US3658655A - Direct reading relux rating controller for a distillation apparatus - Google Patents

Direct reading relux rating controller for a distillation apparatus Download PDF

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US3658655A
US3658655A US871398A US3658655DA US3658655A US 3658655 A US3658655 A US 3658655A US 871398 A US871398 A US 871398A US 3658655D A US3658655D A US 3658655DA US 3658655 A US3658655 A US 3658655A
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time period
period
timer
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period timer
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Peter N Heere
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D3/00Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
    • B01D3/42Regulation; Control
    • B01D3/4211Regulation; Control of columns
    • B01D3/4216Head stream
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S203/00Distillation: processes, separatory
    • Y10S203/19Sidestream

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  • ABSTRACT A direct reading time ratio controller for use with distillation apparatus for controlling its reflux ratio.
  • the controller controlling means for alternately effecting product delivery and Appl. No.: 871,398
  • reflux return comprising alternately operable associated fixed Cl 3 period and variable period timers for controlling the means Int Cl l 6 1d QM and readable means operatively associated with the variable period timer to change and set its operating time and directly Field of Search 179/90 R; 235/ 15 l .12; 203/2, indicating the reflux ratio 203/DIG, I8, 98; 202/160, 161; 73/53, 54; 58/127;
  • the invention herein disclosed relates to the control of the ratio of time periods or the length of one period to that of the other.
  • the present invention is concerned with the means for determining the time period of these two phases of operation.
  • Special objects of the invention are to provide a timing control of simple practical form which will be direct reading in the sense of showing the different ratios which will be established by one single adjustment of an indicating, recording, or program fixing dial.
  • a timer associated with a distillation column Prior to the present invention it was customary to use a timer associated with a distillation column to control the time of product delivery to reflux return, with the timer alternately in repeating order operating to maintain a fixed product time and a fixed reflux return time so that the reflux ratio at all times was constant.
  • a timer is the cam 9 of Galustan U.S. Pat. No. 2,556,752 of June 12, 1951.
  • the cam 9 remained constantly in operation until the temperature of a thermocouple in the distillation apparatus increased above a certain value and in response thereto another timer cam 29 was placed in service.
  • the present invention is a direct reading reflux ratio controller for a distillation apparatus having first means for alternately effecting product delivery and reflux return, the controller comprising the combination of fixed period and variable period timers connected to always operate alternately in repeating order, said timers operatively associated with said first means for always controlling said first means to always alternately in repeating order effect product delivery only in the fixed time period determined by the fixed period of operation of said fixed period timer and to effect reflux return only in the particular period determined by the setting of the period of operation of said variable period timer, second means operatively associated with the variable period timer for changing and setting at different values the time period of operation of said variable time period timer to effect different reflux ratios; and readable means calibrated in reflux ratios and operatively associated with said adjustable means for indicating directly the reflux ratio determined at any particular time by the particular setting of the period of operation of said variable period timer and the fixed period of operation of the fixed period timer.
  • FIG. 1 in the drawings is a diagrammatic view, illustrating application of the invention to a distillation column.
  • FIGS. 2 and 3 are enlarged vertical sectional views of the air motor for effecting adjustment of the reflux ratio control dial, the sectional views being taken at right angles to each other.
  • FIG. 4 is a face view of the control dial.
  • FIG. 5 is a schematic diagram of the invention.
  • a distillation apparatus including a horizontally disposed tank, which is a condenser, in communication with a vertically disposed main column including a distillation column 7, and a reflux head 8, likethat shown in my U. S. Pat. No. 2,903,401.
  • vapors from the main column pass into the condenser wherein they convert into a liquid condensate which then flows downwardly by gravity towards the distillation column.
  • a solenoid 10 is associated with the head 8.
  • funnel 9 In the course of flow the condensate flowsinto the reflux head 8 and is intercepted by funnel 9 actuable totwo positions. In its position shown in Fig. 1, funnel 9 receives and discharges the condensate into that section of the collector box having discharge 13 so that the condensate flows into the distillation column 7 and this is known as reflux" or reflux return.” This occurs in the period the solenoid 10 is in deenergized condition.
  • the funnel 9 is movable to and maintained in its other position in the period solenoid 10 is in energized condition where it again receives the condensate flowing downwardly from the condenser towards said column, but now its discharge end is disposed in the other section 11 of the collector box thereby to be in communication with the outlet 12 so that the condensate flows out of the funnel and then delivered out of the head 8 through outlet 12 and this condensate bears the legend product" in Fig. 1.
  • the action of the solenoid in this case determines the reflux ratio, serving when energized to fix the product time and when de-energized to fix the reflux time.
  • an indicating or recording and control dial 14 carrying designations 15 of the reflux ratios which it pre-detennines and this dial is connected with two timers in tandem; one a fixed period timer 16 for product timing and the other a variable period timer 17 for reflux return periods.
  • any change in reflux time will effect a variation in the reflux ratio and thus desired ratios, as appearing on the dial may be selected by a single setting of the dial and without necessity of any second adjustment or calculation of any sort.
  • Adjustment for reflux ratio is made, in the illustration, by turning a control knob 18 to the desired reflux ratio indication, which knob is connected to drive a pointer 19 reading on an inner scale 20, calibrated from 121 through 5:1 and geared to drive a pointer 21 reading on an outer scale 22 carrying the final reflux ratio designations 15.
  • the'reflux ratios can also be indicated on a single dial using one pointer.
  • the gearing is proportioned 20:1 so that it will take 20 revolutions of the adjusting knob to effect a complete revolution of the outer pointer from 0 to on the outer scale and so that one revolution of the knob will effect movement of the pointer through a range of five ratios.
  • the two timers are driven by separate synchronous motors and are connected in tandem so that the fixed period timer 16, as it comes to the end of the period for which it is set, will start the variable timer 17 and the latter as it completes its timing function, will start the fixed period timer, the action being repeated so long as the energizing circuit is closed.
  • Fig. 1 shows the two timers as separate units but these may be combined in one structure and be driven by a single motor.
