somewhat expensive.
  • a generally transverse portion 63 is arranged to overlie the slotted portion of the lock mechanism, and it contains a slit 64 extending completely through it and which is alignable with the key slot 62. The walls of the slit 64 are resilient and converge, in the absence of the key 18, to form a substantially weatherproof seal. When the key is inserted these converged walls separate to admit the key toward the slot 62.
  • the resiliency of the material forming the side walls of the slit 64 causes the walls to grip the key and to serve substantially to wipe water and other foreign matter from the key before it reaches the cylinder slot 62.
  • a further advantage is that the side walls tend to conform to the shape of the key while the key is in place, thus continuing the weatherproof seal.
  • passage 64 need not be limited to a slit and may take on any configuration consistent with the type of key required by the lock cylinder, provided that its side walls conform to a suitable seal both in the absence and the presence of the key.
  • the outer edges of the passage 64 may be beveled, as indicated by reference numeral 65, to aid in inserting the key, so that the passage is quickly locatable and accessible.
  • the open end of the boot 60 is adapted to fit over the lateral portion 61 of the lock cylinder 17.
  • side wall 66 of the boot will extend for a certain distance, depending upon the configuration of the protected mechanism, alongside the cylinder 17, although it should be noted that this need not occur, especially for example where the switch housing covers the lock cylinder to a greater extent than that shown herein.
  • the boot may be fastened to the switch mechanism in several ways. A known type of friction grip acting behind a lip 67 on the cylinder 17 would be sufficient to provide a satisfactory seal. The cylinder slot 62 would thereby be protected from ambient foreign matter. This arrangement would be sufficient where the shaft of the key 18 is cylindrical and no rotational forces are transmitted to the boot when the key is turned.
  • the invention provides for the boot to rotate with the key. This may be accomplished by providing an annular groove 68 in the lateral exterior surface of the side wall 66 of the boot near the open end.
  • a cylindrical nut 69 having an annular and radially projecting ledge or lip 71 to engage the groove 68 may be either frictionally mounted on the lock cylinder 17 or have a threaded portion 72 to engage with a corresponding threaded portion 73 on the housing 11.
  • the width of the lip 71 is slightly less than the width of the groove 68 so that the boot is free to rotate relative to the nut 69 and to the lock cylinder 17.
  • the inner lateral surface of the groove 68 is provided with an annular projection 74 having a substantially convex cross section. The area of contact between the lip and the boot is therefore minimized to reduce friction, although there is sufficient frictional force to maintain alignment between the slit 64 and the slot 62 in the absence of the key 18.
  • the invention relates to movable electrical components and weather-proof enclosures adapted for multi position or key-operated electrical switches.
  • the particular switch disclosed herein has been described by way of example only and the foregoing detailed description is intended to facilitate understanding of the invention by demonstrating its interrelationship with one appropriate environment.
  • a switch having a first member and a second member movable relative thereto to a plurality of switch positions, the first member having a plurality of fixed contact elements
  • the improvement which includes a movable contact shorting device comprising: a substantially spider-shaped member having an upper body portion engaging the first member of the switch, and a plurality of spring fingers depending from said body portion to bear against the second member of the switch, said spider member being adapted to be rotated by the second member about an axis perpendicular to said body portion and having a plurality of electrically interconnected contact nodules protruding from said body portion toward the first member of the switch, each of said nodules engaging a corresponding one of the fixed contact elements to complete a circuit when the switch is in one switch position, and disengaging said contact elements to break said circuit as the second member is moved toward another switch position.
  • each of said spring fingers is upturned to form a substantially rounded surface area for engagement with the second member of the switch.
  • each of said contact nodules is located respectively adjacent the point from which each of said fingers extends from said body portion.
  • each of said spring fingers is substantially equidistant from fingers adjacent thereto, and all of said spring fingers are symmetrical about the center of said body portion.
  • each of said spring fingers is formed from an integral part of said body portion.
  • each of said spring fingers is formed from an arcuate portion of said body portion.
  • each of said arcuate portions is located along the perimeter of said body portion.
  • each of said contact nodules comprises an integral substantially convex protuberance on said body portion.

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  • Rotary Switch, Piano Key Switch, And Lever Switch (AREA)

Abstract

A movable contact shorting device is disclosed which may constitute an electrical component of a switch. The device is interposed between a fixed contact member and a movable actuator and includes a contact plate having a plurality of contact portions protruding from one surface and engageable with corresponding contact elements on the fixed member. A plurality of spring fingers integral with the plate depend longitudinally therefrom to bear against the actuator. The fingers may be formed from arcuate portions of the plate and serve to bias the plate against the fixed member. The contact portions may be arranged in any convenient pattern depending upon the requirements of the switch circuit. An open-ended enclosure or boot is sealably mountable on the switch to shield against adverse weather conditions and ambient foreign matter. The boot includes a transverse portion to overlie part of the switch and contains a passage through this portion having resilient walls to form a substantially weather-proof seal. The walls separate under pressure, as for example when a key is inserted, but conform to the shape of the key so as to maintain the seal. The boot may be rotatably mounted on the switch to turn with the key thereby minimizing any deformation tending to interfere with the seal.

