US3465739A - Inductively triggered breakerless ignition system with automatic spark advance - Google Patents

Inductively triggered breakerless ignition system with automatic spark advance Download PDF

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US3465739A
US3465739A US675429A US3465739DA US3465739A US 3465739 A US3465739 A US 3465739A US 675429 A US675429 A US 675429A US 3465739D A US3465739D A US 3465739DA US 3465739 A US3465739 A US 3465739A
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coil
triggering
magnet
rotor
protrusion
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US675429A
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Bob O Burson
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RE Phelon Co Inc
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Phelon Co Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02PIGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P5/00Advancing or retarding ignition; Control therefor
    • F02P5/04Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions
    • F02P5/145Advancing or retarding ignition; Control therefor automatically, as a function of the working conditions of the engine or vehicle or of the atmospheric conditions using electrical means
    • F02P5/155Analogue data processing
    • F02P5/1553Analogue data processing by determination of elapsed angle with reference to a particular point on the motor axle, dependent on specific conditions
    • F02P5/1555Analogue data processing by determination of elapsed angle with reference to a particular point on the motor axle, dependent on specific conditions using a continuous control, dependent on speed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02PIGNITION, OTHER THAN COMPRESSION IGNITION, FOR INTERNAL-COMBUSTION ENGINES; TESTING OF IGNITION TIMING IN COMPRESSION-IGNITION ENGINES
    • F02P1/00Installations having electric ignition energy generated by magneto- or dynamo- electric generators without subsequent storage
    • F02P1/08Layout of circuits
    • F02P1/086Layout of circuits for generating sparks by discharging a capacitor into a coil circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/48Generators with two or more outputs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Definitions

  • An ignition system for use with a spark ignited engine includes a condenser discharge circuit using a silicon controlled rectifier for controlling the charging and discharging of the condenser, the condenser when discharged being discharged through the primary winding of a step-up transformer having its secondary winding connected to the spark plug of the engine. Triggering signals for the silicon controlled rectifier are provided by a magnet and coil assembly mounted adjacent a rotating part of the engine.
  • a series of pins, ribs or other irregularities on the rotating part cooperate with the coil and magnet assembly to provide an air gap the reluctance of which changes in such a manner, as the rotating part is rotated in its forward direction, that a triggering signal is induced in the coil which reaches the triggering level of the silicon controlled rectifier at different positions of the rotating part at different speeds of such part.
  • This invention relates to ignition systems for spark ignited engines, and deals more particularly with a breakerless ignition system having an automatic spark advance.
  • the general object of this invention is, therefore, to provide a breakerless ignition system having a simple, inexpensive and reliable means for automatically producing an advance in the timing of the spark as the speed of the associated engine increases.
  • the means for producing the automatic advance is described in conjunction with a condensor discharge ignition system, and this is the presently preferred application. This, however, should not be taken as limiting the scope of the invention, as the invention, in its broader aspects, may be applied as well to other breakerless systems.
  • An ignition system for use with a spark ignited engine includes an electrically triggered switching device which during each ignition period is switched from one state to another to cause the occurrence of a spark when a triggering signal applied thereto reaches a predetermined triggering level.
  • the triggering signal is produced by a magnet and coil assembly located adjacent a rotating part of the engine or a separate unit rotating in timed relation to the 3,465,739 Patented Sept. 9, 1969 engine. On the surface of the rotating part are one or more prominent irregularities which sweep past a pole face on the magnet and coil assembly and induce a voltage signal in the coil.
  • the irregularities may, for example consist of a number of radially extending pins of different height, a number of circumferentially spaced ribs of different axial length, a single protrusion of varying height and/ or axial width, or a series of holes of different sizes, and are so arranged that when moved past the magnet and coil assembly, during each revolution of the rotating part, the magnetic reluctance of the air gap between such irregularities and the adjacent pole face changes in such a manner that a voltage of one magnitude is induced in the coil at one position of said part and a voltage of a substantially higher magnitude is induced in the coil at a subsequent position of said part displaced a substantial distance from the first position.
  • the irregularities constitute a series of circumferentially spaced elements a series of voltage pulses are produced in the coil the maximum values of which increase from one to another in a generally ramp-shaped manner with the steepness of the ramp depending on the speed of the rotating part.
  • the triggering level or voltage of the associated switching device is, therefore, reached at different positions of the rotating part at different engine speeds.
  • the irregularity constitutes a single element, the element is of such a shape that a ramp-shaped voltage signal is produced in the coil throughout a substantial angular displacement of said rotating part and the triggering level is again reached at different positions of the rotating part at different engine speeds.
  • FIG. 1 is a sectional view taken through an alternator comprising part of an ignition system embodying this invention.
  • FIG. 2 is a schematic wiring diagram of an ignition system of which the parts shown in FIG. 1 are a part.
  • FIG. 3 is a diagram illustrating the voltage waveform induced in the triggering coil of FIG. 1 during each revolution of the rotor.
  • FIG. 4 is a fragmentary view illustrating another form of irregularity which may be used on the rotating part of an ignition system.
  • FIG. 5 is a development of the surface of the rotating part of FIG. 4 taken along the line 55 of that figure.
  • FIG. 6 is a diagram illustrating the voltage waveform produced in the triggering coil during each revolution of the rotor of FIG. 4.
  • FIG. 7 is a fragmentary view showing another form of irregularity which may be used on the rotating part of an ignition system embodying this invention.
  • FIG. 8 is a development of the surface of the rotating part of FIG. 7 taken along the line 8-8 of that figure.
  • FIG. 9 is a diagram illustrating the signal induced in the triggering coil during each revolution of the rotor of FIG. 7.
  • FIG. 10 is a fragmentary view showing another form of irregularity which may be used on the rotating part of an ignition embodying this invention.
  • FIG. 11 is a development of the surface of the rotating part shown in FIG. 10 and taken along the line 1111 of that figure.
  • FIG. 12 is a diagram showing the signal produced in the triggering coil during each revolution of the rotating part of FIG. 10.
  • FIG. 13 is a fragmentary sectional view showing another form of irregularity which may be used on the rotating part of an ignition system embodying this invention.
  • FIG. 14 is a development of the surface of the rotating part of FIG. 13 taken along the line 1414 of that figure.
  • FIG. 15 is a diagram showing the signal produced in the triggering coil during each revolution of the rotating part of FIG. 13.
  • the ignition system 16 there shown includes an alternator 14 which is attached to the associated engine and which is used to provide both power for the ignition system and power for a load 18 separate from the ignition system.
  • the load 18 may, for example, constitute a charging circuit for a battery used for starting the engine and/ or a circuit including lights or other auxiliary electrically powered equipment.
  • the alternator 14 includes a stator 20 fixed to the stationary structure of the engine and a rotor 22 which is fixed to a shaft 24.
  • the shaft 24 is one which is rotated in synchronism with the operation of the engine and may be the crankshaft or camshaft of the engine.
  • the shaft 24 in the illustrated case is one which rotates at the same speed as the engine crankshaft so that a given angular displacement of the crankshaft results in an equivalent angular displacement of the rotor.
  • the rotor has a central hub 21 which is received on the shaft 24 and an axially extending rim or flange 23 connected to the hub by a radial web (not shown).
