US3661538A - Plastics materials having electrodeposited metal coatings - Google Patents

Plastics materials having electrodeposited metal coatings Download PDF

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US3661538A
US3661538A US826709A US3661538DA US3661538A US 3661538 A US3661538 A US 3661538A US 826709 A US826709 A US 826709A US 3661538D A US3661538D A US 3661538DA US 3661538 A US3661538 A US 3661538A
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nickel
film
article
copper
plastics material
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Peter Thomas Brown
John Rowland
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BASF Schweiz AG
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Ciba AG
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/34Applying different liquids or other fluent materials simultaneously
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/54Electroplating of non-metallic surfaces
    • C25D5/56Electroplating of non-metallic surfaces of plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S428/00Stock material or miscellaneous articles
    • Y10S428/922Static electricity metal bleed-off metallic stock
    • Y10S428/9335Product by special process
    • Y10S428/934Electrical process
    • Y10S428/935Electroplating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12556Organic component
    • Y10T428/12569Synthetic resin
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12535Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
    • Y10T428/12597Noncrystalline silica or noncrystalline plural-oxide component [e.g., glass, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12687Pb- and Sn-base components: alternative to or next to each other
    • Y10T428/12694Pb- and Sn-base components: alternative to or next to each other and next to Cu- or Fe-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12778Alternative base metals from diverse categories
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12806Refractory [Group IVB, VB, or VIB] metal-base component
    • Y10T428/12826Group VIB metal-base component
    • Y10T428/12847Cr-base component
    • Y10T428/12854Next to Co-, Fe-, or Ni-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12868Group IB metal-base component alternative to platinum group metal-base component [e.g., precious metal, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12882Cu-base component alternative to Ag-, Au-, or Ni-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12903Cu-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249924Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
    • Y10T428/24994Fiber embedded in or on the surface of a polymeric matrix
    • Y10T428/24995Two or more layers
    • Y10T428/249951Including a free metal or alloy constituent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/294Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
    • Y10T428/2956Glass or silicic fiber or filament with metal coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31511Of epoxy ether
    • Y10T428/31529Next to metal

Definitions

  • ABSTRACT It is known to coat plastics materials, especially thermoplastics such as ABS, with metal by electrodeposition, typically with chromium on top of nickel. Conventional methods are often unsatisfactory when applied to thermosetting resin-based articles, the metal coating peelingor flaking off when the articles are subjected to repeated changes in temperature. It has now been found that copper or nickel coatings adhere well to surfaces, prepared in a conventional manner, of thermosetting plastics as well as of thermoplasts, provided that the coatings are electrodeposited in a manner such that they have an average stress in tension of at least 2,000 kg./sq. cm.
  • a nickel coating is electrodeposited under conditions such that it had an average stress in tension of 2,440 to 6,460 kg./sq. cm.: this coating being dull, a bright, lightly stressed nickel coating was electrodeposited before the final layer, of chromium, was applied.
  • the article is preconditioned, that is to say, its surfaces are etched with a substance to promote bonding with the coatings applied later.
  • the substance used depends on the type of plastics material to be etched; commonly, a mixture of potassium dichromate, sulfuric acid and water, sodiumnaphthalene-tetrahydrofuran complexes, a mixture of sulfuric and phosphoric acids, nitric acid, or organic solvents.(such as acetone, generally with hydroquinone and pyrocatechol) are used.
  • This chemical treatment may be supplemented with, or replaced by, a mechanical cleansing operation,'the surfaces being abraded by tumbling the article in an abrasive powder (sometimes with water) or by vapor blasting with very fine particles of abrasive material in a jet of air and water.
  • an electrically-conducting layer of metal is applied to the article, sometimes by means of paints containing metal powders, by spraying on metal powders or by vacuum sputtering, but usually by depositing the metal from a solution of its salt by chemical reduction.
  • a film of palladium or silver is deposited by immersing the article in a solution of stannous chloride or other source of stannous ions, and then in a solution of, e.g. palladium chloride or silver nitrate.
  • the silver nitrate is used in aqueous ammoniacal solution in the presence ofan organic reducing agent such as an aldehyde, with or without prior treatment with stannous chloride.
  • copper or nickel is applied by electroless deposition, then nickel is applied by electroplating, followed by, if required, chromium. Instead of applying nickel by electroplating, silver, palladium, or gold may be so deposited.
  • the electroless deposition of copper or nickel can be dispensed with, the article being electroplated with .copper instead.
  • the electroplated layers applied to plastics articles are only lightly stressed in tension, this stress being not more than about 1,500 kg./sq.cm.
  • Thermoplastics materials which have been electroplated include chiefly acrylonitrile-butadiene-styrene copolymers (ABS), but also polyolefines, polymethacrylates and polycarbonates.
  • ABS acrylonitrile-butadiene-styrene copolymers
  • thermoset plastic materials which, unlike many thermoplastics materials, do not soften and flow at moderately high temperatures.
  • methods which, when applied to thermoplastics materials, give rise to electroplated nickel or copper having adequate adhesion to the substrate are often unsatisfactory when applied to thermoset plastics materials, the electroplated nickel, copper, or certain other metals adhering insufficiently to withstand the dimensional changes that occur on repeated heating and cooling, while if the coating is accidentally perforated the electroplated metal around the perforation peels off. Because the electroplated nickel or copper fails to adhere, the overlying chromium plating readily peels off with it.
  • metal coatings which are electrolytically deposited on plastics materials, particularly poly-(oxymethylenes), adhere firmly and withstand repeated large changes in temperature provided that these metal coatings have a ductility and a tensile strength (i.e. the minimum force applied in tension necessary to rupture the film) which are above certain values, and that the coated articles have a compressive stress within a specified range.
