US3490859A

US3490859A - Process for aftertreatment of colored polyamide fibers

Info

Publication number: US3490859A
Application number: US665220A
Authority: US
Inventors: Karl Soiron; Hans Rafael; Walter Stockar
Original assignee: JR Geigy AG
Current assignee: Novartis AG
Priority date: 1967-09-05
Filing date: 1967-09-05
Publication date: 1970-01-20
Anticipated expiration: 1987-01-20

Description

United States Patent (9 US. Cl. 874 10 Claims ABSTRACT OF THE DISCLOSURE An improvement in the dyeing'and printing of polyamide fibers, comprising as an after-treatment, the introduction of such fibers which have been freshly dyed or printed with a fiber-reactive dyestufi, prior to the conventional drying, into an aqueous bath which contains a condensation product of dicyanodiamide, urea or an ammonium salt of a mineral acid capable of splitting off ammonia, and formaldehyde; the pH of the bath is adjusted to about 4 to 5.5, and the bath containing the fibers is then heated; also the aforesaid after-treatment baths per se.

This application discloses and claims only subject matter disclosed in our pending application Ser. No. 637,309, filed May 9, 1967, as a continuation application of our application Ser. No. 515,774, filed Oct. 22, 1965, as a divisional application under Rule 147 of our applicati n Ser. No. 296,392, filed July 19, 1963, both lastmentioned applications being now abandoned.

Description of the invention This invention relates to improvements in dyeing and printing on polyamide fibers as well as, as industrial products, the dyed and printed polyamide fibers treated according torthe invention.

Hitherto, wool and other polyamide fibers including nylon and the like synthetic polyamide fibers which had been dyed with reactive dyestutfs containing per molecule at least one substituent which can be split 01f as an anion during the dyeing and/or after-treatment of the dyed fibers, had to be subjected to an after treatment in an aqueous basic medium of a pH of preferably about 7.5 or higher which contains, for example, sodium hydroxide, sodium carbonate, or preferably ammonia or hexamethylenetetramine as the basic agent.

This known alkaline after-treatment, which serves to fix on the fibers still unreacted reactive dyestulf present in the dyed goods, suffers from the drawback that the polyamide fibers can be injured by the alkaline medium and particularly by a subsequent drying step if the same is carried out directly on the after-treated fibers.

Therefore, in the known dyeing methods, the aftertreatment with an alkaline medium is followed usually by a further treatment in an acid medium prior to final drying of the dyed or printed fibers.

Another drawback of the after-treatment with alkaline agents such as ammonia or hexamethylenetetramine resides in the tendency of the alkaline bath to remove at least part of the still unreacted dyestuff from the fibers, whereby an exact control of the shade of the fixed dyeings or prints is made very difficult.

It is, therefore, an object of the present invention to provide, in a process of dyeing or printing polyamide fibers with reactive dyestuffs of the type described, an after-treatment of the dyed fibers for the purpose of 3,490,859 Patented Jan. 20, .1970

fixing still unreacted residual dyestuif on the fibers, which after-treatment does not injure the fibers, permits of .drying the after-treated fibers directly Without further intermediate treatments, and allows for a more exact control in producing a desired shade. Y i

- These objects areattained by the treatment according to the invention, which comprises, as an after-treatment in dyeingand printing processes for producing colored polyamide fibers by heating and thereby reacting said fibers with reactive dyestuff, i.e. dyestuffcontaining at least one mobile substituent capable of being split off as anion, in an aqueous acid medium, preferably'at a pH of about 4.5 to 5, and, preferably, with subsequent rinsing of the colored fibers in water ofa temperature of about 10 to preferably 60, and not more-than 70 C., and drying. (I) Introducing the freshly colored, and preferably immediately subsequently rinsed, fibers, directly thereafter and prior to drying, into an aqueous solution of a condensation product of (a) a naphthalene sulfonic acid, in particular a monoto trisulfonic acid, and preferably naphthalene-Z-monosulfonic acid, or a 1,2,3,4-tetrahydronaphthalene sulfonic acid,

(b) from about 0.5 to 1.5, and preferably from 0.8 to 1.2 parts by weight, per part by weight of (a), of a compound of the formula HO-phenylene-SO -phenylene-OH preferably 4,4'-dihydroxy-diphenylsulfone, and

