US3492390A - Process for preparing filaments from poly-beta-lactams - Google Patents
Process for preparing filaments from poly-beta-lactams Download PDFInfo
- Publication number
- US3492390A US3492390A US691948A US3492390DA US3492390A US 3492390 A US3492390 A US 3492390A US 691948 A US691948 A US 691948A US 3492390D A US3492390D A US 3492390DA US 3492390 A US3492390 A US 3492390A
- Authority
- US
- United States
- Prior art keywords
- precipitating
- poly
- filaments
- formiates
- percent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 6
- 150000003952 β-lactams Chemical class 0.000 title 1
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 57
- 230000001376 precipitating effect Effects 0.000 description 46
- 235000019253 formic acid Nutrition 0.000 description 31
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 29
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 26
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 26
- 150000001342 alkaline earth metals Chemical class 0.000 description 25
- 238000009987 spinning Methods 0.000 description 22
- 238000000034 method Methods 0.000 description 16
- 150000003839 salts Chemical class 0.000 description 15
- 239000011780 sodium chloride Substances 0.000 description 13
- 229910052783 alkali metal Inorganic materials 0.000 description 10
- 239000011777 magnesium Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229920000642 polymer Polymers 0.000 description 8
- 150000001340 alkali metals Chemical class 0.000 description 7
- 230000001112 coagulating effect Effects 0.000 description 7
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 6
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 6
- -1 alkali metal salts Chemical class 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 239000000835 fiber Substances 0.000 description 4
- 150000003951 lactams Chemical class 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 3
- 230000015271 coagulation Effects 0.000 description 3
- 238000005345 coagulation Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 3
- 235000019341 magnesium sulphate Nutrition 0.000 description 3
- 229910052938 sodium sulfate Inorganic materials 0.000 description 3
- 235000011152 sodium sulphate Nutrition 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 3
- 229910000368 zinc sulfate Inorganic materials 0.000 description 3
- 229960001763 zinc sulfate Drugs 0.000 description 3
- XMSFNEZQRPOHAR-UHFFFAOYSA-N 4-methylazetidin-2-one Chemical compound CC1CC(=O)N1 XMSFNEZQRPOHAR-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- ALWXETURCOIGIZ-UHFFFAOYSA-N 1-nitropropylbenzene Chemical compound CCC([N+]([O-])=O)C1=CC=CC=C1 ALWXETURCOIGIZ-UHFFFAOYSA-N 0.000 description 1
- IGWGXZKGWFYOHE-UHFFFAOYSA-N 4,4-dimethylazetidin-2-one Chemical compound CC1(C)CC(=O)N1 IGWGXZKGWFYOHE-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- VZTDIZULWFCMLS-UHFFFAOYSA-N ammonium formate Chemical compound [NH4+].[O-]C=O VZTDIZULWFCMLS-UHFFFAOYSA-N 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229910052705 radium Inorganic materials 0.000 description 1
- HCWPIIXVSYCSAN-UHFFFAOYSA-N radium atom Chemical compound [Ra] HCWPIIXVSYCSAN-UHFFFAOYSA-N 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000011833 salt mixture Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/60—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyamides
Definitions
- the present invention relates to a process for preparing filaments from poly-,B-lactams.
- Filaments and fibers obtained from poly-B-lactams may be employed in many fields. It is known that some poly-18- lactams, in particular the poly-4,4-dimethyl-azetidin-2-one, are soluble in a methanolic calcium thiocyanate solution and may be spun from such a solution into filaments in a precipitating bath of distilled or deionized water (French Patent 1,416,414). However, the spinning process proceeds only with said poly-,B-lactams disubstituted in 4,4- position in an unobjectionable manner for a prolonged period of time and also in this case only under certain conditions, for example while maintaining the temperature of the precipitating bath constant at :1 C.
- the concentration of the formiates of the alkaline earth metals in the precipitating bath may vary within wide limits up to that concentration at which the precipitating bath is saturated with the formiate of the alkaline earth metal at the respective temperature of the precipitating bath.
- concentration to be used in each case depends on the nature of the polymer to be coagulated, especially on its viscosity. In general, concentrations of 8 to 15 percent by weight, preferably of 9 to 12 percent by weight, are sufficient.
- the proportion of the free formic acid in the precipitating baths is 0.5 to 4 percent by weight, preferably 1 to 2 percent by weight.
- the advantage of the precipitating baths containing formiates of the alkaline earth metals is that the filament is slowly precipiated in these precipitating baths and that the completely coagulated filament remains soft and elastic for a long time and can thus be processed without disturbances.
