US3639640A - Electrostatographic recording element - Google Patents
Electrostatographic recording element Download PDFInfo
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- US3639640A US3639640A US3639640DA US3639640A US 3639640 A US3639640 A US 3639640A US 3639640D A US3639640D A US 3639640DA US 3639640 A US3639640 A US 3639640A
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- United States
- Prior art keywords
- electrostatographic
- dielectric
- coating
- electrically conductive
- recording element
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- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 abstract description 20
- 239000000049 pigment Substances 0.000 abstract description 7
- 238000000576 coating method Methods 0.000 description 39
- 239000011248 coating agent Substances 0.000 description 38
- 239000002585 base Substances 0.000 description 35
- 229920005989 resin Polymers 0.000 description 32
- 239000011347 resin Substances 0.000 description 32
- 239000000463 material Substances 0.000 description 29
- 229920000642 polymer Polymers 0.000 description 13
- 239000011230 binding agent Substances 0.000 description 8
- 239000004020 conductor Substances 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- -1 vinylbenzyl quaternary ammonium compounds Chemical class 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229920000180 alkyd Polymers 0.000 description 3
- 239000003125 aqueous solvent Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000003792 electrolyte Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 239000012261 resinous substance Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- SYDJVRWZOWPNNO-UHFFFAOYSA-N sucrose-benzoate Natural products OCC1OC(OC2(COC(=O)c3ccccc3)OC(CO)C(O)C2O)C(O)C(O)C1O SYDJVRWZOWPNNO-UHFFFAOYSA-N 0.000 description 2
- VJFPVACZAZLCCM-UAIGNFCESA-N (z)-but-2-enedioic acid;chloroethene;ethenyl acetate Chemical compound ClC=C.CC(=O)OC=C.OC(=O)\C=C/C(O)=O VJFPVACZAZLCCM-UAIGNFCESA-N 0.000 description 1
- 229920001342 Bakelite® Polymers 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 101100168115 Neurospora crassa (strain ATCC 24698 / 74-OR23-1A / CBS 708.71 / DSM 1257 / FGSC 987) con-6 gene Proteins 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229920001800 Shellac Polymers 0.000 description 1
- 241001422033 Thestylus Species 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229920002433 Vinyl chloride-vinyl acetate copolymer Polymers 0.000 description 1
- 239000005083 Zinc sulfide Substances 0.000 description 1
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- XFOZBWSTIQRFQW-UHFFFAOYSA-M benzyl-dimethyl-prop-2-enylazanium;chloride Chemical compound [Cl-].C=CC[N+](C)(C)CC1=CC=CC=C1 XFOZBWSTIQRFQW-UHFFFAOYSA-M 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 1
- 238000010351 charge transfer process Methods 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 239000006258 conductive agent Substances 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- DENRZWYUOJLTMF-UHFFFAOYSA-N diethyl sulfate Chemical compound CCOS(=O)(=O)OCC DENRZWYUOJLTMF-UHFFFAOYSA-N 0.000 description 1
- 229940008406 diethyl sulfate Drugs 0.000 description 1
- 239000012799 electrically-conductive coating Substances 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- HGPXWXLYXNVULB-UHFFFAOYSA-M lithium stearate Chemical compound [Li+].CCCCCCCCCCCCCCCCCC([O-])=O HGPXWXLYXNVULB-UHFFFAOYSA-M 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 235000013874 shellac Nutrition 0.000 description 1
- 229920005573 silicon-containing polymer Polymers 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003445 sucroses Chemical class 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/0202—Dielectric layers for electrography
- G03G5/0217—Inorganic components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2475—Coating or impregnation is electrical insulation-providing, -improving, or -increasing, or conductivity-reducing
Definitions
- the present invention relates to an electrostatographic recording element which can be employed in electrostatic printing processes to provide a permanent record of the information generated by such processes.
- the information to be recorded is usually generated by way of an electrically energized stylus or an electrostatic writing tube (commonly referred to as a CRT pin-tube) which is in close proximity to the electrostatographic recording element.
- Energization of the stylus or the electrostatic writing tube results in the deposition of a charge pattern on the surface of the electrostatographic recording element which is commonly referred to as a latent image, and this charge pattern can be developed by any of the well-known electrostatic developing techniques to form a permanent visible image or print.
