US3604875A - Modular electric switch with toggle actuating means - Google Patents

Modular electric switch with toggle actuating means Download PDF

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US3604875A
US3604875A US749716A US3604875DA US3604875A US 3604875 A US3604875 A US 3604875A US 749716 A US749716 A US 749716A US 3604875D A US3604875D A US 3604875DA US 3604875 A US3604875 A US 3604875A
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Prior art keywords
knee
link means
toggle
contact carrier
toggle link
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US749716A
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Robert E Walters
Gerd C Boysen
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Allen Bradley Co LLC
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Allen Bradley Co LLC
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H73/00Protective overload circuit-breaking switches in which excess current opens the contacts by automatic release of mechanical energy stored by previous operation of a hand reset mechanism
    • H01H73/02Details
    • H01H73/18Means for extinguishing or suppressing arc
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/12Automatic release mechanisms with or without manual release
    • H01H71/14Electrothermal mechanisms
    • H01H71/20Electrothermal mechanisms with fusible mass
    • H01H71/205Electrothermal mechanisms with fusible mass using a ratchet wheel kept against rotation by solder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/501Means for breaking welded contacts; Indicating contact welding or other malfunction of the circuit breaker
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/50Manual reset mechanisms which may be also used for manual release
    • H01H71/62Manual reset mechanisms which may be also used for manual release with means for preventing resetting while abnormal condition persists, e.g. loose handle arrangement
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/20Control lever and linkage systems
    • Y10T74/20576Elements
    • Y10T74/20582Levers
    • Y10T74/20588Levers toggle

Definitions

  • WALTERS can c. noysnu BY a MODULAR ELECTRIC SWITCH WITH TOGGLE ACTUATING MEANS This is a divisional of application Ser. No. 488,548 filed Sept. 20, 1965 now U.S. Pat. No. 3,430,014. This invention pertains to an electric switch and more particularly a snap-action, manually operated electric switch.
  • Such construction is achieved through a switching unit comprising two components, viz, a base unit with fixed contacts and provision for condition sensitive protection, if desired, and a movable contact carrier, which switching unit can be adapted to a variety of operating mechanisms. Furthermore, the switching unit is so designed that varying sized switching units will accommodate a common operating mechanism. Thus, the switching unit with its mechanism can be considered made of modules permitting far more versatility in the manufacturing, sale and use of the electric switch of the invention than previously known.
  • a still further object of this invention is to provide an electric switch with a spring operated, overcenter, snap-operating mechanism which mechanism will open the switch even though the springs should fail while the switch is closed.
  • FIG. 1 is a perspective, exploded diagram of the switch making up the invention, illustrating the modular construction.
  • FIG. 2 is a cutaway top view of the switch unit.
  • FIG. 3 is a cross sectional, side view of the switch unit set forth in FIG. 2 taken along the line 3-3 of FIG. 2.
  • FIG. 4 is a cross sectional, side view of a particular mechanism and its housing taken along the lines 4-4 of FIG. 5.
  • the mechanism is shown in an extended position usually associated with a closed contact condition.
  • FIG. 5 is a cross sectional, end view of the mechanism set forth in FIG. 4.
  • FIG. 6 is a cross sectional, side view of the. mechanism set forth in FIG. 4 and taken along line 6-6 of FIG. 5, but shown in a position normally associated with an open contact position.
  • FIG. 6a is a partial, cross-sectional side view taken along line 6a-6a of FIG. 5.
  • FIG. 7 shows a cross-sectional side view of the mechanism of FIG. 4 taken along line 7-7 of FIG. 5 and in a position normally associated with open contacts in response to a.
  • preselected condition i.e., a tripped position.
  • FIG. 8 is a partial, cutaway view of the mechanism in FIGS. 4-7 illustrating the parts thereof which prevent reset of the mechanism from its FIG. 7 position should certain fault conditions exist.
  • FIG. 9 shows the parts set forth in FIG. 8, but with the positioning of these parts should a fault condition exist during operation of condition sensing means such as an overcurrent delay.
  • FIG. 10 is a partial, side view of the locking and securing mechanism used for the switch unit in FIG. 2 and 3.
  • FIG. 11 is a partial, end view of the mechanism shown in FIG. 10.
  • FIG. 1 The modular concept of the electric switch of this invention is best illustrated by FIG. 1.
  • the switch unit 1 is made from a base 2 and a movable contact carrier 3.
  • the operator 6, with its integral operating means to be described later, is a modular unit adaptable to the switch unit I.
  • Terminals 9 and 10 for external connection terminate either end of these current-carrying paths and are located at either end of the base 2.
  • Fixed contacts 11 are connected on the one hand by way of current conductor 14 to terminal 9; while on the other hand by way of current conductor I5 and the condition sensitive unit (to be described hereinafter) to terminal 10.
  • the condition sensitive units for protective purposes used in the embodiment of the drawings is best shown in FIG. 3 and comprises a well-known solder pot, current overcurrent unit 18. In the conventional manner, an excessive current will liquefy a solder pot within the unit I8, thus releasing a held rotatable ratchet wheel 20.
  • v I X FIG. 3 best shows the pawl arm 21 which transfers the releasing motion of the ratchet wheel 20 to the slide 23. Compression spring 24 biases the slide 23 to aid in the movement of slide 23.
  • barrier means 27 which have a primary function to prevent any are from moving between adjacent current-carrying paths.
  • Each barrier 27 includes an extended portion 28 intermediate the condition sensitive, solder pot units 18 for shielding therebetween.
  • Vertical openings 29 in the barriers 27 of base 2 (as best shown in FIG 1 and 2) permit access to the slide 23 so that motion thereof may be transmitted to the operator 6, to be described later.
  • molded lugs 30 with apertures 31, which lugs 30 provide attachmentmeans.
  • the movable contact carrier 3 includes guide lugs 40 at either end which move within the guide track 41 molded in the base 2.
  • This movable contact carrier 3 completes the switch unit 1 as it fits within arc chambers 35 provided for each of the fixed contacts 11.