  • the fixed period timer is usually set for a fixed definite time at the factory and sealed or secured so as to remain at that constant value.
  • Fig. 1 illustrates the fact that the control unit may be adjusted by hand to fix the variable time period and in addition, when so required, may be controlled and adjusted from a remote control point by varying the air signal to the air cylinder.
  • a temperature measuring bulb 26 is provided at the top of a distillation column and connected by capillary tubing 27 with a temperature recording controller 28 connected by air tubing 29 to an air motor 30, arranged to adjust the ratio control dial and thereby the variable timer.
  • this air motor 30 is in the form of an expansible bellows 31, subjected to the air pressure in the line 29 and subject to the contracting force of a spring 32, connected with the movable head 33 of the bellows.
  • the latter is shown as having a rack 34 extended down through a guide 35 and engaged with a pinion 36 on the spindle 37 of the adjusting knob 18.
  • Fig. shows a detailed schematic arrangement and a specific embodiment of the subject invention using standard commercially available components such as a temperature recorder controller 28, fixed period timer 16 and variable period timer 17.
  • a different arrangement doing the same function could be shown for the similar components as manufactured by other suppliers.
  • the arrangement is shown as an application for the control of a distillation column. The same arrangement, however, can be used to control other applications when a ratio between fixed and variable time is required.
  • a controller with an applicable measuring source such as variations in pressure, refractive index, specific gravity, etc., would be used and it would transmit the required pressure signal to the expansible bellows 31 of this invention.
  • the temperature indicating or recording controller 28 has an index hand 54 which can be set at the desired distillation column temperature. Temperature measuring bulb 26 measures and transmits the temperature to the controller 28 by means of conduit 27, said temperature being indicated by hand 53. The controller then transmits a pneumatic signal through conduit 29 to the expansible bellows 31.
  • the expansible bellows extend as required by compressing spring 32 and operate a rack and pinion gear 34 and 36 to turn shaft 37 and attached arm 38 to a position corresponding to the air signal.
  • the value of the air signal in terms of reflux ratio or the ratio of fixed time of product flow to the variable time of reflux flow is indicated or recorded by pointer 21 fastened to shaft 37 on scale 14.
  • the schematic arrangement shows two timers, a fixed period timer l6 and a variable period timer 17.
  • the fixed timer 16 times a pre-set period of time and then sends an electrical signal by line 55 to the variable timer l7
  • timer 17 then times a period of time proportional to the setting of arm 38 which in turn is set by expansible bellows 31.
  • the variable period timer l7 completes its period, it closes switch 51 and transmits an electrical signal by line .56 to the fixed period timer 16. The above cycle is repeated as long as lines L-l and L-2 remain energized.
  • variable period timer l7 Further components of the variable period timer l7 illustrated consist of a motor 46, clutch 47, relay 50 and relay switches 51 and 52, an arm 40 with a pin 39 which is normally held by the spring 55 against arm 38 in the A position; switches 44 and 45 are open at this time.
  • the fixed period timer 16 completes its period it sends a signal by line 55 which starts the variable timer 17.
  • Arm 40 then travels counter-clockwise in an arc, the length of which depends on the position of arm 38, until it reaches position B.” At that position switches 44 and 45 are opened by arms 42 and 43, the timer l7 completes its period and starts timer 16 operating.
  • the time period for the variable period timer 17 or the ratio of variable to fixed time (reflux ratio) is changed so as to keep the top column temperature at the desired value.
  • relay switch 51 With electrical energy being supplied to lines 1 and 2 the relay switch 51 is in closed position and switch 49 and relay switch 52 are in open position, so that through line 56 timer motor 48 starts and continues to operate and simultaneously solenoid 10 is energized and is so maintained until the fixed period timer times out. Switches 49 and 52 remain open and 51 remains closed until the end of the fixed time period and at the end of that time conventional means (not shown) associated with the motor 48 closes switch 49.
  • clutch 47 is energized, through line 55 connected to one end of the coil of clutch 47 and a conventional electrical connection (not shown) electrically connects line '1 to the common electrical connection between a terminal of the motor 46 and the other end of the coil of clutch 47 so that the circuit through the coil of clutch 47 can be completed, thereby to actuate its core associated with conventional means (not shown) to close switches 44 and and instantaneously upon closing of switch 45, relay is energized to open relay switch 51 and close relay switch 52.
  • switch 51 When switch 51 is opened, it breaks the circuit to motor 48 causing the fixed period timer to reset and switch 49 to open and also to break the circuit of solenoid 10 which becomes deenergized.
  • Relay 50 now being deenergized, 52 opens to break the circuit of clutch 47 causing timer 17 to reset and the arms 40, 42 and 43 return to position A, and at the same time switch 51 closes, starting again the motor 48 of the fixed period timer 16 With this combination, the over head temperature of the column is effective to control the reflux, thus to maintain the desired operation of the column.
  • control dial may be used and it will be realized that the control system, in whole or in part, may be applied to other uses involving time ratios, such as to govern the ratio of OFF to ON" periods in the operation of pumps and other machines such as moving belts, feeders, etc., to control their delivered output per period of time.
  • time ratios such as to govern the ratio of OFF to ON" periods in the operation of pumps and other machines such as moving belts, feeders, etc.
  • the combination of fixed and variable period timers in this invention has special advantages in regard to simple single adjustment but it is within the contemplation of the invention that the two timers operating alternately in tandem may be both of the variable type and if desired be one or both locally or remotely controlled and that other variations of these relations may be utilized.
  • ratios illustrated may be considered at present as preferable for reflux control but these ratios may be altered as conditions require.
  • the fixed timer period for product may be considered as for 3 seconds and the variable timer period, for reflux, may be considered as beginning for 3 seconds, with a 1:1 ratio and running up to 300 seconds, a ratio.
  • control, or programming dial presents a neat and attractive appearance and conveys information instantly understandable to an operator or to one not particularly conversant with operation of the system.