- the charge pattern or latent image is originally formed on a surface other than the surface of the electrostatographic recording element, e.g. on the surface of a photoconductive element; and this charge pattern is then transferred to the electrostatographic recording element in order to enable a permanent visible record to be made of the thus-formed latent image.
- transfer of the latent image to the electrostatographic recording element development of this image is achieved in a manner similar to that employed in a direct electrostatographic process.
- the receptivity to marking of the resulting electrostatographic recording element usually depends on the resins which are employed to form the dielectric layer of said element, and, more particularly, on the interrelationship of the various resins which are employed.
- U.S. Patent 3,097,964 discloses an electrostatographic recording element wherein the dielectric coating is derived from a liquid colloidal 3,639,640 Patented Feb. 1, 1972 dispersion of a film-forming, lyophilic dielectric resin in which there are suspended small solid particles of a different lyophobic dielectric resin.
- the embedded particles of the lyophobic resin provide tooth on the surface of the resulting dielectric coating, thereby enabling the electrostatographic element to be written on or marked with conventional marking means.
- the present invention relates to an electrostatographic recording element which comprises a conductive base material having a continuous dielectric, insulating coating thereon, said coating comprising lithopone dispersed in a dielectric resin binder.
- the recording elements of this invention are capable of being marked with conventional marking implements, and those wherein a paper base material has been employed have a finish and appearance which closely resembles the finish and appearance of a coated bond.
- the recording elements of this invention can be employed in both direct and transfer electrostatic recording processes to provide permanent copies of the information recorded by Way of such processes which are capable of being easily marked with conventional marking means.
- the electrostatographic recording elements of the present invention comprises a conductive base material having a continuous dielectric, insulating coating thereon of lithopone in a dielectric resin binder.
- the conductive base material can be any one of a number of base materials employed in electrostatographic recording elements, such as a metal foil, an electrically conductive paper, an electrically conductive film, an electrically conductive cloth, and the like; with an electrically conductive paper being the preferred support.
- electrical conductivity can be imparted to the base by impregnating or coating the base with any of the compositions or materials which have previously been employed to impart electrical conductivity to such bases.
- materials such as carbon black, inorganic electrolytes (e.g. sodium chloride, calcium chloride, lithium chloride, and the like), electrically conductive resinous polymers (e.g. resinous polymers of quaternary ammonium salts), and the like.
- the dielectric layer of the electro statographic elements of this invention is comprised of lithopone pigment dispersed in a dielectric resin binder.
- Lithopone which is essentially a stoichiometric mixture of zinc sulfide and barium sulfate, imparts a surface finish and appearance to the dielectric layer or coating which is more attractive and more receptive to marking with conventional marking means than the finishes o'btained through the use of a dielectric binder resin alone; and unlike a conductive or a semi-conductive pigment which might be employed to achieve a similar finish and appearance, lithopone pigment has been found to exhibit little or no deleterious effects with regard to the dielectric properties of various dielectric binder resins.
- lithopone can be employed with other relatively non-conductive pigments such as alkali metal or alkaline earth metal stearates (e.g. calcium stearate, lithium stearate, barium stearate, and the like), the use of lithopone alone or as the major pigment component of the dielectric layer is preferred.
- alkali metal or alkaline earth metal stearates e.g. calcium stearate, lithium stearate, barium stearate, and the like
- the use of lithopone alone or as the major pigment component of the dielectric layer is preferred.
- the resin binder which is employed in the dielectric insulating coating of the electrostatographic elements of this invention has not been found to be narrowly critical, and any of the dielectric resins disclosed in the prior art can be used to form the dielectric, insulating coating.
- 11- lustrative of such binder materials are resins such as polyolefins (e.g.
- an electrostatographic recording element of this invention Although the essential components of an electrostatographic recording element of this invention are the same. regardless of whether the element is employed in a direct or a transfer electrostatographic recording process,
- the surface resistivity of the side on which the dielectric, insulating coating is to be placed should be lower than 1.25 10 ohms/sq. prior to the application of said insulating coating.
- the desired surface resistivity can be obtained by using the side of the base material carrying the coating of the electrically conductive resin to also carry the dielectric insulating coating.
