US3525863A - Differential emission x-ray gauging apparatus and method using two monochromatic x-ray beams of balanced intensity - Google Patents

Differential emission x-ray gauging apparatus and method using two monochromatic x-ray beams of balanced intensity Download PDF

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US3525863A
US3525863A US694238A US3525863DA US3525863A US 3525863 A US3525863 A US 3525863A US 694238 A US694238 A US 694238A US 3525863D A US3525863D A US 3525863DA US 3525863 A US3525863 A US 3525863A
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radiation
monochromatic
ray
selected element
ray beam
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US694238A
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Nikiforos Constantine
Robert C Hill
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3M Co
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Minnesota Mining and Manufacturing Co
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/223Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material by irradiating the sample with X-rays or gamma-rays and by measuring X-ray fluorescence
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2223/00Investigating materials by wave or particle radiation
    • G01N2223/07Investigating materials by wave or particle radiation secondary emission
    • G01N2223/076X-ray fluorescence

Definitions

  • a differential emission X-ray gauging apparatus and method are shown wherein a dual X-ray beam source produces a first monochromatic X-ray beam having a Wavelength which is slightly greater than the absorption edge of a selected element and a second monochromatic X-ray beam having a wavelength which is slightly less than the absorption edge of a selected element.
  • Each of the X-ray beams is directed, for different periods, along a A detecting means positioned adjacent to and on the same localized area on a target containing the selected element.
  • a detecting means positioned adjacent to and on the same side of the target receives flourescent characteristic radiation from the selected element, fluorescent characteristic radiation from other elements in the target and backscattered radiation and produces a modulated output signal derived from the difference in radiation, Which output signal represents concentration of the selected element on the target.
  • X-ray gauging apparatus and methods utilizing fluorescent characteristic radiation emitted by a selected element from a target surface for measuring concentration of the element are well known.
  • Certain of the fluorescent X- ray gauging apparatus and methods utilize a single X- ray beam and a single detector for mesuraing concentration of a selected element on a target surface.
  • a single polychromatic X-ray beam is used to irradiate a target surface containing the selected element.
  • the selected element emits fluorescent characteristic radiation which is received by a detector located on the same side of the target surface as the source.
  • a source filter that is a filter inserted be tween the X-ray source and the surface being irradiated, attenuates the relatively low energy portion of the primary X-ray beam.
  • filters typically are brass.
  • a detector filter that is a filter which is inserted into the radiation emitted from the surface of the target being measured, between the target and the detector, selectively transmits the characteristic radiation of the selected element with a minimum attenuation and all other radiation with a greater attenuation. By detecting the maximum. radiation intensity or radiation counts associated with the fluorescent characteristic radiation, the concentration of the selected element can be determined.
  • Another single beam fluorescent X-ray gauging apparatus and method utilizes a single beam monochromatic source.
  • the X-ray source generates a single polychromatic X-ray beam which irradiates a secondary emitter.
  • the secondary emitter is selected to be an element which, when excited by the polychromatic X-ray beam for generating a monochromatic X-ray beam having a wavelength capable of exciting the element being gauged, emits fluorescent characteristic radiation.
  • the monochromatic Xray beam is directed along a predetermined path to irradiate the target surface producing fluorescent characteristic radiation from the selected ele- 3,525,863 Patented Aug.
  • a detector having a detector filter inserted between the target surface and the detector, is located on the same side of the target surface as the X-ray source and receives the characteristic radiations and backscattered radiation.
  • the detector filter is selected to be of an element which selectively transmits the fluorescent characteristic radiation from the selected element with minimum absorption and fluorescent characteristic radiation from all other elements and backscattered radiation with a greater amount of absorption.
  • Both of the single beam fluorescent X-ray gauging apparatus and methods utilize a detector filter to enhance the signal-to-noise ratio of the detected signal.
  • the counting rates and the intensity of the fluorescent characteristic radiation are a direct function of the kev. and intensity of the primary X-ray beam incident upon the target surface.
  • each of the above X-ray fluorescent gauging apparatus and methods has several inherent disadvantages.
  • the prior art devices gauge or measure large concentrations of a selected element in a coating on a supporting layer or of a selected element dispersed in a matrix.
  • the prior art devices cannot be used to accurately gauge or measure small concentrations of a selected element located in a coating or dispersed in a matrix.
  • any variances in the supporting layer'or matrix thickness or composition seriously affect the gaugmg accuracy.
  • the total fluorescent characteristic radiation from the selected element and other elements in the coating and supporting layer or from the other elements in the matrix and backscattered radiation from the exciting beam is used for measuring concentration of the selected element.
  • the backscattered radiation which is part of the total radiation ultimately detected by the prior art apparatus and methods, varies as a function of the variance in the supporting layer and matrix.
  • any changes in the supporting layer or matrix thickness or composition affect the total radiation count received by the detector and subsequently the accuracy in gauging the concentration of the selected element.
  • prior art gauge apparatus and methods are dependent upon the thickness and chemical composition of the supporting layer or matrix being relatively constant.
  • Kustners method may or may not utilize a source filter and a detector filter in a manner similar to the single beam polychromatic gauging apparatus and method.
  • an additional filter is sequentially placed first between the source filter and the target surface and then between the target surface and the detector filter.
  • This filter is selected to be a material or an element which strongly attenuates the fluorescent characteristic radiation emitted from the selected element contained within the target surface being analyzed and one which, at the same time, does not readily attenuate the X-ray source beam.
  • this additional filter the magnitude of the background radiation can be better determined and subtracted from the total radiation. The difference between total radiation and background radiation is representative of fluorescent characteristic radiation from the selected element.
  • Ross method also uses a single polychromatic X-ray beam. However, a source filter and a detector filter are eliminated and replaced by a pair of balanced filters which are sequentially inserted between the target and the detector.
  • the balanced filters function as separate detector filters.
  • each "filter is adjusted such that the absorption of radiation at all wavelengths, except at the wavelengths of the characteristic radiation of the selected element being gauged, is substantially the same.
  • one of the filters is selected so as to attenuate or absorb the selected element characteristic radiation while the other filter transmits the selected element characteristic radiation with little absorption.
  • the difference between the radiation counts selectively transmitted by each of the filters to the detector is the intensity of the fluorescent characteristic radiation of the selected element.
  • Kustners method One main disadvantage of Kustners method is that a relatively large amount of electrical power is required to generate a primary X-ray beam having suflicient intensity to pass through each of the filters selectively inserted into the radiation.
  • One primary disadvantage of Ross method is that balancing of the two filters is quite difiicult. Further, the applicability of using the balanced filter technique is limited by the number of suitable elements available to be used by a filter together with the difliculty of fabricating filters of desired elements or materials.
  • the differential emission X-ray gauging apparatus and method of the present invention overcomes the disadvantages associated with the .prior art apparatus and methods.
  • a dual beam monochromatic X-ray source is utilized.
  • One of the monochromatic X-ray beams is selected to have a wavelength which is slightly greater than the absorption edge wavelength of a selected element to be measured while the other monochromatic X-ray beam is selected to have a wavelength which is slightly less than the absorption edge wavelength of the selected element.
  • the monochromatic X-ray beams separately irradiate substantially the same localized area of the target containing the selected element.
  • the differential emisison X-ray gauging apparatus and method of the present invention represents a substantial improvement over prior art devices. For example, in the present invention no heavy filtering of the X-ray beams is necessary. Therefore, the power requirements of the monochromatic X-ray beams are substantially less than that required for prior art X-ray gauging apparatus and methods for gauging low concentrations of selected elements for the same accuracy and supporting layer thickness.
  • the differential emission X-ray gauging apparatus and method of the present invention teaches a unique and novel non-dispersive fluorescent X-ray gauging technique.
  • the apparatus and method of the present invention is capable of measuring low concentration of a selected element on a target relatively independently of base, supporting layer or matrix changes at relatively fast counting rates. Since lower power or lower intensity monochromatic X-ray beams are utilized, the saturation of detectors or counters by the resulting fluorescent characteristic radiation and backscattered radiation is eliminated.
  • a detector filter is inserted between the target and the detector to further increase the signal-to-noise ratio of the detected radiation.
  • the detector filter is selected to be an element which selectively transmits the selected element fluorescent characteristic radiation with substantially little absorption and the other elements fluorescent characteristic radiation or background radiation and backscattered radiation with greater absorption.
  • One advantage of the present invention is that required output power levels or intensity levels of the monochromatic X-ray beams are greatly reduced compared to prior art devices.
  • An additional advantage of the differential emission X-ray gauging apparatus of the present invention is that measurements of the concentration of selected elements in a coating on a base material in one embodiment can be attained at relatively high counting rates at short time constants resulting in at least a one percent statistical accuracy at a percent confidence level.
  • Another advantage of the present invention is that a novel and unique method for measuring the concentration of a selected element on a target relatively independent of changes in the base material or matrix is possible by using two monochromatic X-ray beams each having a different predetermined wavelength.
  • a filter may be used to increase the signal-to-noise ratio of the selected element fluorescent characteristic radiation to background radiation and backscattered radiation received by the detector.
  • FIG. 1 is a pictorial representation of one embodiment of the present invention illustrating a differential emission X-ray gauging apparatus which is capable of practicing the method of this invention
  • FIG. 2 is a diagrammatic representation of one embodiment of an X-ray source capable of utilizing a mechanical chopper to generate monochromatic X-ray beams for practicing this invention
  • FIG. 3 is a diagrammatic representation of a preferred embodiment of an X-ray source utilizing an electron beam which is deflected between adjacent outer surface areas on a transmission anode for generating monochromatic X-ray beams for practicing this invention
  • FIG. 4 is a section taken along line 44 in FIG. 3 illustrating in greater detail the transmission anode structure of FIG. 3;
  • FIGS. 5A and 5B are a front view and a cross-sectional view respectively of a reflective anode which permits use of high current density electron beams;
  • FIG. 6A is a graph illustrating X-ray intensity plotted as a function of wavelength depicting the characteristics of one monochromatic X-ray beam having a characteris tic wavelength which is slightly shorter than the absorption edge wavelength of a selected element and another monochromatic X-ray beam having a characteristic wavelength which is slightly longer than the absorption edge wavelength of a selected element;
  • FIG. 6B is a graph illustrating X-ray intensity plotted as a function of wavelength depicting background fluorescent characteristic radiation emitted from other elemerits having a wavelength which is greater than the absorption edge of a selected element and backscattered radiation produced in response to the target being irradiated by the other monochromatic X-ray beam having a wavelength which is slightly longer than the absorption edge of the selected element;
  • FIG. 6C i is a graph illustrating X-ray intensity plotted as a function of wavelength depicting the fluorescent characteristic radiation emitted by a selected element from a target surface, background fluorescent charac teristic radiation emitted from other elements having a wavelength which is less than the absorption edge of the selected element and backscattered radiation in response to the target being irradiated by one monochromatic X-ray beam having a wavelength which is slightly shorter than the absorption wavelength of a selected element;
  • FIG. 6D is a graph illustrating the fluorescent characteristic radiation counts received by a detector in response to each monochromatic beam plotted as a function of time.
  • FIG. 7 is a graph of X-ray reading plotted as a function of silver concentration on base layers of difierent thicknesses for a differential emission gaughing apparatus.
  • a differential emission X-ray gaughing apparatus of the present invention includes a means for generating a first monochromatic X-ray beam having a wavelength which is at least slightly greater than the absorption edge of a selected element and a second monochromatic X-ray beam having an intensity which is balanced with respect to that of the first beam and having a wavelength which is slightly less than the absorption edge of the selected element.
  • Means operatively coupled to the generating means are provided for directing the first monochromatic X-ray beam along a first predetermined path to irradiate a localized area on a target containing the selected element and the other elements in the target having an absorption edge wavelength which is greater than the wavelength of the first monochromatic X-ray beam to emit fluorescent characteristic radiation and the second monocromatic X-ray beam along a second predetermined path to irradiate substantially the same 10- calized area on the target at a period other than a period when the first monochromatic X-ray beam irradiates the target to excite the selected element and the other elements to emit fluorescent characteristic radiation.
  • a detecting means is positioned adjacent to and on the same side of the target as the generating means.
  • the detecting means receives the fluorescent characteristic radiation emitted from the selected element and from said other elements and produces a modulated output signal which is derived from the difference between the total radiation received in response to irradiation of the target by the first and second monochromatic X-ray beams wherein the magnitude of said modulated output signal represents concentration of the selected element.
  • a method for measuring concentration of a selected element on a target comprises the steps of generating a first monochromatic X-ray beam having a wavelength which is slightly greater than the absorption edge of a selected element; directing the first monochromatic X-ray beam along a first predetermined path to irradiate a localized area on a target containing the selected element; gencrating a second monochromatic X-ray beam having a wavelength which is slightly less than the absorption edge of the selected element exciting the other elements in the target having an absorption edge wavelength which is greater than the wavelength of said first monochromatic X-ray beam to emit fluorescent characteristic radiation; directing said second monochromatic X-ray beam along a second predetermined path to irradiate substantially the localized area on the target at a period other than a period when the first monochromatic beam irradiates the target exciting the selected element and the other elements to emit fluorescent characteristic radiation; balancing the intensity of the first and second monochromatic beams
  • FIG. 1 is a diagrammatic representation of the apparatus and method for carrying out the teachings of this invention for measuring the concentration of a selected element on a target.
