US3578302A - Gas cupola furnace with a special superheat hearth - Google Patents

Gas cupola furnace with a special superheat hearth Download PDF

Info

Publication number
US3578302A
US3578302A US638204A US3578302DA US3578302A US 3578302 A US3578302 A US 3578302A US 638204 A US638204 A US 638204A US 3578302D A US3578302D A US 3578302DA US 3578302 A US3578302 A US 3578302A
Authority
US
United States
Prior art keywords
metal
cupola furnace
hearth
gas cupola
zone
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US638204A
Inventor
Anatoly Alexeevich Cherney
Vladimir Alexandrovich Grachev
Lev Mikhailovich Marienbakh
Ivan Lukich Kurbatsky
Efim Davidovich Sosnovsky
Nikolai Semenovich Pavlenko
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from SU1088005A external-priority patent/SU247466A1/en
Application filed by Individual filed Critical Individual
Application granted granted Critical
Publication of US3578302A publication Critical patent/US3578302A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B11/00Making pig-iron other than in blast furnaces
    • C21B11/02Making pig-iron other than in blast furnaces in low shaft furnaces or shaft furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B1/00Shaft or like vertical or substantially vertical furnaces
    • F27B1/10Details, accessories, or equipment peculiar to furnaces of these types
    • F27B1/12Shells or casings; Supports therefor
    • F27B1/14Arrangements of linings

Definitions

  • the present invention relates to the field of metallu gy. and more particularly to methods for making metal and gas cupola furnaces for effecting these methods.
  • the melting and superheating of metal are effected in the cupola furnace due to the combustion of a gaseous fuel in its lower part.
  • This cupola furnace is suitable for making liquid metal heated to a temperature sufficient for casting thinr walled parts.
  • the productive capacity of the gas cupola furnace is higher than that of a coke cupola furnace of the same size, it being of a more simple design and occupying a smaller floor space.
  • An object of the present invention is tov eliminate the abovesaid disadvantages.
  • Other objects and advantages of the invention will become more fully apparent from a consideration of the following description thereof.
  • the principal object of the invention is to provide a method of making metal in a gas cupola furnace, providing for controlling the chemical composition of metal superheated in the cupola furnace by introducing useful constituents and removing harmful impurities therefrom.
  • This object is achieved due to the provision of a method of making metal in a gas cupola furnace, comprising, according to the present invention, superheating of the molten metal in the basin of the hearth, containing reagents passing into the metal and changing its chemical composition.
  • This object is accomplished in a gas cupola furnace, whose hearth, according to the invention, contains carbonaceous materials.
  • the hearth of the gas cupola furnace may also comprise substances containing silicon.
  • the hearth of the cupola furnace may contain reagents, contributing to the removal of sulfur from limestone, for example, lumps of fired limestone.
  • the shaft of the cupola fumace has two shoulders laid therein, namely, the lower shoulder l for maintaining the column of charge materials and the upper shoulder 2 for preventing the charge from getting'into the lower part of the cupola furnace.
  • the shaft of the cupola furnace is divided into two zones.
  • the upper zone accommodates the charge and affords the space for melting same, while the lower zone, called superheating chamber, is designed for superheating liquid metal.
  • Both shoulders are provided with channels 3 and 4 for effecting water cooling.
  • the lower part of the superheating chamber is provided with a hearth 5 having a basin 6 for the metal to be superheated.
  • the lining of the walls over the basin has a number of tunnels for the combustion of gaseous fuel in the cupola furnace.
  • the hearth is made of a material containing the corresponding reagents passing over into the molten metal found in the basin.
  • the bottom of the basin is made of graphite lumps, coke charcoal and other solid carbonaceous materials, the size and amount thereof being selected depending upon the required degree of the metal carburization.
  • the gaps between the lumps are stopped up with a composition containing powdered graphite during the making of the hearth, said composition also containing crushed ferrosilicium (or ferromanganese) and other active constituents. as well as binding materials.
  • the hearth With a view to reducing the content of sulfur in iron, materials are introduced into the hearth contributing to the transfer of sulfur into slag, for instance, lumps of fired limestone.
  • the hearth is made of chromium-magnesite materials. The presence in the hearth of 75 percent ferrosilicium or silicocalcium improves the quality of metal, this being conducive to partial deoxidation and modification of iron, as well as to some increase in the silicon content.
  • the cupola furnace of the invention operates in the following manner. Prior to starting the melt, the gas cupola furnace is heated up to the temperature in the superheating chamber of the order of l600 C. Then the charge, consisting of metal and fluxes, is charged into the cupola furnace shaft. The hot gases, while passing between the shoulders provided in the shaft, melt down the metal which flows into the basin falling dropwise from the shoulder. Thebasin on the bottom of the superheating chamber is filled with metal, from whose surface the slag continuously flows into the forehearth. The surface of metal is thus permanently kept clean from the slag which contributes to the superheating of metal. Falling, as it were in a rain, drops'produce on the metal surface in the basin some kind of boiling effect, which contributes to a better superheating of the metal.
  • the superheated metal is made to wash the bottom, whence reagents are passing over thereinto, after which the metal is tapped into the forehearth for molten metal.
  • a gas cupola furnace for making metal having a melting zone and a superheat zone, said superheat zone comprising a hearth for receiving molten metal from said melting zone and means for superheating metal in the hearth, said hearth being made of carbonaceous materials for carburizing the superheated metal therein.
  • said superheat zone comprising, a hearth having a melting zone and a superheat zone made of materials contributing to the removal of sulfur from metal and means for superheating the metal insaid hearth.
  • a gas cupola furnace as claimed in claim 1 comprising means for melting said metal and dispersing the same dropwise onto said hearth which forms a basin to collect the metal.
  • the shoulders being offset vertically and horizontally with the lower of the shoulders retaining the charge in the upper zone and the upper part of the shoulders preventing the charge from falling into the lower zone.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)
  • Manufacture Of Iron (AREA)

