US3438937A - Process for curing polyepoxides and resulting products - Google Patents
Process for curing polyepoxides and resulting products Download PDFInfo
- Publication number
- US3438937A US3438937A US404909A US3438937DA US3438937A US 3438937 A US3438937 A US 3438937A US 404909 A US404909 A US 404909A US 3438937D A US3438937D A US 3438937DA US 3438937 A US3438937 A US 3438937A
- Authority
- US
- United States
- Prior art keywords
- polyepoxides
- curing
- imidazole
- parts
- polyepoxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920000647 polyepoxide Polymers 0.000 title description 44
- 238000000034 method Methods 0.000 title description 19
- 239000000203 mixture Substances 0.000 description 51
- -1 imidazole compound Chemical class 0.000 description 48
- 239000003795 chemical substances by application Substances 0.000 description 24
- 239000000047 product Substances 0.000 description 21
- 239000004215 Carbon black (E152) Substances 0.000 description 16
- 229930195733 hydrocarbon Natural products 0.000 description 16
- 229920000570 polyether Polymers 0.000 description 16
- 239000004721 Polyphenylene oxide Substances 0.000 description 15
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 14
- 239000000463 material Substances 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- 125000000623 heterocyclic group Chemical group 0.000 description 9
- 239000004593 Epoxy Substances 0.000 description 8
- 150000002460 imidazoles Chemical class 0.000 description 8
- 150000002989 phenols Chemical class 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 description 7
- 238000009730 filament winding Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 229910052736 halogen Inorganic materials 0.000 description 5
- 150000002367 halogens Chemical group 0.000 description 5
- 229910052739 hydrogen Inorganic materials 0.000 description 5
- 239000001257 hydrogen Substances 0.000 description 5
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 5
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 229920001577 copolymer Polymers 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000005538 encapsulation Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 150000002391 heterocyclic compounds Chemical class 0.000 description 3
- 125000001841 imino group Chemical group [H]N=* 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
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- 229920000728 polyester Polymers 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 150000008064 anhydrides Chemical group 0.000 description 2
- 150000004982 aromatic amines Chemical class 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 2
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 239000003085 diluting agent Substances 0.000 description 2
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
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- 239000007788 liquid Substances 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229910052895 riebeckite Inorganic materials 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000011269 tar Substances 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- YZLCHCSGEUCERU-UHFFFAOYSA-N (3-ethyloxiran-2-yl)methyl 3-[3-[(3-ethyloxiran-2-yl)methoxy]-3-oxopropyl]sulfanylpropanoate Chemical compound CCC1OC1COC(=O)CCSCCC(=O)OCC1C(CC)O1 YZLCHCSGEUCERU-UHFFFAOYSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- 239000001149 (9Z,12Z)-octadeca-9,12-dienoate Substances 0.000 description 1
- WTTJVINHCBCLGX-UHFFFAOYSA-N (9trans,12cis)-methyl linoleate Natural products CCCCCC=CCC=CCCCCCCCC(=O)OC WTTJVINHCBCLGX-UHFFFAOYSA-N 0.000 description 1
- QWUWMCYKGHVNAV-UHFFFAOYSA-N 1,2-dihydrostilbene Chemical group C=1C=CC=CC=1CCC1=CC=CC=C1 QWUWMCYKGHVNAV-UHFFFAOYSA-N 0.000 description 1
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- CBOLARLSGQXRBB-UHFFFAOYSA-N 1-(oxiran-2-yl)-n,n-bis(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CN(CC1OC1)CC1CO1 CBOLARLSGQXRBB-UHFFFAOYSA-N 0.000 description 1
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
- SDRZFSPCVYEJTP-UHFFFAOYSA-N 1-ethenylcyclohexene Chemical compound C=CC1=CCCCC1 SDRZFSPCVYEJTP-UHFFFAOYSA-N 0.000 description 1
- KAESVJOAVNADME-UHFFFAOYSA-N 1H-pyrrole Natural products C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 1
- TXCPKYKDHQFSOC-UHFFFAOYSA-N 2,2-bis[3-(3-tridecyloxiran-2-yl)propyl]propanedioic acid Chemical compound CCCCCCCCCCCCCC1OC1CCCC(C(O)=O)(C(O)=O)CCCC1C(CCCCCCCCCCCCC)O1 TXCPKYKDHQFSOC-UHFFFAOYSA-N 0.000 description 1
- OWIRVNDMYDSKIJ-UHFFFAOYSA-N 2,4-dichloro-1h-benzimidazole Chemical compound C1=CC=C2NC(Cl)=NC2=C1Cl OWIRVNDMYDSKIJ-UHFFFAOYSA-N 0.000 description 1
- PJGPQOXWPYYELJ-UHFFFAOYSA-N 2,4-dichloro-5-ethyl-1h-imidazole Chemical compound CCC=1NC(Cl)=NC=1Cl PJGPQOXWPYYELJ-UHFFFAOYSA-N 0.000 description 1