  • the differential emission X-ray gauging apparatus illustrated in FIG. 1 includes a means for generating a first monochromatic X-ray beam having a wavelength which is at least slightly greater than the absorption edge of a selected element and a second means for generating a second monochromatic X-ray beam having a wavelength which is slightly less than the absorption edge of the selected element.
  • the X-ray gauging apparatus includes a source of electrons 10 for producing an electron beam 12.
  • the electron beam 12 is directed along a path to bombard a reflective anode 14 which is capable of generating a polychromatic X-ray beam in response to being bombarded by the electron beam 12.
  • the anode may be tungsten.
  • the electron beam 12 can be focused to a relatively thin cross-section, say in the order of 10 by a conventional focusing means, such as for example an electromagnetic focusing coil 16-.
  • the electron beam 12 can be selectively deflected through an angle 0 to bombard a different surface of the reflective anode 14.
  • the electron beam 12 can be selectively deflected by conventional beam deflecting devices, such as for example an electromagnetic deflecting coil 18.
  • the reflective anode 14 has two slanting outer surfaces 22 and 24 which are alternatively bombarded by the electron beam 12.
  • the slanting outer surface 22 is bombarded by the electron beam 12, that surface emits a polychromatic X-ray beam 26 which is directed onto a secondary emitter 28.
  • a second polychromatic X-ray beam 32 is generated therefrom and directed onto a second secondary emitter 34.
  • the electron gun used for the source of electrons 10 the electron beam 12 and anode 14 are enclosed in an evacuated chamber having a window, such as for example beryllium, which permits the polychromatic X-ray beam to leave the evacuated chamber while preserving the vacuum condition in the chamber.
  • the first secondary emitter 28 is selected to be a material which, when irradiated by the first polychromatic X-ray beam 26, radiates monochromatic characteristic X-ray radiation having a wavelength which is slightly greater than the absorption edge of a selected element.
  • the selected element is contained within a target such as, for example, a first material 36 which is coated onto a second material, such as for example a supporting layer 38.
  • a first monochromatic X-ray beam 40 is generated by the first secondary emitter 28 in response to the polychromatic X-ray beam 26.
  • the first monochromatic X-ray beam 40 is directed along a first predetermined path to irradiate a localized area 44 on the coating layer 36 containing the selected element being monitored by the gauging apparatus.
  • the first monochromatic X-ray beam 40 excites the other elements in the target or coating layer 36 and supporting layer 38 having an absorption edge wavelength which is greater than the wavelength of the first monochromatic X-ray beam 40 to emit fluorescent characteristic radiation.
  • the second polychromatic X-ray beam 32 When the electron beam 12 is selectively deflected at an angle by the electromagnetic deflecting coil 18 onto the outer surface 24, the second polychromatic X-ray beam 32, irradiates the second secondary emitter 34 to generate a second monochromatic X-ray beam 46.
  • the second monochromatic X-ray beam 46 is directed along a second predetermined path to irradiate substantially the same localized area 44 which was irradiated by the first monochromatic X-ray beam 40.
  • the second monochromatic X-ray beam 46 excites the selected element and the other elements in the coating layer 36 and the supporting layer 38 to emit fluorescent characteristic radiation.
  • fluorescent characteristic radiation as used herein is meant to include the secondary characteristic radiation emitted from elements at discrete wavelengths, such as for example the K K K and K characteristic lines. In practicing this invention, it may be desirable to select a predetermined one of the characteristic lines or to average radiation from certain of the lines. In other applications, it may be desirable to use lower order lines of radiation, such as for example the L lines. In any event, the term fluorescent characteristic radiation is contemplated to cover such uses of the characteristic emission lines.
  • the intensity of the monochromatic X-ray beams 40 and 46 may be adjusted by controlling the intensity of the polychromatic X-ray beams 26 and 32 which irradiate secondary emitters 28 and 34 respectively.
  • The. adjusting means may be, for example, a pair of wedges 48 and 50 which are interposed between the anode. 14 and the secondary emitters 28 and 34 respectively.
  • the wedges 48 and 50 are adjusted such that the fluorescent characteristic radiation of the lower atomic number elements in the coating and base layer produced in response to irradiation by each monochromatic X-ray beam and the back-scattered radiation from each of the monochromatic X-ray beams is substantially identical or balanced.
  • the difference in radiation produced from the coating and supporting layer in response to irradiation by each of the monochromatic X-ray beams is the fluorescent characteristic radiation from the selected element being monitored.
  • the adjusting means may be any other known mechanical or electrical means for controlling intensity of the monochromatic X-ray beam.
  • the wedges may be positioned to intercept the monochromatic X-ray beams.
  • filters may be used to control monochromatic X-ray beam intensity.
  • the electron beam current density may be modulated, by known means, as the electron beam bombards the anode 14.
  • a detecting means such as, for example, a radiation counter 52 is positioned adjacent to and on the same side of the target as the means for generating the first and second monochromatic X-ray beams.
  • the detecting means or radiation counter 52 receives radiation emitted from the selected element within the coating layer 36 and from other elements of the target or coating layer 36 and sup porting layer 38 having an atomic number which is lower than the selected element.
  • the radiation counter 52 detects the total radiation received in response to irradiation of the coating layer 36 by the first and second monochromatic X-ray beams 40 and 46 and supplies electrical signals representing the radiation counts to an amplifier and output circuit 54.
  • the amplifier 54 amplifies the electrical signals received from the radiation counter 52, and the output from the amplifier 54 is in the form of a modulated output signal derived from the difference between the total radiation received by the radiation counter 52 in response to irradiation of the coating layer 36 and supporting layer 38 by the first and second monochromatic X-ray beams 40 and 46 respectively.
  • the magnitude of the modulated output signal represents the concentration of a selected element within the layer 36. If the coating layer 36 contains a predetermined concentration of selected element, the concentration of selected element in coating layer 36 may be used to monitor the thickness of the coating layer 36 on the supporting layer 38.
  • the modulated output signal from the amplifier 54 may be applied to an output device 56 for displaying the concentration of the selected element.
  • the detector 52 may include a detector filter, similar to filter 88 in FIG. 2, for increasing the signal-tobackground ratio.
  • the gauging range of the differential emission gauge may be extended for gauging relatively small concentrations of a selected element at short time constants.
  • silver concentrations in the order of 10 mg./dm. to 50 mg./dm. on about a .005 inch (approximately .125 mm.) polyester base can be easily gauged.
  • silver concentrations on the same base ranging from about 1 mg./dm. to about 10 mg./dm. can be gauged with the same accuracy and time constants.
  • FIG. 2 is a pictorial representation of a mechanical beam switching device for producing two monochromatic X-ray beams for irradiating a coating layer 58 containing a selected element on a supporting layer 60.
  • An electron gun similar to electron source 10 of FIG. 1, is located within a vacuum-pumped electron gun chamber, shown generally as 68.
  • An electron beam 70 is directed along a preselected path to bombard an outer surface of a reflective anode 72.
  • the reflective anode 72 is capable of generating a polychromatic X-ray beam, generally shown by shaded area 74, having a peak wavelength at a wavelength which is shorter than that of the selected secondary emitters.
  • the polychromatic X-ray beam 74 passes through a collimating means, generally designated as 76, including a cylindrical tube member 78 which directs the polychromatic X-ray beam 74 into a rectangular-shaped housing '80.
  • the housing 80' has one end surface 82 which communicates with a radiation detector 84 through an opening 86 located in the end surface 82.
  • a detector filter 88 is positioned within opening 86 to selectively transmit the fluorescent radiation to the detector 84.
  • a triangular-shaped end 90 is located at the opposite end of the housing 80 relative to the end surface 82 and has therein an opening 92 through which X-ray beams generated within the housing 80 irradiate the coating layer 58 containing the selected element on supporting layer 60'.
  • the collimating means 76 includes a shielding member 96 which is located in the lower portion of housing 80.
  • the shielding member 96 is substantially parallel to and spaced from they bottom surface of the housing 80 and is substantially perpendicular to the end surface 82.
  • the shielding member 96 has two openings 98 and 100 located just below the cylindrical tube member 78.
  • the openings 98 and 100 are located in a spaced relationship relative to each other and just below the cylindrical tube member 78 such that a portion of the polychromatic X-ray beam 74 directed onto one side of the shielding member 96 will pass therethrough into the lower portion of the housing 80 when the openings 98 and 100 are selectively uncovered.
  • a pair of secondary emitters 110 and 112 are positioned on the opposite side of the shielding member 96 relative to the collimating means 76 including cylindrical tube member 78.
  • the secondary emitters 110 and 112 are positioned in alignment with apertures 98 and 100 respectively.
  • One of the secondary emitters such as secondary emitter 110, is selected to be a material which will generate fluorescent radiation having a wavelength which is slightly greater than that of the absorption edge of the selected element contained within coating layer 58- which is to be monitored by the apparatus.
  • the other of the secondary emitters, secondary emitter 112 is selected to be a material which produces fluorescent radiation having a wavelength which is slightly less than that of the absorption edge of the selected element.
  • the fluorescent characteristic radiation from the first secondary emitter 110 is used as a first monochromatic X-ray beam having a wavelength which is slightly greater than that of the selected element.
  • the first monochromatic X-ray beam passes through opening 92 to irradiate the coating layer 58.
  • the elements in coating layer 58 and supporting layer 60 having an atomic number which is less than that of the selected element will generate the fluorescent characteristic radiation.
  • the fluorescent radiation generated from the coating layer 58 and supporting layer 60 is detected by radiation detector 84.
  • the filter 88 positioned in the opening 86 functions to selectively transmit the fluorescent characteristic radiation from the selected element with slight absorption and the fluorescent characteristic radiation from other elements or lower atomic number than the selected element and backseattered radiation from the exciting monochromatic X-ray beam with substantial absorption.
  • the fluorescent characteristic radiation from the second secondary emitter 112 is used as the second monochromatic X-ray beam having a wavelength which is slightly less than that of the selected element.
  • the selected element in coating layer 58 and the other elements in both the coating layer 58 and supporting layer 60 generate fluorescent characteristic radiation which is selectively transmitted by filter 88 and received by radiation detector 84 in a manner similar to that for the first monochromatic X-ray beam.
  • Means such as for example a mechanical chopper wheel 102, may be positioned on one side of the shielding member 96 and relative to the apertures 98 and 100 for alternately blocking the apertures to permit the polychromatic X-ray beam to pass through one of the apertures to generate only one monochromatic X-ray beam at a time.
  • the mechanical chopping wheel 102 is rotatably supported to be rotated at a relatively high r.p.m.
  • the mechanical chopper wheel 102 has a plurality of blades 106, such as for example 16 blades, which are spaced apart a predetermined distance equal to the predetermined spacing between apertures 98 and 100.
  • the spacing between the mechanical chopper blades 106 should be substantially equal to the width of each of the individual blades 106.
  • the blades 106 are rigidly connected to a hub 108 and extend from the hub 108 a suflicient length so as to cover at least one of the openings 98 or 100 at any time.
  • opening 98 permits a portion of the polychromatic X-ray beam 74 to pass therethrough.
  • opening 100 then has the polychromatic X-ray beam 74 passing therethrough.
  • the unblocked aperture permits the polychromatic X-ray radiation to pass therethrough to cause its associated secondary emitter 110 and 112 respectively to emit its fluorescent characteristic radiation.
  • the fluorescent characteristic radiation passes through opening 92 to irradiate the localized area on the coating layer 58.
  • the resulting fluorescent characteristic radiation of the selected element, characteristic fluorescent radiation from other elements in the coating layer 58 and supporting layer 60 and backscattered radiation are selectively transmitted by filter 88 and subsequently passed through the radiation detector 84.
  • the radiation detector 84 then produces a modulated output signal which is derived from the difference between the total irradiation produced from the localized area on the coating layer 58 in response to each of the monochromatic X-ray beams.
  • the magnitude of the modulated output signal produced by the detector 84 represents the concentration of the selected element in coating layer 58.
  • the mechanical switching means or chopper well 102 is formed of a metal which substantially attenuates a portion of the polychromatic X-ray beam 74 in the region in which it is required to cause the secondary emitter to emit fluorescent radiation.
  • the chopper wheel 102 is constructed of brass and has thereon a total of 16 blades equally spaced. The width of each of the blades and the spacing between blades is selected to equal the center distance between the two apertures 98 and 100.
  • the secondary emitter 110 is selected to be silver and the secondary emitter 112 is selected to be antimony.
  • the apparatus and method is used for measuring the concentration of silver in a coating applied to a supporting layer, such as a polyester material.
  • the chopper wheel 102 is rotated at 3600 r.p.m. and the thickness of the secondary emitters 110 and 112 is selected so that substantially the same irradiation is received by the radiation detector 84 when only a base material or supporting layer 60 is irradiated.
  • the modulated output signal from the radiation counter is substantially a zero signal or a minimum A.C. modulated signal.
  • a coating layer 58 containing silver in concentrations ranging in the order of zero to about 50 mg./dm. is capable of being monitored by the diiferential emission gauglng apparatus.
  • a photomultiplier is used as the radiation detector 84 and the output from the photomultiplier 1s amplified by means of an amplifier 118.
  • the amplified signal 1s passed through a filter having a 700-1100 cycle/ second bandwidth.
  • the output of filter 120 is modulated with an A.C. meter 122.