  • Each arc chamber 35 is essentially an open topped chamber surrounded by molded portions of the base 2, viz, sidewalls 36 and transverse walls 37, in combination with the barrier walls 27.
  • Movable contacts 43 are retained within the contact carrier 3 by means of biasing springs 44.
  • Each movable contact 43 is located within U-shaped molded pieces 45 which fit within each arc chamber 35 such that they are below the arc chamber closing walls or are shields 47 of the carrier 3.
  • Stru tural support for the walls 47 of the carrier 3 is provided at either end by the molded, cross-sectional box construction at 49 and by the triangular support construction at 50 for the intermediate movable contacts 43.
  • the contact carrier 3 is movably biased to a normally open contact position as shown in FIG. 3 by means of biasing springs shown herein with a cover portion 52.
  • An L-shaped hook 54 provides the connection between the movable contact 3 and the operator 6 as will be described later.
  • Utilizing a wall 47 of the movable contact carrier 3 to close the final wall of the arc chamber 35 provides a most efficient and expeditious construction with advantages such as hitherto unavailable compact construction and utilization of the switch unit 1 independent from the operator 6. Moreover, the particular construction of the operator 6 becomes less critical in sofar as shielding is concerned because the movable wall 47 accomplishes this end.
  • an arc-quenching material such as the hot-molded arc-quenching Rosite material (viz, a water insoluble binder and an arc-suppressing substance selected from the class consisting of the oxides and hydrates of aluminum and magnesium) manufactured by the Rostone Corporation of Lafayette Indiana
  • an arc-quenching material such as the hot-molded arc-quenching Rosite material (viz, a water insoluble binder and an arc-suppressing substance selected from the class consisting of the oxides and hydrates of aluminum and magnesium) manufactured by the Rostone Corporation of Lafayette Indiana
  • the unique construction of the arc chamber in combination with the use of an arc-quenching material for the spaced sidewalls 36, transverse walls 37 and/or arc chamber closing walls 47 of contact carrier 3 permit reduced switch size plus increased switch reliability and operating life.
  • This operator is an integral unit comprising a housing 57 and an operating mechanism 58, the latter being attached to the former by, for example, screws 59, to form this integral unit.
  • This integral unit is attached as a unit to the switch unit 1 by fastening means which connect the modular units at the lugs 62 on housing 57 of operator 6.
  • the operating mechanism 58 is supported within a U- shaped piece 60 which, in turn, is supported upon the plate 61.
  • a mechanism operator 64 is pivoted upon the U-piece 60 so as to move toggle links 65 and 66, the latter being attached to the contact carrier 3 through pin 67, i.e., the L-shaped hook 54 of the contact carrier engages pin 67.
  • links 65 and 66 each take the form of twin links in this particular embodiment.
  • Springs 70 connect the operator 64 at 71 with the toggle links 65 and 66 by means of pin 72 to establish a pivot point which is better known as the knee of the operating mechanism 58.
  • the movement of the knee at 72 will be a snap action, i.e., an unrestrained, quick movement from, for example, the position of FIG. 4 to that of FIG. 6. Because of this action, the movement of the knee at 72 is termed an overcenter, snap action.
  • the lever 75 is pivoted at one end about pin 76 and has a cammed surface 77 at the other end.
  • the specific lever 75 shown in the drawings is a bifurcated piece with two arms 78 and therefor two cammed surfaces 77.
  • Torsion spring 79 located about the pin 76 encourages the lever 75 in a direction toward the operating mechanism 58.
  • This biased upward movement of the lever 75 brings the cammed surfaces 77 in contact with the pin 72, i.e., the knee, when the switch is in the position of FIG. 6.
  • This cammed surface 77 is so designed that when the operator 64 moves from the position of FIG. 4 to that of FIG. 6, the knee at 72 will not move when the operator 64 moves immediately beyond the center position. Instead, at a selected position between the center position and the f nal rest position of the operator 64, the net vectorial force of spring will overcome the opposing or holding force of the cammed surface 77 to thereby release the knee at 72 for the desired snap action.
  • the same required spring force necessary for switch unit operation has been supplied, but with the use of springs 70 smaller than a mechanism without the restraining force of cammed surfaces 77 and, consequently, a smaller mechanism 58.
  • pushbuttons 87 and 88 are operatively connected to the operator 64 by way of bifurcated connectors 89 and 90, respectively. Motion of the connectors 89 and 90 is guided in the slots 91 and 92 of the U-piece 60.
  • the position of the mechanism 58 in FIG. 4 would reflect the On or closed position between the movable contacts 43 and the fixed contacts llsince the toggle links 65 and 66 are extended so as to move the contact carrier 3 in a downward or extended position.
  • the operating mechanism 58 as shown in FIG. 6 reflects Off or contact open position of the movable contacts 43 and the fixed contacts 11 since the toggle links 65 and 66 are in a retracted position.
  • the mechanism 58 as shown in FIG. 4-7, further aids the contact opening should springs 70 fail by locating the knee at 72 beyond the overcenter position in a partially retracted position during the On position (FIG. 4). Therefore, before the knee at 72 can move to the retracted position of FIG. 6, it must first go through an extended position which will necessarily further compress the springs 44 and 52. This added potential energy insures return of the knee at 72 to the FIG. 6 position.
  • the operating mechanism 58 respond to the slide 23 of the switch unit 1 when predetermined conditions exist.
  • This retraction of the movable contact carrier 3 is accomplished through the movement of the trip lever 96 which is pivoted on pin 67 (attached then to the operator housing 57) and is pivotally connected to the toggle link 65 at 98.
  • trip pin 98 The rotation of trip pin 98 is in response to movement of the slide 23 which, in turn, pivots the relay actuator 101 upon its pivot pin 102.
  • the motion of relay actuator 101 is transferred to the trip pin 98 through an extension of the latter in the form of trip pin arm 103.
  • Tension spring 104 biases the trip pin arm 103 with respect to the relay actuator 101 to aid in the reset operation as will be described hereinafter.
