US3629761A - Broadband high-frequency transformer - Google Patents

Broadband high-frequency transformer Download PDF

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Publication number
US3629761A
US3629761A US33778A US3629761DA US3629761A US 3629761 A US3629761 A US 3629761A US 33778 A US33778 A US 33778A US 3629761D A US3629761D A US 3629761DA US 3629761 A US3629761 A US 3629761A
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winding
transformer
turns
primary winding
secondary winding
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US33778A
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Kenneth P Lundgren
Rolf E Kowalewski
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Motorola Solutions Inc
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Motorola Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F19/00Fixed transformers or mutual inductances of the signal type
    • H01F19/04Transformers or mutual inductances suitable for handling frequencies considerably beyond the audio range
    • H01F19/06Broad-band transformers, e.g. suitable for handling frequencies well down into the audio range

Definitions

  • the primary winding may have 15 turns and the secondary winding two turns, with the secondary winding covering substantially the entire outer surface of the primary winding.
  • the frequency of self-resonance of the transformer is above 50 megahertz so that the transfonner can be used over a complete octave of frequencies (25 to 50 megahertz).
  • the windings and terminations have low-leakage inductance to hold the LC ratio low for broadband operation.
  • the secondary winding In order to have the required low-output impedance, the secondary winding must have very few turns, and this makes it difficult to obtain the close coupling required for good efficiency. There is also a problem in constructing the secondary winding so that the connections thereto do not provide objectionable inductance and resistive loss.
  • a further object of the invention is to provide a transformer having a low-impedance secondary winding closely coupled to a primary winding which has a substantially greater impedance.
  • Another object of the invention is to provide a transformer for matching a 50-ohm source impedance to the low (1 ohm) input impedance of a transistor power amplifier, which provides effective coupling over a wide band such as from 25 to 50 megahertz and which has a self-resonant frequency above the band of interest.
  • a feature of the invention is the provision of a transformer having a primary winding wound in a single layer about a ferrite rod core, and a secondary winding formed by a flat conducting strip wound about and insulated from the primary winding, and which covers substantially'the entire surface of the primary winding.
  • the transformer of the invention provides close coupling between the primary and secondary windings for efficient signal transfer.
  • the secondary winding and the terminals thereof are constructed to have very low-leakage inductance and resistive loss.
  • the transformer can be used over awide band of frequencies, such as over the octave from 25 to 50 megahertz, with the self-resonant frequency being above this frequency band as required for satisfactory operations.
  • FIG. 1 is a top view of the transformer of the invention
  • FIG. 2 is a side view of the transformer of FIG. I
  • FIG. 3 is an end view of the transformer of FIG. 1.
  • the transformer of the invention is illustrated in the drawings wherein a rod core is provided on which the primary winding 12 is wound.
  • the ends of the winding 12 extend from the core 10 to form terminals 13 and 14, which may also be used to support the transformer.
  • a tubular insulator 16 Positioned about the primary winding 12 is a tubular insulator 16 which completely surrounds the primary winding and the core.
  • the insulator can be formed from a flat sheet which is curved into a tubular shape. Slots 17 are provided in the tubular insulator for passage of the terminals 13 and 14 formed by the ends of the primary winding 12.
  • a flat strip conductor secondary winding 18 is provided which has ends 19 and 20 extending therefrom for making connections to the secondary winding, and for supporting the transformer.
  • the ends 19 and 20 of winding 18 extend at substantially right angles to each other.
  • the transformer shown may be constructed for use in the frequency band extending between 25 and 50 megahertz, and for such use the primary winding 12 may have l5 turns for matching an input impedance of 50 ohms.
  • the secondary winding 18 may be formed of a flat copper strip provided as about two turns about the tubular insulator 16, with the secondary winding covering substantially the entire outer surface of the primary winding 12. This construction provides close spacing between the primary and secondary windings for a high coupling coefficient to insure low-leakage inductance.
  • the secondary winding provided as a copper strip has low inductance, and the ends 19 and 20 thereof form low-inductance terminations, so that the overall LC ratio is low and the transformer provides a very broadband response.
  • the turns of the primary winding are spaced to minimize the capacitance between adjacent turns and this results in a transformer having a high self-resonant frequency, which is above 50 megahertz in the example given. This places the self-resonant frequency outside the operating band, as is required for proper operation.
  • the transformer of the invention can be constructed in very compact form, with the unit described having a core 1 inch long and one-fourth inch in diameter.
  • the core is made of nickel-zinc ferrite which is commercially available from the Indiana General Corporation, Keasbey, N.J., as type Q-2.
  • the primary winding is formed of No. 20 heavy polyurethanecoated copper wire, and the secondary winding is formed of a copper strip 0.280 inch wide and 0.01 inch thick.
  • the insulator between the windings can be a sheet of varnished craft paper. The entire assembly may be coated with an adhesive to secure the primary winding to the core and to secure both windings to the insulator.
  • the transformer described has operated satisfactorily in actual use to couple signals from a SO-ohm source to an amplifier having an input impedance of the order of 1 ohm. It has been used to couple a transistor power amplifier to the output of a radio transmitter, with the primary winding connected to the 50-0hm output and the secondary winding connected to the input of the transistor amplifier.
  • the transformer can also be used as a stepup transformer with the flat low-impedance winding used as the primary winding and the higher impedance winding having a greater number of turns used as the secondary winding.
  • the transformer will, in such an application, have the broadband characteristics described and will provide efficient coupling of signals from a low-impedance output to a higher impedance input.
  • the transformer can be used to couple the output of a transistor amplifier to an antenna.
  • a broadband, high-frequency transformer including in combination, an elongated ferrite rod core, a first winding having a plurality of turns spaced from each other and wound in a single layer on said core, an insulating layer about said first winding, a second winding formed by a flat conductive strip wound about said insulating layer, said second winding having substantially less turns than said first winding and covering a large portion of the area of said first winding, and adhesive means securing said first winding to said core and securing said first and second windings to said insulating layer, said windings having integral extensions for making electrical connections thereto and for supporting the transformer.
  • a transformer in accordance with claim I wherein said core has a length of the order of l inch, said first winding is the transformer primary winding and said second winding is the transformer secondary winding, and said primary winding has at least five times as many turns as said secondary winding.
  • said first winding is the secondary winding of the transformer.