  • the output of the A.C. meter 122 is plotted as a function of silver density in mg./drn. the resulting graph is a substantially linear curve or a straight line.
  • FIG. 3 is yet another embodiment of a means for generating the monochromatic X-ray beams.
  • the dual monochromatic X-ray beams are obtained by switching the electron beam between predetermined areas on a transmission anode.
  • an electron gun housing generally designated 126, includes an electron gun chamber 128 and a radiation chamber 130.
  • the electron gun chamber 128 cucloses an electron gun assembly 132 which is operatively connected to appropriate filament supplies, grid supplies and the like (not shown).
  • the electron gun assembly 132 includes a filament 136 which is supplied filament current from a conventional filament current supply.
  • a grid 138 having an aperture at the end thereof is electrically connected to the filament 136.
  • electrons from the filament 136 are formed into an electron beam of uniform diameter by the aperture in grid 138.
  • the electron beam of uniform diameter is focused into an electron beam of desired cross-section by a focusing means, such as for example a focusing coil 124.
  • the focused electron beam 134 is directed along a predetermined path to alternately bombard separate outer surface areas of a transmission anode 140 located at the opposite 11 end of the electron gun chamber 128.
  • Vacuum is maintained in the electron gun chamber 128 by means of a vacuum pump (not shown) operatively connected to the chamber 128 through conduit 142.
  • the entire electron gun chamber may be a sealed tube having a desired vacuum.
  • the electron beam 134 is alternately deflected between the separate outer surface areas of the transmission anode 140 by a means for deflecting the electron beam, such as an electromagnetic deflection coil 144.
  • a means for deflecting the electron beam such as an electromagnetic deflection coil 144.
  • Each of the outer surface areas of transmission anode 140 produces a polychromatic X-ray beam having a peak wavelength at a wavelength which is shorter than that of the selected two secondary emitters.
  • the X-ray yield from the transmission anode 140 is increased b using an approximately .010 inch (approximately .254 mm.) copper sheet having an approximately .0002 inch (approximately 12p.) gold coating.
  • the transmission anode 140 when selectively bombarded by the electron beam 134, generates a polychromatic X-ray beam within the radiation chamber 130.
  • the radiation chamber 130 is divided into two sections by means of an X-ray impervious shield, such as for example a shield 148.
  • FIG. 4 which is a section taken along line 4-4 of FIG. 3, illustrates the construction of the radiation chamber 130 showing particularly the relationship between the two separate chamber sections 152 and 154.
  • Secondary emitters 158 and 162 are mounted in each chamber section 152 and 154.
  • the secondary emitters are generally in the form of a thin sheet-like construction mounted on the shield 148 in a spaced relationship from the transmission anode 140.
  • the secondary emitter 158 is securely attached to the shield 148 and is positioned at an angle 5 so as to direct the fluorescent characteristic radiation emitted by the secondary emitter 158 through an opening 160 onto the target containing the selected element to be measured.
  • the other secondary emitter 162 is rigidly mounted to the shield 148 in the other chamber section 154.
  • the secondary emitter 162 is mounted at an angle relative to the transmission anode 140 in a manner similar to that for the secondary emitter 158.
  • the electron beam 134 is shown being deflected onto one outer surface area of the transmission anode 140 which is adjacent the first chamber section 152.
  • the alternate position of the electron beam 134 is illustrated by dashed line 164 which represents the second predetermined path along which the electron beam 134 is alternately deflected onto the other outer surface area of the transmission anode 140.
  • the means for deflecting the electron beam 134 between the outer surface areas of transmission anode 140, or in this embodiment the electromagnetic deflection coil 144, is controlled by deflection signals.
  • the deflection signals may be obtained from a source of deflection signals operatively coupled to the deflecting means or coil 144 for programming the deflection coil.
  • the deflection signals may be derived from a bi-level voltage device, such spectively of a reflective anode 168. Reflective anode 168 can be used in place of the transmission anode in FIGS. 3 and 4.
  • the anode 168 comprises a cylindrical support 170 which supports a disk 172 capable of being bombarded by an electron beam to produce a polychromatic X-ray beam.
  • the support 170 comprised copper and supported a disk 172 comprising tungsten.
  • the reflective anode 168 is divided into two separate isolated areas such as, for example, by a shielding means illustrated by dashed shield 174.
  • the disk 172 is alternately bombarded by an electron beam in localized areas designated as 176 and 178 in FIG. 5A.
  • the electron beam designated by arrow 180, bombards the disk 172 causing polychromatic X-ray radiation which is emitted in a direction designated by dashed arrows 182.
  • the secondary emitters for separately generating monochromatic X-ray beams are located below and in alignment with the disk 172 and on each side of shield 174 to receive the polychromatic beams illustrated by arrows 182 emanating from each localized area 176 and 178.
  • An inner area 184 of the reflective anode 168 is ported and sealed such that a liquid coolant, for example water, can be passed therethrough maintaining the reflective anode at a desired ambient temperature.
  • the reflective anode 168 when water cooled is capable of being continuously irradiated by an electron beam having a power intensity in the order of about 6500 Watts/ cm. In some applications, the reflective anode 168 is capable of being bombarded by an electron beam having a power intensity up to and in excess of approximately 12 kw./cm. Generally, tranmission anode 140, of FIGS. 3 and 4, is limited to radiation by an electron beam having a power intensity in the order of about 3000 watts/ cm.
  • the differential emission X-ray gauging apparatus in one embodiment, was employed for measuring the concentration of silver in a coating on a supporting layer wherein the silver had concentrations ranging in the order of from 10-50 mg./dm. and wherein the supporting layer was on a polyester base. Since the selected element in this embodiment was silver, the secondary emitter 158 was selected to be silver which would produce a monochromatic X-ray beam having a wavelength which was slightly less than the absorption edge of the selected element silver. The other secondary emitter 162 was selected to be antimony. The monochromatic X-ray beam produced by the secondary emitter 162 had a wavelength which was slightly less than that of the absorption edge of the selected element.
  • the wavelength of the selected monochromatic X-ray beam is selected to excite at least the K characteristic lines of the selected element.
  • a monochromatic X-ray beam generated at the same wavelength as the selected element K wavelength will not excite the same to fluorescence.
  • the deflection signals program deflecting the electron beam to a predetermined one of the outer surface areas and control the dwell time of the deflected electron beam on the predetermined outer surface area.
  • an oxide of the selected element or the element itself may be dispersed in an organic or other low atomic number matrix. Also, in
  • FIGS. 5A and 5B are frontal and sectional views re- 75 certain applications where the atomic number of the selected element is substantially greater than or less than the atomic number of other elements in the target, the secondary emitter element for both emitters having lower and higher wavelengths can be chosen to be elements which have a wide variance in wavelength relative to the absorption edge of the element.
  • the secondary emitter elements could be other elements depending upon the application and differences in atomic number between the selected element and other elements in the matrix or coating and base.
  • FIG. 6A is a graph representing the X-ray intensity plotted as a function of energy in kev. for one of the monochromatic X-ray beams which is produced by the electrical switching X-ray generating apparatus of FIGS. 3 and 4.
  • Curve 186 of FIG. 6A illustrates the intensity and kev. of the first monochromatic X-ray beam produced by the silver secondary emitter 158.
  • Curve 188 represents the intensity and kev. of the monochromatic X-ray beam generated in response to the antimony secondary emitter 162.
  • the monochromatic X-ray beam peaks at about 26.5 kev. and has sufficient energy to excite the selected element.
  • the selected element is silver having a characteristic fluorescent radiation wavelength at approximately 22.5 kev. or .55 A.
  • the elements having an atomic number which is lower than that of the selected element are excited to emit their characteristic radiation.
  • FIG. 6B is a plot of the X-ray intensity as a function of energy in kev. of the radiation received by a radiation counter in response to the first monochromatic X-ray beam which has a wavelength slightly greater than that of the selected element.
  • Curves 192 and 194 represent the radiation from other elements of lower atomic number than the selected element.
  • Curve 196 represents the backscattered radiation from the first monochromatic X-ray beam produced from the silver secondary emitter 158.
  • FIG. 6C is a plot of the X-ray intensity plotted as a function of energy in kev. of the radiation received by a detector in response to the second monochromatic X-ray beam or the X-ray beam produced by the antimony secondary emitter 162.
  • peak intensity line 198 which occurs around 22.5 kev.
  • the magnitude or peak amplitude of the radiation occurring at 22.5 kev. is directly proportional to the concentration of silver in the coating being monitored.
  • the other peaks designated as 200 and 202 represent characteristic radiation from other elements of lower atomic number than that of the selected element while curve 204 represents the backscattered radiation due to the second monochromatic X-ray beam.
  • the intensity of the backscattered radiation is balanced to be at the same intensity level.
  • the backscattered radiation intensity level can be controlled by varying the thickness of the secondary emitters used for generating the monochromatic X-ray beams. Alternately, the intensity of the polychromatic beams impinging on the secondary emitters can be controlled through the use of wedges and the like as described hereinbefore.
  • the radiation detector may have the minimum level of radiation set at the total radiation received in response to the first monochromatic X-ray beam and by measuring the total radiation which exceeds the reference radiation level in response to the second monochromatic X-ray beam, the difference therebetween represents the radiation intensity due to the selected element.
  • the radiation intensity due to the selected element for small concentrations is directly proportional to the magnitude or concentration of the selected element on the first material or coating layer.
  • FIG. 6D is a graph illustrating a modulated output signal derived from the difference in characteristic radiation intensity plotted as a function of time.
  • the time intervals are related to the switching times of either a. mechanical switching system or an electrical switching system.
  • Waveform 210 varies between a maximum amplitude and a minimum amplitude and the difference therebetween represents the intensity of the characteristic radia-- tion from the selected element.
  • the difference in radiation is substantially independent of variances in the base layer or matrix and represents substantially the fluorescent characteristic radiation from the selected element.
  • the modulated electrical signal is applied to an output device which is calibrated to have the magnitude of the difference between the total irradiation due to each of the monochromatic X-ray beams converted directly into units representative of the concentration of the selected element. In this manner, the variance in the concentration of the selected element and the coating can be directly monitored in percentage of variations and the like.
  • the graph of FIG. 7 is a plot of the X-ray readings representing the difference in X-ray counts received by the detector from each of the monochromatic X-ray beams in kilocounts per second plotted as a function of silver concentration in mg./dm.
  • Curve 214 of FIG. 6 depicts counts from samples coated on approximately a .005 inch (approximately .127 mm.) polyester base.
  • Curve 216 of FIG. 6 depicts radiation counts from samples coated on approximately a .010 inch (approximately .254 mm.) polyester base. From the two curves 214 and 216, two important relationships are illustrated.
  • the radiation counts of the selected element are substantially iden tical even though the base layer varied in thickness by percent.
  • the concentration of silver in the film can be very precisely measured relatively independent of variance in the base layer.
  • the signal-to-noise ratio at the minimum power level and a low selected element concentration were increased.
  • the present invention has wide utility as a non-destructive gauging apparatus.
  • the X-ray fluorescent gauge of the present invention may be used for online, non-destructive gauging of photographic film with short counting times or time constants without physically affecting or fogging the film.
  • differential emission gauging apparatus and method of the present invention can be used for measuring a wide variety of selected elements contained within a coating layer on a supporting layer. It is anticipated that all such applications, uses and modifications and equivalents thereof which incorporate the teachings of the present invention are deemed to be within the scope of the appended claims.
  • a differential emission X-ray gauging apparatus comprising means for generating a first monochromatic Xray beam having a wavelength which is at least slightly greater than the absorption edge of a selected element and a second monochromatic X-ray beam having an in tensity which is balanced with respect tothat of said first beam and having a wavelength which is slightly less than the absorption edge of said selected element;
  • detecting means positioned adjacent to and on the same side of said target as said generating means for receiving said fluorescent characteristic radiation emitted from said selected element and from said other elements for producing a modulated output signal derived from the diflerence between the total radiation received in response to irradiation of said target by said first monochromatic X-ray beam and said second monochromatic X-ray beam wherein the magnitude of said modulated output signal represents concentration of said selected element.
  • said detecting means includes a radiation detector for receiving said total radiation and for producing said modulated output signal as an alternating electrical signal having a frequency determined by the periods said first monochromatic X-ray beam and said second monochromatic X-ray beam irradiate said target and a magnitude determined by the intensity of said selected element fluorescent characteristic radiation produced during the period said second monochromatic X-ray beam irradiates said target.
  • said detecting means further includes a detector filter selected from a material having an absorption edge wavelength which selectively transmits to said detector said selected element fluorescent characteristic radiation with slight absorption and said other elements fluorescent characteristic radiation and backscattered radiation with great absorption to increase the ratio of said selected element fluorescent characteristic radiation of said other elements fluorescent characteristic radiation and backscattered radiation;
  • an output device operatively connected to said amplifier and response to the magnitude of said alternating electrical signal for indicating concentration of said selected element on said target.
  • first and second monochromatic X-ray beam generating means includes first and second secondary emitters formed of elements which are capable of being excited by a polychromatic X-ray beam to produce said first and second monochromatic X-ray beams at their selected wavelengths.
  • said generating means includes electron beam means for generating and directing an electron beam along a preselected path;
  • an anode having an outer surface positioned along said preselected path and relative to said electron beam means to have said electron beam directed along said preselected path to bombard said outer surface, said outer surface being capable of producing a polychromatic X-ray beam for exciting said first and second secondary emitters respectively to produce said first and second monochromatic beams;
  • a source of deflection signals operatively coupled to said deflection coil for programming said deflection coil to deflect said electron beam to a predetermined one of said outer surface areas and for controlling the dwell time of said deflected electron beam on said predetermined outer surface area.