  • Stress in tension is associated with a metal coating being deposited in a condition such that, providing the substrate can be distorted, the coating contracts, whereas compressive stress is associated with the contrary condition, the coating having a tendency to expand.
  • the present invention provides-an article of plastics material coated with an adherent, highly stressed, electrolytically deposited film of copper, nickel, silver, palladium or gold, which film has an average stress in tension of at least 2,000 kg./sq.cm. and preferably of between 2,300 kg./sq.cm. and 10,000 kg./sq.cm.
  • the highly stressed film may be of copper, and advantageously immediately overlie a film, applied by electroless deposition, of palladium or silver.
  • the highly stressed film may be of silver, palladium, orgold, and especially nickel; such a film is conveniently applied onto a film, applied by electroless deposition, of nickel or copper. It is generally more convenient that such a film is of nickel, since electroless copper baths tend to be less stable than are electroless nickel baths.
  • These films of nickel or copper, applied by electroless deposition in turn preferably immediately overlie a film, applied by electroless deposition, of palladium or silver.
  • Highly stressed films are sometimes dull.
  • a lightly stressed, bright film of nickel, copper, silver, palladium, or gold i.e. one having an average stress in tension of not more than 1,500 kg./sq.cm., preferably between 1,050 kg./sq.cm. and 1,400 kg./sq.cm., may be electrolytically deposited onto such films.
  • the average thickness of this lightly stressed film, together with any subsequent, electrolytically deposited films of metal should not greatly exceed, say ten times, that of the highly stressed film, or the advantages of theinvention may be forfeited.
  • the lightly stressed film is of nickel
  • a film of cadmium, tin, silver, gold, lead, or particularly chromium may be electrolytically deposited thereon.
  • the nickel, copper, silver, palladium or gold may be deposited in the two conditions, viz highly stressed and lightly stressed, by using plating baths of differing composition and/or pH.
  • nickel baths usually contain nickel chloride and nickel sulfate, and different ratios of chloride to sulfate ions favor formation of nickel in a more highly, or less highly, stressed condition other things being equal, when chloride ions preponderate, the nickel is more highly stressed, and when sulfate ions are in the majority, the nickel is less highly stressed.
  • Use of a less acidic plating solution typically having a pH of between 5 and 6.8 also favors formation of a more highly stressed layer than does use of one having a pH below 5.
  • the plated shim steel is removed, and the change in radius of curvature due to the tensile stress of the film of electrode'posited metal is measured.
  • the average stress in tension, 5, can be found by means of the relationship where t is the thickness of the base, d is the thickness of the .deposit, E is Youngs modulus for the base, and r, and r,, are
  • the plastics material should contain a filler; the filler should, of course, be inert, i.e. resistant to attack by the various solutions employed. It is further desirable that the tiller be present in a substantial amount, the plastics material containing at least 20 percent, and better at least 50 percent, by volume of the filler.
  • Suitable fillers include china clay, which may be calcined (molochite) and titanium dioxide, but glass fibers or fibers of a textile such as a polyester are particularly preferred.
  • the plastics article should be etched, preferably by chemical means because the surface finish of mechanically etched plastics material may be poor unless a very thick layer of metal is applied by electroplating to apply such layers is uneconomic, and further, they do not adhere as well as those of conventional thickness.
  • Chromic acid mixtures potassium dichromate-sulphuric acid-water are usually suitable.
  • thermoplasts such as a polyolefine, a polymethacrylate, a polycarbonate, an acrylonitrile butadiene-styrene copolymer, or a polysulfone
  • thermoset plastics material may be, for example, a cured epoxy resin, i.e.
  • thermoset plastics material may be a glass fiber laminate. Such laminates, electroplated with silver, palladium, or gold, are useful for printed circuits.
  • glass fibers silane-treated (filler) In place of the OP wax, other release agents such as calcium stearate, glycerol monostearate, stearic acid, or carnauba wax could be used.
  • the articles were formed by transfer molding, the molding time being 3 minutes and the temperature 165 C. Radio frequency preheating was used.
  • Etching Moldings so prepared were etched by immersion for to minutes at room temperature, or better at 65 C., in a mixture of 1 lg. of potassium dichromate, 250 ml. of distilled water and 750 ml. of concentrated sulfuric acid.
  • Nickel chloride NiCl .(ili g Hydrazino sulphate (N ll,.lI bO,), g-
  • NiSO '6H O nickel sulfate
  • 10 g. of sodium citrate Na,c,n, O -2H O 10 g. of sodium acetate (NaC,l-l O,-3H,O)
  • 15 g. of sodium hypophosphite Nau,Po,-u,o 20 g. of magnesium sulfate (MgSO '7l-I O) and 1 liter of distilled water.
  • MgSO '7l-I O magnesium sulfate
  • NiSO -6H,O nickel sulfate
  • NiCl -6l-l O nickel chloride
  • boric acid 18 g. of sodium formate
  • 8 g. of cobalt sulfate CoSO -7H O
  • the pH of this solution was 5.3; in some experiments the pH was adjusted before plating to 5.6 or 6.1 by adding nickel carbonate or to 4.2 by adding concentrated sulfuric acid.
  • the coating was on average 0.02 mm. thick. As determined by the GrahamSoderberg method, the tensile stresses of nickel plated at the different pH values were:
  • EFCO Bright Nickel (a proprietary formulation available from Electra-Chemical Engineering Co. Ltd., Woking, Surrey, England) the bath being kept at 45 to 55 C. and having a pH of 3.9, and the current density being 3.2 to 5.4 amps/sq. dcm.; or
  • the current density was 1 1 to 13 amps/sq. dcm., and the maximum voltage at strike was 5.