- both sides of a non-metallic base material can be coated with an electrically conductive resin prior to the application to one of the sides of dielectric" insulating coating containing lithopone.
- a dielectric coating of from 4 about 0.3 to about 0.5 mil is preferred, and in electrostatographic elements designed for use in a direct electrostatographic process a dielectric coating of from about 0.05 to about 0.25 mil is preferred.
- a preferred method of preparing such elements involves the use of dissimilar solvents in the application of the electrically conductive material and the dielectric coating to the base material.
- the use of dissimilar solvent systems for the electrically conductive material and the dielectric coating minimizes or eliminates any intermixing of the electrically conductive material and the dielectric coating at the interface of said coating and the base support.
- the non-metallic base material is paper, it is also preferable, whenever possible, to apply the electrically conductive material to the paper from a non-aqueous solvent system, to minimize cockling, and curl in the resulting base support.
- Example 1 paper having a basis weight of 50 pounds (25" x 38-500) was coated and impregnated on both sides with a solution of 12 parts of a vinylbenzyl trimethylammonium chloride polymer (a conductive resin polymer containing 32% solids and sold by the Dow Chemical Company, a company of Midland, Michigan under the designation Dow QX 2611.7"), 30 parts of methanol and 67.5 parts of ethanol to provide, after drying, an electrically conductive coating on one side thereof of 0.32 lb./l000 sq. ft. (4%) and 0.08 lb./l000 sq. ft. (1%) on the other side thereof.
- a vinylbenzyl trimethylammonium chloride polymer a conductive resin polymer containing 32% solids and sold by the Dow Chemical Company, a company of Midland, Michigan under the designation Dow QX 2611.7
- the side having the 4% coating of conductive resin was subsequently coated with a dispersion of 10 parts of a polyvinyl butyral resin (sold by Union Carbide Corporation under the designation Bakelite XYHL), 11.6 parts of lithopone, 29.6 parts of ethanol and 48.8 parts of toluene to provide, after drying, a continuous dielectric insulating coating thereon having a thickness of from about 0.05 to about 0.25 mil.
- a polyvinyl butyral resin sold by Union Carbide Corporation under the designation Bakelite XYHL
- 11.6 parts of lithopone 1, 29.6 parts of ethanol
- 48.8 parts of toluene to provide, after drying, a continuous dielectric insulating coating thereon having a thickness of from about 0.05 to about 0.25 mil.
- this image is retained on the surface of the element unitl it is developed by passing the element through developing section wherein the surface is treated with either a liquid or a powdered toner containing a colored, resinous substance in particulate form having an electrostatic charge opposite that of the latent image.
- the developed image is then capable of being permanently set onto the surface of the electrostatographic element by passing the developed element through a fixing section wherein the image is exposed to heat, pressure, vapor, or combinations thereof to provide a permanent visible image on said element.
- the dielectric surface of the element has a feel and appearance resembling a coated bond paper, and is receptive to marking with conventional marking means, such as pencil, pen and ink, ballpoint pen, and the like. 7
- Example 2 A paper having a basis weight of 50 pounds (25" X 38"500) was coated and impregnated on one side thereof with a solution of 10 parts of an electrically conductive resin polymer containing 40% solids and.
- tinuous, dielectric insulating coating thereon having a thickness of from about 0.3 to about 0.5 mil.
- the developed image is then capable of being permanently set onto the surface of the electrostatographic element by passing the developed element through a fixing section wherein the image is exposed to heat, pressure, vapor, or combinations thereof to provide a permanent visible image on said element.
- the dielectric surface of the element has a feel and appearance resembling a coated bond paper, and is receptive to marking with conventional marking means, such as pencil, pen and ink, ball-point pen, and the like.
- An electrostatographic recording element which comprises a conductive base material having a continuous dielectric, insulating coating thereon, said coating comprising lithopone dispersed in a dielectric resin binder.
- An electrostatographic recording element as claimed in claim 4 which comprises a paper sheet having a conductive resin coating on one side thereof and the con- 6 tinuous dielectric insulating coating on the opposite side thereof.
- An electrostatographic recording element as claimed in claim 7 wherein the continuous dielectric insulating layer is derived from a dispersion of lithopone and barium stearate in a mixture of polyvinyl butyral and sucrose benzoate.
