US3426845A - Well head system and method of installing the same - Google Patents

Well head system and method of installing the same Download PDF

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US3426845A
US3426845A US510189A US3426845DA US3426845A US 3426845 A US3426845 A US 3426845A US 510189 A US510189 A US 510189A US 3426845D A US3426845D A US 3426845DA US 3426845 A US3426845 A US 3426845A
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valve
cartridge
tube
annular
christmas tree
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US510189A
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William W Dollison
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Otis Engineering Corp
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Otis Engineering Corp
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/02Surface sealing or packing
    • E21B33/03Well heads; Setting-up thereof
    • E21B33/04Casing heads; Suspending casings or tubings in well heads
    • E21B33/047Casing heads; Suspending casings or tubings in well heads for plural tubing strings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B34/00Valve arrangements for boreholes or wells
    • E21B34/02Valve arrangements for boreholes or wells in well heads
    • E21B34/04Valve arrangements for boreholes or wells in well heads in underwater well heads
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B2200/00Special features related to earth drilling for obtaining oil, gas or water
    • E21B2200/04Ball valves

Definitions

  • the well head apparatus for suspending tubing in a well at a remote point, particularly adapted for submarine wells, having a cartridge for supporting in ilow communication therewith the tubing ow strings in the well and valve means in the passages of the cartridge communicating with the tubing flow strings for controlling flow from the well, said valve means being remotely controlled to control tlow from the well, said valve means for controlling the well thus being enclosed within the casing head of the well, together with the method of installing the same.
  • This invention relates to well tools and methods of installing such tools and more particularly to a well head installable through conduit means including pressure protection devices such as blowout preventers.
  • lt is a still further object of the invention to provide an underwater well head which may be completely closed and sealed within an environment such as water and connected with tiexible flow lines extending from the well head to a remotely situated control station and tluid handling facility.
  • the invention is therefore directed principally toward a well head system wherein the tubing llow conductors in the well are positioned therein and supported in flow communication with a Christmas tree cartridge installed in the casing head to be completely enclosed therein, and having flow controlling valves disposed in the ilow passage or passages of the Christmas tree cartridge for controlling flow from the well through the tubing string or strings connected with the Christmas tree cartridge and thence to the flow lines from the well head.
  • the valves are completely enclosed within the Christmas tree cartridge and are installable in and removable from the Christmas tree cartridge and are controllable from a remote point, whereby the device is particularly adapted for a submarine type installation and thus provides a valve assembly in a well which is protected from the action of the sea and other extraneous forces.
  • the system is installed by lowering the tubing string into the well casing head in ow communication with the Christmas tree cartridge, sealing the same in place in the casing head with the valve means disposed in the Christmas tree cartridge in communication with the well ow conductors or tubing strings and in communication with operating uid lines connected to the casing head in communication with the valves in the cartridge, and controlling the flow from the well through the cartridge by means of the Valves from a remote point.
  • FIGURES 1 and l-A taken together constitute a longitudinal view partially in section and partially in elevation of a tubing master and casing annulus valve Christmas tree cartridge in accordance with the invention, illustrating in detail one of the fluid actuated ow control valves included in the cartridge;
  • FIGURE 2 is a reduced top View in elevation of the apparatus illustrated in FIGURE l;
  • FIGURE 3 is an exploded perspective view of a ball valve assembly utilized in one of the flow control valves included in the apparatus of FIGURE 1;
  • FIGURE 4 is a view in section along the line 4-4 of FIGURE l;
  • FIGURE 5 is a diagrammatic view in section and elevation of an intermediate stage in the installation of a well head in accordance with the invention showing a Christmas tree connected with tubing strings and related components being lowered to operating position in a well',
  • FIGURE 6 is a diagrammatic view partially in elevation and partially in section illustrating a completed well head in accordance with the invention connected with exible ow lines;
  • FIGURE 7 is a fragmentary view in section showing an alternate form of tubing master and casing annulus flow control valves
  • FIGURE 8 is a fragmentray view in section illustrating another alternate form of tubing master and casing annulus flow control valves
  • FIGURE 9 is a fragmentary view in section and elevation showing an alternate well head arrangement in accordance with the invention.
  • FIGURE 10 is a schematic illustration of the connection of the wellhead control and ow lines with a remote control station.
  • a well head embodying the invention includes a casing head 21 positioned at the bottom 20a of a body of water 20h on the upper end of a string of casing 22 in a well bore 23.
  • a tubing master and casing annulus valve or Christmas tree cartridge 24 having a case 24a is enclosed within the casing head to support and control fluid flow from a tubing string 25 extending through an upper packer and a lower packer 31 and from a tubing string 32 extending through the upper packer.
  • Well fiuids from a lower formation 33 flow into the casing through several casing perforations 34 from where they flow to the Christmas three through the tubing string 2S.
  • Well fluids from an upper formation 35 enter the casing through a plurality of perforations to fiow to the Christmas tree through the tubing string 32. Fluids yfrom the tubing strings flow from the well head to remotely located control and fluid separation and storage lfacilities, not shown, through the flexible flow lines 41 and 42, respectively.
  • the Christmas tree cartridge is a fully self-contained well head control unit or valve unit which is installable in and removable from the casing head through a conduit connected thereto, as discussed in detail hereinafter.
  • the Christmas tree cartridge includes a fluid actuated remotely controllable upper tubing master valve 43 and an identical lower tubing master valve 44 secured in a bore 24b of the Christmas tree case to control the fluid flow from the tubing string 32 into the flow line 42.
  • Identical upper and lower master valves are also included in va bore 24a ⁇ of the Christmas tree case for control of the flow of well fluids from the tubing string 25 into the ow line 41.
  • An upper casing annulus valve 45 and a lower casing annulus valve 50 are secured in a bore 24d of the Christmas tree case for fluid communication with the casing annulus 51 through an annulus flow line 52. Control fiuid for operating the tubing and the casing annulus valves is conducted to the well head through a plurality of control fluid flow lines 53 which extend to the control station with the ow lines 41 and 421.
  • the tubing master valve 43 includes a tubular body mandrel 61 comprising an uper or head section 62, a central section 63, and a lower section 64.
  • a valve assembly 65 is disposed within the body mandrel for movement between open and closed positions by a valve tube connected at one end to the valve assembly and at the other end to an annular piston 71 which is biased in one direction by a spring 72 and movable in the other direction by liuid pressure applied within the annular cylinder 72a.
  • the valve assembly comprises a -ball valve 73 rotatably disposed between an upper seat surface 74 and a lower seat surface 75 on upper and lower valve seats 80 and 81, respectively.
  • the upper valve seat has a central bore 82 which communicates with a central bore 83 through the lower valve seat through a bore 84 extending through the ball valve when the ball valve is rotated to the position illustrated in FIGURE l-A.
  • the upper and lower valve seats are provided with fragmentary spherical surfaces 85 and 90 around the upper and lower valve seat sur-faces 74 and 75, respectively, spaced from the surface of the ball valve reducing the areas of the seat surfaces and thus minimizing the friction between the ⁇ ball valve and the seat surfaces when the ball valve is rotating between open and closed positions.
  • the upper and lower valve seats 80 and 81 are confined on opposite sides of the ball valve within a cage 91 formed on the tube 70.
  • the cage is provided with a plurality of downwardly extending fiexible circumferentially spaced collet fingers 92 and a pair of longitudinal downwardly opening slots 93.
  • Each of the collet fingers 92 has an inner boss 94 which is received around an annular retainer ring 95 below an external annular upper end fiange 100 on the retainer ring for releasably holding the cage on the retainer ring.
  • a downwardly and outwardly facing external annular shoulder 101 defining the lower end surface of the flange is engaged by an upwardly and inwardly facing shoulder surface 102 within each of the collet fingers.
  • a wave spring 103 is supported within an upwardly opening recess 104 in the upper end face of the retainer ring 95 to yieldably support the lower valve seat 81 against the ball valve.
  • the upper valve seat 80 is held against upward movement by an internal annular downwardly facing annular shoulder surface 105 within the cage 91.
  • the outer periphery of the top or upper face of the upper valve seat is chamfered to provide an upwardly ⁇ and inwardly convergent surface permitting an O-ring seal 111 to be confined within the cage between the surface 110, the upper end internal surface 105, and an internal tubular side surface 112 of the cage.
  • the ring seal 111, the upper valve seat, the ball valve, and the lower valve seat are consecutively placed within the cage followed by the wave spring and the retainer ring 95.
  • the collet fingers 92 are sprung or spread outwardly to permit insertion of the various components of the valve assembly including the retainer ring.
  • the bosses 94 of the collet fingers pass over the annular flange 100 on the retainer ring until the bosses spring inwardly with the shoulders 102 engaging the retainer ring Shoulder 101 sufficiently tightly to place the Wave spring 103 under compression biasing the lower valve seat against the ball valve to hold the ball valve between the upper and lower seats.
  • the O-ring seal 111 is of sufficient thickness that it is under compression between the upper valve seat and the cage surfaces to provide an initial fluid seal between the valve seat and the cage so that fluid will not bypass the ball valve between the upper valve seat and the cage surfaces. Fluid flow in either direction between the upper valve seat and the cage surfaces displaces the O-ring seal in a direction toward the lower pressure to more tightly wedge the seal between the cage and the ripper valve seat to effectively prevent fluid ow in either direction between the valve seat and the cage.
  • a lower annular cap 113 is threaded on the retainer ring 95 and held against rotation by a set screw 114 threaded through a bore 115 in the cap into engagement at its inward end with the bottom end surface of the retainer ring.
  • An upwardly extending annular flange 120 on the cap 113 tits around and overlaps the lower end sections 121 on the collet fingers 93 to lock the collet fingers inwardly around the retainer ring.
  • a small amount of slack or tolerance is provided between the lower end sections of the collet fingers 92 and the cap 113 so that longitudinal downward loading on the valve assembly holding the cage downwardly when the ball valve is being held in open position does not so compress the assembly that the collet fingers are bent by contact with the cap 113.
  • a downward load on the valve cage forces the upper valve seat, the ball valve, and the lower valve seat downwardly to compress the wave spring so that the lower end face 122 of the lower valve seat and the upper face 123 of the retainer ring engage before the bottom surfaces 124 and 125 on the collet fingers contact the surfaces 130 ⁇ and 131, respectively, of the lower cap 113, thus preventing longit-udinal loading on the collet fingers.
  • a pair of pivot pins or lugs 132 project inwardly from the inner wall of the lower mandrel section 64 through the ⁇ longitudinal slots 93 of the cage 91 into a pair of 4blind slots 133 in the ball valve 73.
  • the pins extend colinearly within the housing along a line offset from a diameter through the housing and the ball valve. In the open position of the valve wherein the valve bore 84 is ⁇ aligned with the seat bores 82 and 83 the pins are positioned at the outward ends of the radially extending ball slots with the slots sloping upwardly and outwardly as illustrated. When the valve assembly is lifted the ball valve is raised relative to the pins.
  • the pins slide in the slots 133 as they rotate the ball valve about its axis through substantially 90 degrees to vmisalign the bore through the ball valve and the bores through the seats so that the valve is closed Iagainst fluid flow therethrough.
  • the upper Iand lower valve seats '80 and '81 are provided, respectively, with downwardly opening recesses 80a and upwardly opening recesses 81a, respectively, to provide longitudinal clearance for the pivot pins as the valve assembly moves relative to the pins between the open and closed positions of the valve. For example, in the open position of the valve, the assembly is at a lower end position so that the pivot pins extend through the recesses 80a in the upper Valve seat. Similarly, when the valve assembly is at its upper end position, with the ball valve closed the pivot pins extend through the recesses 81a in the lower valve seat.