  • the plating time was 2 minutes.
  • a bath containing 250 g. per liter of chromic oxide (CrO and 2 g. per liter of concentrated sulfuric acid this bath was kept at 50 C. and the currentdensity was to 20 amps/sq. dcm.
  • moldings prepared from the same epoxy resin formulation were plated as described above except that the electrodeposition of the nickel was efiected under conventional conditions.
  • the bath was similar to that employed to deposit the highly stressed coating, but it contained 50 g. of sodium formate per liter of distilled water instead of 18 g., and no cobalt sulfate; its pH was 4.5 and its temperature 40 C., while the current density was 2.7 to 3.2 amps/sq. dcm.
  • the nickel so deposited had essentially the same average thickness as the combined average thicknesses of the two layers of nickel electrodeposited as described above, i.e. an average of 0.05 mm. compared with the average total of 0.04 mm. for the two layers electrodeposited in accordance with this invention.
  • the tensile stress of the single, conventionally electrodeposited layer was 1,400 kg./sq.cm. Chromium was then applied by electroplating in a conventional manner.
  • the Jaquet peel test could not be carried out with the chromium-plated moldings having coatings of nickel electrodeposited as described in accordance with the process of this invention; the adhesion was so great that the coating could not be pried off. On the other hand, the chromium could readily be peeled off from the castings prepared in the conventional manner.
  • the coatings produced as described by the process of this invention were distinguished by their resistance to repeated extreme changes in temperature. Samples of the chromiumplated moldings were held at 72 C. or at 85 C. for 1 hour, then immediately placed in an oven heated to 145 C. for 1 hour next, the samples were immediately cooled to 72 C. or -85 C. and the process repeated. After six, or even eight, cycles of cooling and heating, the coatings still adhered to the underlying plastics material, whereas the chromium on moldings plated in a conventional manner could be peeled off before fewer than six such cycles had been completed.
  • thermoplastic resin viz. a polysulfone available from Union Carbide Corporation under the designation Polysulfone P 1700, containing 10 percent by weight of molochite
  • EXAMPLE III A laminate was prepared by a wet lay-up technique from eight layers of glasscloth, and as the thermoset material, a mixture of 100 parts by weight of an epoxide resin, a polyglycidyl ether of bisphenol A (i.e. 2,2-bis(4-hydroxyphenyl)propane) having a 1,2-epoxide content of 5.2 equivalents per kilogram, and 27 parts by weight of 4,4-diaminodiphenylmethane. The assembly was heated at 150 C. for 1 hour under a pressure of 7 kg./sq.cm., and the resin was post-cured at 180 C. for 3 hours.
  • the thermoset material a mixture of 100 parts by weight of an epoxide resin, a polyglycidyl ether of bisphenol A (i.e. 2,2-bis(4-hydroxyphenyl)propane) having a 1,2-epoxide content of 5.2 equivalents per kilogram, and 27 parts by weight of 4,4-diamino
  • Laminates were also made by a prepreg" technique layers of glasscloth were impregnated with a solution in ethyl methyl ketone of the same mixture of epoxide resin and curing agent, and the mixture was advanced to a B-stage resin by heating for 30 minutes at C. The resin was cured by heating as before, i.e. for 1 hour at C. under a pressure of 7 kg./sq.cm. and then for 3 hours at C.
  • the laminates were etched, sensitized and coated with nickel by electroless deposition as described in Example 1.
  • a highly-stressed coating of copper was applied from a bath containing, per liter, 19 g. of cuprous cyanide, 45 g. of sodium cyanide, and 4 g. of sodium hydroxide.
  • the bath was kept at 40 to 45 C. and the current density was 2.15 amps/sq.dcm.
  • Coatings of silver likewise showing good adhesion and being highly stressed in tension, were electrodeposited on similar glasscloth laminates bearing nickel applied by electroless deposition.
  • said highly stressed film of a metal selected from the group consisting of copper and nickel immediately underlies a lightly stressed, electrolytically deposited film of a metal selected from the group consisting of nickel and copper having an average stress in tension of not more than 1,500 kg./sq.cm., the average thickness of said lightly stressed film, together with any subsequent, electrolytically deposited, films of metal, does not exceed ten times that of the said highly stressed film.
  • the said lightly stressed film is of nickel and immediately underlies an electrolytically deposited film of chromium, cadmium, tin, silver, gold or lead.
  • plastics material contains at least 50 percent by volume of filler.
  • filler is selected from the group consisting of glass fibers and textile fibers.
  • thermoset material is a material that is thermoset material.
  • thermoset plastics material is a glass fiber laminate.

Abstract

It is known to coat plastics materials, especially thermoplastics such as ABS, with metal by electrodeposition, typically with chromium on top of nickel. Conventional methods are often unsatisfactory when applied to thermosetting resinbased articles, the metal coating peeling or flaking off when the articles are subjected to repeated changes in temperature. It has now been found that copper or nickel coatings adhere well to surfaces, prepared in a conventional manner, of thermosetting plastics as well as of thermoplasts, provided that the coatings are electrodeposited in a manner such that they have an average stress in tension of at least 2,000 kg./sq. cm. E.g., a molding prepared from ''''Araldite'''' MY 750, HT 972, calcined china clay and glass fibers, is prepared for electroplating by A. ETCHING WITH CHROMIC ACID B. DEPOSITING A FILM OF PALLADIUM THROUGH TREATMENT WITH STANNOUS CHLORIDE AND PALLADIUM CHLORIDE SOLUTIONS C. DEPOSITING A FILM OF COPPER OR NICKEL BY REDUCTION OF COPPER SULPHATE OR NICKEL SULPHATE SOLUTIONS. Next, a nickel coating is electrodeposited under conditions such that it had an average stress in tension of 2,440 to 6,460 kg./sq. cm.: this coating being dull, a bright, lightly stressed nickel coating was electrodeposited before the final layer, of chromium, was applied.