(c) from about 0.1 to 0.2, and preferably 0.1 part by weight, per part by weight'of (a), of formaldehyde, in aqueous, preferably about 30%-solution,

(II) If necessary, adjusting the pH of the aqueous solution to about 4 to 5.5, and preferably to 4.5 to 5, by the addition of acid, such as acetic or formic acid; and preferably of acetic acid, and

(III) Heating the said aqueous solution and the colored fibers therein for a short time, about 10 to 60, and preferably 15 to 30 minutes, at a temperature of about 20 to 100, and preferably 60 to C.

According to another mode of carrying out the treatment according to the invention in practice, the condensation product used as the fixing agent in the aqueous acid solution of steps (I) to (III) described supra, is produced by condensation of 1 v i (a) an oc,w-diChl0IO- or a,w-dibromoalkane of from 2 to 7 carbon atoms, or w,w'-dichloro-dialkylether with a total of from 4 to 8 carbon atoms, with (b) a tertiary saturated aliphatic amine with a total of from 6 to 24 carbon atoms and from two to four amino nitrogen atoms,

in such molar ratio of .(a):(b) that approximately one halogen atom is present in the condensation reaction for every amino nitrogen atom.

According to yet another mode of carrying out the treatment according to the invention in practice, there is used in the aqueous solution of steps (I) to (III) supra, in lieu of the above-mentioned condensation products, a product produced by the condensation of (a) dicyanodiamide,

(b) at least one mole, per mole of (a), or an excess thereover, of an ammonia donator which is either urea or an ammonium salt of a mineral acid capable of splitting off ammonia, and

(c) at least two moles, per mole of (a), or an excess thereover, of formaldehyde in aqueous, preferably 30% by weight, solution. A concentration of about 0.5 gram of condensation product per liter of solution is the .minimum.

In the second and third modes of the treatment according to the invention described above, the addition of acid to the solution in accordance with step II, supra, is mandatory.

As polyamide fibers, those of natural Origin, above all wool and silk, but also synthetic polyamide fibers such as the various kinds of nylon e.g. nylon 6, nylon 66, and nylon 11 (Rilsan), are suitable for the after-treatment according to the invention.

These polyamide fibers are dyed by known methods in a dyestuff solution which, in addition to the dyestuffs mentioned, can also contain the auxiliaries usual in wool dyeing, e.g. salts such as sodium sulfate or ammonium sulfate and/or dilute acids, e.g. acetic or formic acid, and/or wetting agents, e.g. condensation products of fatty acids having at least 8 carbon atoms and lower alkanolamines such as are described in US Patent 2,089,212.

The aforesaid fibers are printed by known processes in neutral or acid medium in the presence of thickeners and, optionally, urea.

The after-treatment according to the invention with the solution of the condensation products is preferably performed in a solution which contains these products in a concentration of about 0.5 to 3 g. per liter, furthermore, optionally, other additives usual in textile dyeing, and finally, acid, e. g. acetic or formic acid, as mentioned above.

The aforesaid condensation products suitable for use in the first above-described mode of carrying out the invention in practice are produced as described in German Patent 611,671, issued Apr. 5, 1935; those suitable for use in the second mode of practicing the invention described above, are produced as described in German Patent 894,237, issued Oct. 22, 1953. This class of condensation products is obtained by reacting the components mentioned above at a raised temperature, about 50 to 140 0., possibly in the presence of diluents, e.g. butyl alcohol, ethylene glycol or diethylene glycol. Among the saturated aliphatic tertiary polyamines defined above, there are:

Di-, triand tetra-amines such as N, N'-tetramethylhexamethylenediamine and homologues, N,N,N"-pentamethyl-diethylenetriamine, N,N',N",N"'-hexamethyl triethylenetetramine as well as industrial mixtures thereof also.

