US3456285A - Continuous hydraulic stuffer - Google Patents

Continuous hydraulic stuffer Download PDF

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Publication number
US3456285A
US3456285A US643505A US3456285DA US3456285A US 3456285 A US3456285 A US 3456285A US 643505 A US643505 A US 643505A US 3456285D A US3456285D A US 3456285DA US 3456285 A US3456285 A US 3456285A
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cylinder
piston
chamber
cluster
cylinders
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US643505A
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Jack M Miller
Marshall Long
Lewis F Alley
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Marlen Equipment Co
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Marlen Equipment Co
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    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C11/00Sausage making ; Apparatus for handling or conveying sausage products during manufacture
    • A22C11/02Sausage filling or stuffing machines
    • A22C11/06Sausage filling or stuffing machines with piston operated by liquid or gaseous means

Definitions

  • Sliding pistons are moved in timed relation within the respective cylinders.
  • Vertically reciprocating and laterally pivoting paddles urge the food product into the receiving chamber from a hopper located directly thereabove.
  • the ram clusters are mounted on vertical trunnions and have adjustable backstops to permit selective withdrawal of the cylinders .and pistons beyond the chamber whereupon the pistons and ram clusters may be pivoted as a unit, laterally exposing the pistons and cylinders for cleaning.
  • This invention relates to apparatus for dispensing plastic food products under pressure, such as in stufiing sausage casings .and the like, and embodies improvements over apparatus of the type disclosed in United States Patent No. 3,108,318 issued Oct. 29, 1963, entitled, Machine for Stuffing Sausage and Similar Casings.
  • apparatus of this character a continuous supply of food material is made available under pressure although the material is supplied to the apparatus in periodic batches.
  • the material is introduced into a discharge chamber having a pair of piston-cylinder sets alternately relatively movable therein and synchronized so as to envelope and discharge the material continuously under pressure.
  • the apparatus may also function to discharge metered volumes of material under pressure.
  • This invention embodies improvements over apparatus disclosed in the above noted patent in that better control is achieved through the use of hydraulic ram clusters mounting the respective piston-cylinder sets. Further improvements include the use of a hopper positioned directly above the discharge chamber to allow gravity feed thereinto and incorporating feed paddles into the hopper. The feed paddles reciprocate in an arc toward and away from the discharge chamber synchronously with movement of the piston-cylinder sets and have the ability to greatly increase the area of food material contact upon movement toward the discharge chamber. The paddles effectively fill the volume discharged from the chamber even when operating against very viscous or thick material.
  • the respective hydraulic ram clusters are mounted on trunnions cooperable with adjustable backstops permitting the pistoncylinder assemblies to be withdrawn past a supporting wall of the discharge chamber and swing laterally outwardly, providing easy access for the frequent cleaning operations required in food handling machinery.
  • FIG. 1 is a perspective view of apparatus embodying ice this invention and showing a bottom-dump bucket positioned for discharging a batch of food material into the hopper.
  • FIG. 2 is an end elevation of the apparatus particularly showing rear ends of the ram-clusters.
  • FIG. 3 is a cross-sectional side elevation through the apparatus particularly showing hopper paddles and a ram cluster with the associated food handling pistoncylinder set.
  • FIG 4 is a fragmentary crosssectional plan view on an enlarged scale showing the receiving chamber and.
  • FIG. 5 is a cross-sectional end elevation through the apparatus, particularly showing the feed hopper paddles and details of the discharge chamber.
  • FIGS. 6, 7, 8 and9 are schematic plan views showing various relative positions assumed by the piston-cylinder sets driving the operation of the apparatus.
  • FIG. 10 is a schematic electrical circuit diagram showing the control relationship between electrically operated parts of the apparatus.
  • FIG. 11 is a fragmentary cross-sectional view on an enlarged scale taken on the line 1111, FIG. 3, showing the rear end of a food material receiving cylinder.
  • FIG. 12 is a fragmentary cross-sectional view on an enlarged scale taken on the line 12-12, FIG. 3 showing the face of a ram cluster trunnion.
  • FIG. 13 is a fragmentary cross-sectional plan view illustrating a ram cluster pivoted on the trunnion and laterally exposing a cylinder-piston set for cleaning.
  • FIG. 14 is a fragmentary cross-sectional view on an enlarged scale showing a set of feed paddles, the alternate position thereof being shown in broken lines.
  • FIG. 15 is a fragmentary cross-sectional view on an enlarged scale showing a cylinder guide ring and bearing with associated pressure seal.
  • the reference numeral 1 generally indicates apparatus for dispensing plastic food products under pressure.
  • the apparatus 1 includes a horizontally elongated frame 2 having a forward portion 3, a rear portion 4 and side portions 5 and 6.
  • the frame 2 is supported upon suitable skids 7 providing a rigid substructure.
  • Opposed front and rear spaced apart walls designated 8 and 9 and spaced apart side walls 10 and a bottom Wall 11 are mounted on the frame 2 near the forward portion 3 and are connected together forming an upwardly open compartment or chamber 12 for receiving the plastic food material therein.
  • the bottom wall 11 is in the form of two adjacent horizontal semi-cylindrical sections as best shown in FIG. 5.
  • Suitable tension rods 13 extend longitudinally through the frame 2 at positions respectively located adjacent the upper and lower corners of the chamber 12 and through the peak between the semi-cylindrical sections forming the bottom wall 11 as seen at 14, FIG. 5.
  • the tension rods 13 supply tensile strength to the frame to resist substantial longitudinal forces exerted therewithin by structure described below.
  • the front and rear walls 8 and 9 and side walls 10 of the chamber 12 have connected upper edge portions forming a continuous rigid flange 15 defining a mouth 16 which provides access downwardly into the chamber 12.
  • a pair of cylinders respectively designated 17 and 18 are horizontally reciprocable in and across the chamber 12 and are normally parallel to each other in adjacent side by side relationship.
  • the cylinders 17 and 18 are normally slideably supported on the rear wall 9 through openings 19 and 20 therethrough.
  • Suitable sealing rings 21, detailed hereinafter, are mounted on the rear wall 9 surrounding the openings 19 and 20 and provide a sliding 3 seal and support between the rear wall 9 and the respective cylinders 17 and 18.
  • the cylinders 17 and 18 each have a rear end 22 partially closed by an annular rear end wall 23 and an open front end 24 facing the frame front wall 8.
  • the frame front wall 8 has discharge ports 25 and 26 located axially of the respective cylinders 17 and 18.
  • Discharge tubes 27 and 28 communicate with the discharge ports 25 and 26 and empty into a flapper valve 29 of the known type which permits discharge through a port 30 only from the tube containing material under the higher relative pressure.
  • Pistons 31 and 32 are reciprocable respectively within the cylinders 17 and 18 and are slidably engaged with the inner surfaces thereof by means of sliding seals 33.
  • a pair of hydraulic ram clusters 34 and 35 each have a central ram 36 and three peripheral rams 37.
  • a trunnion 38 maintains the rams in the respective clustered arrangement and in parallel relation, supplemented by a forward plate 39 and a rear plate 40 engaging the respective central and peripheral rams.
  • the trunnion 38 of each cluster has an upwardly and a downwardly directed stub-shaft respectively designated 41 and 42 which are pivotally mounted on the frame 2 near the frame rear portion 4.
  • the peripheral rams 37 each have a rod 43 connected by a mount 43 to and partially supporting one of the cylinders 17 and 18 at the respective cylinder rear end wall 23, FIG. 11.
  • the central ram 36 of each of the clusters 34 and 35 has a rod 44 connected to the rear of a piston 31 or 32 and extends through a central opening 44' in the cylinder rear end wall 23.
  • the peripheral rams 37 are aadpted to axially move the cylinders 17 and 18 forwardly to a position wherein the cylinder front end 24 is in sealed relation with the respective discharge ports 25 and 26.