Abstract

A gas cupola furnace for making metals, said furnace having a hearth comprising various chemical reagents which contact the molten metals for the purpose of changing the chemical composition thereof.

Description

United States Patent [72] Inventors Appl. No. Filed Patented Priority Anatoly Alexeevich Cherney ulitsa Tsiolkovskogo, 41, kv.;
Vladimir Alexandrovich Grachev, ulitsa Uritslogo, 74, kv. 9, Penza; Lev Mikhailovich Marienbakh, ulitsa Bolshaya Cherkizovskaya, Korpus, l, kv. 73, Moscow; Ivan Lukich Kurbatsky, ulitsa Volodarskogo, 70, kv. 4; Efim Davidovich Sosnovsky, ulitsa Sbomaya, 7, kv. 35;
Nikolai Semenovich Pavlenko, ulitsa Dokuchaeva, l, kv. l8, Penza, U.S.S.R. 638,204
May 15, 1967 May 11, 1911 June 27, 1966 GAS CUPOLA FURNACE WITH A SPECIAL SUPERHEAT HEARTH 8 Claims, 1 Drawing Fig.
[52] U.S.Cl 266/11, 266/43, 266/25 [51 lnt.Cl C22b 9/12 [50] Field of Search 266/25, 43, 40, 29; 75/48 [56] References Cited UNITED STATES PATENTS 1,887,453 11/1932 Emmel 75/48X 2,673,083 3/1954 MacPherson et al. 266/43X 2,688,535 9/1954 Madaras 75/48 287,235 10/1883 Chipman 75/48 1 ,329,055 1/1920 .lahova-Merturi 266/ 29X 2,174,520 10/ l 939 Kuniansky 75/48X Primary ExaminerCharles W. Lanham Assistant ExaminerR. Spencer Amear Attorney-Waters, Roditi, Schwartz & Nissen ABSTRACT: A gas cupola furnace for making metals, said furnace having a hearth comprising various chemical reagents which contact the molten metals for the purpose of changing the chemical composition thereof.
GAS CUPOLA FURNACE W ITH A SPECIAL SUPERHEAT HEARTH The present invention relates to the field of metallu gy. and more particularly to methods for making metal and gas cupola furnaces for effecting these methods.
Known in the prior art is a gas cupola furnace as disclosed in the Soviet Authors Certificate No. 167613, Class 31a; 1/01. The medium part of the shaft of this cupola furnace is provided with two shoulders: the lower one for maintaining the column of charge materials and the upper one for preventing the charge from falling into the lower part of the cupola furnace shaft, viz, the superheating chamber.
The melting and superheating of metal are effected in the cupola furnace due to the combustion of a gaseous fuel in its lower part. This cupola furnace is suitable for making liquid metal heated to a temperature sufficient for casting thinr walled parts. The productive capacity of the gas cupola furnace is higher than that of a coke cupola furnace of the same size, it being of a more simple design and occupying a smaller floor space.
In the process of melting metal in this cupola furnace, however, it is impossible to control the chemical composition of the metal obtained, to effect deoxidation thereof and to introduce useful constituents into or remove harmful impurities from the metal being superheated. All these operations are effected outside the cupola furnace, which involves the use of an additional equipment and cooling of metal.
An object of the present invention is tov eliminate the abovesaid disadvantages. Other objects and advantages of the invention will become more fully apparent from a consideration of the following description thereof.
The principal object of the invention is to provide a method of making metal in a gas cupola furnace, providing for controlling the chemical composition of metal superheated in the cupola furnace by introducing useful constituents and removing harmful impurities therefrom.
This object is achieved due to the provision of a method of making metal in a gas cupola furnace, comprising, according to the present invention, superheating of the molten metal in the basin of the hearth, containing reagents passing into the metal and changing its chemical composition.
This object is accomplished in a gas cupola furnace, whose hearth, according to the invention, contains carbonaceous materials. The hearth of the gas cupola furnace may also comprise substances containing silicon.
The hearth of the cupola furnace may contain reagents, contributing to the removal of sulfur from limestone, for example, lumps of fired limestone. i
The nature of the present invention will become more fully apparent from a consideration of the following description of an exemplary embodiment of the method of making metal and of an embodiment of the cupola furnace for carrying same into effect, taken in conjunction with the accompanying drawing, representing a vertical section of the gas cupola furnace of the invention.