Examples of a,w-dihalogen alkanes are 1,2-dichloroor 1,2-dibromo-ethane, 1,3-dichloro-propane, 1,4-dichlorobutane, 1,5-dichloropentane, 1,6-dichlorohexane; w,w-dihalogen ethers are, e.g. B,B'-dichlorodiethyl ether, ethylene glycol-di-fi-chloroethyl ether, Bfl-di-(2-chloroethoxy)-diethyl ether, 'y,'y'-dichloropropyl ether as well as glycerin dichlorohydrin. The reaction products are most effective when the ratio of the reaction components is so chosen that there is about one halogen atom per N atom, so that, for example, on using a triamine, two mols of amine are quaternized with three mols of a,w-dihalogen alkane. Particularly good results are obtained with the condensation product of 2 mols of N,N',N"-pentamethyl-diethylenetriamine and 3 moles of B,,B'-dichlorodiethyl ether.

The condensation products usable in the third mode of carrying out the treatment according to the invention are produced from dicyanodiamide and the ammonium salt of a strong mineral acid or urea, and formaldehyde, as described in German Patent 929,642, issued Oct. 22, 195 3. Best results are obtained with compounds from this class which are produced in accordance with Example 2 of German Patent 929,642.

The reactive dyestuffs used according to the invention can be of the most varied classes of dyestuffs. Preferably they are nitro, azo, anthraquinone or phthalocyanine dyestuffs, which classes excel in stability. They contain watersolubilizing, acid, salt forming groups, mainly sulfonic acid groups, possibly also carboxyl groups or sulfamyl p in the latter case, among others, also acylated 4 sulfamyl groups, e.g. disulfimide and carbonyl sulfimide groups.

The advantages attained according to the invention are particularly impressive when the reactive dyestuffs conventionally used for the fast dyeing of cellulose are used which contain sulfonic acid groups, e.g. 2 to 4, per dyestufi molecule. Thus, examples of dyestuffs, dyeings of which are especially suitable for use in the treatment according to the invention are nitrodiarylamine sulfonic acids, metal-free monoand poly-azo dyestuffs, heavy metal-containing, e.g. chromium or cobalt-containing, o,o'-dihydroxy-, o-hydroxy-o-carboxyand o-hydroxy-o'- amino-mono-azo and dis-azo dyestuffs, copper-containing formazane dyestuffs, 1-amino-4-phenylamino anthraquinone dyestuffs, and copper phthalocyanines with substituted sulfamyl groups, all of which preferably contain at least two sulfonic acid groups.

Mobile substitutents which can be split off as anion are mainly: radicals of strong acids, in particular halogen atoms, of these preferably chlorine, or bromine or fluorine-the mobility of which is due, for example, to the bond at B-carbon atoms in negatively substituted organic radicals, at $0 groups in the case of fluorine, at carbon atoms adjacent to tertiary ring nitrogen in nitrogen heterocycles of aromatic character, in this case preferably 6-membered heterocycles having at least two tertiary ring nitrogen atoms-aromatically bound halogen atoms in 0- and/or p-positions to one (or more) electrophilic group(s), in particular fluorine or chlorine atoms; further, for example, the radical of sulfuric acid in sulfated fl-hydroxyalkyl compounds, e.g. in sulfated flhydroxy-alkyl sulfonyl and sulfamyl groups; or the radical of hydroxy-aryl compounds in O-aryl urethane groups.

Dyestuffs usable according to the invention contain the substituent which can be split olf as anion, for example, in the form of fi-chloroor ,B-bromo-fatty acid amide groups, in which case fl-chlorocrotonic acid amide or 6- bromopropionic acid amide groups are preferred; or the said substituent is in the form of fluoroor chloro-nitrobenzoylamino groups or fluoroor chloro-nitrobenzene sulfonylamino groups in which the fluorine or chlorine atoms are in the 0- and/or p-position to the nitro group or groups; or, preferably, it is in the form of chloroor bromo-diazinylamino or triazinylamino groups, in which case it is in particular in the form of monochloroor dichloro-s-triazinylamino groups and, preferably, dior trichloropyrimidylamino groups. Dyestuffs with at least one dior tri-halogen pyrimidylamino group and at least 2 sulfonic acid groups are preferred in the dyeing and printing processes comprising the after-treatment according to the invention.

An advantage of the treatment according to the invention over the known processes is the elimination of an alkaline after-treatment with, for example ammonia or hexamethylenetetramine. This advantage becomes most apparent in the dyeing and printing of wool which is sensitive to alkali, as the danger of injury to the fibers inherent in the alkaline atfer-treatment is avoided.