  • a rigid sealing ring 45 is secured against the inner face of the front wall 8 and receives the respective cylinder front end 24 thereagainst to maintain the sealed relation when forward pressure is exerted on the cylinder.
  • the central rams 36 are adapted to axially move the pistons 31 and 32 within the cylinders between positions adjacent the sealing rings 45 to positions near the cylinder rear walls 23, FIG. 4.
  • the frame side portions and 6 are open or exposed permitting the respective cylinders and pistons to pivot laterally outwardly of the frame on the respective trunnions after withdrawal of the pistons and cylinders rearwardly beyond the chamber rear wall 9.
  • the respective pistons and cylinders cannot be withdrawn rearwardly beyond the rear wall 9 due to engagement of the central ram rods 44 with a stop 46 contained in the rear end of the respective central rams 36, FIG. 3.
  • the stops 46 may be adjusted rearwardly when desired by a hand-crank 47 rotating a threaded shaft 48 engaging the stop 46.
  • the respective pistons 31 and 32 are threadedly engaged with the central ram rods 44 and are provided with a hexagonal grasping head 50 by which the piston may be easily removed to provide access into the cylinder and to the rear of the piston.
  • a detent 51 normally engages a depression formed in the rear of the respective piston to prevent unwanted rotation and disengagement of the piston from the ram rod 44 during apparatus operation.
  • the rods 44 are prevented from rotating with respect to the cylinders 17 and 18 by providing a fork member 52 on the collar 49, the member 52 being slidably engaged with a guide rod 53 mounted on the forward plate 39 of the ram cluster.
  • the guide rod 53 telescopes through a suitable opening 54 in the cylinder rear end wall 23 during apparatus operation as described below.
  • a prime mover in this example an electric motor 55, drives a double hydraulic pump 56 adapted to simultaneously supply hydraulic fluid 57 at a higher and a lower pressure to suitable solenoid operated valves 58 described below.
  • the hydraulic fluid 57 is contained in a storage tank 59 which may also contain suitable conventional fluid cooling heat exchange members (not shown), if desired.
  • a temperature gage 59 is provided to monitor hydraulic fluid temperature.
  • the pump 56 directs hydraulic fluid under high pressure into a high pressure input hose or tube 60 having a needle valve 61 therein to control rate of flow therethrough.
  • Low pressure hydraulic fluid is directed from the pump 56 to a low pressure input hose or tube 62.
  • the tubes 60 and 62 provide separate hydraulic fluid inputs to a valve 63 having two output tubes 64 and 65.
  • the output tube 64 directs the fluid to a valve 66, controlling fluid supply to the central ram 36 of the ram cluster 34, and to a valve 67 controlling the flow to the peripheral rams 37 of the cluster 34.
  • the output tube connects to a valve 68 which controls flow to the central ram 36 of the cluster 35, and to a valve 69 which controls fiow to the peripheral rams of the cluster 35.
  • the valve 63 has operating solenoids 70 and 71 associated therewith, and respectively operable to switch high pressure flow alternately between the out-put tubes 64 and 65 while simultaneously providing low pressure flow into the other output tube.
  • the valves 66, 67, 68 and 69 each have a pair of output tubes 72 and 73 connected respectively to the rear and the front of the cylinder or cylinders, and opposed operating solenoids generally designated 74 and 75 which cause the fluid input to flow into one or the other of the output tubes 72 and 73, thus actuating the respective rams in a desired direction.
  • the other output tube 72 or 73 then becomes a return flow conduit for fluid in the other side of the ram, which fluid travels through the valve and back to the storage tank 59 through return lines (not shown).
  • Control of the valves 63, 66, 67, 68 and 69 is provided through two sets of three switches respectively associated with the clusters 34 and 35.
  • switches 76 and 77 are secured to the frame in the path of an actuator 78 fixed to the cylinder 18.
  • the switch 76 is actuated when the cylinder 18 is in its fully forward position
  • the switch 77 is actuated when the cylinder 18 is Withdrawn to its normally fully rearward position.
  • a switch 79 is secured to the frame near the switch 76, but is contacted by an actuator 80 mounted on the rod 44 of the central ram of the cluster 34. The switch 79 is actuated when the piston 32 is in its fully forward position.
  • switches 81 and 82 are respectively con: tacted by a cylinder mounted actuator 83 upon the cylinder 17 attaining its fully forward position and its normal fully withdrawn position.
  • a switch 84 is contacted by an actuator 85 fixed with respect to the central ram rod of the cluster 35 when the piston 31 attains its fully forward position.
  • the switch 76 is normally open and connected to complete a circuit between one side 86 and the other side 87 of a suitable electrical power source through the solenoid 74a which partially controls the valve 66.
  • the actuation of the solenoid 74 causes flow through the output tube 64 into the rear of the central ram 36 of the cluster 34, urging the piston 32 forwardly.
  • High pressure hydraulic fluid from the high pressure input hose 60 is fed into the output tube 64 due to actuation of the solenoid 70 caused by the actuator 85 (cluster 35) engaging the switch 84, which occurs when the piston 31 reaches its fully forward position.
  • the switch 84 has a second set of contacts designated 84 which are normally closed but open as a result of switch contact by the actuator 85.
  • the opening of the contacts 84' interrupts current flow through the solenoid 74b to prepare the valve 68 for later actuation by the solenoid 75a which will result in withdrawing the piston 31 rearwardly.
  • a solenoid coil 88 is fed current with the solenoid 70 and actuates a time delay relay 89.
  • the time delay relay 89 delays a short period, for example, two or three seconds, and then closes, sending current through solenoids 75a and 75b, respectively actuating the valves 68 and 69 to urge the piston 31 and cylinder 17 of the cluster 35 rearwardly.
  • the actuation of the solenoid 70 through the switch 84 (which shifts the valve 63 to a position for directing high pressure fluid into the output tube 64) also causes low pressure fluid to be directed from the low pressure input hose' 62 into the output tube 65; thus, the piston and cylinder of the cluster 35 are withdrawn under low pressure.
  • the flow rates for rod withdrawal in the clusters is adjusted so that the rearward motion of the respective cylinder tends to pull the piston rearwardly through contact between the collar 49 and the rear end wall 23 rather than the piston withdrawing within the cylinder during the rearward travel of the combination. This avoids the formation of a vacuum within the cylinder during withdrawal which may tend to induce air pockets in the food material.
  • a solenoid 90 is actuated and remains actuated during the withdrawal of the cylinder and piston of the cluster 35.
  • the solenoid 90 controls a valve (not shown) which directs hydraulic flow into a hose 91 from a separate hydraulic pump system 92.
  • the hose 91 and a return hose 93 communicate with an hydraulic motor 94 which slowly drives a shaft 95 clockwise or counterclockwise within a predetermined arc, the direction being determined by the direction of flow through the respective hoses 91 and 93.
  • the shaft 95 is rotatably mounted within and extending across a hopper 96, positioned directly above the compartment or chamber 12, and having a downwardly directed lip 97 engaging the upwardly directed flange surrounding the chamber mouth.
  • a seal 98 produces air tight contact between the lip 97 and flange 15 to prevent air from being sucked in at the junction, the seal 98 being maintained under compression through use of suitable turnbuckles 99 secured at opposite ends thereof to the frame 2 and the hopper 96.
  • the shaft '95 extends horizontally within the hopper and is mounted on the hopper side wall by means of opposed sealed bearings 100 and 101.
  • the hydraulic motor 94 is mounted externally on the hopper side wall 102 and engages the shaft 95 through a suitable coupling.
  • the hydraulic motor 94 is adapted to reciprocate the shaft 95, in this example, through an angle of about 140 within the hopper, that is, from about 70 above to about 70 below a horizontal plane.
  • a pair of rigid rocker arms 103 and 104 are located within the hopper 96 and are fixed in spaced apart relation to the shaft 95 and extend transversely thereof substantially to opposed parts of the hopper side wall 102.
