US3447795A - Self-contained die cushion with air saver - Google Patents

Self-contained die cushion with air saver Download PDF

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Publication number
US3447795A
US3447795A US653166A US3447795DA US3447795A US 3447795 A US3447795 A US 3447795A US 653166 A US653166 A US 653166A US 3447795D A US3447795D A US 3447795DA US 3447795 A US3447795 A US 3447795A
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Prior art keywords
die cushion
fluid
sleeve
chamber
cushion
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Expired - Lifetime
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US653166A
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English (en)
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Robert V Vickers
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EW Bliss Co Inc
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Bliss Co
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Assigned to E.W. BLISS COMPANY, INC. A DE CORP. reassignment E.W. BLISS COMPANY, INC. A DE CORP. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: E.W. BLISS COMPANY
Anticipated expiration legal-status Critical
Assigned to BARCLAYS AMERICAN/BUSINESS CREDIT, INC. reassignment BARCLAYS AMERICAN/BUSINESS CREDIT, INC. SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: E.W. BLISS COMPANY
Assigned to SHAWMUT CAPITAL CORPORATION reassignment SHAWMUT CAPITAL CORPORATION SALE/TRANSFER OF SECURITY INTEREST TO A NEW SECURED PARTY Assignors: BARCLAYS BUSINESS CREDIT, INC.
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • B21D24/02Die-cushions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing

Definitions

  • ABSTRACT OF THE DISCLOSURE A self-contained die cushion for use on a power press wherein the normal cushion chamber includes a separate reservoir sealed from the rest of the chamber and having a movable wall, such as a piston, to allow the fluid in the reservoir to assist in biasing the die cushion upwardly, but preventing exhaust of the reservoir fluid when the chamber is exhausted to drop the cushion for changing or repairing dies in the press.
  • the present invention relates to the art of self-contained die cushions, and more particularly to a self-contained die cushion having an air saver or reservoir incorporated therewith.
  • This invention is particularly applicable for use in a power press wherein depending rods are used to support a hold-down ring of a drawing die, and it will be described with particular reference thereto; however, it is appreciated that the invention has much broader applications and may be used in various other environments wherein a die cushion is required.
  • dies used within power presses incorporate holddown rings or other auxiliary elements which are controlled, to a certain extent, by a die cushion located below the bed of the power press.
  • These die cushions take a variety of forms; however, the most common die cushion includes two telescoped sleeves with end walls defining an internal cushion chamber filled with a compressible fluid which biases the upper sleeve in an upwardly direction.
  • a plurality of rods extending downwardly from the die within the press rests upon the upper sleeve. These rods coact with movable elements within the die so that the sleeve is forced downwardly -by the rods during the down ward stroke of the press.
  • the downward movement of the upper sleeve compresses the fluid within the cushion chamber so that the rods are forced in an upward direction by the upper sleeve during the upward stroke of the power press.
  • the volume of air, or other compressible fluid, within the chamber of the die cushion is quite large to provide the necessary biasing action for the downwardly extending rods. This presents a substantial difliculty.
  • the die cushion When a die is to be repaired or replaced, the die cushion must be dropped into an inoperative position.
  • One common way of accomplishing this is to exhaust most of the fluid from the chamber of the die cushion. This requires a substantial amount of time to exhaust and then replace the large volume of fluid within the die cushion.
  • relatively large supply hoses In an eifort to reduce the time for exhausting and filling the chamber of the die cushion, relatively large supply hoses have been used. These are expensive, and they do not substantially reduce the total time required to drop the die cushion into its inoperative position and then raise the die cushion into its operative position.
  • a fluid reservoir should be mounted adjacent the die cushion with a valve between the reservoir and the cushion.
  • the valve When the die cushion is to be dropped, the valve is opened to store fluid within the reservoir. The valve was then closed so that the fluid would remain in the reservoir. To raise the die cushion, the valve was again opened which allowed flow of fluid back to the die cushion. This again involved complex and expensive mechanical arrangements to accomplish the operation of the die cushion.
  • an improvement in a self-contained die cushion comprising a movable, operative member and fluid means for, biasing the member in a given direction for movement between points a and b.
  • the improvement comprises providing the fluid means with means defining a cushion chamber filled with a compressible fluid and having a volume V when the member is at point a and a volume V when the member is at point 11, V being greater than V
  • the die cushion may be dropped by exhausting only a portion of the cushion chamber.
  • the filled reservoir within the chamber coacts through the movable external Wall to provide a continuous, relatively large volume of air against which the die cushion operates.
  • the primary object of the present invention is the provision of a self-contained die cushion which is inexpensive to produce, usable in existing presses without modification and easily and rapidly dropped into the inoperative position and raised into the operative position with a minimum of fluid.
  • Another object of the present invention is the provision of a self-contained die cushion which requires a lesser amount of air, or fluid, to shift from the inoperative position to the operative position.
  • Yet another object of the present invention is the provision of a self-contained die cushion which incorporates two separate, isolated fluid compartments in the cushion chamber, both of which coact to provide the biasing action of the cushion and one of which is exhausted to drop the cushion into its inoperative position.
  • FIGURE 1 is a partial, cross-sectional view illustrating, somewhat schematically, the preferred embodiment of the present invention
  • FIGURE 2 is a partial, cross-sectional view illustrating a modification of the preferred embodiment of the present invention as shown in FIGURE 1;
  • FIGURES 35 are partial, cross-sectional views illustrating certain modifications of the invention shown in FIGURES 1 and 2;
  • FIGURE 6 is a cross-sectional view illustrating still a further modification of the present invention.
  • FIGURE 7 is a partial, cross-sectional view illustrating the operational characteristics of the embodiment of the invention illustrated in FIGURE 6;
  • FIGURE 8 is an enlarged, cross-sectional view illustrating still a further modification of the present invention.
  • FIGURE 9 is a partial cross-sectional view showing the operating characteristics of the embodiment of the invention illustrated in FIGURE 8.
  • FIGURE 1 shows a self-contained die cushion A which is mounted on a support plate B attached to the under frame of a press (not shown) by a plurality of rods 10, 12.
  • the general operation of the die cushion is well known in the power press art; therefore, further discussion of the press itself, except with regard to the general operation of the die cushion, is not required.
  • Self-contained die cushion A includes a fixed sleeve having a lower flange 22 secured onto a lower end wall 24 by a plurality of circumferentially spaced bolts 26.
  • Sleeve 20 also includes an outer bearing surface 32 which terminates at a recess 34 to form an abutment 36. Adjacent the upper portion of sleeve 20 there is provided appropriate seal 38, for a purpose which will be apparent from the further description of this embodiment. Also at the upper end of sleeve 20 is a relatively large opening defined by a flange 42 having a lower abutment 44.
  • Sleeve 50 has an upper end wall 52, an inner mounting surface 54 slidably received on surface 32, and a lower stop 56 adapted to coact with abutment 36 to prevent withdrawal of sleeve 50 from sleeve 20.
  • End wall 52 is provided with an upwardly facing, top surface 58 which is adapted to contact the lower end of operating rods 60.