Moreover, the control of producing the desired shade more exactly is facilitated since changes in shade due to shifting of the pH of the dyeing medium from acid to alkaline and possibly back to acid are avoided. Dyeings or prints on polyamide fibers attained accordmg to the invention are distinguished by pure, strong and even shades and good fastness properties. In particular, they have remarkable wet fastness properties, for example fastness to water, washing, milling and perspiration, and particularly to sea-Water.

The following non-limitative examples illustrate the invention. Where not otherwise stated, parts and percentages are given by weight. The relationship of parts by weight to parts by volume is as that of grams to cubic centimeters. The temperatures are given in degrees centigrade.

EXAMPLE 1 100 parts of wool are dyed in 4000 parts of a dye liquor which contains the following agents:

4 parts of a dyestuif of the formula 0.75 g. per liter of a condensation product of formaldehyde with dihydroxydiphenyl sulfone and naphthalene sulfonic acids, the production of which condensation product is described below, as well as 0.25 g. per liter of 80% acetic acid.

01 C1 5 Valuable red dyeing are obtained in this way which l J are very wet fast. The condensation product mentioned is obtained as HO NH-C N follows:

I N=C 10 100 parts of the sulfonating mixture, obtained by heat- N=N ing for several hours at 140-160", 520 parts of naphthalene and 560 parts of concentrated sulfuric acid until S0311 $03K $03K water solubility is attained, are heated for about 1 hour at IDS-110 with 100 parts of a dihydroxydiphenyl sul- 015 P of a condensfltlon P P of 1 H101 of fone, 50 parts of water and 45 parts of formaldehyde acid and 2 mols of dlethanolamme (Example 5 of US. 0% The dihydroxydiphenyl ulf is obtained by Patent No. 2,089,212, and heating 540 parts of phenol and 180 parts of 60% oleum 4 parts of 80% acetic acid. for 3 hours at 170-180 and distilling off excess phenol. The goods are introduced into the liquor at 50, dyeing Y 118mg, ll'l stead the dyestuff glvell 1n f P 1, is performed for 10 minutes at this temperature, the the dyest11fi llsted 0011111111 2 0f the following table, bath is brought to the boil within minutes and dyeing and otherwise following the procedure described in said i continued t th b il f i t example, wool dyeings of the shade given in column 3 After dyeing, the goods are well rinsed and treated and of good fastness to washing, perspiration and sea in a fresh bath for 20 minutes at 80 which contains water are obtained.

TABLE I No Dyestufi Shade on wool 1 CH3 Greenish- C/ Cl yellow. so c l I N N 3 HO3S- NH-C C C1 CH 01 2 Cl Reddish- (I: yellow. SOaH I? I N=N -NH-C /C 3 n Red.

r f HO NHC\ 0\ -SO3H SOKH SOaH 4 (H) IIIHZ Blue.

-S0aH SOsH /N l w- -Q N N TABLE ICo11ti11ued N o. Dyestufi Shade on wool 12 S 03H Greenish- OH yellow. S 03H I CN I C=N NH I I CH

13 H(|) Nfli Blue-black.

nms-o-om-orn-s Oz N=N- N=NC S O2CHzCH2O-S 0,11

HO; s -s 03H 14 /Cl Blue.

HOQS ou-o NH-C\ N N=C N=N- NH- S0311 H035 -SO3H SOaH EXAMPLE 2 The goods are entered into the liquor at 40, dyeing Wool is printed with a printing paste of the following composition 30 parts of the dyestuff of the formula 100 parts of urea,

10 parts of the sodium salt of m-nitrobenzene sulfonlc acid,

450 parts of 5% sodium alginate solution, and

410 parts of water.

EXAMPLE 3 100 parts of nylon are dyed in 4000 parts of a dye liquor which contains 1.5 parts of a dyestuif of the formula and 1 part of 80% acetic acid.

is performed for 10 minutes at this temperature, the bath is brought to the boil within 30 minutes and dyeing is continued for 45 minutes at the boil.

