US3525193A - Brush product stripper - Google Patents

Brush product stripper Download PDF

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US3525193A
US3525193A US707607A US3525193DA US3525193A US 3525193 A US3525193 A US 3525193A US 707607 A US707607 A US 707607A US 3525193D A US3525193D A US 3525193DA US 3525193 A US3525193 A US 3525193A
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tube
brushes
package
product
movement
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US707607A
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Duncan B Cutler
Donald R Middour
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Kliklok LLC
Woodman Co Inc
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Woodman Co Inc
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Assigned to FLEET NATIONAL BANK reassignment FLEET NATIONAL BANK SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KLIKLOK CORPORATION
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/2007Means for stripping or squeezing filled tubes prior to sealing to remove air or products from sealing area

Definitions

  • stripping is accomplished by mounting said stripping plates on the sealing jaws, as disclosed by the patent to Leasure, 3,027,695, issued Apr. 3, 1962.
  • the plates are disengaged from the tube one or the other is moved through a distance more than one package length which is followed by a limited return stripping stroke in the opposite direction.
  • the time required for carrying out a packaging cycle is also increased since during each cycle the total movement of the sealing jaws must be for a distance more than would otherwise be required to provide for a stripping portion of the cycle.
  • At least one of the brushes is rotated about its longitudinal axis which extends transversely across the tube so that the brustles of the brush more effectively urge the product into the final position within the package.
  • the rotating brush preferably has bristles through only a limited are so that upon rotation, the brush is moved back and forth against the tube to vibrate the package being formed and induce settling of the product simultaneously with the stripping function. Furthermore, with the intermittent release of pressure on the tube by the rotating brush, air is allowed to escape from the package being formed to thereby negate another possible source of bursting of said package and allow the formation of flatter packages, which is desirable.
  • the sealing jaws need move only through a distance of one package length and the stripping operation is performed concurrently with the return stroke of the sealing jaws so that minimum cycle time is attained.
  • the brushes are conveniently moved on the stripping and settling stroke by gravity and on the return stroke as a follower to the sealing jaws so that no additional power means is required for the stripping operation.
  • the work stroke of the brushes is commenced only after the sealing jaws and the drawn tube reach their lowermost position and the stroke is terminated at substantially the mid-point of the return stroke of the sealing jaws; the return stroke of the brushes occurring concurrently with the last half of the return movement of the sealing jaws.
  • the sealing jaws 13, 14 are moved inwardly at a sealing station S to form the seal that completes the package P and initiates the formation of the next in-line package P
  • the filling portion of the cycle can immediately be initiated to commence filling the package P
  • the sealing jaws 13, 14 begin their down ward movement while still engaged with the tube T to draw a new length of said tube T equal to the size of the packages being formed, as represented by dimension D in FIG. 3.
  • the package P previously formed is severed from the tube T at the bottom of the drawing stroke and the next package P is now in posiiton where its top seal can be completed at the sealing station S during the next cycle.
  • the brushes 20, 21 are withdrawn from the sides of the tube T, in readiness for their return movement to the upper positon, all as indicated by the arrows in this figure.
  • this return movement of the brushes 20, 21 is simultaneous with the last half of the reutm stroke of the sealing jaws 13, 14 so that the time required to complete the packaging cycle is a minimum.
  • the sealing jaws 13, 14 and the brushes 20, 21 move at the same speed so that they reach the home position at the same instant whereupon the cycle just described is ready to be repeated.
  • An apparatus for packaging product in a package formed from a continuous tube of sheet material comprising a pair of sealing jaws for forming a transverse seal across said tube, a stationary guideway extending parallel to said tube, a carriage for supporting said sealing jaws for movement longitudinally along said tube on said guideway, means extending transversely across said tube for movement into and out of engagement with said tube to flatten the same above the package being formed, second carriage means for supporting said flattening means for movement longitudinally along said tube on said guideway, means to move said first carriage means in a first direction to provide a new length of tube during engagement of said sealing jaws and to return said first carriage means in the opposite direction during disengagement of said jaws, means for initiating movement of said second carriage means in said first direction to cause said flattening means to strip said product from the area above said new length of tube and force said product to 11 the bottom of said package, and means for interconnecting said second carriage with said first carriage during said return stroke in readiness for the next packaging cycle.