- WLXCEWYCNNAFAE-UHFFFAOYSA-N 2,5-dioctyl-1h-imidazole Chemical compound CCCCCCCCC1=CN=C(CCCCCCCC)N1 WLXCEWYCNNAFAE-UHFFFAOYSA-N 0.000 description 1
- GTXUGTIPGRIQLG-UHFFFAOYSA-N 2-(2-methyl-1h-imidazol-5-yl)ethanethiol Chemical compound CC1=NC(CCS)=CN1 GTXUGTIPGRIQLG-UHFFFAOYSA-N 0.000 description 1
- GQIWAJFJHVXXBY-UHFFFAOYSA-N 2-(3-methyloxiran-2-yl)acetic acid Chemical compound CC1OC1CC(O)=O GQIWAJFJHVXXBY-UHFFFAOYSA-N 0.000 description 1
- IMXTVEPTZXBOEA-UHFFFAOYSA-N 2-(3-propyloxiran-2-yl)ethyl 4-[4-oxo-4-[2-(3-propyloxiran-2-yl)ethoxy]butyl]sulfonylbutanoate Chemical compound CCCC1OC1CCOC(=O)CCCS(=O)(=O)CCCC(=O)OCCC1C(CCC)O1 IMXTVEPTZXBOEA-UHFFFAOYSA-N 0.000 description 1
- YSUQLAYJZDEMOT-UHFFFAOYSA-N 2-(butoxymethyl)oxirane Chemical compound CCCCOCC1CO1 YSUQLAYJZDEMOT-UHFFFAOYSA-N 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N 2-Ethylhexanoic acid Chemical class CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- FUIQBJHUESBZNU-UHFFFAOYSA-N 2-[(dimethylazaniumyl)methyl]phenolate Chemical compound CN(C)CC1=CC=CC=C1O FUIQBJHUESBZNU-UHFFFAOYSA-N 0.000 description 1
- UBVXRQAPDRCBOE-UHFFFAOYSA-N 2-[1,2,2-tris(2-hydroxyphenyl)ethyl]phenol Chemical compound OC1=CC=CC=C1C(C=1C(=CC=CC=1)O)C(C=1C(=CC=CC=1)O)C1=CC=CC=C1O UBVXRQAPDRCBOE-UHFFFAOYSA-N 0.000 description 1
- JQZIUDBQQURJIM-UHFFFAOYSA-N 2-[1,5,5-tris(2-hydroxyphenyl)pentyl]phenol Chemical compound OC1=CC=CC=C1C(C=1C(=CC=CC=1)O)CCCC(C=1C(=CC=CC=1)O)C1=CC=CC=C1O JQZIUDBQQURJIM-UHFFFAOYSA-N 0.000 description 1
- MTEPFPCBGMGVJX-UHFFFAOYSA-N 2-[4-(3-ethyloxiran-2-yl)butoxycarbonyl]cyclohexane-1-carboxylic acid Chemical compound CCC1OC1CCCCOC(=O)C1C(C(O)=O)CCCC1 MTEPFPCBGMGVJX-UHFFFAOYSA-N 0.000 description 1
- MIMJXNOOXBSMJA-UHFFFAOYSA-N 2-butyl-5-ethyl-1h-imidazole Chemical compound CCCCC1=NC=C(CC)N1 MIMJXNOOXBSMJA-UHFFFAOYSA-N 0.000 description 1
- AYPSHJCKSDNETA-UHFFFAOYSA-N 2-chloro-1h-benzimidazole Chemical compound C1=CC=C2NC(Cl)=NC2=C1 AYPSHJCKSDNETA-UHFFFAOYSA-N 0.000 description 1
- ACKLHLPNCLNXBA-UHFFFAOYSA-N 2-cyclohexyl-5-methyl-1h-imidazole Chemical compound CC1=CNC(C2CCCCC2)=N1 ACKLHLPNCLNXBA-UHFFFAOYSA-N 0.000 description 1
- JCQOGMHNCICGIX-UHFFFAOYSA-N 2-ethyl-5-phenyl-1h-imidazole Chemical compound N1C(CC)=NC=C1C1=CC=CC=C1 JCQOGMHNCICGIX-UHFFFAOYSA-N 0.000 description 1
- OYODFZAIPUXTKG-UHFFFAOYSA-N 2-hexyl-5-phenyl-1h-imidazole Chemical compound N1C(CCCCCC)=NC=C1C1=CC=CC=C1 OYODFZAIPUXTKG-UHFFFAOYSA-N 0.000 description 1
- YTRQUYWMIHVDJI-UHFFFAOYSA-N 2-hydroxy-4-[2-(oxiran-2-yl)ethoxy]-2-[2-[2-(oxiran-2-yl)ethoxy]-2-oxoethyl]-4-oxobutanoic acid Chemical compound C1OC1CCOC(=O)CC(O)(C(=O)O)CC(=O)OCCC1CO1 YTRQUYWMIHVDJI-UHFFFAOYSA-N 0.000 description 1
- WQJXHBHRHHCJAN-UHFFFAOYSA-N 2-methoxy-1h-benzimidazole Chemical compound C1=CC=C2NC(OC)=NC2=C1 WQJXHBHRHHCJAN-UHFFFAOYSA-N 0.000 description 1
- LDZYRENCLPUXAX-UHFFFAOYSA-N 2-methyl-1h-benzimidazole Chemical compound C1=CC=C2NC(C)=NC2=C1 LDZYRENCLPUXAX-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
- PQISOCKFATUOJS-UHFFFAOYSA-N 3-(2-cyclohex-2-en-1-ylpropan-2-yl)cyclohexene Chemical compound C1CCC=CC1C(C)(C)C1CCCC=C1 PQISOCKFATUOJS-UHFFFAOYSA-N 0.000 description 1
- LNJCGNRKWOHFFV-UHFFFAOYSA-N 3-(2-hydroxyethylsulfanyl)propanenitrile Chemical compound OCCSCCC#N LNJCGNRKWOHFFV-UHFFFAOYSA-N 0.000 description 1
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- LJUQGASMPRMWIW-UHFFFAOYSA-N 5,6-dimethylbenzimidazole Chemical compound C1=C(C)C(C)=CC2=C1NC=N2 LJUQGASMPRMWIW-UHFFFAOYSA-N 0.000 description 1
- JEQQZUVLBKETJD-UHFFFAOYSA-N 5-hexyl-2-octyl-1h-imidazole Chemical compound CCCCCCCCC1=NC(CCCCCC)=CN1 JEQQZUVLBKETJD-UHFFFAOYSA-N 0.000 description 1
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- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
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- 150000001299 aldehydes Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 125000003342 alkenyl group Chemical group 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229940067597 azelate Drugs 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 1
- AOIIZSJDYSLFOI-UHFFFAOYSA-L benzyl(trimethyl)azanium;sulfate Chemical compound [O-]S([O-])(=O)=O.C[N+](C)(C)CC1=CC=CC=C1.C[N+](C)(C)CC1=CC=CC=C1 AOIIZSJDYSLFOI-UHFFFAOYSA-L 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- UTOGBRUNPNKIRC-UHFFFAOYSA-N bis[(3-methyloxiran-2-yl)methyl] benzene-1,2-dicarboxylate Chemical compound CC1OC1COC(=O)C1=CC=CC=C1C(=O)OCC1C(C)O1 UTOGBRUNPNKIRC-UHFFFAOYSA-N 0.000 description 1
- XEUGWLQVJZLDPM-UHFFFAOYSA-N bis[(3-methyloxiran-2-yl)methyl] hexanedioate Chemical compound CC1OC1COC(=O)CCCCC(=O)OCC1C(C)O1 XEUGWLQVJZLDPM-UHFFFAOYSA-N 0.000 description 1
- RTTKDGLGHLTZJD-UHFFFAOYSA-N bis[(3-methyloxiran-2-yl)methyl] oxalate Chemical compound CC1OC1COC(=O)C(=O)OCC1C(C)O1 RTTKDGLGHLTZJD-UHFFFAOYSA-N 0.000 description 1