  • the stator 20 is located inside of the rotor 22 in the space between the hub 21 and rim 23 and includes a core 25 of laminated magnetic material having twelve equally angularly spaced radially outwardly extending poles 26, 26. Eleven of the poles 26, 26 receive associated windings 28, 28 having a relatively low number of turns, for example, fifteen turns, of relatively heavy wire, and these windings are connected in series with one another as shown to provide a source of alternating power for the load 18.
  • the twelfth pole 26, however, receives a winding 30 made up of a large number of turns, for example four thousand turns, of relatively fine wire and this winding is used to provide a source of higher voltage power for the ignition system 16.
  • the rotor rim or flange 23 is comprised of an outer band or shell 27, which is made of iron or steel or other magnetic material, and an annular insert 29.
  • the insert 29 is made of a non-magnetic base material, such as aluminum, and has six magnet assemblies embedded therein with each such assembly consisting of two pole pieces 32, 32 and a tangentially charged generating magnet 34.
  • the pole pieces 32, 32 provide a series of twelve alternately magnetically charged pole faces on the inner surface of the rotor rim.
  • the magnet assemblies induce alternating voltages in the various coils 28, 28 and 30 with the voltage induced in the coil 30 being relatively high in comparison with that induced in each of the coils 28, 28.
  • the rotor 22 is rotated by the engine in the direction of the arrow 36.
  • this system in addition to the energizing coil 30 includes a condenser 38 connected across the coil 30 and a step-up transformer 40.
  • a diode 42 connected in parallel with the coil 30 rectifies the power supplied to the condenser 38 so that only positive pulses are transmitted thereto, and another rectifier 44 connected in series with the coil 30 prevents the charge on the condenser 38 from returning to the coil 30 during the negative portion of each cycle.
  • the condenser 38 is also connected across the primary winding 46 of the transformer through a silicon controlled rectifier 48.
  • the condenser 38 when the condenser 38 is charged and the silicon controlled rectifier 48 triggered from a non-conducting to a conducting state, the condenser is discharged through the primary winding 46 to produce a surge of current through the primary winding, which induces a high voltage in the secondary winding 49 and accordingly produces a spark at the spark plug 50 or other spark gap ignition device connected to the secondary winding 49.
  • the triggering of the silicon controlled rectifier 48 is controlled by a triggering coil 52 connected between its gate and cathode terminals.
  • the triggering coil 52 is in turn, as shown in FIG. 1, located adjacent the outer surface of the alternator rotor 22 and is part of an assembly including a core of magnetic material around which the coil 52 is wound and having a magnetic pole face 54 facing inwardly toward the rotor.
  • a source of magnetic flux or magnetomotive force for establishing a flux circuit of which the coil core is a part.
  • the coil core may in some instances be part of a laminated iron piece and the source of magnet flux a separate permanent magnet fixed to such iron piece.
  • the coil 52 is wound on a radially charged permanent triggering magnet 56 which therefore serves both as a magnetic core for the coil and as a source of magnetic flux.
  • the triggering magnet 56 has a north pole at its inner end and a south pole at its outer end. Lines of magnetic flux therefore tend to flow from one pole of the magnet to the other and, as shown by the flux lines 58, 58 of FIG. 1, part of the path for this flow of flux tends to be through the outer magnetic shell 27 of the rotor flange.
  • the amount of flux flowing through the magnet 56 accordingly depends, among other things, on the reluctance of the air gap between the pole face 54 and the adjacent surface of the rotor rim and, as part of the invention, irregularities are provided on the rim so that the air gap reluctance is substantially different at different rotor positions.
  • these irregularities are provided by two pins 60 and 62 fixed to the magnetic shell 27 of the rotor and extending outwardly therefrom.
  • the outer portions of the pins 60 and 62 are cylindrical and of substantially the same diameter but the leading pin 62 is of a substantially shorter height than the trailing pin 60.
  • the pins are spaced circumferentially of the rotor about twenty degrees from one another and are axially aligned with the pole face 54 of the magnet 56. During each revolution of the rotor 22, the short pin 62 first passes beneath the magnet 56 and then twenty degrees later the tall pin 60 passes beneath the magnet.
  • the short pin 62 When the short pin 62 passes beneath the magnet it reduces to some extent the reluctance of the flux path through the coil 52 and a small voltage wave is induced in the coil. When the taller pin 60 later passes the magnet 56 the reluctance of the flux path is further reduced and a larger voltage wave is induced in the coil.
  • the peak values of the voltage waves induced in the coil 52 as the pins pass the magnet is dependent on the rate of change of the reluctance and therefore on the speed of the rotor, and the height of the pin 60 and other parameters are chosen such that even at low cranking speeds the voltage induced in the coil 52 by the passage of the tall pin 60 is suflicient to trigger the silicon controlled rectifier 48.
  • the nature of the voltages induced in the triggering coil 52 and the way in which advance of the spark is achieved is better understood by reference to FIG. 3.
  • the solid lines indicate the Waveforms obtained at a low rotor speed and the broken lines indicate the waveforms obtained at a higher rotor speed.
  • the horizontal line 66 indicates the voltage level required to trigger the silicon controlled rectifier 48.
  • the voltage wave at 68 is that induced in the coil 52 as the short pin 62 passes the magnet 56 at the loW rotor speed and the wave 70 is that induced in the coil as the tall pin 60 passes the magnet.
  • the voltage wave 68 does not rise to the triggering level but the wave 70 does reach and exceed such level.
  • Triggering of the silicon controlled rectifier to produce a spark at the spark plug 50 occurs upon the appearance of the wave 70, and the tall pin 60 which causes the production of this wave is so located on the rotor 22 that the wave 70 occurs at approximately the rotor position equivalent to the top dead center position of the engine crankshaft.
  • the wave 72 indicates the wave produced by the passage of the short pin 62 at the high rotor speed and the wave 74 indicates that produced by the passage of the tall pin 60 at the same high speed. Both of these waves have values which exceed the triggering level 66 and, therefore, the silicon controlled rectifier will be triggered by the initial wave 72 to cause a spark at the spark plug 50.
  • the short pin 62 is located approximately twenty degrees in advance of the tall pin 60 and therefore at the high rotor speed the firing of the spark plug occurs approximately twenty degrees in advance of the position at which firing occurs at low speed.
  • the triggering coil and core assembly may be associated with any part rotated in synchronism with the engine and need not necessarily be associated with the rotor of an alternator.
  • the advance as provided by the coil and magnet assembly may be used with other electrically triggered switching devices such as transistors and thyratrons, and the ignition system itself need not necessarily be a capacitor discharge system. The.
  • pins 60 and 62 may also be moved to different angular spacings to vary the degree of advance provided between high and low speed operation and, if desired, a larger number of pins may be used to provide a number of different degrees of advance at different speeds.
  • the nature of the irregularities on the rotating part may take many difierent forms some of which are shown by way of example in the other figures of the drawings and described below.
  • the rotating part corresponding to the rotor 22 of FIG. 1 is shown'at 76 and has an irregularity on its outer surface formed by a circumferentially elongated protrusion 78 having such a shape that the voltage induced in the triggering coil 52, as the protrusion passes the magnet 56, has a ramp-shaped waveform starting at a low value when the leading end of the protrusion reaches the magnet and increasing steadily to a high value when the trailing end of the protrusion reaches the magnet.