Description

Aug. 25, 1970 CUTLER ET AL 3,525,193
BRUSH PRODUCT STRIPPER Filed Feb. 25, 1968 3 Sheets-Sheet l mw wrazs, flUA/CA/VE cons/e polww F. Mooou/z Br Aug. 25, 1970 CUTLER ET AL BRUSH PRODUCT STRIPPER 3 Sheets-Sheet 2 Filed Feb. 23, 1968 ew A m f r i i m m j MM U0 00 v, 8 Q 0 foil. w HVMVVIMW-\\QW\IMN\\NNNE W w IV ll l| .w (o
Aug. 25, 1970 D. B. CUTLER ET AL BRUSH PRODUCT STRIPPER 3 Sheets-Sheet 3 Filed Feb. 23, 1968 vrzessurze SOURCE ELECTRKIN. SOURCE lNVE/VTOZS,
EQIN 5mm amid U c M rm 5 R mm m 0 United States Patent Ofice 3,525,193 BRUSH PRODUCT STRIPPER Duncan B. Cutler and Donald R. Middour, Decatur, Ga.,
assignors to The Woodman Company, Inc., Decatur,
Ga., a corporation of Georgia Filed Feb. 23, 1968, Ser. No. 707,607 Int. Cl. B65b 9/10 US. C]. 53-28 21 Claims ABSTRACT OF THE DISCLOSURE Method and apparatus of the form and fill type wherein the product is stripped from the tranverse seal area of the tube and yieldably forced into the bottom of the package by a pair of brushes that resiliently flatten and are moved relative to the formed tube by a reciprocating carriage. The stripping operation and the return of the brushes to the normal position is carried out simultaneously with the return movement of the sealing jaws for minimum cycle time. One brush is rotated to more effectively urge the product into the package and is efiectively moved back and forth against the tube so as to vibrate the same and cause a complementary settling of the product and release of air from said package.
The present invention relates to the field of packaging of the form and fill type and, more particularly, to an improved method and apparatus for this type of packaging wherein the product is more efficiently positioned in the package being formed.
As is well known in the art of packaging, the form and fill process employs a continuous web of sheet material which is shaped into a tube by passing the same over a former device. The product being packaged is inserted into the tube through its open end in predetermined charges, and transverse heat seals are formed across the tube to separate the charges and form successive packages, which are then severed from the tube. This type of machine is adapted for packaging a wide range of products but has found particular acceptance in the packaging of food products, especilly high volume, low weight products, such as potato chips.
In prior art arrangements specifically adapted for products such as potato chips, which, because of their uneven shape and lightness are not easily settled in the bag, it has been found necessary prior to forming of the transverse heat seal to strip the product from the seal area of the tube. This is so since if a potato chip is caught between the sides of the tube during the sealing process, the opposed inside faces of the tube are not fused together and an imperfect heat seal results. Universally, these prior stripping devices have employed a pair of metal plates positioned on opposite sides of the tube, which are brought together to flatten the tube whereupon the plates and the tube are moved relative to each other in the longitudinal direction towards the bag being formed to free the seal area of product. These devices have been subject to certain shortcomings which have led to inefficiency of the form and fill packaging process. First, with the use of the metal plates or their equivalent, the straight stripping or squeezing action on the tube in many cases is so severe that there is a tendency to burst the bag being 3,525,193 Patented Aug. 25, 1970 formed along the bottom transverse seal, especially where the bag might have a slightly overweight charge or where an unusually high mound of product is formed in the middle of the bag. This shortcoming has led to the use of such stopgap measures as holding the sealing jaws in engagement with the bottom seal while the stripping operation takes place, as disclosed by the patent to Gausman, 2,956,383, issued Oct. 18, 1960. This, however, greatly increases the cycle time of the machine since the sealing jaws cannot be started on the return stroke until the stripping operation has been completed.
In another prior art arrangement, stripping is accomplished by mounting said stripping plates on the sealing jaws, as disclosed by the patent to Leasure, 3,027,695, issued Apr. 3, 1962. In operation, while the plates are disengaged from the tube one or the other is moved through a distance more than one package length which is followed by a limited return stripping stroke in the opposite direction. Thus, in this case the time required for carrying out a packaging cycle is also increased since during each cycle the total movement of the sealing jaws must be for a distance more than would otherwise be required to provide for a stripping portion of the cycle. Another universal disadvantage of the use of the prior art stripping arrangements just described when packaging frangible products, such as potato chips, lies in the fact that the unyielding force of the metal plates tends to crush the product, thereby causing a source of dissatisfaction for the customer.
Accordingly, it is one object of the present invention to overcome the shortcomings of the prior art described above through the use of a novel method and apparatus which is adapted for a minimum packaging cycle time, thereby increasing the overall efficiency of the operation.
It is another object of the present invention to provide a method and apparatus which employs opposed brushes to resiliently flatten the tube and thereby yieldably act on the product during the stripping operation to prevent crushing of the product.
It is still another object of the present invention to provide an improved method and apparatus for packaging wherein is utilized a "combination of stripping and vibration settling action to further reduce the cycle time and minimize breakage or crushing of the product.
To briefly describe the arrangement disclosed for illustrating the principles of the present invention, successive individual packages are formed in a continuous tube by a pair of transverse sealing jaws, and each of the packages is filled with product in turn. The sealing jaws are moved downwardly from the sealing station while still engaged with the tube to draw a new length for forming each successive package. When the sealing jaws reach the lowermost point of their travel during each cycle, the stripping operation is initiated. In accordance with the present invention, this is accomplished by applying a pair of brushes on opposite sides of the tube to resiliently flatten the same immediately above the new length of tube and then relatively moving the brushes with respect to the tube to move across the area of the tube which is to receive the seal. Of importance to an efiicient operation is that the brushing action not only strips the product from the seal area but also yieldably forces the same into the bottom of the package being formed. Because of the fact that the stripping operation is carried out with the use of brushes which are resilient and subject to give to a selected degree, the severity of the prior art operations, which utilized metal plates with resultant bursting of the bottom seal and crushing of the product, is avoided.