- XJZXAKSDEWDIIR-UHFFFAOYSA-N bis[(3-propyloxiran-2-yl)methyl] butanedioate Chemical compound CCCC1OC1COC(=O)CCC(=O)OCC1C(CCC)O1 XJZXAKSDEWDIIR-UHFFFAOYSA-N 0.000 description 1
- FGASUHPCBOXEPZ-UPHRSURJSA-N bis[2-(oxiran-2-yl)ethyl] (z)-but-2-enedioate Chemical compound C1OC1CCOC(=O)\C=C/C(=O)OCCC1CO1 FGASUHPCBOXEPZ-UPHRSURJSA-N 0.000 description 1
- RDOMDUINQPMCSQ-VHXPQNKSSA-N bis[3-(3-nonyloxiran-2-yl)propyl] (z)-but-2-enedioate Chemical compound CCCCCCCCCC1OC1CCCOC(=O)\C=C/C(=O)OCCCC1C(CCCCCCCCC)O1 RDOMDUINQPMCSQ-VHXPQNKSSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- LOGBRYZYTBQBTB-UHFFFAOYSA-N butane-1,2,4-tricarboxylic acid Chemical compound OC(=O)CCC(C(O)=O)CC(O)=O LOGBRYZYTBQBTB-UHFFFAOYSA-N 0.000 description 1
- SVGGKWILBMPIJV-UTJQPWESSA-N butyl (9z,12z)-octadeca-9,12-dienoate Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(=O)OCCCC SVGGKWILBMPIJV-UTJQPWESSA-N 0.000 description 1
- QQNROWCMALTXCD-XQOKXTRKSA-N butyl (9z,12z,15z)-octadeca-9,12,15-trienoate Chemical compound CCCCOC(=O)CCCCCCC\C=C/C\C=C/C\C=C/CC QQNROWCMALTXCD-XQOKXTRKSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 125000000392 cycloalkenyl group Chemical group 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- IHLIVAHFDOAPFC-UHFFFAOYSA-N cyclohex-2-ene-1,4-dicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)C=C1 IHLIVAHFDOAPFC-UHFFFAOYSA-N 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- QGBSISYHAICWAH-UHFFFAOYSA-N dicyandiamide Chemical compound NC(N)=NC#N QGBSISYHAICWAH-UHFFFAOYSA-N 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 125000004177 diethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- NAPSCFZYZVSQHF-UHFFFAOYSA-N dimantine Chemical compound CCCCCCCCCCCCCCCCCCN(C)C NAPSCFZYZVSQHF-UHFFFAOYSA-N 0.000 description 1
- 229950010007 dimantine Drugs 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- IUNMPGNGSSIWFP-UHFFFAOYSA-N dimethylaminopropylamine Chemical compound CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- OQFILCKTZUOSQI-UHFFFAOYSA-M dioctyl(diphenyl)azanium;chloride Chemical compound [Cl-].C=1C=CC=CC=1[N+](CCCCCCCC)(CCCCCCCC)C1=CC=CC=C1 OQFILCKTZUOSQI-UHFFFAOYSA-M 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical group CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- ABBFMHJDWORZCE-UHFFFAOYSA-N ethyl 2-[(5-methyl-1h-imidazol-2-yl)methyl]butanoate Chemical compound CCOC(=O)C(CC)CC1=NC=C(C)N1 ABBFMHJDWORZCE-UHFFFAOYSA-N 0.000 description 1
- FMMOOAYVCKXGMF-UHFFFAOYSA-N ethyl octadeca-9,12-dienoate Chemical compound CCCCCC=CCC=CCCCCCCCC(=O)OCC FMMOOAYVCKXGMF-UHFFFAOYSA-N 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 235000004426 flaxseed Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 229920005546 furfural resin Polymers 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 239000005337 ground glass Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- FLBJFXNAEMSXGL-UHFFFAOYSA-N het anhydride Chemical compound O=C1OC(=O)C2C1C1(Cl)C(Cl)=C(Cl)C2(Cl)C1(Cl)Cl FLBJFXNAEMSXGL-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- KYCGURZGBKFEQB-UHFFFAOYSA-N n',n'-dibutylpropane-1,3-diamine Chemical compound CCCCN(CCCC)CCCN KYCGURZGBKFEQB-UHFFFAOYSA-N 0.000 description 1
- JAYXSROKFZAHRQ-UHFFFAOYSA-N n,n-bis(oxiran-2-ylmethyl)aniline Chemical compound C1OC1CN(C=1C=CC=CC=1)CC1CO1 JAYXSROKFZAHRQ-UHFFFAOYSA-N 0.000 description 1
- DIAIBWNEUYXDNL-UHFFFAOYSA-N n,n-dihexylhexan-1-amine Chemical compound CCCCCCN(CCCCCC)CCCCCC DIAIBWNEUYXDNL-UHFFFAOYSA-N 0.000 description 1
- OOHAUGDGCWURIT-UHFFFAOYSA-N n,n-dipentylpentan-1-amine Chemical compound CCCCCN(CCCCC)CCCCC OOHAUGDGCWURIT-UHFFFAOYSA-N 0.000 description 1
- XWCCTMBMQUCLSI-UHFFFAOYSA-N n-ethyl-n-propylpropan-1-amine Chemical compound CCCN(CC)CCC XWCCTMBMQUCLSI-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229910017464 nitrogen compound Inorganic materials 0.000 description 1
- 150000002830 nitrogen compounds Chemical class 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- CBFCDTFDPHXCNY-UHFFFAOYSA-N octyldodecane Natural products CCCCCCCCCCCCCCCCCCCC CBFCDTFDPHXCNY-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 150000004986 phenylenediamines Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- WLJVNTCWHIRURA-UHFFFAOYSA-M pimelate(1-) Chemical compound OC(=O)CCCCCC([O-])=O WLJVNTCWHIRURA-UHFFFAOYSA-M 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 239000011297 pine tar Substances 0.000 description 1
- 229940068124 pine tar Drugs 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 239000012262 resinous product Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 235000019512 sardine Nutrition 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- KVKZIOOMGUAGRU-UHFFFAOYSA-L tributyl(cyclohexyl)azanium;sulfate Chemical compound [O-]S([O-])(=O)=O.CCCC[N+](CCCC)(CCCC)C1CCCCC1.CCCC[N+](CCCC)(CCCC)C1CCCCC1 KVKZIOOMGUAGRU-UHFFFAOYSA-L 0.000 description 1