Description

United States Patent Miller 151 3,676,617 [4s] July 11,1972
[54] SWITCH HAVING SPIDER-SHAPED CONTACT CARRIER [72] Inventor: Martin P. Miller, New York, NY.
[73] Assignee: General Automotive Specialy Company,
Inc., Carlstad, NJ.
[5i] Int. Cl. "01h H28 [58] FieldofSearch ..200/42,44, 1 l6, 166B", 166.],
[56] References Cited UNITED STATES PATENTS Moora ..200/ 1 l6 3,346,708 l0/l967 3,546,402 l2/l970 Primary Examiner-Robert K. Schaefer Assistant Examiner-William J. Smith Attorney-Darby & Darby ABSTRACT A movable contact shorting device is disclosed which may constitute an electrical component of a switch. The device is interposed between a fixed contact member and a movable actuator and includes a contact plate having a plurality of contact portions protruding from one surface and engageable with corresponding contact elements on the fixed member. A plurality of spring fingers integral with the plate depend longitudinally therefrom to bear against the actuator. The fingers may be formed from arcuate portions of the plate and serve to bias the plate against the fixed member. The contact portions may be arranged in any convenient pattern depending upon the requirements of the switch circuit. An open-ended enclosure or boot is sealably mountable on the switch to shield against adverse weather conditions and ambient foreign matter. The boot includes a transverse portion to overlie part of the switch and contains a passage through this portion having resilient walls to form a substantially weather-proof seal. The walls separate under pressure, as for example when a key is inserted, but conform to the shape of the key so as to maintain the seal. The boot may be rotatably mounted on the switch to turn with the key thereby minimizing any deformation tending to interfere with the seal.
13cm, 11 Drawingiigures PKTENTEDJUL 11 m2 3, 67 6.6 1 7 sum 1 or a INVENTOR. MARTIN P. MILLER 9% r fi ATTORNEYS PKTENTEDJUL 1 1 I972 SHEET 2 CF 3 FIG. 4
INVENTOR. MARTIN P. MILLER ATTORNEYS PATENTEDJum m2 3,676,617
SHEET 3 BF 3 I INVENTOR. MARTIN P. MILLER ATTORNEYS SWITCH HAVING SPIDER-SHAPED CONTACT CARRIER BACKGROUND OF THE INVENTION The invention relates to switches, and in particular to movable contact shorting members interposed between and simultaneously engageable with fixed and movable switch components for the purpose of maintaining continuous electrical contact, with the former when the latter moves. The invention further relates to weather-proof enclosures for key-actuated switches having a tendency to become impaired by ambient foreign matter.
I-Ieretofore switches of the present type have included contact shorting devices disposed between appropriate switch components, which devices have been biased for continuous electrical contact by means of a separate coil spring or the like. The spring is mounted between an electrically conductive component and an actuator member for the purpose of absorbing any fluctuation in the movement of the latter while maintaining continuous pressure on the former. Such an arrangement was found to be complex and necessitated intricate configurations for mounting and securing the spring in proper position. In addition, since only one spring was involved, pressure on the electrically conductive component was localized and non-uniform, with the result that certain contact areas of the component were less reliably engaging than others, therefore reducing the over-all efficiency of the switch.
Accordingly, the present invention provides for a contact shorting device which includes a contact plate having a plurality of integral spring fingers depending therefrom to bear against a proximal actuator member and to establish a continuous bias on the plate notwithstanding any fluctuating or reciprocating movement of the actuator. These fingers are located to insure that the bias is uniform across the plate, thereby to maximize the efficiency of the switch.
Certain switches, similar to the type described herein, are particularly designed for use with automobiles and the like, and more particularly may be used in connection with snowmobiles, dune-buggies, land-rovers, etc. which may be driven in adverse or other unusual environments. Key-actuated switches are especially vulnerable under such conditions, since ice, sand or dust particles may enter the access slot of the lock cylinder and prevent or interfere with the use of the key.
The present invention provides an open-ended enclosure or boot to fit over the exposed key-access portion of the switch and to be fastened to the switch in a substantially weatherproof seal. The boot contains a transverse portion to overlie the exposed area of the switch and has a slit extending through the transverse portion which is alignable with the key slot and which has resilient converging walls to form a substantially weather-proof seal. The walls are separable under pressure from the key and conform to the shape of the latter to maintain the seal. An annular groove may be provided near the open end to be engaged by an annular ledge projecting from a nut connectable to the switch housing. Where desirable the boot may rotate relative to the switch when the key is turned thus avoiding excessive deformity and maintaining the seal.
