US3502636A - Solution polymerization of isoprene with aluminium trialkyl titanium tetrachloride catalyst activated by ethers and halogenated alkanes - Google Patents

Solution polymerization of isoprene with aluminium trialkyl titanium tetrachloride catalyst activated by ethers and halogenated alkanes Download PDF

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Publication number
US3502636A
US3502636A US532587A US3502636DA US3502636A US 3502636 A US3502636 A US 3502636A US 532587 A US532587 A US 532587A US 3502636D A US3502636D A US 3502636DA US 3502636 A US3502636 A US 3502636A
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isoprene
polymerisation
catalyst
ethers
aluminium
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US532587A
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Josef Witte
Gottfried Pampus
Nikolaus Schon
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Bayer AG
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Bayer AG
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F136/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F136/02Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F136/04Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F136/08Isoprene

Definitions

  • isoprene can be polymerised with organometallic mixed catalysts of aluminium trialkyls and titanium (IV) chloride to give polyisoprene in which the monomer units are'linked by 1,4-cis-bonds. It is possible by this process to obtain a polyisoprene which is similar in many respects to natural rubber.
  • halogen alkanes are preferably chloro alkanes and bromalkanes with 1 to 6 carbon atoms which carry at least two ch10- rine or bromine atoms on the same or on adjacent carbon atoms.
  • a process for the solution polymerisation of isoprene in organic solvents by means of a catalyst comprising titanium tetrachloride and an aluminium trialkyl has now been found which comprises preparing the catalyst from the titanium compound and the aluminium trialkyl in the presence of 0.05 to 5 moles of an ether, per mole of aluminium trialkyl, and adding to the polymerisation solution, 0.05 to 50 moles, per mole of titanium compound, of an alkane carrying at least two halogen atoms on the same or on adjacent carbon atoms.
  • halogen atoms are preferably chlorine and bromine atoms.
  • ethers for use in the process according to the invention include open-chained aliphatic ethers such as di-n-butyl ether and diisoamyl ether; polypropylene oxide of low molecular weight and, finally, aromatic or mixed aliphatic-aromatic ethers, such as diphenyl ether or anisole.
  • Aluminium trialkyls whose alkyl groups contain from 2 to 6 carbon atoms, are mainly suitable for use as the aluminium trialkyls. Aluminium triethyl and aluminium triisobutyl are preferably used.
  • Aromatic or aliphatic hydrocarbons for example, benzene toluene, hexane, iso-octane or cyclohexane, can be used as the solvents.
  • Suitable halogenohydrocarbons carrying at least two chlorine or bromine atoms on the same or on adjacent carbon atoms include, for example, 1,1-dichloroethane, 1,2-dichloroethane, dibromomethane, 1,2-dibromomethane, 1,1,2-tribromoethane, 1,2-dichloroand 1,2-dibromoethane and, preferably, 1,l,2,2,-tetrachloroethane and l,1,2,2-tetrabromoethane, or chlorine and bromine containing compounds, for example, 1,2-dichloro-l,2-dibromoethane.
  • Polymerisation may be carried out either continuously or batchwise.
  • the aluminium trialkyl is initially added to the solvent-monomer mixture, followed by the ether, the halogenoalkane and finally by the titanium (IV) chloride. It is important firstly that the catalyst should be prepared in the presence of monomeric iso'prene, and secondly that the aluminium trialkyl and the ether are reacted together before the titanium (IV) chloride is introduced.
  • a mixture of solvent and isoprene is initially introduced into a polymerisation vessel. 0.5 to 5,
  • the halogenohydrocarbon is then added, followed by the titanium (IV) chloride which is added in such a quantity that the molar ratio of aluminium to titanium compound is from 0.9:1 to 1.25: 1.;
  • the quantity in which the halogenoalkane is added is dependent upon the type of; compound used, and may be from 0.05 to 50 moles per mole of titanium (IY) chloride.
  • the catalyst may also be prepared in a part of the solvent-monomer mixture by adding the components in the aforementioned order, ageing thezresulting mixture at to 50 0., preferably at 15 to 30 C. and adding it to the remainder of the solvent-isoprene mixture.
  • Polymerisation which may take from 2 to 8 hours is carried out at temperatures in the range from 5 to 50 C., preferably in the range from 0 to 30' C.
  • a sufiicient quantity of a lower aliphatic alcohol such'as ethanol or isopropanol, or an organic acid, such as stearic acid or disproportionated resin acid, may be added in order to destroy the catalyst.
  • the conventional s'tabilisers such as, for example; 2,6-di-tert.-butyl-4-methylphenol, may be used. 7
  • the polymer may be isolated by precipitation with a lower" aliphatic alcohol or, in a preferred embodiment, by distilling off the solvent with'steam.
  • the polymers obtained by the process according to the invention are polyisoprenes, at least 80% and, in most instances, 95 to 98% of whose double bonds have the cis-.1,4-configuration.
  • Example 1 1500 ml. of n-hexane and'240 g. of isoprene are introduced, in the absence of air and moisture, into a vessel equipped with stirring mechanism. 0.77 g. of aluminium triethyl and 0.2 g. of di-n-butyl' ether are then added with stirring. After this mixture has been thoroughly stirred, 1.6 g. of 1,1,2,2-tetrachloroethane are added,
  • Example 2 The procedure of Example 1 was repeated for Examples 2 to 6 which are summarised in Table 1. Examples 2, 7 and 8. are comparison tests: '5
  • Example 9 The procedure of Example 1 was repeated for Examples 9 to 12. The details are set out Table 2. Examples 9 and 1 1 are comparison tests.
  • Example No 9 10 .1 12 n-Hexane (ml) 1, 500 1', 500 1, 500 1, 500 Isoprene (g.).... 200 200 200 A1 01H5)3 (g) 0.63 0, 63 0. er. molumo (g.)----. 0.17 0.17 Cl2CHOHC1g (g. s 1. s CH2CICHzCi (g. 3. 2 a. 2 'rioju (g.) 0.892 7 0. 892 0, 892 0. sa2
  • Example 19 the polyrnerisationtemperature was 30 C.
  • Example 23 is a comparison test.
  • Example N o 23 24 25 n-Hexane (ml) 1, 500 1, 500 1, 500 Isoprene (g)... 200 200 200 Al (021-193 (g.) 0. 64 0. 64 0. 64 Isa-(014E020 (g) 0.51 1.02 BrgCHCHBfz (g). 0.3 0.3 0.3 TiCh (g.) 0. 892 0. 982 0. 892 Polymerisation temp. C.) 25 25 25 25 25 25 25 Polymerisation time (hours) 5 5 5 5 Yield (percent) 70 88 42 ML-4 /100 C 61 55 Examples 26-30 The procedure of Example 1 was repeated for Examples 26 to 30. The details are set out in the following table. Examples 26 and 27 are comparison tests.
  • a process for producing polyisoprene having predominantly 1,4-cis-linkages which comprises polymerizing isoprene while dissolved in a hydrocarbon solvent containing an aluminium trialkyl-titanium tetrachloride catalyst activated by 0.05 to 5 moles of an ether, per mole of aluminium trialkyl, and 0.05 to 50 moles, per mole of titanium compound, of an alkane carrying at least two halogen atoms on the same or on adjacent carbon atoms.
  • a catalyst composition prepared by adding to a solution of isoprene in a hydrocarbon solvent therefor, aluminium triethyl, di-n-butyl ether, a polyhalogenoethane, and TiCl the aforesaid componentsbeing added to the solution in the order set forth above.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
US532587A 1965-05-24 1966-03-08 Solution polymerization of isoprene with aluminium trialkyl titanium tetrachloride catalyst activated by ethers and halogenated alkanes Expired - Lifetime US3502636A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DEF46132A DE1253917B (de) 1965-05-24 1965-05-24 Verfahren zur Loesungspolymerisation von Isopren