  • the resetting sequence for the mechanism 58 i.e., moving the mechanism 58 from the position of FIG. 7 to that of FIG. 6, also resets the overload unit 18 as the slide 23 returns back to the position of FIG. 3.
  • the common reset action is begun through movement of the operator 64 so as to pivot the trip lever 96 about the pivot point 97. It is noted that in resetting the mechanism 58, thev portion of the trip lever 96 which is to be restrained by contact with the trip pin 98, be moved past its position of FIG. 6 before the trip pin 98 completes its rotation to the restraining position of FIG. 6.
  • FIG. 9 shows the operator 64 as it nears its position of FIG. 6 to begin reset and rotation of trip pin 98 without the latter interfering with the passage of trip lever 96 thereby.
  • the reset of mechanism 58 is effected by the return of the trip pin 98 to its restraining position of FIG. 6 as the relay actuator 101 is pivoted in a clockwise direction upon pin 102 (as viewed in FIG. 7), permitting the tension spring 104 to pull the trip pin arm 103 and, consequently, trip pin 98 along until the FIG. 6 position is reached.
  • the clockwise motion of the relay actuator 101 returns the slide 23 to its position of FIG. 3 to thereby reset the condition sensitive portion, i.e., overcurrent unit 18.
  • the movable contact carrier 3 may remain in a contact closed position, i.e., the movable contacts 43 engaging the fixed contact of 11, after slide 23 has moved the relay actuator 101 so as to release the trip lever 96. Since it is undesirable to reset the operating mechanism 58 under such conditions, a locking device has been incorporated.
  • trip lock lever 110 Freely pivoted upon the pin 102, which carries the relay actuator 101, is trip lock lever 110.
  • a spring 111 biases the trip lock lever 110 toward the trip pin arm 103 at one end so that the tab 114 abuts the trip pin arm 103.
  • Another portion of trip lock lever 110 extends through the support plate 61 as finger 115.
  • trip pin arm 103 and trip pin 98 with the trip lock lever 110 is illustrated in FIGS. 8 and 9.
  • FIG. 8 shows the relationship when the operating mechanism 58 is in the position of FIGS. 4 and 6, viz, the tab 114 of trip lock lever abuts the trip pin arm 103 so as to prevent a clockwise rotation of the trip lock leve'r 110 and contact between the finger and the movable contact carrier 3.
  • the uppermost position of contact carrier 3 is shown in FIGS. 8 and 9.
  • trip lock lever 110 This clockwise motion of trip lock lever 110 is limited by its abutment with the support plate 61 which brings the tab 114 into line with the previously abutted portion of the trip pin arm 103 and thereby blocksany counterclockwise or reset motion of the trip pin arm 103.
  • the tension spring 104 With the trip pin arm 103 blocked, the tension spring 104 is unable to pull the trip pin arm and attached trip pin 98 to a position so as to restrain trip lever 96 when the arm extension 107 of operator 64 rotates relay actuator 101 in its counterclockwise, resetting motion.
  • the trip lock lever 110 can be removed from this blocking position only if the movable contact carrier 3 returns to its normal open position as shown in FIG. 3 and schematically in FIGS. 8 and 9 to thereby abut finger 115 and rotate the trip lock lever 110 in a counterclockwise direction as viewed in FIG. 9. Thus, resetting of the operating mechanism 58 is not possible when the movable contact 43 and fixed contacts 11 remain closed.
  • the contact carrier 3 includes lug 119 with detent 120. Pivoted at 121 on the U-piece 60 is the lock arm 122 which engages detent for retaining the contact carrier 3 inthe position shown.
  • Extension lock arm 124 includes slot 125 in which finger 126 of lock arm 122 slides. The slo't125 is so designed that reciprocal motion of the extension lock arm 124 will cause the lock arm 122 to pivot about 121, i.e., move the lock arm into and out of the locking position with respect to the detent 120.
  • Flat spring 127 located between pivoted lock arm 122 and extension lock arm 124 maintains the spacing therebetween and creates sufficient friction therebetween to maintain selected positions of said arms.
  • this structure used to retain a contact carrier 3 in an open position, achieves this end through movement of the integral locking mechanism, viz; lock arm 122 and extension lock arm 124.
  • Additionallocking through the use of independent means such as a padlock passed through the aperture 128, when the lock arm is in position shown by dotted lines in FIG. 11, serve to secure the already locked switch, contrary to the usual operation which requires the use of external padlock through the aperture 128 for locking.
  • This feature means that the operator can accomplish the locking function when he so intends and not during that most dangerous time interval during which the operator searches for the padlock.
  • Various sized independent securing means may be accommodated through the addition to the slot 125 of the slot portion 129 which extends substantially parallel to the reciprocal motion of extension lock arni 124. I
  • interlock 130 with notch 131 is pivotally mounted on pivot 121 so as to intercept pin 132 of extension lock arm 124.
  • Finger 133 on interlock 130 connects the operator 64 with the interlock 130.
  • first toggle link means pivoted about a point at a first end
  • second toggle link means pivotally connected at a first end to a second end of said first link means to form a knee
  • pivoted operating lever means connected to said first and second link means by first biasing means which are attached to said knee so as to supply snap action motion to said knee and said first and second links when said first biasing means are moved immediately beyond an overcenter position of said first biasing means
  • said first and second toggle link means having a first extended position wherein said link means are substantially in line and a second retracted position wherein said link means form an angle therebctween at said knee,
  • said contact carrier having a first position corresponding to said first extended position of said toggle link means and a second position corresponding to said second position of said toggle link means
  • said contact carrier transferring potential energy to second biasing means upon movement of said toggle link means and contact carrier means to said respective first positions, said potential energy utilized to return said toggle link means and contact carrier to said respective second positions,
  • said first position of said toggle link means formed by an angle therebetween at said knee with said knee in said first and second positions 'of said link means being opposite sides of the line drawn between said pivot point for said first end of said first link means and said pivot connection at said second end ofsaid second link means, and
  • said operating lever means including third biasing means to abut said toggle link means and move said knee from said first position to at least said line drawn between said first and second link means.