After dyeing, the goods are well rinsed and treated for 20 minutes at 60-80 in a fresh bath which contains 0.75 g. per liter of the formaldehydeldihydroxydiphenylsulfone/naphthalene sulfonic acids condensation product mentioned in columns 5 and 6, lines 24, 25 and 1-5 of Example 1 and 0.25 g. per liter of acetic acid.

In this way, valuable greenish yellow dyeings which have very good wet fastness properties are obtained.

EXAMPLE 4 I Nylon is printed with a printing paste of the following composition:

30 parts of the dyestulf of the formula 50 parts of urea,

250 parts of the boiling water,

45 parts of phenol,

30 parts of thiodiethylene glycol,

450 parts of 5% sodium alginate solution, and parts of water.

The goods are then dried and steamed and rinsed, first with cold and then with 60 warm water.

The rinsed goods are after-treated in a fresh bath in the manner described in the previous Example 3.

In this way, valuable greenish yellow prints are obtained, which have very good wet fastness properties.

1 1 EXAMPLE 100 parts of wool are dyed in 4000 parts of a dye liquor which contains the following agents:

0.5 part of a condensation product of 1 mol of oleic acid and 2 mols of diethanolamine (Example 5 of U.S. Patent No. 2,089,212), and

4 parts of 80% acetic acid.

These goods are introduced at 85, dyeing is performed for 10 minutes at this temperature, the bath is NH-C N brought to the boil within 10 minutes and dyeing is performed at the boil for minutes.

After dyeing, the dyed goods are rinsed and treated for 20 minutes at 80 in a fresh bath which contains 0.75 g. per liter of the reaction product of 2 mols of N,N',N"- pentamethyl-diethylenetriamine with 3 mols of B,fl'-dichlorodiethyl ether, and 0.25 g. per liter of acetic acid. In this Way, valuable vivid bluish red dyeings are obtained which are very wet fast.

Dyeings having similar good properties are obtained if, in the above example, instead of the reaction product mentioned, a nitrogen-containing condensation product of 34 parts of dicyanodiamide with 5.5 parts of ammonium chloride, 18 parts of urea and 80 parts formaldehyde is used in the after-treatment liquor and otherwise the same procedure is followed.

If, instead of the dyestuff mentioned in the example, those given in column 2 of the following table are used and otherwise the procedure described in the example is followed, then corresponding wool dyeings as given in column 3 are obtained.

TABLE No Dyestufl Shade on wool 1 /CH3 O1 GretiillSllc ow. N=C y HOaS C I ON=N I N N N-.-C II I (I)H HO S- -NHC\ /C\ Cl CH Cl 2 Cl Reddish- 1 yellow. H C S0311 n N=N NH-C\ /C\ N Cl CH 3 ('31 Red.

N Cl HOaS S 03 4 O N Hz Blue.

II I

H O NH- S 03H S OaH I -t t -Q 5 (I)H SIOaH Scarlet.

N-C S 03H NH-C\ /N C=C C1 C1 Shade on wool Orange.

Turquoise blue.

Bordeaux.

Blue.

Black;

Orange.

Greenlshyellow TABLE'C0ntinued SOaH SOaH

S OaH SOaH (wherein Cu-Phtc. is the copper phthalocyanine radical) S O H TABLE-Continued N o. Dyestufi Shade on wool 13 HO NH; Blue-black. HOaS-O-CHr-S 02- C N=N N=N-Qs ol-onr-ouro-s our H03 S -S 03H 14 /Cl Blue.

H 038 Cu-O NH-C N N=C N=N NH- -s03H I-Ims- SO H I SO3H EXAMPLE 6 Similarly good dyeings are obtained if, in the above example, nitrogen-containing condensation product of 34 Wool ls pnnted with a prmtmg paste of the following parts of dicyanodiamide with 11 parts of ammonium composmon: chloride, 12 parts of a urea and 80 parts of formaldehyde 30 parts of the dyestuif of the formula is used in the after-treatment bath instead of the reaction 01 C1 product mentioned and otherwise the same procedure is l l followed. EXAMPLE 8 o H Y y Nylon 1s printed with a printing paste of the follow- N ing composition:

C1 30 parts of the dyestuff of the formula -S0 H HO3S SO H CH3 100 parts of urea, 01