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US3502636A true US3502636A (en) 1970-03-24

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US (1) US3502636A (en:Method)
BE (1) BE681438A (en:Method)
DE (1) DE1253917B (en:Method)
FR (1) FR1480824A (en:Method)
GB (1) GB1073329A (en:Method)
NL (1) NL149187B (en:Method)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB851113A (en) * 1956-08-02 1960-10-12 Petrochemicals Ltd Improvements in or relating to polymerisation of olefines
US3116274A (en) * 1956-01-18 1963-12-31 Basf Ag Production of olefine polymers
US3180858A (en) * 1961-03-09 1965-04-27 Phillips Petroleum Co Molecular weight control of cis-polyisoprene

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB817308A (en) * 1956-07-02 1959-07-29 Kellogg M W Co Novel catalyst composition, preparation and use thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3116274A (en) * 1956-01-18 1963-12-31 Basf Ag Production of olefine polymers
GB851113A (en) * 1956-08-02 1960-10-12 Petrochemicals Ltd Improvements in or relating to polymerisation of olefines
US3180858A (en) * 1961-03-09 1965-04-27 Phillips Petroleum Co Molecular weight control of cis-polyisoprene

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Publication number Publication date
FR1480824A (fr) 1967-05-12
NL6606139A (en:Method) 1966-11-25
DE1253917B (de) 1967-11-09
GB1073329A (en) 1967-06-21
BE681438A (en:Method) 1966-10-31
NL149187B (nl) 1976-04-15

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