  • An electric switch with a snap action operating means comprising,
  • first toggle link means pivoted about a point at a first end
  • second toggle link means pivotally connected at a first end to a second end of said first link means to form a knee
  • 7 pivoted operating lever means connected to said first and second link means by first biasing means which are attached to said knee so as to supply snap action motion to said knee and said first and second links when said first biasing means are moved immediately beyond an overcenter position of said first biasing means
  • holding means to restrain said knee from said snap action motion at said overcenter position, said holding means comprising a pivoted lever means with cammed surface means thereon which abut and release said knee to effect snap action motion at a selected point beyond said overcenter position
  • said lever means being biased toward said knee by second biasing means.

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Abstract

An electric switch with a snap action mechanism including toggle links joined at a knee. Holding means retain the knee of the toggle as the mechanism passes an overcenter position and thereafter release the knee at a selected point while biasing means assist in returning the mechanism and a connected contact carrier from a toggle position in which the toggle links are extended.

Description

United States Patent [72] Inventors Robert E. Walters Bayside; Gerd C. Boysen, Milwaukee, both 01, Wis. [21] Appl. No. 749,716 [22] Filed Aug. 2, 1968 [23] Division of Ser. No. 488,548, Sept. 20, 1965,
Pat. No. 3,430,014 [45] Patented Sept. 14, 1971 [73] Assignee Allen-bradley Company Milwaukee, Wis.
[54] MODULAR ELECTRIC SWITCH WITH TOGGLE ACTUATING MEANS 2 Claims, 12 Drawing Figs.
[52] U.S. Cl 200/153 G, 337/59, 74/520 [51] Int. Cl 1101b 3/46 [50] Field otSeareh ZOO/153.7,
154, 67 PK, 69 72, 67 B; 337/131, 132, 133, 147, 59, 53; 335/188, 191; 74/520 Primary Examiner-Robert K. Schaefer Assistant ExaminerRobert A. Vanderhye Attorneys-Richard C. Steinmetz, Jr. and Arnold J. Ericsen ABSTRACT: An electric switch with a snap action mechanism including toggle links joined at a knee. Holding means retain the knee of the toggle as the mechanism passes an overcenter position and thereafter release the knee at a selected point while biasing means assist in returning the mechanism and a connected contact carrier from a toggle position in which the toggle links are extended.
89 /fr !8--- Z 62 //4 93 :l 94 W 2 ,2
FATE-ANTED S-EP 1 4 m1 sum 1 (IF 5 PATENTED Sm 4|97| SHEET 2 [IF 5 Ill! INVENTORS ROBERT E. WALTERS GERD C. BOYSEN ATTORNEY PATENTED SEPMIB?! (SI-604L875 SHEET 3 OF 5 INVBIH'ORB ROBERT E. WALTERS GERD. C. BOYSEI 4 ,7 d: :c/i-
ATTORNEY PATENTEUSEPIMST! 315041875 sum u or 5 'mz a Q znvnn'rons ROBERT a. WALTERS can c. noysnu BY a MODULAR ELECTRIC SWITCH WITH TOGGLE ACTUATING MEANS This is a divisional of application Ser. No. 488,548 filed Sept. 20, 1965 now U.S. Pat. No. 3,430,014. This invention pertains to an electric switch and more particularly a snap-action, manually operated electric switch.
Customer requirements and other factors have resulted in electric switches which areextremely complex. Consequently, assembly and disassembly of the switches other than by the factory has become almost prohibitive. The invention described herein not only satisfies the customer operating requirements, but accomplishes this end with a construction which is simple and conducive to assembly and disassembly.
Such construction is achieved through a switching unit comprising two components, viz, a base unit with fixed contacts and provision for condition sensitive protection, if desired, and a movable contact carrier, which switching unit can be adapted to a variety of operating mechanisms. Furthermore, the switching unit is so designed that varying sized switching units will accommodate a common operating mechanism. Thus, the switching unit with its mechanism can be considered made of modules permitting far more versatility in the manufacturing, sale and use of the electric switch of the invention than previously known.
In the manufacturing step, for example, it is possible to assemble each module independently and then bring them together for final assembly, which approach represents the most efficient manufacturing method. Sales wise, it is possible to meet the customers varied switch unit requirements without the need for a separate operating mechanism for each required combination. Once in use, a switch which is made from component units or modules and can be disassembled while remaining as integral units saves considerably reduced time and effort on the part of the user.
Size, particularly reduced size, is a consideration of major importance in an electric switch. Also, an electric switch must anticipate the many fault conditions which may arise under operating conditions. The switch of this invention takes both of these factors into consideration with significant improvements.
It is therefore an object of this invention to provide an electric switch with an operating mechanism which is reduced in size over comparable operating mechanisms.
It is a still further object of this invention to provide a simple, yet effective fault responsive mechanism in an electric switch with condition responsive means.
' It is a still further object of this invention to provide trip-free operation in an electric switch, i.e., the inability to close the switch when selected conditions exist such as overcurrent in the switched circuit.
A still further object of this invention is to provide an electric switch with a spring operated, overcenter, snap-operating mechanism which mechanism will open the switch even though the springs should fail while the switch is closed.
These and other objects will become more apparent from the following description of an illustrative form of the invention. While the invention is not so limited, the drawings and the detailed description with respect thereto are set forth in order for a better. understanding of the invention. The reader is referred to the appended claims where the scope of the invention is set forth.
In the drawings;
FIG. 1 is a perspective, exploded diagram of the switch making up the invention, illustrating the modular construction.
FIG. 2 is a cutaway top view of the switch unit.
FIG. 3 is a cross sectional, side view of the switch unit set forth in FIG. 2 taken along the line 3-3 of FIG. 2.
FIG. 4 is a cross sectional, side view of a particular mechanism and its housing taken along the lines 4-4 of FIG. 5. The mechanism is shown in an extended position usually associated with a closed contact condition.
