US3496728A - Method and apparatus for field reinforcement of columnar structures,particularly offshore drilling and production platforms - Google Patents

Method and apparatus for field reinforcement of columnar structures,particularly offshore drilling and production platforms Download PDF

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US3496728A
US3496728A US659680A US3496728DA US3496728A US 3496728 A US3496728 A US 3496728A US 659680 A US659680 A US 659680A US 3496728D A US3496728D A US 3496728DA US 3496728 A US3496728 A US 3496728A
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templet
clamp
piling
column
hub
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John Slack
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Vetco Gray LLC
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Gray Tool Co
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Assigned to CITIBANK, N.A., reassignment CITIBANK, N.A., SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: VETCO GRAY INC., A DE. CORP.
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02BHYDRAULIC ENGINEERING
    • E02B17/00Artificial islands mounted on piles or like supports, e.g. platforms on raisable legs or offshore constructions; Construction methods therefor
    • E02B17/0004Nodal points

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  • the present invention provides means and a method for reinforcing such structures, the apparatus including simple structural components that require a minimum of field welding and underwater personnel work, such as by divers.
  • the system provided makes use of simple, shop fabricated shapes that may be mechanically joined in the field, thus being economical and reducing safety hazards otherwise present.
  • a templet is lowered to the mudline beside the column to be braced and driven into the mud until the mud mat secured thereon is at the mudline.
  • the lowering and driving pipe is then detached from the templet and the latter rigidly secured to the column.
  • a piling is then driven into the ocean floor through the templet. After the piling has been driven into place, it is clamped to the templet thus reinforcing the column against horizontal and vertical movement.
  • the clamping arrangement includes special hubs mounted on the templet and piling and an annular expansible-contractile clamp adapted to circumferentially engage the special hubs.
  • FIGURES 1, 2, 3 and 4- are side elevation views of successive stages in field installation of a column reinforcement anchor in accordance with the present invention
  • FIGURE 1a is a larger scale fragmentary elevation view of the region of the connection of the drive pipe to the templet sleeve at the stage of installation depicted in FIGURE 1, with parts broken away and sectioned to expose details;
  • FIGURE 5 is a larger scale fragmentary side elevation view, with parts broken away and sectioned to expose details of the clamps and hubs securing the piling to the templet;
  • FIGURE 6 is a side elevation view, similar to FIG- URE 4, of a modified embodiment stabilizing a single conductor casing in deep water;
  • FIGURE 7 is a fragmentary plan view looking downwardly from the cutting-plane 7-7 of FIGURE 6;
  • FIGURE 8 is a larger scale sectional view of the region circled in FIGURE 6.
  • FIGURE 1 the leg of an existing offshore drilling and/or production platform or the like appears at 10, standing in the water. The rest of the platform is not shown.
  • the remainder of the apparatus illustrated in FIG- URE 1 is a prefabricated locating templet unit 12, for instance, constructed and assembled at a manufacturing plant, then shipped, for instance, by barge or helicopter to the site of the platform to be reinforced.
  • the unit 12 includes a section of 34 inch O.D., 32 inch I.D. pipe 14 forming the sleeve of the templet.
  • the sleeve 14 is, for instance, 16 feet long and has an annular mud mat 18 of steel plate welded circumferentially therearound approximately eight feet from the lower end of the sleeve 14.
  • the upper end 20 of the sleeve 14 has an annular box hub 22 socket welded thereon.
  • the box hub 22 circumferentially surrounds the sleeve 14 at 24 adjacent the end 20 and (proceeding clockwise from 24 at the right of FIGURE 1a) has an internal downwardly facing annular shoulder 26 abutting the end 20, a radially inner cylindrical curved surface 28 flush with the internal surface of the pipe 14, a frustoconically curved upwardly and radially inwardly facing seat surface 30, an upwardly facing annular end surface 32, an annular radially outwardly facing outer surface 34, a downwardly and radially outwardly facing, downwardly tapering annular wedging surface 36- leading to an annular relieved portion 38 and the lower end surface 40 of the box hub 22.
  • the axial height of the box hub 22 is five inches.
  • the box hub 22 is circumferentially welded to the pipe 14 at 42.
  • guides or landing brackets 44 of triangular form may be preliminarily welded on the hub 22 or pipe 14 as illustrated in FIG- URE 1.
  • the pipe 14 and box hub 22 are topped by a 20 inch O.D. lowering, landing and drive pipe 46, having a 36 inch diameter blind hub 48 secured on the lower end thereof.
  • the upper surface 66 of the blind hub has been centrally counterbored to provide a inch diameter socket 50, one inch deep in which the lower end of the pipe 46 is received.
  • the pipe is secured to the blind hub by circumferential welding 52 at the mouth of the one inch deep socket.
  • the radially outer periphery of the blind hub 48 starting at the juncture with the lower end surface 54, has an annular radially outwardly facing outer surface 60, an upwardly and radially outwardly facing, downwardly flaring annular wedging surface 62 leading to an annular relieved portion 64 and the upper end surface 66 of the blind hub.
  • the axial height of the blind hub is eight inches.
  • the pipes 14 and 46 are maintained in the axially aligned relationship shown in FIGURES 1 and la by an annular radially expansible-contractile clamp 68 having opposed wedging surfaces 71, 73, respectively, complementarily engaging the wedging surfaces 36 and 62, thus holding the end surfaces 32 and 54 in abutment.
  • the clamp 68 preferably comprises three complementary arcuate segments 70, adjacent ends being bolted at 72 and/ or pivotably secured to one another for at least vsufficient expansibility and contractility to permit installation of the clamp on the box hub and blind hub, and makeup of the connection as illustrated in FIGURE 1a.
  • the clamp 68 can be seen on page 2105 ( Figure 110, Table 81) of the Composite Catalogue of Oil Field Equipment & Services, 1966-1967 edition, Gulf Publishing Co.
  • One or more of the bolts 72 may be conventional explosive bolts in order to permit removal of the clamp 68 from above water intermediate the stages illustrated in FIGURES 1 and 2. Otherwise, divers may be used to loosen the bolts 72 sufiiciently to allow the disconnection of the drive pipe from the templet sleeve.
