US3611701A - Process for the production of dyed crimped yarns - Google Patents

Process for the production of dyed crimped yarns Download PDF

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Publication number
US3611701A
US3611701A US378563*[A US3611701DA US3611701A US 3611701 A US3611701 A US 3611701A US 3611701D A US3611701D A US 3611701DA US 3611701 A US3611701 A US 3611701A
Authority
US
United States
Prior art keywords
dyed
filaments
false
texturing
yarn
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US378563*[A
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English (en)
Inventor
Herbert Scherzberg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bayer AG
Original Assignee
Bayer AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayer AG filed Critical Bayer AG
Application granted granted Critical
Publication of US3611701A publication Critical patent/US3611701A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/002Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by knitting, weaving or tufting, fixing and then unravelling
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/221Preliminary treatments
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • D02J1/229Relaxing
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration

Definitions

  • the invention relates to a texturing process for the production of dyed, crimp yarns from endless filaments by the false-twist method.
  • the endless filaments consist of synthetic polymers, such as high-molecular weight linear polyamides or high-molecular weight linear polyesters.
  • the process is carried out by making up the endless synthetic filaments issuing from a spinning station by knitting into a tubular structure, being dyed in that form, the filaments then being stretched and false-twist-crimped.
  • the knitting machine required to produce the tube is arranged immediately beneath the spinning station.
  • the falsetwisting is effected at temperatures of above 100 C.
  • This invention relates to a process for the production of dyed crimp yarns from fully synthetic endless filaments, in which the filaments are dyed after spinning from the duct and are then further processed into crimp yarn.
  • the completed crimp yarn is dyed either after texturing in strand form or making up in soft cross-wound bobbins (muff), or before texturing on cross-wound bobbins.
  • Polyamide and polyester fibres are usually dyed after texturing since, with these materials, dyeing before texturing results in a poor yarn yield because the crystallinity of the material is increased under the eflect of the heat-treatment during dyeing and the filament is fully shrunk.
  • polyacrylonitrile yarns are dyed before texturing.
  • Twisting before the skein is made up is absolutely essential because it is extremely difficult to finish yarn that has been dyed in single yarn form (monofilaments) in the skein inasmuch as the material becomes tangled and gives rise to difficulties in take-off.
  • Moderately elastic crimp yarns are used in the manufacture of outer clothing. With such materials, the following operations are involved:
  • finishing the special dye packages in the case of single yarn dyeing involves numerous yarn brea'kages and hence difficulties. Accordingly, it is also standard practice with plied yarn processing, to carry out the twisting operation before the special dye package is prepared and to dye the plied yarn in twisted form.
  • dyed and undyed material can only be processed in combination with one another if the undyed material has also been fully shrunk before texturing.
  • a process for the production of dyed crimp yarns by the false-twist method has now been found in which hitherto-essential operations can be eliminated, providing the endless filaments issuing from the extrusion spinnerette are made up into a knitted tubular structure, are dyed in this tubular form, and are then stretched and false-twistcrimped in a single operation. Dyed and undyed material can also be processed in admixture with one another, be cause the residual shrinkage after texturing is the same in both yarns.
  • the spun material is made up and dyed in tubular form. This spun material can be stretched and crimped in a single operation on the false twist texturing machine.
  • the knitting machine required to produce the tube is arranged immediately beneath the spinning duct.
  • EXAMPLE 1 A 140-denier with 18 filaments polyamide crimp yarn of moderate elasticity is required for use in knitting to produce a knitted article (Wevenit). It is spun with a spinning denier of 427 denier and directly made up into a tubular structure on a l-gg knitting machine. This tubu lar structure is dyed by the creel method and stretched on a texturing machine with 2 texturing zones in a stretching ratio of 13.2 at 1800 r.p.m./160 C. and false-twistcrimped at 150 C. with an overfeed of 4% at 2000' t./m.
  • EXAMPLE 2 A moderately elastic 90* denier 4-plied crimp yarn of polyamide-6 is required for use in the cotton sector. It is spun with a denier of 315 denier and directly made up into a tubular structure on a knitting machine. After dyeing in the tubular structure, the yarn is stretched on a texturing machine with 2 texturing zones in a ratio of 113.12 at 1600 revolutions/150 C. and then false-twist crimped at 160 C. and 3000 t./m. with an overfeed of 9%. This material is twisted and coned in 4-plied form.
  • a 90 denier polyamide crimp yarn is required for use in the production of highly elastic sock yarns. It is spun with a denier of 315 denier and directly made up into tubular form. This material is dyed in tubular structure. After stretching in a ratio of 1:3.5 on a standard drawing machine, the yarn is false-twisted at 3000 t./m. at 180 C. under a 6 overfeed on a standard false-twist machine.
  • EXAMPLE 4 A 240 denier polyacrylonitrile crimp yarn is required for the production of outer clothing. It is used in a spinning denier of 860' denier. This material is made up into a tubular structure on a 10-gg knitting machine and then dyed. After dyeing, the tubular structure is fed directly to a false-twist texturing machine incorporating a stretching frame, stretched in a stretching ratio of 1:5.5 at 160 C. and then false-twisted at 1560 t./m. at 170 C. with a 3% overfeed.
  • a process for the production of dyed crimp yarns from fully synthetic endless filaments by the false-twist method which comprises extruding endless filaments from an extrusion spinnerette, knitting the same into a tubular structure, dyeing the filaments in said tubular structure and then stretching and false-twist crimping said filaments.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Knitting Of Fabric (AREA)
  • Coloring (AREA)
  • Artificial Filaments (AREA)
US378563*[A 1968-11-29 1969-11-20 Process for the production of dyed crimped yarns Expired - Lifetime US3611701A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE19681811718 DE1811718B2 (de) 1968-11-29 1968-11-29 Verfahren zur herstellung gefaerbter kraeuselfaeden