One object of the present invention is to provide a movable contact shorting member for a switch which member provides continuous and uniformly distributed pressure upon a plurality of fixed contact elements to maintain a reliable electrical contact.
Another object of the present invention is to provide a relatively simple and economical contact shorting member for a switch.
Still another object of the present invention is to provide a one piece contact shorting device for a switch.
A further object of the present invention is to provide an enclosure for the exposed portion of a key-actuated switch to protect the switch from fouling due to ambient foreign matter.
A still further object of the present invention is to provide a one-piece flexible enclosure for the exposed portion of a keyactuated switch.
Yet another object of the present invention is to provide an enclosure for the exposed portion of a key-actuated switch to maintain a substantially weather-proof seal when the key is inserted.
A still further object of the present invention is to provide an enclosure for the exposed portion of a key-actuated switch to maintain a substantially weather-proof seal when the key is turned.
BRIEF DESCRIPTION OF THE DRAWINGS For a better understanding of the present invention, reference may be had to the accompanying drawings in which:
FIG. 1 is an exploded view of a key-actuated switch incorporating the movable contact shorting member of the present invention;
FIG. 2 is a front elevational view of a switch provided with the enclosure of the present invention;
FIG. 3 is a longitudinal cross sectional view of the switch of FIG. 1 shown in its assembled form;
FIG. 4 is a transverse cross-sectional view taken along the line 4-4 of FIG. 3;
FIG. 5 is a transverse cross-sectional view taken along the line 55 of FIG. 2;
FIG. 6 is a transverse cross-sectional view taken along the line 6-6 of FIG. 3 showing one switch position;
FIG. 7 is a view similar to that of FIG. 6 showing another switch position;
FIG. 8 is a transverse cross-sectional view taken along the line 8-8 of FIG. 3;
FIG. 9 is a view similar to that of FIG. 8, showing another switch position;
FIG. 10 is a view similar to that of FIG. 8 showing still another switch position;
FIG. 11 is a view similar to that of FIG. 8 showing the switch position of FIG. 7.
BRIEF DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring now to the drawings, and in particular to FIG. I, there is illustrated a switch, generally indicated by reference numeral 10, which includes a housing portion 11, an actuator or driver rotor member 12, a contact shorting member 13 and a fixed contact member or base 14. The components 12-14 are operably interconnected, as will be described in detail below, and fit together within the housing 11 in the manner illustrated in FIG. 3.
Referring collectively to FIGS. 1 and 3, the housing 11 is a substantially hollow cylinder which is intended to contain the driver rotor 12 and the shorting member 13. The base 14 serves to close the open end of the housing II and to retain the driver rotor and shorting member therein. The other end of housing II contains a central bore 15 which passes through a substantially narrower cylindrical portion 16 within which may be disposed a conventional lock cylinder 17 actuated by a usual type of key 18. The lock cylinder may be of any convenient type, the central feature of which is a rotatable plug 19 which is operated by the key 18 in the usual way.
The inner end of the plug 19 contains a longitudinally directed lug 21 which may have a substantially pie-segment shaped cross-section. The axial bore 15 opens at the base of the housing 11 and, as shown in FIG. 1, the radius of this opening may vary. For example, there may be provided an arcuate offset portion 22 which forms a ledge or supporting surface 23, the purpose of which will be described below. Radially directed abutment surfaces 24 and 24a terminate this offset portion, and their purpose will likewise be explained below. The base of the housing portion 11 contains a substantially lateral surface 26 having a plurality of undulations forming rounded peaks 27a-27d which are located in predetermined areas adjacent the wall 25. For percent purposes these peaks are arranged so that one pair or set, 270 and 27b, is located diametrically opposite the other pair or set, 27c and 27d. Each set of peaks defines a valley, one of which is indicated by reference numeral 28a, and the other by reference numeral 28b. These peaks and valleys form part of a detent mechanism, to be described in detail below, which aids in defining the various switch positions.
An integral promontory 29 may be located near one of the abutment surfaces 24 or 24a and, for purposes of the present embodiment, is illustrated as being near the abutment surface 240. The promontory 29 extends longitudinally toward the open end of the housing 11, and its function will be explained below. It is important to note that this configuration of the interior of the housing 11 as described is merely illustrative.
The driver rotor 12 is provided with a cylindrical promontory 31 having a substantially flat end surface 32 with an axial slot 33 which is engaged by the lug 21 of the lock cylinder 17. Promontory 31 is also provided with a radially extending portion or stop 34. The diameter of the promontory 31, including the lateral dimension of the stop 34, is slightly less than the diameter of the bore 15 so that the former may protrude into the bore 15 until the stop 34 engages the lateral ledge or support surface 23. Radial edges 36 and 36a of promontory 31 are adapted to abut, respectively at either end position of the driver rotor 12, against the radial surfaces 24 and 240 formed by the bore 15. As shown in FIG. 3, when the promontory 31 is inserted into the bore 15, the lug 21 of the lock cylinder 17 extends into the slot 33 so that the driver rotor 12 will rotate with plug 19.