  • Three part remotely operable clamps also usable in the place of the three bolt clamp are illustrated in Gray Tool Company catalogue 10466 entitled Grayloc Pipe Connections on page 11 under the heading Grayloc Quick Disconnect Units (Grayloc is a registered trademark owned by Gray Tool Company), and in the US. Patents of Watts, 3,181,901 and of Watts et al., 3,231,297.
  • the prefabricated unit 12 also includes a diagonal structural brace 74, shown comprising a inch O.D. casing pipe, although an H-beam or the like could be used.
  • the brace has parallel, oppositely outwardly facing, arcuate shoes 76, 78 secured to the respective ends 80, 82 thereof, for instance, by welding at 84.
  • the ends 80, 82 are cut at about degree angles to the longitudinal axis of the brace 74 so that when the shoes 76, 78 are in place, their axes of curvature are essentially vertical.
  • the shoe 76 is secured facewise to the sleeve 14 below the box hub 22, for instance, by welding at 86.
  • the bracing of the prefabricated unit 12 further includes a horizontal brace 88, shown comprising a 24 inch O.D. casing pipe having one end 90 thereof cut curvilinearly about a 45 degree axis to match the exterior of the diagonal brace near the left, lower end thereof and welded at 92 to the diagonal brace.
  • the right end 93 of the brace 88 is in vertical alignment with the right end of the diagonal brace 74, and has an outwardly opening shoe 94 secured thereon, for instance, by welding at 96.
  • the shoe 94 is in vertical alignment with the shoe 78 and is substantially identical thereto except for having at opposite arcuate ends of its curved portion a pair of diametrically opposed and extending flanges 98 for receiving bolts. Accordingly, the shoe 94 is generally omega welded at each end at 102 to the braces 74 and 88.
  • the brace is a 16 inch O.D. casing pipe.
  • a further temporary horizontal brace 104 may be provided extending between the upper end of the diagonal brace 74 and the drive pipe 46, attached to each via slotted ear and pin arrangements 106.
  • the brace 104 may be removed prior to the stage depicted in FIGURE 1 or, preferably, with the drive pipe as the drive pipe is disconnected, between the stages depicted in FIGURES 1 and 2 as will now be described.
  • the prefabricated unit 12 is lowered into the water via the drive pipe 46 with the shoes 78 and 94 in sliding contact with the platform 10 leg to be braced. Where the bottom is firm, driving upon the drive pipe is necessary to sufiiciently lower the unit 12.
  • an omega-shaped leg clamp 108 is coupled to the shoe 94 about the platform leg or column via bolts 109 and the shoe 78 is welded to the platform column at 110 (see FIGURE 2).
  • shoe 78 could be similarly bolted to a leg clamp and/ or the shoe 94 could be Welded to the platform column, depending upon the availability of divers and the relative prospects, under the circumstances, for making junctures via either method which would have suflicient integrity.
  • the clamp 68 is then expanded or disassembled as explained hereinbefore, and the drive pipe 46 removed to the surface with the blind hub 48 leaving the 34 inch O.D. sleeve 14 implanted in the ocean floor and the mud mat 18 at the mud line.
  • the equipment as shown in FIGURE 2 awaits the driving of a piling through the bore of the sleeve 14.
  • test piling (not shown) may be driven near the platform 10.
  • a pile driver mounted on a derrick barge and having a conventional steam or diesel hammer may be used.
  • the test pile should be driven into the ocean floor until about l50200 blows are required to sink the pile a foot. Based on Atlantic and Gulf Coast experience, this point will be reached when the test piling has penetrated 85-200 feet in the ocean floor.
  • a 30 inch O.D. pipe 112 (FIGURE 3) is then driven through the bore of the sleeve 14 into the ocean floor using the pile driver. Obviously, where the necessary penetration will be great, the piling 112 will be made up in sections welded or otherwise secured together as needed. At the appropriate time (as indicated by the test piling) an annular pin hub 114 is slipped over the upper end of the piling 112, slid down to the indicated level and welded circumferentially at 116 and 118 to the piling 112.
  • the pin hub 114 has a cylindrical bore 120 of a size to allow initial sliding of the hub 114 down the piling 112 to the predetermined desired position.
  • the bore 120 upwardly intersects the exterior of the hub 114 at a radially directed, annular, upper end surface 122 and downwardly intersects the exterior at a radially directed, annular, lower end surface 124 of lesser outward radial extent than the surface 122.
  • the radially outer periphery of the pin hub 114 starting at its juncture with the lower end surface 124, has a radially outwardly and downwardly facing, upwardly flaring, frustoconically curved seat surface 126, a downwardly facing annular surfaces 128, an annular radially outwardly facing outer surface 130, an upwardly and radially outwardly facing, downwardly flaring annular wedging surface 132 leading to an annular relieved portion 134 and the upper surface 122.
  • the axial height of the pin hub 114 is five inches.
  • the pin hub 114 is still above the box hub 22. However, as driving continues the pin hub 114 adjoins the box hub 22 as shown in FIGURE 5 when the piling has reached the desired depth. At this point, the end surfaces 32 and 128 abut one another and the seats 30 and 126, which, as appears from FIGURE 5, taper at slightly different angles, extensively engage circumferentially in a resilient, stressed manner, limited by the stop shoulders 32 and 128.
  • an expansible-contractile 36 inch clamp 136 (similar to clamp 68), preferably having three arcuate clamp segments already loosely bolted to one another (or otherwise in an expanded condition), is lowered over the 30 inch drive pipe piling 112 onto the landing brackets 44 which serve to receive the clamp in a concentric, level manner with respect to the pin hub, box hub, sleeve and piling.
  • the clamp 136 is then contracted (by tightening its bolting or otherwise forcing its segments radially inwardly) engaging the wedging surfaces 36 and 132.
  • the 30 inch CD. drive pipe 112 is then cut off immediately above the 36 inch pin hub 114 and removed to the surface.
  • FIGURES 4 and 5 It should be apparent from FIGURES 4 and 5 that the structure remaining is rigidly attached from the column 10, through the bracing to the ocean floor via the clamp 136 which ties the bracing through the sleeve 14 to the piling 112. In this manner the column of the platform has been greatly strengthened against vertical as well as horizontal movement. It should also be apparent that identical reinforcing could be provided on all of the columns of a platform, or on selected ones of such columns, such as those on the side or sides subject to greatest external loading during storms and hurricanes. Although the device and method just described are particularly well suited to the protection of offshore platforms, this does not rule out similar use of the device and method to strengthen columns of bridges, causeways and buildings extending out over water.