  • the timer 16 which is always operable for a fixed time period for maintaining at a constant value the product timing, that is for maintaining at constant value the time period for discharge of the condensate out of outlet 12, such as 3 seconds for example, and with the pointer 19 or 21 set at a specific reflux ratio'on the calibrated reflux ratio dial, as for example at 2:l, the operable period of the timer 17 is set'at 6 seconds and upon supplying electrical energy through the 115 V line, the timers operate alternately in repeating order as follows:
  • the timer 17, which is electrically connectedby wiring 23 to timer16, operates for 6 seconds in which time period the solenoid 10 is in deenergized condition whereby the funnel 9 is maintained in a first position shown in Fig. l to effect reflux return over that period.
  • timer 17 effects starting of the timer 16 which will operate for its fixed time period, 3 seconds, during which fixed time period the solenoid is energized and so maintained and in response thereto the funnel 9 is moved to and maintained in a second position to be in communication with the outlet 12 for effecting delivery of the condensate out of the head as product over that 3-second period.
  • the timer 16 will effect starting of the timer 17 which will operate for its set time period of operation, namely 6 second, in which period the solenoid is deenergized and in response thereto the funnel moves back to and is maintained in its first position whereby reflux return is effected over that 6 seconds period.
  • This cycle of operation in which the timers operate alternately in repeating order is repeated continually to effectively maintain the 2:1 reflux ratio which at all times is quickly ascertainable with certainty by an operator by merely glancing at the readable device 14.
  • the timer l7 and timer l6 keep operating in alternate in repeating order as before described, with the only difference being that the particular period operation of the timer 17 is now l5 seconds instead of 6 seconds due to the change in setting of the time value of operation of the timer 17 from 6 to 15 seconds by the turning of the knob 18.
  • the reflux ratio of the apparatus may be changed at will to any desired value by merely turning the knob 18 to drive the pointers l9 and 21 to any one of the reflux ratio indications, and to actuate the linkage 24 to re-set the time of operation of the variable period timer to a value in seconds corresponding to 3 times (because the fixed time is always 3 seconds in this example) the first number of the reflux ratio indication to which said pointer l9 or 21 points.
  • the linkage 24 is actuated so that the time period of operation of the timer 17 is changed and set to 3 seconds, 9 seconds, seconds, 60 seconds, respectively, the respective times of operation of timer 17 whereby those particular respective reflux ratios are achieved due to the period of operation of timer 16 being always fixed at 3 seconds in this example.
  • the cycle of operation of timer 16 for its fixed time period and then the timer 17 for its variable time period whatever it may be is continual and uninterruptible despite any temperature change in the main column or condenser.
  • the cycles of operation are always the same, the reflux ratio of certain cycles will differ from that of others due to changing and setting of timer 17 at different values.
  • the knob 18 instead of manually actuating the knob 18 to drive the pointer 19 or 21 to different reflux ratio indications and to actuate linkage 24 to change and set the time period of operation of the timer 17, the knob 18, together with pointer 19 or 21 as well as the linkage 24 are controlled and adjusted by the air signal from the remote control before described.
  • timer 17 is set manually or by the temperature controller, and while electric energy is supplied by the 155 V line the reflux ratio of the apparatus is always controlled solely by the timers l6 and 17 which always operate alternately in repeating order continually and the reflux ratio at any particular time is directly ascertainable by reading device 14.
  • a direct reading reflux ratio controller for a distillation apparatus having a column, first means for alternately effecting product delivery and reflux return, a solenoid coil associated with said first means,
  • the controller comprising the combination of fixed period and variable period timers connected to always operate alternately in repeating order, said timers operatively associated with said first means for always controlling said first means to always alternately in repeating order effect product delivery only in the fixed time period determined by the fixed period of operation of said fixed period timer and to effect reflux return only in the particular period of operation of the variable period timer determined by the setting of the period of operation of said variable period timer, said coil connected to said fixed period timer, second means operatively associated with the variable period timer for varying and setting at different values the time period of operation of said variable time period timer to effect different reflux ratios;
  • a controller according to claim 1, the coil and the timers being so constructed and arranged that when in operation, the fixed period timer always operates for a fixed time period whereby the coil is maintained in energized condition in that period whereby said first means effects product delivery in that period, and at the end of the fixedtime period of operation of the fixed time period timer and independent of any temperature change in the distillation apparatus, the coil is deenergized and the variable time period timer is placed in service and operates for a particular time period determined at any particular time by the particular setting of the time period of operation of the variable time period timer whereby the coil is maintained in deenergized condition in that particular time period whereby said first means effects reflux return in that particular period, and at the end of said particular time period of operation of the variable time period timer the fixed period timer is placed in service.
  • a controller according to claim 1 amended, and temperature responsive means associated with the interior of the upper end of said column and operatively connected with said adjustable means for varying and setting at different values the time period of operation of said variable period timer in response to temperature changes in the upper part of said column.
  • a distillation apparatus which includes a condenser and a main column in communication with the condenser and including a distillation column towards which condensate flows from the condenser, and first means for effecting reflux ratio by alternate delivery outside of the main column of the condensate flowing towards the distillation column and return of the flowing condensate to the distillation column, said first means including second means alternately movable to and maintainable in a first position whereby said delivery occurs and a second position whereby said return occurs and an electrical coil operatively associated with the second means;
  • adjustable means operatively associated with the variable time period timer for changing and setting at difierent values the operating time period of the variable time period timer
  • timers always operatively associated with the coil for always controlling the first means to always effect reflux ratio solely by the alternate in repeating order operation of the timers
  • readable means calibrated in reflux ratios and operatively associated with the adjustable means for indicating directly at any particular time the reflux ratio determined at that time by the particular setting of the time period for operating the variable time period timer by the adjustable means and the fixed time period for operating the fixed time period timer,
  • the first means and the timers being so constructed and arranged that always in alternating and repeating order the fixed time period timer operates for a fixed period of time whereby the coil is energized and in response thereto, the second means is moved to and maintained in one of said positions in the period corresponding to the fixed period of operation of said fixed time period timer, at the end of the time of operation of the fixed time period timer and independent of any temperature change in the main column or condenser the variable time period timer is placed in service and operates for a particular time period determined at any particular time by the particular setting thereof whereby the coil is deenergized and in response thereto the second means is moved to and maintained in the other of said positions in the period of time corresponding to said particular time period of operation of the variable time period timer, and at the end of the time of operation of the variable period timer and independent of any temperature change in the main column or condenser, the fixed period timer is placed in service.