  • the arms 103 and 104 each have two pairs of paddles 105 and 106 hingedly mounted thereon.
  • the paddles in each of the pairs of paddles are opposed and freely swingable on the arms 103 and 104 from a downwardly directed position in face to face relation to a laterally directed position substantially aligned in a plane parallel to the shaft.
  • the arms 103 and 104 are engaged by Wings 107 on the respective paddles, to limit the upward pivotal movement beyond the open position illustrated -by the broken lines in FIG. 14.
  • a stop 108 at the outer ends of the rocker arms 103 and 104 maintains the paddles in respective generally face to face parallel relation when the paddles are folded together, as illustrated by the solid lines, FIG. 14.
  • the reciprocation of the shaft 95 by the motor 94 causes the paddles to close together on the upstroke and spread apart on the downstroke, urging the plastic food material contained in the hopper downwardly through the mouth 16.
  • the actuation of the solenoid 90 and the corresponding solenoid which controls the valve directing the fluid into the motor 94 synchronizes the downstroke of a set of paddles with the withdrawal of a piston and cylinder on one side of the apparatus, whereby the paddles urge the material into the void created by the withdrawal of the piston and cylinder. This supplements suction and gravity in filling the chamber and helps avoid unwanted air pockets.
  • the actuator 83 engages the switch 82 directing current through a solenoid, 109 which, in this example, begins the operation of a time delay relay 110.
  • the relay 110 actuates the solenoid 74c, causing the valve 69 to permit low pressure fluid into the rear portion of the peripheral branch 37 of the cluster 35. This causes the cylinder 17 to cut a cylindrical measure of food material and trap the same therewithin when the leading edge 111 of the open front end 24 engages the sealing ring 45.
  • the piston 32 is urged forwardly under high pressure, as described above, forcing the food material therein through the discharge port 26, discharge tube 28, and flapper valve 29.
  • the discharge pressure at the flapper valve port 30 is controlled by suitably controlling the hydraulic pressure input to the high pressure input hose 60, and the rate of material flow is controlled by adjusting the needle valve 61, controlling hydraulic fluid flow.
  • the actuator contacts the switch 79, which directs current through the solenoid 71, thus shifting high pressure flow into the output tube 65 for driving the piston 31 forwardly under high pressure and also placing high pressure into the peripheral rams of the cluster 35 to produce a high pressure sealing engagement between the cylinder '17 and the respective sealing ring 45.
  • the actuation of the solenoid 71 occurs simultaneously with the actuation of a solenoid 112 which opposes the solenoid controlling the paddle motor.
  • the direction of the solenoid 112 reverses rotation of the paddle shaft 95.
  • solenoid 113 is actuated with the solenoid 71, initiating a time delay relay 114.
  • the time delay relay 114 causes actuation of solenoids 75c and 75b which respectively cause the piston 32 and cylinder 18 to be withdrawn as the paddles on the side of the chamber corresponding to the cylinder 18 cause the food material to fill the cavity created.
  • Additional electrical components depicted in the schematic diagram of FIG. 10 include motor starting switches 117 and 118 to respectively drive the main hydraulic pump motor 55 and paddle pump system 92, suitable automatic overload switches 119, a stop switch 120, manual over-ride switches 121 and 122 to over-ride and reverse the normal cycle sequence when desired, and a circuit breaking double switch '123 connected to prevent actuation of the switches 77 and 82.
  • the switch 123 permits the cylinders and pistons to be withdrawn rearwardly beyond the chamber rear wall 9 when the stop 46 is moved to clean out position, allowing the cylinders and pistons to be swung or pivoted laterally of the apparatus.
  • the sealing rings 21 are shown in greater detail in FIG. 15, and include a wear strip 124 of suitable low-friction plastic material, and a seal 125.
  • the wear strip 124 is received in an annular groove 126 formed in the sealing ring 21 and slidably supports the respective cylinder 17 or 18 out of metal-to-rnetal contact with the sealing ring.
  • the seal 125 is received in a suitable radial groove 127 adjacent the wear strip groove 126, and has tapered legs 128 slidably engaging the side walls of the groove 127.
  • a cavity 129 is formed within the groove 127 and seal 125 and contains grease under pressure for urging the seal 125 against the moving cylinder 17 or 18 to provide a positive sliding seal thereagainst.
  • the pressure of the grease in the chamber 129 also maintains the tapered legs 128 in sealing contact with the side walls of the groove 127 to prevent grease leakage.
  • Grease is maintained under pressure within the cavity 129 through a passageway 130 communicating with a suitable connector and hose 131, which in turn connects to a grease containing cylinder 132 (FIG. 1).
  • the grease containing chamber 132 has a piston therein separating the grease filled portion thereof from an air filled portion fed by compressed air through a regulator filter 133, which receives compressed air through a source 134, such as typical plant compressed air supply.
  • the pressure of air on one side of the piston in the cylinder 132 maintains pressure on the grease, which in turn is reflected within the cavity 129 to maintain the seal in sliding pressure contact with the cylinder 17 or 18.
  • FIGS. 6, 7, 8 and 9 the sequence of operation is depicted schematically with switches under actuation being indicated by a line leading from the switch to the respective solenoid controlled thereby.
  • the plastic food material 135 is supplied to the hopper 96 through any suitable means, in the illustrated example, a bottom dump bucket 136.
  • the paddles 105 and 106 force the material downwardly through the chamber mouth 16 into the side of the chamber corresponding to the side where the corresponding piston and cylinder are being withdrawn.
  • the food material will be urged by gravity and the respective paddles into the area 137 as the piston 32 and cylinder 18 are withdrawn.
  • the cylinder 17 is in sealing relation with the chamber front wall 8 and the piston 31 is moving forwardly, urging the food material out of the corresponding discharge port 25.
  • the corresponding switch 77 is actuated, causing the cylinder 18 to move forwardly to the position illustrated in FIG. 7.
  • the piston 31 continues its forward stroke until the corresponding switch 84 is actuated, causing the piston 31 and cylinder 17 to move rearwardly as the paddles reciprocate in the opposite direction to fill the space created at 138, FIG. 8.
  • the actuation of the switch 84 also causes high pressure to be exerted on the cylinder 18, further increasing the sealing contact pressure with respect to the wall 8 and high pressure to be exerted on the piston 32.
  • the apparatus also may be used to supply a measured quantity of food material simply by monitoring the number of piston strokes.
  • Apparatus for dispensing plastic material under presure including:
  • said frame walls form an upwardly open chamber and have connected upper edge portions forming a continuous flange defining a mouth providing access into said chamber
  • a hopper for receiving and dispensing the plastic material, said hopper having a side wall with lower edges defining an open bottom, said hopper lower edges forming a continuous rigid flange corresponding to said chamber flange, a seal between said hopper flange and said chamber flange, and means engaged between said frame and said hopper and adapted to urge said hopper flange into sealing engagement with said chamber flange, whereupon said hopper opens into said mouth.
  • said hopper has opposed bearings mounted on said side wall, a horizontal shaft pivotally mounted on said bearings and extending across said hopper, motive means engaging said shaft, said motive means being adapted to rotatably reciprocate said shaft through an angle extending above and below the horizontal within said hopper, and
  • said cluster second rams are central rams and said first rams are peripheral rarns located around said central rams.
  • said means mounting said clusters on said frame comprise a trunnion for each cluster, said trunnions being adapted to maintain said rams in said respective clusters in adjacent relation,
  • said trunnions having an upwardly and a downwardly directed stub shaft pivotally mounted to said frame, said frame having open side portions permitting said cylinders and pistons to pivot laterally outwardly of said frame on said trunnions upon disengagement with said one chamber wall.
