US3502636A - Solution polymerization of isoprene with aluminium trialkyl titanium tetrachloride catalyst activated by ethers and halogenated alkanes - Google Patents
Solution polymerization of isoprene with aluminium trialkyl titanium tetrachloride catalyst activated by ethers and halogenated alkanes Download PDFInfo
- Publication number
- US3502636A US3502636A US532587A US3502636DA US3502636A US 3502636 A US3502636 A US 3502636A US 532587 A US532587 A US 532587A US 3502636D A US3502636D A US 3502636DA US 3502636 A US3502636 A US 3502636A
- Authority
- US
- United States
- Prior art keywords
- isoprene
- polymerisation
- catalyst
- ethers
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 title description 46
- 239000003054 catalyst Substances 0.000 title description 30
- 239000004411 aluminium Substances 0.000 title description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title description 25
- 229910052782 aluminium Inorganic materials 0.000 title description 25
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 title description 12
- 150000002170 ethers Chemical class 0.000 title description 6
- 150000001335 aliphatic alkanes Chemical class 0.000 title description 5
- 238000010528 free radical solution polymerization reaction Methods 0.000 title 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 25
- 238000000034 method Methods 0.000 description 23
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 22
- 229920001195 polyisoprene Polymers 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- 125000004432 carbon atom Chemical group C* 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 239000004215 Carbon black (E152) Substances 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000000460 chlorine Substances 0.000 description 5
- 125000005843 halogen group Chemical group 0.000 description 5
- 150000003609 titanium compounds Chemical class 0.000 description 5
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 125000001246 bromo group Chemical group Br* 0.000 description 4
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 4
- 229930195733 hydrocarbon Natural products 0.000 description 4
- 150000002430 hydrocarbons Chemical class 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- 150000001350 alkyl halides Chemical class 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- -1 ice halogenoalkanes Chemical class 0.000 description 3
- 125000002524 organometallic group Chemical group 0.000 description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 244000043261 Hevea brasiliensis Species 0.000 description 2
- 241001441571 Hiodontidae Species 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- QXSZNDIIPUOQMB-UHFFFAOYSA-N 1,1,2,2-tetrabromoethane Chemical compound BrC(Br)C(Br)Br QXSZNDIIPUOQMB-UHFFFAOYSA-N 0.000 description 1
- QUMDOMSJJIFTCA-UHFFFAOYSA-N 1,1,2-tribromoethane Chemical compound BrCC(Br)Br QUMDOMSJJIFTCA-UHFFFAOYSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- APQIUTYORBAGEZ-UHFFFAOYSA-N 1,1-dibromoethane Chemical compound CC(Br)Br APQIUTYORBAGEZ-UHFFFAOYSA-N 0.000 description 1
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N 1,4a-dimethyl-7-propan-2-yl-2,3,4,4b,5,6,10,10a-octahydrophenanthrene-1-carboxylic acid Chemical compound C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- AQZGPSLYZOOYQP-UHFFFAOYSA-N Diisoamyl ether Chemical compound CC(C)CCOCCC(C)C AQZGPSLYZOOYQP-UHFFFAOYSA-N 0.000 description 1
- NHTMVDHEPJAVLT-UHFFFAOYSA-N Isooctane Chemical compound CC(C)CC(C)(C)C NHTMVDHEPJAVLT-UHFFFAOYSA-N 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000001348 alkyl chlorides Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- DALDUXIBIKGWTK-UHFFFAOYSA-N benzene;toluene Chemical compound C1=CC=CC=C1.CC1=CC=CC=C1 DALDUXIBIKGWTK-UHFFFAOYSA-N 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- FJBFPHVGVWTDIP-UHFFFAOYSA-N dibromomethane Chemical compound BrCBr FJBFPHVGVWTDIP-UHFFFAOYSA-N 0.000 description 1
- JVSWJIKNEAIKJW-UHFFFAOYSA-N dimethyl-hexane Natural products CCCCCC(C)C JVSWJIKNEAIKJW-UHFFFAOYSA-N 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F136/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F136/04—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
- C08F136/08—Isoprene
Definitions
- isoprene can be polymerised with organometallic mixed catalysts of aluminium trialkyls and titanium (IV) chloride to give polyisoprene in which the monomer units are'linked by 1,4-cis-bonds. It is possible by this process to obtain a polyisoprene which is similar in many respects to natural rubber.
- halogen alkanes are preferably chloro alkanes and bromalkanes with 1 to 6 carbon atoms which carry at least two ch10- rine or bromine atoms on the same or on adjacent carbon atoms.