FIG. 5 is a cross sectional, end view of the mechanism set forth in FIG. 4.
FIG. 6 is a cross sectional, side view of the. mechanism set forth in FIG. 4 and taken along line 6-6 of FIG. 5, but shown in a position normally associated with an open contact position.
FIG. 6a is a partial, cross-sectional side view taken along line 6a-6a of FIG. 5.
FIG. 7 shows a cross-sectional side view of the mechanism of FIG. 4 taken along line 7-7 of FIG. 5 and in a position normally associated with open contacts in response to a.
preselected condition, i.e., a tripped position.
FIG. 8 is a partial, cutaway view of the mechanism in FIGS. 4-7 illustrating the parts thereof which prevent reset of the mechanism from its FIG. 7 position should certain fault conditions exist.
FIG. 9 shows the parts set forth in FIG. 8, but with the positioning of these parts should a fault condition exist during operation of condition sensing means such as an overcurrent delay.
FIG. 10 is a partial, side view of the locking and securing mechanism used for the switch unit in FIG. 2 and 3.
FIG. 11 is a partial, end view of the mechanism shown in FIG. 10.
The modular concept of the electric switch of this invention is best illustrated by FIG. 1. Here, the switch unit 1 is made from a base 2 and a movable contact carrier 3. The operator 6, with its integral operating means to be described later, is a modular unit adaptable to the switch unit I.
Within the base unit 2 is a provision for a number of current-carrying paths, herein illustrated by three such paths. Terminals 9 and 10 for external connection terminate either end of these current-carrying paths and are located at either end of the base 2. Fixed contacts 11 are connected on the one hand by way of current conductor 14 to terminal 9; while on the other hand by way of current conductor I5 and the condition sensitive unit (to be described hereinafter) to terminal 10. The condition sensitive units for protective purposes used in the embodiment of the drawings is best shown in FIG. 3 and comprises a well-known solder pot, current overcurrent unit 18. In the conventional manner, an excessive current will liquefy a solder pot within the unit I8, thus releasing a held rotatable ratchet wheel 20. v I X FIG. 3 best shows the pawl arm 21 which transfers the releasing motion of the ratchet wheel 20 to the slide 23. Compression spring 24 biases the slide 23 to aid in the movement of slide 23.
Between each current conducting path in the base 2, i.e,., that path between the terminals 9 and 10, are barrier means 27 which have a primary function to prevent any are from moving between adjacent current-carrying paths. Each barrier 27 includes an extended portion 28 intermediate the condition sensitive, solder pot units 18 for shielding therebetween. Vertical openings 29 in the barriers 27 of base 2 (as best shown in FIG 1 and 2) permit access to the slide 23 so that motion thereof may be transmitted to the operator 6, to be described later. External to the base 2 are molded lugs 30 with apertures 31, which lugs 30 provide attachmentmeans. The movable contact carrier 3 includes guide lugs 40 at either end which move within the guide track 41 molded in the base 2.
This movable contact carrier 3 completes the switch unit 1 as it fits within arc chambers 35 provided for each of the fixed contacts 11. Each arc chamber 35 is essentially an open topped chamber surrounded by molded portions of the base 2, viz, sidewalls 36 and transverse walls 37, in combination with the barrier walls 27.
Movable contacts 43 are retained within the contact carrier 3 by means of biasing springs 44. Each movable contact 43 is located within U-shaped molded pieces 45 which fit within each arc chamber 35 such that they are below the arc chamber closing walls or are shields 47 of the carrier 3. Stru tural support for the walls 47 of the carrier 3 is provided at either end by the molded, cross-sectional box construction at 49 and by the triangular support construction at 50 for the intermediate movable contacts 43. The contact carrier 3 is movably biased to a normally open contact position as shown in FIG. 3 by means of biasing springs shown herein with a cover portion 52.
An L-shaped hook 54 provides the connection between the movable contact 3 and the operator 6 as will be described later.
Utilizing a wall 47 of the movable contact carrier 3 to close the final wall of the arc chamber 35 provides a most efficient and expeditious construction with advantages such as hitherto unavailable compact construction and utilization of the switch unit 1 independent from the operator 6. Moreover, the particular construction of the operator 6 becomes less critical in sofar as shielding is concerned because the movable wall 47 accomplishes this end.
Additional advantages in arc suppression characteristics within the arc chamber 35 may be had through the use of an arc-quenching material such as the hot-molded arc-quenching Rosite material (viz, a water insoluble binder and an arc-suppressing substance selected from the class consisting of the oxides and hydrates of aluminum and magnesium) manufactured by the Rostone Corporation of Lafayette Indiana The unique construction of the arc chamber in combination with the use of an arc-quenching material for the spaced sidewalls 36, transverse walls 37 and/or arc chamber closing walls 47 of contact carrier 3 permit reduced switch size plus increased switch reliability and operating life.
Details of the operator 6 are set forth in FIGS. 4 through 7. This operator is an integral unit comprising a housing 57 and an operating mechanism 58, the latter being attached to the former by, for example, screws 59, to form this integral unit. This integral unit is attached as a unit to the switch unit 1 by fastening means which connect the modular units at the lugs 62 on housing 57 of operator 6.
The operating mechanism 58 is supported within a U- shaped piece 60 which, in turn, is supported upon the plate 61. A mechanism operator 64 is pivoted upon the U-piece 60 so as to move toggle links 65 and 66, the latter being attached to the contact carrier 3 through pin 67, i.e., the L-shaped hook 54 of the contact carrier engages pin 67. As is seen in FIG. 5, links 65 and 66 each take the form of twin links in this particular embodiment. Springs 70 connect the operator 64 at 71 with the toggle links 65 and 66 by means of pin 72 to establish a pivot point which is better known as the knee of the operating mechanism 58.
By moving the operator 64 to the left, as viewed in FIG. 4, a point is reached beyond which the net vectorial force of the springs 70 as applied to the knee 72 is sufficient to move the knee at 72 from the position of FIG. 4 to the position of FIG. 6. This position beyond which movement of the knee at 72 occurs is referred to as the center position since the net vectorial forces exerted by springs 70 upon the knee at 72 are substantially balanced.