  • An annular packing gland 134 is secured around the tu-be 70 to support an annular packing 135 held within an internal annular upwardly opening recess 141i of the packing gland by a retainer ring 41 secured within the packing gland by a lock ring 142 inserted through -a tangential slot, not shown, in the packing gland.
  • the packing gland is secured in position by confinement of its external annular flange 143 between the lower and upper outwardly divergent end surfaces 144 and 145 of the Amandrel sections 63 and ⁇ 64, respectively.
  • the fiange 143 has upper and lower outwardly divergent faces 146 and 147 which are formed at yangles to mate with the upper and lower faces 144 and 145 on the housing sections.
  • a seal ring or gasket 150 is confined between each ⁇ face of the ange 143 and the end surfaces of the housing sections.
  • the seal rings preferably are of a metal such as copper which will form a fluid seal under compression.
  • the cage 91 is provided with an upwardly and inwardly convergent upper end seat surface 151 which engages a downwardly facing outwardly divergent lower end seat surface 152 -on the packing gland 134 so that a metal to metal fiuid tight seal is established between the upper end of the valve cage and the lower end of the packing gland when the valve is closed to prevent leakage around the cage through the gland in the event the packing 135 fails.
  • the annular piston 71 is fitted over the upper end of the tube 70 with the tube extending into an internal downwardly opening annular recess 153 in the piston.
  • the piston is secured on the valve tube by a lock ring 154 which is inserted through a tangential slot, not shown, extending into the piston intersecting corresponding internal and external annular slots 155 and 160, of the piston and valve tube, respectively.
  • On O-ring seal 161 is disposed in an internal annular slot 162 of the piston to seal between the valve tube and the piston.
  • the spring 72 is confined between a lower end surface 163 on the piston and an upper end surface 164 of the packing gland 135 on the downstream side of the ball valve 73.
  • the spring is sufficiently compressed within an annular space 165 between the tube 70 and the mandrel section 63 to lift the valve assembly to rotate the 'ball valve to its closed position in the absence of a predetermined fluid pressure within the annular cylinder 72a above the piston.
  • the bore 70a through the tube is enlarged along an upper end section 171 to receive a tubular filter 172 which covers the ports 170 to prevent foreign material, such as sand, from passing from within the tube into the annular chamber 165. Such foreign matter could rapidly fill the annular chamber to render the valve inoperative.
  • the filter 172 is formed of a suitable porous material such as ceramic or a sintered metal.
  • An external annular packing 173 is supported within an external annular recess 174 of the piston 71 to seal between the inner wall of the mandrel section 63 and the piston while allowing the piston to reciprocate within the mandrel section.
  • the mandrel section is slightly reduced in internal diameter along an upper end section 175 providing a seat surface for the packing 173.
  • the packing 173 is held against downward movement on the piston by a shoulder defining the lower end of the recess 174 and is held against upward movement by a retainer ring 181 secured on the piston above the packing by a split lock ring 182 which is inserted into corresponding inner and outer recesses 183 and 184 of the piston and lock ring, respectively, through a tangentially extending slot, not shown, through the retainer ring intersecting the recesses 183 and 184.
  • the piston 71 is reduced in diameter along an upper end neck section 185 which extends upwardly in sealed relationship through an internal annular packing carried by the head section 62.
  • the packing 190 is received in an internal annular downwardly opening recess 191 of the head section and is held against downward movement relative to the head section by a retainer ring 192 which is locked in the head section by a split lock ring 193 which is inserted into corresponding inner and outer recesses 194 and 195 of the head section and retainer ring, respectively, through a tangential slot, not shown, in the head section.
  • the packing is held against upward movement in the head section by engagement with a shoulder 200 defining the upper end of the recess 191.
  • the head section 62 is reduced in diameter along a lower end section 201 which lits telescopically within the mandrel section 63.
  • a downwardly facing outwardly divergent annular shoulder 202 around the head section engages a washer or gasket 203 supported on an inwardly tapered upper end surface 204 on the mandrel section 63.
  • An external annular recess 205 around the head section communicates with a plurality of radially extending circumferentially spaced blind bores 210 which connect with a plurality of longitudinally extending circumferentially spaced bores or flow passages 211 formed in the head section permitting fluid pressure to be applied from the recess 205 through the head section into the annular cylinder 72a.
  • the head section is provided with a pair of external annular upper and lower recesses 212 and 213, respectively, each of which receives an annular packing 214 for sealing above and below the recess 205 with the inner wall of the Christmas tree case 24a defining the bore 24b.
  • Each of the packings 214 includes an O-ring seal 215 and backup rings 220 and 221 above and below the O-ring to prevent extrusion of the O-ring.
  • Fluid pressure is communicatable into the recess 205 through a ow passage 222 formed in the Christmas tree case to conduct pressure control fluid from the surface control station through the case and the head section into the annular cylinder 72a for actuating the valve assembly.
  • the master valves 43 and 44 are identical and thus all components of the lower master valve 44 are identical to those of the upper master valve 43.
  • the tubing master valves 43 and 44 are confined in end-to-end or stacked relationship within the bore 24b through the Christmas tree case.
  • the lower master valve 44 is held against downward movement in the bore by an internal annular flange 230 providing an upwardly facing annular stop shoulder 231.
  • An annular retainer 232 has an external annular flange 233 with an upwardly and outwardly sloping upper annular surface 234 and a lower annular surface 235 which engages the shoulder 231 to limit the retainer against downward movement in the Christmas tree case 24a.
  • the mandrel section 64 of the lower master valve telescopes over the retainer 232 with a lower end surface 240 on the mandrel section being supported on a gasket 241 between the mandrel section and the shoulder 234 of the annular retainer.
  • the retainer 232 has a downwardly and inwardly convergent annular support surface 242 which is engaged by a mating downwardly and inwardly convergent lower end surface 243 on the cap 113 of the lower master valve to limit the downward movement of the valve assembly 65 of the lower master valve.
  • the head section 62a of the lower master valve 44 is identical to the head section 62 of the upper master valve with the exception of certain hereinafter described details in the configuration of the head section above the upper seal recess 212 adapting the head section 62a to support the upper master valve 43.
  • the head section 62a is provided with an external upwardly and outwardly opening annular recess 244 the lower end of which is defined by a downwardly and inwardly convergent annular shoulder 245 supporting a gasket 250 which engages a downwardly and inwardly convergent lower end surface 251 on the lower mandrel section 64 holding the mandrel of the upper master valve against downward movement within the bore 24a.
  • a downwardly and inwardly convergent upper end surface 252 on the head section 62a limits the downward movement of the valve assembly 65 of the upper master valve by engagement with the lower end surface 243 on the retainer cap 113.
  • the upper master valve 43 is held against upward movement within the bore 24a of the Christmas tree case by an annular retainer ring 253 threaded into an upper end section 254 of the bore 24a over a reduced upper end neck section 255 of the head section 62.
  • a lower end surface 260 of the retainer ring 253 engages an upwardly facing annular shoulder 261 on the head section 62 at the base of its neck section to confine the upper and lower master valves between the retainer ring and the annular retainer 232 at the lower end of the Christmas tree case.
  • the lower mandrel section 64 of each valve is subjected to the upstream pressure within the well bore below the Christmas tree cartridge.
  • the annular chamber and thus the gasket 150 is exposed to the pressure on the downstream side of the ball valve through the ports in the tube 70.
  • the gaskets 204 prevent leakage from the cylinders 72a between the end sections 62 and 62a of the upper and lower master valves, respectively, and their respective upper mandrel sections 63.
  • the Christmas tree case serves a dual function of housing a plurality of tubing and casing valves and providing a connecting member between the lower annular retainers 232 and the upper retainer rings 253 since the valves do not each individually have casings which hold together and fully enclose all of their components.
  • the lower tubing master valve 44 is provided with control iiuid under pressure through a flow passage 270 which extends through the Christmas tree case from its upper end to the annular recess 205 between the upper and lower packings 214 in the head section of the lower master valve.
  • Upper and lower master tubing valves identical to the upper and lower valves 43 and 44 are secured in end-to-end relationship within the bore 60 of the Christmas tree case 24a in a manner identical to that of the valves 43 and 44.
  • Control fluid under pressure is conducted to the upper and lower master valves in the bore ⁇ 60y through the flow passages 271 and 272 each of which extends through the Christmas tree case from its upper end into one of the annular recesses 205 around the bore 60 of the upper and the lower master valves secured therein.
  • the upper and lower casing annulus valves 45 and 50 which are identical to and smaller than the valves 43 and 44, are supported within the bore 61 of the Christmas tree case to control fluid communication with the casing annulus through the well head.
  • the casing annulus valves are controlled by fiuid pressure conducted to the valves through the flow passage 280 extending through the Christmas tree case to the head section of the upper valve and through the ow passage 231 through the case to the head section of the lower valve.
  • the tubing strings 25 and 32 are suitably supported from and sealed with the lower end of the Christmas tree case to permit uid communication between each of the tubing strings and its master control valves supported within the Christmas tree.
  • the tubing strings are suspended from a suitable hanger flange 290 secured on the lower end of the Christmas tree case by a plurality of bolts 291.
  • Each of the tubing strings is threadedly secured at its upper end into the hanger ange with suitable seals, not shown, being provided between the flange and the lower end of the Christmas tree case around the connection of each of the tubing strings into the bores 24b and 24C to prevent leakage of the lluids flowing from each of the tubing strings to its respective master valve.
  • the ange 290 is provided with a bore 292 communicating the casing valves with the annulus 51 within the casing annulus below the Christmas tree cartridge.
  • the Christmas tree case is supported against downward movement in the casing head 21 by engagement of a downwardly and inwardly converging annular surface 293 on the hanger flange 290 ⁇ with a downwardly and inwardly convergent upwardly facing internal annular shoulder surface 294 at the lower end of the casing head 21.
  • the Christmas tree case is held against upward movement by the engagement of a plurality ofV set screws or bolts 295 with an upwardly and inwardly convergent external annular surface 300.
  • the bolts 295 may be either simple, large, set screw type bolts, as illustrated, which are secured by a diver when the well head is under water, or they may be any suitable form of fluid actuated remotely controllable latching device for holding the Christmas tree case against upward movement in the casing head.
  • the upper end of the casing head 21 is closed with a suitable cap 301 which seals the casing head over the Christmas tree and connects the tubing, casing annulus and control uid lines into the Christmas tree cartridge.
  • Ring seals 302 and 303 are carried by the head to seal with the outer surface of the Christmas tree case and the inner surface of the casing head, respectively.
  • the tubing7 casing annulus, and control tluid ow lines are suitably connected through the cap to communicate the proper ow lines with the appropriate bores of the Christmas tree case.
  • Each of the tubing, casing annulus, and control fluid flow lines is connected with a tubing or nipple section 304 secured through a central flange 305 of the cap 301.
  • "[lhe tubing sections 304 each have a tapered or chamfered lower end surface for engaging an upper end seat surface 311 around a corresponding bore through the Christmas tree case.
  • a seal pad 312 is conned between the flange 305 and the upper end of the Christmas tree case to seal around each of the tubing sections 304 secured through the flange.
  • Typical suitable seal pads are illustrated in United States Patent No. 3,127,197 and at pages 1195-1205 of the 'Composite Catalogue of Oil Field Equipment and Services, supra.
  • the cap 301 is secured to the casing head 21 by a suitable remotely controllable latoh or collet apparatus diagrammatically illustrated and referred to by the reference numeral 313.
  • the collet apparatus includes collet lingers 313e: which are received in an external annular locking recess 313]; formed in the case 24a for holding the cap on the casing head.