The driver rotor 12 is also provided with a pair of knobs or bumps 37 and 38 which protrude longitudinally from diametrically opposite circumferential positions. These bumps, together with the undulations 27a-28b, complete the detent mechanism. When the switch is assembled, the rotor is biased against the lateral surface 26, in a way whichwill be described below, so that rotation of the driver rotor causes the bumps 37 and 38 to follow the configuration of the undulations 27a-28a Since peak positions are unstable, the valleys will determine the different switch positions.
The switch illustrated is designed particularly to provide four positions, although variations in switch design may be made to accommodate two, or three positions, depending upon the use to which the switch may be put. In the present switch, one of these positions is illustrated in FIGS. 1 and 3, and may be designated for purposes of illustration as the first position. In the first position the bumps 37 and 38 engage the surface 26 at points respectively to the right and left of peaks 27a and 270, the points of contact being defined by slight depressions 28a and 280. This position is also characterized by contact between the radial edge 36a of the promontory 31, and thecorresponding abutment surface 24a within the bore 15. When the key 18 is turned to rotate the drive lug 21 counterclockwise, as viewed from FIG. I, the bumps 37 and 38 respectively, of the driver rotor 12, will leave the depressions 28a and 280 and ride over the peaks 27a and 270 to rest within valleys 28b and 28d. This position is relatively stable and defines a second switch position. If the key is turned farther, bumps 37 and 38, respectively, will leave the valleys 28b and 28d and ride over the next successive set of peaks, 27b and rower than the trough in the region of the latter, as indicated beyond the trough, as indicated by reference numeral 44b.
Radial surfaces 47a and 47b are formed, therefore, at the junction. A coil spring 46, having a diameter substantially 27d to define a third switch position. The fourth position of the present switch is described in greater detail below. The limit to the number of switch positions is defined by the arcuate length of the offset portion 22 of housing 11, since one end position of the rotor 12 is determined by contact between the radial edge 36 of the stop 34 and the radial surface 24 of the housing 11. The arc-length of the offset 22 may be varied depending upon the number of switch positions desired.
The driver rotor 12 is further provided with an arcuate trough 39 located adjacent the promontory 31 (FIGS. 1, 6 and 7). This trough may be formed in any convenient way including, for example, providing raised walls 41 and 42. At least one end of the trough is closed with an abutment head 43. A portion of the trough 39 is undercut to form a second trough or groove 44 which extends beyond the other end of trough 39 for a predetermined distance. The groove 44 is slightly narequal to the width of the trough 39, but greater than the width of the groove 44, inhabits the trough 39. The arcuate length of the spring is substantially equal to the length of the trough 39 so that when the spring is at rest one end lies against the head 43 while the other bears upon the radial surfaces 47a and 47b. The promontory 29 of the housing portion 11 extends into the groove 44 far enough to reach below spring 46 but not to the bottom of the groove. In the first position, shown in FIG. 6, the promontory is located at one end of the groove 44 relatively far from the spring 46. For each of the second and third positions the promontory 29 will have moved, relative to the rotor l2, successively closer to the spring.
The fourth switch position is illustrated in FIG. 7. The driver rotor 12 is rotated clockwise from the position illustrated in FIG. 6 until the radial edge 36 of the stop 34 comes into contact with the radial surface 24a located within the bore 16, but not shown in FIG. 7. Since the driver rotor 12 has been rotated with respect to the housing 11, the promontory 29 has moved along the groove 44 and partway into the trough 39. As the promontory 29 moves into the trough, it presses against diametrically opposite points of the circular end of the spring and compresses the spring to store energy therein until the movement is stopped by contact between the radial edge 36 and the radial surface 24. Because of the energy stored in the spring, this position is unstable and, upon release of the key 18, the spring discharges its energy to return the driver rotor 12 to the nearest stable position, which, in the present switch, is the third position. The switch illustrated, therefore, is particularly useful in connection with automobiles and other vehicles in which the fourth position corresponds to starting the engine, and where it is essential for the starter circuit to de-energize once the engine has begun to run under its own power.
The contact shorting member 13 includes an abutment portion or contact plate 45, from which a pair of polarizing arms or posts 48 and 49 (FIGS. 1 and 3) depend toward the rotor 12 to engage corresponding slots or grooves 51 and 52, respectively, formed in the perimeter of the rotor. The arms 48 and 49 may extend from diametrically opposite locations along the perimeter of the plate 45 and may have a dual function. When, for example, it is important for the shorting member 13 to be oriented in a particular way relative to the base 14, the arms may have unequal width dimensions so that the shorting member and the rotor fit together in only one way. Since each arm is contained within its corresponding slot, the shorting member and rotor will turn together when the switch is operated. The arms 48 and 49, therefore, serve both to orient the plate 45 vis-a-vis the base 14 and to connect the shorting member and rotor together so that rotational movement of the latter is transmitted to the former.