  • said anode is a reflective anode having separate outer surface areas in a spaced relationship on said reflective anode outer surface and wherein said deflecting means comprises a magnetic deflection coil responsive to deflection signals for deflecting said electron beam between said outer surface areas on said reflective anode; and
  • a source of deflection signals operatively coupled to said deflection coil for programming said deflection coil to deflect said electron beam to a predetermined one of said outer surface areas for controlling the dwell time of said deflected electron beam on said predetermined outer surface area.
  • collimating means including a shielding member having a pair of spaced apertures and positioned relative to said anode for directing said polychromatic X-ray beam onto one side of said shielding member and through an unblocked aperture;
  • said first and second secondary emitters each being positioned on the opposite side of said shielding member relative to said collimating means and in alignment with a diflerent one of said apertures and capable of being irradiated by said polychromatic X- ray beam alternately passing through each of said apertures for generating said first and second monochromatic X-ray beams;
  • said alternately blocking means comprises a chopper wheel having a hub and a plurality of spaced blades extending from said hub, said chopper wheel blades having a width and a spacing therebetween which are equal to the spacing between said pair of apertures, said chopper wheel being operative to alternately block one of said apertures with a blade while the other of said apertures remains unblocked and in alignment with the spacing between said blades permitting said polychromatic X-ray beam to an anode positioned along said preselected path and pass through said unblocked aperture; and adapted to be bombarded by said electron beam for means operatively coupled to said chopper wheel to producing said two polychromatic X-ray beams.
  • a differential emission X-ray 'gauging apparatus of revolutions per minute causing said blades to for measuring concentration of a selected element in a block and unblock said apertures to eifectively switch first material coated on a second material substantially said polychromatic X-ray beam between apertures to independent of variations in thickness of the second separately produce said monochromatic X-ray beams. material, said apparatus comprising 11.
  • Apparatus adapted to measure a selected element first means for generating and directing a first monoin a sample by means of differential emission comprising chromatic X-ray beam along a first predetermined means for alternately irradiating said sample with a path to irradiate said first material and said second first and second monochromatic X-ray beam having material, said first monochromatic X-ray beam a characteristic wavelength which is respectively having a wavelength which is slightly greater than slightly greater than and slightly less than the absorpthe absorption edge of said selected element exciting tion edge of said selected element, said sample being other elements in said first material and said second excited by said first monochromatic X-ray beam to material having an atomic number less than that of produce fluorescent characteristic radiation of other said selected element to produce fluorescent characelements in said sample having an absorption edge teristic radiation from said other elements and backwavelength which is greater than the wavelength of scattered radiation of said first monochromatic X-ray said first monochromatic X-ray beam and backe scattered radiation of said first
  • the apparatus of claim 11 further comprising rescent characteristic radiation rfom said selected filtering means positioned between said detecting means element and said other element backscattered radiaand said sample for selectively transmitting to said tion when said second monochromatic X-ray beam detecting means fluorescent characteristic radiation irr i aid fir m i l and said second material, and backscattered radiation, said filtering means besaid detecting means being responsive to the difiolent g e ted to have an absorption edge wavelength between the total radiation produced in response to which selectively transmits said selected element fiuoeach of Said first and Second monochromatic Y rescent characteristic radiation with minimum abbeams to Produce an output Signal which represents sorption and all other radiation with greater absorpthe concentration of said selected element in said tion.
  • the apparatus of claim 12 further including 16.
  • the apparatus of claim 15 further comprising means for alternately directing two polychromatic X-ray a filter Selected to be a material having an absorption beams along separate predetermined paths; 0 edge characteristic wavelength which is slightly greatfirst means including a first secondary emitter positioned er than the characteristic radiation wavelength of along the predetermined path of one of said polysaid first monochromatic X-ray beam and which is chromatic X-ray beams to irradiate aid fir t slightly less than the characteristic radiation waveondary emitter with said one polychromatic X-ray length of Said Second monochromatic l/ beam, beam for producing said first monochromatic X-ray said filter being positioned between said first material beam; and and said detecting means for selectively transmitting second means including a second secondary e itt said selected element fluorescent characteristic radiapositioned along the predetermined path of the other tion produced in response to said second monochroof said polychromatic X-ray beams to irradiate said matic
  • the apparatus of claim 13 further comprising transmitted selected element fluorescent characteristic a source for producing and directing an electron beam radiation to all other fluorescent characteristic radiaalong a preselected path; and tion and backscattered radiations.
  • a method for measuring concentration of a selected element on a target comprising the steps of generating a first monochromatic X-ray beam having a wavelength which is slightly greater than the absorption edge of said selected element;
  • the method of claim 18 further comprising the step of filtering said radiation from said target by selectively transmitting said selected element fluorescent characteristic radiation with slight absorption and said other element fluorescent characteristic radiation with greater absorption to increase the ratio of intensity of said selected element fluorescent characteristic radiation to the intensity of said other element fluorescent characteristic radiation and back-scattered radiation before detecting of said radiation.
  • a method for measuring concentration of a selected element in a first material coated on a second material wherein the selected element differs by at least one atomic number fromany other element in the first and second material comprising the steps of 20' generating and directing a first monochromatic X-ray beam along a first predetermined path to irradiate a localized area on said first material, said first monochromatic X-ray beam having a wavelength which is slightly greater than the absorption edge of the selected element producing characteristic radiation from other elements having an atomic number which is less than that of said selected element and backscattered radiation; 1 I generating and directing a second monochromatic X- ray beam which is balanced in intensity with respect to said first monochromaticX-ray beam along a second predetermined path to irradiatesubstantially said localized area during a period other than the vperiod when said first monochromatic X-ray beam irradiates said area, said second monochromatic X-ray beam having a wavelength which is slightly less than the ab

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3,525,863 -RAY GAUGING APPARATUS AND METHOD USING g- 5, 1970 N. CONSTANTRNE ET AL DIFFERENTIAL EMISSION X TWO MONOCHROMATIC X-RAY BEAMS OF BALANCED INTENSITY Filed Dec. 28, 1967 2 Sheets-Sheet l cum/7 AWL/HER DEV/(E Wm m TNL N NW6 n United States Patent 3,525,863 DIFFERENTIAL EMISSION X-RAY GAUGING APPARATUS AND METHOD USING TWO MONOCHROMATIC X-RAY BEAMS OF BAL- ANCED INTENSITY Nikiforos Constantine, St. Paul, Minn., and Robert C.
Hill, Santa Clara, Calif., assiguors to Minnesota Mining and Manufacturing Company, St. Paul, Minn., a corporation of Delaware lFiled Dec. 28, 1967, Ser. No. 694,238 Int. Cl. G01n 23/22 US. Cl. 250-515 22 Claims ABSTRACT OF THE DISCLOSURE A differential emission X-ray gauging apparatus and method are shown wherein a dual X-ray beam source produces a first monochromatic X-ray beam having a Wavelength which is slightly greater than the absorption edge of a selected element and a second monochromatic X-ray beam having a wavelength which is slightly less than the absorption edge of a selected element. Each of the X-ray beams is directed, for different periods, along a A detecting means positioned adjacent to and on the same localized area on a target containing the selected element. A detecting means positioned adjacent to and on the same side of the target receives flourescent characteristic radiation from the selected element, fluorescent characteristic radiation from other elements in the target and backscattered radiation and produces a modulated output signal derived from the difference in radiation, Which output signal represents concentration of the selected element on the target.
X-ray gauging apparatus and methods utilizing fluorescent characteristic radiation emitted by a selected element from a target surface for measuring concentration of the element are well known. Certain of the fluorescent X- ray gauging apparatus and methods utilize a single X- ray beam and a single detector for mesuraing concentration of a selected element on a target surface. In a polychromatic X-ray gauging apparatus, a single polychromatic X-ray beam is used to irradiate a target surface containing the selected element. The selected element emits fluorescent characteristic radiation which is received by a detector located on the same side of the target surface as the source. A source filter, that is a filter inserted be tween the X-ray source and the surface being irradiated, attenuates the relatively low energy portion of the primary X-ray beam. P or example, such filters typically are brass. Also, a detector filter, that is a filter which is inserted into the radiation emitted from the surface of the target being measured, between the target and the detector, selectively transmits the characteristic radiation of the selected element with a minimum attenuation and all other radiation with a greater attenuation. By detecting the maximum. radiation intensity or radiation counts associated with the fluorescent characteristic radiation, the concentration of the selected element can be determined.
Another single beam fluorescent X-ray gauging apparatus and method utilizes a single beam monochromatic source. In this type of apparatus, the X-ray source generates a single polychromatic X-ray beam which irradiates a secondary emitter. The secondary emitter is selected to be an element which, when excited by the polychromatic X-ray beam for generating a monochromatic X-ray beam having a wavelength capable of exciting the element being gauged, emits fluorescent characteristic radiation. The monochromatic Xray beam is directed along a predetermined path to irradiate the target surface producing fluorescent characteristic radiation from the selected ele- 3,525,863 Patented Aug. 25, 1970 ment and fluorescent characteristic radiation from all other elements present in the target having a wavelength which is greater than that of the monochromatic X-ray beam. A detector, having a detector filter inserted between the target surface and the detector, is located on the same side of the target surface as the X-ray source and receives the characteristic radiations and backscattered radiation. The detector filter is selected to be of an element which selectively transmits the fluorescent characteristic radiation from the selected element with minimum absorption and fluorescent characteristic radiation from all other elements and backscattered radiation with a greater amount of absorption.
Both of the single beam fluorescent X-ray gauging apparatus and methods utilize a detector filter to enhance the signal-to-noise ratio of the detected signal. However, the counting rates and the intensity of the fluorescent characteristic radiation are a direct function of the kev. and intensity of the primary X-ray beam incident upon the target surface.
Each of the above X-ray fluorescent gauging apparatus and methods has several inherent disadvantages. In particular, the prior art devices gauge or measure large concentrations of a selected element in a coating on a supporting layer or of a selected element dispersed in a matrix. However, the prior art devices cannot be used to accurately gauge or measure small concentrations of a selected element located in a coating or dispersed in a matrix. Further, any variances in the supporting layer'or matrix thickness or composition seriously affect the gaugmg accuracy.
In the prior art gauging apparatus and methods, the total fluorescent characteristic radiation from the selected element and other elements in the coating and supporting layer or from the other elements in the matrix and backscattered radiation from the exciting beam is used for measuring concentration of the selected element. However, the backscattered radiation, which is part of the total radiation ultimately detected by the prior art apparatus and methods, varies as a function of the variance in the supporting layer and matrix. Thus, any changes in the supporting layer or matrix thickness or composition affect the total radiation count received by the detector and subsequently the accuracy in gauging the concentration of the selected element. Thus, prior art gauge apparatus and methods are dependent upon the thickness and chemical composition of the supporting layer or matrix being relatively constant.
-In certain prior art methods, effects of variance in the supporting layer or matrix are reduced by employing filters which minimize the effects of the backscattered radiation. However, as the concentration of the selected element bemg measured decreases, the signal-to-background ratio for a filter becomes extremely poor. Thus, at low concentrations, the prior art methods become very inaccurate.
In the prior art, compensation of background noise and characteristic radiation from other than a selected element is accomplished by two known methods: namely, Kustners method and Ross method. Kustners method may or may not utilize a source filter and a detector filter in a manner similar to the single beam polychromatic gauging apparatus and method. However, an additional filter is sequentially placed first between the source filter and the target surface and then between the target surface and the detector filter. This filter is selected to be a material or an element which strongly attenuates the fluorescent characteristic radiation emitted from the selected element contained within the target surface being analyzed and one which, at the same time, does not readily attenuate the X-ray source beam. By use of this additional filter, the magnitude of the background radiation can be better determined and subtracted from the total radiation. The difference between total radiation and background radiation is representative of fluorescent characteristic radiation from the selected element.
Ross method also uses a single polychromatic X-ray beam. However, a source filter and a detector filter are eliminated and replaced by a pair of balanced filters which are sequentially inserted between the target and the detector. The balanced filters function as separate detector filters.
The thickness of each "filter is adjusted such that the absorption of radiation at all wavelengths, except at the wavelengths of the characteristic radiation of the selected element being gauged, is substantially the same. In addition, one of the filters is selected so as to attenuate or absorb the selected element characteristic radiation while the other filter transmits the selected element characteristic radiation with little absorption.
The difference between the radiation counts selectively transmitted by each of the filters to the detector is the intensity of the fluorescent characteristic radiation of the selected element.
One main disadvantage of Kustners method is that a relatively large amount of electrical power is required to generate a primary X-ray beam having suflicient intensity to pass through each of the filters selectively inserted into the radiation. One primary disadvantage of Ross method is that balancing of the two filters is quite difiicult. Further, the applicability of using the balanced filter technique is limited by the number of suitable elements available to be used by a filter together with the difliculty of fabricating filters of desired elements or materials.
Additional problems are encountered if the above known methods are used for on-line, non-destructive measurements or gauging. Both known methods require mechanical positioning apparatus for precisely positioning the filters. Since the filters are mechanically positioned, the time constant for making each measurement is significantly increased to provide suflicient time for the filters to be positioned and then settled in position.