Description

United States Patent Brown et al.
[54] PLASTICS MATERIALS HAVING ELECTRODEPOSITED METAL COATINGS [72] Inventors: Peter Thomas Brown, Westley Waterless, near Newmarket Suffolk; John Rowland Phillips, Royston, both of England [73] Assignee: Ciba Limited, Basel, Switzerland 22 Filed: May 21, 1969 [21] Appl. No.: 826,709
[30] Foreign Application Priority Data May 27, 1968 Great Britain ..25,253/68 [52] US. Cl ..29/195, 204/30, 204/38 B, 117/47 A [51] Int. Cl ..C23b 5/60, C23f 17/00, B44d 1/092 [58] Field of Search ..204/30, 38, 20, 29; 29/195; 117/47 A; 106/1 [56] References Cited UNITED STATES PATENTS 9/1970 Cines ..29/195 8/1970 Dey ..204/30 OTHER PUBLICATIONS 1 May 9, 1972 Electroplating and Electroforming, by Blum et al., 1949, page 368 Modern Electroplating by Lowenheim, 1968, page 262 Primary Examiner-John H. Mack Assistant ExaminerR. L. Andrews Attorney-Harry Goldsmith, Joseph G. Kolodny and Mario A. Monaco [57] ABSTRACT It is known to coat plastics materials, especially thermoplastics such as ABS, with metal by electrodeposition, typically with chromium on top of nickel. Conventional methods are often unsatisfactory when applied to thermosetting resin-based articles, the metal coating peelingor flaking off when the articles are subjected to repeated changes in temperature. It has now been found that copper or nickel coatings adhere well to surfaces, prepared in a conventional manner, of thermosetting plastics as well as of thermoplasts, provided that the coatings are electrodeposited in a manner such that they have an average stress in tension of at least 2,000 kg./sq. cm.
E.g., a molding prepared from Araldite MY 750, HT 972, calcined china clay and glass fibers, is prepared for electroplating by a. etching with chromic acid b. depositing a film of palladium through treatment with stannous chloride and palladium chloride solutions c. depositing a film of copper or nickel by reduction of copper sulphate or nickel sulphate solutions.
Next, a nickel coating is electrodeposited under conditions such that it had an average stress in tension of 2,440 to 6,460 kg./sq. cm.: this coating being dull, a bright, lightly stressed nickel coating was electrodeposited before the final layer, of chromium, was applied.
21 Claims, No Draifings PLASTICS MATERIALS HAVING ELECTRODEPOSITED METAL COATINGS This invention relates to coating plastics materials with metal by electroplating and to plastics materials so coated.
Increasingly, articles of plastics material are being electroplated with metals, particularly with chromium deposited on nickel. Before being plated, the surfaces of the article have to be treated to render them electrically conductive and also to modify them so that the electrodeposited metal adheres well thereto. Methods of achieving this are well known (see e.g. H. Narcus Metallising of Plastics, Reinhold, 1960).
First, the article is preconditioned, that is to say, its surfaces are etched with a substance to promote bonding with the coatings applied later. The substance used depends on the type of plastics material to be etched; commonly, a mixture of potassium dichromate, sulfuric acid and water, sodiumnaphthalene-tetrahydrofuran complexes, a mixture of sulfuric and phosphoric acids, nitric acid, or organic solvents.(such as acetone, generally with hydroquinone and pyrocatechol) are used. This chemical treatment may be supplemented with, or replaced by, a mechanical cleansing operation,'the surfaces being abraded by tumbling the article in an abrasive powder (sometimes with water) or by vapor blasting with very fine particles of abrasive material in a jet of air and water. Next, in the so-called sensitizing and activating stages, an electrically-conducting layer of metal is applied to the article, sometimes by means of paints containing metal powders, by spraying on metal powders or by vacuum sputtering, but usually by depositing the metal from a solution of its salt by chemical reduction. A film of palladium or silver is deposited by immersing the article in a solution of stannous chloride or other source of stannous ions, and then in a solution of, e.g. palladium chloride or silver nitrate. Sometimes the silver nitrate is used in aqueous ammoniacal solution in the presence ofan organic reducing agent such as an aldehyde, with or without prior treatment with stannous chloride. Next, copper or nickel is applied by electroless deposition, then nickel is applied by electroplating, followed by, if required, chromium. Instead of applying nickel by electroplating, silver, palladium, or gold may be so deposited. in certain circumstances, where the surfaces of the plastics article have been suitably treated, the electroless deposition of copper or nickel can be dispensed with, the article being electroplated with .copper instead. Conventionally, the electroplated layers applied to plastics articles are only lightly stressed in tension, this stress being not more than about 1,500 kg./sq.cm.
Thermoplastics materials which have been electroplated include chiefly acrylonitrile-butadiene-styrene copolymers (ABS), but also polyolefines, polymethacrylates and polycarbonates. For some purposes it is desirable to use thermoset plastic materials which, unlike many thermoplastics materials, do not soften and flow at moderately high temperatures. However, methods which, when applied to thermoplastics materials, give rise to electroplated nickel or copper having adequate adhesion to the substrate, are often unsatisfactory when applied to thermoset plastics materials, the electroplated nickel, copper, or certain other metals adhering insufficiently to withstand the dimensional changes that occur on repeated heating and cooling, while if the coating is accidentally perforated the electroplated metal around the perforation peels off. Because the electroplated nickel or copper fails to adhere, the overlying chromium plating readily peels off with it.