  • the protrusion 78 has a constant height, but has an axial width which increases in a non-linear fashion in going from its leading end 80 to its trailing end 82.
  • the length of the air gap between the protrusion 78 and the pole face 54 therefore remains constant but its area decreases as the protrusion 78 is moved past the magnet 56.
  • the voltage induced in a coil such as the triggering coil 52, is directly related to the rate of charge of the magnetic flux passing therethrough, and the amount of flux is directly related to the reluctance of the flux path. Therefore, in order to induce a steadily increasing voltage in the coil 52 the reluctance of the flux path should change in such a manner that it increases, as the magnet 56 goes from the leading end 80 to the trailing end 82 of the protrusion 78, in accordance with the square of the displacement of the magnet from the leading end 80.
  • Such a changing reluctance may be obtained, as shown in FIG. 5, by shaping the protrusion with curved sides 79, 79 the curvature of which is such that the area of the protrusion covered by the magnet 56 at any point along the protrusion is approximately directly related to the square of the displacement of the magnet from the leading end 80.
  • a curvature of the sides 79, 79 which yields an exact second order relation between the air gap area and its displacement from the leading end 80 may not in all cases produce a sufficiently straight ramp-shaped waveform in the triggering coil, and therefore the curvature may have to depart from such ideal curvature, and be determined best by trial and error, in order to obtain the desired waveform.
  • the protrusion it is not necessary that the protrusion have a constant height and, as shown by the broken line 81 of FIG. 4, the desired changing reluctance may be obtained by varying both the height and the width of the protrusion 78.
  • the steepness of the rampshaped waveform induced in the triggering coil 52 by the passage of the protrusion 78 is dependent on the speed of the rotating part 76, the ramp increasing in steepness as the speed increases.
  • the line 84 indicates the waveform produced at a low speed corresponding to the cranking speed of the engine.
  • the line 86 represents the waveform produced at a slightly higher speed
  • the line 88 represents the waveform produced at a still higher speed
  • the line 90 the waveform produced at close to maximum speed.
  • the points A, B, C and D indicate the points at which triggering of the associated silicon controlled rectifier 48 occurs for each of the represented speeds and, therefore, it will be noted from FIG. 6 that as the speed increases the point at which firing occurs advances, the maximum advance being determined by the angular extent of the protrusion 78 which in the illustrated case is shown to be approximately twenty degrees.
  • the point of firing at low cranking speed is not definitely fixed and may vary to an undesirable extent.
  • an arrangement such as shown in FIGS. 7 and 8, and em bodying this invention, may be employed wherein the irregularity on the rotating part 76 includes a circumferentially elongated protrusion 92 and a second separate protrusion 94 spaced from the trailing end 98 of the protrusion 92.
  • the protrusion 92 is so shaped as to induce a generally ramp-shaped voltage waveform in the coil 52 as it passes the magnet 56 and as shown in FIGS.
  • the voltage waveform induced in the coil 52 of FIGS. 7 and 8 is shown for different rotor speeds in FIG. 9, the line 100 representing the waveform produced at a low cranking speed, the line 102 the waveform produced at a higher speed, the line 104 the waveform produced at a still higher speed, and the line 106 the waveform produced at or near a maximum speed. From FIG. 9, the line 100 representing the waveform produced at a low cranking speed, the line 102 the waveform produced at a higher speed, the line 104 the waveform produced at a still higher speed, and the line 106 the waveform produced at or near a maximum speed. From FIG.
  • the waveform produced consists of an initial generally ramp-shaped portion produced by the elongated protrusion 92 and a subsequent spike-shaped portion produced by the protrusion 94.
  • the ramp-shaped portion does not rise to the triggering level, but the spike-shaped portion does rise beyond the triggering level to cause triggering and firing.
  • the spike-shaped portion occurs at a definite rotor position and therefore it definitely fixes the timing of the firing at low speeds.
  • FIGS. 10 and 11 show an arrangement including a number of protrusions on the rotating part 76 for causing the firing to occur at any one of a number of definite rotor positions according to the rotor speed.
  • these protrusions consist of seven lugs or ribs, 108 to 114, equally spaced from one another along approximately a twenty degree extent of the circumference of the rotating part 76.
  • the lugs 108 to 114 are of substantially the same height so as to have concentric end faces but, as shown in FIG. 11, are of varying axial extent and are so arranged as to be of an increasing axial length ingoing from the leading lug 108 to the trailing lug 114.
  • FIG. 10 and 11 show an arrangement including a number of protrusions on the rotating part 76 for causing the firing to occur at any one of a number of definite rotor positions according to the rotor speed.
  • these protrusions consist of seven lugs or ribs, 108 to 114, equally spaced
  • the magnet 56 is of a rectangular cross section and of such a size that its pole face 54 is at least as large as the outer face of the largest or trailing lug 114. Therefore, as each lug is brought in succession into alignment with the magnet 56, the air gap thickness remains unchanged but the area over which the air gap extends is varied.
  • the waveform produced by the arrangement of FIGS. 10 and 11 is shown in FIG. 12 with the solid lines showing the waveform at low speed and the broken lines showing the waveform at a higher speed.
  • the first small voltage wave 122 is produced by the leading lug 108 and the subsequent waves 123, 124, 125, 126, 127 and 128 are produced respectively by the lugs 109, 110, 111, 112, 113 and 114.
  • the smallest wave 136 is again produced by the lug 108 and the subsequent waves 137, 138, 139, 140, 141 and 142 are produced respectively by the lugs 109, 110, 111, 112, 113 and 114.
  • the waveform 139 produced by the lug 111 rises to the triggering level and therefore firing occurs at the point B, the previous pulses 136, 137 and 138 failing to rise to the triggering level.
  • the magnitude of the waveforms may be greater or less than that shown by the broken lines of FIG. 12 so that as the speed of the rotating part increases from its lowest speed to its highest speed, the spark will occur in succession at the positions determined by the various lugs. That is, at the lowest speed, firing occurs when the lug 114 passes the magnet 56. At a slightly higher speed firing will occur when the lug 115 passes the magnet 56 and at still higher speeds firing will occur when the other lugs pass the magnet.
  • irregularities being formed by protrusions on the surface of the rotating part they may also be formed by recesses in such a part, and such an arrangement is shown in FIGS. 13 and 14 wherein irregularities are formed by a number of holes 150, 151, 152, 153 and 154 drilled in the part, the holes being angularly spaced from one another and of a gradually increasing diameter in going from the leading hole 150 to the trailing hole 154.
  • the action of the holes on the coil 52 is substantially the same as that produced by the protrusions in FIGS. 10 and 11 except that the polarity of the waveform is reversed.
  • FIG. shows the waveform produced by the device of FIGS.