0 II o 10 parts of the sodium salt of m nltrobenzene sulfomc S a acid, N N

450 parts of 5% SOdllJIIl algmate solution, and O 6 H03S lg 1 410 parts of water. J: H 1 CH The goods are then dried, steamed and well rmsed 4 with cold water. 0 50 parts of urea,

The rinsed wool is after-treated as described in EX- 250 1s f boiling water, ample 1. In this Way, valuable, vivid bluish red prints parts of l, are obtained which have very good wet fastness prop- 30 t fthi diethy1ene l l, erties. 450 parts of 5% sodium alginate solution, and

Similar results are obtamed if, instead of the reaction 40 145 parts f waten products as described in Example 1, a nitrogen-containing condensation product of 34 parts of dicyanodiamide E 5 35 8 steatmed and rinsed first with with 12 parts of ammonium chloride, 12 parts of urea co an en W1 warm Wa and 80 arts of formaldehyde are used The rinsed goods are after-treated as described in Exp ample 3. In this way, valuable greenish yellow prints EXAMPLE 7 which have very good wet fastness properties are obtained.

Similar results are further obtained if, instead of the reaction product as described in Example 3, a reaction 100 parts of nylon are dyed in 4000 parts of a dye liquor which contains 1.5 parts of a dyestutf of the formula product obtained from corresponding amounts of N,N'-

G1 I tetramethyl-ethylene-diamine and 'y,'y-dichloropropylether N= or 1,4-dibromobutane or corresponding amounts of N,N'- SOaH tetramethyl-tetramethylene-diamine and vglycoldichloro- N hydrin is used.

| 110as NH-o (5-01 We clalmi 1 0H 1. In a process for producing colored polyamide fibers,

the improvement comprising and 1 part of acetic acid. (I) introducing polyamide fibers freshly colored by The goods are introduced at 40, dyeing is performed heating and thereby reacting said fibers in an aqueous for 10 minutes at this temperature, the bath is brought 5 acid medium with reactive dyestufi which contains to the boil within 30 minutes and dyeing is continued for at least one mobile substituent capable of being split 45 minutes at boiling temperature. ofl as anion, after coloration and prior to drying, After dyeing, the goods are well rinsed and then treated into an aqueous solution the solute of which in a fresh bath for 20 minutes at 60'80 which contains essentially consists of the condensation product of 0.75 g. per liter of the reaction product of 2 mols of 7 (a) dicyanodiamide, N,N',N-pentamethyl diethylenetriamine and 3 mols of (b) at least one mole, per mole of (a), of an p,fi-dichlorodiethyl ether, and also 0.5 g. per liter of ammonia donator selected from the group con- 40% acetic acid. In this way, valuable greenish yellow sisting of urea and an ammonium salt of a dyeings which have very good wet fastness properties mineral acid capable of splitting off ammonia,

are obtained. 7 and I 17 (c) at least about 2 moles, per mole of (a), of

formaldehyde in aqueous solution, (II) adjusting the pH of the aqueous solution to about 4 to 5.5, by the addition of acid, and

(III) heating the resulting acidified aqueous solution and the colored fibers therein for about to 60 minutes at a temperature of from about to 100 C.

2. The improvement described in claim 1, wherein the ammonia donator is ammonium chloride.

3. The improvement described in claim 1, wherein the heating under step (III) is carried out for about 15 to minutes.

4. The improvement described in claim 1, wherein the aqueous acid solution and fibers therein are heated in step (III) at a temperature of about to C.

5. The improvement described in claim 1, wherein the acid added in step (II) is a member selected from the group consisting of acetic acid and formic acid.

6. The improvement described in claim 1, wherein, in step (II), the pH is adjusted to about 4.5 to 5.

7. The improvement described in claim 1, wherein said reactive dyestufl contains a halogen-substituted pyrimidylamino reactive dyestuff radical and from 2 to 3 sulfonic acid groups.

' References Cited UNITED STATES PATENTS 2,768,055 10/ 1956 Streck et a1. 874 3,198,595 8/1965 Mawson et al. 874 X FOREIGN PATENTS 458,977 8/ 1949 Canada.

GEORGE F. LESMES, Primary Examiner T. J. HERBERT, IR., Assistant Examiner US. Cl. X.R.