The contact plate 45 may be constructed of an electrically conductive material and may contain a plurality of contact portions or bumps 53, seen best in FIG. 3. Each of these bumps is arranged to make electrical contact, successively, with predetermined ones of a plurality of contact elements, defined below, which are carried by the base 14 and connected to an external circuit. It should be noted that providing the electrically conductive plate 45 with contact bumps 53 is only one way to utilize the advantages of the present invention, and that modifications may be made in the configuration or pattern of the contact portions, where desired.
The base 14 may be provided with a plurality of slots 54 arranged in a substantially circular pattern, as shown in FIG. 1. Each of the slots may have a substantially polygonal depression 55 associated with it, and these slot-depression combinations have been indicated, for purposes of illustration only, by reference numerals 1 through 10. The purpose of these depressions is to provide means for anchoring to the base a g plurality of contact tabs 56 which may be inserted through the slots 54 and crimped over to fit into a depression so that a relatively flat surface 57 of each of the tabs may be exposed to the contact bumps 53. For present purposes, contact tabs 56 have been connected to the base 14 at slot-depression combinations I, 3, 7 and 8 (FIG. 1), although it should be understood that others may be utilized, or not, as desired.
In operation, the contact plate 45 serves as a shorting member electrically connecting two or more of the contact tabs 56. When, for example, appropriate contacts are engaged by the bumps 53, current may flow through the plate 45 from one tab to another to energize predetermined circuit components. As the plate is rotated, different tabs may be engaged to achieve different results. Since for present purposes the plate 45 is arranged to be rotated relative the base 14, the slots 54 and depressions 57 are arranged in a circular pattern, although it is to be understood that the number, configuration and arrangement of both the stationary contacts and the contact bumps may be varied as desired.
As has been mentioned above, operation of the switch induces a slight axial movement in the rotor 12 relative to the base 14 when the former passes over one or more of the peaks 27a 270. In operation, the contact bumps of plate 45 must remain in continuous contact with the base, and therefore plate 45 is mounted independently of this reciprocating motion. The arms 48 and 49, for example, are slidable longitudinally in their respective slots 51 and 52 so that the rotor may move in one direction, longitudinally, without affecting the shorting member 13, while transmitting its movement in a second direction, e.g. rotationally, to the shorting member, as has been described above. To provide for continuous contact between the plate 45 and the base 14 notwithstanding the longitudinal or reciprocating movement of the rotor relative to the base, a plurality of spring fingers 58 are connected to the plate 45 (preferably being integrally formed therewith) and protrude substantially longitudinally to bear against the rotor 12. In the assembled position illustrated by FIG. 3, the rotor presses against the ends of the fingers 58 to urge the plate 45 and therefore its protruding bumps into contact with the corresponding electrically conductive surfaces 57 on the base 14. The force produced by the spring fingers also serves to bias the rotor against the lateral housing surface 26, as described above. Any reciprocating motion of the rotor relative to the plate which results from turning the key 18 will be absorbed by the spring fingers 58 which apply a continuous pressure to the plate 45 so that the bumps 53 maintain continuous electrical contact with the surfaces 57.
The fingers 58 may be formed from arcuate portions of the plate 45, and may be located at its perimeter. In this instance, the length of each finger is measured by approximately 70 of arc length. The free end of each finger is curved as indicated by reference numeral 59, to provide a convex portion for contact with the rotor 12 to minimize any friction resulting from slight lateral movement occurring when the finger is flexed. Each finger contains a further bend or curved portion so that its flection will result in a longitudinal force being applied between the plate 45 and the rotor. It should be noted that forming the fingers 58 from arcuate portions of the plate 45 is only one way to implement the present invention, and that any longitudinally extending fingers or arms capable of supplying a longitudinal bias between the plate and the rotor will suffice.
The number of fingers in the embodiment illustrated is three. It has been found that in general the electrical contact between the bumps 53 and the tabs 56 is most efficient when there is one spring finger associated with each bump. For example, in the embodiment shown in FIG. 1, each bump is located substantially at the juncture between the plate 45 and a spring finger 58. In this way, pressure is substantially uniform across each of the bumps so that continuous and effective electrical contact may be maintained. The number of fingers may be varied, however, along with the number of bumps. In the event that more than three contact bumps become necessary, it may not be feasible to provide one finger for each bump. In such a circumstance it may be preferable to arrange the fingers so that the pattern formed by the location of each finger describes a substantially regular polygon having its center substantially at the center of the plate 45. Where each finger is equidistant from each adjacent. finger and from the center of the plate, the pressure applied by the finger to the plate is uniformly distributed across the plate to maximize the efficiency of the electrical contact between the plate 45 and the base 14.