  • One suitable latch mechanism is illustrated and described in United States Patent No. 3,071,188 to G. M. Raulins.
  • the Raulins latch is readily adapted to use with the case 24a by securing the flange 305 to the liange 18 of Raulins or by forming the flange 18 of Raulins to accommodate the tubing extensions 304 so that the tubing string, casing annulus and control tluid lines may be connected through the llange in sealed relationshipinto the top of the Christmas tree cartridge.
  • Another remotely actuatable collet connecter which may be adapted to secure the cap 301 on the casing head is illustrated at pages 1208 Iand 4252 of the Composite Catalogue of Oil Field Equipment and Services, 1964-65 Edition, published by the World Oil, Houston, Texas.
  • the cap 301 may be secured on the casing head by providing the cap and casing head rwith suitable flanges and bolting the flanges together in a conventional manner.
  • a suitable conductor pipe 320 extends from the Iblowout preventers to above the surface of the water to provide a conduit through which drilling operations are carried out.
  • the tubing strings 25 and 32 along with the packers 30 and 31 are suspended from the Christmas tree cartridge and the tubing strings along with the Christmas tree are lowered into the well through the conductor pipe and blowout preventers until the Christmas tree cartridge is positioned within the well head housing 21.
  • the ⁇ Christmas tree cartridge is prepared for installation -by assembly of the tubing master valves 43 and 44 and the casing annulus valves 45 and 50 in the bores 24b, 24C, and 24d of the Christmas tree case.
  • the hanger ange 290 is connected on the upper ends of the tubing strings and secured on the lower end of the Christmas tree cartridge by the ybolts 291.
  • a suitable handling tool 321 is releasably connected on the head end of the Christmas tree cartridge.
  • the handling tool is supported from the running strings 322 and 323 which are suitably connected through the handling tool into fluid communication with the master valves in the bores 24b and 24C of the Christmas tree cartridge.
  • a control lluid line 324 is similarly connected to the handling tool in Huid communication with the bores 222 and 270-272 for supplying control iluid from the surface to the tubing master valves so that the valves may be held in the open position as desired during the running in of the tubing strings adn the ⁇ Christmas tree cartridge and the setting of the packers 30 and 31.
  • the connections through the handling tool of the handling strings and the control fluid lines are made in any suitable manner, such as illustrated in 'FIGURE 6 which shows the connections through the flange 305.
  • Another control fluid line 325 extends to the handling tool to provide uid pressure for connecting and disconnecting the tool and the case of the Christmas tree cartridge.
  • the tubing strings and Christmas tree cartridge With the Christmas tree cartridge and tubing strings supported from the handling tool which is connected with the handling strings and the fluid control lines 324 and 325, the tubing strings and Christmas tree cartridge are lowered into the well through the conductor pipe until the Christmas tree cartridge is within the casing head housing 21 with the lower end surface 293 resting on the shoulder 294 of the casing head to support the Christmas tree cartridge and the tubing strings.
  • the bolts 295 are actuated either by diver or remote control, if they are so operable, to engage the annular shoulder 300 holding the Christmas tree cartridge against upward movement in the casing head housing.
  • the master valves are held in open position control fluid pressure applied through the line 325 into the annular cylinders of the master valves. Since the Christmas tree case generally is somewhat smaller in diameter than the flow passages through the conductor pipe the -blowout preventers, and the casing head, the casing annulus valves may be left in the closed position as the lluids, such as drilling fluid, extending upwardly into the conductor pipe may freely bypass the Christmas tree cartridge case as it is lowered into the casing head.
  • the drilling fluid within the well casing is circulated ⁇ back to the surface and the packers and 31 are set by conventional procedures. Oil or water may be used to circulate the drilling fluid out. If a separate control fluid line extends to the handling tool for controlling the master valves leading to the tubing string 32, such master valves are closed and water or oil is pumped at the surface into the running string 323. If the master valves connected with the tubing string 32 are not separately operable7 a valve, not shown, at the surface connected with the handling string 322 leading to the tubing string 32 is closed to prevent fluid flow to the surface through the tubing string 32. The fluid being pumped through the tubing string 25 from the surface flows from the lower end of the tubing string into the well bore and upwardly around the lower and upper packers, both of which are not yet set.
  • the displacing fluid then continues its flow through the annulus 51 within the well casing passing from the annulus upwardly through the casing annulus control valves and to flow back to the surface through the conductor pipe 320 around the running strings and control fluid pressure lines.
  • the master valves leading to the tubing string 25 may be closed and those connected with the tubing string 32 opened to circulate in a similar manner the drilling fluid from within the tubing string 32 back to the surface through the conductor pipe.
  • the upper and lower packers are expanded into er1- gagement with the inner wall of the well casing 23 by suitable conventional procedures.
  • the packers 30 and 31 may be fluid actuated packers in which a ball element is pumped into the packer to close a fluid flow passage through the packer. The fluid pressure is then raised in the tubing string and packer to effect expansion of the packer, and then subsequently the ball is pumped out of the packer through the lower end of the tubing string.
  • Each of the packers is set to seal with the inner wall of the well casing the tubing strings 25 and 32.
  • Other suitable completion procedures such as actually producing the well from the upper and lower formations through the tubing strings, may be carried out to insure that the well is in the desired condition for production prior to removal of the conductor pipe and the other equipment necessary for servicing the well.
  • the fluid pressure within the control fluid lines is reduced permitting the springs 72 to lift the annular pistons of the tubing master valves and casing annulus valves to closed positions.
  • the control fluid pressure in the line 325 is adjusted to release the handling tool 321 from the Christmas tree cartridge case after which the running strings, control fluid lines, and the running tool are lifted through the conductor pipe to the surface.
  • the connector 315 is then actuated by fluid pressure applied through the line 316 to release it from the casing head 21 and the conductor pipe 320, the blowout preventers 314 and the connector are lifted to the surface.
  • the casing head cap 301 is then connected at the surface with the tubing flow lines 41 and 42, the casing annulus flow line 52, and the control fluid lines 53.
  • the cap with the flow and control fluid lines connected thereto is lowered into position on the casing head 21 and secured as illustrated in FIGURE 6 so that the extensions 304 through the flange 305 of the casing head from the flow and control lines are connected in fluid tight relationship into the appropriate bores and flow passages of the Christmas tree cartridge case.
  • a diver is employed to maneuver the cap into the proper position and secure it to the housing.
  • the positioning and sizes of the tubing master valve bores 24h and 24e and the casing annulus valve bore 24d through the Christmas tree cartridge case aids in properly orienting the cap on the casing head since the cap fits at only one position.
  • the cap 301 includes a remotely actuatable locking assembly
  • the cap with its attached flow and control fluid lines may be guided into proper position on the well head housing by utilizing sub-sea guide line equipment of the type shown at pages 4247-51 of the Composite Catalogue of Oil Field Equipment and Services, supra. Where such procedure is followed the cap is lowered on the guide lines onto the casing head where it is remotely locked with the orientation of the cap assembly being predetermined by the positioning of the guide lines relative to the casing head and of the cap on the guide lines.
  • fluid ow from the producing zones 33 and 35 and fluid communication with the casing annulus 51 may be controlled as desired by theA control fluid pressure which is applied to the tubing master valves and casing annulus valves of the Christmas tree cartridge through the flexible control fluid lines 53.
  • the valves of the Christmas tree cartridge are opened by application of control fluid pressure to the valves through the appropriate flexible control fluid lines extending from the remote control station to the Christmas tree cartridge through the cap 301.
  • fluid flow is permitted through the flow line 41 by applying control fluid pressure into the flow passages 222 and 270 of the Christmas tree case to open the upper and lower valves 43 and 44 to allow fluid flow into the flow line 41.
  • Each of the master valves function identically in the following manner.
  • Control fluid under pressure is pumped into the annular recess 205.
  • the fluid flows inwardly through the radial flow passages 210 and downwardly through the longitudinal passages 211 downwardly into the annular cylinder 72a where the control fluid pressure is applied to the piston 71 over an effective annular area between the line of sealing engagement of the head section 18S with the packing 190 and the line sealing engagement of the packing 173 with the inner wall of the control mandrel section 63.
  • the control fluid pressure applied downwardly against this effective area of the annular piston 71 is opposed by the spring 72 and by the pressure on the downstream side, that is above, the closed ball valve 73 as applied through the ports 170 into the annular space 165 to an effective annular area of the piston 71 between the line of sealing engagement between the seal assembly 173 and the inner surface 175 of the control mandrel section 63 and the line of sealing engagement between the packing 1'35 and the outer surface of the tube 70.
  • the control fluid passage acting to open the valve also is opposed by the higher pressure below or on the upstream side of the ball valve 73 acting over an effective area of the ball valve assembly within the line of sealing engagement between the seat surfaces 151 and 152.
  • the bore 84 through the valve is aligned with the upper and lower valve seat bores 82 and 83 to permit well fluids to flow upwardly through the bore 70a of the valve tube into the flow line 41 through which the well fluids flow to the remote storage and treatment facilities, not shown.
  • This latter effective annular sealed area is preferably greater than the effective sealed area Within the line of sealing engagement of the seat surfaces 151 and 152, and, therefore, when the ball lvalve is rotated sufficiently to open it to the extent that the higher pressure is applied into the annular space 165 a somewhat greater fluid pressure in the annular cylinder 72a is required to continue the downward movement of the piston 71 for rotating the ball valve to the full open position.
  • any decrease in pressure within the annular cylinder 72a of each of the tubing master and the casing annulus valves below the level required to overcome the force of the spring 72 and the fluid pressure in the annular space 165 permits the valve assembly 65 to be lifted by the piston 71 to rotate the ballvalve to the closed position.
  • Such a decrease in pressure may be effected intentionally from the surface by reducing the control fluid pressure being applied into the lines 53 or by sufficient damage to the control fluid lines, the cap 301, or any of the other components of the well flow system to cause a loss of control fluid pressure.
  • the shut-in pressure of the well below the ball valve biases the valve into sealed engagement with the seat surface 74 of the upper valve seat 80 preventing fluid flow through the bore 82 of the upper valve seat around the ball valve so that the valve assembly 65 is urged upwardly by the higher shut-in well pressure below the ball valve over an effective area within a line of sealing engagement between the packing 135 and the outer surface of the tube 70.
  • the seat surfaces 151 and 152 are engaged in sealed relationship along a line which is slightly greater than the line of sealing engagement between the packing 135 and the outer surface of the tube 70 to increase slightly the force of the shut-in pressure acting on the valve assembly holding the valve in the closed position.
  • the engagement of the seat sufaces 151 and 152 provides an added factor of safety so that the valve will not leak along the tube 70 through the gland 134 in the event of damage to the packing 135.
  • the force of the spring 72 also continues to urge the piston upwardly exerting a lifting force on the tube 70 to hold the valve closed.
  • Each of the tubing master and casing annulus valves is opened preferably by increasing the pressure within the annular cylinder 72a from the remote control station through the control fluid lines 53. As soon as the pressure within the annular cylinder is raised to a level sufficient to overcome the spring 72 and the well' shut-in pressure below the ball valve, the piston, the tube 70 and the valve assembly 65 are moved downwardly as previously described to rotate the ball valve to the open position.
  • each of the valves may be moved to an open position by fluid pressure applied through the flow lines leading to the valves, such for example as the flow lines 41 and 42 leading to the tubing master valves and 52 extending to the casing annulus 51.
  • the fluid is pumped into the flow line leading to the particular valves which require opening. For example, if the valves 43 and 44 are to be opened by this method fluid is pumped into the flow line 42 so that fluid pressure is applied through the tube 70 above the ball valve forcing the ball valve downwardly.