- Another advantage of the precipitating baths according to the present invention is that they can easily be prepared and that the salts used can be recovered.
- the formiates of the alkali earth metals are relative difficultly soluble and can, therefore, already be separated by partial evaporation of the exhausted precipitating baths which is very advantageous for recovering the formic acid from the precipitating bath.
- the enriched formic acid can be neutralized without difiiculty by conversion with the corresponding oxides or hydroxides of the alkaline earth metals, and the salts formed can be isolated together With the coagulation salts.
- soft and elastic filaments could be obtained by the process of the present invention when spinning solutions of formic acid of poly-fi-lactams in precipitating baths containing formiates of the alkaline earth metals, especially in view of the fact that there is only required a relatively low concentration of the formiates of the alkaline earth metals in the precipitating bath, for the coagulating effect of sodium chloride, zinc chloride, zinc sulfate or sodium sulfate is considerably lower than that of the formiates of the alkaline earth metals.
- alkali metal formiates for example MgCl MgSO CaCl NaCl or Na SO especially alkali metal formiates.
- concentration of these additionally employed salts should not exceed 18 percent by weight and should amount preferably to 5 to 10 percent by Weight.
- Such salt combinations are preferably used for spinning poly-fi-lactams whose relative viscosity only amounts to 3.2 to 3.6.
- magnesium sulfate for example 12 percent by weight of magnesium formiate and 10 percent by weight of magnesium sulfate
- Precipitating baths of a corresponding composition for example 2 percent by weight of formic acid, 11.2 percent by weight of magnesium formiate and 8.9 percent by weight of sodium formiate, remained entirely clear in spinning tests conducted over long periods of time.
- the advantages of the process according to the present invention are not limited to the non-occurrence of turbidity phenomena in the precipitating baths used according to the present invention or to the prevention of the fluffiness resulting therefrom. Since the precipitation of the filament takes place gradually and, for this reason, the filament remains elastic in the precipitating bath, it can be drawn off more rapidly without breaking. In this manner it is possible to increase the final draw-01f rate to m./minute and thereby to raise the production. For the reasons stated above also the drawability of the spun filaments is distinctly improved. High strength values can be obtained at suflicieutly high elongations.
- the filaments or fibers obtained by the process of the present invention find many applications in the textile industries.
- the filaments have a pleasant, silk-like feel and, with a relative atmospheric moisture of 65 percent, absorb 9 percent of Water which is 3 percent more than in the case of poly-e-caprolactam.
- Knitted or woven fabrics may be produced from the continuous filaments, said fabrics withstanding a boiling wash. Staple fibers produced from the spun filaments are employed in the Worsted yarn industries.
- the following examples serve to illustrate the invention.
- the relative viscosity was measured in a solution of 1 percent concentration by weight of the polymer in 98 percent sulfuric acid at 20 C.
- the viscosity of the spinning solution was measured at 20 C. according to the falling ball test by means of a steel ball (diameter 3 millimeters) with a vertical falling distance of 20 cm.
- This spinning solution was spun at the rate of 0.33 ml./ minute by means of a gear pump through a tantalum spinneret having 40 openings of a diameter of 0.2 mm. each into an aqueous precipitating bath which had a length of 105 cm., a temperature of 23 C. and which contained 2.6% by weight of formic acid, 109% by weight of magnesium formiate and 6.2% by weight of magnesi um sulfate.
- the coagulated filament was drawn off at the rate of 6.6 m./ minute by means of a trio-roller and drawn in a ratio of 1:4.4 in a Water bath which had a temperature of 24 C. and a length of 35 cm.
- the filament obtained had a total titer of 40 deniers and an individual titer of 1.0 denier.
- the ultimate tensile strength of the filament was 2.60 g./denier at an elongation of break of 17%.
- ning solution of 25.8% concentration by weight was obtained which had a falling ball viscosity of 700 seconds.
- this spinning solution was spun, at a rate of 0.493 ml./ minute, into an aqueous precipitating bath which had a length of 120 cm., a temperature of 27 C. and which contained 2.8% by weight of formic acid and 11.7% by Weight of magnesium formiate.
- EXAMPLE 3 A spinning solution which corresponded to that used in Example 2 was spun by means of a spinneret having openings each having a diameter of 0.3 mm. and processed in the manner described in Example 1.