- QEXITCCVENILJI-UHFFFAOYSA-M tributyl(phenyl)azanium;chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)C1=CC=CC=C1 QEXITCCVENILJI-UHFFFAOYSA-M 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- BPLUKJNHPBNVQL-UHFFFAOYSA-N triphenylarsine Chemical compound C1=CC=CC=C1[As](C=1C=CC=CC=1)C1=CC=CC=C1 BPLUKJNHPBNVQL-UHFFFAOYSA-N 0.000 description 1
- HVYVMSPIJIWUNA-UHFFFAOYSA-N triphenylstibine Chemical compound C1=CC=CC=C1[Sb](C=1C=CC=CC=1)C1=CC=CC=C1 HVYVMSPIJIWUNA-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5046—Amines heterocyclic
- C08G59/5053—Amines heterocyclic containing only nitrogen as a heteroatom
- C08G59/5073—Amines heterocyclic containing only nitrogen as a heteroatom having two nitrogen atoms in the ring
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5046—Amines heterocyclic
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/68—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
- C08G59/686—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used containing nitrogen
Definitions
- the invention further provides hard resinous products obtained by the above-described process.
- Polyepoxides such as, for example, those obtained by reacting epichlorohydrin with polyhydric phenols in the presence of caustic, are promising materials for use in many industrial applications as they can be reacted with curing agents to form insoluble infusible products having good chemical resistance.
- Many conventional polyepoxide curing agent systems have certain drawbacks that greatly limit the industrial use of the polyepoxides.
- the known mixtures comprising the polyepoxides and aliphatic amines set up rather rapidly, and this is true even though the mixtures are stored in air tight containers away from moisture and air. This difiiculty necessitates mixing of the components just before use and rapid use of the material before cure sets in. Such a procedure places a considerable burden on the individual operators, and in many cases, gives inferior products because of the inefficient mixing and too rapid operations.
- these compounds include, among others, the imidazoles, such as compounds of the formula alkenyl ring and the like.
- X is a hydrogen or a hydrocarbon radical, and preferably an alkyl, cycloalkyl, cycloalkenyl, aryl, alkaryl or arylalkyl radicals, and particularly those containing no more than 15 carbon atoms.
- Example of such compounds include, among others, 2-ethyl-4-methyl imidazole, 4 *butyl 5 ethyl imidazole, 2 cyclohexyl- 4-methyl imidazole, 2-butoxy-4-allyl imidazole, 2-carboethoxybutyl-4-methyl imidazole, 2-octyl-4-hexyl imidazole, and 2-ethyl-4-phenyl imidazole, and mixtures thereof.
- R is selected from hydrogen, halogen, or an organic radical, such as a hydrocarbon radical or substituted hydrocarbon radical, for example, an ester, ether, amide, imide, amino, halogen or mercapto-substituted hydrocarbon radical, said organic radicals preferably containing up to 15 carbon atoms, and still more preferably up to 8 carbon atoms.
- R is selected from hydrogen, halogen, or an organic radical, such as a hydrocarbon radical or substituted hydrocarbon radical, for example, an ester, ether, amide, imide, amino, halogen or mercapto-substituted hydrocarbon radical, said organic radicals preferably containing up to 15 carbon atoms, and still more preferably up to 8 carbon atoms.
- Examples of such compounds include, among others, 'benzimidazole, methylbenzimid'azole, dimethylbenzimidazole, chlorobenzimidazole, mercaptobenzimidazole, methoxybenzimidazole and the like, and mixtures thereof.
- the above-described imidazoles can be prepared by conventional techniques of reacting a dialdehyde with ammonia and formaldehyde.
- the polyepoxides to be used in preparing the compositions of the present invention comprise those materials possessing more than one vicinal epoxy group, i,e., more than one group. These compounds may be saturated or unsaturated, aliphatic, cycloaliphatic, aromatic or heterocyclic and may be substituted with substituents, such as chlorine, hydroxyl groups, either radicals and the like. They may be monomeric or polymeric.
- polyepoxides for clarity, many of the polyepoxides and particularly those of the polymeric type are described in terms of epoxy equivalent values. The meaning of this expression is described in U.S. 2,633,458.
- the polyepoxides used in the present process are those having an epoxy equivalency greater than 1.0.
- epoxidized esters of the polyethylenically unsaturated monocarboxylic acids such as epoxidized linseed, soybean, perilla, oiticia, tung, walnut and dehydrated castor oil, methyl linoleate, butyl linoleate, ethyl 9,12-octadecandienoate, butyl 9,12,15- octadecatrienoate, butyl eleostearate, monoglycerides of tung oil fatty acids, monoglycerides of soybean oil, sunflower, rapeseed, hempseed, sardine, cottonseed oil, and the like.
