US3674544A - Methods of coating surfaces and in elements comprising such surfaces - Google Patents

Methods of coating surfaces and in elements comprising such surfaces Download PDF

Info

Publication number
US3674544A
US3674544A US887828A US3674544DA US3674544A US 3674544 A US3674544 A US 3674544A US 887828 A US887828 A US 887828A US 3674544D A US3674544D A US 3674544DA US 3674544 A US3674544 A US 3674544A
Authority
US
United States
Prior art keywords
nickel
carbon steel
aluminium
guns
wear resistant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US887828A
Other languages
English (en)
Inventor
Albert Grosseau
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Automobiles Citroen SA
Original Assignee
Automobiles Citroen SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Automobiles Citroen SA filed Critical Automobiles Citroen SA
Application granted granted Critical
Publication of US3674544A publication Critical patent/US3674544A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B55/00—Internal-combustion aspects of rotary pistons; Outer members for co-operation with rotary pistons
    • F02B55/08—Outer members for co-operation with rotary pistons; Casings
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06—Metallic material

Definitions

  • a process for coating rubbing surfaces comprises projecting onto the said surfaces, simultaneously, by means of at least two oxy-acetylene flame or plasma flame guns, on one hand, carbon steel and, on the other hand, nickel and aluminium forming, by combination with the oxygen supplied by gun, a composite material comprising nickel aluminides and oxides with substantially ellipsoidal grains, the said composite material, which can also be made to contain, by incorporation on the projection, of spherical grain particles such as silicon carbide and/or titanium boride and/or boron carbide, being alloyed with the carbon steel to form a wear resistant layer, favourable to sliding and averaging a certain minimal thickness, resisting well the high contact pressures developed, according to the method of production preferred, during the operation of the engine,
  • an element with a rubbing surface said element being arranged so that the said surface is covered with a wear resistant layer constituted by an alloy of carbon steel and a composite material formed principally of nickel aluminides NiAl and Ni Al which occur in substantially equal parts with, in smaller proportions, oxides with substantially ellipsoidal grains NiO, A1 0 and NiA1 O which are formed by reaction during the operation and with which may advantageously be incorporated,
  • the invention consists, apart from these principal features, in certain other features which are preferably incorporated at the same time and which will be more explicitly described below.
  • the envelope 1 is then brought to a temperature of about C. so as to produce, as explained below, a final prestressing.
  • a first passage is advantageously effected during which only the aluminium and nickel gun discharges, so as to deposit a thin keying film of composite material formed of aluminides of nickel and of oxides (of thickness generally comprised between 0.02 and 0.05 mm.), over the whole of the surface 2.
  • proportions by volume may vary between 10% and 90% of carbon steel of which the content of carbon is between 0.4% and 1.2% by weight.
  • the proportion to be followed for aluminium and nickel may vary between 90% and 10%, the aluminium and the nickel occurring in substantially equal amounts.
  • a steel with 0.6% approximately of carbon is selected and a proportion, by volume, in the region of 60% of steel for 40% of complementary part in which aluminium and nickel are in substantially equal amounts.
  • the proportions, by volume of the materials to be alloyed are in the neighbourhood.
  • the two guns are made to discharge during as many passes as is necessary to obtain a layer 3 of thickness at least equal to 0.3 mm. This thickness confers on the said layer good resistance to contact pressures exerted by the piston.
  • the projection of the wear resistant layer 3 is effected very rapilly and, on the other hand, the materials used are relatively cheap in comparison with other materials tried and which gave worse results, the method of coating and the envelope obtained by the invention have been found to be very economical.
  • a method of forming a coating on a rotary piston engine element constituted of light alloy comprising projecting on the surface of said light alloy element, simultaneously, by means of at least two flame guns, carbon steel from one said gun, and, nickel and aluminum from another said gun, forming, by combination with oxygen supplied by the gun, a composite material comprising nickel aluminides and oxides with substantially ellipsoidal grains, said composite material alloying with the carbon steel to form said coating.
  • the materials to be alloyed of 35% to 38% constituted by the aluminum and nickel in substantially equal amounts and from 5% to 2% of particles, with spherical grains of diameter from 1 to 3 said particles being composed of at least one of the substances silicon carbide, titanium boride and boron carbide.
  • a method according to claim 6, comprising causing tfihe gun producing said composite material to discharge 8.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)
US887828A 1968-12-31 1969-12-24 Methods of coating surfaces and in elements comprising such surfaces Expired - Lifetime US3674544A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR182896 1968-12-31