  • said central rams each have a rear stop member restricting the rearward movement of the central ram rod
  • said pressure source includes a high pressure and a low pressure hydraulic fluid source, solenoid operated valve means adapted to direct hydraulic fluid from said high pressure and low pressure sources into said rams, and control means for operating said valves, said control means including a set of first, second and third switches operably associated with each of said clusters,
  • time delay means in said control means and adapted to delay the forward motion of the cylinder after actuation of the third switch until said power feed means fills the chamber in the path of the cylinder.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
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  • Food Science & Technology (AREA)
  • Reciprocating Pumps (AREA)

Description

July 22, 1969 J M MlLLER ET AL 3,456,285 I CONTINUOUS HYDRAULIC STUFFER Filed June 5, 1967 9 Sheets-Sheet 1 INVENTORS Jot/r /7. M///8f,
A TTORNEYS July 22 1969 M MILLER ET AL I 3,456,285
CONTINUOUS HYDRAULIC STUFFER Filed June 5, 1967 9 Sheets-Sheet 2 9 M WI all JEIM ii 57 36 3e 1 I M H; s "*3; M 31 mm, ML, E2 1 "I 59 M 47 \V E 3 3 2 Z l I III m INVENTORS. Jack M. Mil/or, Marshal/Long, BY Lewis E Alley July 22, 1969 NHLLER ET Al. 3,456,285
CONTINUOUS HYDRAULIC STUFFER Filed June 5, 1967 9 Sheets-Sheet 5 INVENTORS. JACK M. MILLER,
MARSHAL! LONG, "u 5 BY LEW/S FALLEY.
ATTORNEYS July 22, 1969 J. M. MILLER ET AL 35,456,285
CONTINUOUS HYDRAULIC STUFFER File'd June 5, 1967 9 Sheets-Sheet 4 INVENTORS.
Jack M. Miller;
, Marsha/l Lox-19,2,
M Lewis E Alley ATTORNEYS July 22, 1969 J. M. MILLER ET AL CONTINUOUS HYDRAULIC STUFFER 9 Sheets*Sheet Filed June g INVENTORS.
JOC/i M Mil/0 rl Marsha/l Long, a
Lewis I? Alley BY 5 i Sir/MAM f r mvsys July 22, 1969 J. M. MILLER ET AL 3,456,285
CONTINUOUS HYDRAULIC STUFFER Filed June 5, 1967 9 Sheets-Sheet u n 3 a H 5, LI; I. m N ha 1 MWF I S t 1 g H m NI 0 VJ EU ch .l V L/ n [J 3 mM/A. 2% HM: a k 5 k s 1 m 2 w b! e H I; JML Y M Ill 18 u n u n 5 In wtt F N fiifi MU 8 g 5 w 3 I 3 N Ml 5 m T0 3 3 f -1-- NH 3 fi m Q3 an I 2% 3 t ..L 5 v CONTINUOUS HYDRAULIC STUPFBR 9 Sheets-Sheet July 22, 1969 J. M. MILLER ET AL Filed June 5, 1967 E U M DmF m .0 1& I .0 m [L T ml v N W h V! m@ p U. 6 in N A F I] 3 1M n o no an g M 0F OF I 2 #m as. W 0 9 H. M M I I L. M I H. S. 11w ma H .3 J S- a: W mu". 3 2 I 2. fi *5, mm uoll IT 5 5 W f I vq a. E H LN m II :1. 2 W um MM \m i F M Tn 2 l n g m u Z J i. 5 h mu 2 11 o S I r "nU July 22, 1969 Filed June 5, 1967 J. M. MILLER ET AL CONTINUOUS HYDRAULIC STUFFER 9 Sheets-Sheet 8 I NVENTOR S.
Jack M. Mil/gr,
More/loll Lon Aewis FAl/ey TTORNEYS July 2 2, 1969 J. M. MILLER ET AL CONTINUOUS HYDRAULIC STUFFER 9 Sheets-Sheet 9 v Filed June 5, 1967 INVENTOPS. JACK M. IuER,
MARSHALL LONG, u
LEW/5 FALLEY.
,0 iii: ATTORNEYS United States Patent 3,456,285 CONTINUOUS HYDRAULIC STUFFER Jack M. Miller, Shawnee Mission, and Marshall Long, Overland Park, Kans., and Lewis F. Alley, Kansas City, Mo., assignors to Marlen Equipment Company, Overland Park, Kans., a corporation of Missouri Filed June 5, 1967, Ser. No. 643,505 Int. Cl. A22c 11/06 U.S. Cl. 1739 Claims ABSTRACT OF THE DISCLOSURE Apparatus for dispensing plastic food products under pressure includes hydraulic ram clusters moving a pair of open ended cylinders in timed relation through a plastic food product receiving chamber. Sliding pistons are moved in timed relation within the respective cylinders. Vertically reciprocating and laterally pivoting paddles urge the food product into the receiving chamber from a hopper located directly thereabove. The ram clusters are mounted on vertical trunnions and have adjustable backstops to permit selective withdrawal of the cylinders .and pistons beyond the chamber whereupon the pistons and ram clusters may be pivoted as a unit, laterally exposing the pistons and cylinders for cleaning.
This invention relates to apparatus for dispensing plastic food products under pressure, such as in stufiing sausage casings .and the like, and embodies improvements over apparatus of the type disclosed in United States Patent No. 3,108,318 issued Oct. 29, 1963, entitled, Machine for Stuffing Sausage and Similar Casings. Through apparatus of this character a continuous supply of food material is made available under pressure although the material is supplied to the apparatus in periodic batches. The material is introduced into a discharge chamber having a pair of piston-cylinder sets alternately relatively movable therein and synchronized so as to envelope and discharge the material continuously under pressure. The apparatus may also function to discharge metered volumes of material under pressure.
This invention embodies improvements over apparatus disclosed in the above noted patent in that better control is achieved through the use of hydraulic ram clusters mounting the respective piston-cylinder sets. Further improvements include the use of a hopper positioned directly above the discharge chamber to allow gravity feed thereinto and incorporating feed paddles into the hopper. The feed paddles reciprocate in an arc toward and away from the discharge chamber synchronously with movement of the piston-cylinder sets and have the ability to greatly increase the area of food material contact upon movement toward the discharge chamber. The paddles effectively fill the volume discharged from the chamber even when operating against very viscous or thick material. Also, the respective hydraulic ram clusters are mounted on trunnions cooperable with adjustable backstops permitting the pistoncylinder assemblies to be withdrawn past a supporting wall of the discharge chamber and swing laterally outwardly, providing easy access for the frequent cleaning operations required in food handling machinery.
It is thus the principal object of this invention to provide improved apparatus to continuously supply plastic food material under pressure. Other and more specific objects of this invention will become apparent from the following description taken in connection with the accompanying drawings, wherein are set forth by way of illustration and example certain embodiments of this invention.
FIG. 1 is a perspective view of apparatus embodying ice this invention and showing a bottom-dump bucket positioned for discharging a batch of food material into the hopper.
FIG. 2 is an end elevation of the apparatus particularly showing rear ends of the ram-clusters.
FIG. 3 is a cross-sectional side elevation through the apparatus particularly showing hopper paddles and a ram cluster with the associated food handling pistoncylinder set.
FIG 4 is a fragmentary crosssectional plan view on an enlarged scale showing the receiving chamber and.
two piston cylinder sets associated therewith in respective filled and discharged conditions.
FIG. 5 is a cross-sectional end elevation through the apparatus, particularly showing the feed hopper paddles and details of the discharge chamber.
FIGS. 6, 7, 8 and9 are schematic plan views showing various relative positions assumed by the piston-cylinder sets driving the operation of the apparatus.
FIG. 10 is a schematic electrical circuit diagram showing the control relationship between electrically operated parts of the apparatus.
FIG. 11 is a fragmentary cross-sectional view on an enlarged scale taken on the line 1111, FIG. 3, showing the rear end of a food material receiving cylinder.
FIG. 12 is a fragmentary cross-sectional view on an enlarged scale taken on the line 12-12, FIG. 3 showing the face of a ram cluster trunnion.