Recently it has been suggested that metal coatings which are electrolytically deposited on plastics materials, particularly poly-(oxymethylenes), adhere firmly and withstand repeated large changes in temperature provided that these metal coatings have a ductility and a tensile strength (i.e. the minimum force applied in tension necessary to rupture the film) which are above certain values, and that the coated articles have a compressive stress within a specified range.
it has now been found that electrolytically deposited nickel, copper, silver, palladium, or gold adhere well to plastics materials, especially thermoset plastics materials, provided that the electrolytically deposited layer is highly stressed in tension.
Stress in tension is associated with a metal coating being deposited in a condition such that, providing the substrate can be distorted, the coating contracts, whereas compressive stress is associated with the contrary condition, the coating having a tendency to expand.
The present invention provides-an article of plastics material coated with an adherent, highly stressed, electrolytically deposited film of copper, nickel, silver, palladium or gold, which film has an average stress in tension of at least 2,000 kg./sq.cm. and preferably of between 2,300 kg./sq.cm. and 10,000 kg./sq.cm.
The highly stressed film may be of copper, and advantageously immediately overlie a film, applied by electroless deposition, of palladium or silver. Or the highly stressed film may be of silver, palladium, orgold, and especially nickel; such a film is conveniently applied onto a film, applied by electroless deposition, of nickel or copper. It is generally more convenient that such a film is of nickel, since electroless copper baths tend to be less stable than are electroless nickel baths. These films of nickel or copper, applied by electroless deposition, in turn preferably immediately overlie a film, applied by electroless deposition, of palladium or silver.
Highly stressed films are sometimes dull. In such cases a lightly stressed, bright film of nickel, copper, silver, palladium, or gold, i.e. one having an average stress in tension of not more than 1,500 kg./sq.cm., preferably between 1,050 kg./sq.cm. and 1,400 kg./sq.cm., may be electrolytically deposited onto such films. However, the average thickness of this lightly stressed film, together with any subsequent, electrolytically deposited films of metal, should not greatly exceed, say ten times, that of the highly stressed film, or the advantages of theinvention may be forfeited.
When the lightly stressed film is of nickel, a film of cadmium, tin, silver, gold, lead, or particularly chromium, may be electrolytically deposited thereon.
The nickel, copper, silver, palladium or gold may be deposited in the two conditions, viz highly stressed and lightly stressed, by using plating baths of differing composition and/or pH. For example, nickel baths usually contain nickel chloride and nickel sulfate, and different ratios of chloride to sulfate ions favor formation of nickel in a more highly, or less highly, stressed condition other things being equal, when chloride ions preponderate, the nickel is more highly stressed, and when sulfate ions are in the majority, the nickel is less highly stressed. Use of a less acidic plating solution (typically having a pH of between 5 and 6.8) also favors formation of a more highly stressed layer than does use of one having a pH below 5.
Various methods are available for determining the stress in tension (see e.g., Chapter 14, by Kushner, in Electroplaters Process Control Handbook" edited by D. Gardner F oulke and Francis D. Crane, published by Reinhold). A convenient method is that of Graham and Soderberg, which is described by Kushner. In this method, thin shim steel about 7 cm. long and 1 cm. wide is bent into an arc of known radius of curvature, and the reverse (inner) surface is coated with a lacquer to prevent the metal being deposited on that surface. The shim steel is firmly clamped to a sheet steel base about 3 mm. thick to prevent bending during plating, and nickel, copper, silver, palladium, or gold is-then electrodeposited. The plated shim steel is removed, and the change in radius of curvature due to the tensile stress of the film of electrode'posited metal is measured. The average stress in tension, 5,, can be found by means of the relationship where t is the thickness of the base, d is the thickness of the .deposit, E is Youngs modulus for the base, and r, and r,, are
the radii of curvature of the shim steel strip before and after plating.
For ease of electroplating the plastics material should contain a filler; the filler should, of course, be inert, i.e. resistant to attack by the various solutions employed. It is further desirable that the tiller be present in a substantial amount, the plastics material containing at least 20 percent, and better at least 50 percent, by volume of the filler. Suitable fillers include china clay, which may be calcined (molochite) and titanium dioxide, but glass fibers or fibers of a textile such as a polyester are particularly preferred.
The plastics article should be etched, preferably by chemical means because the surface finish of mechanically etched plastics material may be poor unless a very thick layer of metal is applied by electroplating to apply such layers is uneconomic, and further, they do not adhere as well as those of conventional thickness. Chromic acid mixtures (potassium dichromate-sulphuric acid-water) are usually suitable.
The process of the present invention may be applied to thermoplasts, such as a polyolefine, a polymethacrylate, a polycarbonate, an acrylonitrile butadiene-styrene copolymer, or a polysulfone, but it is particularly suitable for plating cured thermoset plastics materials, especially such materials which are subjected in use to temperature of at least 80 C. and which accordingly, containing filler if necessary, have a heat distortion point (measured according to British Standards Specification 2782 Method 1026) of at least 80 C. The thermoset plastics material may be, for example, a cured epoxy resin, i.e. obtained by curing a substance containing on average more than one 1,2-epoxide group per molecule such as a polyglycidyl ether or a polyglycidyl ester; a cured aminoplast, such as a melamine-formaldehyde resin; or a cured phenoplast, such as phenol-formaldehyde resin. The filled thermoset plastics material may be a glass fiber laminate. Such laminates, electroplated with silver, palladium, or gold, are useful for printed circuits.
The following examples illustrate the invention.