  • the solid lines representing the waveform obtained at a low speed and the broken lines showing the waveform obtained at a higher speed At the illustrated low speed the small leading opening 150 first passes the magnet 56 and slightly reduces the reluctance of the flux path through the magnet 56 to induce a small voltage wave 160 in the coil 52. As the subsequent openings 151, 152, 153 and 154 pass the magnet they reduce the reluctance of the flux path by increasing amounts and produce increasingly larger voltage waves 161, 162, 163 and 164, respectively. The largest wave 164 is the only one which crosses the triggering level 66 and, therefore, firing occurs at the point A.
  • the waves 170, 171, 172, 173 and 174 correspond respectively to the openings 150, 151, 152, 153 and 154 and firing occurs at the point B on the wave 171, this wave being the first one to cross the triggering level 66.
  • a breakerless ignition system for a spark ignition engine the combustion comprising: a part rotated in synchronism with the operation of said engine, a spark gap ignition device, means including an electronic switching device for causing the occurrence of a spark at said spark gap device as said switching device is switched from a first state to a second state, a triggering coil located adjacent said part and coupled with said switching device and operable to switch said switching device from said first state to said second state when the voltage across said triggering coil rises to a predetermined level, a magnet, and means on said part cooperating with said magnet to provide an air gap for the flux circuit of said magnet the reluctance of which changes in such a manner as said part is rotated that a voltage signal is induced in said triggering coil which during each occurrence of a spark at said spark gap device reaches said triggering level at different positions of said part at different speeds of said part, said latter means cooperating with said magnet to produce an air gap including at least two means on the surface of said part spaced from one another by a given
  • a breakerless ignition system for a spark ignition engine the combination comprising: a part rotated in synchronism with the operation of said engine, a spark gap device, means including an electronic switching device for causing the occurrence of a spark at said spark gap device as said switching device is switched from a first state to a second state, a triggering coil located adjacent said part and coupled with said switching device and operable to switch said switching device from said first state to said second state when the voltage across said triggering coil rises to a predetermined level, a source of magnetic flux, and means providing a circuit for said magnetic flux which circuit passes through said triggering coil and has a reluctance dependent on the angular position of said part, said flux circuit providing means including at least two angularly spaced irregularities which are brought into said flux circuit at two different angular positions of said part during each occurrence of a spark at said spark gap device and which irregularities are so shaped that each acts to change, first in one direction and then in the opposite direction, said reluctance to induce

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Power Engineering (AREA)
  • Ignition Installations For Internal Combustion Engines (AREA)

Description

Sept. 9, 1969 B. o. BURSON 3,465,739
INDUCTIVELY TRIGGERED BREAKBRLESS NITION SYSTEM WITH AUTOMATIC SPARK AD CE Filed Oct. 16, 1967 4 Sheets-Sheet 1 INVENTOR. BOB O. BURSON ZLZGMW W ATTORNEYS 3.465,739 NITION on B. O. BURSON INDUCTIVELY TRIGGERED BREAKER Sept. 9, 1969 mass SYSTEM WITH AUTOMATIC SPARK AD 4 Sheets-Sheet. 2
Filed Oct. 16, 1967 ROTOR POSITION (DEGREES) 1 TRIGGERING LEVEL TDC ROTOR POSITION (DEGREES) Sept. 9, 1969 B. o. BURSON INDUCTIVELY TRIGGERED BREAKERLESS IGNITION SYSTEM WITH AUTOMATIC SPARK ADVANCE 4 Sheets-Sheet :5
Filed Oct. 16, 1967 FIGS , TDC ROTOR POSITION (DEGREES) BUR'SON ED BREAK Sept. 9, 1969 B. 0. 3,465,739
INDUCTIVELY TRIGGER FZRLESS IGNITION SYSTEM WITH AUTOMATIC SPARK ADVANCE Filed 001,. 16. 1967 4 Sheets-Sheet 4 ROTOR POSITION (DEGREES) ROTOR POSITION (DEGREES) United States Patent 3,465,739 INDUCTIVELY TRIGGERED BREAKERLESS IGNITION SYSTEM WITH AUTOMATIC SPARK ADVANCE Bob 0. Burson, East Longmeadow, Mass., assignor to R. E. Phelon Company, Inc., East Longmeadow, Mass., a
corporation of Massachusetts Filed Oct. 16, 1967, Ser. No. 675,429 Int. Cl. F02p N00 US. Cl. 123-149 14 Claims ABSTRACT OF THE DISCLOSURE An ignition system for use with a spark ignited engine includes a condenser discharge circuit using a silicon controlled rectifier for controlling the charging and discharging of the condenser, the condenser when discharged being discharged through the primary winding of a step-up transformer having its secondary winding connected to the spark plug of the engine. Triggering signals for the silicon controlled rectifier are provided by a magnet and coil assembly mounted adjacent a rotating part of the engine. A series of pins, ribs or other irregularities on the rotating part cooperate with the coil and magnet assembly to provide an air gap the reluctance of which changes in such a manner, as the rotating part is rotated in its forward direction, that a triggering signal is induced in the coil which reaches the triggering level of the silicon controlled rectifier at different positions of the rotating part at different speeds of such part.
BACKGROUND OF THE INVENTION This invention relates to ignition systems for spark ignited engines, and deals more particularly with a breakerless ignition system having an automatic spark advance.
Several different breakerless ignition systems have been proposed in the past wherein the conventional mechanical breaker is replaced by a transistor, silicon controlled rectifier, thyratron or other electronic switch controlled in some manner by a triggering signal. These systems are generally desirable in that they can usually be made more reliable than equivalent breaker systems and, being less subject to mechanical wear and deterioration, have a longer service life. Nevertheless, up to this time the providing of an automatic spark advance in breakerless systems has presented problems and the absence of a good means for obtaining an automatic advance has in many cases been a drawback to the acceptance of breakerless systems.
The general object of this invention is, therefore, to provide a breakerless ignition system having a simple, inexpensive and reliable means for automatically producing an advance in the timing of the spark as the speed of the associated engine increases. In the description which follows the means for producing the automatic advance is described in conjunction with a condensor discharge ignition system, and this is the presently preferred application. This, however, should not be taken as limiting the scope of the invention, as the invention, in its broader aspects, may be applied as well to other breakerless systems.
SUMMARY OF THE INVENTION An ignition system for use with a spark ignited engine includes an electrically triggered switching device which during each ignition period is switched from one state to another to cause the occurrence of a spark when a triggering signal applied thereto reaches a predetermined triggering level. The triggering signal is produced by a magnet and coil assembly located adjacent a rotating part of the engine or a separate unit rotating in timed relation to the 3,465,739 Patented Sept. 9, 1969 engine. On the surface of the rotating part are one or more prominent irregularities which sweep past a pole face on the magnet and coil assembly and induce a voltage signal in the coil. The irregularities may, for example consist of a number of radially extending pins of different height, a number of circumferentially spaced ribs of different axial length, a single protrusion of varying height and/ or axial width, or a series of holes of different sizes, and are so arranged that when moved past the magnet and coil assembly, during each revolution of the rotating part, the magnetic reluctance of the air gap between such irregularities and the adjacent pole face changes in such a manner that a voltage of one magnitude is induced in the coil at one position of said part and a voltage of a substantially higher magnitude is induced in the coil at a subsequent position of said part displaced a substantial distance from the first position. When the irregularities constitute a series of circumferentially spaced elements a series of voltage pulses are produced in the coil the maximum values of which increase from one to another in a generally ramp-shaped manner with the steepness of the ramp depending on the speed of the rotating part. The triggering level or voltage of the associated switching device is, therefore, reached at different positions of the rotating part at different engine speeds. When the irregularity constitutes a single element, the element is of such a shape that a ramp-shaped voltage signal is produced in the coil throughout a substantial angular displacement of said rotating part and the triggering level is again reached at different positions of the rotating part at different engine speeds.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a sectional view taken through an alternator comprising part of an ignition system embodying this invention.