If necessary, insulation may be provided at the edge of the contact shorting member 13, or at any other convenient and effective location, to avoid electrical contact between the member and any proximal conductive surfaces, other than those associated with the base 14. In this regard, the rotor 12 is generally constructed of a substantially electrically inert material.
The present switch is preferably used in connection with a magnetoelectric device such as may be used for starting the engines of certain types of vehicles, namely, snowmobiles, and the like. Accordingly the switch position illustrated in FIG. 8, 9 and 10, are particularly adopted for such use, but it should be understood that the invention is not limited to the specific configuration shown. For present purposes, the contact tabs 56 have been anchored to the base 14 at the slot- depression combinations 1, 3, 7 and 8 shown in FIG. 1. Contact plate 45 has been provided with three contact bumps 53 to engage successively certain combinations of the contact surfaces 57. For example, the position shown in FIG. 8 may be arbitrarily designated as the ofF position. The orientation of the switch components in the drive mechanism for the off position is shown in FIG. 6, while FIG. 8 depicts the orientation of the electrical components. In this position the coil of the magnetoelectric device is grounded, and the position may be characterized by contact between at least one bump 53a and one base contact, illustratively designated by reference numeral 7. In this arrangement, the contact plate 45 may itself serve as a ground, although it should be understood that the bumps 53 could be arranged to contact at least two base contacts for this purpose, if necessary.
The second switch position is shown in FIG. 9, and may be arbitrarily designated as run with lights. In this position the engine of the vehicle is running under its own power and an electrical circuit is established between the battery and the headlamps by contact between at least two base contacts and a corresponding pair of the contact bumps. Bump 53a has moved to engage base contact 8 while bump 53b engages base contact 3 to close the circuit. The third bump 530 may not be necessary in this switch position and accordingly is shown disengaged from any base contact.
The third switch position is shown in FIG. 10, and may be designated as run without lights. In this position the engine is running under its own power and since there are no electrical accessories operating, it is not necessary for the contact bumps to engage any of the base contacts.
The fourth switch position is shown in FIG. 11; and may be termed the start position. In this position the battery is connected to the coil of the magnetoelectric device and the engine of the vehicle is started in the usual way. The bump 53a engages the base contact 1, while bump 530 is in contact with the base contact 7 to close the circuit. As described above in connection with FIG. 7, which depicts the orientation of the drive components for the start position, this position is unstable, and upon release of the key 18, the switch returns to the previous position, or run without lights," for normal daytime operation of the vehicle.
In the present switch, each of these switch positions is reached by turning the key 18 continuously in one direction beginning with the off position and ending with start. This arrangement is presented only by way of example how ever, since the number and continuity of the switch positions may vary, as has been mentioned above, depending upon the circuit requirements.
The switch described herein may be employed in connection with snowmobiles and other vehicles, the instrument panels of which are often exposed to harsh weather conditions, such as snow, freezing rain, ice, etc. This type of switch may also be used in dune buggies and may be exposed therefore to salt water spray, sand particles and other foreign objects. A common problem with such exposure is that snow or rain may enter the key slot and freeze, thereby jamming the lock. Similar results may obtain from prolonged exposure to salt spray and sand which have the tendency to corrode and block the lock cylinder. The same situation often occurs with respect to conventional automobile door locks which are exposed to a full spectrum of weather conditions and may be easily impaired with ice or other foreign matter.
Accordingly, the invention contemplates an open-ended enclosure or boot 60, seen in FIGS. 1 through 5, to encompass the exposed lateral member or portion 61 of the lock cylinder 17 which contains a key slot 62. It is important to note that while the boot 60 is shown in connection with a particular switch, it is not intended to be limited to such use, and may be adapted to and used with any appropriate lock mechanism.
The boot 60 may be substantially cylindrically shaped and is constructed of a generally flexible material, such as pure gum rubber, which will maintain its flexibility to a temperature of approximately 40 Fahrenheit. Silicone rubber may also be used but is somewhat expensive. A generally transverse portion 63 is arranged to overlie the slotted portion of the lock mechanism, and it contains a slit 64 extending completely through it and which is alignable with the key slot 62. The walls of the slit 64 are resilient and converge, in the absence of the key 18, to form a substantially weatherproof seal. When the key is inserted these converged walls separate to admit the key toward the slot 62. The resiliency of the material forming the side walls of the slit 64 causes the walls to grip the key and to serve substantially to wipe water and other foreign matter from the key before it reaches the cylinder slot 62. A further advantage is that the side walls tend to conform to the shape of the key while the key is in place, thus continuing the weatherproof seal.
It should be noted that the passage 64 need not be limited to a slit and may take on any configuration consistent with the type of key required by the lock cylinder, provided that its side walls conform to a suitable seal both in the absence and the presence of the key.