  • a conventional jack-up type drilling rig has been used and the 36 inch conductor casing 210 driven with a pile driver.
  • the 36 inch conductor casing is then braced to the drilling rig above the water and, with the rig supporting the 36 inch conductor casing, the well is drilled to the proper depth and conventionally completed, with the installation of the Christmas tree.
  • the conductor casing 210 is braced in accordance with the principles of the present invention.
  • Three prefabricated units 212 are assembled around the 36 inch O.D. conductor casing above the water. Each is substantially the same as the unit 12 of FIGURE 1; therefore, corresponding parts have been indicated by like numerals, raised by 200. Differences will be emphasized in the following discussion.
  • the shoes 278 and 294 each extend arcuately somewhat less than 120 degrees.
  • the units 212 are associated via four initially loosely bolted three segment clamps 213 (similar to the clamp 68) mounted circumferentially surrounding the assembled shoes 278 and 294, one clamp near the upper ends of the assembled shoes 278, another near the lower ends of the assembled shoes 278, a third near the upper ends of the assembled shoes 294 and a fourth near the lower ends of the assembled shoes 294.
  • the loose clamps 213 are retained in the positions shown by a plurality of U-shaped straps 215 which loosely straddle the respective clamps and are secured to the respective shoes, for instance by welding at 217. As shown, three arcuately spaced straps 215 are provided near each end of each shoe for retaining the respective clamps.
  • the association of the three units 212 may be done prior to shipment from the manufacturing plant.
  • shoes 278 and 294 radially inner surfaces 219 are provided with rough serrations 221 near the upper and lower ends thereof generally underlying the clamps 213.
  • the bolts on the clamps 213 are tightened with the aid of a diver, or the clamps otherwise contracted, if remote control tightening means are available.
  • the serrations 221 engage the conductor pipe and aid in rigidizing the coupling of the assembled units 212 to the conductor pipe.
  • Pilings 312 are then driven through each sleeve 214 and the pin and box hubs 314, 222 on the pilings 312 secured to one another when they adjoin via clamps 336 slid down the pilings in a loosely assembled condition and contracted in place as discussed above in relation to the embodiment of FIGURES 1-5.
  • a diver with the aid of a cutting torch may then cut off the 30 inch CD.
  • ocean floor is used herein to broadly denote the crust of the earth beneath overlying Water, and not in a narrow sense to indicate that the overlying water must be an ocean.
  • the method of claim 1 comprising the initial steps of: rigidly securing lateral bracing via one end thereof to said templet; securing at least two vertically aligned guide shoes on said bracing at points laterally spaced thereon from said one end; and in step (a) lowering the templet with said shoes engaging the column to thereby provide spacing of said templet said predetermined distance from said column.
  • step (b) comprises welding at least one of the guide shoes to the column.
  • step (b) comprises circumferentially clamping at least one of the guide shoes to the column.
  • steps (c) and ((1) include providing a circumferential enlargement on the templet near the upper extent thereof; providing a circumferential enlargement on the piling at a predetermined distance upwardly from the lower end thereof; driving the piling down into the ocean floor until the two circumferential enlargements adjoin one another; lowering an expansible-contractile clamp down the piling in an expanded condition, circumferentially surrounding the piling until the clamp lies radially adjacent the two circumferentially enlargements; and contracting the clamp into engagement with the two circumferential enlargements.
  • the method of claim 1 further comprising the initial step of circumferentially clamping and connecting a loW- ering and driving pipe to the templet; then following step (b), unclamping and disconnecting the lowering and driving pipe from the templet; and withdrawing the lowering and driving pipe to the surface.
  • step (a) concurrently with step (a), lowering a second templet to the mud line a predetermined distance from said column of the columnar structure, the second templet being angularly spaced about the column from the first-mentioned templet; concurrently with step (b), rigidly securing the second templet to the column; subsequently, driving a piling into the ocean floor through the second templet; and circumferentially clamping the last-mentioned piling to the second templet.
  • a templet having means defining an opening therethrough of a size to receive a piling driven therethrough;
  • said guide shoe being constructed and arranged for rigid securement to the column after lowering of the device to the mud;
  • the templet comprising a metal sleeve having a box hub secured on the upper end thereof; said box hub being provided with an external, frustoconically curved clamp receiving wedging surface providing said flange means; said brace being secured to said metal sleeve below said box hub.
  • a templet having means defining an opening therethrough of a size to receive a piling driven therethrough;
  • said guide shoe being constructed and arranged for rigid securement to the column after lowering of the device to the mud;
  • the brace comprising: an oblique brace element extending upwardly as it extends outwardly from said templet, a generally horizontal brace element being below said oblique element and forming a vertical plane with the oblique brace element; said guide shoe being on said oblique brace element; a second guide shoe on the outer end of the horizontal brace element; said guide shoes being in vertical registry, each guide shoe having a cylindrically arcuate portion curved about a vertical axis so as to be concave away from the respective brace.
  • At least one of the guide shoes includes a pair of diametrically opposed bolt receiving ears at the angular extremes of the curved portion thereof; and a leg clamp having a cylindrically arcuate portion curved about a vertical axis and a pair of diametrically opposed bolt receiving ears at the angular extremes of the curved portion thereof; and bolts being received through respective ones of said ears of said guide shoe and leg clamp for securing the guide shoe to the column.
  • a templet having means defining an opening therethrough of a size to receive a piling driven therethrough;
  • said guide shoe being constructed and arranged for rigid securement to the column after lowering of the device to the mud;
  • the device of claim 12 further including rough serrations formed on the forward faces of the guide shoes for engagement with the column.
  • the clamp comprises three arcuate segmental sections, ends of adjacent sections being secured by at least one bolt to one another; said clamp being so constructed and arranged that loosening of the bolts expands the clamp and tightening of the bolts contracts the clamp.