FIG. 13 is a fragmentary cross-sectional plan view illustrating a ram cluster pivoted on the trunnion and laterally exposing a cylinder-piston set for cleaning.
FIG. 14 is a fragmentary cross-sectional view on an enlarged scale showing a set of feed paddles, the alternate position thereof being shown in broken lines.
FIG. 15 is a fragmentary cross-sectional view on an enlarged scale showing a cylinder guide ring and bearing with associated pressure seal.
Referring to the drawings in more detail:
The reference numeral 1 generally indicates apparatus for dispensing plastic food products under pressure. The apparatus 1 includes a horizontally elongated frame 2 having a forward portion 3, a rear portion 4 and side portions 5 and 6. The frame 2 is supported upon suitable skids 7 providing a rigid substructure. Opposed front and rear spaced apart walls designated 8 and 9 and spaced apart side walls 10 and a bottom Wall 11 are mounted on the frame 2 near the forward portion 3 and are connected together forming an upwardly open compartment or chamber 12 for receiving the plastic food material therein. The bottom wall 11 is in the form of two adjacent horizontal semi-cylindrical sections as best shown in FIG. 5.
Suitable tension rods 13 extend longitudinally through the frame 2 at positions respectively located adjacent the upper and lower corners of the chamber 12 and through the peak between the semi-cylindrical sections forming the bottom wall 11 as seen at 14, FIG. 5. The tension rods 13 supply tensile strength to the frame to resist substantial longitudinal forces exerted therewithin by structure described below.
The front and rear walls 8 and 9 and side walls 10 of the chamber 12 have connected upper edge portions forming a continuous rigid flange 15 defining a mouth 16 which provides access downwardly into the chamber 12.
A pair of cylinders respectively designated 17 and 18 are horizontally reciprocable in and across the chamber 12 and are normally parallel to each other in adjacent side by side relationship. The cylinders 17 and 18 are normally slideably supported on the rear wall 9 through openings 19 and 20 therethrough. Suitable sealing rings 21, detailed hereinafter, are mounted on the rear wall 9 surrounding the openings 19 and 20 and provide a sliding 3 seal and support between the rear wall 9 and the respective cylinders 17 and 18. The cylinders 17 and 18 each have a rear end 22 partially closed by an annular rear end wall 23 and an open front end 24 facing the frame front wall 8. The frame front wall 8 has discharge ports 25 and 26 located axially of the respective cylinders 17 and 18. Discharge tubes 27 and 28 communicate with the discharge ports 25 and 26 and empty into a flapper valve 29 of the known type which permits discharge through a port 30 only from the tube containing material under the higher relative pressure.
Pistons 31 and 32 are reciprocable respectively within the cylinders 17 and 18 and are slidably engaged with the inner surfaces thereof by means of sliding seals 33. A pair of hydraulic ram clusters 34 and 35 each have a central ram 36 and three peripheral rams 37. A trunnion 38 maintains the rams in the respective clustered arrangement and in parallel relation, supplemented by a forward plate 39 and a rear plate 40 engaging the respective central and peripheral rams. The trunnion 38 of each cluster has an upwardly and a downwardly directed stub-shaft respectively designated 41 and 42 which are pivotally mounted on the frame 2 near the frame rear portion 4. The peripheral rams 37 each have a rod 43 connected by a mount 43 to and partially supporting one of the cylinders 17 and 18 at the respective cylinder rear end wall 23, FIG. 11.
The central ram 36 of each of the clusters 34 and 35 has a rod 44 connected to the rear of a piston 31 or 32 and extends through a central opening 44' in the cylinder rear end wall 23. The peripheral rams 37 are aadpted to axially move the cylinders 17 and 18 forwardly to a position wherein the cylinder front end 24 is in sealed relation with the respective discharge ports 25 and 26. A rigid sealing ring 45 is secured against the inner face of the front wall 8 and receives the respective cylinder front end 24 thereagainst to maintain the sealed relation when forward pressure is exerted on the cylinder. The central rams 36 are adapted to axially move the pistons 31 and 32 within the cylinders between positions adjacent the sealing rings 45 to positions near the cylinder rear walls 23, FIG. 4.
The frame side portions and 6 are open or exposed permitting the respective cylinders and pistons to pivot laterally outwardly of the frame on the respective trunnions after withdrawal of the pistons and cylinders rearwardly beyond the chamber rear wall 9. Normally, the respective pistons and cylinders cannot be withdrawn rearwardly beyond the rear wall 9 due to engagement of the central ram rods 44 with a stop 46 contained in the rear end of the respective central rams 36, FIG. 3. The stops 46, however, may be adjusted rearwardly when desired by a hand-crank 47 rotating a threaded shaft 48 engaging the stop 46.
The respective cylinders cannot be withdrawn rearwardly with respect to the pistons contained therein beyond a certain point due to the engagement of the rear end wall 23 with a collar 49 fixed to the central ram rod 44. Thus, by backing the stop 46 rearwardly of its normal position, the peripheral rams 37 may draw the respective cylinder 17 or 18 rearwardly to a point where the rear end wall 23 engages the collar 49 whereupon the respective pistons 31 or 32 travel rearwardly to a point where the cylinder and piston are both clear of the chamber rear wall 9. The cluster may then be pivoted on the stub- shafts 41 and 42 causing the respective piston and cylinder set to swing laterally outwardly of the frame open side portion 5 or 6 exposing same for cleaning, FIG. 13. The respective pistons 31 and 32 are threadedly engaged with the central ram rods 44 and are provided with a hexagonal grasping head 50 by which the piston may be easily removed to provide access into the cylinder and to the rear of the piston. A detent 51 normally engages a depression formed in the rear of the respective piston to prevent unwanted rotation and disengagement of the piston from the ram rod 44 during apparatus operation. The rods 44 are prevented from rotating with respect to the cylinders 17 and 18 by providing a fork member 52 on the collar 49, the member 52 being slidably engaged with a guide rod 53 mounted on the forward plate 39 of the ram cluster. The guide rod 53 telescopes through a suitable opening 54 in the cylinder rear end wall 23 during apparatus operation as described below.
A prime mover, in this example an electric motor 55, drives a double hydraulic pump 56 adapted to simultaneously supply hydraulic fluid 57 at a higher and a lower pressure to suitable solenoid operated valves 58 described below. The hydraulic fluid 57 is contained in a storage tank 59 which may also contain suitable conventional fluid cooling heat exchange members (not shown), if desired. A temperature gage 59 is provided to monitor hydraulic fluid temperature.
The pump 56 directs hydraulic fluid under high pressure into a high pressure input hose or tube 60 having a needle valve 61 therein to control rate of flow therethrough. Low pressure hydraulic fluid is directed from the pump 56 to a low pressure input hose or tube 62. The tubes 60 and 62 provide separate hydraulic fluid inputs to a valve 63 having two output tubes 64 and 65. The output tube 64 directs the fluid to a valve 66, controlling fluid supply to the central ram 36 of the ram cluster 34, and to a valve 67 controlling the flow to the peripheral rams 37 of the cluster 34. The output tube connects to a valve 68 which controls flow to the central ram 36 of the cluster 35, and to a valve 69 which controls fiow to the peripheral rams of the cluster 35. The valve 63 has operating solenoids 70 and 71 associated therewith, and respectively operable to switch high pressure flow alternately between the out-put tubes 64 and 65 while simultaneously providing low pressure flow into the other output tube. The valves 66, 67, 68 and 69 each have a pair of output tubes 72 and 73 connected respectively to the rear and the front of the cylinder or cylinders, and opposed operating solenoids generally designated 74 and 75 which cause the fluid input to flow into one or the other of the output tubes 72 and 73, thus actuating the respective rams in a desired direction. The other output tube 72 or 73 then becomes a return flow conduit for fluid in the other side of the ram, which fluid travels through the valve and back to the storage tank 59 through return lines (not shown).