FIG. 2 is a schematic wiring diagram of an ignition system of which the parts shown in FIG. 1 are a part.
FIG. 3 is a diagram illustrating the voltage waveform induced in the triggering coil of FIG. 1 during each revolution of the rotor.
FIG. 4 is a fragmentary view illustrating another form of irregularity which may be used on the rotating part of an ignition system.
FIG. 5 is a development of the surface of the rotating part of FIG. 4 taken along the line 55 of that figure.
FIG. 6 is a diagram illustrating the voltage waveform produced in the triggering coil during each revolution of the rotor of FIG. 4.
FIG. 7 is a fragmentary view showing another form of irregularity which may be used on the rotating part of an ignition system embodying this invention.
FIG. 8 is a development of the surface of the rotating part of FIG. 7 taken along the line 8-8 of that figure.
FIG. 9 is a diagram illustrating the signal induced in the triggering coil during each revolution of the rotor of FIG. 7.
FIG. 10 is a fragmentary view showing another form of irregularity which may be used on the rotating part of an ignition embodying this invention.
FIG. 11 is a development of the surface of the rotating part shown in FIG. 10 and taken along the line 1111 of that figure.
FIG. 12 is a diagram showing the signal produced in the triggering coil during each revolution of the rotating part of FIG. 10.
FIG. 13 is a fragmentary sectional view showing another form of irregularity which may be used on the rotating part of an ignition system embodying this invention.
FIG. 14 is a development of the surface of the rotating part of FIG. 13 taken along the line 1414 of that figure.
FIG. 15 is a diagram showing the signal produced in the triggering coil during each revolution of the rotating part of FIG. 13.
DESCRIPTION OF THE PREFERRED EMBODIMENT Turning to the drawings and first considering FIGS. 1 and 2, the ignition system 16 there shown includes an alternator 14 which is attached to the associated engine and which is used to provide both power for the ignition system and power for a load 18 separate from the ignition system. The load 18 may, for example, constitute a charging circuit for a battery used for starting the engine and/ or a circuit including lights or other auxiliary electrically powered equipment. The alternator 14 includes a stator 20 fixed to the stationary structure of the engine and a rotor 22 which is fixed to a shaft 24. The shaft 24 is one which is rotated in synchronism with the operation of the engine and may be the crankshaft or camshaft of the engine. In any event, the shaft 24 in the illustrated case is one which rotates at the same speed as the engine crankshaft so that a given angular displacement of the crankshaft results in an equivalent angular displacement of the rotor. The rotor has a central hub 21 which is received on the shaft 24 and an axially extending rim or flange 23 connected to the hub by a radial web (not shown).
The stator 20 is located inside of the rotor 22 in the space between the hub 21 and rim 23 and includes a core 25 of laminated magnetic material having twelve equally angularly spaced radially outwardly extending poles 26, 26. Eleven of the poles 26, 26 receive associated windings 28, 28 having a relatively low number of turns, for example, fifteen turns, of relatively heavy wire, and these windings are connected in series with one another as shown to provide a source of alternating power for the load 18. The twelfth pole 26, however, receives a winding 30 made up of a large number of turns, for example four thousand turns, of relatively fine wire and this winding is used to provide a source of higher voltage power for the ignition system 16.
As shown in FIG. 1, the rotor rim or flange 23 is comprised of an outer band or shell 27, which is made of iron or steel or other magnetic material, and an annular insert 29. The insert 29 is made of a non-magnetic base material, such as aluminum, and has six magnet assemblies embedded therein with each such assembly consisting of two pole pieces 32, 32 and a tangentially charged generating magnet 34. The pole pieces 32, 32 provide a series of twelve alternately magnetically charged pole faces on the inner surface of the rotor rim. It will, therefore, be obvious that as the rotor 22 is rotated, the magnet assemblies induce alternating voltages in the various coils 28, 28 and 30 with the voltage induced in the coil 30 being relatively high in comparison with that induced in each of the coils 28, 28. During normal operation, the rotor 22 is rotated by the engine in the direction of the arrow 36.
Considering the ignition system 16 of FIG. 2 in more detail, this system in addition to the energizing coil 30 includes a condenser 38 connected across the coil 30 and a step-up transformer 40. A diode 42 connected in parallel with the coil 30 rectifies the power supplied to the condenser 38 so that only positive pulses are transmitted thereto, and another rectifier 44 connected in series with the coil 30 prevents the charge on the condenser 38 from returning to the coil 30 during the negative portion of each cycle. The condenser 38 is also connected across the primary winding 46 of the transformer through a silicon controlled rectifier 48. Therefore, when the condenser 38 is charged and the silicon controlled rectifier 48 triggered from a non-conducting to a conducting state, the condenser is discharged through the primary winding 46 to produce a surge of current through the primary winding, which induces a high voltage in the secondary winding 49 and accordingly produces a spark at the spark plug 50 or other spark gap ignition device connected to the secondary winding 49.
In accordance with the invention the triggering of the silicon controlled rectifier 48 is controlled by a triggering coil 52 connected between its gate and cathode terminals. The triggering coil 52 is in turn, as shown in FIG. 1, located adjacent the outer surface of the alternator rotor 22 and is part of an assembly including a core of magnetic material around which the coil 52 is wound and having a magnetic pole face 54 facing inwardly toward the rotor. Associated with the coil core is a source of magnetic flux or magnetomotive force for establishing a flux circuit of which the coil core is a part. The coil core may in some instances be part of a laminated iron piece and the source of magnet flux a separate permanent magnet fixed to such iron piece. In the illustrated case, how ever, the coil 52 is wound on a radially charged permanent triggering magnet 56 which therefore serves both as a magnetic core for the coil and as a source of magnetic flux. The triggering magnet 56 has a north pole at its inner end and a south pole at its outer end. Lines of magnetic flux therefore tend to flow from one pole of the magnet to the other and, as shown by the flux lines 58, 58 of FIG. 1, part of the path for this flow of flux tends to be through the outer magnetic shell 27 of the rotor flange. The amount of flux flowing through the magnet 56 accordingly depends, among other things, on the reluctance of the air gap between the pole face 54 and the adjacent surface of the rotor rim and, as part of the invention, irregularities are provided on the rim so that the air gap reluctance is substantially different at different rotor positions.