- epoxy-containing materials used in the process of the inventon include the epoxidized esters of unsaturated monohydric alcohols and polycarboxylic acids, such as, for example, di(2,3epoxybutyl) adipate, di(2,3epoxybutyl) oxalate, di(2,3-epoxyhexyl) succinate, di(3,4-epoxybutyl) maleate, di(2,3-epoxyoctyl) pimelate, di(2,3epoxybutyl) phthalate, di(2,3epoxyootyl) tetrahydrophthalate, di(4,5-epoxydodecyl) male ate, di(2,3epoxybutyl) terepht-halate, di(2,3-epoxypentyl) thiodipropionate, di(5,6-epoxytetradecyl) diphenyldicarboxylate, di
- epoxy-containing materials includes those epoxidized esters of unsaturated alcohols and unsaturated carboxylic acids, such as 2,3-epoxybutyl 3,4-
- Still another group of the epoxy-containing materials included epoxidized derivatives of polyethylenically unsaturated polycarboxylic acids such as, for example, dimethyl 8,9,12,l3-diepoxyeicosanedioate, dibutyl 7,8,11, 12-diepoxyoctadecanedioate, dioctyl l0,ll-diethyl-8,9,12, 13-diepoxy-eiconsanedioate, dihexyl 6,7,10,11-diepoxyhexadecanedioate, didecyl 9-epoxy-ethyl-l0,ll-epoxyoctadecanedioate, dibutyl 3-butyl-3,4,5,6-diepoxycyclohexane-1,2-dicarboxylate, dicyclohexyl 3,4,5,6-diepoxycyclohexane-1,2-dicarboxylate, dibenzyl 1,
- Still another group comprises the epoxidized polyesters obtained by reacting an unsaturated polyhydric alcohol and/ or unsaturated polycarboxylic acid or anhydride groups, such as, for example, the polyester obtained by reacting 8,9,12,13-eicosanedienedioic acid with ethylene glycol, the polyester obtained by reacting diethylene glycol with 2-cyclohexene-1,4-dicarboxylic acid and the like, and mixtures thereof. 7
- Still another group comprises the epoxidized polyethylenically unsaturated hydrocarbons, such as epoxidized 2,2-bis(2-cyclohexenyl) propane, epoxidized vinyl cyclohexene and epoxidized dimer of cyclopentadiene.
- epoxidized polyethylenically unsaturated hydrocarbons such as epoxidized 2,2-bis(2-cyclohexenyl) propane, epoxidized vinyl cyclohexene and epoxidized dimer of cyclopentadiene.
- Another group comprises the epoxidized polymers and copolymers of diolefins, such as butadiene.
- diolefins such as butadiene.
- examples of this include, among others, butadiene, acrylonitrile copolymers (Hycar rubbers) butadiene-styrene copolymers and the like.
- Another group comprises the glycidyl containing nitrogen compounds, such as diglycidyl aniline and diand triglycidylamine.
- the polyepoxides that are particularly preferred for use in the compositions of the invention are the glycidyl ethers and particularly the glycidyl ethers of polyhydric phenols and polyhydric alcohols.
- the glycidyl ethers of polyhydric phenols are obtained by reacting epichlorohydrin with the desired polyhydric phenols in the presence of alkali.
- Polyether A and Polyether B described in the above-noted U.S. 2,633,458 are good examples of polyepoxides of this type.
- Other examples include the polyglycidyl ether of 1,1,2,2-tetrakis(4-hydroxyphenyl) ethane (epoxy value of 0.45 eq/ 100 g.
- polyglycidyl ether of 1,1,5,5tetrakis(hydroxyphenyl) pentane epoxy value of 0.514 eq/ g.
- Other examples include the glycidated novolacs as obtained by reacting epichlorohydrin with hovon resins obtained by condensation of aldehyde with polyhydric phenols.
- the heterocyclic curing agent is preferably employed in amounts varying from about 0.1% to about 50% by weight of the polyepoxide, and still more preferably from 5 to 30% by weight of the polyepoxide.
- the heterocyclic curing agent can be used in combination with other components such as phenols, mercaptans, triphenyl phosphorus, triphenyl arsenic, triphenyl antimony, amines, amine salts or quaternary ammonium salts, etc.
- Preferred additives include the mercaptans, phenols, triphenyl phosphorus and the amines, such as, for example, benzyldimethylamine, dicyandiamide, p,p'-bis(dimethylaminophenyl) methan, pyridine, dimethyl aniline, benzyldimethylamine, dimethylethanolamine, methyldiethanolamine, morpholine, dimethylaminopropylamine, dibutylaminopropylamine, stearyldimethylamine, tri-n-butylamine, triamylamine, tri-n-hexylamine, ethyl di-n-propylamine, phenylene diamine, diethylene triamine and the like, and mixtures thereof.
- the salts may be exemplified by the inorganic and organic acid salts of the amines,
- the quaternary ammonium salts may be exemplified by the following: benzyltrimethylammonium chloride, phenyltributylammonium chloride, cyclohexyltributylammonium sulfate, benzyltrimethylammonium sulfate, benzyltrimethylammonium borate, diphenyldioctylammonium chloride, and the like, and mixtures thereof.
- additives include polybasic anhydrides, such as, for example, phthalic anhydride, tetrahydrophthalic anhydride, methyl-3-,6- endomethylene-4-tetrahydrophthalic anhydride, chlorendic anhydride, pyromellitic dianhydride, and the like, and the corresponding acids.
- polybasic anhydrides such as, for example, phthalic anhydride, tetrahydrophthalic anhydride, methyl-3-,6- endomethylene-4-tetrahydrophthalic anhydride, chlorendic anhydride, pyromellitic dianhydride, and the like, and the corresponding acids.
- additives are generally employed in amounts varying from 0.1 parts to 25 parts per 100 parts of polyepoxide, and preferably from 1 part to 5 parts per 100 parts of polyepoxide.
- the curing of the polyepoxides may be accomplished by merely mixing the polyepoxides with the heterocyclic curing agent and heating the combined mixture. If the polyepoxide is a solid or if the heterocyclic curing agent is somewhat viscous or solid, the mixing may be accomplished by heating the components or by use of common solvents. Suitable common solvents include benzene, toluene, cyclohexane, ketones, ethers, esters, nitriles, and the like. Monoepoxy diluents, such as butyl glycidyl ether, phenyl glycidyl ether, and the like may also be employed. One may also employ nonreactive diluents, such as coal tars, refined coal tars, coal tar pitches, asphalts, pine tar, pine oil, extracts of lube oil distillates, and the like.