Control of the valves 63, 66, 67, 68 and 69 is provided through two sets of three switches respectively associated with the clusters 34 and 35. Referring to the cluster 34, switches 76 and 77 are secured to the frame in the path of an actuator 78 fixed to the cylinder 18. Thus, the switch 76 is actuated when the cylinder 18 is in its fully forward position, and the switch 77 is actuated when the cylinder 18 is Withdrawn to its normally fully rearward position. A switch 79 is secured to the frame near the switch 76, but is contacted by an actuator 80 mounted on the rod 44 of the central ram of the cluster 34. The switch 79 is actuated when the piston 32 is in its fully forward position. Likewise, with respect to the cluster 35, switches 81 and 82 are respectively con: tacted by a cylinder mounted actuator 83 upon the cylinder 17 attaining its fully forward position and its normal fully withdrawn position. A switch 84 is contacted by an actuator 85 fixed with respect to the central ram rod of the cluster 35 when the piston 31 attains its fully forward position.
Referring particularly to the schematic electrical circuit shown in FIG. 10, the relationship between the respective switches and valve solenoids is illustrated. The switch 76 is normally open and connected to complete a circuit between one side 86 and the other side 87 of a suitable electrical power source through the solenoid 74a which partially controls the valve 66. The actuation of the solenoid 74:: causes flow through the output tube 64 into the rear of the central ram 36 of the cluster 34, urging the piston 32 forwardly. High pressure hydraulic fluid from the high pressure input hose 60 is fed into the output tube 64 due to actuation of the solenoid 70 caused by the actuator 85 (cluster 35) engaging the switch 84, which occurs when the piston 31 reaches its fully forward position. The switch 84 has a second set of contacts designated 84 which are normally closed but open as a result of switch contact by the actuator 85. The opening of the contacts 84' interrupts current flow through the solenoid 74b to prepare the valve 68 for later actuation by the solenoid 75a which will result in withdrawing the piston 31 rearwardly. A solenoid coil 88 is fed current with the solenoid 70 and actuates a time delay relay 89. The time delay relay 89 delays a short period, for example, two or three seconds, and then closes, sending current through solenoids 75a and 75b, respectively actuating the valves 68 and 69 to urge the piston 31 and cylinder 17 of the cluster 35 rearwardly. The actuation of the solenoid 70 through the switch 84 (which shifts the valve 63 to a position for directing high pressure fluid into the output tube 64) also causes low pressure fluid to be directed from the low pressure input hose' 62 into the output tube 65; thus, the piston and cylinder of the cluster 35 are withdrawn under low pressure.
The flow rates for rod withdrawal in the clusters is adjusted so that the rearward motion of the respective cylinder tends to pull the piston rearwardly through contact between the collar 49 and the rear end wall 23 rather than the piston withdrawing within the cylinder during the rearward travel of the combination. This avoids the formation of a vacuum within the cylinder during withdrawal which may tend to induce air pockets in the food material. During the time delay before current is applied to the solenoids 75a and 75b, a solenoid 90 is actuated and remains actuated during the withdrawal of the cylinder and piston of the cluster 35. The solenoid 90 controls a valve (not shown) which directs hydraulic flow into a hose 91 from a separate hydraulic pump system 92. The hose 91 and a return hose 93 communicate with an hydraulic motor 94 which slowly drives a shaft 95 clockwise or counterclockwise within a predetermined arc, the direction being determined by the direction of flow through the respective hoses 91 and 93.
The shaft 95 is rotatably mounted within and extending across a hopper 96, positioned directly above the compartment or chamber 12, and having a downwardly directed lip 97 engaging the upwardly directed flange surrounding the chamber mouth. A seal 98 produces air tight contact between the lip 97 and flange 15 to prevent air from being sucked in at the junction, the seal 98 being maintained under compression through use of suitable turnbuckles 99 secured at opposite ends thereof to the frame 2 and the hopper 96.
The shaft '95 extends horizontally within the hopper and is mounted on the hopper side wall by means of opposed sealed bearings 100 and 101. The hydraulic motor 94 is mounted externally on the hopper side wall 102 and engages the shaft 95 through a suitable coupling. The hydraulic motor 94 is adapted to reciprocate the shaft 95, in this example, through an angle of about 140 within the hopper, that is, from about 70 above to about 70 below a horizontal plane. A pair of rigid rocker arms 103 and 104 are located within the hopper 96 and are fixed in spaced apart relation to the shaft 95 and extend transversely thereof substantially to opposed parts of the hopper side wall 102. The arms 103 and 104 each have two pairs of paddles 105 and 106 hingedly mounted thereon. The paddles in each of the pairs of paddles are opposed and freely swingable on the arms 103 and 104 from a downwardly directed position in face to face relation to a laterally directed position substantially aligned in a plane parallel to the shaft.
The arms 103 and 104 are engaged by Wings 107 on the respective paddles, to limit the upward pivotal movement beyond the open position illustrated -by the broken lines in FIG. 14. A stop 108 at the outer ends of the rocker arms 103 and 104 (FIG. 5) maintains the paddles in respective generally face to face parallel relation when the paddles are folded together, as illustrated by the solid lines, FIG. 14. Thus, the reciprocation of the shaft 95 by the motor 94 causes the paddles to close together on the upstroke and spread apart on the downstroke, urging the plastic food material contained in the hopper downwardly through the mouth 16. The actuation of the solenoid 90 and the corresponding solenoid which controls the valve directing the fluid into the motor 94, synchronizes the downstroke of a set of paddles with the withdrawal of a piston and cylinder on one side of the apparatus, whereby the paddles urge the material into the void created by the withdrawal of the piston and cylinder. This supplements suction and gravity in filling the chamber and helps avoid unwanted air pockets.
When the piston and cylinder of the cluster 35 withdraws to the fully rearward position, the actuator 83 engages the switch 82 directing current through a solenoid, 109 which, in this example, begins the operation of a time delay relay 110. After a predetermined time period to insure a fully filled chamber on the side of the apparatus corresponding to the cluster 35, the relay 110 actuates the solenoid 74c, causing the valve 69 to permit low pressure fluid into the rear portion of the peripheral branch 37 of the cluster 35. This causes the cylinder 17 to cut a cylindrical measure of food material and trap the same therewithin when the leading edge 111 of the open front end 24 engages the sealing ring 45.
The piston 32 is urged forwardly under high pressure, as described above, forcing the food material therein through the discharge port 26, discharge tube 28, and flapper valve 29. The discharge pressure at the flapper valve port 30 is controlled by suitably controlling the hydraulic pressure input to the high pressure input hose 60, and the rate of material flow is controlled by adjusting the needle valve 61, controlling hydraulic fluid flow. When the cylinder 18 is substantially exhausted of food material, the actuator contacts the switch 79, which directs current through the solenoid 71, thus shifting high pressure flow into the output tube 65 for driving the piston 31 forwardly under high pressure and also placing high pressure into the peripheral rams of the cluster 35 to produce a high pressure sealing engagement between the cylinder '17 and the respective sealing ring 45. The actuation of the solenoid 71 occurs simultaneously with the actuation of a solenoid 112 which opposes the solenoid controlling the paddle motor. The direction of the solenoid 112 reverses rotation of the paddle shaft 95. Also, solenoid 113 is actuated with the solenoid 71, initiating a time delay relay 114. Upon timing out, e.g., after two or three seconds, the time delay relay 114 causes actuation of solenoids 75c and 75b which respectively cause the piston 32 and cylinder 18 to be withdrawn as the paddles on the side of the chamber corresponding to the cylinder 18 cause the food material to fill the cavity created. Upon the cylinder 18 being withdrawn, (with the piston 32) to a position where the actuator 78 contacts the switch -77, the solenoid 74d is actuated after a time delay caused through actuation of solenoid 115, operating time delay relay 116. This results in the cylinder 18 moving forwardly again, cutting through the food material and filling with a measured quantity thereof for later discharge. The attaining of a fully forward position by the cylinder 18 causes actuation of the switch 76, thus starting the piston 32 forward under low pressure until such time as the switch 84 is actuated on the cluster 35, signalling exhaustion of the cylinder 17 and switching high pressure again to the cluster 34 for discharge. It is noted that the resistance exerted by the food material and the trapping of oil in the front portion of the central ram prevents the respective piston from moving forward when the cylinder moves forward to cut through the food material and seal against the respective sealing ring 45.