  • the shearing of the lock ring 154 releases the tube 70 from the piston so that the fluid pressure being applied through the tube 7 t) to the ball valve forces the ball valve and the other components of the valve assembly 65 along with the tube 70 downwardly to rotate the ball valve to the open position.
  • the lock ring 154 is severed disconnecting the annular piston from the tube 70 the biasing force of the spring 72 and the fluid pressure within the annular space 165 are no longer effective to lift the tube in an upward direction. It will be recognized that when the ball valve is forced in the downward direction a sealing relationship will no longer exist with the seat surface 74 and the ball valve will be forced downwardly against the seat surface 75 on the lower valve seat.
  • Leakage may occur around the lower valve seat between the collet fingers so that the fluid being forced against the upper side of the ball valve may flow to some extent between the ball valve and the upper valve seat surface 74 with the fluid passing downwardly around the ball valve and outwardly between the collet fingers within the lower body mandrel section 64.
  • the extent to which the ball valve may be displaced downwardly is not so great, however, but that the ball valve may be moved to an open position by rapid pumping. It will be recognized that the destruction of the connection between the tube 70 and the piston 71 prevents further proper functioning of the valve since the piston 71 cannot lift the valve tube either by the spring 72 or by the pressure within the annular space 165 to move the ball valve back to the closed position.
  • pumping any of the valves to the open position by applying pressure directly to the ball valve is resorted to only under emergency conditions where this is the only way that the valve can be moved to the open position.
  • valves are provided in each of the bores 24b, 24C and 24d of the Christmas tree cartridge to provide a safety factor whereby the Christmas tree cartridge is not rendered inoperative due to the failure of one of the valves.
  • the two valves in each bore are operated simultaneously though, if desired, they may be opened or closed individually.
  • both of the valves in a particular bore are closed, fluid will be trapped between the ball valve of the upper valve and the ball valve of the lower valve. Should it be desired, therefore, to open the upper valve first, displacement of some of the fluid trapped between the ball valves is necessary to permit the upper ball valve to move downwardly. Such displacement of the trapped fluid is permitted by the construction of the valve assemblies 65.
  • the fluid trapped between the balls forces the lower ball valve in a downward direction away from its upper seat surface 74 by compressing the wave spring 103 so that the trapped fluid between the ball valves may leak downwardly around the lower ball valve within its cage to a suflicient extent to permit the upper ball valve to be moved to the open position.
  • the well head includes a Christmas tree in the form of a cartridge which is in- 16 sertable into and removable from a casing head through a conductor pipe leading to the casing head.
  • the Christmas tree cartridge includes a plurality of flow control valves actuatable responsive to flund pressure applied to the valves from a remotely located control station.
  • the ⁇ Christmas tree cartridge includes at least one fluid actuated master ,valve for each tubing string connectable into the cartridge and at least one fluid actuated valve for controlling fluid communication into the casing annulus between the casing on which the Christmas tree is secured and any tubing strings supported from the Christmas tree.
  • the Christmas tree cartridge case has no protruding or outwardly extending members or components thereby permitting the Christmas tree cartridge to be installed in and removed from a casing head through such equipment as blow out preventers.
  • the well head including the Christmas tree cartridge is completely closed and sealed and thus may function within an environment such as sea water.
  • the Christmas tree cartridge has a substantially tubular like body or case enclosing the flow control valves thereby minimizing the probability of exposing the functioning elements of the Christmas tree cartridge to water during installation and operation of the well head where the head is located at the bottom of a body of water.
  • the Christmas tree cartridge includes fail-safe type ⁇ fluid operated tubing and casing annulus valves.
  • each flow control valve included in the Christmas tree cartridge includes an operating piston adapted to be held at a first open position by fluid pressure and biased toward a second closed position by a spring and fluid pressure.
  • eaoh of the flow control valves of the Christmas tree cartridge has a fluid actuated operating piston exposed at one end to fluid pressure for holding the valve open and at the other end to fluid pressure on the downstream side of a ball valve to minimize the force required to move the valve from a closed to an open position by fluid pressure applied to the piston.
  • each of the fluid actuated flow control valves has a tube connected between an operating piston and a lball valve assem'bly with the tube being provided with an external annular metal seat for sealing with a metal seat surface on a packing gland around the tube to provide a metal to metal seal around the tube to prevent leakage in the event of destruction of the packing carried by the packing gland.
  • each of the flow control valves of the Christmas tree cartridge may be pumped to an open position by fluid pressure applied on the downstream side of the valve through its main central -flow passage against its ball valve.
  • each of the valves in the Christmas tree cartridge is operable by a fluid actuated annular piston operating during the initial phases of the opening of the valve against a minimum fluid pressure on the downstream side of a closed ball valve,
  • FIGURE 7 An alternative embodiment of the tubing master and casing annulus valves is illustrated in FIGURE 7, which shows a modified form of the connection between the annular piston and the valve tube so that the valve may be pumped to an open position by fluid introduced into its central flow passage without damaging and thus rendering the valve inoperative.
  • the same reference numerals as used in FIGURE 1 are used in FIGURE 7 to denote identical or substantially identical components of the valve.
  • the annular piston 71a fits in slidable telescopic relationship over the upper end section 70b of the valve tube 70C.
  • the upper end section 70b of the tube extends into the enlarged bore 71b of the piston far enough that when the piston yand tube are moved apart the maximum distance permitted a portion of the upper end section of the tube will remain within the piston so that the piston and tube do not )become misaligned from each other when pumped apart. All features of the valve of FIGURE 7 are identical to the valve of FIGURE 1 other than the altered forms of the valve tube and the annular piston discussed above.
  • valve illustrated in FIG- URE 7 functions substantailly in the same way as the valve of FIGURES l and l-A.
  • Control fluid pressure applied into the annular cylinder 72a is employed to open the valve and hold it in the open position. rIfhe control fluid pressure is applied into the annular cylinder 72a displacing the piston 71a in a downward direction so that the lower end 71e ⁇ of the piston engages the upper end face 350a of the hold ring forcing the hold ring and the valve tube 70e in a downward direction to rotate the ball valve 73 to the open position in a manner identical to that previously described.
  • the spring 72 in the embodiment of FIGURE 7 must be suiciently strong to move the valve between the open and closed positions without the lifting force of the pressure within the annular space 165. Once, however, the valve is closed the shut-in well pressure below the ball valve exerts an upward force on the ball valve in the manner previously described to hold the ball valve in the closed position so long as the pressure within the annular cylinder 72a remains at a suiciently low level.
  • valve may be opened without damaging it by pumping fluid into the valve tube above the ball valve. Fluid is pumped from the control station through the particular flow line, such as one of the flow lines 41 and 42, connected with the valve to be pumped open. The fluid pressure applied above the ball valve of the valve forces the tube 70e ⁇ downwardly while the pressure is transmitted through the ports 170 into the annular space 165 below the piston 71a. While the tube 70a is being forced downwardly the piston 71a is forced in Aan upward direction by the pressure in the annular space 165.
  • the slidable telescopic relationship between the piston and t-ube permits the piston to freely move upwardly on the upper end section of the tube until the upper end 71d of the piston engages the lower end 62a of the head section 62 limiting further upward movement of the piston.
  • the downward movement of the tube 70a rotates the ball valve to an open position allowing the fluid being pumped into the valve tube 70e to pass through the ball valve downwardly into the well.
  • valve Since the only force opening and holding the ball valve in the open position is the pressure dilerential developed across the valve in the uid passing through the valve, the valve will not move to a fully open position but rather will uctuate between various degrees of an open condition depending upon the rate at which the lluid is being pumped downwardly through the valve.
  • the pressure is reduced in the uid being pumped into the well to a level below that required to overcome the force of the spring 72 the spring will lift the valve assembly rotating the ball valve back to a closed position.
  • the opening of the valve by pumping downwardly through it is generally used as only an emergency procedure such as when it is necessary to stop the well from owing by pumping in a high density liquid which will exert a hydrostatic pressure in excess of shut-in pressure of the well formation.
  • FIGURE 7 is not used to pump the valve to an open position for the purpose of producing the well. Since the only force holding the valve in the open position during the pump-down procedure is a pressure drop across the ball valve and since the spring 72 is constantly biasing the valve in the upward direction, the valve remains open to allow upward ilow only when so held by the control Huid pressure in the cylinder 72a.
  • valve tube and an annular piston which are positioned in slidable telescopic relationship with each other.
  • annular piston fits in telescopic relationship over the valve tube and movement of the valve tube and annular piston toward each other is limited by a stop ring secured on the valve tube whereby movement of the piston toward the tube will effect movement of the tube while permitting the tube and piston to be moved apart from each other.
  • FIGURE 8 A still further modied form of flow control valve for use as a master tubing valve and a casing annulus valve in the Christmas tree cartridge of the invention is illustrated in FIGURE 8 wherein identical valve components are referred to by the same reference numerals as those used in the valve shown in FIGURE l.
  • the modilied version of the valve shown in FIGURE 8 differs from the valve of FIGURE 1 only in that the annular space of the valve of FIGURE 8 is not in communication with the central flow passage through the valve tube but rather is supplied with control fluid under pressure through suitable low passages in the cartridge case and the packing gland 134a so that both the opening and the closing of the valve is controlled by the relationship of the pressures within the annular cylinder 72a and the annular space 165 independent of the pressure through the control flow passage of the valve tube.
  • the valve tube 70d is a continuous solid member, not having the ports as in the valves of FIGURES 1 and 7, so that the central bore through the valve tube and the annular space 165 are not in uid communication with each other.
  • the packing gland 134a is engaged between the body mandrel sections 63 and 64 around the tube 70d supporting the packing 135m
  • the packing 13511 is held against upward movement in the packing gland by the internal retainer ring 141 which is secured in position by the lock ring 142.
  • An external annular recess 360 is formed in the packing gland 134e between upper and lower external packer rings 361 and 362 in recesses 361a and 36211 of the packing gland to seal above and below the recess 360 with the wall defining the bore 24b through the cartridge case 24a.
  • Fluid communication between the annular recess 360 and the annular space 365 is provided through the packing gland 134a by radial flow passages 363 and longitudinal ow passages 364.
  • a flow passage 365 provided through the case 24a extending from the upper end thereof permits the control iiuid to be transmitted through the case into the annular recess 360.
  • the valve of FIGURE 8 is opened in the same way as the valves of FIGURES 1 and 7 by pressure in the annular cylinder 72a to displace the tube 70d downwardly to rotate the ball valve to the open position.
  • the forces opposing the opening of the valve and utilized in closing the valve are provided by the spring 72 and the uid pressure within the annular space 165.
  • the control uid pressure in the space 165 as controlled through the passage 365 in the case 24a from the remote control station is maintained at a low enough level that the pressure within the cylinder 72a can overcome it and displace the piston 71 and the valve tube 70d downwardly to rotate the ball valve to an open position.
  • the valve of FIGURE 8 is shifted to the closed position by raising the control fluid pressure through the passage 365 to increase the pressure in the annulus 165 so that the spring 72 and the pressure in the annulus 165 will move the piston 71 and the valve tube upwardly to close the valve.
  • the use of controlled pressure above and below the piston 71 permits positive control of the movement of the valve in both the upward and downward directions.
  • the modified form of flow control valve illustrated in FIGURE 8 provides rneans for applying fluid pressure from a source not related to the central flow passage through the valve into the annular space around the valve tube below the annular piston connected with the tube whereby the valve is movable to a closed position by pumping iiuid from the surface control station into the annular space below the annular piston.