  • Sleeves 20, 50 combine to form an internal cushion chamber 70 which is filled with pressurized fluid from an input line 72.
  • Line 72 includes a branch 74 communicated with the lower portion of chamber 70 and a branch 76 communicated with the upper portion of chamber 70. This last-mentioned communication is through a passage 80, line 82, check valve 84, and control valve 86.
  • the valve 86 is positioned as indicated in FIGURE 1.
  • the upper portion of chamber 70 is communicated with pressurized fluid from input line 72.
  • Check valve 84 prevents fluid flow from the upper portion of chamber 70 to the supply line.
  • a check valve can be provided in branch 74.
  • valve 86 could be manually actuated to connect line 82 with exhaust line 88.
  • the self-contained die cushion does not differ substantially from normal die cushions, except for flange 44 and certain aspects of the fluid inlet system.
  • rods 60 are connected onto certain elements within the die, such as knock-out pins or a drawing ring.
  • rods 60 push sleeve 50 downwardly from an upper point a to a lower point b. This is done against the fluid bias of cushion chamber 70.
  • the power press moves upwardly, the fluid pressure within chamber forces sleeve 50 back to its initial upper point a.
  • the rods 60 are raised and perform the necessary function within the die, in accordance with the particular element being controlled by the rods. This procedure is repeated in each cycle of the power press.
  • the volume of fluid within chamber 70 is approximately V when the sleeve 50 is at point a.
  • sleeve 20 is provided with a vertically movable wall 90, in the form of a piston having a top 92, a skirt 94, and a peripheral seal 96.
  • Spring 98 biases the piston 90 in an upward direction.
  • the movable wall 90 divides chamber 70 into an upper portion 100 and a lower portion 102.
  • the lower portion has a variable volume V which is dependent upon the position of the wall 90 with respect to sleeve 20.
  • volume V is always substantially less than volume V and, in accordance with the embodiment of the invention illustrated in FIGURE 1, volume V is also substantially less than volume V
  • Piston or wall 90 forms two isolated, separate portions in chamber 70. This has an extremely beneficial result which will be described later
  • sleeve 50 moves between points a and b. This causes the fluid within chamber portion 100, 102 to be alternately compressed and expanded.
  • piston or wall 90 oscillates within sleeve 20, and it does not substantially affect the operation of the die cushion.
  • the interrelationship between these portions can be described as being mutual fluid pressure relationshi or inter-force transmitting relationship.
  • the air or other fluid within portions 100, 102 functions in a manner generally simulating a situation Where no wall or piston 90 is used.
  • URE 1 The advantage of URE 1 is best illustrated by describing how the die cushion is dropped into its inoperative position.
  • the die cushion When a die within the power press is to be repaired or replaced, the die cushion must be dropped. This is accomplished by exhausting portion 100 through valve 86. As the pressure within portion 100 is reduced, the pressure within portion 102 drives wall or piston 90 upwardly against abutment 44. In this manner, all of the fluid within portion 102 is retained within the die cushion, and it need not be replaced when the die cushion is again activated. To activate the die cushion, valve 86 is moved to the position illustrated in FIGURE 1, and fluid pressure from input line 72 is forced through passage into portion 100. This immediately pumps up the die cushion into its operative position.
  • FIGURE 1 does not require complicated valving within the invention as illustrated in FIG- the die cushion itself or other complicated mechanisms to provide an internal reservoir of fluid which is not periodically exhausted and replaced when the die cushion is to be dropped and again actuated.
  • the relatively small volume of air needed to activate the die cushion coacts with the air remaining Within portion 102 to provide normal operation of the die cushion.
  • FIGURE 2 a modification of the preferred embodiment illustrated in FIGURE 1 is shown wherein sleeve is secured onto a mounting plate having a relatively large opening 112.
  • a somewhat standard hydraulic locking device is secured to the lower end of plate 110.
  • the control rod 122 for the hydraulic locking device extends from end wall 52 of sleeve 50, through an opening 124 in piston 90 having a bearing seal 126, and through opening of the device 120.
  • the usual operating piston 134 is provided within the hydraulic locking device 120 and hydraulic fluid 136 is provided within the lower portion of sleeve 20 and is communicated by line 138 to the interior of the locking device 120.
  • the self-contained die cushion may be provided with this standard hydraulic locking device without substantial modification of the die cushion. This is a substantial advantage because certain installations require the hydraulic locking device to hold the die cushion in an inoperative position during portions of a cycle or during various operations of the press itself.
  • Piston 90a is provided with an outer peripheral seal 140 and spaced vane seals 142, 144 for passage of rod 122.
  • a spring 146 surrounds the rod 122 and biases the piston 90a in an upward direction.
  • a hydraulic snubber 150 is provided below the end wall 24 of sleeve 20.
  • the control rod 122 having a lower piston 134 is connected to the end wall 52, as shown in FIGURE 2..
  • the hydraulic snubber 150 includes a control valving assembl 152 so that the movement of sleeve 50 in an upward direction after being first moved downwardly is controlled. This prevents abrupt upward movement of rods 60 during the operation of the die cushion shown in FIGURES 1 and 2.
  • This embodiment of the invention illustrates the ease by which a standard hydraulic snubber may be incorporated within a die cushion constructed in accordance with the present invention.
  • fixed sleeve includes an inwardly extending flange 162 having a peripheral, lower seal 164.
  • Reciprocal piston includes a downwardly extending rod 172 which is received within a bore 174 having a spring 176 held in place by a plate 178.
  • the piston 170 is provided with a plurality of peripheral grooves 180 which allow communication between the upper fluid portion 182 and the lower fluid portion 184 within sleeve 160. The peripheral grooves 180 are sealed when piston 170 is in its uppermost position against seal 164.
  • FIGURES 6 and 7. illustrate a further embodiment of the present invention wherein a fixed sleeve has an upper opening 192 which is covered by a flexible diaphragm 194. Above the diaphragm there is secured, onto the sleeve 190, a
  • the diaphragm divides the fixed sleeve into two separate, sealed, isolated fluid portions 200, 202. In FIGURE 6, portion 202 is substantially zero.