- a process for the solution polymerisation of isoprene in organic solvents by means of a catalyst comprising titanium tetrachloride and an aluminium trialkyl has now been found which comprises preparing the catalyst from the titanium compound and the aluminium trialkyl in the presence of 0.05 to 5 moles of an ether, per mole of aluminium trialkyl, and adding to the polymerisation solution, 0.05 to 50 moles, per mole of titanium compound, of an alkane carrying at least two halogen atoms on the same or on adjacent carbon atoms.
- halogen atoms are preferably chlorine and bromine atoms.
- ethers for use in the process according to the invention include open-chained aliphatic ethers such as di-n-butyl ether and diisoamyl ether; polypropylene oxide of low molecular weight and, finally, aromatic or mixed aliphatic-aromatic ethers, such as diphenyl ether or anisole.
- Aluminium trialkyls whose alkyl groups contain from 2 to 6 carbon atoms, are mainly suitable for use as the aluminium trialkyls. Aluminium triethyl and aluminium triisobutyl are preferably used.
- Aromatic or aliphatic hydrocarbons for example, benzene toluene, hexane, iso-octane or cyclohexane, can be used as the solvents.
- Suitable halogenohydrocarbons carrying at least two chlorine or bromine atoms on the same or on adjacent carbon atoms include, for example, 1,1-dichloroethane, 1,2-dichloroethane, dibromomethane, 1,2-dibromomethane, 1,1,2-tribromoethane, 1,2-dichloroand 1,2-dibromoethane and, preferably, 1,l,2,2,-tetrachloroethane and l,1,2,2-tetrabromoethane, or chlorine and bromine containing compounds, for example, 1,2-dichloro-l,2-dibromoethane.
- Polymerisation may be carried out either continuously or batchwise.
- the aluminium trialkyl is initially added to the solvent-monomer mixture, followed by the ether, the halogenoalkane and finally by the titanium (IV) chloride. It is important firstly that the catalyst should be prepared in the presence of monomeric iso'prene, and secondly that the aluminium trialkyl and the ether are reacted together before the titanium (IV) chloride is introduced.
- a mixture of solvent and isoprene is initially introduced into a polymerisation vessel. 0.5 to 5,
- the halogenohydrocarbon is then added, followed by the titanium (IV) chloride which is added in such a quantity that the molar ratio of aluminium to titanium compound is from 0.9:1 to 1.25: 1.;
- the quantity in which the halogenoalkane is added is dependent upon the type of; compound used, and may be from 0.05 to 50 moles per mole of titanium (IY) chloride.
- the catalyst may also be prepared in a part of the solvent-monomer mixture by adding the components in the aforementioned order, ageing thezresulting mixture at to 50 0., preferably at 15 to 30 C. and adding it to the remainder of the solvent-isoprene mixture.
- Polymerisation which may take from 2 to 8 hours is carried out at temperatures in the range from 5 to 50 C., preferably in the range from 0 to 30' C.
- a sufiicient quantity of a lower aliphatic alcohol such'as ethanol or isopropanol, or an organic acid, such as stearic acid or disproportionated resin acid, may be added in order to destroy the catalyst.
- the conventional s'tabilisers such as, for example; 2,6-di-tert.-butyl-4-methylphenol, may be used. 7
- the polymer may be isolated by precipitation with a lower" aliphatic alcohol or, in a preferred embodiment, by distilling off the solvent with'steam.
- the polymers obtained by the process according to the invention are polyisoprenes, at least 80% and, in most instances, 95 to 98% of whose double bonds have the cis-.1,4-configuration.
- Example 1 1500 ml. of n-hexane and'240 g. of isoprene are introduced, in the absence of air and moisture, into a vessel equipped with stirring mechanism. 0.77 g. of aluminium triethyl and 0.2 g. of di-n-butyl' ether are then added with stirring. After this mixture has been thoroughly stirred, 1.6 g. of 1,1,2,2-tetrachloroethane are added,
- Example 2 The procedure of Example 1 was repeated for Examples 2 to 6 which are summarised in Table 1. Examples 2, 7 and 8. are comparison tests: '5
- Example 9 The procedure of Example 1 was repeated for Examples 9 to 12. The details are set out Table 2. Examples 9 and 1 1 are comparison tests.