Abstract

A direct reading time ratio controller for use with distillation apparatus for controlling its reflux ratio. The controller controlling means for alternately effecting product delivery and reflux return, comprising alternately operable associated fixed period and variable period timers for controlling the means and readable means operatively associated with the variable period timer to change and set its operating time and directly indicating the reflux ratio.

Description

United States Patent Heere 1151 3,658,655 14 1 *Apr. 25, 1972 DIRECT READING REFLUX RATIO CONTROLLER FOR A DISTILLATION 1 References Cited APPARATUS UNITED STATES PATENTS lnventor: Peter N. Heere, 16 Fair Fax Drive, Living- 1'762'745 6/1930 s 179/90 R o Ml 07039 2,133,469 10/1938 Obergfell .....179/90 R Notice: The portion of the term of this patent subsequent has 217121763 7/1953 Horstmann.... Ilsa/127 2,821,093 1/1958 Horstmann et al. ..ss/127 Filed: Sept. 19, 1969 Primary Examiner-Wilbur L. Bascomb, Jr.
[5 7] ABSTRACT A direct reading time ratio controller for use with distillation apparatus for controlling its reflux ratio. The controller controlling means for alternately effecting product delivery and Appl. No.: 871,398
Related U.S. Appllcatlon Data Substitute for Ser. No. 461,391, June 4, I965, abandoned.
reflux return, comprising alternately operable associated fixed Cl 3 period and variable period timers for controlling the means Int Cl l 6 1d QM and readable means operatively associated with the variable period timer to change and set its operating time and directly Field of Search 179/90 R; 235/ 15 l .12; 203/2, indicating the reflux ratio 203/DIG, I8, 98; 202/160, 161; 73/53, 54; 58/127;
1 37/166 4 Claims, 5 Drawing Figures TEMPERATURE RECOR o 1 NC.
2 I CONTROLLER L 1- INST. AIR 4 AIR SIGNAL 10 25 29 H5 V.A.C. AUTOMATIC L t-5: l REFLUX HEAD P-' ;j q .50 I? 6- t ig: AIR CYLINDER v R1 131.15
15%; 1 12 l8 TM 2E r PERlOD REFLUX RATIO TIMER INDICAT/NG OR 24 RECORDING D|AL14 ll5V.A.C. FEED DISTILLATION 76 COLUMN STEAM BDTTOMS COND- REBOILER Patented April 25, 1972 3,658,655
3 Sheets-Sheet l I TEMPERATURE RECORDING LF-- 0 0L I 127 c NTR LER L I INST. AIR AIR SIGNAL 1o 25 h :wvAc. AUTOMATIC, REFLUX HEAD 'ij q 1 5o 77 8 i-1 Q AIR CYLINDER VARMBLE 15-1 12 I I 18 TIME,
91 5 =1 PERIOD REFLUX RATIO 24 TIMER PRODUCT INDICATING OR RECORDING DIAL 14 23 m FIXED TIME PERIOD TIMER H 5V.A.C. 2 FEED DISTILLATION 76 COLUMN 1 BOTTOMS COND' REBOILER INVENTOR PETER N. HEERE BY ME? ATT NEY Patented April 25,- 1972 3,658,655
5 Sheets-Sheet 3 INVIiN'IOR. PETER N. HE RE ATTORNEY$ DIRECT READING REFLUX RATIO CONTROLLER FOR A DISTILLATION APPARATUS This present application is substituted for application Ser. No. 461,391, filed June 4, 1965 and now abandoned.
The invention herein disclosed relates to the control of the ratio of time periods or the length of one period to that of the other.
For illustrative purposes the invention is disclosed as applied to the control of the timing of reflux ratios in a distillation column. The invention, however, is not limited to that function.
The present invention is concerned with the means for determining the time period of these two phases of operation.
Special objects of the invention are to provide a timing control of simple practical form which will be direct reading in the sense of showing the different ratios which will be established by one single adjustment of an indicating, recording, or program fixing dial.
Other special objects of the invention are toprovide a practical form of remote control by which the action may be governed by temperature or other conditions existing at a more or less remote point.
The foregoing and other desirable objects have been attained in this invention by a novel combination and features of construction; all as hereinafter set forth and illustrated in the accompanying drawings.
The drawings referred to illustrate present practical embodiments of the invention but as will appear, the structure may be modified and changed in various ways; all within the true intent and scope of the invention as hereinafter defined and claimed. 7
Prior to the present invention it was customary to use a timer associated with a distillation column to control the time of product delivery to reflux return, with the timer alternately in repeating order operating to maintain a fixed product time and a fixed reflux return time so that the reflux ratio at all times was constant. Such a timer is the cam 9 of Galustan U.S. Pat. No. 2,556,752 of June 12, 1951. The cam 9 remained constantly in operation until the temperature of a thermocouple in the distillation apparatus increased above a certain value and in response thereto another timer cam 29 was placed in service.
The present invention is a direct reading reflux ratio controller for a distillation apparatus having first means for alternately effecting product delivery and reflux return, the controller comprising the combination of fixed period and variable period timers connected to always operate alternately in repeating order, said timers operatively associated with said first means for always controlling said first means to always alternately in repeating order effect product delivery only in the fixed time period determined by the fixed period of operation of said fixed period timer and to effect reflux return only in the particular period determined by the setting of the period of operation of said variable period timer, second means operatively associated with the variable period timer for changing and setting at different values the time period of operation of said variable time period timer to effect different reflux ratios; and readable means calibrated in reflux ratios and operatively associated with said adjustable means for indicating directly the reflux ratio determined at any particular time by the particular setting of the period of operation of said variable period timer and the fixed period of operation of the fixed period timer.