- nonreactive diluents such as coal tars, refined coal tar
- temperatures employed during the cure may vary over a wide range. In general, temperatures ranging from about 40 to 300 C. will give satisfactory results. Preferred temperatures range from about 50 to 250 C.
- the resinified products obtained by the above-described process have surprisingly high heat deflection temperature and strength values at elevated temperatures. In addition, they display good resistance to boiling water and powerful solvents and chemicals. These unusual properties make the process of particular value in the preparation of adhesives, laminates and molded articles.
- compositions of the invention are particularly useful for filament winding applications.
- the filaments such as, for example, glass fibers
- the liquid compositions of the invention are passed into and through the liquid compositions of the invention and then wound onto the desired mandrel or form and the formed unit allowed to cure, preferably by application of heat.
- the great advantage of the new compositions in this application is the fact that the compositions can be cured at low temperatures and their use would not affect heat sensitive material being used in the application.
- the rubber lining of missile cases are heat sensitive and would be affected by the use of high temperatures in curing filaments wound thereon.
- the new com positions thus could be used for the filament winding of these cases where the winding is directly on the liner.
- compositions of the invention are also particularly useful for encapsulation of electrical or other types of equipment. In many cases it is important to hold such apparatus or equipment in rigid position so that the tubes or other delicate pieces will not be jarred out of position.
- the epoxy resins are particularly useful for this application because of their good non-conducting properties. The need for heat in curing the epoxy resin, however, had limited their application in this field.
- the present compositions, however, that can be cured at lower temperatures will find wide use in this field. In such operations, the desired polyepoxide and heterocyclic curing agent are mixed together and the resulting mixture poured in a mold which surrounds the electrical apparatus. After application of slight amount of heat, the composition sets up to the hard cured casting and the encapsulated apparatus can be removed from the mold.
- the new compositions of the invention are also useful as adhesives. In this application they can be used as a 6 paste or solution depending on the method of preparation as described above.
- Other materials may also be included in the composition, such as pigments, plasticizers, stabilizers and reinforcing fillers, such as aluminum powder, asbestos, powdered mica, zinc dust, bentonite, ground glass fibers, monetta clay and the like. These fillers are preferably used in amounts varying from about 10 parts to 200 parts per parts of the polyepoxide and curing agent.
- resins such as phenol-aldehyde resins, urea-aldehyde resins, furfural resins, polyacetal resins, polycarbonate resins, polyamide resins, and the like.
- compositions may be used in the bonding of a great variety of difierent materials, such as metal-to-metal to other materials, such as plastic, wood-to-wood, glass-toglass, glass-to-metal, and the like. They are of particular value, however, in the bonding of metals such as aluminum-to-aluminum and steel-to-steel.
- difierent materials such as metal-to-metal to other materials, such as plastic, wood-to-wood, glass-toglass, glass-to-metal, and the like. They are of particular value, however, in the bonding of metals such as aluminum-to-aluminum and steel-to-steel.
- the compositions When applied as an adhesive, the compositions may simply be spread on the desired surface to form films of various thicknesses, e.g., 0.5 mils to 30 mils, and then the other surface superimposed and heat applied. Curing pressures can be light contact pressures up to about 500 psi.
- compositions are also useful for preparing laminates.
- the sheets of fibrous material are first treated with the mixture of polyepoxide and curing agent. This is conveniently accomplished by spreading the paste or solution containing the abovenoted mixture onto the sheets of glass cloth, paper, textiles, etc.
- the sheets are then superimposed and the assembly cured under heat and pressure.
- the assembly is preferably cured in a heated press under a pressure of about 25 to 500 or more pounds per square inch and temperatures of about 100 to 300 C.
- the resulting laminate is extremely strong and resistance against heat and the action of organic and corrosive solvents.
- the fibrous material used in the preparation of the laminates may be of any suitable material, such as glass cloth and matting, paper, asbestos paper, mica flakes, cotton bats, duck muslin, canvas, synthetic fibers, such as nylons, Dacron, and the like. It is usually preferred to utilize woven glass cloth that has been given prior treatment with well known finishing or sizing agents, therefore, such as chrome methacrylate or vinyl trichlorosilane.
- EXAMPLE I This example illustrates the use of 2-ethyl-4-methyl imidazole to cure Polyether A [i.e., a glycidyl ether of 2,2-bis (4-hydroxyphenyl) propane]
- Polyether A i.e., a glycidyl ether of 2,2-bis (4-hydroxyphenyl) propane
- One hundred parts of Polyether A was combined with 10 parts of 2-ethyl-4-methyl imidazole, This composition when kept at room temperature had a pot life of 8 hours.
- a portion of the composition cured for 8 hours at 60 C. was converted to a hard insoluble infusible casting having excellent heat distortion temperature, hardness, strength and chemical resistance.
- the heat distortion temperature and strength values are shown in the following table (A) in comparison to HDT values and strengths and related compositions prepared by the use of conventional aromatic curing agent metaphenylene diamine (14.3 parts) which was cured 2 hours at 80 C. and 2 hours at C., (B) and another conventional curing agent tri(2-ethylhexoic acid) salt of tri(dimethylaminomethylphenol) cured at 60 C. for 8 hours (12 parts) (C):
- Polyether A One hundred parts of Polyether A were combined with 10 parts of 2-ethyl-4-methyl imidazole and the mixture used in a filament Winding application to prepare Naval Ordnance Laboratory (NOL) rings.
- NOL Naval Ordnance Laboratory
- glass fibers (12-end E-HTS glass) were passed into and through this composition and then wound on a mandrel to form the ring.
- the resulting product was cured for 8 hours at 60 C. and the resin content was 15%.
- EXAMPLE V About 100 parts of diglycidyl ether of resorcinol are combined with 15 part of 2-hexyl-4-phenyl imidazole and the mixture heated at 70 C. for several hours. The resulting product is a hard insoluble infusible product having good high temperature properties.