In accordance with another feature of the present invention, at least one of the brushes is rotated about its longitudinal axis which extends transversely across the tube so that the brustles of the brush more effectively urge the product into the final position within the package. Also, the rotating brush preferably has bristles through only a limited are so that upon rotation, the brush is moved back and forth against the tube to vibrate the package being formed and induce settling of the product simultaneously with the stripping function. Furthermore, with the intermittent release of pressure on the tube by the rotating brush, air is allowed to escape from the package being formed to thereby negate another possible source of bursting of said package and allow the formation of flatter packages, which is desirable.
Advantageously, the sealing jaws need move only through a distance of one package length and the stripping operation is performed concurrently with the return stroke of the sealing jaws so that minimum cycle time is attained. Furthermore, the brushes are conveniently moved on the stripping and settling stroke by gravity and on the return stroke as a follower to the sealing jaws so that no additional power means is required for the stripping operation. Furthermore, to gain maximum stripping in the minimum amount of cycle time, the work stroke of the brushes is commenced only after the sealing jaws and the drawn tube reach their lowermost position and the stroke is terminated at substantially the mid-point of the return stroke of the sealing jaws; the return stroke of the brushes occurring concurrently with the last half of the return movement of the sealing jaws.
In accordance with additional features of the apparatus, the brushes are mounted on a movable carriage to form a stripper assembly, which falls by gravity when released on signal, causing the brushes to move along the tube for the stripping operation; this feature thus insuring that the brushes have maximum stability as a result of the accompanying mass of the carriage for a more uniform stripping and setting action. Further, this carriage is supported along the existing guideways provided for the carriage that supports the sealing jaws so that little or no modification of existing packaging machines is required to convert the same to use the new stripper assembly. The initiation of the movement of the stripper assembly on the downward stroke is controlled in a novel manner by a latch means which is timed to coincide with the limit of the downward movement of the sealing jaw carriage. Furthermore, this downward movement is regulated by dashpot cylinders connected to the carriage so as to give a controlled movement to the brushes for obtaining maximum stripping efficiency. Also, the brushes are mounted for movement toward and away from the tube on pivotal levers which are interconnected with the actuator for the latch means whereby flattening of the tube by the brushes is insured prior to release of the carriage.
Still other objects and advantages of the present invention will become readily apparent to those skilled in this art from the following detailed description, wherein we have shown and described only the preferred embodiment of the invention, simply by way of illustration of the best mode contemplated by us of carrying out our invention. As will be realized, the invention is capable of other and different embodiments, and its several details are capable of modification in various obvious respects, all without departing from the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the drawings:
FIG. 1 is a diagrammatic showing of a form and fill arrangement designed to utilize the principles of the present invention;
FIGS. 26 are diagrammatic showings of the sequence of operation following the showing of FIG. 1, which operation is in accordance with the principles of the method of the present invention;
FIG. 7 is a front view of an apparatus, with certain parts broken away for clarity, for carrying out the principles of the present invention;
FIG. 7a is a detail cross-sectional view of one component part of the apparatus of FIG. 7;
FIG. 8 is a cross-sectional view of the apparatus taken along line 88 of FIG. 7;
FIG. 8a is a cross-sectional view taken along line 8a-- 8a of FIG. 7 looking in the direction opposite to that of FIG. 8; and
FIG. 9 is a schematic diagram of a control system suitable for use with the apparatus of the present invention.
Proceeding now to more specifically describe the preferred embodiment of the method and apparatus of the present invention, there is shown in FIG. 1 of the drawings a form and fill packaging arrangement 10 which receives a web W of sheet material, such as glassine, cellophane or polyethylene, and forms a continuous tube T from which successive packages are to be formed. As illustrated, the Web W is trained over a plurality of guide rollers R and then passed up and over a conventional winged former 11. As is known in the art, the winged former 11 reversely directs the web W downwardly thereby forming the continuous tube T with the longitudinal seam being continuously formed by a heat sealing die 12. A pair of sealing jaws 13, 14 are provided on opposite sides of the tube T to form successive transverse heat seals to complete the package.
Product 15 being packaged enters the open end of the tube T, and in the present instance is repersented by potato chips for ease of description, it being understood that other products could be packaged in accordance with the principles of the present invention. The step of the packaging operation shown in FIG. 1 is where a package P being formed has been filled with a charge of the product 15 by use of a conventional weighing hopper 16 and a cooperating filling tube 17, and said product 15 has been stripped and positioned in said package P by the improved method and apparatus of the present invention. Specifically, in the step as shown in FIG. 1, the product 15 is positioned well within the limits of the package P and free of the seal area in readiness for the activation of the sealing jaws 13, 14 whereby a perfect heat seal is capable of being formed.