EXAMPLE I The plastics articles employed were prepared from an epoxy resin moulding composition, the ingredients of which were:
glass fibers silane-treated (filler) In place of the OP wax, other release agents such as calcium stearate, glycerol monostearate, stearic acid, or carnauba wax could be used. The articles were formed by transfer molding, the molding time being 3 minutes and the temperature 165 C. Radio frequency preheating was used.
At the conclusion of each of the following stages, the articles were rinsed with distilled water.
Etching Moldings so prepared were etched by immersion for to minutes at room temperature, or better at 65 C., in a mixture of 1 lg. of potassium dichromate, 250 ml. of distilled water and 750 ml. of concentrated sulfuric acid.
Sensitizing The etched mouldings were immersed for 2 to 4 minutes at room temperature in a solution of 10 g. of stannous chloride (SnCl,-2b[H,0) and 40 ml. of concentrated hydrochloric acid i17 1 liter of distilled water, and then for 3 to 5 minutes, at room Copper sulphate (Cuso,.51i 0), g
Nickel chloride (NiCl .(ili g Hydrazino sulphate (N ll,.lI bO,), g-
Distilled water, ml s 4.
Sodium hydroxide, g
Rochelle salt. (potassium sodium tm'trntu tetra- (ill .200 000 hydrate), g T30 Sodium carbonate (N1l CO J0H O), g til) Distilled water, ml 4. 000
the articles being immersed therein for 5 to 10 minutes at room temperature.
To coat the articles with nickel, they were immersed for 4 to 6 minutes at 65 to C. in a solution containing 35 g. of nickel sulfate (NiSO '6H O), 10 g. of sodium citrate Na,c,n, O -2H O), 10 g. of sodium acetate (NaC,l-l O,-3H,O), 15 g. of sodium hypophosphite Nau,Po,-u,o 20 g. of magnesium sulfate (MgSO '7l-I O) and 1 liter of distilled water. Highly stressed electroplated nickel coating The articles were then electroplated with nickel from a solution held at 30 to 35 C. and containing, per liter of distilled water, 300 g. of nickel sulfate (NiSO -6H,O), 64 g. of nickel chloride (NiCl -6l-l O), 32 g. of boric acid, 18 g. of sodium formate and 8 g. of cobalt sulfate (CoSO -7H O), the current density being 1 to 2 amps/sq. dcm. The pH of this solution was 5.3; in some experiments the pH was adjusted before plating to 5.6 or 6.1 by adding nickel carbonate or to 4.2 by adding concentrated sulfuric acid. The coating was on average 0.02 mm. thick. As determined by the GrahamSoderberg method, the tensile stresses of nickel plated at the different pH values were:
At the lowest pH, 4.2, the tensile stress of the nickel was insufficient and the nickel had inadequate adhesion. Lightly stressed nickel coating This was applied from a conventional proprietary formulation available under the designation Silvercrown Supersonic Bright Nickel from Silvercrown Limited, Slough, Bucks, England. The bath, which was kept at 37 to 43 C., had a pH in the range 3.5 to 4.5, and the current density was 2.7 to 4.3 amps/sq. dcm. This coating also has an average thickness of 0.02 mm. In place of Silvercrown Supersonic Bright Nickel" there was also used successfully:
EFCO Bright Nickel (a proprietary formulation available from Electra-Chemical Engineering Co. Ltd., Woking, Surrey, England) the bath being kept at 45 to 55 C. and having a pH of 3.9, and the current density being 3.2 to 5.4 amps/sq. dcm.; or
Canning Super Gleamax Bright Nickel (a proprietary formulation available from W. Canning and Co. Ltd., Birmingham 18, England), the bath, which had a pH of 3.9 to 4.5, being kept at 45 to 50 C. and the current density employed being 4.3 amps/sq. dcm.
Chromium-plating The nickel-plated articles were finally plated with chromium. There was used a proprietary formulation, Silercrown Bright Chromium," available from Silvercrown Limited, Slough, Bucks, England; the bath was kept at 38 to 42 C.,
the current density was 1 1 to 13 amps/sq. dcm., and the maximum voltage at strike was 5. The plating time was 2 minutes. In place of Silvercrown Bright Chrome Solution there was also used a bath containing 250 g. per liter of chromic oxide (CrO and 2 g. per liter of concentrated sulfuric acid this bath was kept at 50 C. and the currentdensity was to 20 amps/sq. dcm.
For purposes of comparison, moldings prepared from the same epoxy resin formulation were plated as described above except that the electrodeposition of the nickel was efiected under conventional conditions.
The bath was similar to that employed to deposit the highly stressed coating, but it contained 50 g. of sodium formate per liter of distilled water instead of 18 g., and no cobalt sulfate; its pH was 4.5 and its temperature 40 C., while the current density was 2.7 to 3.2 amps/sq. dcm. The nickel so deposited had essentially the same average thickness as the combined average thicknesses of the two layers of nickel electrodeposited as described above, i.e. an average of 0.05 mm. compared with the average total of 0.04 mm. for the two layers electrodeposited in accordance with this invention. The tensile stress of the single, conventionally electrodeposited layer was 1,400 kg./sq.cm. Chromium was then applied by electroplating in a conventional manner.
The Jaquet peel test could not be carried out with the chromium-plated moldings having coatings of nickel electrodeposited as described in accordance with the process of this invention; the adhesion was so great that the coating could not be pried off. On the other hand, the chromium could readily be peeled off from the castings prepared in the conventional manner.
The coatings produced as described by the process of this invention were distinguished by their resistance to repeated extreme changes in temperature. Samples of the chromiumplated moldings were held at 72 C. or at 85 C. for 1 hour, then immediately placed in an oven heated to 145 C. for 1 hour next, the samples were immediately cooled to 72 C. or -85 C. and the process repeated. After six, or even eight, cycles of cooling and heating, the coatings still adhered to the underlying plastics material, whereas the chromium on moldings plated in a conventional manner could be peeled off before fewer than six such cycles had been completed.