  • an offshore columnar structure having at least one column; a templet sleeve supported on the ocean floor near said column; a brace secured at one end to said templet sleeve and at the opposite end to said column, said brace extending obliquely upwardly from said templet sleeve to said column; a piling driven through said templet sleeve into the ocean floor and extending upwardly a short distance above the upper end of the templet sleeve; a box hub mounted on the upper end of the templet sleeve and having a radially outwardly extending circumferential clamp-receiving flange thereon; a pin hub secured to said piling, circumferentially surrounding said piling immediately above said templet sleeve upper end; said pin hub being at least partly received within and abutting said box hub; said pin hub having a radially outwardly extending circumferential clamp-receiving flange thereon; and a radially expans
  • said clamp comprises three arcuate segmental sections, ends of adjacent sections being secured by at least one bolt to one 10 another; said clamp being so constructed and arranged that loosening of the bolts expands the clamp and tightening of the bolts contracts the clamp, whereby in installation of the clamp, the clamp may be lowered over the piling to radial adjacency with the clamp-receiving flanges in an expanded condition, then contracted.

Description

Feb. 24., 1970 J SLACK 3,496,728
METHOD AND APPARATUS FOR FIELD REINFORCEMENT OF COLUMNAR STRUCTURES, PARTICULARLY OFFSHORE DRILLING AND PRODUCTION PLATFORMS Filed Aug. 10, 1967 4 Sheets-Sheet 1 /4 SAME sup/#6 con/Dyer W/II N00 L/NE INVENTOR. 44 Joy/v 5'1 flak Feb. 24-, 1970 METHOD AND APPARATUS FOR FIELD REINFORCEMENT OF COLUMNAR STRUCTURES, PARTICULARLY OFFSHORE DRILLING AND PRODUCTION PLATFORMS Filed Aug. 10, 1967 J. SLACK 4 Sheets-Sheet 2 ap 4. l/ E I J l TZMAL I N VEN TOR.
Joy/v 54/96/15 Feb. 24, 1970 J. SLACK 3,496,728
METHOD AND APPARATUS FOR FIELD REINFORCEMENT 0F COLUMNAR STRUCTURES PARTICULARLY OFFSHORE DRILLING A PRODUCTION PLATFORMS Flled Aug 10, 1967 4 Sheets-Sheet 3 /4 Amp 4/:
D M 97' N0 7 INVENTOR. Jo/wev 34 A0 A 0 2 6 a a a M 4 4 4 2 4, x 3/4;
Feb. 24, 1970. J. SLACK 3,496,728
METHOD AND APPARATUS FOR FIELD REINFORCEMENT OF COLUMNAR STRUCTURES, PARTICULARLY OFFSHORE DRILLING AND PRODUCTION PLATFORMS Filed Aug. 10, 1967 4 Sheets-Sheet 4 W575? L/NE INVENTOR- JOHN 544 cue HTTOFIVEYS United States Patent 3,496,728 METHOD AND APPARATUS FOR FIELD REIN- FORCEMENT OF COLUMNAR STRUCTURES, PARTICULARLY OFFSHORE DRILLING AND PRODUCTION PLATFORMS John Slack, Houston, Tex., assignor to Gray Tool Company, Houston, Tex., a corporation of Texas Filed Aug. 10, 1967, Ser. No. 659,680 Int. Cl. E0241 37/00; E02b 17/00; E04c 3/04 US. 'CI. 61-46 16 Claims ABSTRACT OF THE DISCLOSURE For reinforcing an offshore platform column against additional loading, lowering a templet to the mud line beside the column driving the templet into the mud until its mud mat contacts the mud line; disconnecting the lowering and driving pipe from the templet; rigidly securing the templet to the column; driving a piling into the ocean floor through the templet and circumferentially clamping the piling to the templet, thus reinforcing the column against horizontal and vertical movement. The clamping arrangement includes special hubs securely mounted on the templet and piling and an annular expansible contractile clamp adapted to circumferentially engage the hubs.
The foregoing abstract is not intended to be a comprehensive discussion of all of the principles, possible modes or applications of the invention disclosed in this document and should not be used to interpret the scope of the claims which appear at the end of this specification.
BACKGROUND OF THE INVENTION Upon occasion, structures such as offshore drilling and production platforms erected on one or more large columns driven into the ocean floor require additional structural reinforcement for protection from hurricanes and to accommodate added operational loadings. Also, single petroleum well completions employing one columnar piling extending to the surface must be reinforced to protect against hurricanes and accommodate additional operational loading.
SUMMARY OF THE INVENTION The present invention provides means and a method for reinforcing such structures, the apparatus including simple structural components that require a minimum of field welding and underwater personnel work, such as by divers. The system provided makes use of simple, shop fabricated shapes that may be mechanically joined in the field, thus being economical and reducing safety hazards otherwise present.
In practicing the invention, a templet is lowered to the mudline beside the column to be braced and driven into the mud until the mud mat secured thereon is at the mudline. The lowering and driving pipe is then detached from the templet and the latter rigidly secured to the column. A piling is then driven into the ocean floor through the templet. After the piling has been driven into place, it is clamped to the templet thus reinforcing the column against horizontal and vertical movement. The clamping arrangement includes special hubs mounted on the templet and piling and an annular expansible-contractile clamp adapted to circumferentially engage the special hubs.
The principles of the invention will be further hereinafter discussed with reference to the drawings wherein preferred embodiments are shown. The specifics illustrated in the drawing are intended to exemplify, rather than limit aspects of the invention as defined in the claims.
IN THE DRAWINGS FIGURES 1, 2, 3 and 4- are side elevation views of successive stages in field installation of a column reinforcement anchor in accordance with the present invention;
FIGURE 1a is a larger scale fragmentary elevation view of the region of the connection of the drive pipe to the templet sleeve at the stage of installation depicted in FIGURE 1, with parts broken away and sectioned to expose details;
FIGURE 5 is a larger scale fragmentary side elevation view, with parts broken away and sectioned to expose details of the clamps and hubs securing the piling to the templet;
FIGURE 6 is a side elevation view, similar to FIG- URE 4, of a modified embodiment stabilizing a single conductor casing in deep water;
FIGURE 7 is a fragmentary plan view looking downwardly from the cutting-plane 7-7 of FIGURE 6; and
FIGURE 8 is a larger scale sectional view of the region circled in FIGURE 6.
DESCRIPTION OF THE PREFERRED EMBODIMENTS In the describing of the preferred embodiments hereinbelow, with reference to the drawings, several references are made to pipe diameters and other equipment sizes. These are quoted to aid those skilled in the art to more rapidly understand the preferred modes of the invention and should not be taken in a limiting sense, since, Within reason, the various parts may be scaled larger and smaller, proportionately and/or disproportionately.