FIG. 1 in the drawings is a diagrammatic view, illustrating application of the invention to a distillation column.
FIGS. 2 and 3 are enlarged vertical sectional views of the air motor for effecting adjustment of the reflux ratio control dial, the sectional views being taken at right angles to each other.
FIG. 4 is a face view of the control dial.
FIG. 5 is a schematic diagram of the invention.
In Fig. 1 there is shown a distillation apparatus including a horizontally disposed tank, which is a condenser, in communication with a vertically disposed main column including a distillation column 7, and a reflux head 8, likethat shown in my U. S. Pat. No. 2,903,401. As shown and described in my patent, vapors from the main column pass into the condenser wherein they convert into a liquid condensate which then flows downwardly by gravity towards the distillation column. A solenoid 10 is associated with the head 8.
In the course of flow the condensate flowsinto the reflux head 8 and is intercepted by funnel 9 actuable totwo positions. In its position shown in Fig. 1, funnel 9 receives and discharges the condensate into that section of the collector box having discharge 13 so that the condensate flows into the distillation column 7 and this is known as reflux" or reflux return." This occurs in the period the solenoid 10 is in deenergized condition. The funnel 9 is movable to and maintained in its other position in the period solenoid 10 is in energized condition where it again receives the condensate flowing downwardly from the condenser towards said column, but now its discharge end is disposed in the other section 11 of the collector box thereby to be in communication with the outlet 12 so that the condensate flows out of the funnel and then delivered out of the head 8 through outlet 12 and this condensate bears the legend product" in Fig. 1. v
The action of the solenoid in this case determines the reflux ratio, serving when energized to fix the product time and when de-energized to fix the reflux time.
To enable this ratio of reflux to product to be set by a single direct reading instrument, there is provided an indicating or recording and control dial 14 carrying designations 15 of the reflux ratios which it pre-detennines and this dial is connected with two timers in tandem; one a fixed period timer 16 for product timing and the other a variable period timer 17 for reflux return periods.
With the product timing a constant value, any change in reflux time will effect a variation in the reflux ratio and thus desired ratios, as appearing on the dial may be selected by a single setting of the dial and without necessity of any second adjustment or calculation of any sort.
Adjustment for reflux ratio is made, in the illustration, by turning a control knob 18 to the desired reflux ratio indication, which knob is connected to drive a pointer 19 reading on an inner scale 20, calibrated from 121 through 5:1 and geared to drive a pointer 21 reading on an outer scale 22 carrying the final reflux ratio designations 15. For cases where a high degree of accuracy is not essential, the'reflux ratios can also be indicated on a single dial using one pointer.
In the illustration, the gearing is proportioned 20:1 so that it will take 20 revolutions of the adjusting knob to effect a complete revolution of the outer pointer from 0 to on the outer scale and so that one revolution of the knob will effect movement of the pointer through a range of five ratios.
Details of this control instrument and of the fixed and variable timers are not-shown since, except for the reflux ratio scales and the combination disclosed, these are items now available as standard equipment from numerous manufacturers.
The two timers, in the illustration, are driven by separate synchronous motors and are connected in tandem so that the fixed period timer 16, as it comes to the end of the period for which it is set, will start the variable timer 17 and the latter as it completes its timing function, will start the fixed period timer, the action being repeated so long as the energizing circuit is closed.
Fig. 1 shows the two timers as separate units but these may be combined in one structure and be driven by a single motor.
They are indicated as connected by wiring 23 and connected with the program dial by mechanical linkage 24, with wiring 25 extended to the solenoid 10.
The fixed period timer is usually set for a fixed definite time at the factory and sealed or secured so as to remain at that constant value.
Fig. 1 illustrates the fact that the control unit may be adjusted by hand to fix the variable time period and in addition, when so required, may be controlled and adjusted from a remote control point by varying the air signal to the air cylinder.
in the illustration, a temperature measuring bulb 26 is provided at the top of a distillation column and connected by capillary tubing 27 with a temperature recording controller 28 connected by air tubing 29 to an air motor 30, arranged to adjust the ratio control dial and thereby the variable timer.
As shown in Figs. 2 and 3, this air motor 30 is in the form of an expansible bellows 31, subjected to the air pressure in the line 29 and subject to the contracting force of a spring 32, connected with the movable head 33 of the bellows. The latter is shown as having a rack 34 extended down through a guide 35 and engaged with a pinion 36 on the spindle 37 of the adjusting knob 18.
Fig. shows a detailed schematic arrangement and a specific embodiment of the subject invention using standard commercially available components such as a temperature recorder controller 28, fixed period timer 16 and variable period timer 17. A different arrangement doing the same function could be shown for the similar components as manufactured by other suppliers. The arrangement is shown as an application for the control of a distillation column. The same arrangement, however, can be used to control other applications when a ratio between fixed and variable time is required. For
those cases a controller with an applicable measuring source, such as variations in pressure, refractive index, specific gravity, etc., would be used and it would transmit the required pressure signal to the expansible bellows 31 of this invention.
As shown in the schematic arrangement, the temperature indicating or recording controller 28 has an index hand 54 which can be set at the desired distillation column temperature. Temperature measuring bulb 26 measures and transmits the temperature to the controller 28 by means of conduit 27, said temperature being indicated by hand 53. The controller then transmits a pneumatic signal through conduit 29 to the expansible bellows 31. The expansible bellows extend as required by compressing spring 32 and operate a rack and pinion gear 34 and 36 to turn shaft 37 and attached arm 38 to a position corresponding to the air signal. The value of the air signal in terms of reflux ratio or the ratio of fixed time of product flow to the variable time of reflux flow is indicated or recorded by pointer 21 fastened to shaft 37 on scale 14.