With the use of sufficient spring force through springs 70, the movement of the knee at 72 will be a snap action, i.e., an unrestrained, quick movement from, for example, the position of FIG. 4 to that of FIG. 6. Because of this action, the movement of the knee at 72 is termed an overcenter, snap action.
Reducing the size of this operating mechanism 58 without effecting performance characteristic is restricted in viewof the force requirements in the springs 70. However, by this invention, it is now possible to design a smaller mechanism utilizing smaller spring or springs 70 based upon the springs 70 utilizing their maximum available force, viz, effecting snap action of the knee at 72 when the operator 64 has moved substantially beyond the center position. This result is accomplished through the use of lever 75.
As more clearly shown in FIG. 6a, the lever 75 is pivoted at one end about pin 76 and has a cammed surface 77 at the other end. The specific lever 75 shown in the drawings is a bifurcated piece with two arms 78 and therefor two cammed surfaces 77. Torsion spring 79 located about the pin 76 encourages the lever 75 in a direction toward the operating mechanism 58.
This biased upward movement of the lever 75 brings the cammed surfaces 77 in contact with the pin 72, i.e., the knee, when the switch is in the position of FIG. 6. This cammed surface 77 is so designed that when the operator 64 moves from the position of FIG. 4 to that of FIG. 6, the knee at 72 will not move when the operator 64 moves immediately beyond the center position. Instead, at a selected position between the center position and the f nal rest position of the operator 64, the net vectorial force of spring will overcome the opposing or holding force of the cammed surface 77 to thereby release the knee at 72 for the desired snap action. Thus, the same required spring force necessary for switch unit operation has been supplied, but with the use of springs 70 smaller than a mechanism without the restraining force of cammed surfaces 77 and, consequently, a smaller mechanism 58.
In the position of FIG. 4, the upward motion of the lever is restrained by abutment between the extended arm portion 81 of lever 64 and protruding lug 82 extending out from the lever 75. This abutment between arm 81 and lug 82 also serves to stop the motion of the mechanism 58 when traveling from the FIG. 6 to the FIG. 4 position. Likewise, abutment between the pin 72 and the trip lever 96 at 83 stops the same motion of mechanism 58. Conversely, the abutment between arm extension 107 of operator 64 (see FIG. 8) stops the motion of mechanism 58 as it moves to the position of FIG. 6 from the position of FIGS. 4 or 7.
The use of push buttons (as opposed to a reciprocal lever which would be attached to the operator 74) is illustrated in FIG. 4. Here, pushbuttons 87 and 88 are operatively connected to the operator 64 by way of bifurcated connectors 89 and 90, respectively. Motion of the connectors 89 and 90 is guided in the slots 91 and 92 of the U-piece 60.
Utilizing the operator 6 as set forth in FIGS. 4 through 7 for the switch unit 1, the position of the mechanism 58 in FIG. 4 would reflect the On or closed position between the movable contacts 43 and the fixed contacts llsince the toggle links 65 and 66 are extended so as to move the contact carrier 3 in a downward or extended position. Conversely, the operating mechanism 58 as shown in FIG. 6 reflects Off or contact open position of the movable contacts 43 and the fixed contacts 11 since the toggle links 65 and 66 are in a retracted position.
Should springs 70 fail when the operating mechanism moves to the On position, herein FIG. 4, it is advantageous that the mechanism nevertheless be movable to the Off position, herein FIG. 6. This end is achieved as spring member 94, affixed to the operator 64 at 95, abuts the link 65 as the operator 64 is moved from the On position. Link 65 thereby moves the pin 72 or knee toward its retracted position of FIG. 6.
Springs inherent in a switching unit supply the remaining force necessary to complete this movement of the knee at 72. For example, the springs 52 in the base 2 which have been compressed by the closing movement of contact carrier 3 and the contact springs 44 which likewise have been closed by contact closing would supply the remaining necessary force to achieve the position of FIG. 6.
The mechanism 58 as shown in FIG. 4-7, further aids the contact opening should springs 70 fail by locating the knee at 72 beyond the overcenter position in a partially retracted position during the On position (FIG. 4). Therefore, before the knee at 72 can move to the retracted position of FIG. 6, it must first go through an extended position which will necessarily further compress the springs 44 and 52. This added potential energy insures return of the knee at 72 to the FIG. 6 position.
It may also be desired that the operating mechanism 58 respond to the slide 23 of the switch unit 1 when predetermined conditions exist. In particular, it may be desired, in the switch unit 1 depicted by the drawings, to separate the contacts 43 and fixed contacts 11 when certain overload conditions exist in the circuit to which the switch unit 1 is connected, i.e., move the contact carrier 3 by means of toggle links 65 and 66 from their extended position of FIG. 4 to the retracted position of FIG. 7 in response to the released rotational movement of the ratchet wheel in overload unit 18. This retraction of the movable contact carrier 3 is accomplished through the movement of the trip lever 96 which is pivoted on pin 67 (attached then to the operator housing 57) and is pivotally connected to the toggle link 65 at 98.
It can be seen from FIG. 4, that movement of the trip lever 96 toward the operator 64 about pin 97 will retract the toggle links 65 and 66. This end is accomplished by releasing the trip lever 96 from its restrain position of FIG. 4 with the rotation of trip pin 98. Once the trip pin 98 is rotated to free the trip lever 96, the extended tension springs 70 are sufficient to retract the toggle link 65 and 66 at pin 72 and pull the trip lever 96 into the position of FIG. 7.
The rotation of trip pin 98 is in response to movement of the slide 23 which, in turn, pivots the relay actuator 101 upon its pivot pin 102. The motion of relay actuator 101 is transferred to the trip pin 98 through an extension of the latter in the form of trip pin arm 103. Tension spring 104 biases the trip pin arm 103 with respect to the relay actuator 101 to aid in the reset operation as will be described hereinafter.