' Thus, as shown in FIG. 2, the sealing jaws 13, 14 are moved inwardly at a sealing station S to form the seal that completes the package P and initiates the formation of the next in-line package P As soon as the sealing jaws are closed at the sealing station S, the filling portion of the cycle can immediately be initiated to commence filling the package P At this point, the sealing jaws 13, 14 begin their down ward movement while still engaged with the tube T to draw a new length of said tube T equal to the size of the packages being formed, as represented by dimension D in FIG. 3. As will be noted in this figure, the package P previously formed is severed from the tube T at the bottom of the drawing stroke and the next package P is now in posiiton where its top seal can be completed at the sealing station S during the next cycle. However, as can be seen in this figure, the product 15 is freefalling through the tube T (see FIG. 2) has occupied a space which is greater than the length D and thus must be stripped from the proposed seal area of the tube T and positioned within the limits of the package P now being formed so that a good seal will result upon reapplication of the sealing jaws 13, 14.
In accordance with the present invention, this function is performed by a pair of brushes 20, 21 on opposite sides of the tube T. As will be seen from the following description, these brushes 20, 21 are effective to resiliently flatten the tube T in the manner desired and to yieldably force the product from the area of said tube T adjacent the sealing station S down into its final position within the package P Thus, the normal or upper position of the brushes 20, 21 is as shown in FIG. 3, that is, above the length D of the tube T which has been provided by the downward drawing movement of the sealing jaws 13, 14. As shown, the brushes 20, 21 are above the top of the product in this upper position by an amount suflicient to insure that the product 15 is included in the package P At the moment that the sealing jaws 13, 14 reach the limit of their downward movement, they are withdrawn outwardly (see FIG. 4) in order to begin their upward return stroke. Simultaneously therewith, the brushes 20, 21 are brought together on opposite sides of the tube to flatten the same. Upon flattening of the tube T, the stripping operation is readily to begin by downward movement of the brushes 20, 21; it being understood that the flattening operation brings the sides of the tube T together so that they come into embracing engagement with the upper limit of the product 15. The brushes 20, 21 are now released for downward movement along the tube T to the position of FIG. 5, thereby stripping the product 15 from the area above the distance D (FIGS. 3 and 5) and urging the same into its final position within the package P As can be realized from viewing FIG. 5, the stripping operation is timed so as to be performed concurrently with approximately the first half of the return motion of the sealing jaws 13, 14. Thus, at the completion of the stripping operation, the brushes 20, 21 have moved a distance equal to substantially one-half D in a downward direction and the sealing jaws 13, 14 have moved in the opposite direction substantially an equal distance. It has been found by experience that the distance for movementof the brushes 20, 21 of substantially onehalf the package length is sufficient to clear the area of the tube T at the sealing station S is normal operation of the packaging machine for most bag lengths. When the longest bags, such as 18 inch bags, are being formed on the machine, it is possible and desirable to maintain the stripping distance somewhat less than onehalf D. In any case, it is emphasized that the stripping operation over this substantial distance is performed without any d lay of the packaging cycle since it is performed simultaneously with the return stroke of the sealing jaws 13, 14 which is necessary in any instance.
As illustrated in FIG. 6, after the product 15 has reached its final position within the package P the brushes 20, 21 are withdrawn from the sides of the tube T, in readiness for their return movement to the upper positon, all as indicated by the arrows in this figure. Advantageously, this return movement of the brushes 20, 21 is simultaneous with the last half of the reutm stroke of the sealing jaws 13, 14 so that the time required to complete the packaging cycle is a minimum. During the last half of the return stroke, the sealing jaws 13, 14 and the brushes 20, 21 move at the same speed so that they reach the home position at the same instant whereupon the cycle just described is ready to be repeated.
In FIGS. 7 and 8 there is disclosed a preferred embodiment of a stripper assembly, generally designated by the reference numeral 24, for performing the above sequence of operations in accordance with the present invention. Thus, the stripper assembly 24 comprises a carriage 25 including a cross member 26 and supporting slides 27, 28 with any number of bolts 29 interconnecting the same. The slides 27, 28 are adapted for movement along a pair of cooperating guideways 30, 31 which are affixed to the frame of the packaging machine in the usual manner. Extending forwardly from the cross member 26 are a pair of support plates 32, 33 which are utilized to support the brushes 20, 21 in a manner now to be described.
As best shown in FIG. 7, the rotating brush 20 is supported by a pair of pivotal arms 35, 36 on aligned pivot shafts 37, 38 extending through said support plates 32, 33, respectively. Similarly, the stationary brush 21 is supported by spaced support arms 39, 40 (see FIGS. 8 and 8a; omitted from FIG. 7 for clarity) on stub shafts 41, 42, respectively; said shafts 41, 42 lying in the same horizontal plane as the stub shafts 37, 38, as can be seen in FIGS. 8 and 8a. Fixed for rotation with the stub shafts 38, 42 on the left-hand side (FIG. 7) are a pair of gear segments 43, 44 that lock the arms 36, 40 together for simultaneous pivotal movement to allow the brushes 20, 21 to be brought toward and away from the tube T in unison.
The brush 20 rotates about its axis which is transverse to the tube T being formed so as to positively but resiliently urge the product 15 within the tube T downwardly and into the package P being formed, as pointed out above with respect to FIGS. 4 and 5. Structurally, the brush 20 comprises a core which is rotatably driven by a flexible drive belt 51 from a pulley 52. The pivot shaft 37 is formed by the drive shaft of a motor M, which operates continuously so as to impart the described action to the tube T when the brushes 20, 21 are brought together.