Abstract

Transformer for use in the 25- to 50-megahertz frequency band for coupling from a 50-ohm source impedance to the low-input impedance of a transistor power amplifier. The transformer includes a single-layer primary winding on a ferrite rod core, with a wide-strip secondary winding about the primary winding. The primary winding may have 15 turns and the secondary winding two turns, with the secondary winding covering substantially the entire outer surface of the primary winding. The frequency of self-resonance of the transformer is above 50 megahertz so that the transformer can be used over a complete octave of frequencies (25 to 50 megahertz). The windings and terminations have lowleakage inductance to hold the LC ratio low for broadband operation.

Description

United States Patent [7 21 Inventors Kenneth P. Lundgren Arlington Hts.;' Rolf E. Kowalewski, Palatine, both of 111. [21] Appl. No. 33,778 [22] Filed May 1, 1970 [45] Patented Dec. 21, 1971 [73] Assignee Motorola, Inc.
Franklin Park, 111.
[54] BROADBAND HIGH-FREQUENCY TRANSFORMER 6 Claims, 3 Drawing Figs.
[52] U.S. Cl. 3361192,
. 336/205, 336/223 [51] Int. Cl. 1101127/28 [50] Field oiSearch 336/192,
[56] References Cited UNITED STATES PATENTS 1,722,444 l/ 1929 Keiche 336/223 X 2,570,762 10/1951 Caliri 336/223 X I Primary Examiner-Thomas .I. Kozma Attorney-Mueller and Aichele ABSTRACT: Transformer for use in the 25- to SO-megahertz frequency band for coupling from a 50-ohm source impedance to the low-input impedance of a transistor power amplifier. The transformer includes a single-layer primary winding on a ferrite rod core, with a wide-strip secondary winding about the primary winding. The primary winding may have 15 turns and the secondary winding two turns, with the secondary winding covering substantially the entire outer surface of the primary winding. The frequency of self-resonance of the transformer is above 50 megahertz so that the transfonner can be used over a complete octave of frequencies (25 to 50 megahertz). The windings and terminations have low-leakage inductance to hold the LC ratio low for broadband operation.
PATENTED UECZI |9n FIG. 2
FIG. 3
INVENTORS KENNETH F. LUNDGREN ROLF E. KOWALEWSKI ATTYS.
. 1 BROADBAND HIGH-FREQUENCY TRANSFORMER BACKGROUND OF THE INVENTION There are many applications in which a transformer is required for operating in the very high-frequency range, wherein it is desired to provide operation over a wide band of frequencies. One example is to provide coupling from a supply having an impedance of the order of 50 ohms to the input of the transistor amplifier which may have an impedance of the order of 1 ohm. In such an application, it is difficult to obtain the low-leakage inductance required for wide-band operation. It is also difficult to hold the winding capacitance low so that the self-resonant frequency of the transformer is above the range of operation. In order to have the required low-output impedance, the secondary winding must have very few turns, and this makes it difficult to obtain the close coupling required for good efficiency. There is also a problem in constructing the secondary winding so that the connections thereto do not provide objectionable inductance and resistive loss.
SUMMARY OF THE INVENTION It is, therefore, an object of the present invention to provide a broadband high-frequency transformer which is of simple construction. I
A further object of the invention is to provide a transformer having a low-impedance secondary winding closely coupled to a primary winding which has a substantially greater impedance.
Another object of the invention is to provide a transformer for matching a 50-ohm source impedance to the low (1 ohm) input impedance of a transistor power amplifier, which provides effective coupling over a wide band such as from 25 to 50 megahertz and which has a self-resonant frequency above the band of interest.
A feature of the invention is the provision of a transformer having a primary winding wound in a single layer about a ferrite rod core, and a secondary winding formed by a flat conducting strip wound about and insulated from the primary winding, and which covers substantially'the entire surface of the primary winding.
The transformer of the invention, as described in the preceding paragraph, provides close coupling between the primary and secondary windings for efficient signal transfer. The secondary winding and the terminals thereof are constructed to have very low-leakage inductance and resistive loss. The transformer can be used over awide band of frequencies, such as over the octave from 25 to 50 megahertz, with the self-resonant frequency being above this frequency band as required for satisfactory operations.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a top view of the transformer of the invention; FIG. 2 is a side view of the transformer of FIG. I; and FIG. 3 is an end view of the transformer of FIG. 1.