Publications (1)

Publication Number Publication Date
US3674544A true US3674544A (en) 1972-07-04

Family

ID=8659814

Family Applications (1)

Application Number Title Priority Date Filing Date
US887828A Expired - Lifetime US3674544A (en) 1968-12-31 1969-12-24 Methods of coating surfaces and in elements comprising such surfaces

Country Status (5)

Country Link
US (1) US3674544A (de)
DE (1) DE1965457A1 (de)
ES (1) ES375053A1 (de)
FR (1) FR1600296A (de)
GB (1) GB1260437A (de)

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3779720A (en) * 1971-11-17 1973-12-18 Chromalloy American Corp Plasma sprayed titanium carbide tool steel coating
US3836394A (en) * 1971-07-29 1974-09-17 Alusuisse Method of manufacture of a conductor rail
US3886637A (en) * 1971-11-17 1975-06-03 Chromalloy American Corp Method of producing heat treatable titanium carbide tool steel coatings on cylinders of internal combustion engines
US3888746A (en) * 1974-01-04 1975-06-10 Ford Motor Co Method of providing an intermediate steel layer for chrome plating on rotor housings
US3890069A (en) * 1973-07-05 1975-06-17 Ford Motor Co Coating for rotary engine rotor housings and method of making
US3896244A (en) * 1971-11-17 1975-07-22 Chromalloy American Corp Method of producing plasma sprayed titanium carbide tool steel coatings
US3910734A (en) * 1973-08-20 1975-10-07 Ford Motor Co Composite apex seal
US3974309A (en) * 1973-12-26 1976-08-10 Ford Motor Company Method of coating a rotary internal combustion engine
US3981688A (en) * 1973-07-05 1976-09-21 Ford Motor Company Coating for rotary engine rotor housings and method of making
US4044217A (en) * 1975-05-07 1977-08-23 Kawasaki Jukogyo Kabushiki Kaisha Sliding surface working method using wire-explosion coating
US4164066A (en) * 1971-11-12 1979-08-14 P. R. Mallory & Co., Inc. Fabrication of anodes by plasma spray deposition
US4212602A (en) * 1974-08-14 1980-07-15 Goetzewerke Friedrich Goetze Ag Wear-resistant coating for sealing strips in rotary engines
US4277540A (en) * 1971-05-03 1981-07-07 Aine Harry E Thin film magnetic recording medium
US4603062A (en) * 1985-01-07 1986-07-29 Cdp, Ltd. Pump liners and a method of cladding the same
EP0922786A2 (de) 1997-11-25 1999-06-16 Fuji Kihan Co., Ltd. Keramikbeschichtetes Produkt und Verfahren zur Herstellung
US20120175355A1 (en) * 2011-01-10 2012-07-12 Lalam Sree Harsha Method of welding nickel-aluminide

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2545400B1 (fr) * 1983-05-05 1986-09-12 United Technologies Corp Procede de depot d'un revetement de poudre abrasive sur un substrat
FR2606037B1 (fr) * 1986-11-04 1989-02-03 Total Petroles Revetement metallique realise sur un substrat mineral
DE3941853C1 (de) * 1989-12-19 1991-04-11 Mtu Muenchen Gmbh
CA2025302A1 (en) * 1989-12-26 1991-06-27 John R. Rairden, Iii Reinforced microlaminted metal-matrix-composite structure

Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4277540A (en) * 1971-05-03 1981-07-07 Aine Harry E Thin film magnetic recording medium
US3836394A (en) * 1971-07-29 1974-09-17 Alusuisse Method of manufacture of a conductor rail
US4164066A (en) * 1971-11-12 1979-08-14 P. R. Mallory & Co., Inc. Fabrication of anodes by plasma spray deposition
US3896244A (en) * 1971-11-17 1975-07-22 Chromalloy American Corp Method of producing plasma sprayed titanium carbide tool steel coatings
US3886637A (en) * 1971-11-17 1975-06-03 Chromalloy American Corp Method of producing heat treatable titanium carbide tool steel coatings on cylinders of internal combustion engines
US3779720A (en) * 1971-11-17 1973-12-18 Chromalloy American Corp Plasma sprayed titanium carbide tool steel coating
US3981688A (en) * 1973-07-05 1976-09-21 Ford Motor Company Coating for rotary engine rotor housings and method of making
US3890069A (en) * 1973-07-05 1975-06-17 Ford Motor Co Coating for rotary engine rotor housings and method of making
US3910734A (en) * 1973-08-20 1975-10-07 Ford Motor Co Composite apex seal
US3974309A (en) * 1973-12-26 1976-08-10 Ford Motor Company Method of coating a rotary internal combustion engine
US3888746A (en) * 1974-01-04 1975-06-10 Ford Motor Co Method of providing an intermediate steel layer for chrome plating on rotor housings
US4212602A (en) * 1974-08-14 1980-07-15 Goetzewerke Friedrich Goetze Ag Wear-resistant coating for sealing strips in rotary engines
US4044217A (en) * 1975-05-07 1977-08-23 Kawasaki Jukogyo Kabushiki Kaisha Sliding surface working method using wire-explosion coating
US4603062A (en) * 1985-01-07 1986-07-29 Cdp, Ltd. Pump liners and a method of cladding the same
US4715313A (en) * 1985-01-07 1987-12-29 Cdp, Ltd. Pump liners and a method of cladding the same
US4746554A (en) * 1985-01-07 1988-05-24 Cdp, Ltd. Pump liners and a method of cladding the same
EP0922786A2 (de) 1997-11-25 1999-06-16 Fuji Kihan Co., Ltd. Keramikbeschichtetes Produkt und Verfahren zur Herstellung
EP0922786A3 (de) * 1997-11-25 2001-04-25 Fuji Kihan Co., Ltd. Keramikbeschichtetes Produkt und Verfahren zur Herstellung
US6482467B2 (en) 1997-11-25 2002-11-19 Fuji Kihan Co., Ltd. Ceramic coated product, and method for forming the ceramic coated product
US20120175355A1 (en) * 2011-01-10 2012-07-12 Lalam Sree Harsha Method of welding nickel-aluminide
US9623509B2 (en) * 2011-01-10 2017-04-18 Arcelormittal Method of welding nickel-aluminide

Also Published As

Publication number Publication date
FR1600296A (de) 1970-07-20
GB1260437A (en) 1972-01-19
ES375053A1 (es) 1972-03-16
DE1965457A1 (de) 1970-07-16

Similar Documents

Publication Publication Date Title
US3674544A (en) Methods of coating surfaces and in elements comprising such surfaces
US3705818A (en) Methods of coating rubbing surfaces and elements comprising such surfaces
US4725508A (en) Composite hard chromium compounds for thermal spraying
US3947607A (en) Method for reinforcing pistons
US2588422A (en) Application of spray metal linings for aluminum engine cylinders of or for reciprocating engines
US3313633A (en) High temperature flame spray powder
US5592927A (en) Method of depositing and using a composite coating on light metal substrates
US3332752A (en) Composite flame spraying wire
US3378392A (en) High temperature flame spray powder and process
DK1564309T3 (en) Piston ring and thermal spray coating for use therein, and method of making them
US3896244A (en) Method of producing plasma sprayed titanium carbide tool steel coatings
US3305326A (en) Self-fusing flame spray material
US4077637A (en) Ceramic coated piston rings
US11788593B2 (en) Method of making a brake disc and brake disc for a disc brake
JP2004510050A (ja) 機械的合金化した粉末のピストンリング用熱塗布コーティング
US3606359A (en) Tungsten carbide coated piston rings
US3779720A (en) Plasma sprayed titanium carbide tool steel coating
JP2002506926A (ja) すべり軸受のライニングの形成
WO2021124100A1 (en) Braking band of a disk for disk brake
US5690716A (en) Thermal spray powder
US4248440A (en) Titania-alumina-yttria piston ring facing
US20040069141A1 (en) Wear protection layer for piston rings, containing wolfram carbide and chromium carbide
US3545944A (en) Composite metal article having an intermediate bonding layer of nickel aluminide
US4678511A (en) Spray micropellets
CN112281105A (zh) 一种金属陶瓷复合涂层及其制备方法和应用