The schematic arrangement shows two timers, a fixed period timer l6 and a variable period timer 17. When lines L- l and L-2 are electrically energized the fixed timer 16 times a pre-set period of time and then sends an electrical signal by line 55 to the variable timer l7, timer 17 then times a period of time proportional to the setting of arm 38 which in turn is set by expansible bellows 31. When the variable period timer l7 completes its period, it closes switch 51 and transmits an electrical signal by line .56 to the fixed period timer 16. The above cycle is repeated as long as lines L-l and L-2 remain energized.
Further components of the variable period timer l7 illustrated consist of a motor 46, clutch 47, relay 50 and relay switches 51 and 52, an arm 40 with a pin 39 which is normally held by the spring 55 against arm 38 in the A position; switches 44 and 45 are open at this time. When the fixed period timer 16 completes its period it sends a signal by line 55 which starts the variable timer 17. Arm 40 then travels counter-clockwise in an arc, the length of which depends on the position of arm 38, until it reaches position B." At that position switches 44 and 45 are opened by arms 42 and 43, the timer l7 completes its period and starts timer 16 operating.
' Arm 40 then returns to position A. Further components of the fixed period timer 16 are motor 48 and switch 49.
By means of the above arrangement the time period for the variable period timer 17 or the ratio of variable to fixed time (reflux ratio) is changed so as to keep the top column temperature at the desired value.
Fixed reflux ratio control as illustrated by the dial Figure 4 can be similarly illustrated by the detailed schematic arrangement by eliminating the expansible bellows 31, spring 32, rack 34 and gear 36 and setting the required value of ratio directly by knob 18 on shaft 37.
In further amplification of the operation of the illustration shown in Fig. 5:
With electrical energy being supplied to lines 1 and 2 the relay switch 51 is in closed position and switch 49 and relay switch 52 are in open position, so that through line 56 timer motor 48 starts and continues to operate and simultaneously solenoid 10 is energized and is so maintained until the fixed period timer times out. Switches 49 and 52 remain open and 51 remains closed until the end of the fixed time period and at the end of that time conventional means (not shown) associated with the motor 48 closes switch 49. lnstantaneously at the closing of switch 49, clutch 47 is energized, through line 55 connected to one end of the coil of clutch 47 and a conventional electrical connection (not shown) electrically connects line '1 to the common electrical connection between a terminal of the motor 46 and the other end of the coil of clutch 47 so that the circuit through the coil of clutch 47 can be completed, thereby to actuate its core associated with conventional means (not shown) to close switches 44 and and instantaneously upon closing of switch 45, relay is energized to open relay switch 51 and close relay switch 52. When switch 51 is opened, it breaks the circuit to motor 48 causing the fixed period timer to reset and switch 49 to open and also to break the circuit of solenoid 10 which becomes deenergized. With switches 44, 45 and 52 being closed, motor 46 is started and continues to rotate causing rotation of shaft 41 to swing arms 40, 42 and 43 locked to shaft 41 from position A to position B at which switches 44 and 45 are opened. The length of time required to move those arms from position A to B is the particular time period of operation of the variable period timer 17 and this is determined by the setting of arm 38. Opening of switch 44 causes motor 46 to stop and simultaneously opening of switch 45 breaks the circuit to relay 50. Relay 50 now being deenergized, 52 opens to break the circuit of clutch 47 causing timer 17 to reset and the arms 40, 42 and 43 return to position A, and at the same time switch 51 closes, starting again the motor 48 of the fixed period timer 16 With this combination, the over head temperature of the column is effective to control the reflux, thus to maintain the desired operation of the column.
Other forms of remote control and operators for the control dial may be used and it will be realized that the control system, in whole or in part, may be applied to other uses involving time ratios, such as to govern the ratio of OFF to ON" periods in the operation of pumps and other machines such as moving belts, feeders, etc., to control their delivered output per period of time. By the use of two variable dials a still greater number of control variations are possible.
The combination of fixed and variable period timers in this invention has special advantages in regard to simple single adjustment but it is within the contemplation of the invention that the two timers operating alternately in tandem may be both of the variable type and if desired be one or both locally or remotely controlled and that other variations of these relations may be utilized.
The ratios illustrated may be considered at present as preferable for reflux control but these ratios may be altered as conditions require.
In the example here shown, for reflux control the fixed timer period for product, may be considered as for 3 seconds and the variable timer period, for reflux, may be considered as beginning for 3 seconds, with a 1:1 ratio and running up to 300 seconds, a ratio.
In all forms the invention has advantages of simplicity, few parts, low cost and adaptability to existing control panels and other equipment.
The control, or programming dial, presents a neat and attractive appearance and conveys information instantly understandable to an operator or to one not particularly conversant with operation of the system.
The operation of the apparatus, shown and described and constituting an embodiment of the invention is as follows:
With the main column and condenser in operation and solenoid connected by wiring 25 to the timer 16 which is always operable for a fixed time period for maintaining at a constant value the product timing, that is for maintaining at constant value the time period for discharge of the condensate out of outlet 12, such as 3 seconds for example, and with the pointer 19 or 21 set at a specific reflux ratio'on the calibrated reflux ratio dial, as for example at 2:l, the operable period of the timer 17 is set'at 6 seconds and upon supplying electrical energy through the 115 V line, the timers operate alternately in repeating order as follows:
The timer 17, which is electrically connectedby wiring 23 to timer16, operates for 6 seconds in which time period the solenoid 10 is in deenergized condition whereby the funnel 9 is maintained in a first position shown in Fig. l to effect reflux return over that period. At the end of its 6-second period of operation timer 17 effects starting of the timer 16 which will operate for its fixed time period, 3 seconds, during which fixed time period the solenoid is energized and so maintained and in response thereto the funnel 9 is moved to and maintained in a second position to be in communication with the outlet 12 for effecting delivery of the condensate out of the head as product over that 3-second period. At the end of that 3- second period, and independent of any temperature change in the main column or condenser the timer 16 will effect starting of the timer 17 which will operate for its set time period of operation, namely 6 second, in which period the solenoid is deenergized and in response thereto the funnel moves back to and is maintained in its first position whereby reflux return is effected over that 6 seconds period. This cycle of operation in which the timers operate alternately in repeating order is repeated continually to effectively maintain the 2:1 reflux ratio which at all times is quickly ascertainable with certainty by an operator by merely glancing at the readable device 14.