- EXAMPLE VI About 100 parts of a glycidated novolac resin obtained by reacting a phenol-formaldehyde condensate with epichlorohydrin is mixed with 15 parts of 2-ethyl-4-methyl imidazole. This mixture is heated to 70 C. for several hours. The resulting product is a hard insoluble infusible product having good high temperature properties.
- Example I is repeated with the exception that Polyether A is replaced by a 50:50 mixture of Polyether A and epoxidized methyl cyclohexenyl methylcyclohexenecarboxylate. Related results are obtained.
- EXAMPLE X The preceding example was repeated with the exception that the ratio of components was 50 parts Polyether A, 50 parts of the tetraglycidyl ether and 15 parts of benzimidazole. The rings were cured for 4 hours at 150 C. The resin content was 24.7%. The resulting product had a horizontal shear strength psi. at 23 C. of 11,800 and at 150 C. of 5,500. Approximate prepreg shelf life in weeks at 23 C. was greater than 10.
- EXAMPLE XI Example I is repeated with the exception that the curing agent employed is as follows: 2-methyl imidazole, Z-butyl 4-allyl imidazole, 2,5-dichloro 4-ethyl imidazole, 2-methyl 4-mercaptoethyl imidazole, Z-ethyl 4-(2-ethylamino) imidazole and Z-carboethoxybutyl 4-met'hyl imidazole, methylbenzimidazole, dichlorobenzimidazole. Related results are obtained.
- a process for curing a polyepoxide having more than one vie-epoxy group which comprises mixing and reacting at a temperature above 40 C. the polyepoxide with a curing amount of an imidazole compound of the formula wherein R is a member of the group consisting of hydrogen, halogen, hydrocarbon radicals, halogen-substituted hydrocarbon radicals, ester-substituted hydrocarbon radicals and mercaptan-substituted hydrocarbon radicals.
- a curable composition comprising a mixture of a polyepoxide possessing more than one vie-epoxy group and a curing amount of an imidazole compound of the formula wherein R is a member of the group consisting of hydrogen, halogen, hydrocarbon radicals, halogen-substituted hydrocarbon radicals, ester-substituted hydrocarbon radicals and mercaptan-substituted hydrocarbon radicals.
- a curable composition comprising a mixture of (1) a glycidyl polyether of a polyhydric phenol, and (2) from 0.1% to 10% by weight of an imidazole compound of the formula wherein R is a member of the group consisting of hydrogen, halogen, hydrocarbon radicals, halogen-substituted hydrocarbon radicals, ester-substituted hydrocarbon radicals and mercaptan-substituted hydrocarbon radicals.
- polyepoxide is a glycidyl polyether of a polyhydric phenol having a 1,2-epoxy equivalency between 1.1 and 2.0 and a molecular weight between 200 and 900.
- a curable composition comprising a polyepoxide having more than one Vic-epoxy group and a curing amount of benzimidazolc.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Epoxy Resins (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US27746563A | 1963-05-02 | 1963-05-02 | |
| US40490964A | 1964-10-19 | 1964-10-19 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3438937A true US3438937A (en) | 1969-04-15 |
Family
ID=26958501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US404909A Expired - Lifetime US3438937A (en) | 1963-05-02 | 1964-10-19 | Process for curing polyepoxides and resulting products |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US3438937A (https=) |
| CH (1) | CH432855A (https=) |
| NL (2) | NL6404838A (https=) |
Cited By (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3523037A (en) * | 1967-06-12 | 1970-08-04 | Ibm | Epoxy resin composition containing brominated polyglycidyl ether of bisphenol a and a polyglycidyl ether of tetrakis(hydroxyphenyl) ethane |
| US3609116A (en) * | 1968-12-06 | 1971-09-28 | Gen Dynamics Corp | Moldable shim material for dimensional and aerodynamic surface control of aerospace structure |
| US3632427A (en) * | 1970-05-15 | 1972-01-04 | Air Prod & Chem | Epoxy resin and imidazole alkyl acid phosphate fiber treatment |
| US3637417A (en) * | 1967-08-02 | 1972-01-25 | Air Prod & Chem | Epoxy silane-imidazole treatment of reinforcement material |
| US3666755A (en) * | 1970-03-26 | 1972-05-30 | Merck & Co Inc | 2-imidazolylbicyclo{8 2.2.2{9 octanes |
| US3755253A (en) * | 1971-09-24 | 1973-08-28 | Shell Oil Co | Catalization of diaminodiphenylsulfone cure of polyepoxides with an imidazole compound or a salt thereof |
| US3989673A (en) * | 1974-12-30 | 1976-11-02 | Hughes Aircraft Company | Low temperature curing resin system |
| US4060655A (en) * | 1974-02-02 | 1977-11-29 | Hoechst Aktiengesellschaft | Resin coated metal substrates |
| US4066625A (en) * | 1967-05-02 | 1978-01-03 | Amicon Corporation | Unitary curable resin compositions |
| US4069203A (en) * | 1975-10-17 | 1978-01-17 | Shell Oil Company | Rapid curing polyepoxide compositions |
| US4159976A (en) * | 1977-03-10 | 1979-07-03 | Loctite Corporation | Curable systems containing epoxy resin and methanol or ethanol solvent to suppress the catalytic reaction between epoxy resin and an imidazole catalytic curing agent |
| US4322459A (en) * | 1980-11-21 | 1982-03-30 | Ppg Industries, Inc. | Epoxy derived resins containing amino or mercapto substituted azole functionality and compositions containing same |
| US4331582A (en) * | 1980-01-14 | 1982-05-25 | Hitco | Epoxy latent catalyst |
| US4335228A (en) * | 1978-02-27 | 1982-06-15 | Air Products And Chemicals, Inc. | Isocyanate blocked imidazoles and imidazolines for epoxy powder coating |