  • annular space around the valve tube below the annular piston does not communicate with the central ow passage through the valve.
  • valve illustrated in FIGURE 8 is controllable between open and closed positions by adjustment of the uid pressure in an annular cylinder above an annular piston connected with the valve tube and adjustment of the liuid pressure in an annular space around the valve tube below the annular piston independent of the fluid pressure within the central flow passage through the valve tube.
  • FIGURE 9 shows a well system in which the tubing strings are hung in the well bore independent of the Christmas tree cartridge thereby permitting installation and removal of the Christmas tree cartridge independently of the tubing strings.
  • the tubing strings and 32 are suspended in the well bore 23 from a hanger tiange assembly 370 which is supported in a casing head 371 secured to the upper end of the casing string 22.
  • the Christmas tree cartridge 24 is removably secured in the casing head coupled with the hanger ange assembly.
  • the hanger flange 370 comprises a tubular body section 372 having longitudinally extending parallel spaced apart bores 373 and 374 providing flow passages for uid communication from the Christmas tree cartridge into the tubing strings 25 and 32, respectively.
  • Another bore 375 through the body provides a flow passage for uid communication from the Christmas tree cartridge into the casing annulus 51.
  • a lower cap 376 is secured in any suitable manner on the lower end of the body 372 and provided with the internally threaded bores 380, 381 for threadedly connecting and providing iluid communication into the tubing strings 25 and 32, respectively..
  • a bore 375e through the cap provides fluid communicatlon into the annulus 51 from the bore 375.
  • the bores 380 and 381 are positioned to register with the bores 373 and 374, respectively, in the body section of the hanger flange assembly.
  • the cap 376 has a downwardly and inwardly convergent lower end surface 382 to engage the downwardly and inwardly convergent upwardly facing surface 383 within the casing head for supporting the hanger flange assembly and limiting its downward movement 1n the casing head.
  • a ring seal 384 carried by the cap 376 seals between the surfaces 382 and 383 on the cap and casing head, respectively.
  • a plurality of set screws or bolts 385 extending through the casing head are received at their inward ends in an external annular locking recess 390 formed in the hanger flange body section to lock the hanger flange against movement in the caslng head.
  • Tubular extensions 391 each having an external ring seal 392 are secured to and extend downwardly from the bores 24b, 24e and 24d of the Christmas tree cartridge case to tit into and communicate with the tiow passages 375a and 393 through the hanger ange assembly 370.
  • the O-rings 392 seal around the tubular extensions 391 with the surfaces defining the bores through the hanger ange body section.
  • Each of the tubular extensions has a lower end downwardly and inwardly convergent section 391a.l to correspond with the upwardly and outwardly divergent or flared upper end sections 393 of the bores through the hanger flange body to facilitate guiding the Christmas tree cartridge into position on top of the hanger tiange assembly.
  • a seal pad 394 of a suitable rubber or similar packing material is positioned between the top end surface of the hanger flange body section 372 and the lower end surface of the Christmas tree cartridge case to seal around the flow passage connections between the cartridge case and the tiange body section.
  • the hanger flange body section is provided with an upper external annular locking recess 396 for receiving a suitable handling tool, not shown, for use in installing and removing the hanger flange.
  • the upper portions of the casing head 371 along with the apparatus for connecting the Christmas tree cartridge with the various flexible ow and control tluid lines are all identical to those previously illustrated and described in the well head system of FIGURES 1 and 1-A.
  • the well head 371 functions in a manner identical to the well head 20 while permitting a variation in the procedures followed in the installation and removal of the well head components.
  • the tubing strings 25 and 32 are installed in the well by connecting them with the hanger flange assembly 370 which is lowered 'on a suitable handling tool, such as the previously described tool 321, to the position illustrated in the casing head and locked in position by the lock bolts 385 which are rotated until their inward ends are received in the locking recess 390 around the body portion of the hanger tlange body section.
  • the Christmas tree cartridge is then lowered in the previously described manner through the conductor pipe and the blowout preventers into the casing head until the lower end of the cartridge is resting on the upper end of the hanger flange assembly 370 with the tubing extensions 391 being received in the bores of the hanger flange body.
  • the tubing extensions 391 on the Christmas tree cartridge case facilitate orientation of the cartridge re1- ative to the hanger assembly since the positioning of the tubular extensions is generally triangular in accordance with the positioning of the bores through the cartridge case and the tubular extension connected with the bore 24d is smaller than the other tubular extensions of the cartridge case.
  • the case can, therefore, be coupled into the hanger assembly at only one position.
  • the cartridge case is manually rotated by a diver -until it slides downwardly into the proper position or it is guided into position by guide lines, as previously discussed.
  • the Christmas tree cartridge is installed in the casing head as above described and the well is then brought in and tested by suitable conventional procedures after which the master tubing and casing annulus valves are closed, the running tools are removed along with the conductor pipe, and the cap 301 and the fiexible flow and control fluid lines are installed by following the previously described procedures.
  • the principal particular advantage of the well head system of FIGURE 9 resides in the removability of the Christmas tree cartridge without disturbing the tubing strings 25 and 32. Suitable conventional procedures are followed to plug the tubing strings 25 and 32 and the flow passage 375 leading through the hanger ange assembly into the casing annulus 51. The lock nuts 395 are then retracted to release the Christmas tree cartridge so that it may be lifted upwardly from the casing head. The ilexible lines along with the cap assembly 301 are disengaged from the casing head and the cartridge case following which the cartridge case is lifted with a handling tool,v
  • valves in the Christmas tree cartridge are serviced or replaced as desired and the Christmas tree cartridge is re-installed, if desired, in accordance with the original installation procedure.
  • the casing head may be capped and sealed with a suitable blind flange, not shown, connected on the upper end of the casing head in the same manner that the cap assembly 301 is secured on the casing head.
  • FIGURE 9 provides a well head adapted for remote use, such as at the water covered locations, wherein tubing strings are supported from a hanger assembly within a well head while a Christmas tree cartridge including master tubing string valves and casing annulus valves is installable in and removable from the casing head independent of the tubing strings.
  • tubing hanger assembly is supported in and locked against upward movement within the casing head while the Christmas tree cartridge is independently lockable in the casing head above and in coupled relationship on the hanger assembly, the Christmas tree cartridge case having tubular extensions projecting into flow passages extending through the body of the tubing hanger assembly to provide fluid communication from the bores of the Christmas tree cartridge case into the hanger assembly.
  • lock bolts 38S and 395 in the well head illustrated in FIGURE 9 may be replaced by suitable remotely actuatable locking means to adapt the well head to use in ⁇ water depths below the levels at which divers can function.
  • a well head system comprising: a casing head supported on a well casing; a Christmas tree cartridge insertable within said casing head; means on said Christmas tree cartridge and said casing head for releasably locking said cartridge in said casing head; said Christmas tree cartridge having at least one ow passage for well fluids therein; a remotely controllable valve means in said flow passage of said Christmas tree cartridge for controlling fluid flow through said passage of said cartridge; means on said cartridge for connecting a tubing string with said cartridge in How communication with said passage and said valve means disposed in said passage; and cap means releasably secured on said casing head closing the casing head over said cartridge and having means p-roviding control fluid communication with said valve means in said passage of said casing head for operation of said valve means from a remote point.
  • a well head system in accordance with claim 1 wherein the means for connecting said tubing string in low communication with said Christmas tree cartridge passage includes hanger flange means releasably engaged in said casing head and adapted to receive and releasably support said Christmas tree cartridge whereby said cartridge is installable in and removable from said casing head independent of said hangar flange and said tubing string supported from said hanger flange.
  • Christmas tree cartridge includes a substantially tubular case provided with a shoulder surface adapted to be engaged by releasable means on said casing head for releasably holding said cartridge in said casing head.
  • cap means releasably secured to said casing head is disposed in sealing relationship with said casing head to enclose the cartridge within said casing head.
  • a well head system in accordance with claim 5 including movable latching means releasably holding said cap means on said casing head 7.
  • said valve means in said Christmas tree cartridge comprises uid actuated remotely controllable fail-safe type valves in said cartridge passage.
  • a Christmas tree cartridge adapted to be inserted into and removed from a casing head through a conduit comprising: case means having outer wall surfaces, said surfaces being shaped to receive releasable locking means for holding said cartridge in said casing head; said cartridge case having first longitudinal bore means for receiving tubing master valve means and second longitudinal bore means for receiving casing annulus valve means; tubing master valve means secured in said first bore means; casing annulus valve means secured in said second bore means; said cartridge case having control fluid flow passage means extending from a first end thereof int-o said first and second bore means for conducting control fiuid to said tubing master valve means and said casing annulus valve means; means for operably connecting a tubing string in fluid communication with said first bore means at a second end of said cartridge case; and means for operably coupling Huid flow and control fluid lines into the other end of said cartridge case.
  • a Christmas tree cartridge in accordance with claim 8 wherein said means for operably connecting a tubing string with said first bore means of said cartridge at said second end of said cartridge case includes hanger ange means releasably engaged in said casing head for supporting tubing string means from said casing head; and means is provided-at said second end of said cartridge case for operably coupling said cartridge case with said hanger ange means.
  • each of said valve means includes: tubular mandrel means; a valve tube concentrically positioned and slidably supported Within said mandrel means; a ball valve assembly supported on one end of said valve tube adapted to be actuated by longitudinal movement of said tube for rotating a ball valve between open and closed positions; an annular piston on the other end of said valve tube; a packing gland supported by said mandrel means around said valve tube between said ball valve assembly and said annular piston for supporting said valve tube and forming an end of an annular space within said mandrel around said tube between said packing gland and said piston on the downstream side of said valve assembly; a spring within said annular space around said tube confined between said packing gland and one end of said piston for biasing said piston and said tube away from said valve assembly to rotate said ball valve to a closed position; the other end of said annular piston being exposable to control iiuid pressure for displacing said piston and said valve tube toward said ball valve assembly for rotating
  • said ball valve assembly includes a cage having fiexible collet fingers, upper and lower valve seats in said cage spaced apart one from the other, a ball valve confined between said valve seats, a wave spring biasing said lower valve seat toward said ball valve, and a retainer holding said wave spring against said lower valve seat.
  • a Christmas tree cartridge as defined in claim 13 including: a tubular neck section extending from the second end of said annular piston; a head section included in said mandrel around said neck section; an annular packing supported in said head section around said neck section; said head section having flow passage means opening toward said second end of said annular piston; and said second end of said piston, the outer wall surface of said neck section on said piston, the end of said head section toward said piston, and the inner wall of said mandrel defining an annular cylinder adapted to receive control fiuid for applying control fluid pressure t-o said annular piston for moving said piston away from said head section to open said ball valve and hold said ball valve in open position responsive to said control fluid pressure against the force of said spring around said valve tube.
  • valve tube is provided with at least ⁇ one port permitting pressure equalization between the -bore through said valve tube and the annular space around said tube between said packing gland and said annular piston.
  • a Christmas tree cartridge in accordance with claim 14 wherein said annular piston is telescopically engaged in slidable relationship on said valve tube permitting said annular piston and said valve tube to m-ove relative to each other, and including a stop ring secured on said valve tube for limiting the relative movement of said piston and said valve tube toward each other, said piston being engageable with said stop ring for moving said valve tube in response to movement of said piston toward said valve tube, and said spring around said valve tube being confined between said stop ring and said packing gland around said valve tube.