As viewed in FIGS. 7 and 8, the brush 20 preferably includes a single row of bristles 55 extending longitudinally along the core 50. This is of importance since such an interrupted operating surface allows the bristles 55 to move into and out of engagement with the tube T with a resilient slapping action to vibrate the same thereby encouraging the product 15 to settle into the bottom of the package P ,(compare FIGS. 4 and 5). Upon each peri odic expansion of the tube T at the top of the package P that is, when the row of bristles 55 is removed from flattening engagement with said tube T (see FIG. 5), air trapped within the package P as a result of the downward stripping action can escape upwardly, as denoted by the flow arrows in FIGURE 5, thereby preventing an increase in pressure which might tend to rupture said package P There is provided a pair of fluid dashpot cylinders 60, a which are fixedly mounted on a horizontal frame members 61 of the machine; the piston rods of said cylinders 60, 60a being attached to opposite sides of the cross member 26 of the carriage 25 by suitable pins 62, 63. The function of these cylinders 60, 60a is to provide a relatively slow, controlled movement of the stripper assembly 24 during its downward stripping stroke by gravity. Preferably, the cylinders 60, 60a are of the one way type so that the selected resistance is applied during the downward stroke but is substantially released when the brushes 20, 21 are being returned in the upward direction to the normal position in readiness for the next packaging cycle. For example, as shown in FIG. 7a, the cylinders 60, 60a may be constructed with a piston 62 which is spaced from the side walls of the cylinders 60, same during the downward movement of the carriage 25, 60a so as to allow a limited flow of fluid around the as shown by the flow arrows; a plurality of passageways 63 being provided in said piston 62, each with a one-way flapper valve 64 and biasing spring 64a so that upon each return stroke an increased amount of fluid can pass from the top of the piston 62 to the bottom. It is contemplated that the action of the cylinders 60, 60a is selected to suit the particular packaging operation being performed such as by selecting the proper size piston 62 to control the flow of fluid around the same during the downward stroke.
As best shown in FIG. 8, the means for operating the arms 36, 40 to bring the brushes 20, 21 into flattening engagement with the tube T, as previously described, includes an actuator cylinder 70 which is pivotally supported on the support plate 33 by a pin 71. Piston rod 72 of the cylinder 70 is connected to an operating yoke 73 that is pivotally connected to the free end of the upstanding extension 36 of the arm 36 by a pivot shaft 73a. At the read end of the yoke 73 is provided an operating roller 74, which, as will now be seen, serves to initiate the downward movement of the carriage 25 just after the brushes 20, 21 have been brought together to flatten the tube T, as desired.
Accordingly, a pivotal latch member 75 is mounted on the cross member 26 by support ears 76 and is adapted to hook over the block 77 fixed on the stationary frame member 61, as can best be seen in FIGS. 7 and 8. A Spring 79 is provided opposite the lower end of the latch member 75 to resiliently bias the same in the clockwise direction as viewed in FIG. 8 so as to cause said latch member 75 to remain engaged with the block 77 under normal conditions. When the actuator cylinder 70 is activated, the roller 74 will engage the lower end of the latch member 75 so as to rotate the same counterclockwise about is pivot thereby releasing the carriage 25 and allowing the same to fall downwardly along the tube for the stripping operation. Adjustable stop screw 80 in the cross member 26 limits the movement of the actuator cylinder 70 and thereby is effective to limit the inward movement of the brushes 20, 21 through the supporting arms 35, 36 and 39, 40. Normally, a spacing substantially equal to the double thickness of the web W is maintained to prevent undue bending of the bristles of the brushes 20, 21 and excessive resistance between said bristles and said web W during the stripping movement. Upon the upward return movement of the carriage 25, the upper cam face 81 of the latch member 75 (FIG. 8) is operative to engage the lower edge of the block 77 and rotate said latch member 75 in the counterclockwise direction against the action of the spring 79 so as to become relatched and secured in readiness for the next stripping operation.
A control circuit 90, shown in FIG. 9, is operative to control the activation of the actuator cylinder 70 for the purposes just described. This circuit includes a fluid valve 91 which is connected to opposite ends of the actuator cylinder 70 via lines 92, 93; the valve 91 receiving pressure fluid from pressure source 94 and serving to feed the same alternately to the lines 92, 93. The valve 91 is, in turn, controlled by a limit switch 95 which is actuated by a cam 96 which is mounted for rotation on a driven shaft 97 of the main drive system of the packaging machine. The cam 96 has a low quadrant 98 that is positioned so as to operate limit switch 95 for control of the valve 91 to activate the cylinder 70 in timed relationship with the movement of the sealing jaws 13, 14, that is, during the first one-half of the return stroke, as previously described in the discussion of FIG. 5.