- a method of producing an electrostatographic recording paper which comprises treating at least one side of a paper base sheet with a solution of an electrically conductive material in a non-aqueous solvent, evaporating the non-aqueous solvent, applying a dispersion comprising lithopone and a dielectric resin in a solvent which is dissimilar from that employed with the electrically conductive material, and evaporating said dissimilar solvent to form a continuous dielectric insulating coating on said base which is in positive contact with said base through an interface which substantially completely segregates said insulating coating from said base.
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Photoreceptors In Electrophotography (AREA)
Abstract
AN ELECTROSTATOGRAPHIC RECORDING ELEMENT CONTAINING A LITHOPONE PIGMENT IN THE DIELECTRIC, INSULATING LAYER OF SAID ELEMENT. THE ELECTROSTATOGRAPHIC RECORDING ELEMENTS OF THIS INVENTION ARE USEFUL IN BOTH DIRECT AND TRANSFER ELECTROSTATIC RECORDING PROCESSES.
Description
United States Patent ABSTRACT OF THE DISCLOSURE An electrostatographic recording element containing a lithopone pigment in the dielectric, insulating layer of said element. The electrostatographic recording elements of this invention are useful in both direct and transfer electrostatic recording processes.
BACKGROUND OF THE INVENTION Field of the invention The present invention relates to an electrostatographic recording element which can be employed in electrostatic printing processes to provide a permanent record of the information generated by such processes. In the case of a direct electrostatic recording process, the information to be recorded is usually generated by way of an electrically energized stylus or an electrostatic writing tube (commonly referred to as a CRT pin-tube) which is in close proximity to the electrostatographic recording element. Energization of the stylus or the electrostatic writing tube results in the deposition of a charge pattern on the surface of the electrostatographic recording element which is commonly referred to as a latent image, and this charge pattern can be developed by any of the well-known electrostatic developing techniques to form a permanent visible image or print. In the case of a transfer electrostatic recording process, the charge pattern or latent image is originally formed on a surface other than the surface of the electrostatographic recording element, e.g. on the surface of a photoconductive element; and this charge pattern is then transferred to the electrostatographic recording element in order to enable a permanent visible record to be made of the thus-formed latent image. After transfer of the latent image to the electrostatographic recording element, development of this image is achieved in a manner similar to that employed in a direct electrostatographic process.
Description of the prior art Although a number of electrostatographic recording elements have been described in the prior art, the dielectric coatings employed in most of these prior art materials resulted in electrostatographic recording elements having a relatively high-gloss finish and appearance (of, for example, U.S. Patents 3,075,859 and 3,110,621). In addition to the fact that such elements have a feel and appearance which is dissimilar to the feel and appearance of ordinary paper, in a number of instances the high-gloss surface of such elements is unreceptive to the marking of such elements with conventional marking means. Although attempts have been made to improve the receptivity of the dielectric coating of the prior art electrostatographic recording elements to marking with conventional marking means (e.g. pencil, pen and ink, etc.), the receptivity to marking of the resulting electrostatographic recording element usually depends on the resins which are employed to form the dielectric layer of said element, and, more particularly, on the interrelationship of the various resins which are employed. For example, U.S. Patent 3,097,964 discloses an electrostatographic recording element wherein the dielectric coating is derived from a liquid colloidal 3,639,640 Patented Feb. 1, 1972 dispersion of a film-forming, lyophilic dielectric resin in which there are suspended small solid particles of a different lyophobic dielectric resin. If the proper balance of the lyophilic-lyophobic properties of the resins is achieved, the embedded particles of the lyophobic resin provide tooth on the surface of the resulting dielectric coating, thereby enabling the electrostatographic element to be written on or marked with conventional marking means.
SUMMARY OF THE INVENTION The present invention relates to an electrostatographic recording element which comprises a conductive base material having a continuous dielectric, insulating coating thereon, said coating comprising lithopone dispersed in a dielectric resin binder. The recording elements of this invention are capable of being marked with conventional marking implements, and those wherein a paper base material has been employed have a finish and appearance which closely resembles the finish and appearance of a coated bond. The recording elements of this invention can be employed in both direct and transfer electrostatic recording processes to provide permanent copies of the information recorded by Way of such processes which are capable of being easily marked with conventional marking means.