  • tubing master valve means and said casing annulus valve means each comprise a fiuid actuatable remotely controllable valve comprising: tubular mandrel means; a valve tube concentrically positioned and slidably supported within said mandrel means; a ball valve assembly supported on one end of said valve tube adapted to be actuated by longitudinal movement of said tube for rotating a ball Valve between open and closed positions; an annular piston on the other end of said valve tube; a packing gland supported by said mandrel means around said valve tube between said ball valve assembly and said annular piston for supporting said valve tube and defining an end of an annular space within said mandrel around said tube between said packing gland and said position on the downstream side of said valve assembly; a spring within said annular space around said tube confined between said packing gland and a first end of said piston for biasing said piston and said tube away from said valve assembly to rotate said ball valve to a closed position; a second end of said annular
  • a valve as defined in claim 19 including: a tubular neck section extending from the second end of said annular piston; a head section included in said mandrel around said neck section; an annular packing supported in said head section sealing around said neck section; said head section having flow passage means opening toward said second end of said annular piston; and said second end of said piston, the Vouter wall surface of said neck section on said piston, the end of said head section toward said piston, and the inner wall of said mandrel defining an annular cylinder adapted to receive control fluid for applying control fiuid pressure to said annular piston for moving said piston away from said head section to open said ball valve and hold said ball valve in open position responsive to said control fluid pressure against the force of said spring around said valve tube.
  • valve tube is provided with at least one port permitting pressure equalization between the bore through said valve tube and the annular space around said tube between said packing gland and said annular piston.
  • a valve as defined in claim 22 wherein said annular piston is telescopically engaged in slidable relationship on said valve tube permitting said annular piston and said valve tube to move relative to each other, and including a stop ring secured on said valve tube for limiting the relative movement of said piston and said valve tube toward each other, said piston being engageable with said stop ring for moving said valve tube in response to movement of said pist-on toward said valve tube, and said spring around said valve tube being confined between said stop ring and said packing gland around said valve tube.
  • a well head closure assembly for use on a well having casing herein and a well head at the upper end of said casing, including: a body member adapted to be disposed within and releasably connected to the well head at the upper end of said well casing; longitudinal passage means in said body communicating with the Well casing therebelow; supp-orting means for supporting a well tubing string in said body in flow communication with said passage means of said body member; ow conductor means on said body member communicating with said passage means of said body member; flow control means disposed in said longitudinal passage maens of said body member between said flow conduct-or means and said tubing string and loperable between open and closed positions for controlling ow through said passage means from the bore of the tubing string to the flow conductor means; and means operable from a remote point for controlling the opening and closing of said flow control means.
  • a well head closure assembly for use on a well having a casing therein and a well head at the upper end of said casing including: a body having means for connecting it to said well head at the upper end of said well casing; said body having a plurality of longitudinal bores therein; means at the lower end of each of said longitudinal bores of said body for receiving and connecting rst well ow conductor means in flow communication with said lower end of each of said bores; ilow control means removably disposed in each of said longitudinal bores for controlling flow from said first well flow conductor means; second flow conductor means communicating with each of said bores of said body downstream of said flow control means, whereby said ow control means control flow of iiuids from the first well ow conductor means through the body to the second ow conductor means.
  • a well closure assembly of the character set forth in claim 25 wherein the body includes an outer tubular member adapted to be connected to the well head at the upper end of the Well casing and an inner removable cartridge removably disposed in the outer member and releasably locked in sealing relationship therewith; said inner cartridge having said longitudinal bores formed therein and being provided with means communicating the lower ends of said bores with the lirst ow conductor means supported by said body.
  • a well head system comprising: a casing head supported on a well casing; a Christmas tree cartridge insertable within said casing head; means on said Christmas tree cartridge and said casing head for releasably locking said cartridge in said casing head; said Christmas tree cartridge having at least one longitudinal flow passage for well fluids therein; remotely controllable Valve means in said ow passage of said Christmas tree cartridge for controlling uid flow through said flow passage of said cartridge; means on said cartridge for connecting a well tubing string with said cartridge in ow communication with the lower end of the pasage and the valve means disposed in said passage; said Christmas tree cartridge being installable in and removable from said casing head through a conduit connected with Said casing head; and means for connecting a control iluid ow line with said Christmas tree cartridge in ow communication with said valve means for controlling actuation of said valve means between open and closed position to control ow fr-om said tubing string through the passage of said cartridge.

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Description

Feb. l, 1969 w. w. noLLlsc-,JN l 3,426,845
WELL HEAD SYSTEM AND METHOD OF` INSTALLING THE SAME Filed Nov. 29, 1965 Sheet F i g. I
@@@QQQQ William W. Dollison ATTORNEYS Feb. l1, 1969 w. w. DoLLlsoN WELL HEAD SYSTEM AND METHOD OF INSTALLING THE SAME Filed Nov. 29, 1.965
Sheet 2 of4 u. llnlvI 3 Feb. l, i969 WELL HEAD SYSTEM AND METHOD OF INSTALLING THE SAME Sheet Filed Nov. 29, 1965 www ATTORNEYS William W. Dollison W. W. DOLLISON Peb. n, 1969 WELL HEAD SYSTEM AND METHOD OF INSTALLING THE SAME Filed Nov. 29, 1965 Sheet INVENTOR William VV. Dollsson @mf MX 2 aN M 3 /w/ rpm l1 M Mfr i1| @fr M w mmm I 5 2 0 O W, mmomn 2 r w M MME@ y d H V 7 ///,7 l ssmow i i. f OJ l ||||J`I\\ GJ li, I w/ MK m l F m I,
ATTORNEYS United States Patent O 3,426,845 WELL HEAD SYSTEM AND METHOD F INSTALLING THE SAME William W. Dollison, Dallas, Tex., assignor to Qtis Engineering Corporation, Dallas, Tex., a corporation of Delaware Filed Nov. 29, 1965, Ser. No. 510,189 U.S. Cl. 166-72 27 Claims Int. Cl. E21b 33/03, 33/035, 7/12 ABSTRACT 0F THE DISCLOSURE The well head apparatus for suspending tubing in a well at a remote point, particularly adapted for submarine wells, having a cartridge for supporting in ilow communication therewith the tubing ow strings in the well and valve means in the passages of the cartridge communicating with the tubing flow strings for controlling flow from the well, said valve means being remotely controlled to control tlow from the well, said valve means for controlling the well thus being enclosed within the casing head of the well, together with the method of installing the same.
This invention relates to well tools and methods of installing such tools and more particularly to a well head installable through conduit means including pressure protection devices such as blowout preventers.
It is a particularly important object of this invention to provide a new and novel well head especially adapted to installation and operation at remote locations such as underwater.
It is another important object of this invention to provide a well head which may be inserted into operating position within a housing through a well conduit including devices such as blowout preventers supported above the housing.
It is another object of the invention to provide a well head or Christmas tree in the form of a cartridge which is lowered through a conductor pipe into operating position.
It is a further object of the invention to provide a well head which includes a plurality of valves operable by fluid pressure applied from a remotely located control station.
It is a still further object of the invention to provide a well head including at least one liuid actuated master valve for each tubing string connected into the head and at least one iluid actuated valve connected into the tubingcasing annulus of the well on which the head is installed.
It is still another object of the invention to provide a well head or Christmas tree cartridge encasing several Huid actuated valves without protruding handles and the like thereby permitting movement of the well head through conduits and equipment such as blowout preventers during installation and removal of the well head.
lt is a still further object of the invention to provide an underwater well head which may be completely closed and sealed within an environment such as water and connected with tiexible flow lines extending from the well head to a remotely situated control station and tluid handling facility.
It is still another object of the invention to provide an underwater well head having a substantially tubularlike body completely enclosing the iuid llow control components of the well head and having means for connection into ilow lines only at opposite ends of the well head thereby minimizing exposure of the functioning elements of the well head to water both during installation and operation of the well head.
It is a still further object of the invention to pro-vide an underwater well head including fail-safe type, fluid operated, tubing and casing annulus valves.
It is a still further object of the invention to provide a tlow control valve including an operating piston adapted to be held at a rst open position by uid pressure and biased toward a second closed position by a spring.
It is another object of the invention to provide a fluid flow control valve having a fluid actuated operating piston which is exposed at one end to fluid pressure for holding a valve member open and exposed at the other end to fluid pressure on the downstream side of the valve member to minimize the force required to move the valve member from a closed to an open position by fluid pressure applied to the piston.
It is a still further object of the invention to provide a fluid actuated ow control valve having a tube connected between an operating piston and a ball valve assembly with the tube being provided with an external annular seat for sealing engagement with a seat surface on a pac-king gland around the tube to provide a supplementary seal around the tube to prevent leakage in the event of destruction of the packing supported in the gland.
It is a still further object of the invention to provide a uid flow control valve which may be moved to an open position by fluid pressure applied on the downstream side of the valve through the main central flow passage of the valve in the event of failure of the fluid control system of the valve.
It is a still further object of the invention to provide a fluid actuated ow control valve including means for both opening and closing the valve responsive to iluid pressure applied to a Iuid actuated operating piston of the valve.
It is another object of the invention to provide a well head system including a Christmas tree cartridge which is removable independently of tubing string supported in a well from the casing head of the system.
It is another object of the invention to provide a method of equipping a well for fluid lilow between its well head and a remotely located control station.
The invention is therefore directed principally toward a well head system wherein the tubing llow conductors in the well are positioned therein and supported in flow communication with a Christmas tree cartridge installed in the casing head to be completely enclosed therein, and having flow controlling valves disposed in the ilow passage or passages of the Christmas tree cartridge for controlling flow from the well through the tubing string or strings connected with the Christmas tree cartridge and thence to the flow lines from the well head. The valves are completely enclosed within the Christmas tree cartridge and are installable in and removable from the Christmas tree cartridge and are controllable from a remote point, whereby the device is particularly adapted for a submarine type installation and thus provides a valve assembly in a well which is protected from the action of the sea and other extraneous forces. The system is installed by lowering the tubing string into the well casing head in ow communication with the Christmas tree cartridge, sealing the same in place in the casing head with the valve means disposed in the Christmas tree cartridge in communication with the well ow conductors or tubing strings and in communication with operating uid lines connected to the casing head in communication with the valves in the cartridge, and controlling the flow from the well through the cartridge by means of the Valves from a remote point.
Additional objects and advantages of the invention will be readily apparent from the reading of the following description of a device constructed in accordance with the invention, and reference to the accompanying drawings thereof, wherein:
FIGURES 1 and l-A taken together constitute a longitudinal view partially in section and partially in elevation of a tubing master and casing annulus valve Christmas tree cartridge in accordance with the invention, illustrating in detail one of the fluid actuated ow control valves included in the cartridge;
FIGURE 2 is a reduced top View in elevation of the apparatus illustrated in FIGURE l;
FIGURE 3 is an exploded perspective view of a ball valve assembly utilized in one of the flow control valves included in the apparatus of FIGURE 1;
FIGURE 4 is a view in section along the line 4-4 of FIGURE l;
FIGURE 5 is a diagrammatic view in section and elevation of an intermediate stage in the installation of a well head in accordance with the invention showing a Christmas tree connected with tubing strings and related components being lowered to operating position in a well',
FIGURE 6 is a diagrammatic view partially in elevation and partially in section illustrating a completed well head in accordance with the invention connected with exible ow lines;
FIGURE 7 is a fragmentary view in section showing an alternate form of tubing master and casing annulus flow control valves;
FIGURE 8 is a fragmentray view in section illustrating another alternate form of tubing master and casing annulus flow control valves;
FIGURE 9 is a fragmentary view in section and elevation showing an alternate well head arrangement in accordance with the invention and,
FIGURE 10 is a schematic illustration of the connection of the wellhead control and ow lines with a remote control station.