  • the diaphragm 194 flexes downwardly as sleeve 50 is forced downwardly by rods 60 and flexes upwardly as the rods 60 are allowed to move upwardly.
  • FIG- URES 8 and 9 A similar device is illustrated in FIG- URES 8 and 9.
  • a fixed sleeve 210 is provided with a support spider 212 onto which .is mounted a rod guide 214.
  • Rod 122 for a hydraulic snubber, or locking device, is received within the guide by bearing seals 216, 218. Since the central guide is used, an annular opening 220 is provided at the upper portion of the fixed sleeve, and this opening is sealed by an annular diaphragm 222.
  • annular perforated plate 224 which limits the upward extent or deflection of diaphragm 222.
  • the diaphragm divides the interior of the fixed sleeve into separate, isolated, sealed portions 230, 232 with portion 232 being substantially zero when the diaphragm is in its upwardmost position, as shown in FIGURE 8.
  • a self-contained die cushion comprising a first sleeve, a second sleeve telescopically and reciprocally received on said first sleeve, said sleeves having end walls and combining to define a cushion chamber for a compressible fluid between said end walls, said second sleeve being biased upwardly by the fluid in said cushion chamber during operation of said die cushion and being dropped to an inoperative position when said die cushion is to be inoperative, the improvement comprising: means for dividing said chamber into separate, isolated first and second fluid chamber portion-s, means for limiting the expanded volume of said first portion to an extent incapable of preventing said second sleeve from dropping to an inoperative position upon exhausting of said second portion, and means for exhausting said second portion to drop said second sleeve to the inoperative position.
  • dividing means is a rigid wall reciprocally mounted within said first sleeve.
  • a self-contained die cushion comprising a first sleeve, a second sleeve telescopically and reciprocally received on said first sleeve, said sleeves having generally closed ends and combining to define a cushion chamber for a compressible fluid between said ends, the improvement comprising: a vertically movable wall means in sa d first sleeve for dividing said cushion chamber into a first portion above said movable wall means and a second portion below said wall means, said portions being substantially sealed from each other, means for limiting the up wardmost vertical position of said wall means, and means for exhausting said first portion whereby said second sleeve is dropped to an inoperative position.
  • a self-contained die cushion comprising a generally fixed sleeve with a lower closed end and an upper opened end, a cup-shaped element having an upper closed end and a lower open end, said element being telescopically and reciprocally received on said fixed sleeve whereby said sleeve and element define a cushion chamber to be filled with a compressible fluid, the improvement comprising: a vertically movable partition dividing said chamber into an upper portion and a lower portion, means limiting the vertical movement of said partition, and means for exhausting said upper portion of said chamber to drop said element into an inoperative position whereby fluid is retained in said lower portion.
  • a self-contained die cushion comprising a container having an internal fluid reservoir and an opening, a cover reciprocally mounted on said container and having an internal fluid chamber communicated with said opening, said chamber and reservoir combining to form a cushion compartment which contains fluid to bias said cover upwardly, the improvement comprising: means for sealing a portion of said reservoir from said chamber, said sealing means being vertically movable upon changes in pressures within said chamber and reservoir; and means for exhausting fluid from said chamber.
  • a self-contained die cushion comprising a movable operative member and a fluid means for biasing said member in a given direction
  • said fluid means including means defining first and second separate, fluid chambers; said chambers being contractible and expandable upon increases and decreases of externally applied forces; said chambers being in interforce transmitting relationship; said first chamber having a limited expanded volume; and means for exhausting said second chamber.
  • chamber defining means includes a cylinder and a pressure, movable piston in said cylinder.
  • a self-contained die cushion comprising a movable, operative member and a fluid means for biasing said member in a given direction
  • said fluid means including first and second fluid chambers; a pressure movable, impervious element isolating said chambers from interfluid flow and connecting said chambers in mutual fluid pressure relationship whereby both of said chambers contribute to the biasing action of said fluid means; and means for exhausting fluid from said first chamber to change the operative position of said member by changing the total volume of said cham bers.
  • a self-contained die cushion comprising at movable, operative member and fluid means for biasing said member in a given direction for movement between points a and b
  • said fluid means including means defining a cushion chamber filled with a compressible fluid and having HI volume V when said member is at point a and V- when said member is at point b, V being greater than V means defining a sealed fluid filled reservoir in said chamber with at least one movable exterior wall, said reservoir having a variable volume V which forms part of the volume of said chamber and is, at all times, substantially less than V,; and means for exhausting fluid from said chamber while said reservoir remains filled with fluid.
  • a self-contained die cushion comprising a movable member and a generally fixed member, said movable member being reciprocally mounted on said fixed member and said members being hollow to define a cushion chamber, and means for filling said chamber with a compressible fluid to bias said movable member away from said fixed member
  • the improvement comprising: a movable piston in said hollow fixed member dividing the interior of said fixed member into first and second portions, the position of said piston being determined by the relative fluid pressures within said portions; an abutment in said fixed member to stop movement of said piston at a given point in a direction increasing said second portion; means on said piston for sealing said portions, at least, when said piston is at said given point; and means for exhausting fluid from said first portion and the interior of said movable member when said die cushion is to be dropped whereby said piston is forced to said point by fluid pressure in said second portion.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Presses And Accessory Devices Thereof (AREA)
  • Diaphragms And Bellows (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
US653166A 1967-07-13 1967-07-13 Self-contained die cushion with air saver Expired - Lifetime US3447795A (en)