The differential emission X-ray gauging apparatus and method of the present invention overcomes the disadvantages associated with the .prior art apparatus and methods. In the present invention, a dual beam monochromatic X-ray source is utilized. One of the monochromatic X-ray beams is selected to have a wavelength which is slightly greater than the absorption edge wavelength of a selected element to be measured while the other monochromatic X-ray beam is selected to have a wavelength which is slightly less than the absorption edge wavelength of the selected element. The monochromatic X-ray beams separately irradiate substantially the same localized area of the target containing the selected element. The monochromatic X-ray beam having a wavelength slightly less than that of the selected element excites the selected element and other elements of lower atomic number to fluorescence emitting fluorescent characteristic radiation. The other monochromatic X-ray beam having the slightly greater wavelength is balanced relative to the one monochromatic X-ray beam and excites other elements to the same extent, but not the selected element, to fluorescence emitting characteristic radiation. A detector, which may or may not have a detector filter, is positioned adjacent to and on the same side of the target as the monochromatic X-ray beams and receives the selected element and other elements fluorescent radiation and backscattered radiation from each of the monochromatic X-ray beams. The detector electrically determines the difference in radiation received in response to each of the monochromatic X- ray beams and produces a modulated output signal. The output signal represents the concentration of the selected element on a target surface.
The differential emisison X-ray gauging apparatus and method of the present invention represents a substantial improvement over prior art devices. For example, in the present invention no heavy filtering of the X-ray beams is necessary. Therefore, the power requirements of the monochromatic X-ray beams are substantially less than that required for prior art X-ray gauging apparatus and methods for gauging low concentrations of selected elements for the same accuracy and supporting layer thickness. The differential emission X-ray gauging apparatus and method of the present invention teaches a unique and novel non-dispersive fluorescent X-ray gauging technique. The apparatus and method of the present invention is capable of measuring low concentration of a selected element on a target relatively independently of base, supporting layer or matrix changes at relatively fast counting rates. Since lower power or lower intensity monochromatic X-ray beams are utilized, the saturation of detectors or counters by the resulting fluorescent characteristic radiation and backscattered radiation is eliminated.
In one embodiment, a detector filter is inserted between the target and the detector to further increase the signal-to-noise ratio of the detected radiation. The detector filter is selected to be an element which selectively transmits the selected element fluorescent characteristic radiation with substantially little absorption and the other elements fluorescent characteristic radiation or background radiation and backscattered radiation with greater absorption.
One advantage of the present invention is that required output power levels or intensity levels of the monochromatic X-ray beams are greatly reduced compared to prior art devices.
An additional advantage of the differential emission X-ray gauging apparatus of the present invention is that measurements of the concentration of selected elements in a coating on a base material in one embodiment can be attained at relatively high counting rates at short time constants resulting in at least a one percent statistical accuracy at a percent confidence level.
Another advantage of the present invention is that a novel and unique method for measuring the concentration of a selected element on a target relatively independent of changes in the base material or matrix is possible by using two monochromatic X-ray beams each having a different predetermined wavelength.
Yet another advantage of the differential emission X- ray gaughing apparatus and method of the present invention is that a filter may be used to increase the signal-to-noise ratio of the selected element fluorescent characteristic radiation to background radiation and backscattered radiation received by the detector.
These and other advantages of the present invention will become apparent when considered in light of the detailed description of the preferred embodiment taken together with the drawing wherein:
FIG. 1 is a pictorial representation of one embodiment of the present invention illustrating a differential emission X-ray gauging apparatus which is capable of practicing the method of this invention;
FIG. 2 is a diagrammatic representation of one embodiment of an X-ray source capable of utilizing a mechanical chopper to generate monochromatic X-ray beams for practicing this invention;
FIG. 3 is a diagrammatic representation of a preferred embodiment of an X-ray source utilizing an electron beam which is deflected between adjacent outer surface areas on a transmission anode for generating monochromatic X-ray beams for practicing this invention;
FIG. 4 is a section taken along line 44 in FIG. 3 illustrating in greater detail the transmission anode structure of FIG. 3;
FIGS. 5A and 5B are a front view and a cross-sectional view respectively of a reflective anode which permits use of high current density electron beams;
FIG. 6A is a graph illustrating X-ray intensity plotted as a function of wavelength depicting the characteristics of one monochromatic X-ray beam having a characteris tic wavelength which is slightly shorter than the absorption edge wavelength of a selected element and another monochromatic X-ray beam having a characteristic wavelength which is slightly longer than the absorption edge wavelength of a selected element;
FIG. 6B is a graph illustrating X-ray intensity plotted as a function of wavelength depicting background fluorescent characteristic radiation emitted from other elemerits having a wavelength which is greater than the absorption edge of a selected element and backscattered radiation produced in response to the target being irradiated by the other monochromatic X-ray beam having a wavelength which is slightly longer than the absorption edge of the selected element;
FIG. 6C iis a graph illustrating X-ray intensity plotted as a function of wavelength depicting the fluorescent characteristic radiation emitted by a selected element from a target surface, background fluorescent charac teristic radiation emitted from other elements having a wavelength which is less than the absorption edge of the selected element and backscattered radiation in response to the target being irradiated by one monochromatic X-ray beam having a wavelength which is slightly shorter than the absorption wavelength of a selected element;
FIG. 6D is a graph illustrating the fluorescent characteristic radiation counts received by a detector in response to each monochromatic beam plotted as a function of time; and
FIG. 7 is a graph of X-ray reading plotted as a function of silver concentration on base layers of difierent thicknesses for a differential emission gaughing apparatus.
Briefly, a differential emission X-ray gaughing apparatus of the present invention includes a means for generating a first monochromatic X-ray beam having a wavelength which is at least slightly greater than the absorption edge of a selected element and a second monochromatic X-ray beam having an intensity which is balanced with respect to that of the first beam and having a wavelength which is slightly less than the absorption edge of the selected element. Means operatively coupled to the generating means are provided for directing the first monochromatic X-ray beam along a first predetermined path to irradiate a localized area on a target containing the selected element and the other elements in the target having an absorption edge wavelength which is greater than the wavelength of the first monochromatic X-ray beam to emit fluorescent characteristic radiation and the second monocromatic X-ray beam along a second predetermined path to irradiate substantially the same 10- calized area on the target at a period other than a period when the first monochromatic X-ray beam irradiates the target to excite the selected element and the other elements to emit fluorescent characteristic radiation. A detecting means is positioned adjacent to and on the same side of the target as the generating means. The detecting means receives the fluorescent characteristic radiation emitted from the selected element and from said other elements and produces a modulated output signal which is derived from the difference between the total radiation received in response to irradiation of the target by the first and second monochromatic X-ray beams wherein the magnitude of said modulated output signal represents concentration of the selected element.
A method for measuring concentration of a selected element on a target is also a part of the present invention. The method comprises the steps of generating a first monochromatic X-ray beam having a wavelength which is slightly greater than the absorption edge of a selected element; directing the first monochromatic X-ray beam along a first predetermined path to irradiate a localized area on a target containing the selected element; gencrating a second monochromatic X-ray beam having a wavelength which is slightly less than the absorption edge of the selected element exciting the other elements in the target having an absorption edge wavelength which is greater than the wavelength of said first monochromatic X-ray beam to emit fluorescent characteristic radiation; directing said second monochromatic X-ray beam along a second predetermined path to irradiate substantially the localized area on the target at a period other than a period when the first monochromatic beam irradiates the target exciting the selected element and the other elements to emit fluorescent characteristic radiation; balancing the intensity of the first and second monochromatic beams so that fluorescent characteristic radiation from the other elements and backscattered radiation from each of the monochromatic beams are substantially the same for each monochromatic X-ray beam; detecting by a detecting means positioned adjacent to and on the same side of the target as said first and second generating means the difference between radiation emitted from the selected element and from all elements of the target having an atomic number which is lower than that of the selected element and backscattered radiation from each of said monochromatic X-ray beams; and producing in response to the difference in radiation a modulated output signal representing concentration of the selected element.
FIG. 1 is a diagrammatic representation of the apparatus and method for carrying out the teachings of this invention for measuring the concentration of a selected element on a target.
The differential emission X-ray gauging apparatus illustrated in FIG. 1 includes a means for generating a first monochromatic X-ray beam having a wavelength which is at least slightly greater than the absorption edge of a selected element and a second means for generating a second monochromatic X-ray beam having a wavelength which is slightly less than the absorption edge of the selected element. In one embodiment, the X-ray gauging apparatus includes a source of electrons 10 for producing an electron beam 12. The electron beam 12 is directed along a path to bombard a reflective anode 14 which is capable of generating a polychromatic X-ray beam in response to being bombarded by the electron beam 12. For example, the anode may be tungsten. The electron beam 12 can be focused to a relatively thin cross-section, say in the order of 10 by a conventional focusing means, such as for example an electromagnetic focusing coil 16-. The electron beam 12 can be selectively deflected through an angle 0 to bombard a different surface of the reflective anode 14. The electron beam 12 can be selectively deflected by conventional beam deflecting devices, such as for example an electromagnetic deflecting coil 18.
The reflective anode 14 has two slanting outer surfaces 22 and 24 which are alternatively bombarded by the electron beam 12. When the slanting outer surface 22 is bombarded by the electron beam 12, that surface emits a polychromatic X-ray beam 26 which is directed onto a secondary emitter 28. Similarly, when the electron beam 12 bombards outer surface 24, a second polychromatic X-ray beam 32 is generated therefrom and directed onto a second secondary emitter 34. Normally, the electron gun used for the source of electrons 10, the electron beam 12 and anode 14 are enclosed in an evacuated chamber having a window, such as for example beryllium, which permits the polychromatic X-ray beam to leave the evacuated chamber while preserving the vacuum condition in the chamber.
The first secondary emitter 28 is selected to be a material which, when irradiated by the first polychromatic X-ray beam 26, radiates monochromatic characteristic X-ray radiation having a wavelength which is slightly greater than the absorption edge of a selected element. The selected element is contained within a target such as, for example, a first material 36 which is coated onto a second material, such as for example a supporting layer 38. A first monochromatic X-ray beam 40 is generated by the first secondary emitter 28 in response to the polychromatic X-ray beam 26. The first monochromatic X-ray beam 40 is directed along a first predetermined path to irradiate a localized area 44 on the coating layer 36 containing the selected element being monitored by the gauging apparatus.
The first monochromatic X-ray beam 40 excites the other elements in the target or coating layer 36 and supporting layer 38 having an absorption edge wavelength which is greater than the wavelength of the first monochromatic X-ray beam 40 to emit fluorescent characteristic radiation.
When the electron beam 12 is selectively deflected at an angle by the electromagnetic deflecting coil 18 onto the outer surface 24, the second polychromatic X-ray beam 32, irradiates the second secondary emitter 34 to generate a second monochromatic X-ray beam 46. The second monochromatic X-ray beam 46 is directed along a second predetermined path to irradiate substantially the same localized area 44 which was irradiated by the first monochromatic X-ray beam 40.
The second monochromatic X-ray beam 46 excites the selected element and the other elements in the coating layer 36 and the supporting layer 38 to emit fluorescent characteristic radiation.
The term fluorescent characteristic radiation as used herein is meant to include the secondary characteristic radiation emitted from elements at discrete wavelengths, such as for example the K K K and K characteristic lines. In practicing this invention, it may be desirable to select a predetermined one of the characteristic lines or to average radiation from certain of the lines. In other applications, it may be desirable to use lower order lines of radiation, such as for example the L lines. In any event, the term fluorescent characteristic radiation is contemplated to cover such uses of the characteristic emission lines.
The intensity of the monochromatic X-ray beams 40 and 46 may be adjusted by controlling the intensity of the polychromatic X-ray beams 26 and 32 which irradiate secondary emitters 28 and 34 respectively. The. adjusting means may be, for example, a pair of wedges 48 and 50 which are interposed between the anode. 14 and the secondary emitters 28 and 34 respectively. The wedges 48 and 50 are adjusted such that the fluorescent characteristic radiation of the lower atomic number elements in the coating and base layer produced in response to irradiation by each monochromatic X-ray beam and the back-scattered radiation from each of the monochromatic X-ray beams is substantially identical or balanced. When the fluorescent characteristic radiation from the other elements of lower atomic number and the backscattered radiation from each monochromatic X-ray beam are balanced, the difference in radiation produced from the coating and supporting layer in response to irradiation by each of the monochromatic X-ray beams is the fluorescent characteristic radiation from the selected element being monitored.
It is contemplated that the adjusting means may be any other known mechanical or electrical means for controlling intensity of the monochromatic X-ray beam. For example, the wedges may be positioned to intercept the monochromatic X-ray beams. Also, filters may be used to control monochromatic X-ray beam intensity. Alternatively, the electron beam current density may be modulated, by known means, as the electron beam bombards the anode 14.