In FIGURE 1, the leg of an existing offshore drilling and/or production platform or the like appears at 10, standing in the water. The rest of the platform is not shown. The remainder of the apparatus illustrated in FIG- URE 1 is a prefabricated locating templet unit 12, for instance, constructed and assembled at a manufacturing plant, then shipped, for instance, by barge or helicopter to the site of the platform to be reinforced. As illustrated, the unit 12 includes a section of 34 inch O.D., 32 inch I.D. pipe 14 forming the sleeve of the templet. The sleeve 14 is, for instance, 16 feet long and has an annular mud mat 18 of steel plate welded circumferentially therearound approximately eight feet from the lower end of the sleeve 14.
Referring for the moment to FIGURE 1a, the upper end 20 of the sleeve 14 has an annular box hub 22 socket welded thereon. The box hub 22 circumferentially surrounds the sleeve 14 at 24 adjacent the end 20 and (proceeding clockwise from 24 at the right of FIGURE 1a) has an internal downwardly facing annular shoulder 26 abutting the end 20, a radially inner cylindrical curved surface 28 flush with the internal surface of the pipe 14, a frustoconically curved upwardly and radially inwardly facing seat surface 30, an upwardly facing annular end surface 32, an annular radially outwardly facing outer surface 34, a downwardly and radially outwardly facing, downwardly tapering annular wedging surface 36- leading to an annular relieved portion 38 and the lower end surface 40 of the box hub 22. The axial height of the box hub 22 is five inches.
The box hub 22 is circumferentially welded to the pipe 14 at 42. In order to aid concentric location of the box hub 22 on the pipe 14, prior to welding, guides or landing brackets 44 of triangular form may be preliminarily welded on the hub 22 or pipe 14 as illustrated in FIG- URE 1.
At the stage depicted in FIGURE 1, the pipe 14 and box hub 22 are topped by a 20 inch O.D. lowering, landing and drive pipe 46, having a 36 inch diameter blind hub 48 secured on the lower end thereof. In the embodiment shown, the upper surface 66 of the blind hub has been centrally counterbored to provide a inch diameter socket 50, one inch deep in which the lower end of the pipe 46 is received. The pipe is secured to the blind hub by circumferential welding 52 at the mouth of the one inch deep socket.
The radially outer periphery of the blind hub 48, starting at the juncture with the lower end surface 54, has an annular radially outwardly facing outer surface 60, an upwardly and radially outwardly facing, downwardly flaring annular wedging surface 62 leading to an annular relieved portion 64 and the upper end surface 66 of the blind hub. The axial height of the blind hub is eight inches.
The pipes 14 and 46 are maintained in the axially aligned relationship shown in FIGURES 1 and la by an annular radially expansible-contractile clamp 68 having opposed wedging surfaces 71, 73, respectively, complementarily engaging the wedging surfaces 36 and 62, thus holding the end surfaces 32 and 54 in abutment. In general terms, the clamp 68 preferably comprises three complementary arcuate segments 70, adjacent ends being bolted at 72 and/ or pivotably secured to one another for at least vsufficient expansibility and contractility to permit installation of the clamp on the box hub and blind hub, and makeup of the connection as illustrated in FIGURE 1a. Further details of the clamp 68 can be seen on page 2105 (Figure 110, Table 81) of the Composite Catalogue of Oil Field Equipment & Services, 1966-1967 edition, Gulf Publishing Co. One or more of the bolts 72 may be conventional explosive bolts in order to permit removal of the clamp 68 from above water intermediate the stages illustrated in FIGURES 1 and 2. Otherwise, divers may be used to loosen the bolts 72 sufiiciently to allow the disconnection of the drive pipe from the templet sleeve. Three part remotely operable clamps also usable in the place of the three bolt clamp are illustrated in Gray Tool Company catalogue 10466 entitled Grayloc Pipe Connections on page 11 under the heading Grayloc Quick Disconnect Units (Grayloc is a registered trademark owned by Gray Tool Company), and in the US. Patents of Watts, 3,181,901 and of Watts et al., 3,231,297.
Returning to FIGURE 1, the prefabricated unit 12 also includes a diagonal structural brace 74, shown comprising a inch O.D. casing pipe, although an H-beam or the like could be used. The brace has parallel, oppositely outwardly facing, arcuate shoes 76, 78 secured to the respective ends 80, 82 thereof, for instance, by welding at 84. The ends 80, 82 are cut at about degree angles to the longitudinal axis of the brace 74 so that when the shoes 76, 78 are in place, their axes of curvature are essentially vertical. In prefabricating the unit 12 the shoe 76 is secured facewise to the sleeve 14 below the box hub 22, for instance, by welding at 86.
The bracing of the prefabricated unit 12 further includes a horizontal brace 88, shown comprising a 24 inch O.D. casing pipe having one end 90 thereof cut curvilinearly about a 45 degree axis to match the exterior of the diagonal brace near the left, lower end thereof and welded at 92 to the diagonal brace. The right end 93 of the brace 88 is in vertical alignment with the right end of the diagonal brace 74, and has an outwardly opening shoe 94 secured thereon, for instance, by welding at 96. The shoe 94 is in vertical alignment with the shoe 78 and is substantially identical thereto except for having at opposite arcuate ends of its curved portion a pair of diametrically opposed and extending flanges 98 for receiving bolts. Accordingly, the shoe 94 is generally omega welded at each end at 102 to the braces 74 and 88. In the equipment illustrated, the brace is a 16 inch O.D. casing pipe.
To aid in preventing damage to the prefabricated unit during shipping and handling prior to use, a further temporary horizontal brace 104 may be provided extending between the upper end of the diagonal brace 74 and the drive pipe 46, attached to each via slotted ear and pin arrangements 106. The brace 104 may be removed prior to the stage depicted in FIGURE 1 or, preferably, with the drive pipe as the drive pipe is disconnected, between the stages depicted in FIGURES 1 and 2 as will now be described.