The outer edges of the passage 64 may be beveled, as indicated by reference numeral 65, to aid in inserting the key, so that the passage is quickly locatable and accessible.
The open end of the boot 60 is adapted to fit over the lateral portion 61 of the lock cylinder 17. In general, side wall 66 of the boot will extend for a certain distance, depending upon the configuration of the protected mechanism, alongside the cylinder 17, although it should be noted that this need not occur, especially for example where the switch housing covers the lock cylinder to a greater extent than that shown herein. The boot may be fastened to the switch mechanism in several ways. A known type of friction grip acting behind a lip 67 on the cylinder 17 would be sufficient to provide a satisfactory seal. The cylinder slot 62 would thereby be protected from ambient foreign matter. This arrangement would be sufficient where the shaft of the key 18 is cylindrical and no rotational forces are transmitted to the boot when the key is turned.
Where the more usual type of flat key is turned, however, a rotational force will be applied to the boot causing a deformation which may break the seal and allow foreign matter to enter. Accordingly, the invention provides for the boot to rotate with the key. This may be accomplished by providing an annular groove 68 in the lateral exterior surface of the side wall 66 of the boot near the open end. A cylindrical nut 69 having an annular and radially projecting ledge or lip 71 to engage the groove 68 may be either frictionally mounted on the lock cylinder 17 or have a threaded portion 72 to engage with a corresponding threaded portion 73 on the housing 11. The width of the lip 71 is slightly less than the width of the groove 68 so that the boot is free to rotate relative to the nut 69 and to the lock cylinder 17.
The inner lateral surface of the groove 68 is provided with an annular projection 74 having a substantially convex cross section. The area of contact between the lip and the boot is therefore minimized to reduce friction, although there is sufficient frictional force to maintain alignment between the slit 64 and the slot 62 in the absence of the key 18.
It should be noted that, although the lip 71 and the boot do not connect in a tight seal, the opportunity for ambient foreign matter to enter the lock cylinder 17 is minimized by the continuous contact between the projection 74 and the lip 71. Ice forming in the groove 68 will likewise have a minimal inhibitive affect, owing to the inherent flexibility of the material from which the boot is formed.
It will be understood that the invention relates to movable electrical components and weather-proof enclosures adapted for multi position or key-operated electrical switches. The particular switch disclosed herein has been described by way of example only and the foregoing detailed description is intended to facilitate understanding of the invention by demonstrating its interrelationship with one appropriate environment.
What is claimed is:
1. In a switch having a first member and a second member movable relative thereto to a plurality of switch positions, the first member having a plurality of fixed contact elements, the improvement which includes a movable contact shorting device comprising: a substantially spider-shaped member having an upper body portion engaging the first member of the switch, and a plurality of spring fingers depending from said body portion to bear against the second member of the switch, said spider member being adapted to be rotated by the second member about an axis perpendicular to said body portion and having a plurality of electrically interconnected contact nodules protruding from said body portion toward the first member of the switch, each of said nodules engaging a corresponding one of the fixed contact elements to complete a circuit when the switch is in one switch position, and disengaging said contact elements to break said circuit as the second member is moved toward another switch position.
2. The device as recited in claim 1 wherein the number of said contact nodules and said spring fingers is three.
3. The device as recited in claim 1 wherein the distal ends of each of said spring fingers is upturned to form a substantially rounded surface area for engagement with the second member of the switch.
4. The device as recited in claim 1, wherein the number of said contact nodules is equal to the number of said spring fingers.
5. The device as recited in claim 1, wherein each of said contact nodules is located respectively adjacent the point from which each of said fingers extends from said body portion.
6. The device as recited in claim 1 wherein each of said spring fingers is substantially equidistant from fingers adjacent thereto, and all of said spring fingers are symmetrical about the center of said body portion.
7. The device as recited in claim wherein each of said spring fingers is formed from an integral part of said body portion.
8. The device as recited in claim 7 wherein each of said spring fingers is formed from an arcuate portion of said body portion.
9. The device as recited in claim 8 wherein each of said arcuate portions is located along the perimeter of said body portion.
10. The device as recited in claim 9 wherein the number of said fingers is three and each of said arcuate portions is measured by substantially 70 of arc length.
1 I. The device as recited in claim 1, wherein said body portion is electrically conductive, and each of said contact nodules comprises an integral substantially convex protuberance on said body portion.

Claims (13)

1. In a switch having a first member and a second member movable relative thereto to a plurality of switch positions, the first member having a plurality of fixed contact elements, the improvement which includes a movable contact shorting device comprising: a substantially spider-shaped member having an upper body portion engaging the first member of the switch, and a plurality of spring fingers depending from said body portion to bear against the second member of the switch, said spider member being adapted to be rotated by the second member about an axis perpendicular to said body portion and having a plurality of electrically interconnected contact nodules protruding from said body portion toward the first member of the switch, each of said nodules engaging a corresponding one of the fixed contact elements to complete a circuit when the switch is in one switch position, and disengaging said contact elements to break said circuit as the second member is moved toward another switch position.