- the filament obtained had a total titer of 60 deniers and an individual titer of 4.0 deniers; its ultimate tensile strength was 3.08 g./ den. at an elongation of break of 26%
- EXAMPLES 4 to 10 In the manner described in Example 1, poly-4-methylazetidin-2-one having a relative viscosity of 8.0 was spun at a rate of 0.465 ml./minute in the form of a spinning solution of 21% concentration by weight in formic acid with a falling ball viscosity of 222 seconds.
- the following table shows the precipitating baths used, none of I claim:
- lactam is poly-4-rnethyl-azetidin-2-one.
- the bath contains up to 18 percent by Weight of another salt selected from the group consisting of inorganic salts of the alkaline earth metals, inorganic alkali metal salts and alkali metal formiates.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DEF0051029 | 1966-12-21 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3492390A true US3492390A (en) | 1970-01-27 |
Family
ID=7104275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US691948A Expired - Lifetime US3492390A (en) | 1966-12-21 | 1967-12-20 | Process for preparing filaments from poly-beta-lactams |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US3492390A (cg-RX-API-DMAC10.html) |
| BE (1) | BE708343A (cg-RX-API-DMAC10.html) |
| DE (1) | DE1669419A1 (cg-RX-API-DMAC10.html) |
| FR (1) | FR1551307A (cg-RX-API-DMAC10.html) |
| GB (1) | GB1145790A (cg-RX-API-DMAC10.html) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4379773A (en) * | 1980-06-04 | 1983-04-12 | Chevron Research Company | Process for wet spinning nylon 4 |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2130948A (en) * | 1937-04-09 | 1938-09-20 | Du Pont | Synthetic fiber |
| US2360406A (en) * | 1940-06-21 | 1944-10-17 | Celanese Corp | Manufacture of artificial filaments, films, and like materials |
| US3093618A (en) * | 1958-06-14 | 1963-06-11 | Hoechst Ag | Polyamides from beta-amino carboxylic acids |
| BE640198A (cg-RX-API-DMAC10.html) * | 1962-11-20 | 1964-05-20 | ||
| US3231539A (en) * | 1961-06-02 | 1966-01-25 | Hoechst Ag | Process for the manufacture of spinning solutions of poly-beta-lactams by dissolving in an alcoholic solution of calcium thiocyanate |
| US3269970A (en) * | 1962-03-29 | 1966-08-30 | Celanese Corp | Spinning filaments from solution in concentrated sulfuric acid of a polyamide and salt |
| US3360503A (en) * | 1963-04-09 | 1967-12-26 | Du Pont | Process for preparing poly(alpha, alpha-disubstituted beta-lactams) |
-
1966
- 1966-12-21 DE DE19661669419 patent/DE1669419A1/de active Pending
-
1967
- 1967-12-20 US US691948A patent/US3492390A/en not_active Expired - Lifetime
- 1967-12-21 BE BE708343D patent/BE708343A/xx unknown
- 1967-12-21 GB GB58146/67A patent/GB1145790A/en not_active Expired
- 1967-12-21 FR FR1551307D patent/FR1551307A/fr not_active Expired
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2130948A (en) * | 1937-04-09 | 1938-09-20 | Du Pont | Synthetic fiber |
| US2360406A (en) * | 1940-06-21 | 1944-10-17 | Celanese Corp | Manufacture of artificial filaments, films, and like materials |
| US3093618A (en) * | 1958-06-14 | 1963-06-11 | Hoechst Ag | Polyamides from beta-amino carboxylic acids |
| US3231539A (en) * | 1961-06-02 | 1966-01-25 | Hoechst Ag | Process for the manufacture of spinning solutions of poly-beta-lactams by dissolving in an alcoholic solution of calcium thiocyanate |
| US3269970A (en) * | 1962-03-29 | 1966-08-30 | Celanese Corp | Spinning filaments from solution in concentrated sulfuric acid of a polyamide and salt |
| BE640198A (cg-RX-API-DMAC10.html) * | 1962-11-20 | 1964-05-20 | ||
| US3360503A (en) * | 1963-04-09 | 1967-12-26 | Du Pont | Process for preparing poly(alpha, alpha-disubstituted beta-lactams) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4379773A (en) * | 1980-06-04 | 1983-04-12 | Chevron Research Company | Process for wet spinning nylon 4 |
Also Published As
| Publication number | Publication date |
|---|---|
| BE708343A (cg-RX-API-DMAC10.html) | 1968-06-21 |
| FR1551307A (cg-RX-API-DMAC10.html) | 1968-12-27 |
| GB1145790A (en) | 1969-03-19 |
| DE1669419A1 (de) | 1971-03-18 |
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