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US65316667A 1967-07-13 1967-07-13

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DE (1) DE1752608A1 (enExample)
FR (1) FR1572845A (enExample)
GB (1) GB1210454A (enExample)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3596896A (en) * 1969-10-16 1971-08-03 Gulf & Western Ind Prod Co Fluid die cushion unit with air saver
US3653301A (en) * 1970-07-06 1972-04-04 Paumier Inc Drawing press pressure control
FR2532246A1 (fr) * 1982-08-30 1984-03-02 Amada Co Ltd Presse verticale executant plusieurs operations en une seule course
US5197718A (en) * 1990-12-14 1993-03-30 Wallis Bernard J Self-contained gas springs interchangeable with coil springs
WO1993009699A1 (en) * 1991-11-18 1993-05-27 National Seating Company Pneumatic spring for a vehicle seat

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2207553C3 (de) * 1972-02-18 1975-06-05 L. Schuler Gmbh, 7320 Goeppingen Tiefziehvorrichtung

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3013791A (en) * 1960-10-19 1961-12-19 Dayton Rogers Mfg Co Die cushion
US3379430A (en) * 1966-01-17 1968-04-23 W E Hennells Company Inc Twin piston pneumatic spring

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3013791A (en) * 1960-10-19 1961-12-19 Dayton Rogers Mfg Co Die cushion
US3379430A (en) * 1966-01-17 1968-04-23 W E Hennells Company Inc Twin piston pneumatic spring

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3596896A (en) * 1969-10-16 1971-08-03 Gulf & Western Ind Prod Co Fluid die cushion unit with air saver
US3653301A (en) * 1970-07-06 1972-04-04 Paumier Inc Drawing press pressure control
FR2532246A1 (fr) * 1982-08-30 1984-03-02 Amada Co Ltd Presse verticale executant plusieurs operations en une seule course
US5197718A (en) * 1990-12-14 1993-03-30 Wallis Bernard J Self-contained gas springs interchangeable with coil springs
WO1993009699A1 (en) * 1991-11-18 1993-05-27 National Seating Company Pneumatic spring for a vehicle seat
US5234203A (en) * 1991-11-18 1993-08-10 National Seating Company Pneumatic spring for a vehicle seat
GB2266356A (en) * 1991-11-18 1993-10-27 Nat Seating Co Pneumatic spring for a vehicle seat
GB2266356B (en) * 1991-11-18 1995-03-22 Nat Seating Co Pneumatic spring for a vehicle seat

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Publication number Publication date
DE1752608A1 (de) 1971-06-03
GB1210454A (en) 1970-10-28
FR1572845A (enExample) 1969-06-27

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Date Code Title Description
AS Assignment

Owner name: E.W. BLISS COMPANY, INC. A DE CORP.

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:E.W. BLISS COMPANY;REEL/FRAME:004221/0378

Effective date: 19831110

AS Assignment

Owner name: BARCLAYS AMERICAN/BUSINESS CREDIT, INC., CONNECTIC

Free format text: SECURITY INTEREST;ASSIGNOR:E.W. BLISS COMPANY;REEL/FRAME:005880/0330

Effective date: 19880915

AS Assignment

Owner name: SHAWMUT CAPITAL CORPORATION, CONNECTICUT

Free format text: SALE/TRANSFER OF SECURITY INTEREST TO A NEW SECURED PARTY;ASSIGNOR:BARCLAYS BUSINESS CREDIT, INC.;REEL/FRAME:007644/0215

Effective date: 19950130