| US4393181A (en) * | 1982-06-30 | 1983-07-12 | Shell Oil Company | Polyfunctional phenolic-melamine epoxy resin curing agents |
| US4558077A (en) * | 1984-03-08 | 1985-12-10 | General Motors Corporation | Epoxy bonded rare earth-iron magnets |
| US4906711A (en) * | 1988-07-29 | 1990-03-06 | General Electric Company | Low viscosity epoxy resin compositions |
| US4912190A (en) * | 1987-05-06 | 1990-03-27 | Aeg Isolier- Und Kunststoff Gmbh | Epoxy resin formulation having an extremely short hardening time for the production of epoxy glass laminates in continuously operating double-belt presses |
| US5508328A (en) * | 1994-11-17 | 1996-04-16 | Alliedsignal Inc. | Curing epoxy resins using dicy, imidazole and acid |
| US5654081A (en) * | 1995-07-05 | 1997-08-05 | Ford Motor Company | Integrated circuit assembly with polymeric underfill body |
| US6492437B1 (en) | 2001-06-21 | 2002-12-10 | National Starch And Chemical Investment Holding Corporation | Solvent-based process for manufacturing latent curing catalysts |
| US20050016677A1 (en) * | 2003-07-22 | 2005-01-27 | L&L Products, Inc. | Two-component adhesive material and method of use therefor |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3382736T2 (de) * | 1982-09-21 | 1994-05-26 | Ajinomoto Kk | Latente Härter für Epoxyharze. |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2994685A (en) * | 1957-10-08 | 1961-08-01 | Furane Plastics | Epoxy resin compositions and method |
| US3030376A (en) * | 1960-03-21 | 1962-04-17 | Atlas Chem Ind | Preparation of 4-methylimidazole from glucose |
-
0
- NL NL130328D patent/NL130328C/xx active
-
1964
- 1964-04-30 CH CH565564A patent/CH432855A/de unknown
- 1964-05-01 NL NL6404838A patent/NL6404838A/xx unknown
- 1964-10-19 US US404909A patent/US3438937A/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2994685A (en) * | 1957-10-08 | 1961-08-01 | Furane Plastics | Epoxy resin compositions and method |
| US3030376A (en) * | 1960-03-21 | 1962-04-17 | Atlas Chem Ind | Preparation of 4-methylimidazole from glucose |
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4066625A (en) * | 1967-05-02 | 1978-01-03 | Amicon Corporation | Unitary curable resin compositions |
| US3523037A (en) * | 1967-06-12 | 1970-08-04 | Ibm | Epoxy resin composition containing brominated polyglycidyl ether of bisphenol a and a polyglycidyl ether of tetrakis(hydroxyphenyl) ethane |
| US3637417A (en) * | 1967-08-02 | 1972-01-25 | Air Prod & Chem | Epoxy silane-imidazole treatment of reinforcement material |
| US3609116A (en) * | 1968-12-06 | 1971-09-28 | Gen Dynamics Corp | Moldable shim material for dimensional and aerodynamic surface control of aerospace structure |
| US3666755A (en) * | 1970-03-26 | 1972-05-30 | Merck & Co Inc | 2-imidazolylbicyclo{8 2.2.2{9 octanes |
| US3632427A (en) * | 1970-05-15 | 1972-01-04 | Air Prod & Chem | Epoxy resin and imidazole alkyl acid phosphate fiber treatment |
| US3755253A (en) * | 1971-09-24 | 1973-08-28 | Shell Oil Co | Catalization of diaminodiphenylsulfone cure of polyepoxides with an imidazole compound or a salt thereof |
| US4060655A (en) * | 1974-02-02 | 1977-11-29 | Hoechst Aktiengesellschaft | Resin coated metal substrates |
| US3989673A (en) * | 1974-12-30 | 1976-11-02 | Hughes Aircraft Company | Low temperature curing resin system |
| US4069203A (en) * | 1975-10-17 | 1978-01-17 | Shell Oil Company | Rapid curing polyepoxide compositions |
| US4159976A (en) * | 1977-03-10 | 1979-07-03 | Loctite Corporation | Curable systems containing epoxy resin and methanol or ethanol solvent to suppress the catalytic reaction between epoxy resin and an imidazole catalytic curing agent |
| US4335228A (en) * | 1978-02-27 | 1982-06-15 | Air Products And Chemicals, Inc. | Isocyanate blocked imidazoles and imidazolines for epoxy powder coating |
| US4331582A (en) * | 1980-01-14 | 1982-05-25 | Hitco | Epoxy latent catalyst |
| US4322459A (en) * | 1980-11-21 | 1982-03-30 | Ppg Industries, Inc. | Epoxy derived resins containing amino or mercapto substituted azole functionality and compositions containing same |
| US4393181A (en) * | 1982-06-30 | 1983-07-12 | Shell Oil Company | Polyfunctional phenolic-melamine epoxy resin curing agents |
| US4558077A (en) * | 1984-03-08 | 1985-12-10 | General Motors Corporation | Epoxy bonded rare earth-iron magnets |
| US4912190A (en) * | 1987-05-06 | 1990-03-27 | Aeg Isolier- Und Kunststoff Gmbh | Epoxy resin formulation having an extremely short hardening time for the production of epoxy glass laminates in continuously operating double-belt presses |
| US4906711A (en) * | 1988-07-29 | 1990-03-06 | General Electric Company | Low viscosity epoxy resin compositions |
| EP0353103A3 (en) * | 1988-07-29 | 1990-10-03 | General Electric Company | Low viscosity epoxy resin compositions |
| US5508328A (en) * | 1994-11-17 | 1996-04-16 | Alliedsignal Inc. | Curing epoxy resins using dicy, imidazole and acid |
| US5654081A (en) * | 1995-07-05 | 1997-08-05 | Ford Motor Company | Integrated circuit assembly with polymeric underfill body |
| US6492437B1 (en) | 2001-06-21 | 2002-12-10 | National Starch And Chemical Investment Holding Corporation | Solvent-based process for manufacturing latent curing catalysts |
| US20050016677A1 (en) * | 2003-07-22 | 2005-01-27 | L&L Products, Inc. | Two-component adhesive material and method of use therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| NL130328C (https=) | |
| CH432855A (de) | 1967-03-31 |
| NL6404838A (https=) | 1964-11-03 |
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