DETAILED DESCRIPTION The transformer of the invention is illustrated in the drawings wherein a rod core is provided on which the primary winding 12 is wound. The ends of the winding 12 extend from the core 10 to form terminals 13 and 14, which may also be used to support the transformer. Positioned about the primary winding 12 is a tubular insulator 16 which completely surrounds the primary winding and the core. The insulator can be formed from a flat sheet which is curved into a tubular shape. Slots 17 are provided in the tubular insulator for passage of the terminals 13 and 14 formed by the ends of the primary winding 12. About the insulator 16 a flat strip conductor secondary winding 18 is provided which has ends 19 and 20 extending therefrom for making connections to the secondary winding, and for supporting the transformer. The ends 19 and 20 of winding 18 extend at substantially right angles to each other.
The transformer shown may be constructed for use in the frequency band extending between 25 and 50 megahertz, and for such use the primary winding 12 may have l5 turns for matching an input impedance of 50 ohms. The secondary winding 18 may be formed of a flat copper strip provided as about two turns about the tubular insulator 16, with the secondary winding covering substantially the entire outer surface of the primary winding 12. This construction provides close spacing between the primary and secondary windings for a high coupling coefficient to insure low-leakage inductance. The secondary winding provided as a copper strip has low inductance, and the ends 19 and 20 thereof form low-inductance terminations, so that the overall LC ratio is low and the transformer provides a very broadband response. The turns of the primary winding are spaced to minimize the capacitance between adjacent turns and this results in a transformer having a high self-resonant frequency, which is above 50 megahertz in the example given. This places the self-resonant frequency outside the operating band, as is required for proper operation.
The transformer of the invention can be constructed in very compact form, with the unit described having a core 1 inch long and one-fourth inch in diameter. The core is made of nickel-zinc ferrite which is commercially available from the Indiana General Corporation, Keasbey, N.J., as type Q-2. The primary winding is formed of No. 20 heavy polyurethanecoated copper wire, and the secondary winding is formed of a copper strip 0.280 inch wide and 0.01 inch thick. The insulator between the windings can be a sheet of varnished craft paper. The entire assembly may be coated with an adhesive to secure the primary winding to the core and to secure both windings to the insulator.
The transformer described has operated satisfactorily in actual use to couple signals from a SO-ohm source to an amplifier having an input impedance of the order of 1 ohm. It has been used to couple a transistor power amplifier to the output of a radio transmitter, with the primary winding connected to the 50-0hm output and the secondary winding connected to the input of the transistor amplifier.
It is obvious that the transformer can also be used as a stepup transformer with the flat low-impedance winding used as the primary winding and the higher impedance winding having a greater number of turns used as the secondary winding. The transformer will, in such an application, have the broadband characteristics described and will provide efficient coupling of signals from a low-impedance output to a higher impedance input. For example, the transformer can be used to couple the output of a transistor amplifier to an antenna.
We claim:
1. A broadband, high-frequency transformer including in combination, an elongated ferrite rod core, a first winding having a plurality of turns spaced from each other and wound in a single layer on said core, an insulating layer about said first winding, a second winding formed by a flat conductive strip wound about said insulating layer, said second winding having substantially less turns than said first winding and covering a large portion of the area of said first winding, and adhesive means securing said first winding to said core and securing said first and second windings to said insulating layer, said windings having integral extensions for making electrical connections thereto and for supporting the transformer.
2. A transformer in accordance with claim I wherein said core has a length of the order of l inch, said first winding is the transformer primary winding and said second winding is the transformer secondary winding, and said primary winding has at least five times as many turns as said secondary winding.
3. A transformer in accordance with claim 1 for use in the frequency range from 25 to 50 megahertz wherein said first winding is the transformer primary winding and has about I5 turns and said second winding is the transformer secondary winding and has about two turns, and said transformer has an impedance ratio of the order of 50 ohms to 1 ohm.
said first winding is the secondary winding of the transformer.
6. A transformer in accordance with claim 5 wherein said secondary winding has at least five times as many turns as said primary winding, and said transformer has an impedance ratio ofthe order of l ohm to 50 ohms.
l l i t