The resetting sequence for the mechanism 58, i.e., moving the mechanism 58 from the position of FIG. 7 to that of FIG. 6, also resets the overload unit 18 as the slide 23 returns back to the position of FIG. 3. The common reset action is begun through movement of the operator 64 so as to pivot the trip lever 96 about the pivot point 97. It is noted that in resetting the mechanism 58, thev portion of the trip lever 96 which is to be restrained by contact with the trip pin 98, be moved past its position of FIG. 6 before the trip pin 98 completes its rotation to the restraining position of FIG. 6.
The common reset action of the trip pin 98 and actuator 101 is completed with the abutment between the arm extension 107 of operator 64 and the relay actuator 101. This abutment relationship between the arm 107 and relay actuator 101 is illustrated in FIG. 9 which shows the operator 64 as it nears its position of FIG. 6 to begin reset and rotation of trip pin 98 without the latter interfering with the passage of trip lever 96 thereby. Thus, the reset of mechanism 58 is effected by the return of the trip pin 98 to its restraining position of FIG. 6 as the relay actuator 101 is pivoted in a clockwise direction upon pin 102 (as viewed in FIG. 7), permitting the tension spring 104 to pull the trip pin arm 103 and, consequently, trip pin 98 along until the FIG. 6 position is reached. At the same time, the clockwise motion of the relay actuator 101 returns the slide 23 to its position of FIG. 3 to thereby reset the condition sensitive portion, i.e., overcurrent unit 18.
Should springs 70 fail in the position of FIG. 4, it is most important that the mechanism 58 nevertheless operate to move the contact carrier 3 to the contact open position of FIG. 3 when trip lever 96 is released from its restrained position in FIG. 4. As is described above in connection with moving the mechanism 58 to the position of FIG. 6 from FIG. 4 should springs 70 fail in the former position, the same action through spring 94 in operator 64 and springs 52 and 44 in the switch unit 1 accomplish the movement to FIG. 7 from FIG. 4 under these same adverse conditions.
For various 7 reasons, the movable contact carrier 3 may remain in a contact closed position, i.e., the movable contacts 43 engaging the fixed contact of 11, after slide 23 has moved the relay actuator 101 so as to release the trip lever 96. Since it is undesirable to reset the operating mechanism 58 under such conditions, a locking device has been incorporated.
Freely pivoted upon the pin 102, which carries the relay actuator 101, is trip lock lever 110. A spring 111 biases the trip lock lever 110 toward the trip pin arm 103 at one end so that the tab 114 abuts the trip pin arm 103. Another portion of trip lock lever 110 extends through the support plate 61 as finger 115. The relationship and operation of the relay actuator 101,
the trip pin arm 103 and trip pin 98 with the trip lock lever 110 is illustrated in FIGS. 8 and 9.
FIG. 8 shows the relationship when the operating mechanism 58 is in the position of FIGS. 4 and 6, viz, the tab 114 of trip lock lever abuts the trip pin arm 103 so as to prevent a clockwise rotation of the trip lock leve'r 110 and contact between the finger and the movable contact carrier 3. The uppermost position of contact carrier 3 is shown in FIGS. 8 and 9. When the operating mechanism 58 is tripped and the position of FIG. 7 assumed, the trip pin arm 103 is rotated clockwise as shown in FIG. 9 freeing the trip lock lever 110 to move clockwise. This clockwise motion of trip lock lever 110 is limited by its abutment with the support plate 61 which brings the tab 114 into line with the previously abutted portion of the trip pin arm 103 and thereby blocksany counterclockwise or reset motion of the trip pin arm 103. With the trip pin arm 103 blocked, the tension spring 104 is unable to pull the trip pin arm and attached trip pin 98 to a position so as to restrain trip lever 96 when the arm extension 107 of operator 64 rotates relay actuator 101 in its counterclockwise, resetting motion. Tension springs 112, attached between the operator 64 and pin 76, aid in returning the operator 64 back to the position of FIG. 7 should the trip lock lever 110 prevent reset of the operating mechanism 58.
The trip lock lever 110 can be removed from this blocking position only if the movable contact carrier 3 returns to its normal open position as shown in FIG. 3 and schematically in FIGS. 8 and 9 to thereby abut finger 115 and rotate the trip lock lever 110 in a counterclockwise direction as viewed in FIG. 9. Thus, resetting of the operating mechanism 58 is not possible when the movable contact 43 and fixed contacts 11 remain closed.
It is also important that the contact carrier 3 be locked in its upward or contact open position. As best shown in FIGS. 5, 10 and 1 1, the contact carrier 3 includes lug 119 with detent 120. Pivoted at 121 on the U-piece 60 is the lock arm 122 which engages detent for retaining the contact carrier 3 inthe position shown. Extension lock arm 124 includes slot 125 in which finger 126 of lock arm 122 slides. The slo't125 is so designed that reciprocal motion of the extension lock arm 124 will cause the lock arm 122 to pivot about 121, i.e., move the lock arm into and out of the locking position with respect to the detent 120. Flat spring 127 located between pivoted lock arm 122 and extension lock arm 124 maintains the spacing therebetween and creates sufficient friction therebetween to maintain selected positions of said arms.