The shaft of the cupola fumace has two shoulders laid therein, namely, the lower shoulder l for maintaining the column of charge materials and the upper shoulder 2 for preventing the charge from getting'into the lower part of the cupola furnace. Hence, the shaft of the cupola furnace is divided into two zones. The upper zone accommodates the charge and affords the space for melting same, while the lower zone, called superheating chamber, is designed for superheating liquid metal. Both shoulders are provided with channels 3 and 4 for effecting water cooling. The lower part of the superheating chamber is provided with a hearth 5 having a basin 6 for the metal to be superheated. The lining of the walls over the basin has a number of tunnels for the combustion of gaseous fuel in the cupola furnace. Depending upon the necessity of carrying out a corresponding manufacturing process, the hearth is made of a material containing the corresponding reagents passing over into the molten metal found in the basin. Thus, for carburizing the liquid iron, the bottom of the basin is made of graphite lumps, coke charcoal and other solid carbonaceous materials, the size and amount thereof being selected depending upon the required degree of the metal carburization.
To prevent the lumps of the carbonaceous material from floating up to the surface when the basin is filled with the liquid metal, the gaps between the lumps are stopped up with a composition containing powdered graphite during the making of the hearth, said composition also containing crushed ferrosilicium (or ferromanganese) and other active constituents. as well as binding materials.
With a view to reducing the content of sulfur in iron, materials are introduced into the hearth contributing to the transfer of sulfur into slag, for instance, lumps of fired limestone. To increase the content of chromium in the metal, the hearth is made of chromium-magnesite materials. The presence in the hearth of 75 percent ferrosilicium or silicocalcium improves the quality of metal, this being conducive to partial deoxidation and modification of iron, as well as to some increase in the silicon content.
The cupola furnace of the invention operates in the following manner. Prior to starting the melt, the gas cupola furnace is heated up to the temperature in the superheating chamber of the order of l600 C. Then the charge, consisting of metal and fluxes, is charged into the cupola furnace shaft. The hot gases, while passing between the shoulders provided in the shaft, melt down the metal which flows into the basin falling dropwise from the shoulder. Thebasin on the bottom of the superheating chamber is filled with metal, from whose surface the slag continuously flows into the forehearth. The surface of metal is thus permanently kept clean from the slag which contributes to the superheating of metal. Falling, as it were in a rain, drops'produce on the metal surface in the basin some kind of boiling effect, which contributes to a better superheating of the metal.
The superheated metal is made to wash the bottom, whence reagents are passing over thereinto, after which the metal is tapped into the forehearth for molten metal. l r
Testing of the method of making metal in the gas cupola furnace has demonstrated that it is both possible and simple to saturate iron with carbon, silicon, manganese, chromium and other constituents, as well as it is practicable to carry into effect the desulfun'zing and deoxidizing of metal and to influence the run of other metallurgical processes.
Though the present invention is described in connection with its preferred embodiment, it is evident that there may be allowed modifications and variants that do not depart from the scope and idea of theinvention.
We claim:
' 1. In a gas cupola furnace for making metal having a melting zone and a superheat zone, said superheat zone comprising a hearth for receiving molten metal from said melting zone and means for superheating metal in the hearth, said hearth being made of carbonaceous materials for carburizing the superheated metal therein.
2. A gas cupola furnace as claimed in claim 1 wherein said hearth is hollowed out to form a basin for the molten metal therein.
3. A gas cupola furnace as claimed in claim 1 wherein said carbonaceous materials are constituted as lumps with gaps therebetween, and means between the lumps and filling said gaps.
4. In a gas cupola furnace for making metal said superheat zone comprising, a hearth having a melting zone and a superheat zone made of materials contributing to the removal of sulfur from metal and means for superheating the metal insaid hearth.
5. A gas cupola furnace according to claim 4, wherein the material contributing to the removal of sulfur is fired limestone.
6. A gas cupola furnace as claimed in claim 1 comprising means for melting said metal and dispersing the same dropwise onto said hearth which forms a basin to collect the metal.
modating a charge, the shoulders being offset vertically and horizontally with the lower of the shoulders retaining the charge in the upper zone and the upper part of the shoulders preventing the charge from falling into the lower zone.