A detecting means such as, for example, a radiation counter 52 is positioned adjacent to and on the same side of the target as the means for generating the first and second monochromatic X-ray beams. The detecting means or radiation counter 52 receives radiation emitted from the selected element within the coating layer 36 and from other elements of the target or coating layer 36 and sup porting layer 38 having an atomic number which is lower than the selected element. The radiation counter 52 detects the total radiation received in response to irradiation of the coating layer 36 by the first and second monochromatic X-ray beams 40 and 46 and supplies electrical signals representing the radiation counts to an amplifier and output circuit 54. The amplifier 54 amplifies the electrical signals received from the radiation counter 52, and the output from the amplifier 54 is in the form of a modulated output signal derived from the difference between the total radiation received by the radiation counter 52 in response to irradiation of the coating layer 36 and supporting layer 38 by the first and second monochromatic X-ray beams 40 and 46 respectively. The magnitude of the modulated output signal represents the concentration of a selected element within the layer 36. If the coating layer 36 contains a predetermined concentration of selected element, the concentration of selected element in coating layer 36 may be used to monitor the thickness of the coating layer 36 on the supporting layer 38. The modulated output signal from the amplifier 54 may be applied to an output device 56 for displaying the concentration of the selected element.
If desired, the detector 52 may include a detector filter, similar to filter 88 in FIG. 2, for increasing the signal-tobackground ratio. When the signal-to-background ratio is increased, the gauging range of the differential emission gauge may be extended for gauging relatively small concentrations of a selected element at short time constants. For example, in the absence of a filter, silver concentrations in the order of 10 mg./dm. to 50 mg./dm. on about a .005 inch (approximately .125 mm.) polyester base can be easily gauged. With a silver detector filter, silver concentrations on the same base ranging from about 1 mg./dm. to about 10 mg./dm. can be gauged with the same accuracy and time constants.
FIG. 2 is a pictorial representation of a mechanical beam switching device for producing two monochromatic X-ray beams for irradiating a coating layer 58 containing a selected element on a supporting layer 60. An electron gun, similar to electron source 10 of FIG. 1, is located within a vacuum-pumped electron gun chamber, shown generally as 68. An electron beam 70 is directed along a preselected path to bombard an outer surface of a reflective anode 72. The reflective anode 72 is capable of generating a polychromatic X-ray beam, generally shown by shaded area 74, having a peak wavelength at a wavelength which is shorter than that of the selected secondary emitters. The polychromatic X-ray beam 74 passes through a collimating means, generally designated as 76, including a cylindrical tube member 78 which directs the polychromatic X-ray beam 74 into a rectangular-shaped housing '80. The housing 80' has one end surface 82 which communicates with a radiation detector 84 through an opening 86 located in the end surface 82. A detector filter 88 is positioned within opening 86 to selectively transmit the fluorescent radiation to the detector 84.
A triangular-shaped end 90 is located at the opposite end of the housing 80 relative to the end surface 82 and has therein an opening 92 through which X-ray beams generated within the housing 80 irradiate the coating layer 58 containing the selected element on supporting layer 60'.
The collimating means 76 includes a shielding member 96 which is located in the lower portion of housing 80. The shielding member 96 is substantially parallel to and spaced from they bottom surface of the housing 80 and is substantially perpendicular to the end surface 82. The shielding member 96 has two openings 98 and 100 located just below the cylindrical tube member 78. The openings 98 and 100 are located in a spaced relationship relative to each other and just below the cylindrical tube member 78 such that a portion of the polychromatic X-ray beam 74 directed onto one side of the shielding member 96 will pass therethrough into the lower portion of the housing 80 when the openings 98 and 100 are selectively uncovered.
A pair of secondary emitters 110 and 112 are positioned on the opposite side of the shielding member 96 relative to the collimating means 76 including cylindrical tube member 78. The secondary emitters 110 and 112 are positioned in alignment with apertures 98 and 100 respectively.
One of the secondary emitters, such as secondary emitter 110, is selected to be a material which will generate fluorescent radiation having a wavelength which is slightly greater than that of the absorption edge of the selected element contained within coating layer 58- which is to be monitored by the apparatus. The other of the secondary emitters, secondary emitter 112, is selected to be a material which produces fluorescent radiation having a wavelength which is slightly less than that of the absorption edge of the selected element.
When the polychromatic X ray beam 74 passes through aperture 98, the fluorescent characteristic radiation from the first secondary emitter 110 is used as a first monochromatic X-ray beam having a wavelength which is slightly greater than that of the selected element. The first monochromatic X-ray beam passes through opening 92 to irradiate the coating layer 58. The elements in coating layer 58 and supporting layer 60 having an atomic number which is less than that of the selected element will generate the fluorescent characteristic radiation. The fluorescent radiation generated from the coating layer 58 and supporting layer 60 is detected by radiation detector 84. The filter 88 positioned in the opening 86 functions to selectively transmit the fluorescent characteristic radiation from the selected element with slight absorption and the fluorescent characteristic radiation from other elements or lower atomic number than the selected element and backseattered radiation from the exciting monochromatic X-ray beam with substantial absorption.
When the polychromatic X-ray beam 74 passes through aperture 100, the fluorescent characteristic radiation from the second secondary emitter 112 is used as the second monochromatic X-ray beam having a wavelength which is slightly less than that of the selected element. The selected element in coating layer 58 and the other elements in both the coating layer 58 and supporting layer 60 generate fluorescent characteristic radiation which is selectively transmitted by filter 88 and received by radiation detector 84 in a manner similar to that for the first monochromatic X-ray beam.
Means, such as for example a mechanical chopper wheel 102, may be positioned on one side of the shielding member 96 and relative to the apertures 98 and 100 for alternately blocking the apertures to permit the polychromatic X-ray beam to pass through one of the apertures to generate only one monochromatic X-ray beam at a time.
The mechanical chopping wheel 102 is rotatably supported to be rotated at a relatively high r.p.m. The mechanical chopper wheel 102 has a plurality of blades 106, such as for example 16 blades, which are spaced apart a predetermined distance equal to the predetermined spacing between apertures 98 and 100. The spacing between the mechanical chopper blades 106 should be substantially equal to the width of each of the individual blades 106. The blades 106 are rigidly connected to a hub 108 and extend from the hub 108 a suflicient length so as to cover at least one of the openings 98 or 100 at any time. Thus, when a blade 106 is located between the tubular member 78 and opening 100, only opening 98 permits a portion of the polychromatic X-ray beam 74 to pass therethrough. Similarly, when the hub 108 advances the blades 106 such that the opening 98 is covered by one of the blades 106, opening 100 then has the polychromatic X-ray beam 74 passing therethrough.
When the chopper blades 106 are rotated to a position wherein an aperture 98 or 100 is covered by a chopper blade 106, the unblocked aperture permits the polychromatic X-ray radiation to pass therethrough to cause its associated secondary emitter 110 and 112 respectively to emit its fluorescent characteristic radiation. The fluorescent characteristic radiation passes through opening 92 to irradiate the localized area on the coating layer 58. The resulting fluorescent characteristic radiation of the selected element, characteristic fluorescent radiation from other elements in the coating layer 58 and supporting layer 60 and backscattered radiation are selectively transmitted by filter 88 and subsequently passed through the radiation detector 84. The radiation detector 84 then produces a modulated output signal which is derived from the difference between the total irradiation produced from the localized area on the coating layer 58 in response to each of the monochromatic X-ray beams. The magnitude of the modulated output signal produced by the detector 84 represents the concentration of the selected element in coating layer 58.
In one embodiment, the mechanical switching means or chopper well 102 is formed of a metal which substantially attenuates a portion of the polychromatic X-ray beam 74 in the region in which it is required to cause the secondary emitter to emit fluorescent radiation. The chopper wheel 102 is constructed of brass and has thereon a total of 16 blades equally spaced. The width of each of the blades and the spacing between blades is selected to equal the center distance between the two apertures 98 and 100. The secondary emitter 110 is selected to be silver and the secondary emitter 112 is selected to be antimony. The apparatus and method is used for measuring the concentration of silver in a coating applied to a supporting layer, such as a polyester material.
In one gauging operation, the chopper wheel 102 is rotated at 3600 r.p.m. and the thickness of the secondary emitters 110 and 112 is selected so that substantially the same irradiation is received by the radiation detector 84 when only a base material or supporting layer 60 is irradiated. When this occurs, the modulated output signal from the radiation counter is substantially a zero signal or a minimum A.C. modulated signal.
A coating layer 58 containing silver in concentrations ranging in the order of zero to about 50 mg./dm. is capable of being monitored by the diiferential emission gauglng apparatus. A photomultiplier is used as the radiation detector 84 and the output from the photomultiplier 1s amplified by means of an amplifier 118. The amplified signal 1s passed through a filter having a 700-1100 cycle/ second bandwidth. The output of filter 120 is modulated with an A.C. meter 122. When the output of the A.C. meter 122 is plotted as a function of silver density in mg./drn. the resulting graph is a substantially linear curve or a straight line.
FIG. 3 is yet another embodiment of a means for generating the monochromatic X-ray beams. In the embodiment illustrated in FIG. 3, the dual monochromatic X-ray beams are obtained by switching the electron beam between predetermined areas on a transmission anode. In particular, an electron gun housing, generally designated 126, includes an electron gun chamber 128 and a radiation chamber 130. The electron gun chamber 128 cucloses an electron gun assembly 132 which is operatively connected to appropriate filament supplies, grid supplies and the like (not shown). The electron gun assembly 132 includes a filament 136 which is supplied filament current from a conventional filament current supply. A grid 138 having an aperture at the end thereof is electrically connected to the filament 136. In this embodiment, electrons from the filament 136 are formed into an electron beam of uniform diameter by the aperture in grid 138. The electron beam of uniform diameter is focused into an electron beam of desired cross-section by a focusing means, such as for example a focusing coil 124. The focused electron beam 134 is directed along a predetermined path to alternately bombard separate outer surface areas of a transmission anode 140 located at the opposite 11 end of the electron gun chamber 128. Vacuum is maintained in the electron gun chamber 128 by means of a vacuum pump (not shown) operatively connected to the chamber 128 through conduit 142. Alternatively, it is contemplated that the entire electron gun chamber may be a sealed tube having a desired vacuum.
The electron beam 134 is alternately deflected between the separate outer surface areas of the transmission anode 140 by a means for deflecting the electron beam, such as an electromagnetic deflection coil 144. Each of the outer surface areas of transmission anode 140 produces a polychromatic X-ray beam having a peak wavelength at a wavelength which is shorter than that of the selected two secondary emitters. In one embodiment, the X-ray yield from the transmission anode 140 is increased b using an approximately .010 inch (approximately .254 mm.) copper sheet having an approximately .0002 inch (approximately 12p.) gold coating.
The transmission anode 140, when selectively bombarded by the electron beam 134, generates a polychromatic X-ray beam within the radiation chamber 130. The radiation chamber 130 is divided into two sections by means of an X-ray impervious shield, such as for example a shield 148.
FIG. 4, which is a section taken along line 4-4 of FIG. 3, illustrates the construction of the radiation chamber 130 showing particularly the relationship between the two separate chamber sections 152 and 154. Secondary emitters 158 and 162 are mounted in each chamber section 152 and 154. The secondary emitters are generally in the form of a thin sheet-like construction mounted on the shield 148 in a spaced relationship from the transmission anode 140.
For example, in chamber 152 the secondary emitter 158 is securely attached to the shield 148 and is positioned at an angle 5 so as to direct the fluorescent characteristic radiation emitted by the secondary emitter 158 through an opening 160 onto the target containing the selected element to be measured.
Similarly, the other secondary emitter 162 is rigidly mounted to the shield 148 in the other chamber section 154. The secondary emitter 162 is mounted at an angle relative to the transmission anode 140 in a manner similar to that for the secondary emitter 158.
In FIG. 4, the electron beam 134 is shown being deflected onto one outer surface area of the transmission anode 140 which is adjacent the first chamber section 152. The alternate position of the electron beam 134 is illustrated by dashed line 164 which represents the second predetermined path along which the electron beam 134 is alternately deflected onto the other outer surface area of the transmission anode 140.
The means for deflecting the electron beam 134 between the outer surface areas of transmission anode 140, or in this embodiment the electromagnetic deflection coil 144, is controlled by deflection signals. The deflection signals may be obtained from a source of deflection signals operatively coupled to the deflecting means or coil 144 for programming the deflection coil. The deflection signals may be derived from a bi-level voltage device, such spectively of a reflective anode 168. Reflective anode 168 can be used in place of the transmission anode in FIGS. 3 and 4. In particular, the anode 168 comprises a cylindrical support 170 which supports a disk 172 capable of being bombarded by an electron beam to produce a polychromatic X-ray beam. In one embodiment, the support 170 comprised copper and supported a disk 172 comprising tungsten. The reflective anode 168 is divided into two separate isolated areas such as, for example, by a shielding means illustrated by dashed shield 174. The disk 172 is alternately bombarded by an electron beam in localized areas designated as 176 and 178 in FIG. 5A. In FIG. 5B, the electron beam, designated by arrow 180, bombards the disk 172 causing polychromatic X-ray radiation which is emitted in a direction designated by dashed arrows 182. When reflective anode 168 is utilized, the secondary emitters for separately generating monochromatic X-ray beams are located below and in alignment with the disk 172 and on each side of shield 174 to receive the polychromatic beams illustrated by arrows 182 emanating from each localized area 176 and 178. An inner area 184 of the reflective anode 168 is ported and sealed such that a liquid coolant, for example water, can be passed therethrough maintaining the reflective anode at a desired ambient temperature.
The reflective anode 168 when water cooled is capable of being continuously irradiated by an electron beam having a power intensity in the order of about 6500 Watts/ cm. In some applications, the reflective anode 168 is capable of being bombarded by an electron beam having a power intensity up to and in excess of approximately 12 kw./cm. Generally, tranmission anode 140, of FIGS. 3 and 4, is limited to radiation by an electron beam having a power intensity in the order of about 3000 watts/ cm.