In the event that a different reflux ratio, for example 5: l be desired, this is effectuated without shut-down by merely turning the knob 18 to move the pointer 19 or 21 to the 5:1 indication. The turning of knob 18 obviously causes actuation of linkage 24 which re-sets the time period of operation of the timer l7 to a seconds value.
The timer l7 and timer l6 keep operating in alternate in repeating order as before described, with the only difference being that the particular period operation of the timer 17 is now l5 seconds instead of 6 seconds due to the change in setting of the time value of operation of the timer 17 from 6 to 15 seconds by the turning of the knob 18.
The reflux ratio of the apparatus may be changed at will to any desired value by merely turning the knob 18 to drive the pointers l9 and 21 to any one of the reflux ratio indications, and to actuate the linkage 24 to re-set the time of operation of the variable period timer to a value in seconds corresponding to 3 times (because the fixed time is always 3 seconds in this example) the first number of the reflux ratio indication to which said pointer l9 or 21 points. For example, by turning the knob 18 so that the pointer 21 points to 1:1, 3:1, l0:l, 20:], the linkage 24 is actuated so that the time period of operation of the timer 17 is changed and set to 3 seconds, 9 seconds, seconds, 60 seconds, respectively, the respective times of operation of timer 17 whereby those particular respective reflux ratios are achieved due to the period of operation of timer 16 being always fixed at 3 seconds in this example. The cycle of operation of timer 16 for its fixed time period and then the timer 17 for its variable time period whatever it may be is continual and uninterruptible despite any temperature change in the main column or condenser. Obviously, although the cycles of operation are always the same, the reflux ratio of certain cycles will differ from that of others due to changing and setting of timer 17 at different values.
Instead of manually actuating the knob 18 to drive the pointer 19 or 21 to different reflux ratio indications and to actuate linkage 24 to change and set the time period of operation of the timer 17, the knob 18, together with pointer 19 or 21 as well as the linkage 24 are controlled and adjusted by the air signal from the remote control before described.
Whether timer 17 is set manually or by the temperature controller, and while electric energy is supplied by the 155 V line the reflux ratio of the apparatus is always controlled solely by the timers l6 and 17 which always operate alternately in repeating order continually and the reflux ratio at any particular time is directly ascertainable by reading device 14.
What is claimed is:
l. A direct reading reflux ratio controller for a distillation apparatus having a column, first means for alternately effecting product delivery and reflux return, a solenoid coil associated with said first means,
the controller comprising the combination of fixed period and variable period timers connected to always operate alternately in repeating order, said timers operatively associated with said first means for always controlling said first means to always alternately in repeating order effect product delivery only in the fixed time period determined by the fixed period of operation of said fixed period timer and to effect reflux return only in the particular period of operation of the variable period timer determined by the setting of the period of operation of said variable period timer, said coil connected to said fixed period timer, second means operatively associated with the variable period timer for varying and setting at different values the time period of operation of said variable time period timer to effect different reflux ratios;
and readable means calibrated in reflux ratios and operatively associated with said adjustable means for indicating directly the reflux ratio determined at any particular time by the particular setting of the period of operation of said variable period timer and the fixed period of operation of the fixed period timer.
2. A controller according to claim 1, the coil and the timers being so constructed and arranged that when in operation, the fixed period timer always operates for a fixed time period whereby the coil is maintained in energized condition in that period whereby said first means effects product delivery in that period, and at the end of the fixedtime period of operation of the fixed time period timer and independent of any temperature change in the distillation apparatus, the coil is deenergized and the variable time period timer is placed in service and operates for a particular time period determined at any particular time by the particular setting of the time period of operation of the variable time period timer whereby the coil is maintained in deenergized condition in that particular time period whereby said first means effects reflux return in that particular period, and at the end of said particular time period of operation of the variable time period timer the fixed period timer is placed in service.
3. A controller according to claim 1 amended, and temperature responsive means associated with the interior of the upper end of said column and operatively connected with said adjustable means for varying and setting at different values the time period of operation of said variable period timer in response to temperature changes in the upper part of said column.
4. In a distillation apparatus which includes a condenser and a main column in communication with the condenser and including a distillation column towards which condensate flows from the condenser, and first means for effecting reflux ratio by alternate delivery outside of the main column of the condensate flowing towards the distillation column and return of the flowing condensate to the distillation column, said first means including second means alternately movable to and maintainable in a first position whereby said delivery occurs and a second position whereby said return occurs and an electrical coil operatively associated with the second means;
the improvement comprising:
a fixed time period timer and a variable time period timer always operatively associated with each other for always operating alternately in repeating order,
the fixed time period timer electrically connected to the coil,
adjustable means operatively associated with the variable time period timer for changing and setting at difierent values the operating time period of the variable time period timer,
the timers always operatively associated with the coil for always controlling the first means to always effect reflux ratio solely by the alternate in repeating order operation of the timers,
readable means calibrated in reflux ratios and operatively associated with the adjustable means for indicating directly at any particular time the reflux ratio determined at that time by the particular setting of the time period for operating the variable time period timer by the adjustable means and the fixed time period for operating the fixed time period timer,
the first means and the timers being so constructed and arranged that always in alternating and repeating order the fixed time period timer operates for a fixed period of time whereby the coil is energized and in response thereto, the second means is moved to and maintained in one of said positions in the period corresponding to the fixed period of operation of said fixed time period timer, at the end of the time of operation of the fixed time period timer and independent of any temperature change in the main column or condenser the variable time period timer is placed in service and operates for a particular time period determined at any particular time by the particular setting thereof whereby the coil is deenergized and in response thereto the second means is moved to and maintained in the other of said positions in the period of time corresponding to said particular time period of operation of the variable time period timer, and at the end of the time of operation of the variable period timer and independent of any temperature change in the main column or condenser, the fixed period timer is placed in service.