DESCRIPTION OF THE PREFERRED EMBODIMENTS As hereinbefore indicated, the electrostatographic recording elements of the present invention comprises a conductive base material having a continuous dielectric, insulating coating thereon of lithopone in a dielectric resin binder. The conductive base material can be any one of a number of base materials employed in electrostatographic recording elements, such as a metal foil, an electrically conductive paper, an electrically conductive film, an electrically conductive cloth, and the like; with an electrically conductive paper being the preferred support.
When a base material other than a metal foil is employed, electrical conductivity can be imparted to the base by impregnating or coating the base with any of the compositions or materials which have previously been employed to impart electrical conductivity to such bases. Illustrative of such materials are materials such as carbon black, inorganic electrolytes (e.g. sodium chloride, calcium chloride, lithium chloride, and the like), electrically conductive resinous polymers (e.g. resinous polymers of quaternary ammonium salts), and the like. Since materials such as carbon black impart a color to the base which might be considered to be objectionable and materials such as inorganic electrolytes are somewhat dependent on the ambient relative humidity for their effectiveness as conductive agents, the use of electrically conductive resinous polymers to impart electrical conductivity to the base materials is preferred. Examples of such polymers can be found, for example, in U.S. Pat. 3,011,- 918, which relates to homopolymers and copolymers of vinylbenzyl quaternary ammonium compounds and papers coated with such compounds. Other compounds which are useful for this purpose are, for example, polymers of vinyl pyridine quaternized with aliphatic esters, e.g. a polymer of vinyl pyridine which has been quaternized with diethyl sulfate.
As indicated above, the dielectric layer of the electro statographic elements of this invention is comprised of lithopone pigment dispersed in a dielectric resin binder. Lithopone, which is essentially a stoichiometric mixture of zinc sulfide and barium sulfate, imparts a surface finish and appearance to the dielectric layer or coating which is more attractive and more receptive to marking with conventional marking means than the finishes o'btained through the use of a dielectric binder resin alone; and unlike a conductive or a semi-conductive pigment which might be employed to achieve a similar finish and appearance, lithopone pigment has been found to exhibit little or no deleterious effects with regard to the dielectric properties of various dielectric binder resins. Although lithopone can be employed with other relatively non-conductive pigments such as alkali metal or alkaline earth metal stearates (e.g. calcium stearate, lithium stearate, barium stearate, and the like), the use of lithopone alone or as the major pigment component of the dielectric layer is preferred.
The resin binder which is employed in the dielectric insulating coating of the electrostatographic elements of this invention has not been found to be narrowly critical, and any of the dielectric resins disclosed in the prior art can be used to form the dielectric, insulating coating. 11- lustrative of such binder materials are resins such as polyolefins (e.g. polyethylene, polypropylene and the like) unmodified or oil-modified alkyd resins, styrenated alkyd resins, oil modified styrenated alkyds, saturated polyester resins, polyvinyl acetates, polyvinyl chlorides propylene modified polyvinyl chlorides, polyvinyl butyral, vinyl chloride-vinyl acetate copolymers, vinyl acetate-crotonic acid copolymers, vinyl chloride-vinyl acetate-maleic acid terpolymers, copolymers of ethylene and vinyl acetate, acrylic acid ester polymers, methacrylic acid ester polymers, polystyrene, butadiene-styrene copolymers, styrene ethylene copolymers-ethyl cellulose, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cellulose nitrate, sucrose esters (e.g. sucrose benzoate and the like), polysulfones, epoxide resins organo-silicone polymers, waxes, petroleum resins, coal tar resins, shellacs, and the like.