Claims (6)

1. A broadband, high-frequency transformer including in combination, an elongated ferrite rod core, a first winding having a plurality of turns spaced from each other and wound in a single layer on said core, an insulating layer about said first winding, a second winding formed by a flat conductive strip wound about said insulating layer, said second winding having substantially less turns than said first winding and covering a large portion of the area of said first winding, and adhesive means securing said first winding to said core and securing said first and second windings to said insulating layer, said windings having integral extensions for making electrical connections thereto and for supporting the transformer.
2. A transformer in accordance with claim 1 wherein said core has a length of the order of 1 inch, said first winding is the transformer primary winding and said second winding is the transformer secondary winding, and said primary winding has at least five times as many turns as said secondary winding.
3. A transformer in accordance with claim 1 for use in the frequency range from 25 to 50 megahertz wherein said first winding is the transformer primary winding and has about 15 turns and said second winding is the transformer secondary winding and has about two turns, and said transformer has an impedance ratio of the order of 50 ohms to 1 ohm.
4. A transformer in accordance with claim 3 wherein the turns of said first winding are so spaced, and said windings are so constructed that the self-resonant frequency of the transformer is above 50 megahertz.
5. A transformer in accordance with claim 1 wherein said second winding is the primary winding of the transformer and said first winding is the secondary winding of the transformer.
6. A transformer in accordance with claim 5 wherein said secondary winding has at least five times as many turns as said primary winding, and said transformer has an impedance ratio of the order of 1 ohm to 50 ohms.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3321721A1 (en) * 1983-06-16 1984-12-20 Vogt Gmbh & Co Kg, 8391 Erlau Universal potting housing for annular-core inductors and annular-core transformers
US4630018A (en) * 1985-11-08 1986-12-16 Siemens Energy & Automation, Inc. Molded case circuit breaker current transformer with spiral bus
WO1991000627A1 (en) * 1989-06-30 1991-01-10 Motorola, Inc. Ferrite rod antenna
US5023585A (en) * 1988-11-17 1991-06-11 Murata Manufacturing Co., Ltd. Common-mode choking coil
AU670046B2 (en) * 1991-12-13 1996-07-04 Zellweger Uster Ag Measuring transformer
US6603441B2 (en) * 2001-03-02 2003-08-05 Alps Electric Co., Ltd. Compact antenna not easily broken by external force, stable in communication performance and excelling in durability
US6617948B2 (en) 1998-02-27 2003-09-09 Tdk Corporation Pot-core components for planar mounting and method of manufacturing the same