The sealing jaws 13, 14 with operating pneumatic cylinders are preferably supported by structure including a pair of elongated slides 100, 101 and interconnecting member 102 which, taken together, may be considered to form a main carriage of the packaging machine, as generally designated by the reference numeral 103. As will be realized, this construction allows the required reciprocating movement of said jaws 13, 14 along the guideways 30, 31, such reciprocating movement being powered through a pivotal yoke 104 and attached drive chain 105 which is in turn connected to the main drive of the packaging machine, all in a conventional manner. In accordance with the present invention, at the top of the slides 100, 101 of the main carriage 103 are provided adjustable jackscrews 106 cooperating lock nuts 107 which are adapted to cooperate with inwardly extending feet 108 at the bottom of the guides 27, 28 of the first mentioned carriage 25. A resilient pad 109 is attached to the lower face of the feet 108 to absorb the shock of the main carriage 103 moving upwardly into engagement with the slides 27, 28 of the 8 carriage 25. With this arrangement, it can be seen that the carriage 25 is adapted to be a follower to the main carriage 103 for the upward return stroke, and since, as will be remembered, the downward stripping stroke is by gravity, no additional power source for performing the stripping operation of the brushes 20, 21 is necessary.
From the foregoing description, it can now be seen that the inventive method and apparatus has certain distinct advantages over the prior art arrangements. Namely, with the use of brushes 20, 21 rather than metal plates to engage the sides of the tube T, the product P is more efficiently positioned in its final position within the packages and bursting the bottom seal of the bags as well as breakage of the product 15, which have been problems in the past, are appreciably reduced. Further, the cycle time for the forming of each package P is reduced to a minimum since the stripping operation is performed during simultaneous movement of the sealing jaws 13, 14 on the first half of their return strokes. Also, of significance is the fact that the stripping operation is performed by the controlled movement of the complete stripper assembly 24 including the carriage 25. This novel arrangement allows a stripping movement of the brushes 20, 21 downwardly along the tube T without the characteristic jerking movement usually associated with complicated pivoting linkages systems previously utilized for this purpose. Also, the relatively large mass of the carriage 25 is more effective in overcoming any variation in frictional resistance, particularly between said brushes 20, 21 and the tube T, that occur from cycle to cycle.
Since the return of the carriage 25 to its normal raised position in readiness for the next succeeding cycle is performed by the movement of, and thus is in unison with, the main carriage 100, it is further assured that the cycle time is held to a minimum; it being remembered that this feature also effectively eliminates the need for a separate power mechanism to perform the actual stripping operation.
The rotation of at least one of the brushes 20 serves to more positively force the product into each package P being formed and the construction of this brush 20 with a single row of bristles 55 serves to yieldably vibrate the bag for providing a separate settling force on the product 15 to complement the stripping action. Also, the intermittent withdrawal of the brush 20 from engagement with the tube T, which mode of operation is afforded by the single row configuration of the brush 20, allows the release of pressure that is generated by the stripping operation within each formed package P.
In this disclosure, there is shown and described only the preferred embodiment of the invention, but, as afore mentioned, it is to be understood that the invention is capable of various changes or modifications within the scope of the inventive concept as expressed by the accompanying claims.
We claim:
1. The method of packaging porduct in a package formed from a continuous tube of sheet material comprising the steps of sealing said tube by applying a pair of sealing jaws across said tube to thereby form a first transverse seal at a sealing station, filling said package by inserting a predetermined charge of said product into said tube above said seal, releatively moving said tube with respect to said sealing station in a first direction to provide a new length of tube above said transverse seal equal to the package being formed, flattening said tube by applying a pair of brushes on opposite sides of said tube to resiliently flatten the same above said new length of tube, resiliently brushing said tube while flattened by relatively moving said brushes with respect to said tube in said first direction to strip said prdo-uct from the area above said new length of tube and yieldably force said product to the bottom of said package, and sealing said tube by reapplying said sealing jaws across said tube at the top of said new length of tube to form a second transverse seal above said charge and thereby complete said package.
2. The method of calim 1 wherein at least one of said brushes is rotated during the brushing and stripping operation to urge said product into said package.
3. The method of claim 1 wherein the brushing is made intermittent by at least one of said brushes being moved into and out of engagement with said tube during the brushing and stripping operation to vibrate said package to induce settling of said product in the bottom of said package.
4. The method of claim 1 wherein said step of relatively moving said tube with respect to said sealing station and said brushing step including relatively moving said brushes with respect to said tube are performed by moving said sealing jaws and said brushes, respectively, in said first direction while engaged with said tube and wherein the step of sealing by reapplying said sealing jaws to form said second seal includes the step of moving said sealing jaws for one package length in the direction opposite to said first direction and wherein is included the additional steps of concurrently during approximately the last half of said movement of said sealing jaws in said opposite direction moving said brushes in said opposite direction and holding said brushes in a fixed position at the end of their travel in readiness for the next packaging cycle.
5. The method of claim 4 wherein said step of moving said brushes with respect to said tube in said first direction is initiated only after termination of movement of said sealing jaws in said first direction to gain maximum movement of said brushes along said tube during the brushing and stripping operation.
6. The method of claim 5 wherein said brushing and stripping step by moving said brushes in said first direction is performed concurrently with the first half of the movement of said sealing jaws in said opposite direction whereby minimum cycle time is attained.