In the embodiment shown in FIG. 1 these irregularities are provided by two pins 60 and 62 fixed to the magnetic shell 27 of the rotor and extending outwardly therefrom. The outer portions of the pins 60 and 62 are cylindrical and of substantially the same diameter but the leading pin 62 is of a substantially shorter height than the trailing pin 60. The pins are spaced circumferentially of the rotor about twenty degrees from one another and are axially aligned with the pole face 54 of the magnet 56. During each revolution of the rotor 22, the short pin 62 first passes beneath the magnet 56 and then twenty degrees later the tall pin 60 passes beneath the magnet. When the short pin 62 passes beneath the magnet it reduces to some extent the reluctance of the flux path through the coil 52 and a small voltage wave is induced in the coil. When the taller pin 60 later passes the magnet 56 the reluctance of the flux path is further reduced and a larger voltage wave is induced in the coil. The peak values of the voltage waves induced in the coil 52 as the pins pass the magnet is dependent on the rate of change of the reluctance and therefore on the speed of the rotor, and the height of the pin 60 and other parameters are chosen such that even at low cranking speeds the voltage induced in the coil 52 by the passage of the tall pin 60 is suflicient to trigger the silicon controlled rectifier 48.
The nature of the voltages induced in the triggering coil 52 and the way in which advance of the spark is achieved is better understood by reference to FIG. 3. In this figure, the solid lines indicate the Waveforms obtained at a low rotor speed and the broken lines indicate the waveforms obtained at a higher rotor speed. The horizontal line 66 indicates the voltage level required to trigger the silicon controlled rectifier 48. The voltage wave at 68 is that induced in the coil 52 as the short pin 62 passes the magnet 56 at the loW rotor speed and the wave 70 is that induced in the coil as the tall pin 60 passes the magnet. The voltage wave 68 does not rise to the triggering level but the wave 70 does reach and exceed such level. Triggering of the silicon controlled rectifier to produce a spark at the spark plug 50, therefore, occurs upon the appearance of the wave 70, and the tall pin 60 which causes the production of this wave is so located on the rotor 22 that the wave 70 occurs at approximately the rotor position equivalent to the top dead center position of the engine crankshaft. The wave 72 indicates the wave produced by the passage of the short pin 62 at the high rotor speed and the wave 74 indicates that produced by the passage of the tall pin 60 at the same high speed. Both of these waves have values which exceed the triggering level 66 and, therefore, the silicon controlled rectifier will be triggered by the initial wave 72 to cause a spark at the spark plug 50. In the illustrated case, the short pin 62, as mentioned, is located approximately twenty degrees in advance of the tall pin 60 and therefore at the high rotor speed the firing of the spark plug occurs approximately twenty degrees in advance of the position at which firing occurs at low speed. i
From the foregoing, it should be obvious that many different changes may be made from the illustrated system of FIGS. 1 and 2 without departing from the invention. For example, the triggering coil and core assembly may be associated with any part rotated in synchronism with the engine and need not necessarily be associated with the rotor of an alternator. Also, the advance as provided by the coil and magnet assembly may be used with other electrically triggered switching devices such as transistors and thyratrons, and the ignition system itself need not necessarily be a capacitor discharge system. The.
pins 60 and 62 may also be moved to different angular spacings to vary the degree of advance provided between high and low speed operation and, if desired, a larger number of pins may be used to provide a number of different degrees of advance at different speeds. In fact, the nature of the irregularities on the rotating part may take many difierent forms some of which are shown by way of example in the other figures of the drawings and described below.
In FIGS. 4 and 5, the rotating part corresponding to the rotor 22 of FIG. 1 is shown'at 76 and has an irregularity on its outer surface formed by a circumferentially elongated protrusion 78 having such a shape that the voltage induced in the triggering coil 52, as the protrusion passes the magnet 56, has a ramp-shaped waveform starting at a low value when the leading end of the protrusion reaches the magnet and increasing steadily to a high value when the trailing end of the protrusion reaches the magnet. As shown by the solid lines of FIGS. 4 and 5, the protrusion 78 has a constant height, but has an axial width which increases in a non-linear fashion in going from its leading end 80 to its trailing end 82. The length of the air gap between the protrusion 78 and the pole face 54 therefore remains constant but its area decreases as the protrusion 78 is moved past the magnet 56. As is well known the voltage induced in a coil, such as the triggering coil 52, is directly related to the rate of charge of the magnetic flux passing therethrough, and the amount of flux is directly related to the reluctance of the flux path. Therefore, in order to induce a steadily increasing voltage in the coil 52 the reluctance of the flux path should change in such a manner that it increases, as the magnet 56 goes from the leading end 80 to the trailing end 82 of the protrusion 78, in accordance with the square of the displacement of the magnet from the leading end 80. Such a changing reluctance may be obtained, as shown in FIG. 5, by shaping the protrusion with curved sides 79, 79 the curvature of which is such that the area of the protrusion covered by the magnet 56 at any point along the protrusion is approximately directly related to the square of the displacement of the magnet from the leading end 80.
-Due to fringing from the sides 79, 79 of the protrusion 78 a curvature of the sides 79, 79 which yields an exact second order relation between the air gap area and its displacement from the leading end 80 may not in all cases produce a sufficiently straight ramp-shaped waveform in the triggering coil, and therefore the curvature may have to depart from such ideal curvature, and be determined best by trial and error, in order to obtain the desired waveform. Also, it is not necessary that the protrusion have a constant height and, as shown by the broken line 81 of FIG. 4, the desired changing reluctance may be obtained by varying both the height and the width of the protrusion 78.
It will be obvious that the steepness of the rampshaped waveform induced in the triggering coil 52 by the passage of the protrusion 78 is dependent on the speed of the rotating part 76, the ramp increasing in steepness as the speed increases. In FIG. 6 the line 84 indicates the waveform produced at a low speed corresponding to the cranking speed of the engine. The line 86 represents the waveform produced at a slightly higher speed, the line 88 represents the waveform produced at a still higher speed, and the line 90 the waveform produced at close to maximum speed. The points A, B, C and D indicate the points at which triggering of the associated silicon controlled rectifier 48 occurs for each of the represented speeds and, therefore, it will be noted from FIG. 6 that as the speed increases the point at which firing occurs advances, the maximum advance being determined by the angular extent of the protrusion 78 which in the illustrated case is shown to be approximately twenty degrees.
One possible disadvantage of the single circumferentially elongated protrusion 78 of FIGS. 4 and 5 is that the point of firing at low cranking speed is not definitely fixed and may vary to an undesirable extent. To overcome this, an arrangement such as shown in FIGS. 7 and 8, and em bodying this invention, may be employed wherein the irregularity on the rotating part 76 includes a circumferentially elongated protrusion 92 and a second separate protrusion 94 spaced from the trailing end 98 of the protrusion 92. Similarly to the protrusion 78 of FIGS. 4 and 5 the protrusion 92 is so shaped as to induce a generally ramp-shaped voltage waveform in the coil 52 as it passes the magnet 56 and as shown in FIGS. 7 and 8 has a constant height and has a narrow leading end 96 and gradually increases in width in going to its trailing end 98. The protrusion 94 is of the same height and width as the trailing end 98 of the protrusion 92. The voltage waveform induced in the coil 52 of FIGS. 7 and 8 is shown for different rotor speeds in FIG. 9, the line 100 representing the waveform produced at a low cranking speed, the line 102 the waveform produced at a higher speed, the line 104 the waveform produced at a still higher speed, and the line 106 the waveform produced at or near a maximum speed. From FIG. 9 it will be observed that for each speed of the rotor the waveform produced consists of an initial generally ramp-shaped portion produced by the elongated protrusion 92 and a subsequent spike-shaped portion produced by the protrusion 94. At low speeds the ramp-shaped portion does not rise to the triggering level, but the spike-shaped portion does rise beyond the triggering level to cause triggering and firing. Furthermore, the spike-shaped portion occurs at a definite rotor position and therefore it definitely fixes the timing of the firing at low speeds.