Claims (7)

  1. 2. A gas cupola furnace as claimed in claim 1 wherein said hearth is hollowed out to form a basin for the molten metal therein.
  2. 3. A gas cupola furnace as claimed in claim 1 wherein said carbonaceous materials are constituted as lumps with gaps therebetween, and means between the lumps and filling said gaps.
  3. 4. In a gas cupola furnace for making metal said superheat zone comprising, a hearth having a melting zone and a superheat zone made of materials contributing to the removal of sulfur from metal and means for superheating the metal in said hearth.
  4. 5. A gas cupola furnace according to claim 4, wherein the material contributing to the removal of sulfur is fired limestone.
  5. 6. A gas cupola furnace as claimed in claim 1 comprising means for melting said metal and dispersing the same dropwise onto said hearth which forms a basin to collect the metal.
  6. 7. A gas cupola furnace as claimed in claim 6, comprising means for continuously draining slag from the metal in said basin.
  7. 8. A gas cupola furnace as claimed in claim 7 comprising a shaft over said basin and including two shoulders dividing the shaft into upper and lower zones, the upper zone accommodating a charge, the shoulders being offset vertically and horizontally with the lower of the shoulders retaining the charge in the upper zone and the upper part of the shoulders preventing the charge from falling into the lower zone.
US638204A 1966-06-27 1967-05-15 Gas cupola furnace with a special superheat hearth Expired - Lifetime US3578302A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
SU1088005A SU247466A1 (en) 1966-06-27 GAS VAGRANKA FOR MELTING OF IRON