Referring momentarily back to FIGS. 3 and 4, the differential emission X-ray gauging apparatus, in one embodiment, was employed for measuring the concentration of silver in a coating on a supporting layer wherein the silver had concentrations ranging in the order of from 10-50 mg./dm. and wherein the supporting layer was on a polyester base. Since the selected element in this embodiment was silver, the secondary emitter 158 was selected to be silver which would produce a monochromatic X-ray beam having a wavelength which was slightly less than the absorption edge of the selected element silver. The other secondary emitter 162 was selected to be antimony. The monochromatic X-ray beam produced by the secondary emitter 162 had a wavelength which was slightly less than that of the absorption edge of the selected element.
For purpose of example, the following table sets forth typical elements which could be gauged by using the apparatus and method of the present invention. The wavelength of the selected monochromatic X-ray beam is selected to excite at least the K characteristic lines of the selected element. As is known in the art, a monochromatic X-ray beam generated at the same wavelength as the selected element K wavelength will not excite the same to fluorescence.
Absorplst secondary emitter 2nd secondary emitter Atomic tion edge K1 Element No. (A.) (A.) Element K Element K1 Chromium 24 2. 0701 2. 290 Chromium (Cr) 2. 290 Iron (Fe) 1. 936 26 1. 7433 1. 936 Iron (Fe).-- 1. 936 Nickel (Ni) 1. 658 30 1. 2833 1. 435 Zinc (Zn) 1. 435 Germanium (Ge). 1. 254 35 .920 1. 040 Bromine (Br 1.040 Strontium (Sr) .875 47 .4858 .559 Silver (Ag) 559 Antimony (Sb) .470 Tin (Sn) 50 .4247 .491 Tin (Sn) .491 Barium (Ba) 395 as a flip-flop. The deflection signals program deflecting the electron beam to a predetermined one of the outer surface areas and control the dwell time of the deflected electron beam on the predetermined outer surface area.
If the element selected for the secondary emitter is not available in a foil or solid form, an oxide of the selected element or the element itself may be dispersed in an organic or other low atomic number matrix. Also, in
FIGS. 5A and 5B are frontal and sectional views re- 75 certain applications where the atomic number of the selected element is substantially greater than or less than the atomic number of other elements in the target, the secondary emitter element for both emitters having lower and higher wavelengths can be chosen to be elements which have a wide variance in wavelength relative to the absorption edge of the element. In the above table, the secondary emitter elements could be other elements depending upon the application and differences in atomic number between the selected element and other elements in the matrix or coating and base.
FIG. 6A is a graph representing the X-ray intensity plotted as a function of energy in kev. for one of the monochromatic X-ray beams which is produced by the electrical switching X-ray generating apparatus of FIGS. 3 and 4. Curve 186 of FIG. 6A illustrates the intensity and kev. of the first monochromatic X-ray beam produced by the silver secondary emitter 158. Curve 188 represents the intensity and kev. of the monochromatic X-ray beam generated in response to the antimony secondary emitter 162. The monochromatic X-ray beam peaks at about 26.5 kev. and has sufficient energy to excite the selected element. In this example, the selected element is silver having a characteristic fluorescent radiation wavelength at approximately 22.5 kev. or .55 A. Also, the elements having an atomic number which is lower than that of the selected element are excited to emit their characteristic radiation.
FIG. 6B is a plot of the X-ray intensity as a function of energy in kev. of the radiation received by a radiation counter in response to the first monochromatic X-ray beam which has a wavelength slightly greater than that of the selected element. Curves 192 and 194 represent the radiation from other elements of lower atomic number than the selected element. Curve 196 represents the backscattered radiation from the first monochromatic X-ray beam produced from the silver secondary emitter 158.
FIG. 6C is a plot of the X-ray intensity plotted as a function of energy in kev. of the radiation received by a detector in response to the second monochromatic X-ray beam or the X-ray beam produced by the antimony secondary emitter 162. In FIG. 6C, there is a relatively high peak intensity line 198 which occurs around 22.5 kev. The magnitude or peak amplitude of the radiation occurring at 22.5 kev. is directly proportional to the concentration of silver in the coating being monitored. The other peaks designated as 200 and 202 represent characteristic radiation from other elements of lower atomic number than that of the selected element while curve 204 represents the backscattered radiation due to the second monochromatic X-ray beam.
The intensity of the backscattered radiation is balanced to be at the same intensity level. The backscattered radiation intensity level can be controlled by varying the thickness of the secondary emitters used for generating the monochromatic X-ray beams. Alternately, the intensity of the polychromatic beams impinging on the secondary emitters can be controlled through the use of wedges and the like as described hereinbefore. Thus, the radiation detector may have the minimum level of radiation set at the total radiation received in response to the first monochromatic X-ray beam and by measuring the total radiation which exceeds the reference radiation level in response to the second monochromatic X-ray beam, the difference therebetween represents the radiation intensity due to the selected element. The radiation intensity due to the selected element for small concentrations is directly proportional to the magnitude or concentration of the selected element on the first material or coating layer.
FIG. 6D is a graph illustrating a modulated output signal derived from the difference in characteristic radiation intensity plotted as a function of time. The time intervals are related to the switching times of either a. mechanical switching system or an electrical switching system. Waveform 210 varies between a maximum amplitude and a minimum amplitude and the difference therebetween represents the intensity of the characteristic radia-- tion from the selected element. The difference in radiation is substantially independent of variances in the base layer or matrix and represents substantially the fluorescent characteristic radiation from the selected element. The modulated electrical signal is applied to an output device which is calibrated to have the magnitude of the difference between the total irradiation due to each of the monochromatic X-ray beams converted directly into units representative of the concentration of the selected element. In this manner, the variance in the concentration of the selected element and the coating can be directly monitored in percentage of variations and the like.
In testing the capability of the differential emission X- ray gauging apparatus, silver samples with concentrations ranging from 10-15 mg./dm. on a polyester base were utilized as test samples. In one experiment, the mechanical switching apparatus of FIG. 2 was utilized as the means for generating the first and second monochromatic X-ray beams. The X-ray beam had a power input of 10 milliamps at 50 kv. The radiation intensity was measured by taking the difference between the total radiation derived from irradiating the film having the silver coating with characteristic radiation of antimony and then with characteristic radiation of silver. The measuring of the concentration of the selected element was carried out both with and without a silver detector filter.
The graph of FIG. 7 is a plot of the X-ray readings representing the difference in X-ray counts received by the detector from each of the monochromatic X-ray beams in kilocounts per second plotted as a function of silver concentration in mg./dm. Curve 214 of FIG. 6 depicts counts from samples coated on approximately a .005 inch (approximately .127 mm.) polyester base. Curve 216 of FIG. 6 depicts radiation counts from samples coated on approximately a .010 inch (approximately .254 mm.) polyester base. From the two curves 214 and 216, two important relationships are illustrated. Firstly, the radiation counts of the selected element are substantially iden tical even though the base layer varied in thickness by percent. Secondly, it is apparent that there is a substantially linear relationship between the difference in Xray readings for various silver concentrations. Thus, by monitoring the difference in radiation intensity, the concentration of silver in the film can be very precisely measured relatively independent of variance in the base layer.
By inserting a silver detector filter having a thickness of approximately .002 inch (approximately .05 mm.), the signal-to-noise ratio at the minimum power level and a low selected element concentration were increased.
The present invention has wide utility as a non-destructive gauging apparatus. For example, the X-ray fluorescent gauge of the present invention may be used for online, non-destructive gauging of photographic film with short counting times or time constants without physically affecting or fogging the film.
It is apparent that the differential emission gauging apparatus and method of the present invention can be used for measuring a wide variety of selected elements contained within a coating layer on a supporting layer. It is anticipated that all such applications, uses and modifications and equivalents thereof which incorporate the teachings of the present invention are deemed to be within the scope of the appended claims.
What is claimed is:
1. A differential emission X-ray gauging apparatus comprising means for generating a first monochromatic Xray beam having a wavelength which is at least slightly greater than the absorption edge of a selected element and a second monochromatic X-ray beam having an in tensity which is balanced with respect tothat of said first beam and having a wavelength which is slightly less than the absorption edge of said selected element;
means operatively coupled to said generating means for directing said first beam along a first predetermined path to irradiate a localized area on a target containing said selected element and other elements having an absorption edge wavelength which is greater than the wavelength of said first beam to excite said other elements to emit fluorescent characteristic radiation and for directing said second monochromatic beam along a second predetermined path to irradiate substantially said localized area on said target at a period other than a period when said first monochromatic beam irradiates said target to excite said selected element and said other elements to emit fluorescent characteristic radiation; and
detecting means positioned adjacent to and on the same side of said target as said generating means for receiving said fluorescent characteristic radiation emitted from said selected element and from said other elements for producing a modulated output signal derived from the diflerence between the total radiation received in response to irradiation of said target by said first monochromatic X-ray beam and said second monochromatic X-ray beam wherein the magnitude of said modulated output signal represents concentration of said selected element.
2. The apparatus of claim 1 wherein said detecting means includes a radiation detector for receiving said total radiation and for producing said modulated output signal as an alternating electrical signal having a frequency determined by the periods said first monochromatic X-ray beam and said second monochromatic X-ray beam irradiate said target and a magnitude determined by the intensity of said selected element fluorescent characteristic radiation produced during the period said second monochromatic X-ray beam irradiates said target.
3. The apparatus of claim 2 wherein said detecting means further includes a detector filter selected from a material having an absorption edge wavelength which selectively transmits to said detector said selected element fluorescent characteristic radiation with slight absorption and said other elements fluorescent characteristic radiation and backscattered radiation with great absorption to increase the ratio of said selected element fluorescent characteristic radiation of said other elements fluorescent characteristic radiation and backscattered radiation;
an amplifier operatively connected to said detector for amplifying said alternating electrical signal; and
an output device operatively connected to said amplifier and response to the magnitude of said alternating electrical signal for indicating concentration of said selected element on said target.
4. The apparatus of claim 1 wherein said first and second monochromatic X-ray beam generating means includes first and second secondary emitters formed of elements which are capable of being excited by a polychromatic X-ray beam to produce said first and second monochromatic X-ray beams at their selected wavelengths.
5. The apparatus of claim 4 wherein said generating means includes electron beam means for generating and directing an electron beam along a preselected path;
an anode having an outer surface positioned along said preselected path and relative to said electron beam means to have said electron beam directed along said preselected path to bombard said outer surface, said outer surface being capable of producing a polychromatic X-ray beam for exciting said first and second secondary emitters respectively to produce said first and second monochromatic beams; and
means positioned relative to said anode and responsive to said polychromatic X-ray beam for alternately irradiating said first and second secondary emitters to produce said first monochromatic X-ray beam and said second monochromatic X-ray beam which is directed onto substantially the same localized area of said target.
6. The apparatus of claim 5 wherein said anode has two separate outer surface areas adapted to be alternately bombarded by said electron beam, said apparatus further including transmission anode having said separate outer surface areas in a spaced relationship on said transmission anode outer surface and wherein said deflecting means comprises a magnetic deflection coil responsive to deflection signals for deflecting said electron beam between said outer surface areas on said transmission anode; and
a source of deflection signals operatively coupled to said deflection coil for programming said deflection coil to deflect said electron beam to a predetermined one of said outer surface areas and for controlling the dwell time of said deflected electron beam on said predetermined outer surface area.
8. The apparatus of claim 6 wherein said anode is a reflective anode having separate outer surface areas in a spaced relationship on said reflective anode outer surface and wherein said deflecting means comprises a magnetic deflection coil responsive to deflection signals for deflecting said electron beam between said outer surface areas on said reflective anode; and
a source of deflection signals operatively coupled to said deflection coil for programming said deflection coil to deflect said electron beam to a predetermined one of said outer surface areas for controlling the dwell time of said deflected electron beam on said predetermined outer surface area.
9. The apparatus of claim 4 further including collimating means including a shielding member having a pair of spaced apertures and positioned relative to said anode for directing said polychromatic X-ray beam onto one side of said shielding member and through an unblocked aperture;
said first and second secondary emitters each being positioned on the opposite side of said shielding member relative to said collimating means and in alignment with a diflerent one of said apertures and capable of being irradiated by said polychromatic X- ray beam alternately passing through each of said apertures for generating said first and second monochromatic X-ray beams; and
means positioned on said one side of said shielding member and relative to said apertures for alternately blocking said apertures to permit said polychromatic X-ray beam to pass through one of the apertures to generate only one monochromatic X-ray beam at a time.