It is important to note that this structure, used to retain a contact carrier 3 in an open position, achieves this end through movement of the integral locking mechanism, viz; lock arm 122 and extension lock arm 124. Additionallocking through the use of independent means such as a padlock passed through the aperture 128, when the lock arm is in position shown by dotted lines in FIG. 11, serve to secure the already locked switch, contrary to the usual operation which requires the use of external padlock through the aperture 128 for locking. This feature means that the operator can accomplish the locking function when he so intends and not during that most dangerous time interval during which the operator searches for the padlock. Various sized independent securing means may be accommodated through the addition to the slot 125 of the slot portion 129 which extends substantially parallel to the reciprocal motion of extension lock arni 124. I
When detent 120 of contact carrier 3 is not available for locking, i.e., in a position other than that shown in FIGS. 10 and 11, movement of lock arm 122 toward a locking position may abut the lug 119 of the contact carrier 3 with detrimental operation results. To prevent against such abutment, interlock 130 with notch 131 is pivotally mounted on pivot 121 so as to intercept pin 132 of extension lock arm 124. Finger 133 on interlock 130 connects the operator 64 with the interlock 130. Thus, as operator 64 moves clockwise (FIG. 11) to displace contact carrier 3 from the position of FIGS. 10 and 11, Intellock 130 is also moved until notch 131 intercepts pin 132 to prevent locking movement of extension lock arm 124. This inability to move the extension arm 124 not only prevents faulty We claim: I 1. An electric switch with a snap action operating means comprising,
a. first toggle link means pivoted about a point at a first end,
b. second toggle link means pivotally connected at a first end to a second end of said first link means to form a knee,
c. pivoted operating lever means connected to said first and second link means by first biasing means which are attached to said knee so as to supply snap action motion to said knee and said first and second links when said first biasing means are moved immediately beyond an overcenter position of said first biasing means,
d. contact carrier means connected at a second end to said second link means,
c. said first and second toggle link means having a first extended position wherein said link means are substantially in line and a second retracted position wherein said link means form an angle therebctween at said knee,
. said contact carrier having a first position corresponding to said first extended position of said toggle link means and a second position corresponding to said second position of said toggle link means,
g. said contact carrier transferring potential energy to second biasing means upon movement of said toggle link means and contact carrier means to said respective first positions, said potential energy utilized to return said toggle link means and contact carrier to said respective second positions,
h. said first position of said toggle link means formed by an angle therebetween at said knee with said knee in said first and second positions 'of said link means being opposite sides of the line drawn between said pivot point for said first end of said first link means and said pivot connection at said second end ofsaid second link means, and
i. said operating lever means including third biasing means to abut said toggle link means and move said knee from said first position to at least said line drawn between said first and second link means.
2. An electric switch with a snap action operating means comprising,
a. first toggle link means pivoted about a point at a first end, b. second toggle link means pivotally connected at a first end to a second end of said first link means to form a knee, 7 pivoted operating lever means connected to said first and second link means by first biasing means which are attached to said knee so as to supply snap action motion to said knee and said first and second links when said first biasing means are moved immediately beyond an overcenter position of said first biasing means, d. holding means to restrain said knee from said snap action motion at said overcenter position, said holding means comprising a pivoted lever means with cammed surface means thereon which abut and release said knee to effect snap action motion at a selected point beyond said overcenter position, and f. said lever means being biased toward said knee by second biasing means.

Claims (2)

1. An electric switch with a snap action operating means comprising, a. first toggle link means pivoted about a point at a first end, b. second toggle link means pivotally connected at a first end to a second end of said first link means to form a knee, c. pivoted operating lever means connected to said first and second link means by first biasing means which are attached to said knee so as to supply snap action motion to said knee and said first and second links when said first biasing means are moved immediately beyond an overcenter position of said first biasing means, d. contact carrier means connected at a second end to said second link means, e. said first and second toggle link means having a first extended position wherein said link means are substantially in line and a second retracted position wherein said link means form an angle therebetween at said knee, f. said contact carrier having a first position corresponding to said first extended position of said toggle link means and a second position corresponding to said second position of said toggle link means, g. said contact carrier transferring potential energy to second biasing means upon movement of said toggle link means and contact carrier means to said respective first positions, said potential energy utilized to return said toggle link means and contact carrier to said respective seCond positions, h. said first position of said toggle link means formed by an angle therebetween at said knee with said knee in said first and second positions of said link means being opposite sides of the line drawn between said pivot point for said first end of said first link means and said pivot connection at said second end of said second link means, and i. said operating lever means including third biasing means to abut said toggle link means and move said knee from said first position to at least said line drawn between said first and second link means.
2. An electric switch with a snap action operating means comprising, a. first toggle link means pivoted about a point at a first end, b. second toggle link means pivotally connected at a first end to a second end of said first link means to form a knee, c. pivoted operating lever means connected to said first and second link means by first biasing means which are attached to said knee so as to supply snap action motion to said knee and said first and second links when said first biasing means are moved immediately beyond an overcenter position of said first biasing means, d. holding means to restrain said knee from said snap action motion at said overcenter position, said holding means comprising a pivoted lever means with cammed surface means thereon which abut and release said knee to effect snap action motion at a selected point beyond said overcenter position, and f. said lever means being biased toward said knee by second biasing means.
US749716A 1965-09-20 1968-08-02 Modular electric switch with toggle actuating means Expired - Lifetime US3604875A (en)

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US74971668A 1968-08-02 1968-08-02

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US4219713A (en) * 1976-12-30 1980-08-26 Westinghouse Electric Corp. Circuit breaker with high speed trip latch
US20120091103A1 (en) * 2010-10-15 2012-04-19 Lsis Co., Ltd. Relay for electric vehicle
US20130037518A1 (en) * 2011-08-11 2013-02-14 Fujitsu Component Limited Switch device and connector
US9787036B2 (en) * 2016-01-22 2017-10-10 Fujitsu Component Limited Connector including a switch and a locking mechanism for locking a button for closing the switch

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US4219713A (en) * 1976-12-30 1980-08-26 Westinghouse Electric Corp. Circuit breaker with high speed trip latch
US20120091103A1 (en) * 2010-10-15 2012-04-19 Lsis Co., Ltd. Relay for electric vehicle
US8642906B2 (en) * 2010-10-15 2014-02-04 Lsis Co., Ltd. Relay for electric vehicle
US20130037518A1 (en) * 2011-08-11 2013-02-14 Fujitsu Component Limited Switch device and connector
US8841572B2 (en) * 2011-08-11 2014-09-23 Fujitsu Component Limited Switch device and connector
US9787036B2 (en) * 2016-01-22 2017-10-10 Fujitsu Component Limited Connector including a switch and a locking mechanism for locking a button for closing the switch

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