The prefabricated unit 12 is lowered into the water via the drive pipe 46 with the shoes 78 and 94 in sliding contact with the platform 10 leg to be braced. Where the bottom is firm, driving upon the drive pipe is necessary to sufiiciently lower the unit 12. After the mud mat 18 has contacted the mud line, an omega-shaped leg clamp 108 is coupled to the shoe 94 about the platform leg or column via bolts 109 and the shoe 78 is welded to the platform column at 110 (see FIGURE 2). It should be noted that the shoe 78 could be similarly bolted to a leg clamp and/ or the shoe 94 could be Welded to the platform column, depending upon the availability of divers and the relative prospects, under the circumstances, for making junctures via either method which would have suflicient integrity.
The clamp 68 is then expanded or disassembled as explained hereinbefore, and the drive pipe 46 removed to the surface with the blind hub 48 leaving the 34 inch O.D. sleeve 14 implanted in the ocean floor and the mud mat 18 at the mud line.
The equipment as shown in FIGURE 2 awaits the driving of a piling through the bore of the sleeve 14.
If the condition of the earths crust beneath the ocean floor is unknown, a test piling (not shown) may be driven near the platform 10. A pile driver mounted on a derrick barge and having a conventional steam or diesel hammer may be used. The test pile should be driven into the ocean floor until about l50200 blows are required to sink the pile a foot. Based on Atlantic and Gulf Coast experience, this point will be reached when the test piling has penetrated 85-200 feet in the ocean floor.
A 30 inch O.D. pipe 112 (FIGURE 3) is then driven through the bore of the sleeve 14 into the ocean floor using the pile driver. Obviously, where the necessary penetration will be great, the piling 112 will be made up in sections welded or otherwise secured together as needed. At the appropriate time (as indicated by the test piling) an annular pin hub 114 is slipped over the upper end of the piling 112, slid down to the indicated level and welded circumferentially at 116 and 118 to the piling 112.
Referring to FIGURE 5, the pin hub 114 has a cylindrical bore 120 of a size to allow initial sliding of the hub 114 down the piling 112 to the predetermined desired position. The bore 120 upwardly intersects the exterior of the hub 114 at a radially directed, annular, upper end surface 122 and downwardly intersects the exterior at a radially directed, annular, lower end surface 124 of lesser outward radial extent than the surface 122. The radially outer periphery of the pin hub 114, starting at its juncture with the lower end surface 124, has a radially outwardly and downwardly facing, upwardly flaring, frustoconically curved seat surface 126, a downwardly facing annular surfaces 128, an annular radially outwardly facing outer surface 130, an upwardly and radially outwardly facing, downwardly flaring annular wedging surface 132 leading to an annular relieved portion 134 and the upper surface 122. The axial height of the pin hub 114 is five inches.
As shown in FIGURE 3, the pin hub 114 is still above the box hub 22. However, as driving continues the pin hub 114 adjoins the box hub 22 as shown in FIGURE 5 when the piling has reached the desired depth. At this point, the end surfaces 32 and 128 abut one another and the seats 30 and 126, which, as appears from FIGURE 5, taper at slightly different angles, extensively engage circumferentially in a resilient, stressed manner, limited by the stop shoulders 32 and 128.
Referring now to FIGURE 4, an expansible-contractile 36 inch clamp 136 (similar to clamp 68), preferably having three arcuate clamp segments already loosely bolted to one another (or otherwise in an expanded condition), is lowered over the 30 inch drive pipe piling 112 onto the landing brackets 44 which serve to receive the clamp in a concentric, level manner with respect to the pin hub, box hub, sleeve and piling. The clamp 136 is then contracted (by tightening its bolting or otherwise forcing its segments radially inwardly) engaging the wedging surfaces 36 and 132. The 30 inch CD. drive pipe 112 is then cut off immediately above the 36 inch pin hub 114 and removed to the surface.
It should be apparent from FIGURES 4 and 5 that the structure remaining is rigidly attached from the column 10, through the bracing to the ocean floor via the clamp 136 which ties the bracing through the sleeve 14 to the piling 112. In this manner the column of the platform has been greatly strengthened against vertical as well as horizontal movement. It should also be apparent that identical reinforcing could be provided on all of the columns of a platform, or on selected ones of such columns, such as those on the side or sides subject to greatest external loading during storms and hurricanes. Although the device and method just described are particularly well suited to the protection of offshore platforms, this does not rule out similar use of the device and method to strengthen columns of bridges, causeways and buildings extending out over water.
As noted in the Background of the Invention section above, protection against additional loading is also needed for many offshore petroleum wells. Such protection is especially necessary in instances where one well, or a small number of closely spaced wells, are drilled from a ship or platform through a single conductor casing, with intention of moving the ship or platform on to another location once the well, or wells, have been completed. The advantageous usefulness of the principles of the present invention in such instances will now be discussed with reference to FIGURES 6-8 wherein an example is illustrated.
In this embodiment a conventional jack-up type drilling rig has been used and the 36 inch conductor casing 210 driven with a pile driver. The 36 inch conductor casing is then braced to the drilling rig above the water and, with the rig supporting the 36 inch conductor casing, the well is drilled to the proper depth and conventionally completed, with the installation of the Christmas tree. Before the rig is moved off location, the conductor casing 210 is braced in accordance with the principles of the present invention.
Three prefabricated units 212 are assembled around the 36 inch O.D. conductor casing above the water. Each is substantially the same as the unit 12 of FIGURE 1; therefore, corresponding parts have been indicated by like numerals, raised by 200. Differences will be emphasized in the following discussion.
The shoes 278 and 294 each extend arcuately somewhat less than 120 degrees. The units 212 are associated via four initially loosely bolted three segment clamps 213 (similar to the clamp 68) mounted circumferentially surrounding the assembled shoes 278 and 294, one clamp near the upper ends of the assembled shoes 278, another near the lower ends of the assembled shoes 278, a third near the upper ends of the assembled shoes 294 and a fourth near the lower ends of the assembled shoes 294. The loose clamps 213 are retained in the positions shown by a plurality of U-shaped straps 215 which loosely straddle the respective clamps and are secured to the respective shoes, for instance by welding at 217. As shown, three arcuately spaced straps 215 are provided near each end of each shoe for retaining the respective clamps. The association of the three units 212 may be done prior to shipment from the manufacturing plant.
In the embodiment depicted in FIGURES 6-8, the shoes at the opposite ends of the diagonal braces have been eliminated and the diagonal braces 274 and horizontal braces 288 are directly welded to the three respective .34 inch O.D. sleeves 214.