2. The device as recited in claim 1 wherein the number of said contact nodules and said spring fingers is three.
3. The device as recited in claim 1 wherein the distal ends of each of said spring fingers is upturned to form a substantially rounded surface area for engagement with the second member of the switch.
4. The device as recited in claim 1, wherein the number of said contact nodules is equal to the number of said spring fingers.
5. The device as recited in claim 1, wherein each of said contact nodules is located respectively adjacent the point from which each of said fingers extends from said body portion.
6. The device as recited in claim 1 wherein each of said spring fingers is substantially equidistant from fingers adjacent thereto, and all of said spring fingers are symmetrical about the center of said body portion.
7. The device as recited in claim 1 wherein each of said spring fingers is formed from an integral part of said body portion.
8. The device as recited in claim 7 wherein each of said spring fingers is formed from an arcuate portion of said body portion.
9. The device as recited in claim 8 wherein each of said arcuate portions is located along the perimeter of said body portion.
10. The device as recited in claim 9 wherein the number of said fingers is three and each of said arcuate portions is measured by substantially 70* of arc length.
11. The device as recited in claim 1, wherein said body portion is electrically conductive, and each of said contact nodules comprises an integral substantially convex protuberance on said body portion.
12. The device as recited in claim 1, which comprises, in addition, polarizing means connected to said body portion for orienting said nodules relative to the fixed elements.
13. The device as recited in claim 12 wherein said polarizing means comprises a pair of arms integral with said body portion and extending from diametrically opposite locations on the perimeter of said body plate, the arms having unequal widTh dimensions and being engageable with said second member.
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US3143605A (en) * 1961-08-10 1964-08-04 Edwin S Gaynor Combination push-push and momentary switch
US3346708A (en) * 1966-07-27 1967-10-10 Edward E Morra Rotary switch with roller detent apparatus directly biasing contact structure into open and closed positions
US3546402A (en) * 1969-04-04 1970-12-08 Globe Union Inc Sliding contacts for push button switches

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1754754A (en) * 1925-04-15 1930-04-15 Briggs & Stratton Corp Lighting and ignition switch
US2440690A (en) * 1946-07-11 1948-05-04 Briggs & Stratton Corp Switch
US3143605A (en) * 1961-08-10 1964-08-04 Edwin S Gaynor Combination push-push and momentary switch
US3346708A (en) * 1966-07-27 1967-10-10 Edward E Morra Rotary switch with roller detent apparatus directly biasing contact structure into open and closed positions
US3546402A (en) * 1969-04-04 1970-12-08 Globe Union Inc Sliding contacts for push button switches

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3826885A (en) * 1972-06-23 1974-07-30 Wild Rover Corp Pushbutton switch having spider-shaped contact contact carrier
FR2221799A1 (en) * 1972-06-23 1974-10-11 Wild Rover Corp
US3826884A (en) * 1973-06-25 1974-07-30 Oak Industries Inc Keyboard switch
US3882293A (en) * 1973-11-23 1975-05-06 Gen Signal Corp Quick break type switch with snap action deactuation structure
US4146761A (en) * 1976-05-18 1979-03-27 Sung Ki P Key actuable electrical switch
US4196422A (en) * 1978-01-03 1980-04-01 Teledyne Industries, Inc. Intrusion alarm system
US4286126A (en) * 1978-06-22 1981-08-25 Firma Leopold Kostal Ignition switch
US4281226A (en) * 1978-11-17 1981-07-28 Firma Leopold Kostal Ignition switch
US4527023A (en) * 1983-01-16 1985-07-02 Nihon Kaiheiki Kogyo Kabushiki Kaisha Small-sized rotary switch
US4558193A (en) * 1983-03-31 1985-12-10 C & K Components, Inc. Switch lock
US5049709A (en) * 1990-01-30 1991-09-17 Illinois Tool Works, Inc. Index rotary switch with rotor contact member having L-shaped arms
US5252791A (en) * 1991-10-02 1993-10-12 Delta Systems, Inc. Ignition switch
US5743380A (en) * 1996-12-02 1998-04-28 Augat Inc. Rotary door lock switch assembly and method for manufacturing same
CN102044364A (en) * 2009-10-23 2011-05-04 鸿富锦精密工业(深圳)有限公司 Power button module and electronic device using same
US20110259723A1 (en) * 2010-04-22 2011-10-27 Yongbing Zhu Switch structure for a power tool
US8847091B2 (en) * 2010-04-22 2014-09-30 Chervon (Hk) Limited Switch structure for a power tool

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