- Example No 9 10 .1 12 n-Hexane (ml) 1, 500 1', 500 1, 500 1, 500 Isoprene (g.).... 200 200 200 A1 01H5)3 (g) 0.63 0, 63 0. er. molumo (g.)----. 0.17 0.17 Cl2CHOHC1g (g. s 1. s CH2CICHzCi (g. 3. 2 a. 2 'rioju (g.) 0.892 7 0. 892 0, 892 0. sa2
- Example 19 the polyrnerisationtemperature was 30 C.
- Example 23 is a comparison test.
- Example N o 23 24 25 n-Hexane (ml) 1, 500 1, 500 1, 500 Isoprene (g)... 200 200 200 Al (021-193 (g.) 0. 64 0. 64 0. 64 Isa-(014E020 (g) 0.51 1.02 BrgCHCHBfz (g). 0.3 0.3 0.3 TiCh (g.) 0. 892 0. 982 0. 892 Polymerisation temp. C.) 25 25 25 25 25 25 25 Polymerisation time (hours) 5 5 5 5 Yield (percent) 70 88 42 ML-4 /100 C 61 55 Examples 26-30 The procedure of Example 1 was repeated for Examples 26 to 30. The details are set out in the following table. Examples 26 and 27 are comparison tests.
- a process for producing polyisoprene having predominantly 1,4-cis-linkages which comprises polymerizing isoprene while dissolved in a hydrocarbon solvent containing an aluminium trialkyl-titanium tetrachloride catalyst activated by 0.05 to 5 moles of an ether, per mole of aluminium trialkyl, and 0.05 to 50 moles, per mole of titanium compound, of an alkane carrying at least two halogen atoms on the same or on adjacent carbon atoms.
- a catalyst composition prepared by adding to a solution of isoprene in a hydrocarbon solvent therefor, aluminium triethyl, di-n-butyl ether, a polyhalogenoethane, and TiCl the aforesaid componentsbeing added to the solution in the order set forth above.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DEF46132A DE1253917B (de) | 1965-05-24 | 1965-05-24 | Verfahren zur Loesungspolymerisation von Isopren |
Publications (1)
Publication Number | Publication Date |
---|---|
US3502636A true US3502636A (en) | 1970-03-24 |
Family
ID=7100856
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US532587A Expired - Lifetime US3502636A (en) | 1965-05-24 | 1966-03-08 | Solution polymerization of isoprene with aluminium trialkyl titanium tetrachloride catalyst activated by ethers and halogenated alkanes |
Country Status (6)
Country | Link |
---|---|
US (1) | US3502636A (en:Method) |
BE (1) | BE681438A (en:Method) |
DE (1) | DE1253917B (en:Method) |
FR (1) | FR1480824A (en:Method) |
GB (1) | GB1073329A (en:Method) |
NL (1) | NL149187B (en:Method) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB851113A (en) * | 1956-08-02 | 1960-10-12 | Petrochemicals Ltd | Improvements in or relating to polymerisation of olefines |
US3116274A (en) * | 1956-01-18 | 1963-12-31 | Basf Ag | Production of olefine polymers |
US3180858A (en) * | 1961-03-09 | 1965-04-27 | Phillips Petroleum Co | Molecular weight control of cis-polyisoprene |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB817308A (en) * | 1956-07-02 | 1959-07-29 | Kellogg M W Co | Novel catalyst composition, preparation and use thereof |
-
1965
- 1965-05-24 DE DEF46132A patent/DE1253917B/de not_active Ceased
-
1966
- 1966-03-08 US US532587A patent/US3502636A/en not_active Expired - Lifetime
- 1966-05-05 NL NL666606139A patent/NL149187B/xx unknown
- 1966-05-23 BE BE681438D patent/BE681438A/xx unknown
- 1966-05-23 FR FR62595A patent/FR1480824A/fr not_active Expired
- 1966-05-23 GB GB22928/66A patent/GB1073329A/en not_active Expired
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3116274A (en) * | 1956-01-18 | 1963-12-31 | Basf Ag | Production of olefine polymers |
GB851113A (en) * | 1956-08-02 | 1960-10-12 | Petrochemicals Ltd | Improvements in or relating to polymerisation of olefines |
US3180858A (en) * | 1961-03-09 | 1965-04-27 | Phillips Petroleum Co | Molecular weight control of cis-polyisoprene |
Also Published As
Publication number | Publication date |
---|---|
FR1480824A (fr) | 1967-05-12 |
NL6606139A (en:Method) | 1966-11-25 |
DE1253917B (de) | 1967-11-09 |
GB1073329A (en) | 1967-06-21 |
BE681438A (en:Method) | 1966-10-31 |
NL149187B (nl) | 1976-04-15 |
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