Referring to the drawings, a well head embodying the invention includes a casing head 21 positioned at the bottom 20a of a body of water 20h on the upper end of a string of casing 22 in a well bore 23. A tubing master and casing annulus valve or Christmas tree cartridge 24 having a case 24a is enclosed within the casing head to support and control fluid flow from a tubing string 25 extending through an upper packer and a lower packer 31 and from a tubing string 32 extending through the upper packer. Well fiuids from a lower formation 33 flow into the casing through several casing perforations 34 from where they flow to the Christmas three through the tubing string 2S. Well fluids from an upper formation 35 enter the casing through a plurality of perforations to fiow to the Christmas tree through the tubing string 32. Fluids yfrom the tubing strings flow from the well head to remotely located control and fluid separation and storage lfacilities, not shown, through the flexible flow lines 41 and 42, respectively.
The Christmas tree cartridge is a fully self-contained well head control unit or valve unit which is installable in and removable from the casing head through a conduit connected thereto, as discussed in detail hereinafter.
The Christmas tree cartridge includes a fluid actuated remotely controllable upper tubing master valve 43 and an identical lower tubing master valve 44 secured in a bore 24b of the Christmas tree case to control the fluid flow from the tubing string 32 into the flow line 42. Identical upper and lower master valves, not shown, are also included in va bore 24a` of the Christmas tree case for control of the flow of well fluids from the tubing string 25 into the ow line 41. An upper casing annulus valve 45 and a lower casing annulus valve 50 are secured in a bore 24d of the Christmas tree case for fluid communication with the casing annulus 51 through an annulus flow line 52. Control fiuid for operating the tubing and the casing annulus valves is conducted to the well head through a plurality of control fluid flow lines 53 which extend to the control station with the ow lines 41 and 421.
The tubing master valve 43 includes a tubular body mandrel 61 comprising an uper or head section 62, a central section 63, and a lower section 64. A valve assembly 65 is disposed within the body mandrel for movement between open and closed positions by a valve tube connected at one end to the valve assembly and at the other end to an annular piston 71 which is biased in one direction by a spring 72 and movable in the other direction by liuid pressure applied within the annular cylinder 72a.
The valve assembly comprises a -ball valve 73 rotatably disposed between an upper seat surface 74 and a lower seat surface 75 on upper and lower valve seats 80 and 81, respectively. The upper valve seat has a central bore 82 which communicates with a central bore 83 through the lower valve seat through a bore 84 extending through the ball valve when the ball valve is rotated to the position illustrated in FIGURE l-A. The upper and lower valve seats are provided with fragmentary spherical surfaces 85 and 90 around the upper and lower valve seat sur- faces 74 and 75, respectively, spaced from the surface of the ball valve reducing the areas of the seat surfaces and thus minimizing the friction between the `ball valve and the seat surfaces when the ball valve is rotating between open and closed positions.
The upper and lower valve seats 80 and 81 are confined on opposite sides of the ball valve within a cage 91 formed on the tube 70. The cage is provided with a plurality of downwardly extending fiexible circumferentially spaced collet fingers 92 and a pair of longitudinal downwardly opening slots 93. Each of the collet fingers 92 has an inner boss 94 which is received around an annular retainer ring 95 below an external annular upper end fiange 100 on the retainer ring for releasably holding the cage on the retainer ring. A downwardly and outwardly facing external annular shoulder 101 defining the lower end surface of the flange is engaged by an upwardly and inwardly facing shoulder surface 102 within each of the collet fingers. A wave spring 103 is supported within an upwardly opening recess 104 in the upper end face of the retainer ring 95 to yieldably support the lower valve seat 81 against the ball valve.
The upper valve seat 80 is held against upward movement by an internal annular downwardly facing annular shoulder surface 105 within the cage 91. The outer periphery of the top or upper face of the upper valve seat is chamfered to provide an upwardly `and inwardly convergent surface permitting an O-ring seal 111 to be confined within the cage between the surface 110, the upper end internal surface 105, and an internal tubular side surface 112 of the cage. In assembling the valve assembly 65 the ring seal 111, the upper valve seat, the ball valve, and the lower valve seat are consecutively placed within the cage followed by the wave spring and the retainer ring 95. The collet fingers 92 are sprung or spread outwardly to permit insertion of the various components of the valve assembly including the retainer ring. The bosses 94 of the collet fingers pass over the annular flange 100 on the retainer ring until the bosses spring inwardly with the shoulders 102 engaging the retainer ring Shoulder 101 sufficiently tightly to place the Wave spring 103 under compression biasing the lower valve seat against the ball valve to hold the ball valve between the upper and lower seats. The O-ring seal 111 is of sufficient thickness that it is under compression between the upper valve seat and the cage surfaces to provide an initial fluid seal between the valve seat and the cage so that fluid will not bypass the ball valve between the upper valve seat and the cage surfaces. Fluid flow in either direction between the upper valve seat and the cage surfaces displaces the O-ring seal in a direction toward the lower pressure to more tightly wedge the seal between the cage and the ripper valve seat to effectively prevent fluid ow in either direction between the valve seat and the cage.
A lower annular cap 113 is threaded on the retainer ring 95 and held against rotation by a set screw 114 threaded through a bore 115 in the cap into engagement at its inward end with the bottom end surface of the retainer ring. An upwardly extending annular flange 120 on the cap 113 tits around and overlaps the lower end sections 121 on the collet fingers 93 to lock the collet fingers inwardly around the retainer ring. A small amount of slack or tolerance is provided between the lower end sections of the collet fingers 92 and the cap 113 so that longitudinal downward loading on the valve assembly holding the cage downwardly when the ball valve is being held in open position does not so compress the assembly that the collet fingers are bent by contact with the cap 113. Downward force on the cage compresses the components of the assembly including the wave spring 103 until the lower face 122 of the lower valve seat engages the upper end face 123 of the retainer ring 95. When the wave spring is so compressed, the lower end surfaces 124 and 125 of the collet fingers do not engage the upwardly facing surfaces 130 and 131 on the cap 113 so as to impose a longitudinal load on the collet fingers. Thus, the spacing between the lower `end surfaces 124 and 125 and the upper end surfaces 130 and 131, respectively, exceeds the space between the lower end face 122 on the lower valve seat 81 and the top face 123 of the retainer ring at the time when the shoulder 101 of the retainer ring is engaged with the surfaces 102 of the collet fingers. Therefore, a downward load on the valve cage forces the upper valve seat, the ball valve, and the lower valve seat downwardly to compress the wave spring so that the lower end face 122 of the lower valve seat and the upper face 123 of the retainer ring engage before the bottom surfaces 124 and 125 on the collet fingers contact the surfaces 130` and 131, respectively, of the lower cap 113, thus preventing longit-udinal loading on the collet fingers.
A pair of pivot pins or lugs 132 project inwardly from the inner wall of the lower mandrel section 64 through the `longitudinal slots 93 of the cage 91 into a pair of 4blind slots 133 in the ball valve 73. The pins extend colinearly within the housing along a line offset from a diameter through the housing and the ball valve. In the open position of the valve wherein the valve bore 84 is `aligned with the seat bores 82 and 83 the pins are positioned at the outward ends of the radially extending ball slots with the slots sloping upwardly and outwardly as illustrated. When the valve assembly is lifted the ball valve is raised relative to the pins. The pins slide in the slots 133 as they rotate the ball valve about its axis through substantially 90 degrees to vmisalign the bore through the ball valve and the bores through the seats so that the valve is closed Iagainst fluid flow therethrough. The upper Iand lower valve seats '80 and '81 are provided, respectively, with downwardly opening recesses 80a and upwardly opening recesses 81a, respectively, to provide longitudinal clearance for the pivot pins as the valve assembly moves relative to the pins between the open and closed positions of the valve. For example, in the open position of the valve, the assembly is at a lower end position so that the pivot pins extend through the recesses 80a in the upper Valve seat. Similarly, when the valve assembly is at its upper end position, with the ball valve closed the pivot pins extend through the recesses 81a in the lower valve seat.
An annular packing gland 134 is secured around the tu-be 70 to support an annular packing 135 held within an internal annular upwardly opening recess 141i of the packing gland by a retainer ring 41 secured within the packing gland by a lock ring 142 inserted through -a tangential slot, not shown, in the packing gland. The packing gland is secured in position by confinement of its external annular flange 143 between the lower and upper outwardly divergent end surfaces 144 and 145 of the Amandrel sections 63 and `64, respectively. The fiange 143 has upper and lower outwardly divergent faces 146 and 147 which are formed at yangles to mate with the upper and lower faces 144 and 145 on the housing sections. A seal ring or gasket 150 is confined between each `face of the ange 143 and the end surfaces of the housing sections. The seal rings preferably are of a metal such as copper which will form a fluid seal under compression.
The cage 91 is provided with an upwardly and inwardly convergent upper end seat surface 151 which engages a downwardly facing outwardly divergent lower end seat surface 152 -on the packing gland 134 so that a metal to metal fiuid tight seal is established between the upper end of the valve cage and the lower end of the packing gland when the valve is closed to prevent leakage around the cage through the gland in the event the packing 135 fails.
The annular piston 71 is fitted over the upper end of the tube 70 with the tube extending into an internal downwardly opening annular recess 153 in the piston. The piston is secured on the valve tube by a lock ring 154 which is inserted through a tangential slot, not shown, extending into the piston intersecting corresponding internal and external annular slots 155 and 160, of the piston and valve tube, respectively. On O-ring seal 161 is disposed in an internal annular slot 162 of the piston to seal between the valve tube and the piston.
The spring 72 is confined between a lower end surface 163 on the piston and an upper end surface 164 of the packing gland 135 on the downstream side of the ball valve 73. The spring is sufficiently compressed within an annular space 165 between the tube 70 and the mandrel section 63 to lift the valve assembly to rotate the 'ball valve to its closed position in the absence of a predetermined fluid pressure within the annular cylinder 72a above the piston.
A plurality of radial, circumferentially spaced ports through the tube 70 vent the annular chamber 165 into the bore 70a through the tube to permit the piston and tube to reciprocate relative to the packing gland 134 without dampening action due to compression `and rarefaction of fluid in the annular space 165. The bore 70a through the tube is enlarged along an upper end section 171 to receive a tubular filter 172 which covers the ports 170 to prevent foreign material, such as sand, from passing from within the tube into the annular chamber 165. Such foreign matter could rapidly fill the annular chamber to render the valve inoperative. The filter 172 is formed of a suitable porous material such as ceramic or a sintered metal.
An external annular packing 173 is supported within an external annular recess 174 of the piston 71 to seal between the inner wall of the mandrel section 63 and the piston while allowing the piston to reciprocate within the mandrel section. The mandrel section is slightly reduced in internal diameter along an upper end section 175 providing a seat surface for the packing 173. The packing 173 is held against downward movement on the piston by a shoulder defining the lower end of the recess 174 and is held against upward movement by a retainer ring 181 secured on the piston above the packing by a split lock ring 182 which is inserted into corresponding inner and outer recesses 183 and 184 of the piston and lock ring, respectively, through a tangentially extending slot, not shown, through the retainer ring intersecting the recesses 183 and 184.
The piston 71 is reduced in diameter along an upper end neck section 185 which extends upwardly in sealed relationship through an internal annular packing carried by the head section 62. The packing 190 is received in an internal annular downwardly opening recess 191 of the head section and is held against downward movement relative to the head section by a retainer ring 192 which is locked in the head section by a split lock ring 193 which is inserted into corresponding inner and outer recesses 194 and 195 of the head section and retainer ring, respectively, through a tangential slot, not shown, in the head section. The packing is held against upward movement in the head section by engagement with a shoulder 200 defining the upper end of the recess 191.