FIGS. 10 and 11 show an arrangement including a number of protrusions on the rotating part 76 for causing the firing to occur at any one of a number of definite rotor positions according to the rotor speed. In the illustrated system, these protrusions consist of seven lugs or ribs, 108 to 114, equally spaced from one another along approximately a twenty degree extent of the circumference of the rotating part 76. The lugs 108 to 114 are of substantially the same height so as to have concentric end faces but, as shown in FIG. 11, are of varying axial extent and are so arranged as to be of an increasing axial length ingoing from the leading lug 108 to the trailing lug 114. As shown in phantom in FIG. 9, the magnet 56 is of a rectangular cross section and of such a size that its pole face 54 is at least as large as the outer face of the largest or trailing lug 114. Therefore, as each lug is brought in succession into alignment with the magnet 56, the air gap thickness remains unchanged but the area over which the air gap extends is varied.
The waveform produced by the arrangement of FIGS. 10 and 11 is shown in FIG. 12 with the solid lines showing the waveform at low speed and the broken lines showing the waveform at a higher speed. At the illustrated low speed the first small voltage wave 122 is produced by the leading lug 108 and the subsequent waves 123, 124, 125, 126, 127 and 128 are produced respectively by the lugs 109, 110, 111, 112, 113 and 114. Similarly, at the higher illustrated speed the smallest wave 136 is again produced by the lug 108 and the subsequent waves 137, 138, 139, 140, 141 and 142 are produced respectively by the lugs 109, 110, 111, 112, 113 and 114. At the illustrated low speed firing occurs at point A where the wave 128 produced by the lug 120 crosses the triggering level 66, all other waves failing to rise to such level. At the higher illustrated speed, however, the waveform 139 produced by the lug 111 rises to the triggering level and therefore firing occurs at the point B, the previous pulses 136, 137 and 138 failing to rise to the triggering level. At still other speeds of the rotating part, the magnitude of the waveforms may be greater or less than that shown by the broken lines of FIG. 12 so that as the speed of the rotating part increases from its lowest speed to its highest speed, the spark will occur in succession at the positions determined by the various lugs. That is, at the lowest speed, firing occurs when the lug 114 passes the magnet 56. At a slightly higher speed firing will occur when the lug 115 passes the magnet 56 and at still higher speeds firing will occur when the other lugs pass the magnet.
In addition to the irregularities being formed by protrusions on the surface of the rotating part they may also be formed by recesses in such a part, and such an arrangement is shown in FIGS. 13 and 14 wherein irregularities are formed by a number of holes 150, 151, 152, 153 and 154 drilled in the part, the holes being angularly spaced from one another and of a gradually increasing diameter in going from the leading hole 150 to the trailing hole 154. The action of the holes on the coil 52 is substantially the same as that produced by the protrusions in FIGS. 10 and 11 except that the polarity of the waveform is reversed. FIG. shows the waveform produced by the device of FIGS. 13 and 14, the solid lines representing the waveform obtained at a low speed and the broken lines showing the waveform obtained at a higher speed. At the illustrated low speed the small leading opening 150 first passes the magnet 56 and slightly reduces the reluctance of the flux path through the magnet 56 to induce a small voltage wave 160 in the coil 52. As the subsequent openings 151, 152, 153 and 154 pass the magnet they reduce the reluctance of the flux path by increasing amounts and produce increasingly larger voltage waves 161, 162, 163 and 164, respectively. The largest wave 164 is the only one which crosses the triggering level 66 and, therefore, firing occurs at the point A. At the higher speed illustrated, the waves 170, 171, 172, 173 and 174 correspond respectively to the openings 150, 151, 152, 153 and 154 and firing occurs at the point B on the wave 171, this wave being the first one to cross the triggering level 66.
Again, it should be understood that the drawings and description are not to be construed as defining or limiting the scope of the invention, the claims which follow being relied upon for that purpose.
I claim:
1. In a breakerless ignition system for a spark ignition engine the combustion comprising: a part rotated in synchronism with the operation of said engine, a spark gap ignition device, means including an electronic switching device for causing the occurrence of a spark at said spark gap device as said switching device is switched from a first state to a second state, a triggering coil located adjacent said part and coupled with said switching device and operable to switch said switching device from said first state to said second state when the voltage across said triggering coil rises to a predetermined level, a magnet, and means on said part cooperating with said magnet to provide an air gap for the flux circuit of said magnet the reluctance of which changes in such a manner as said part is rotated that a voltage signal is induced in said triggering coil which during each occurrence of a spark at said spark gap device reaches said triggering level at different positions of said part at different speeds of said part, said latter means cooperating with said magnet to produce an air gap including at least two means on the surface of said part spaced from one another by a given angular displacement and each acting to suddenly change, first in one direction and then in the opposite direction, the reluctance of said air gap to induce a voltage wave with both positive and negative peaks in said triggering coil as it passes thereby, said two means being of such size and shape that the leading one thereof induces a voltage wave in said triggering coil having a substantially lower peak voltage of the polarity required to switch said switch device from said first state to said second state than the voltage wave induced in said triggering coil by said second means.
2. The combination defined in claim 1 further characterized by said at least two means on the surface of said part comprising at least two angularly spaced protrusions protruding from said surface and which two protrusions are of substantially different configurations so that each produces a different change in the reluctance of said air gap as it passes said pole face.
3. The combination defined in claim 1 further characterized by said at least two means on the surface of said part comprising at least two angularly spaced recesses in said surface and which recesses are of substantially different configurations so that each produces a different change in the reluctance of said air gap as it passes said pole face.
4. In a breakerless ignition system for a spark ignition engine the combination comprising: a part rotated in synchronism with the operation of said engine, a spark gap device, means including an electronic switching device for causing the occurrence of a spark at said spark gap device as said switching device is switched from a first state to a second state, a triggering coil located adjacent said part and coupled with said switching device and operable to switch said switching device from said first state to said second state when the voltage across said triggering coil rises to a predetermined level, a source of magnetic flux, and means providing a circuit for said magnetic flux which circuit passes through said triggering coil and has a reluctance dependent on the angular position of said part, said flux circuit providing means including at least two angularly spaced irregularities which are brought into said flux circuit at two different angular positions of said part during each occurrence of a spark at said spark gap device and which irregularities are so shaped that each acts to change, first in one direction and then in the opposite direction, said reluctance to induce a voltage wave with both positive and negative peaks in said triggering coils as it passes thereby, said two irregularities being of such configurations that a peak voltage of one magnitude is induced in said triggering coil when said part reaches said leading position and a peak voltage of a higher magnitude is induced in said triggering coil when said part reaches said trailing position.
5. The combination defined in claim 4 further characterized by said source of magnitude flux comprising a permanent magnet fixed relative to said triggering coil.