Although the essential components of an electrostatographic recording element of this invention are the same. regardless of whether the element is employed in a direct or a transfer electrostatographic recording process,
it has-been found that electrical conductivity requirements of the base material employed in an electrostatographic element designed for use in a transfer process are somewhat less than those for the base material of an element designed for use in a direct process. Thus, if the element comprises a non-metallic base material and is designed for use in a transfer process, a coating of an electrically conductive resin polymer on the side of the base material opposite the side carrying the dielectric, insulating coating has been found to be sufiicient to provide an electrostatographic element which performs satisfactorily in a charge transfer process, and in such instances the surface resistivity of the side of the base material opposite the side carrying the electrically conductive resin coating can have a surface resistivity prior to the application of the dielectric insulating coating of as high as 1x10 ohms/sq. at a 50% relative humidity. In the case of an 'electrostatographic element comprising a non-metallic base material which is designed for use in a direct charge process, the surface resistivity of the side on which the dielectric, insulating coating is to be placed should be lower than 1.25 10 ohms/sq. prior to the application of said insulating coating. In those instances wherein the electrical conductivity of the base material is imparted by way of acoating of an electrically conductive resin, the desired surface resistivity can be obtained by using the side of the base material carrying the coating of the electrically conductive resin to also carry the dielectric insulating coating. To further improve the performance characteristics of an electrostatographic ele- .ment of this invention designed for use in a direct electrostatographic process, both sides of a non-metallic base material can be coated with an electrically conductive resin prior to the application to one of the sides of dielectric" insulating coating containing lithopone. In electrostatographic elements designed for use in a transfer electrostatographic process, a dielectric coating of from 4 about 0.3 to about 0.5 mil is preferred, and in electrostatographic elements designed for use in a direct electrostatographic process a dielectric coating of from about 0.05 to about 0.25 mil is preferred.
When a non-metallic base material is employed in preparing an electrostatographic element of the present invention, a preferred method of preparing such elements involves the use of dissimilar solvents in the application of the electrically conductive material and the dielectric coating to the base material. The use of dissimilar solvent systems for the electrically conductive material and the dielectric coating minimizes or eliminates any intermixing of the electrically conductive material and the dielectric coating at the interface of said coating and the base support. When the non-metallic base material is paper, it is also preferable, whenever possible, to apply the electrically conductive material to the paper from a non-aqueous solvent system, to minimize cockling, and curl in the resulting base support.
The following specific examples serve to further illustrate the present invention, but are not intended to limit the scope thereof in any way. All parts or percentages set forth in these examples represent parts or percentages by weight, and not by volume, unless the contrary is clearly expressed therein.
Example 1.-A paper having a basis weight of 50 pounds (25" x 38-500) was coated and impregnated on both sides with a solution of 12 parts of a vinylbenzyl trimethylammonium chloride polymer (a conductive resin polymer containing 32% solids and sold by the Dow Chemical Company, a company of Midland, Michigan under the designation Dow QX 2611.7"), 30 parts of methanol and 67.5 parts of ethanol to provide, after drying, an electrically conductive coating on one side thereof of 0.32 lb./l000 sq. ft. (4%) and 0.08 lb./l000 sq. ft. (1%) on the other side thereof. The side having the 4% coating of conductive resin was subsequently coated with a dispersion of 10 parts of a polyvinyl butyral resin (sold by Union Carbide Corporation under the designation Bakelite XYHL), 11.6 parts of lithopone, 29.6 parts of ethanol and 48.8 parts of toluene to provide, after drying, a continuous dielectric insulating coating thereon having a thickness of from about 0.05 to about 0.25 mil. When a charge pattern is deposited on the resulting electrostatographic element by way of an energized CRT pin tube or an electrical stylus in close proximity to said element to form a latent image thereon, this image is retained on the surface of the element unitl it is developed by passing the element through developing section wherein the surface is treated with either a liquid or a powdered toner containing a colored, resinous substance in particulate form having an electrostatic charge opposite that of the latent image. The developed image is then capable of being permanently set onto the surface of the electrostatographic element by passing the developed element through a fixing section wherein the image is exposed to heat, pressure, vapor, or combinations thereof to provide a permanent visible image on said element. The dielectric surface of the element has a feel and appearance resembling a coated bond paper, and is receptive to marking with conventional marking means, such as pencil, pen and ink, ballpoint pen, and the like. 7
Example 2.--A paper having a basis weight of 50 pounds (25" X 38"500) was coated and impregnated on one side thereof with a solution of 10 parts of an electrically conductive resin polymer containing 40% solids and.
tinuous, dielectric insulating coating thereon having a thickness of from about 0.3 to about 0.5 mil. When a charge pattern is transferred to the dielectric coating from a photoconductive element having a latent image thereon to form a latent image on the electrostatographic element, this image is retained on the surface of the element until it is developed by passing the element through a developing section wherein the surface is treated with either a liquid or a powdered toner containing a colored, resinous substance in particulate form having an electrostatic charge opposite that of the latent image. The developed image is then capable of being permanently set onto the surface of the electrostatographic element by passing the developed element through a fixing section wherein the image is exposed to heat, pressure, vapor, or combinations thereof to provide a permanent visible image on said element. The dielectric surface of the element has a feel and appearance resembling a coated bond paper, and is receptive to marking with conventional marking means, such as pencil, pen and ink, ball-point pen, and the like.