Additional electrical components depicted in the schematic diagram of FIG. 10 include motor starting switches 117 and 118 to respectively drive the main hydraulic pump motor 55 and paddle pump system 92, suitable automatic overload switches 119, a stop switch 120, manual over-ride switches 121 and 122 to over-ride and reverse the normal cycle sequence when desired, and a circuit breaking double switch '123 connected to prevent actuation of the switches 77 and 82. The switch 123 permits the cylinders and pistons to be withdrawn rearwardly beyond the chamber rear wall 9 when the stop 46 is moved to clean out position, allowing the cylinders and pistons to be swung or pivoted laterally of the apparatus.
The sealing rings 21 are shown in greater detail in FIG. 15, and include a wear strip 124 of suitable low-friction plastic material, and a seal 125. The wear strip 124 is received in an annular groove 126 formed in the sealing ring 21 and slidably supports the respective cylinder 17 or 18 out of metal-to-rnetal contact with the sealing ring. The seal 125 is received in a suitable radial groove 127 adjacent the wear strip groove 126, and has tapered legs 128 slidably engaging the side walls of the groove 127. A cavity 129 is formed within the groove 127 and seal 125 and contains grease under pressure for urging the seal 125 against the moving cylinder 17 or 18 to provide a positive sliding seal thereagainst. The pressure of the grease in the chamber 129 also maintains the tapered legs 128 in sealing contact with the side walls of the groove 127 to prevent grease leakage. Grease is maintained under pressure within the cavity 129 through a passageway 130 communicating with a suitable connector and hose 131, which in turn connects to a grease containing cylinder 132 (FIG. 1). The grease containing chamber 132 has a piston therein separating the grease filled portion thereof from an air filled portion fed by compressed air through a regulator filter 133, which receives compressed air through a source 134, such as typical plant compressed air supply. The pressure of air on one side of the piston in the cylinder 132 maintains pressure on the grease, which in turn is reflected within the cavity 129 to maintain the seal in sliding pressure contact with the cylinder 17 or 18.
In FIGS. 6, 7, 8 and 9, the sequence of operation is depicted schematically with switches under actuation being indicated by a line leading from the switch to the respective solenoid controlled thereby. In operation, the plastic food material 135 is supplied to the hopper 96 through any suitable means, in the illustrated example, a bottom dump bucket 136. The paddles 105 and 106 force the material downwardly through the chamber mouth 16 into the side of the chamber corresponding to the side where the corresponding piston and cylinder are being withdrawn. Referring to FIG. 6, the food material will be urged by gravity and the respective paddles into the area 137 as the piston 32 and cylinder 18 are withdrawn. While this is occurring, the cylinder 17 is in sealing relation with the chamber front wall 8 and the piston 31 is moving forwardly, urging the food material out of the corresponding discharge port 25. When the cylinder 18 is fully withdrawn with the piston 32, the corresponding switch 77 is actuated, causing the cylinder 18 to move forwardly to the position illustrated in FIG. 7. Meanwhile, the piston 31 continues its forward stroke until the corresponding switch 84 is actuated, causing the piston 31 and cylinder 17 to move rearwardly as the paddles reciprocate in the opposite direction to fill the space created at 138, FIG. 8. The actuation of the switch 84 also causes high pressure to be exerted on the cylinder 18, further increasing the sealing contact pressure with respect to the wall 8 and high pressure to be exerted on the piston 32. This immediately produces suflicient pressure on the food material trapped within the cylinder 18 to cause the flapper valve 29 to seal the discharge tube 27 and permit the food material to be discharged through the tube 28 and out the port 30, FIG. 8. Upon the cylinder 17 attaining its fully rearward position, the switch 82 is actuated, causing the cylinder 17 to move forwardly, cutting through the food material, while the piston 31 remains in position. Upon the piston 32 attaining its fully forward position, the switch 79 is actuated, beginning the cycle again by switching high pressure to the cylinder 17 and piston 31 (FIG. 9) and inducing withdrawal of the cylinder 18 and piston 32.
Thus, a continuous supply of material under relatively constant pressure is made available at the flapper valve port 30 by suitably controlling the hydraulic fluid pressure. Due to the use of cylinders and pistons with known strokes, the apparatus also may be used to supply a measured quantity of food material simply by monitoring the number of piston strokes.
It is to-be understood that although one form of this invention has been illustrated and described, it is not to be limited thereto except insofar as such limitations are included in the following claims.
What we claim and desire to secure by Letters Patent 1s:
1. Apparatus for dispensing plastic material under presure, including:
(a) a frame, connected walls on said frame forming a chamber for receiving the plastic material therein, first and second cylinders reciprocable in said chamber, said cylinders each being slidable on and through one of said walls and each having a rear end outside of said chamber and an open front end normally inside said chamber, means forming chamber discharge ports aligned with said cylinder front ends,
(b) a piston slidably reciprocable in each of said cylinders, a pair of ram clusters, said clusters each including a plurality of hydraulic rams, and means mounting said clusters on said frame, at least a first ram of each cluster having a rod connected to one of said cylinder rear ends, a second ram of each cluster having a rod extending through said respective cylinder rear end and connected to said piston,
(c) an hydraulic fluid pressure source for said cluster rams, said first rams being adapted to axially reciprocally move said cylinders in said chamber to a position wherein said cylinder front end is in sealing relation with said respective discharge port, said second rams being adapted to reciprocally axially move said pistons relative to said cylinders and within said chamber.
2. The apparatus as set forth in claim 1, wherein:
(a) said frame walls form an upwardly open chamber and have connected upper edge portions forming a continuous flange defining a mouth providing access into said chamber,
(b) a hopper for receiving and dispensing the plastic material, said hopper having a side wall with lower edges defining an open bottom, said hopper lower edges forming a continuous rigid flange corresponding to said chamber flange, a seal between said hopper flange and said chamber flange, and means engaged between said frame and said hopper and adapted to urge said hopper flange into sealing engagement with said chamber flange, whereupon said hopper opens into said mouth.
3. The apparatus as set forth in claim 2, wherein:
(a) said hopper has opposed bearings mounted on said side wall, a horizontal shaft pivotally mounted on said bearings and extending across said hopper, motive means engaging said shaft, said motive means being adapted to rotatably reciprocate said shaft through an angle extending above and below the horizontal within said hopper, and
(b) a pair of rigid rocker arms in said hopper and rotatably fixed to said shaft and extending transversely thereof, said arms each having two pairs of paddles hingedly mounted thereon at opposed arms ends, the paddles in each of said pairs of paddles being opposed and swingable on said arms from downwardly directed positions in substantially face to face relation to laterally directed positions generally aligned in a plane parallel to said shaft,
(c) the rotational reciprocation of said shaft by said motive means causing said paddles to close together on the upstroke and spread apart on the downstroke to urge the plastic material downwardly through said mouth.
4. The apparatus as set forth in claim 1, wherein:
(a) said cluster second rams are central rams and said first rams are peripheral rarns located around said central rams.
5. The apparatus as set forth in claim 1, wherein:
(a) said means mounting said clusters on said frame comprise a trunnion for each cluster, said trunnions being adapted to maintain said rams in said respective clusters in adjacent relation,
(b) said trunnions having an upwardly and a downwardly directed stub shaft pivotally mounted to said frame, said frame having open side portions permitting said cylinders and pistons to pivot laterally outwardly of said frame on said trunnions upon disengagement with said one chamber wall.