EXAMPLE ll In other experiments there were used:
a. moldings of a thermoplastic resin, viz. a polysulfone available from Union Carbide Corporation under the designation Polysulfone P 1700, containing 10 percent by weight of molochite,
b. moldings prepared from an asbestosfilled phenol-formaldehyde resin, and
c. moldings prepared from a mineralfilled melamine-formaldehyde resin.
These moldings were electroplated with nickel in accordance with the invention, and then with chromium, as described above. The chromium plating remained intact despite the articles being subjected to four cycles of cooling to 60 C. for 1 hour and then heating at 80 C. for 1 hour, with intervals of only minutes between each heating or cooling stage.
EXAMPLE III A laminate was prepared by a wet lay-up technique from eight layers of glasscloth, and as the thermoset material, a mixture of 100 parts by weight of an epoxide resin, a polyglycidyl ether of bisphenol A (i.e. 2,2-bis(4-hydroxyphenyl)propane) having a 1,2-epoxide content of 5.2 equivalents per kilogram, and 27 parts by weight of 4,4-diaminodiphenylmethane. The assembly was heated at 150 C. for 1 hour under a pressure of 7 kg./sq.cm., and the resin was post-cured at 180 C. for 3 hours.
Laminates were also made by a prepreg" technique layers of glasscloth were impregnated with a solution in ethyl methyl ketone of the same mixture of epoxide resin and curing agent, and the mixture was advanced to a B-stage resin by heating for 30 minutes at C. The resin was cured by heating as before, i.e. for 1 hour at C. under a pressure of 7 kg./sq.cm. and then for 3 hours at C.
The laminates were etched, sensitized and coated with nickel by electroless deposition as described in Example 1. Next, a highly-stressed coating of copper was applied from a bath containing, per liter, 19 g. of cuprous cyanide, 45 g. of sodium cyanide, and 4 g. of sodium hydroxide. The bath was kept at 40 to 45 C. and the current density was 2.15 amps/sq.dcm. A highly adherent copper film, having a stress in tension of more than 2,000 kg./sq.cm., was obtained.
Coatings of silver, likewise showing good adhesion and being highly stressed in tension, were electrodeposited on similar glasscloth laminates bearing nickel applied by electroless deposition.
We claim:
1. An article of plastics material bearing thereon an adherent, highly stressed, electrolytically deposited film of a metal selected from the group consisting of copper, nickel, silver, palladium and gold, which film has an average stress in tension of at least 2,000 kg./sq.cm.
2. An article as claimed in claim 1, wherein the said film has an average stress in tension of at most 10,000 kg./sq.cm.
3. An article as claimed in claim 1, wherein the said film is of a metal selected from the group consisting of copper and nickel.
4. An article as claimed in claim 3, wherein said film is of copper and immediately overlies a film, applied by electroless deposition, of a metal selected from the group consisting of palladium and silver.
5. An article as claimed in claim 3, wherein said film is of nickel immediately overlies a film, applied by electroless deposition, of a metal selected from the group consisting of nickel and copper.
6. An article as claimed in claim 5, wherein said film, of nickel or copper, immediately overlies a film, applied by electroless deposition, of palladium or silver.
7. An article according to claim 6, wherein said film of palladium or silver is applied by electroless deposition upon a chemically etched surface of the plastics material.
8. An article according to claim 1, wherein said highly stressed film of a metal selected from the group consisting of copper and nickel immediately underlies a lightly stressed, electrolytically deposited film of a metal selected from the group consisting of nickel and copper having an average stress in tension of not more than 1,500 kg./sq.cm., the average thickness of said lightly stressed film, together with any subsequent, electrolytically deposited, films of metal, does not exceed ten times that of the said highly stressed film.
9. An article according to claim 8, wherein said lightly stressed film of copper, or nickel, has an average stress in tension of between 1,050 kg./sq.cm. and 1,400 kg./sq.cm.
10. An article according to claim 8, wherein the said lightly stressed film is of nickel and immediately underlies an electrolytically deposited film of chromium, cadmium, tin, silver, gold or lead.
11. An article according to claim 10, wherein the said lightly stressed film of nickel immediately underlies a film of chromium.
12. An article according to claim 1, wherein the plastics material contains an inert filler.
13. An article according to claim 12, wherein the plastics material contains at least 20 percent by volume of filler.
14. An article according to claim 13, wherein the plastics material contains at least 50 percent by volume of filler.
15. An article according to claim 12, wherein the filler is selected from the group consisting of glass fibers and textile fibers.
16. An article as claimed in claim 1, wherein the plastics material is a thermoset material.
17. An article as claimed in claim 16, wherein the thermoset plastics material is a glass fiber laminate.
18. An article as claimed in claim 1, wherein the plastics material, unfilled or containing inert filler, has a heat distortion point (measured according to' British Standards Specification 2782, Method 102 G) of at least 80 C.
19. An article as claimed in claim 1 wherein the said plastics material contains an inert filler and has a heat distortion point (measured according to British Standards Specification 2782, Method 102 G) of at least 80 C.
ran-wra- 2 2 3? UNITED STATES PATENT OFFICE CASE AR 1A3 CERTIFICATE OF CORRECTION Batent No. 3,661Q538 Dated May 9, 1972 I Inventor 8 I PETER THOMAS BRom-s & JOHN ROWLAND PHILLIPS- It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:-
r v q Cover page, 'after ['73] Assigneez" delete 'Ciba Limj ted" and insert CIBA-GEIGY AG Signed and sealed this 19th day of March 1974'.