What is claimed is:
1. An electrostatographic recording element which comprises a conductive base material having a continuous dielectric, insulating coating thereon, said coating comprising lithopone dispersed in a dielectric resin binder.
2. An electrostatographic recording element as claimed in claim 1 wherein the conductive base material is selected from the class consisting of a metal foil, an electrically conductive paper, an electrically conductive film, and an electrically conductive cloth.
3. An electrostatographic recording element as claimed in claim 2 wherein the conductive base material is an electrically conductive paper base.
4. An electrostatographic recording element as claimed in claim 3, wherein the electrically conductive paper base comprises a paper sheet having conductive resin coating on at least one side thereof.
5. An electrostatographic recording element as claimed in claim 4 which comprises a paper sheet having a conductive resin coating on one side thereof and the con- 6 tinuous dielectric insulating coating on the opposite side thereof.
6. An electrostatographic recording element as claimed in claim 4, wherein the paper base comprises a paper sheet having a conductive resin coating on both sides thereof.
7. An electrostatographic recording element as claimed in claim 5 or 6 wherein the conductive resin coating is derived from a resinous polymer of a quaternary ammonium salt.
8. An electrostatographic recording element as claimed in claim 7 wherein the continuous, dielectric insulating layer is derived from a dispersion of lithopone and a polyvinyl butyral resin.
9. An electrostatographic recording element as claimed in claim 7 wherein the continuous dielectric insulating layer is derived from a dispersion of lithopone and barium stearate in a mixture of polyvinyl butyral and sucrose benzoate.
10. A method of producing an electrostatographic recording paper which comprises treating at least one side of a paper base sheet with a solution of an electrically conductive material in a non-aqueous solvent, evaporating the non-aqueous solvent, applying a dispersion comprising lithopone and a dielectric resin in a solvent which is dissimilar from that employed with the electrically conductive material, and evaporating said dissimilar solvent to form a continuous dielectric insulating coating on said base which is in positive contact with said base through an interface which substantially completely segregates said insulating coating from said base.
References Cited UNITED STATES PATENTS 3,041,234 6/1962 Taylor 162-181 X 3,122,448 2/1964 Hills et al. 117-201X 3,348,970 10/1967 Guess 117224X WILLIAM L. JARVIS, Primary Examiner US. 01. X.R.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US80310369A | 1969-02-27 | 1969-02-27 |
Publications (1)
Publication Number | Publication Date |
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US3639640A true US3639640A (en) | 1972-02-01 |
Family
ID=25185587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US3639640D Expired - Lifetime US3639640A (en) | 1969-02-27 | 1969-02-27 | Electrostatographic recording element |
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Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4890743A (en) * | 1972-03-04 | 1973-11-27 | ||
US3891787A (en) * | 1971-11-11 | 1975-06-24 | Gen Co Ltd | Electrostatic recording member |
US3946140A (en) * | 1972-04-13 | 1976-03-23 | Agfa-Gevaert N.V. | Electrographic recording material |
US3953208A (en) * | 1973-01-22 | 1976-04-27 | Scm Corporation | Bond-like copy paper by cockling after coating or imaging |
US3956562A (en) * | 1973-03-10 | 1976-05-11 | Kanzaki Paper Manufacturing Co., Ltd. | Electrostatic recording material |
US4112172A (en) * | 1976-03-23 | 1978-09-05 | Gaf Corporation | Dielectric imaging member |
US4239676A (en) * | 1979-05-11 | 1980-12-16 | Monsanto Company | Coating compositions comprising polymer blends |