Publications (1)

Publication Number Publication Date
US3578302A true US3578302A (en) 1971-05-11

Family

ID=20439482

Family Applications (1)

Application Number Title Priority Date Filing Date
US638204A Expired - Lifetime US3578302A (en) 1966-06-27 1967-05-15 Gas cupola furnace with a special superheat hearth

Country Status (5)

Country Link
US (1) US3578302A (en)
BE (1) BE700557A (en)
DE (1) DE1533942B1 (en)
NL (1) NL157059B (en)
SE (1) SE317158B (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US287235A (en) * 1883-10-23 William w
US1329055A (en) * 1920-01-27 Mektuei
US1887453A (en) * 1927-03-15 1932-11-08 Emmel Karl Method of producing cast-iron of high qualities of strength in alpha cupola furnace
US2174520A (en) * 1937-06-30 1939-10-03 Kuniansky Max Method of making cast iron
US2673083A (en) * 1952-04-01 1954-03-23 Union Carbide & Carbon Corp Cooling apparatus for blast furnace hearths
US2688535A (en) * 1949-11-07 1954-09-07 Madaras Corp Metallurgical process

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US287235A (en) * 1883-10-23 William w
US1329055A (en) * 1920-01-27 Mektuei
US1887453A (en) * 1927-03-15 1932-11-08 Emmel Karl Method of producing cast-iron of high qualities of strength in alpha cupola furnace
US2174520A (en) * 1937-06-30 1939-10-03 Kuniansky Max Method of making cast iron
US2688535A (en) * 1949-11-07 1954-09-07 Madaras Corp Metallurgical process
US2673083A (en) * 1952-04-01 1954-03-23 Union Carbide & Carbon Corp Cooling apparatus for blast furnace hearths

Also Published As

Publication number Publication date
NL6708331A (en) 1967-12-28
DE1533942B1 (en) 1971-03-11
BE700557A (en) 1967-12-27
NL157059B (en) 1978-06-15
SE317158B (en) 1969-11-10

Similar Documents

Publication Publication Date Title
RU2127321C1 (en) Method of steel making and device for its embodiment
US3819365A (en) Process for the treatment of molten metals
US3753688A (en) Method of melting metal
US2403419A (en) Method of recovering the constituents of scrap bi-metal
US3578302A (en) Gas cupola furnace with a special superheat hearth
CA1213928A (en) Method of carrying out metallurgical or chemical processes in a shaft furnace, and a low shaft furnace therefor
US1357781A (en) Blast treatment of metals
US4098603A (en) Method for melting steel
US1590739A (en) Purification of iron
KR100516732B1 (en) A method for operating a steelmaking furnace to manufacture a carbon steel product
US1940977A (en) Metallurgical process and apparatus
US2688535A (en) Metallurgical process
US465672A (en) Process of making steel
US4490169A (en) Method for reducing ore
US2829879A (en) Bottoms for metallurgical furnaces of the bessemer converter type
US2058947A (en) Copper refining
US1662302A (en) Manufacture of steel and alloys from ironsand
Yamagishi et al. A comprehensive analysis of the furnace interior for high-carbon ferrochromium
US1542562A (en) Furnace for melting and treating ores and metals generally
US687029A (en) Method of manufacturing steel.
US837598A (en) Manufacture of steel.
US4341553A (en) Method of, and cupola furnace for, the introduction of treatment agents into cupola iron melts
US1820179A (en) Method of preparing or remelting wrought iron slag
US1471270A (en) Process for making iron and steel from smelter slags
US2487770A (en) Electric furnace