(SEAL) Lttest: EDWARD M.FLETCHER, JR. c. MARSHALL DANN '-\tte st1ng Officer Commissioner of Patents

Claims (20)

  1. 2. An article as claimed in claim 1, wherein the said film has an average stress in tension of at most 10,000 kg./sq.cm.
  2. 3. An article as claimed in claim 1, wherein the said film is of a metal selected from the group consisting of copper and nickel.
  3. 4. An article as claimed in claim 3, wherein said film is of copper and immediately overlies a film, applied by electroless deposition, of a metal selected from the group consisting of palladium and silver.
  4. 5. An article as claimed in claim 3, wherein said film is of nickel immediately overlies a film, applied by electroless deposition, of a metal selected from the group consisting of nickel and copper.
  5. 6. An article as claimed in claim 5, wherein said film, of nickel or copper, immediately overlies a film, applied by electroless deposition, of palladium or silver.
  6. 7. An article according to claim 6, wherein said film of palladium or silver is applied by electroless deposition upon a chemically etched surface of the plastics material.
  7. 8. An article according to claim 1, wherein said highly stressed film of a metal selected from the group consisting of copper and nickel immediately underlies a lightly stressed, electrolytically deposited film of a metal selected from the group consisting of nickel and copper having an average stress in tension of not more than 1,500 kg./sq.cm., the average thickness of said lightly stressed film, together with any subsequent, electrolytically deposited, films of metal, does not exceed ten times that of the said highly stressed film.
  8. 9. An article according to claim 8, wherein said lightly stressed film of copper, or nickel, has an average stress in tension of between 1,050 kg./sq.cm. and 1,400 kg./sq.cm.
  9. 10. An article according to claim 8, wherein the said lightly stressed film is of nickel and immediately underlies an electrolytically deposited film of chromium, cadmium, tin, silver, gold or lead.
  10. 11. An article according to claim 10, wherein the said lightly stressed film of nickel immediately underlies a film of chromium.
  11. 12. An article according to claim 1, wherein the plastics material contains an inert filler.
  12. 13. An article according to claim 12, wherein the plastics material contains at least 20 percent by volume of filler.
  13. 14. An article according to claim 13, wherein the plastics material contains at least 50 percent by volume of filler.
  14. 15. An article according to claim 12, wherein the filler is selected from the group consisting of glass fibers and textile fibers.
  15. 16. An article as claimed in claim 1, wherein the plastics material is a thermoset material.
  16. 17. An article as claimed in claim 16, wherein the thermoset plastics material is a glass fiber laminate.
  17. 18. An article as claimed in claim 1, wherein the plastics material, unfilled or containing inert filler, has a heat distortion point (measured according to British Standards Specification 2782, Method 102 G) of at least 80* C.
  18. 19. An article as claimed in claim 1 wherein the said plastics material contains an inert filler and has a heat distortion point (measured according to British Standards Specification 2782, Method 102 G) of at least 80* C.
  19. 20. An article as claimed in claim 1 wherein the plastics material is selected from the group consisting of cured epoxy resins, aminoplasts, and phenoplasts.
  20. 21. An article of plastics material bearing thereon an adherent, highly stressed, electrolytically deposited film of a metal selected from the group consisting of copper and nickel, which film has an average stress in tension oF at least 2,000 kg./sq.cm.
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Publication number Priority date Publication date Assignee Title
US3771977A (en) * 1971-12-27 1973-11-13 Hooker Chemical Corp Bearing surface
US3865558A (en) * 1972-06-01 1975-02-11 Saint Gobain Window
US3930807A (en) * 1973-04-25 1976-01-06 Canon Kabushiki Kaisha Plastic molding having satin finish type metallic luster
US3915809A (en) * 1974-05-24 1975-10-28 Gen Motors Corp Plating adherent metal coatings onto polymethyl methacrylate materials
US3868229A (en) * 1974-06-10 1975-02-25 Int Nickel Co Decorative electroplates for plastics
US4082621A (en) * 1977-01-03 1978-04-04 Allied Chemical Corporation Plating method with lead or tin sublayer
US4234648A (en) * 1979-01-29 1980-11-18 Hexcel Corporation Electrically conductive prepreg materials
US4486490A (en) * 1979-01-29 1984-12-04 Hexcel Corporation Electrically conductive prepreg materials
EP0056986A1 (en) * 1981-01-22 1982-08-04 Toyo Boseki Kabushiki Kaisha Method of preparing a plated shaped product
US4770751A (en) * 1986-12-30 1988-09-13 Okuno Chemical Industry Co., Ltd. Method for forming on a nonconductor a shielding layer against electromagnetic radiation
US5008157A (en) * 1989-11-22 1991-04-16 Paxos Michael N Metallized article and process for metallizing a non-conductive article
US20060086620A1 (en) * 2004-10-21 2006-04-27 Chase Lee A Textured decorative plating on plastic components
US20100159268A1 (en) * 2005-06-21 2010-06-24 Andreas Fath Method for producing decorative surface structures

Also Published As

Publication number Publication date
FR2009376A1 (en) 1970-02-06
NL6907965A (en) 1969-12-01
DE1925103B2 (en) 1973-09-13
DE1925103A1 (en) 1969-12-11
GB1249309A (en) 1971-10-13
AT290239B (en) 1971-05-25
CH512993A (en) 1971-09-30
SE350640B (en) 1972-10-30
ES367664A1 (en) 1971-04-16
BE733614A (en) 1969-11-27
DE1925103C3 (en) 1974-05-02
CA932694A (en) 1973-08-28

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