It should now be noticed, with reference to FIGURE 8, that the shoes 278 and 294 radially inner surfaces 219 are provided with rough serrations 221 near the upper and lower ends thereof generally underlying the clamps 213.
When the assembled units 212 have been lowered to the position shown in FIGURE 6, the bolts on the clamps 213 are tightened with the aid of a diver, or the clamps otherwise contracted, if remote control tightening means are available. As the clamps 23 are tightened the serrations 221 engage the conductor pipe and aid in rigidizing the coupling of the assembled units 212 to the conductor pipe.
Pilings 312 are then driven through each sleeve 214 and the pin and box hubs 314, 222 on the pilings 312 secured to one another when they adjoin via clamps 336 slid down the pilings in a loosely assembled condition and contracted in place as discussed above in relation to the embodiment of FIGURES 1-5. A diver with the aid of a cutting torch may then cut off the 30 inch CD. drive pipe pilings 312 just above the respective 36 inch clamps 336. With the conductor casing so braced and anchored, the rig may be moved off location, leaving the operators confident that the well will withstand wave and wind action.
Two embodiments of the invention having been dis cussed and shown at length, the principles of the invention should now be apparent to those skilled in the art.
The term ocean floor is used herein to broadly denote the crust of the earth beneath overlying Water, and not in a narrow sense to indicate that the overlying water must be an ocean.
It should now be apparent that the method and apparatus for field reinforcement of columnar structures, particularly offshore drilling and production platforms as described hereinabove possesses each of the attributes set forth in the specification under the heading Summary of the Invention hereinbefore. Because the method and apparatus for field reinforcement of columnar structures, particularly offshore drilling and production platforms of the invention can be modified to some extent without departing from the principles of the invention as they have been outlined and explained in this specification, the present invention should be understood as encompassing all such modifications as are within the spirit and scope of the following claims.
I claim:
1. A method for field reinforcement of an offshore columnar structure comprising:
(a) lowering a templet to the mud line a predetermined distance from a column of the columnar structure;
(b) rigidly securing the templet to the column;
(0) driving a piling into the ocean floor through the templet; and
(d) circumferentially clamping the piling to the templet to reinforce the column against horizontal movement.
2. The method of claim 1 comprising the initial steps of: rigidly securing lateral bracing via one end thereof to said templet; securing at least two vertically aligned guide shoes on said bracing at points laterally spaced thereon from said one end; and in step (a) lowering the templet with said shoes engaging the column to thereby provide spacing of said templet said predetermined distance from said column.
3. The method of claim 2 wherein step (b) comprises welding at least one of the guide shoes to the column.
4. The method of claim 3 wherein step (b) comprises circumferentially clamping at least one of the guide shoes to the column.
5. The method of claim 1 wherein steps (c) and ((1) include providing a circumferential enlargement on the templet near the upper extent thereof; providing a circumferential enlargement on the piling at a predetermined distance upwardly from the lower end thereof; driving the piling down into the ocean floor until the two circumferential enlargements adjoin one another; lowering an expansible-contractile clamp down the piling in an expanded condition, circumferentially surrounding the piling until the clamp lies radially adjacent the two circumferentially enlargements; and contracting the clamp into engagement with the two circumferential enlargements.
6. The method of claim 1 further comprising the initial step of circumferentially clamping and connecting a loW- ering and driving pipe to the templet; then following step (b), unclamping and disconnecting the lowering and driving pipe from the templet; and withdrawing the lowering and driving pipe to the surface.
7. The method of claim 1 including: concurrently with step (a), lowering a second templet to the mud line a predetermined distance from said column of the columnar structure, the second templet being angularly spaced about the column from the first-mentioned templet; concurrently with step (b), rigidly securing the second templet to the column; subsequently, driving a piling into the ocean floor through the second templet; and circumferentially clamping the last-mentioned piling to the second templet.
8. A device for field reinforcement of an offshore columnar structure comprising:
(a) a templet having means defining an opening therethrough of a size to receive a piling driven therethrough;
(b) flange means on said templet peripherally of said opening adapted to circumferentially receive an expansible-contractile clamp for securing the driven piling to the templet;
(c) a brace secured at one end to said templet and extending laterally therefrom;
(d) a guide shoe secured on the other end of said brace, adapted to slide down along a column of the columnar structure as the device is lowered to the mud, for achieving predetermined spacing of the templet from the column; and
(e) said guide shoe being constructed and arranged for rigid securement to the column after lowering of the device to the mud;
the templet comprising a metal sleeve having a box hub secured on the upper end thereof; said box hub being provided with an external, frustoconically curved clamp receiving wedging surface providing said flange means; said brace being secured to said metal sleeve below said box hub.
9. A device for field reinforcement of an offshore columnar structure comprising:
(a) a templet having means defining an opening therethrough of a size to receive a piling driven therethrough;
(b) flange means on said templet peripherally of said opening adapted to circumferentially receive an expansible-contractile clamp for securing the driven piling to the templet;
(c) a brace secured at one end to said templet and extending laterally therefrom;
(d) a guide shoe secured on the other end of said brace, adapted to slide down along a column of the columnar structure as the device is lowered to the mud, for achieving predetermined spacing of the templet from the column; and
(c) said guide shoe being constructed and arranged for rigid securement to the column after lowering of the device to the mud;
the brace comprising: an oblique brace element extending upwardly as it extends outwardly from said templet, a generally horizontal brace element being below said oblique element and forming a vertical plane with the oblique brace element; said guide shoe being on said oblique brace element; a second guide shoe on the outer end of the horizontal brace element; said guide shoes being in vertical registry, each guide shoe having a cylindrically arcuate portion curved about a vertical axis so as to be concave away from the respective brace.
10. The device of claim 9 wherein at least one of the guide shoes is constructed and arranged for welded secure ment to the column.
11. The device of claim 9 wherein at least one of the guide shoes includes a pair of diametrically opposed bolt receiving ears at the angular extremes of the curved portion thereof; and a leg clamp having a cylindrically arcuate portion curved about a vertical axis and a pair of diametrically opposed bolt receiving ears at the angular extremes of the curved portion thereof; and bolts being received through respective ones of said ears of said guide shoe and leg clamp for securing the guide shoe to the column.