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1722444A (en) * 1925-10-28 1929-07-30 Reiche Willi Connecting transformer of the shell type
US2570762A (en) * 1948-12-13 1951-10-09 Caliri Mfg Co Inc Soldering gun
US2809357A (en) * 1953-01-22 1957-10-08 Philips Corp Coil system for high-frequency heating generators
US2837725A (en) * 1953-01-22 1958-06-03 Philips Corp Coil system more particularly for highfrequency heating generators
US2860312A (en) * 1953-12-23 1958-11-11 Sarkes Tarzian Antenna input transformer
US2963669A (en) * 1958-02-13 1960-12-06 Zenith Radio Corp Air-core transformer
US3079526A (en) * 1958-03-25 1963-02-26 Picker X Ray Corp Energy translating device
US3169234A (en) * 1959-08-17 1965-02-09 Coileraft Inc Coil form, and coils and transformers mounted thereto

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1722444A (en) * 1925-10-28 1929-07-30 Reiche Willi Connecting transformer of the shell type
US2570762A (en) * 1948-12-13 1951-10-09 Caliri Mfg Co Inc Soldering gun
US2809357A (en) * 1953-01-22 1957-10-08 Philips Corp Coil system for high-frequency heating generators
US2837725A (en) * 1953-01-22 1958-06-03 Philips Corp Coil system more particularly for highfrequency heating generators
US2860312A (en) * 1953-12-23 1958-11-11 Sarkes Tarzian Antenna input transformer
US2963669A (en) * 1958-02-13 1960-12-06 Zenith Radio Corp Air-core transformer
US3079526A (en) * 1958-03-25 1963-02-26 Picker X Ray Corp Energy translating device
US3169234A (en) * 1959-08-17 1965-02-09 Coileraft Inc Coil form, and coils and transformers mounted thereto

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3321721A1 (en) * 1983-06-16 1984-12-20 Vogt Gmbh & Co Kg, 8391 Erlau Universal potting housing for annular-core inductors and annular-core transformers
US4630018A (en) * 1985-11-08 1986-12-16 Siemens Energy & Automation, Inc. Molded case circuit breaker current transformer with spiral bus
US5023585A (en) * 1988-11-17 1991-06-11 Murata Manufacturing Co., Ltd. Common-mode choking coil
WO1991000627A1 (en) * 1989-06-30 1991-01-10 Motorola, Inc. Ferrite rod antenna
AU670046B2 (en) * 1991-12-13 1996-07-04 Zellweger Uster Ag Measuring transformer
US5587695A (en) * 1991-12-13 1996-12-24 Zellweger Luwa Ag Measuring transformer for solid-state electricity meters
US6617948B2 (en) 1998-02-27 2003-09-09 Tdk Corporation Pot-core components for planar mounting and method of manufacturing the same
US6603441B2 (en) * 2001-03-02 2003-08-05 Alps Electric Co., Ltd. Compact antenna not easily broken by external force, stable in communication performance and excelling in durability

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