US4239858A (en) * | 1979-05-11 | 1980-12-16 | Monsanto Company | Coating compositions comprising polymer blends |
US4241134A (en) * | 1979-05-24 | 1980-12-23 | Gaf Corporation | Electrostatically imageable drafting film |
US4259425A (en) * | 1979-05-11 | 1981-03-31 | Monsanto Company | Electrographic recording material |
US4259411A (en) * | 1978-11-15 | 1981-03-31 | Calgon Corporation | Electroconductive coating formulations |
US4404574A (en) * | 1976-03-23 | 1983-09-13 | R.Q.O. Holding Company, Inc. | Electrographic printing system using dielectric film member |
EP0267424A2 (en) * | 1986-11-08 | 1988-05-18 | Preh-Werke GmbH & Co. KG | Electrically conductive and resistive paste |
US5017416A (en) * | 1989-10-17 | 1991-05-21 | International Paper Company | Paper for use in ion deposition printing |
EP0592662A4 (en) * | 1989-03-16 | 1992-08-18 | Dainippon Printing Co Ltd | Electrostatic data recording medium and electrostatic data recording/reproducing method. |
US20080009690A1 (en) * | 2004-03-09 | 2008-01-10 | Nellcor Puritan Bennett Llc | Pulse oximetry motion artifact rejection using near infrared absorption by water |
US20140085269A1 (en) * | 2012-09-26 | 2014-03-27 | Apple Inc. | Electronic Equipment With Status Indicators |
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1969
- 1969-02-27 US US3639640D patent/US3639640A/en not_active Expired - Lifetime
Cited By (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3891787A (en) * | 1971-11-11 | 1975-06-24 | Gen Co Ltd | Electrostatic recording member |
JPS4890743A (en) * | 1972-03-04 | 1973-11-27 | ||
JPS522626B2 (en) * | 1972-03-04 | 1977-01-22 | ||
US3946140A (en) * | 1972-04-13 | 1976-03-23 | Agfa-Gevaert N.V. | Electrographic recording material |
US3953208A (en) * | 1973-01-22 | 1976-04-27 | Scm Corporation | Bond-like copy paper by cockling after coating or imaging |
US3956562A (en) * | 1973-03-10 | 1976-05-11 | Kanzaki Paper Manufacturing Co., Ltd. | Electrostatic recording material |
US4112172A (en) * | 1976-03-23 | 1978-09-05 | Gaf Corporation | Dielectric imaging member |
US4404574A (en) * | 1976-03-23 | 1983-09-13 | R.Q.O. Holding Company, Inc. | Electrographic printing system using dielectric film member |
US4259411A (en) * | 1978-11-15 | 1981-03-31 | Calgon Corporation | Electroconductive coating formulations |
US4259425A (en) * | 1979-05-11 | 1981-03-31 | Monsanto Company | Electrographic recording material |
US4239858A (en) * | 1979-05-11 | 1980-12-16 | Monsanto Company | Coating compositions comprising polymer blends |
US4239676A (en) * | 1979-05-11 | 1980-12-16 | Monsanto Company | Coating compositions comprising polymer blends |
US4241134A (en) * | 1979-05-24 | 1980-12-23 | Gaf Corporation | Electrostatically imageable drafting film |
EP0267424A2 (en) * | 1986-11-08 | 1988-05-18 | Preh-Werke GmbH & Co. KG | Electrically conductive and resistive paste |
EP0267424A3 (en) * | 1986-11-08 | 1990-01-24 | Preh-Werke Gmbh & Co. Kg | Electrically conductive and resistive paste |
EP0592662A4 (en) * | 1989-03-16 | 1992-08-18 | Dainippon Printing Co Ltd | Electrostatic data recording medium and electrostatic data recording/reproducing method. |
EP0592662A1 (en) * | 1989-03-16 | 1994-04-20 | Dai Nippon Printing Co., Ltd. | Electrostatic data recording medium and electrostatic data recording/reproducing method |
US5017416A (en) * | 1989-10-17 | 1991-05-21 | International Paper Company | Paper for use in ion deposition printing |
US20080009690A1 (en) * | 2004-03-09 | 2008-01-10 | Nellcor Puritan Bennett Llc | Pulse oximetry motion artifact rejection using near infrared absorption by water |
US20140085269A1 (en) * | 2012-09-26 | 2014-03-27 | Apple Inc. | Electronic Equipment With Status Indicators |
US10036907B2 (en) * | 2012-09-26 | 2018-07-31 | Apple Inc. | Electronic equipment with status indicators |
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