Claims (4)

1. A direct reading reflux ratio controller for a distillation apparatus having a column, first means for alternately effecting product delivery and reflux return, a solenoid coil associated with said first means, the controller comprising the combination of fixed period and variable period timers connected to always operate alternately in repeating order, said timers operatively associated with said first means for always controlling said first means to always alternately in repeating order effect product delivery only in the fixed time period determined by the fixed period of operation of said fixed period timer and to effect reflux return only in the particular period of operation of the variable period timer determined by the setting of the period of operation of said variable period timer, said coil connected to said fixed period timer, second means operatively assocIated with the variable period timer for varying and setting at different values the time period of operation of said variable time period timer to effect different reflux ratios; and readable means calibrated in reflux ratios and operatively associated with said adjustable means for indicating directly the reflux ratio determined at any particular time by the particular setting of the period of operation of said variable period timer and the fixed period of operation of the fixed period timer.
2. A controller according to claim 1, the coil and the timers being so constructed and arranged that when in operation, the fixed period timer always operates for a fixed time period whereby the coil is maintained in energized condition in that period whereby said first means effects product delivery in that period, and at the end of the fixed time period of operation of the fixed time period timer and independent of any temperature change in the distillation apparatus, the coil is deenergized and the variable time period timer is placed in service and operates for a particular time period determined at any particular time by the particular setting of the time period of operation of the variable time period timer whereby the coil is maintained in deenergized condition in that particular time period whereby said first means effects reflux return in that particular period, and at the end of said particular time period of operation of the variable time period timer the fixed period timer is placed in service.
3. A controller according to claim 1 amended, and temperature responsive means associated with the interior of the upper end of said column and operatively connected with said adjustable means for varying and setting at different values the time period of operation of said variable period timer in response to temperature changes in the upper part of said column.
4. In a distillation apparatus which includes a condenser and a main column in communication with the condenser and including a distillation column towards which condensate flows from the condenser, and first means for effecting reflux ratio by alternate delivery outside of the main column of the condensate flowing towards the distillation column and return of the flowing condensate to the distillation column, said first means including second means alternately movable to and maintainable in a first position whereby said delivery occurs and a second position whereby said return occurs and an electrical coil operatively associated with the second means; the improvement comprising: a fixed time period timer and a variable time period timer always operatively associated with each other for always operating alternately in repeating order, the fixed time period timer electrically connected to the coil, adjustable means operatively associated with the variable time period timer for changing and setting at different values the operating time period of the variable time period timer, the timers always operatively associated with the coil for always controlling the first means to always effect reflux ratio solely by the alternate in repeating order operation of the timers, readable means calibrated in reflux ratios and operatively associated with the adjustable means for indicating directly at any particular time the reflux ratio determined at that time by the particular setting of the time period for operating the variable time period timer by the adjustable means and the fixed time period for operating the fixed time period timer, the first means and the timers being so constructed and arranged that always in alternating and repeating order the fixed time period timer operates for a fixed period of time whereby the coil is energized and in response thereto, the second means is moved to and maintained in one of said positions in the period corresponding to the fixed period of operation of said fixed time period timer, at the end of the time of operation of the fixed time period timer And independent of any temperature change in the main column or condenser the variable time period timer is placed in service and operates for a particular time period determined at any particular time by the particular setting thereof whereby the coil is deenergized and in response thereto the second means is moved to and maintained in the other of said positions in the period of time corresponding to said particular time period of operation of the variable time period timer, and at the end of the time of operation of the variable period timer and independent of any temperature change in the main column or condenser, the fixed period timer is placed in service.
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Publication number Priority date Publication date Assignee Title
US4322223A (en) * 1979-03-30 1982-03-30 Pall Corporation Adsorbent fractionators with electronic sequence timer cycle control and process
US4575403A (en) * 1982-06-04 1986-03-11 Fmc Corporation Apparatus for distilling phosphorus
EP0295951A2 (en) * 1987-06-18 1988-12-21 British Gas plc Improvements relating to rectifier columns for vapour generators
US5314587A (en) * 1991-12-04 1994-05-24 Union Carbide Chemicals & Plastics Technology Corporation Method for measuring reflux flow in a distillation process
WO2018098051A1 (en) * 2016-11-22 2018-05-31 Rj Lee Group, Inc. Methods of separation of pyrolysis oils

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US1762745A (en) * 1929-02-06 1930-06-10 Bell Telephone Labor Inc Substation apparatus
US2133469A (en) * 1936-09-05 1938-10-18 Associated Electric Lab Inc Calling device
US2328029A (en) * 1940-11-27 1943-08-31 Fischer & Porter Co Flow proportioning device
US2556752A (en) * 1948-09-03 1951-06-12 Tide Water Associated Oil Comp Reflux ratio control
US2712763A (en) * 1951-10-26 1955-07-12 Horstmann Frederick Otto Dial plate for time switches
US2821093A (en) * 1954-04-01 1958-01-28 Horstmann Kenneth John Timing device dial plate

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4322223A (en) * 1979-03-30 1982-03-30 Pall Corporation Adsorbent fractionators with electronic sequence timer cycle control and process
US4575403A (en) * 1982-06-04 1986-03-11 Fmc Corporation Apparatus for distilling phosphorus
EP0295951A2 (en) * 1987-06-18 1988-12-21 British Gas plc Improvements relating to rectifier columns for vapour generators
EP0295951A3 (en) * 1987-06-18 1989-05-31 Foster Wheeler Energy Limited Improvements relating to rectifier columns for vapour generators
US4901540A (en) * 1987-06-18 1990-02-20 Fred Houghton Retifier colums for vapour generators
US5314587A (en) * 1991-12-04 1994-05-24 Union Carbide Chemicals & Plastics Technology Corporation Method for measuring reflux flow in a distillation process
WO2018098051A1 (en) * 2016-11-22 2018-05-31 Rj Lee Group, Inc. Methods of separation of pyrolysis oils
CN113293028A (en) * 2016-11-22 2021-08-24 Rj利格鲁普公司 Method for separating pyrolysis oil

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