6. The combination defined in claim 4 further characterized by said source of magnetic fiux comprising a permanent magnet fixed relative to said triggering coil, and said means providing a flux circuit including a core of magnetic material on which said triggering coil is wound and having a pole face directed toward said rotatable part, said means providing a flux circuit further comprising a circumferential portion of said part located adjacent said pole *face and having said irregularities spaced circumferentially from one another on the surface thereof.
7. The combination as defined in claim 6 further characterized by said permanent magnet being located within said triggering coil so as to constitute at least a part of said core of magnetic material on which said coil is wound.
8. The combination defined in claim 6 further characterized by said irregularities on the surface of said part comprising at least two radially extending protrusions spaced from one another circumferentially of said part.
9. The combination defined in claim 6 further characterized by said irregularities on the surface of said part comprising at least two radially extending pins fixed to said part and circumferentially spaced from one another, the leading one of said pins being of a lesser height than the trailing one of said pins so that when said leading pin is angularly aligned with said pole face the reluctance of the air gap between said pin and said pole face is greater than the reluctance of the air gap obtained when said trailing one of said pins is angularly aligned with said pole face.
10. The combination defined in claim 8 further characterized by said protrusions having end faces approximately concentric with one another so that as said protrusions pass said pole face each forms an air gap with said pole face having substantially the same thickness, the leading one of said protrusions having an end face of lesser area than the trailing one of said protrusions so that when said leading protrusion is angularly aligned with said pole face the reluctance of the air gap therebetween is greater than the reluctance of the air gap formed when said trailing protrusion is angularly aligned with said pole face.
11. The combination defined in claim 8 further characterized by the leading one of said protrusions being circumferentially elongated and so shaped that as it passes said pole face at a given speed the reluctance of the air gap between it and said pole face increases in a non-linear manner such that a ramp-shaped voltage waveform is induced in said triggering coil.
12. The combination defined in claim 11 further characterized by said leading protrusion having curved sides the curvature of which is such that the area of said protrusion covered by said pole face is approximately related to the square of the displacement of said pole face from the leading end of said protrusion.
13. The combination defined in claim 11 further characterized by said protrusion having a height which increases in going from its leading end to its trailing end.
14. The combination defined in claim 6 further characterized by said irregularities on the surface of said part including at least two radially extending recesses in said circumferential portion of said part spaced circumferentially from one another.
References Cited UNITED STATES PATENTS 2,446,671 8/1948 Short et al 123148 3,072,824 1/ 1963 Short.
3,139,876 7/1964 Jukes 123--148 3,356,896 12/1967 Shano 315-209 3,311,783 3/1967 Gibbs et al 315226 LAURENCE M. GOODRIDGE, Primary Examiner US. Cl. X.R.
22%53 UNITED STATES PATENT OFFICE CERT FICATF 0F CORRECTION Patent 150. 3 465,739 .Dated September 9 1969 Inven tor s Q EURSON It is certified that error appears in the above-identified patent uno LhoL L.L; Lu LLLLLill; laLeaTL my lSLLlLlJ) LUiltlLLuLl ale bhowu buluw;
Column 2, line 4, the end 0ithe line should read example,-.
Column 7, line 65, "combustion" should be -combination--.
Column 8, line 64, "magnitude should be magnetic.
SIGNED AN'u SEALED DEC 9 1969 Attest:
Edward mum E. saw, .111. Attesting Officer Comissioner of Patents
US675429A 1967-10-16 1967-10-16 Inductively triggered breakerless ignition system with automatic spark advance Expired - Lifetime US3465739A (en)

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US3612023A (en) * 1968-07-04 1971-10-12 Bosch Gmbh Robert Ignition arrangement for internal combustion engines
US3809040A (en) * 1968-09-09 1974-05-07 Phelon Co Inc Ignition triggering circuit with automatic advance
US3599615A (en) * 1969-05-29 1971-08-17 Motorola Inc Spark advance mechanism for solid state ignition systems
US3678913A (en) * 1969-07-25 1972-07-25 Bosch Gmbh Robert Current generator and electronic ignition circuit
US3623467A (en) * 1969-11-24 1971-11-30 Phelon Co Inc Triggering magnet and coil assembly for use with an ignition system including a permanent magnet alternator
US3661132A (en) * 1969-12-15 1972-05-09 Tecumseh Products Co Ignition circuit with automatic spark advance
US3838671A (en) * 1969-12-15 1974-10-01 Tecumseh Products Co Ignition circuit with automatic spark advance
US3704701A (en) * 1969-12-19 1972-12-05 Gunter Struber Ignition arrangements for internal combustion engines
US3705573A (en) * 1969-12-31 1972-12-12 Fiat Spa Electronic timing system for internal combustion engine
JPS504802B1 (en) * 1970-05-20 1975-02-24
US3651795A (en) * 1970-07-06 1972-03-28 Eltra Corp Magneto excited condenser discharge ignition system
US3619634A (en) * 1970-07-10 1971-11-09 R E Phelan Co Inc Alternator and combined breakerless ignition system
US3886916A (en) * 1972-04-10 1975-06-03 Colt Ind Operating Corp Timing mechanism for breakerless ignition systems
US3948239A (en) * 1973-12-06 1976-04-06 Kokusan Denki Co., Ltd. Signal generator for use in a breakerless ignition system for an internal combustion engine
US3974815A (en) * 1974-02-06 1976-08-17 Kokusan Denki Co., Ltd. Signal source for use in a breakerless ignition system for an internal combustion engine
US3911887A (en) * 1974-02-19 1975-10-14 Phelon Co Inc Capacitor discharge ignition system
US4146806A (en) * 1974-08-26 1979-03-27 Kokusan Denki Co., Ltd. Flywheel magneto generator
US4095577A (en) * 1976-03-02 1978-06-20 Anderson Harold E Capacitor discharge ignition method and apparatus
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US4418296A (en) * 1980-11-15 1983-11-29 Robert Bosch Gmbh Magneto-generator for engine ignition systems
US4418677A (en) * 1981-11-03 1983-12-06 Brunswick Corporation Alternator for ignition system and auxiliary power
US4617906A (en) * 1983-04-05 1986-10-21 Lucas Industries, Public Limited Company Dwell control for an I.C. engine spark ignition system
US4848298A (en) * 1986-09-05 1989-07-18 Robert Bosch Gmbh Device for controlling internal combustion engine
US5063903A (en) * 1989-07-12 1991-11-12 Robert Bosch Gmbh Method and arrangement for controlling the metering of fuel in an internal combustion engine
US5156136A (en) * 1990-06-19 1992-10-20 Murata Manufacturing Co., Ltd. Ignition coil
WO2001061184A1 (en) * 2000-02-17 2001-08-23 Rune Svenningsson A device at electronic ignition systems
US6668780B1 (en) 2000-02-17 2003-12-30 Rune Svenningsson Device for electronic ignition systems
US20120032441A1 (en) * 2010-08-05 2012-02-09 Hyundai Motor Company Crank-web mounted linearly segmented starter generator system
US8492914B2 (en) * 2010-08-05 2013-07-23 Hyundai Motor Company Crank-web mounted linearly segmented starter generator system

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