7. The method of packaging product in a package formed from a continuous tube of sheet material com.- prising the steps of sealing said tube by applying a pair of sealing jaws across said tube to thereby form a transverse seal, filling said package by inserting a predetermined charge of said product into said tube above said seal, moving said jaws downwardly while engaged with said tube to provide a new length of tube above said transverse seal equal to the package being formed, fiattening said tube by applying a pair of brushes on opposite sides of said tube to resiliently flatten the same above said new length of tube, resiliently brushing said tube while flattened by moving said brushes downwardly toward said sealing jaws to strip said product from above said new length of tube and yieldably force said product to the bottom of said package, releasing said sealing jaws and moving the same upwardly on a return stroke toward said brushes to the top of said new length of tube and sealing said tube by reapplying said sealing jaws across said tube to thereby form a seal above said charge and thereby form said package.
8. The method of claim 7 wherein said step of brushing by moving said brushes downwardly is performed concurrently with the first half of the movement of said sealing jaws upwardly on said return stroke whereby minimum cycle time is attained.
9. The method of claim 8 wherein said brushes are moved upwardly concurrently with said sealing jaws during the second half of said return stroke in readiness for the next packaging cycle.
10. The method of claim 7 wherein said sealing jaws are released from said tube substantially concurrently with the initiation of the brushing step by downward movement of the brushes for the stripping operation.
11. An apparatus for packaging product in a package formed from a continuous tube of sheet material comprising a pair of sealing jaws for forming a transverse seal across said tube, a stationary guideway extending parallel to said tube, a carriage for supporting said sealing jaws for movement longitudinally along said tube on said guideway, a pair of brushes extending transversely across said tube to resilently flatten the same above the package being formed, means for moving said brushes into and out of engagement with said tube, second carriage means for supporting said brushes for movement longitudinally along said tube on said guideway, means to move said first carriage means in a first direction to provide a new length of tube during engagement of said sealing jaws and to return said first carriage means in the opposite direction during disengagement of said jaws, means for initiating movement of said second carriage means in said first direction to strip said product from the area above said new length of tube and force said product to the bottom of said package, and means for interconnecting said second carriage with said first carriage during said return stroke in readiness for the next packaging cycle.
12. The combination of claim 11 wherein is further provided means for continuously rotating one of said brushes to urge said product into the package being formed.
13. The combination of claim 12 wherein said one of said brushes includes a core and a single row of brushes extending along said core whereby upon rotation said row is brought into and out of engagement with said tube to vibrate the same and encourage said product to settle into the bottom of the package being formed.
14. The combination of claim 11 wherein is further provided dashpot means attached to said second carriage means to cause controlled movement of said brushes along said tube.
15. The combination of claim 11 wherein said second carriage means is mounted for movement along said guideway by gravity and wherein said initiating means includes latch means for releasing said second carriage means.
16. The combination of claim 15 wherein said latch means comprises a pivotal hook member and an actuator for rotating said hook member about its pivot to release the same.
17. The combination of claim 16 wherein said means for moving said brushes into and out of engagement with said tube include a pair of pivotal levers for movement of said brushes in opposed arcs toward and away from said tube, means for interconnecting said levers for simultaneous movement, and means for connecting said levers to said actuator for concurrent actuation with said latch means.
18. The combination of claim 17 wherein is further provided means on said carriage for engaging one of said levers to limit the inward movement of said brushes whereby to prevent excessive resistance between said brushes and said tube.
19. An apparatus for packaging product in a package formed from a continuous tube of sheet material comprising a pair of sealing jaws for forming a transverse seal across said tube, a stationary guideway extending parallel to said tube, a carriage for supporting said sealing jaws for movement longitudinally along said tube on said guideway, means extending transversely across said tube for movement into and out of engagement with said tube to flatten the same above the package being formed, second carriage means for supporting said flattening means for movement longitudinally along said tube on said guideway, means to move said first carriage means in a first direction to provide a new length of tube during engagement of said sealing jaws and to return said first carriage means in the opposite direction during disengagement of said jaws, means for initiating movement of said second carriage means in said first direction to cause said flattening means to strip said product from the area above said new length of tube and force said product to 11 the bottom of said package, and means for interconnecting said second carriage with said first carriage during said return stroke in readiness for the next packaging cycle.
20. The combination of claim 19 wherein is further provided dashpot means attached to said second carriage means to cause controlled movement of said flattening means along said tube.
21. The combination of claim 19 wherein said second carriage means is mounted for movement along said guideway by gravity and wherein said initiating means includes latch means for releasing said second carriage means.