Publications (1)

Publication Number Publication Date
US3611701A true US3611701A (en) 1971-10-12

Family

ID=5714742

Family Applications (1)

Application Number Title Priority Date Filing Date
US378563*[A Expired - Lifetime US3611701A (en) 1968-11-29 1969-11-20 Process for the production of dyed crimped yarns

Country Status (8)

Country Link
US (1) US3611701A (enrdf_load_stackoverflow)
JP (1) JPS4830020B1 (enrdf_load_stackoverflow)
BE (1) BE742313A (enrdf_load_stackoverflow)
CH (1) CH513258A (enrdf_load_stackoverflow)
DE (1) DE1811718B2 (enrdf_load_stackoverflow)
FR (1) FR2024589A1 (enrdf_load_stackoverflow)
GB (1) GB1247747A (enrdf_load_stackoverflow)
NL (1) NL6917868A (enrdf_load_stackoverflow)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3849847A (en) * 1971-11-29 1974-11-26 C Corbiere Process for storing textile filaments in knitted form
US3955379A (en) * 1972-10-10 1976-05-11 Claude Corbiere High speed knitting machine
US4016715A (en) * 1975-10-14 1977-04-12 Burlington Industries, Inc. High stretch yarn texturing, dyeing and package production

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4959732U (enrdf_load_stackoverflow) * 1972-09-09 1974-05-25
JPS556735B2 (enrdf_load_stackoverflow) * 1972-09-13 1980-02-19
GB2258661B (en) * 1991-09-27 1995-03-01 Guetermann & Co Sales package for sewing thread

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3849847A (en) * 1971-11-29 1974-11-26 C Corbiere Process for storing textile filaments in knitted form
US3955379A (en) * 1972-10-10 1976-05-11 Claude Corbiere High speed knitting machine
US4016715A (en) * 1975-10-14 1977-04-12 Burlington Industries, Inc. High stretch yarn texturing, dyeing and package production

Also Published As

Publication number Publication date
DE1811718A1 (de) 1970-06-11
GB1247747A (en) 1971-09-29
CH1565469A4 (enrdf_load_stackoverflow) 1971-06-15
DE1811718B2 (de) 1976-12-16
NL6917868A (enrdf_load_stackoverflow) 1970-06-02
JPS4830020B1 (enrdf_load_stackoverflow) 1973-09-17
CH513258A (de) 1971-06-15
FR2024589A1 (enrdf_load_stackoverflow) 1970-08-28
BE742313A (enrdf_load_stackoverflow) 1970-05-04

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