10. The apparatus of claim 9 wherein said alternately blocking means comprises a chopper wheel having a hub and a plurality of spaced blades extending from said hub, said chopper wheel blades having a width and a spacing therebetween which are equal to the spacing between said pair of apertures, said chopper wheel being operative to alternately block one of said apertures with a blade while the other of said apertures remains unblocked and in alignment with the spacing between said blades permitting said polychromatic X-ray beam to an anode positioned along said preselected path and pass through said unblocked aperture; and adapted to be bombarded by said electron beam for means operatively coupled to said chopper wheel to producing said two polychromatic X-ray beams.
rotate said chopper wheel at a preselected number 15. A differential emission X-ray 'gauging apparatus of revolutions per minute causing said blades to for measuring concentration of a selected element in a block and unblock said apertures to eifectively switch first material coated on a second material substantially said polychromatic X-ray beam between apertures to independent of variations in thickness of the second separately produce said monochromatic X-ray beams. material, said apparatus comprising 11. Apparatus adapted to measure a selected element first means for generating and directing a first monoin a sample by means of differential emission comprising chromatic X-ray beam along a first predetermined means for alternately irradiating said sample with a path to irradiate said first material and said second first and second monochromatic X-ray beam having material, said first monochromatic X-ray beam a characteristic wavelength which is respectively having a wavelength which is slightly greater than slightly greater than and slightly less than the absorpthe absorption edge of said selected element exciting tion edge of said selected element, said sample being other elements in said first material and said second excited by said first monochromatic X-ray beam to material having an atomic number less than that of produce fluorescent characteristic radiation of other said selected element to produce fluorescent characelements in said sample having an absorption edge teristic radiation from said other elements and backwavelength which is greater than the wavelength of scattered radiation of said first monochromatic X-ray said first monochromatic X-ray beam and backe scattered radiation of said first monochromatic X-ray second means for generating and directing a second beam and by said second monochromatic X-ray beam monochromatic X-ray beam along a second predeterto produce fluorescent characteristic radiation of said m d path t i ad te Said fi material and Said selected element and said other elements and backsecond material, said second monochromatic X-ray scattered radiation of said second monochromatic beam having a wavelength which is slightly less than X-ray beam; the absorption edge of the selected element for ns positioned adjacent to and on the same side of exciting said selected element and said other elements said sample as said irradiating means for detecting to produce fluorescent characteristic radiation and said fluorescent characteristic radiation and said backscattered radiation of said second monochromatic backscattered radiation produced in response to said Y beam; first and second monochromatic X-ray beams; and means operatively coupled to and adapted to control means operatively coupled to said alternately irradiat- Said fi and Sooond moans alternately irradiating ing means for adjusting the intensities of said m n said first material and said second material with said chromatic X-ray beams to substantially balance the first and second monochromatic beams; intensities of said fluorescent characteristic radiation means opertaively coupled to said first means and said from said other elements and backscattered radiation Second means for adjusting the intensity of at least received by said detecting means in response to each one of said monochromatic X-ray beams to balance f aid monochromatic X-ray beams irradiating aid the fluorescent characteristic radiation from other ele sample, merits and said backscattered radiation produce-d in said detecting means being responsive to the difierence response to Said at least one monochromatic y in total radiation received in response to said sample bean with that produced in response to the other alternately irradiated by said monochromatic X-ray monochromatic y beam; and beams to produce a modulated output signal th means positioned relative to said first material for de magnitude of which varies as a function of the radiatecting said fluorescent characteristic radiation emitted tion counts of fluorescent characteristic radiation from said other elements and backscattered radiation received by said detecting means from said selected whe saidifirst monochfomfitiC Y beam iffadiatos element. said first material and said second material and fluo- 12. The apparatus of claim 11 further comprising rescent characteristic radiation rfom said selected filtering means positioned between said detecting means element and said other element backscattered radiaand said sample for selectively transmitting to said tion when said second monochromatic X-ray beam detecting means fluorescent characteristic radiation irr i aid fir m i l and said second material, and backscattered radiation, said filtering means besaid detecting means being responsive to the difiolent g e ted to have an absorption edge wavelength between the total radiation produced in response to which selectively transmits said selected element fiuoeach of Said first and Second monochromatic Y rescent characteristic radiation with minimum abbeams to Produce an output Signal which represents sorption and all other radiation with greater absorpthe concentration of said selected element in said tion. first material. 13. The apparatus of claim 12 further including 16. The apparatus of claim 15 further comprising means for alternately directing two polychromatic X-ray a filter Selected to be a material having an absorption beams along separate predetermined paths; 0 edge characteristic wavelength which is slightly greatfirst means including a first secondary emitter positioned er than the characteristic radiation wavelength of along the predetermined path of one of said polysaid first monochromatic X-ray beam and which is chromatic X-ray beams to irradiate aid fir t slightly less than the characteristic radiation waveondary emitter with said one polychromatic X-ray length of Said Second monochromatic l/ beam, beam for producing said first monochromatic X-ray said filter being positioned between said first material beam; and and said detecting means for selectively transmitting second means including a second secondary e itt said selected element fluorescent characteristic radiapositioned along the predetermined path of the other tion produced in response to said second monochroof said polychromatic X-ray beams to irradiate said matic X-ray beam with minimum absorption and second secondary emitter with said other polychrosaid other elements fluorescent characteristic radiamatic X-ray beam for producing said second monotions and said backscattered radiations with substanchromatic X-ray beam. tially greater absorption to increase the ratio of 14. The apparatus of claim 13 further comprising transmitted selected element fluorescent characteristic a source for producing and directing an electron beam radiation to all other fluorescent characteristic radiaalong a preselected path; and tion and backscattered radiations.
17. The-apparatus of claim 16 wherein said selected element-is silver having a concentration of less than about 10 m'g./dm. and said filter is selected to be silver.
18. A method for measuring concentration of a selected element on a target comprising the steps of generating a first monochromatic X-ray beam having a wavelength which is slightly greater than the absorption edge of said selected element;
directing said first monochromatic X-ray beam along a first predetermined path to irradiate said target containing'said selected element exciting other elements in said target having an absorption edge wavelength which is greater than the wavelength ofsaid first monochromatic X-ray bear'n to emit fluorescent characteristic radiation and back-scattered radiation;
" generating a second monochromatic X-ray beam having a wavelength which is-slightly less than the absorption edge of said selected element;
directing said second monochromatic X-ray beam along a second predetermined path to irradiate said target at a period other than a period when said first monochromatic X-ray beam irradiates said target exciting said selected element and said other elements to emit 'fiuorescent characteristic radiation and back-scattered radiation; 4
balancing the intensity of said first and second monochromatic X-ray beams so that said fluorescent characteristic radiation from said other elements and said back-scattered radiation are substantially the same for each monochromatic X-ray beam; detecting, on the same side of said target as said first and second generating means, the difference between the total radiation emitted from said target in response to said first and said second monochromatic X-ray beams, respectively; and
producing in response to the difference in total radiation a modulated output signal representing concentration of said selected element.
19. The method of claim 18 further comprising the step of filtering said radiation from said target by selectively transmitting said selected element fluorescent characteristic radiation with slight absorption and said other element fluorescent characteristic radiation with greater absorption to increase the ratio of intensity of said selected element fluorescent characteristic radiation to the intensity of said other element fluorescent characteristic radiation and back-scattered radiation before detecting of said radiation.
20. A method for measuring concentration of a selected element in a first material coated on a second material wherein the selected element differs by at least one atomic number fromany other element in the first and second material comprising the steps of 20' generating and directing a first monochromatic X-ray beam along a first predetermined path to irradiate a localized area on said first material, said first monochromatic X-ray beam having a wavelength which is slightly greater than the absorption edge of the selected element producing characteristic radiation from other elements having an atomic number which is less than that of said selected element and backscattered radiation; 1 I generating and directing a second monochromatic X- ray beam which is balanced in intensity with respect to said first monochromaticX-ray beam along a second predetermined path to irradiatesubstantially said localized area during a period other than the vperiod when said first monochromatic X-ray beam irradiates said area, said second monochromatic X-ray beam having a wavelength which is slightly less than the absorptioniedge of the selected element producing fluorescent characteristic radiation from said selected element and from said otherelementsof lower atomic number and back-scattered radiation; v ;-1 detecting the fluorescent characteristic radiation emitted from said first and second materials inresponseto said first and second monochromatic'X-ray beams; and Y 1 producing a modulated output signal havingan amplitude the magnitude of which is proportional-to the dilference in total radiation received by said detecting means during the respective periods and represents the concentration of said selected element in said first material. I 21. The method of claim 20 further compris ing the step of I I selectively filtering said radiation from said target with a filter comprising said selected element before detecting of said radiation. 22. The method of claim 21 wherein said selected element is silver. I
' References Cited Hill 250- 33 WILLIAM F. LINDQUIST, Primary Examiner 7 US Cl. X.R.
UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,525,863 Dated August 25 1970 Inventor(s) Nikiforos Constantine and Robert C. Hill It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Column 1, Line 23, after "a" insert --predetermined path to irradiate substantially the same; Column 1, Line 2 4, delete "A detecting means ositioned adjacent to and on the same"; Column 1 Line 0 change "mesuraing" to --measuring--. Column t, Line &8, change "gaughing" to --gauging--. Column 5, Line 18, change "iis" to --is--; Column 5, Line 35, chan e "gaughing" to --gauging--; Column 5,- Line 52, change monocromatic" to --monochromatic--. Column 12, Line 70, change ".395" to ".382".
n Column 1 Line 17, change "10-15" to --lO-50--. Column 15 Line 52 change "response" to --responsive--. Column 16, Line 6, change "rfom" to --from--; Column 18, Line 52, change "different" to --difference--.
SIGNED AND SEALED mum MIMI mm to m. Amnin OEBmr oomisaloner or Patents FORM P0-105O (IO-69] UscMM Dc UWMPGQ n u s. novunnzm nmnnc ornc: I nu o-su-au
US694238A 1967-12-28 1967-12-28 Differential emission x-ray gauging apparatus and method using two monochromatic x-ray beams of balanced intensity Expired - Lifetime US3525863A (en)

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US4169228A (en) * 1977-06-18 1979-09-25 International Business Machines Corporation X-ray analyzer for testing layered structures
US4260885A (en) * 1978-02-24 1981-04-07 Albert Richard D Selectable wavelength X-ray source, spectrometer and assay method
US4349738A (en) * 1979-02-07 1982-09-14 Baecklund Nils J Method of measuring the content of given element in a sample by means of X-ray radiation
EP0069679A2 (en) * 1981-07-08 1983-01-12 Schlumberger Limited Method and apparatus for analysing liquids in wells by way of photon irradiation
WO1983001113A1 (en) * 1981-09-17 1983-03-31 Accuray Corp Methods and apparatus for x-ray analysis of rapidly moving multicomponent materials
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US5257303A (en) * 1992-08-03 1993-10-26 Kamalaksha Das Gupta Surface channeled X-ray tube
US5276327A (en) * 1991-12-09 1994-01-04 Measurex Corporation Sensor and method for mesaurement of select components of a material
US5338361A (en) * 1991-11-04 1994-08-16 Measurex Corporation Multiple coat measurement and control apparatus and method
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US3671744A (en) * 1970-10-05 1972-06-20 Minnesota Mining & Mfg Digital differential emission x-ray gauge
US3925660A (en) * 1972-05-08 1975-12-09 Richard D Albert Selectable wavelength X-ray source, spectrometer and assay method
US3983397A (en) * 1972-05-08 1976-09-28 Albert Richard D Selectable wavelength X-ray source
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WO1983001113A1 (en) * 1981-09-17 1983-03-31 Accuray Corp Methods and apparatus for x-ray analysis of rapidly moving multicomponent materials
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FR2527947A1 (en) * 1982-06-02 1983-12-09 Anglo Amer Corp South Africa METHOD AND APPARATUS FOR SORTING OBJECTS
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US5778041A (en) * 1983-10-13 1998-07-07 Honeywell-Measurex Corporation System and process for measuring ash in paper
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US4717826A (en) * 1986-06-26 1988-01-05 Spectro-Scan, Inc. Method for determining intracellular mineral levels
EP0254864A3 (en) * 1986-06-26 1990-09-12 Spectro-Scan, Inc. Method for determining intracellular mineral levels
EP0254864A2 (en) * 1986-06-26 1988-02-03 Spectro-Scan, Inc. Method for determining intracellular mineral levels
US4839913A (en) * 1987-04-20 1989-06-13 American Science And Engineering, Inc. Shadowgraph imaging using scatter and fluorescence
EP0380412A3 (en) * 1989-01-27 1991-03-20 Measurex Corporation Coating weight measuring and control apparatus and method
EP0380412A2 (en) * 1989-01-27 1990-08-01 Measurex Corporation Coating weight measuring and control apparatus and method
US4957770A (en) * 1989-01-27 1990-09-18 Measurex Corporation Coating weight measuring and control apparatus and method
US5338361A (en) * 1991-11-04 1994-08-16 Measurex Corporation Multiple coat measurement and control apparatus and method
US5455422A (en) * 1991-11-04 1995-10-03 Measurex Corporation Multiple coat measurement and control apparatus and method
US5276327A (en) * 1991-12-09 1994-01-04 Measurex Corporation Sensor and method for mesaurement of select components of a material
US5257303A (en) * 1992-08-03 1993-10-26 Kamalaksha Das Gupta Surface channeled X-ray tube
WO2005083406A1 (en) * 2004-02-20 2005-09-09 Philips Intellectual Property & Standards Gmbh Device and method for mapping the distribution of an x-ray fluorescence marker
CN1922476B (en) * 2004-02-20 2010-11-03 皇家飞利浦电子股份有限公司 Device and method for mapping the distribution of an x-ray fluorescence marker
US20070165780A1 (en) * 2006-01-19 2007-07-19 Bruker Axs, Inc. Multiple wavelength X-ray source
US7317784B2 (en) * 2006-01-19 2008-01-08 Broker Axs, Inc. Multiple wavelength X-ray source

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