References Cited UNITED STATES PATENTS 2,915,866 12/1959 Bartlo 5318O X 2,953,882 9/1960 TCW 53182 X 2,956,383 10/1960 Gausman 53182 X TRAVIS S. MCGEHEE, Primary Eaminer US. Cl. X.R. 53180
US707607A 1968-02-23 1968-02-23 Brush product stripper Expired - Lifetime US3525193A (en)

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EP0023128A1 (en) * 1979-07-24 1981-01-28 Delamere & Williams Company, Limited Method and apparatus for manufacturing tea bags and the like
US4483126A (en) * 1982-02-17 1984-11-20 The Woodman Company, Inc. Adjustable drive mechanism
US5485712A (en) * 1995-01-27 1996-01-23 Hayssen Manufacturing Company Method of handling film on a vertical form, fill and seal machine
US5540035A (en) * 1994-12-07 1996-07-30 Kliklok Corporation Continuous vertical form-fill-seal packaging machine with synchronized product clamp
US5727370A (en) * 1996-06-21 1998-03-17 Flexible Products Co Apparatus and method for producing foam cushions utilizing flexible foam mixing chamber
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US20150135653A1 (en) * 2013-11-19 2015-05-21 Tna Australia Pty Limited Sealing jaws for a packaging machine
US20160176549A1 (en) * 2014-12-23 2016-06-23 Frito-Lay North America, Inc. Method and apparatus for a product settler
US20160176548A1 (en) * 2014-12-23 2016-06-23 Frito-Lay North America, Inc. Method and apparatus for a product settler
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US20170283098A1 (en) * 2014-12-23 2017-10-05 Frito-Lay North America, Inc. Method and apparatus for a product settler
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Cited By (30)

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Publication number Priority date Publication date Assignee Title
EP0023128A1 (en) * 1979-07-24 1981-01-28 Delamere & Williams Company, Limited Method and apparatus for manufacturing tea bags and the like
US4483126A (en) * 1982-02-17 1984-11-20 The Woodman Company, Inc. Adjustable drive mechanism
US5540035A (en) * 1994-12-07 1996-07-30 Kliklok Corporation Continuous vertical form-fill-seal packaging machine with synchronized product clamp
US5485712A (en) * 1995-01-27 1996-01-23 Hayssen Manufacturing Company Method of handling film on a vertical form, fill and seal machine
US5727370A (en) * 1996-06-21 1998-03-17 Flexible Products Co Apparatus and method for producing foam cushions utilizing flexible foam mixing chamber
US6189301B1 (en) * 1998-05-11 2001-02-20 Ishida Co., Ltd. Packaging machine
US6427422B2 (en) * 1998-07-23 2002-08-06 Ishida Co., Ltd. Packaging method
US8402724B2 (en) * 2007-05-31 2013-03-26 Philip Morris Usa Inc. Method and apparatus for product in seal deflection
US20090113852A1 (en) * 2007-05-31 2009-05-07 Philip Morris Usa Inc. Product in seal deflection device
EP2489595A3 (en) * 2011-02-16 2013-04-10 Ishida Co., Ltd. Packaging machine
EP2489594A3 (en) * 2011-02-16 2013-01-23 Ishida Co., Ltd. Packaging machine
JP2012166832A (en) * 2011-02-16 2012-09-06 Ishida Co Ltd Packaging machine
US9321547B2 (en) 2011-02-16 2016-04-26 Ishida Co., Ltd. Packaging machine
US9963253B2 (en) 2011-07-11 2018-05-08 Altria Client Services Llc Air accelerator dosing tube
US11618596B2 (en) 2011-07-11 2023-04-04 Altria Client Services Llc Method of making delivery apparatus
US11027860B2 (en) 2011-07-11 2021-06-08 Altria Client Services Llc Delivery apparatus
EP2567899A1 (en) * 2011-09-07 2013-03-13 ISHIDA CO., Ltd. Bag making and packaging machine
JP2013056675A (en) * 2011-09-07 2013-03-28 Ishida Co Ltd Bag making and packaging machine
US9227745B2 (en) * 2011-09-07 2016-01-05 Ishida Co., Ltd. Bag making and packaging machine
US20130059709A1 (en) * 2011-09-07 2013-03-07 Ishida Co., Ltd. Bag making and packaging machine
US20150135653A1 (en) * 2013-11-19 2015-05-21 Tna Australia Pty Limited Sealing jaws for a packaging machine
US10301049B2 (en) * 2013-11-19 2019-05-28 Tna Australia Pty Limited Sealing jaws for a packaging machine
EP3098171A4 (en) * 2014-01-20 2017-06-21 Ishida Co., Ltd. Bag manufacturing and packaging equipment
US10781004B2 (en) 2014-01-20 2020-09-22 Ishida Co., Ltd. Bag making and packaging machine
EP3275792A1 (en) * 2014-12-23 2018-01-31 Frito-Lay North America, Inc. Method and apparatus for a product settler
US20170283098A1 (en) * 2014-12-23 2017-10-05 Frito-Lay North America, Inc. Method and apparatus for a product settler
US10766641B2 (en) * 2014-12-23 2020-09-08 Frito-Lay North America, Inc. Method and apparatus for a product settler
US20160176548A1 (en) * 2014-12-23 2016-06-23 Frito-Lay North America, Inc. Method and apparatus for a product settler
US20160176549A1 (en) * 2014-12-23 2016-06-23 Frito-Lay North America, Inc. Method and apparatus for a product settler
EP3674222B1 (en) 2018-12-27 2022-02-02 ISHIDA CO., Ltd. Bag-making and packaging machine

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