12. A device for field reinforcement of an offshore columnar structure comprising:
(a) a templet having means defining an opening therethrough of a size to receive a piling driven therethrough;
(b) flange means on said templet peripherally of said opening adapted to circumferentially receive an expansible-contractile clamp for securing the driven piling to the templet;
(c) a brace secured at one end to said templet and extending laterally therefrom;
(d) a guide shoe secured on the other end of said brace,
adapted to slide down along a column of the columnar structure as the device is lowered to the mud, for achieving predetermined spacing of the templet from the column; and
(e) said guide shoe being constructed and arranged for rigid securement to the column after lowering of the device to the mud;
(f) a second templet having means defining an opening therethrough of a size to receive a second piling driven therethrough;
(g) flange means on said second templet peripherally of said opening adapted to circumferentially receive a second eXpansible-contractile clamp for securing the second driven piling to the second templet;
(h) a brace secured at one end to said second templet and extending laterally therefrom;
(i) a guide shoe secured on the other end of said second templet brace, adapted to slide down along the column angularly beside the first-mentioned guide shoe as the device is lowered to the mud, for achieving predetermined spacing of the templet from the column;
(j) a plurality of angularly spaced bracket loops secured on the outer faces of said guide shoes in alignment angularly of the guide shoes;
(k) a radially expansible-contractile clamp mounted to said guide shoes via passage through each of said device to the mud with said clamp circumscribing the column and said guide shoes, said clamp may be contracted to secure the device to the column.
13. The device of claim 12 further including rough serrations formed on the forward faces of the guide shoes for engagement with the column.
14. The device of claim 12 wherein the clamp comprises three arcuate segmental sections, ends of adjacent sections being secured by at least one bolt to one another; said clamp being so constructed and arranged that loosening of the bolts expands the clamp and tightening of the bolts contracts the clamp.
15. In combination: an offshore columnar structure having at least one column; a templet sleeve supported on the ocean floor near said column; a brace secured at one end to said templet sleeve and at the opposite end to said column, said brace extending obliquely upwardly from said templet sleeve to said column; a piling driven through said templet sleeve into the ocean floor and extending upwardly a short distance above the upper end of the templet sleeve; a box hub mounted on the upper end of the templet sleeve and having a radially outwardly extending circumferential clamp-receiving flange thereon; a pin hub secured to said piling, circumferentially surrounding said piling immediately above said templet sleeve upper end; said pin hub being at least partly received within and abutting said box hub; said pin hub having a radially outwardly extending circumferential clamp-receiving flange thereon; and a radially expansiblecontractile clamp circumferentially engaging said clampreceiving flanges rigidly securing said templet sleeve to said piling.
16. The combination of claim 15 wherein said clamp comprises three arcuate segmental sections, ends of adjacent sections being secured by at least one bolt to one 10 another; said clamp being so constructed and arranged that loosening of the bolts expands the clamp and tightening of the bolts contracts the clamp, whereby in installation of the clamp, the clamp may be lowered over the piling to radial adjacency with the clamp-receiving flanges in an expanded condition, then contracted.
References Cited JACOB SHAPIRO, Primary Examiner U.S. c1. X.R.
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Cited By (10)

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Publication number Priority date Publication date Assignee Title
US3729940A (en) * 1970-02-20 1973-05-01 Brown & Root Offshore tower
US4307977A (en) * 1980-05-23 1981-12-29 Mcdermott Incorporated Removable mudmat and method of use on soft floor
US4352598A (en) * 1979-02-07 1982-10-05 Compagnie Generale Pour Les Developpements Operationnels Des Richesses Sous-Marines "C.G. Doris" Concrete structure for the transmission of loads from the steel lattice of a marine platform and a method of forming said structure
US4558973A (en) * 1984-06-21 1985-12-17 Seahorse Equipment Corporation Subsea wellhead protector
US4669918A (en) * 1986-02-04 1987-06-02 Riles William G Offshore platform construction including preinstallation of pilings
US4679964A (en) * 1984-06-21 1987-07-14 Seahorse Equipment Corporation Offshore well support miniplatform
AU2005200833B2 (en) * 2004-02-27 2010-07-15 Trelleborg Crp Ltd Bend stiffener
US8157481B1 (en) 1994-05-02 2012-04-17 Shell Oil Company Method for templateless foundation installation
US20150082720A1 (en) * 2012-05-09 2015-03-26 Alstom Renewable Technologies Wind turbine foundation
US11122793B2 (en) * 2016-09-12 2021-09-21 Blue Iguana Pest Control, Inc. Systems and methods for controlling iguana infestation

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US2903856A (en) * 1954-06-29 1959-09-15 Gulf Research Development Co Means for laterally bracing partially submerged erect structures
US3134235A (en) * 1959-11-12 1964-05-26 Jersey Prod Res Co Installation of piling

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US2903856A (en) * 1954-06-29 1959-09-15 Gulf Research Development Co Means for laterally bracing partially submerged erect structures
US2901890A (en) * 1957-04-26 1959-09-01 Frank E Hutchison Submarine structure
US3134235A (en) * 1959-11-12 1964-05-26 Jersey Prod Res Co Installation of piling

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3729940A (en) * 1970-02-20 1973-05-01 Brown & Root Offshore tower
US4352598A (en) * 1979-02-07 1982-10-05 Compagnie Generale Pour Les Developpements Operationnels Des Richesses Sous-Marines "C.G. Doris" Concrete structure for the transmission of loads from the steel lattice of a marine platform and a method of forming said structure
US4307977A (en) * 1980-05-23 1981-12-29 Mcdermott Incorporated Removable mudmat and method of use on soft floor
US4558973A (en) * 1984-06-21 1985-12-17 Seahorse Equipment Corporation Subsea wellhead protector
US4679964A (en) * 1984-06-21 1987-07-14 Seahorse Equipment Corporation Offshore well support miniplatform
US4669918A (en) * 1986-02-04 1987-06-02 Riles William G Offshore platform construction including preinstallation of pilings
US8157481B1 (en) 1994-05-02 2012-04-17 Shell Oil Company Method for templateless foundation installation
AU2005200833B2 (en) * 2004-02-27 2010-07-15 Trelleborg Crp Ltd Bend stiffener
US20150082720A1 (en) * 2012-05-09 2015-03-26 Alstom Renewable Technologies Wind turbine foundation
US11122793B2 (en) * 2016-09-12 2021-09-21 Blue Iguana Pest Control, Inc. Systems and methods for controlling iguana infestation

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