6. The apparatus as set forth in claim 4, including:
(a) means on said central ram rods engageable with means on said cylinder rear ends to prevent the rearward movement of said cylinders with respect to said pistons beyond a position where said pistons are located forwardly of said cylinders.
7. The apparatus as set forth in claim 5, wherein:
(a) said central rams each have a rear stop member restricting the rearward movement of the central ram rod, and
(b) adjusting means on said central ram and adapted to selectively position said stop member between a position whereat the cylinder engages said one wall and a position whereat the cylinder is free of said one wall when the central ram rod is withdrawn against said stop member, said latter position permitting said lateral pivoting.
8. The apparatus as set forth in claim 1, wherein:
(a) said pressure source includes a high pressure and a low pressure hydraulic fluid source, solenoid operated valve means adapted to direct hydraulic fluid from said high pressure and low pressure sources into said rams, and control means for operating said valves, said control means including a set of first, second and third switches operably associated with each of said clusters,
(b) said first switch being positioned for actuation when the cylinder achieves sealing relation with re spect to said discharge port and causing the piston therein to be urged forwardly under low pressure,
(c) said second switch being positioned for actuation when the piston achieves a fully forward position and causing the piston and cylinder to retract, the actuation of said second switch also causing the other piston to be urged forwardly under high pressure,
(d) said third switch being positioned for actuation when the cylinder is fully retracted and causing the cylinder to move forwardly under low pressure.
9. The apparatus as set forth in claim 8, including:
(a) time delay means in said control means and adapted to delay the retraction of the piston and cylinder after actuation of the second switch until the other piston has started forwardly under high pressure.
10. The apparatus as set forth in claim 8, including:
(a) power feed means for driving plastic material into said chamber, and
(b) time delay means in said control means and adapted to delay the forward motion of the cylinder after actuation of the third switch until said power feed means fills the chamber in the path of the cylinder.
References Cited UNITED STATES PATENTS 2,805,444 9/1957 Hensgen et al. 17-39 3,063,097 11/1963 Jutzi. 3,108,318 10/1963 Miller ct al. 1739 LUCIE H. LAUDENSLAGER, Primary Examiner US. Cl. X.R. 1735
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US4097962A (en) * 1976-07-26 1978-07-04 Marlen Research Corporation Machine for continuous pumping of plastic materials
EP0159151A1 (en) * 1984-03-24 1985-10-23 Mateline Automation Limited Apparatus for pumping plastics materials
US4637936A (en) * 1984-08-10 1987-01-20 Marlen Research Corporation Aspetic food processing apparatus and method
EP0218476A2 (en) * 1985-10-02 1987-04-15 Rheon Automatic Machinery Co. Ltd. Apparatus for quantitatively extruding food material
US4691411A (en) * 1985-12-16 1987-09-08 Higashimoto Kikai Co., Ltd. Method and apparatus for feeding meat
WO1988006002A1 (en) * 1987-02-13 1988-08-25 Marlen Research Corporation Feeding device for patty forming machine
AU580196B2 (en) * 1986-08-15 1989-01-05 Steaka - Maka Marketing Pty. Limited A food compressor
US4830230A (en) * 1987-06-22 1989-05-16 Marlen Research Corporation Hydraulically controlled portioner apparatus
EP0362965A1 (en) * 1988-10-05 1990-04-11 Stork Protecon B.V. Device for pumping meat-containing products
US4989505A (en) * 1989-08-29 1991-02-05 Oscar Mayer Foods Corporation Apparatus for forming casingless sausage and the like
US5056425A (en) * 1989-08-29 1991-10-15 Oscar Mayer Foods Corporation Forming casingless sausage and the like
US5115732A (en) * 1989-08-29 1992-05-26 Oscar Mayer Foods Corporation Apparatus and method for forming casingless sausage and the like
US5118519A (en) * 1989-08-29 1992-06-02 Oscar Mayer Foods Corporation Casingless sausage line
US5141408A (en) * 1990-11-09 1992-08-25 Prc Product pumping apparatus
US5141762A (en) * 1989-08-29 1992-08-25 Oscar Mayer Foods Corporation Apparatus and method for forming casingless sausage and the like
USRE35426E (en) * 1989-08-29 1997-01-21 Oscar Mayer Foods Corporation Forming casingless sausage and the like
EP0778734A1 (en) * 1994-09-02 1997-06-18 Marlen Research Corporation Food pump
US6113482A (en) * 1999-06-10 2000-09-05 Marlen Research Corporation Metal-detectable elastomeric material for piston seals and the like

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US3063097A (en) * 1959-12-04 1962-11-13 Chicago Rawhide Mfg Co Apparatus for forming seals
US3108318A (en) * 1960-03-11 1963-10-29 Marlen Equipment Company Machine for stuffing sausage and similar casings

Cited By (24)

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Publication number Priority date Publication date Assignee Title
US4097962A (en) * 1976-07-26 1978-07-04 Marlen Research Corporation Machine for continuous pumping of plastic materials
EP0159151A1 (en) * 1984-03-24 1985-10-23 Mateline Automation Limited Apparatus for pumping plastics materials
US4637936A (en) * 1984-08-10 1987-01-20 Marlen Research Corporation Aspetic food processing apparatus and method
EP0218476A2 (en) * 1985-10-02 1987-04-15 Rheon Automatic Machinery Co. Ltd. Apparatus for quantitatively extruding food material
EP0218476A3 (en) * 1985-10-02 1988-12-28 Rheon Automatic Machinery Co. Ltd. Apparatus for quantitatively extruding food material
US4691411A (en) * 1985-12-16 1987-09-08 Higashimoto Kikai Co., Ltd. Method and apparatus for feeding meat
AU580196B2 (en) * 1986-08-15 1989-01-05 Steaka - Maka Marketing Pty. Limited A food compressor
US4885822A (en) * 1986-08-15 1989-12-12 Steaka-Maka Marketing Pty Limited Food compressor
WO1988006002A1 (en) * 1987-02-13 1988-08-25 Marlen Research Corporation Feeding device for patty forming machine
US4780931A (en) * 1987-02-13 1988-11-01 Marlen Research Corporation Feeding device for patty forming machine
US4830230A (en) * 1987-06-22 1989-05-16 Marlen Research Corporation Hydraulically controlled portioner apparatus
EP0362965A1 (en) * 1988-10-05 1990-04-11 Stork Protecon B.V. Device for pumping meat-containing products
US4989505A (en) * 1989-08-29 1991-02-05 Oscar Mayer Foods Corporation Apparatus for forming casingless sausage and the like
US5056425A (en) * 1989-08-29 1991-10-15 Oscar Mayer Foods Corporation Forming casingless sausage and the like
US5115732A (en) * 1989-08-29 1992-05-26 Oscar Mayer Foods Corporation Apparatus and method for forming casingless sausage and the like
US5118519A (en) * 1989-08-29 1992-06-02 Oscar Mayer Foods Corporation Casingless sausage line
US5141762A (en) * 1989-08-29 1992-08-25 Oscar Mayer Foods Corporation Apparatus and method for forming casingless sausage and the like
USRE35426E (en) * 1989-08-29 1997-01-21 Oscar Mayer Foods Corporation Forming casingless sausage and the like
US5141408A (en) * 1990-11-09 1992-08-25 Prc Product pumping apparatus
EP0778734A1 (en) * 1994-09-02 1997-06-18 Marlen Research Corporation Food pump
EP0778734A4 (en) * 1994-09-02 2000-05-10 Marlen Res Corp Food pump
US6113482A (en) * 1999-06-10 2000-09-05 Marlen Research Corporation Metal-detectable elastomeric material for piston seals and the like
WO2000077528A2 (en) * 1999-06-10 2000-12-21 Marlen Research Corporation Metal-detectable elastomeric material for piston seals and the like
WO2000077528A3 (en) * 1999-06-10 2001-04-19 Marlen Res Corp Metal-detectable elastomeric material for piston seals and the like

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