The head section 62 is reduced in diameter along a lower end section 201 which lits telescopically within the mandrel section 63. A downwardly facing outwardly divergent annular shoulder 202 around the head section engages a washer or gasket 203 supported on an inwardly tapered upper end surface 204 on the mandrel section 63.
An external annular recess 205 around the head section communicates with a plurality of radially extending circumferentially spaced blind bores 210 which connect with a plurality of longitudinally extending circumferentially spaced bores or flow passages 211 formed in the head section permitting fluid pressure to be applied from the recess 205 through the head section into the annular cylinder 72a. The head section is provided with a pair of external annular upper and lower recesses 212 and 213, respectively, each of which receives an annular packing 214 for sealing above and below the recess 205 with the inner wall of the Christmas tree case 24a defining the bore 24b. Each of the packings 214 includes an O-ring seal 215 and backup rings 220 and 221 above and below the O-ring to prevent extrusion of the O-ring. Fluid pressure is communicatable into the recess 205 through a ow passage 222 formed in the Christmas tree case to conduct pressure control fluid from the surface control station through the case and the head section into the annular cylinder 72a for actuating the valve assembly.
With the exception of minor differences in their head sections, the master valves 43 and 44 are identical and thus all components of the lower master valve 44 are identical to those of the upper master valve 43.
The tubing master valves 43 and 44 are confined in end-to-end or stacked relationship within the bore 24b through the Christmas tree case. The lower master valve 44 is held against downward movement in the bore by an internal annular flange 230 providing an upwardly facing annular stop shoulder 231. An annular retainer 232 has an external annular flange 233 with an upwardly and outwardly sloping upper annular surface 234 and a lower annular surface 235 which engages the shoulder 231 to limit the retainer against downward movement in the Christmas tree case 24a. The mandrel section 64 of the lower master valve telescopes over the retainer 232 with a lower end surface 240 on the mandrel section being supported on a gasket 241 between the mandrel section and the shoulder 234 of the annular retainer. The retainer 232 has a downwardly and inwardly convergent annular support surface 242 which is engaged by a mating downwardly and inwardly convergent lower end surface 243 on the cap 113 of the lower master valve to limit the downward movement of the valve assembly 65 of the lower master valve.
The head section 62a of the lower master valve 44 is identical to the head section 62 of the upper master valve with the exception of certain hereinafter described details in the configuration of the head section above the upper seal recess 212 adapting the head section 62a to support the upper master valve 43. The head section 62a is provided with an external upwardly and outwardly opening annular recess 244 the lower end of which is defined by a downwardly and inwardly convergent annular shoulder 245 supporting a gasket 250 which engages a downwardly and inwardly convergent lower end surface 251 on the lower mandrel section 64 holding the mandrel of the upper master valve against downward movement within the bore 24a. A downwardly and inwardly convergent upper end surface 252 on the head section 62a limits the downward movement of the valve assembly 65 of the upper master valve by engagement with the lower end surface 243 on the retainer cap 113.
The upper master valve 43 is held against upward movement within the bore 24a of the Christmas tree case by an annular retainer ring 253 threaded into an upper end section 254 of the bore 24a over a reduced upper end neck section 255 of the head section 62. A lower end surface 260 of the retainer ring 253 engages an upwardly facing annular shoulder 261 on the head section 62 at the base of its neck section to confine the upper and lower master valves between the retainer ring and the annular retainer 232 at the lower end of the Christmas tree case. When both the lower and the upper master valves have been assembled and inserted into the Christmas tree case between the lower annular retainer 232 and the upper retainer ring 253, the retainer ring is threaded tightly against the shoulder 261 on the head section 62 of the master valve 43 to force the mandrel sections of the upper and the lower master valves together suiciently tightly to establish a sealed relationship between the end surfaces of the mandrel section, the packing glands, and the gaskets interposed between them, such as the gaskets 203, and 250, so that the tubular mandrels of each of the master valves will not permit leakage of uid from them. For example, under conditions both when the valves are open.and when they are closed the lower mandrel section 64 of each valve is subjected to the upstream pressure within the well bore below the Christmas tree cartridge. The annular chamber and thus the gasket 150 is exposed to the pressure on the downstream side of the ball valve through the ports in the tube 70. The gaskets 204 prevent leakage from the cylinders 72a between the end sections 62 and 62a of the upper and lower master valves, respectively, and their respective upper mandrel sections 63. Therefore, the Christmas tree case serves a dual function of housing a plurality of tubing and casing valves and providing a connecting member between the lower annular retainers 232 and the upper retainer rings 253 since the valves do not each individually have casings which hold together and fully enclose all of their components.
The lower tubing master valve 44 is provided with control iiuid under pressure through a flow passage 270 which extends through the Christmas tree case from its upper end to the annular recess 205 between the upper and lower packings 214 in the head section of the lower master valve.
Upper and lower master tubing valves, not shown, identical to the upper and lower valves 43 and 44 are secured in end-to-end relationship within the bore 60 of the Christmas tree case 24a in a manner identical to that of the valves 43 and 44. Control fluid under pressure is conducted to the upper and lower master valves in the bore `60y through the flow passages 271 and 272 each of which extends through the Christmas tree case from its upper end into one of the annular recesses 205 around the bore 60 of the upper and the lower master valves secured therein.
The upper and lower casing annulus valves 45 and 50 which are identical to and smaller than the valves 43 and 44, are supported within the bore 61 of the Christmas tree case to control fluid communication with the casing annulus through the well head. The casing annulus valves are controlled by fiuid pressure conducted to the valves through the flow passage 280 extending through the Christmas tree case to the head section of the upper valve and through the ow passage 231 through the case to the head section of the lower valve.
The tubing strings 25 and 32 are suitably supported from and sealed with the lower end of the Christmas tree case to permit uid communication between each of the tubing strings and its master control valves supported within the Christmas tree. The tubing strings are suspended from a suitable hanger flange 290 secured on the lower end of the Christmas tree case by a plurality of bolts 291. `Each of the tubing strings is threadedly secured at its upper end into the hanger ange with suitable seals, not shown, being provided between the flange and the lower end of the Christmas tree case around the connection of each of the tubing strings into the bores 24b and 24C to prevent leakage of the lluids flowing from each of the tubing strings to its respective master valve. The ange 290 is provided with a bore 292 communicating the casing valves with the annulus 51 within the casing annulus below the Christmas tree cartridge.
The Christmas tree case is supported against downward movement in the casing head 21 by engagement of a downwardly and inwardly converging annular surface 293 on the hanger flange 290` with a downwardly and inwardly convergent upwardly facing internal annular shoulder surface 294 at the lower end of the casing head 21. The Christmas tree case is held against upward movement by the engagement of a plurality ofV set screws or bolts 295 with an upwardly and inwardly convergent external annular surface 300. The bolts 295 may be either simple, large, set screw type bolts, as illustrated, which are secured by a diver when the well head is under water, or they may be any suitable form of fluid actuated remotely controllable latching device for holding the Christmas tree case against upward movement in the casing head.
The upper end of the casing head 21 is closed with a suitable cap 301 which seals the casing head over the Christmas tree and connects the tubing, casing annulus and control uid lines into the Christmas tree cartridge. Ring seals 302 and 303 are carried by the head to seal with the outer surface of the Christmas tree case and the inner surface of the casing head, respectively. The tubing7 casing annulus, and control tluid ow lines are suitably connected through the cap to communicate the proper ow lines with the appropriate bores of the Christmas tree case.
Each of the tubing, casing annulus, and control fluid flow lines is connected with a tubing or nipple section 304 secured through a central flange 305 of the cap 301. "[lhe tubing sections 304 each have a tapered or chamfered lower end surface for engaging an upper end seat surface 311 around a corresponding bore through the Christmas tree case. A seal pad 312 is conned between the flange 305 and the upper end of the Christmas tree case to seal around each of the tubing sections 304 secured through the flange. Typical suitable seal pads are illustrated in United States Patent No. 3,127,197 and at pages 1195-1205 of the 'Composite Catalogue of Oil Field Equipment and Services, supra.
The cap 301 is secured to the casing head 21 by a suitable remotely controllable latoh or collet apparatus diagrammatically illustrated and referred to by the reference numeral 313. The collet apparatus includes collet lingers 313e: which are received in an external annular locking recess 313]; formed in the case 24a for holding the cap on the casing head. One suitable latch mechanism is illustrated and described in United States Patent No. 3,071,188 to G. M. Raulins. The Raulins latch is readily adapted to use with the case 24a by securing the flange 305 to the liange 18 of Raulins or by forming the flange 18 of Raulins to accommodate the tubing extensions 304 so that the tubing string, casing annulus and control tluid lines may be connected through the llange in sealed relationshipinto the top of the Christmas tree cartridge. Another remotely actuatable collet connecter which may be adapted to secure the cap 301 on the casing head is illustrated at pages 1208 Iand 4252 of the Composite Catalogue of Oil Field Equipment and Services, 1964-65 Edition, published by the World Oil, Houston, Texas. If the depth at which the well head 20 is to function is sutllciently shallow to permit diving operations the cap 301 may be secured on the casing head by providing the cap and casing head rwith suitable flanges and bolting the flanges together in a conventional manner.
During drilling and completion procedures the well 23 generally is equipped as illustrated in FIGURE 5. A suitable set of remotely actuatable blow out preventers 314 as illustrated at pages 4247 and 4258 of the composite Catalogue of Oil Field Equipment and Services, supra, is releasably connected on the upper end of the well head housing 21 by a suitable remotely controllable connector assembly, as illustrated in the United States Patent No. 3,071,188 to G. M. Raulins and at pages 1208 and 4252 of the `Composite Catalogue of Oil Field Equipment and Services, supra. A suitable conductor pipe 320 extends from the Iblowout preventers to above the surface of the water to provide a conduit through which drilling operations are carried out.
At the completion of the drilling of the Well and the setting of the casing 22 within the well by conventional procedures, the tubing strings 25 and 32 along with the packers 30 and 31 are suspended from the Christmas tree cartridge and the tubing strings along with the Christmas tree are lowered into the well through the conductor pipe and blowout preventers until the Christmas tree cartridge is positioned within the well head housing 21.
The `Christmas tree cartridge is prepared for installation -by assembly of the tubing master valves 43 and 44 and the casing annulus valves 45 and 50 in the bores 24b, 24C, and 24d of the Christmas tree case. The hanger ange 290 is connected on the upper ends of the tubing strings and secured on the lower end of the Christmas tree cartridge by the ybolts 291. With the Christmas tree cartridge connected to the tubing strings and the tubing strings and Christmas tree cartridge suspended in the derrick structure, not shown, at the waters surface, a suitable handling tool 321 is releasably connected on the head end of the Christmas tree cartridge. The handling tool is supported from the running strings 322 and 323 which are suitably connected through the handling tool into fluid communication with the master valves in the bores 24b and 24C of the Christmas tree cartridge. A control lluid line 324 is similarly connected to the handling tool in Huid communication with the bores 222 and 270-272 for supplying control iluid from the surface to the tubing master valves so that the valves may be held in the open position as desired during the running in of the tubing strings adn the `Christmas tree cartridge and the setting of the packers 30 and 31. The connections through the handling tool of the handling strings and the control fluid lines are made in any suitable manner, such as illustrated in 'FIGURE 6 which shows the connections through the flange 305. Another control fluid line 325 extends to the handling tool to provide uid pressure for connecting and disconnecting the tool and the case of the Christmas tree cartridge.
With the Christmas tree cartridge and tubing strings supported from the handling tool which is connected with the handling strings and the fluid control lines 324 and 325, the tubing strings and Christmas tree cartridge are lowered into the well through the conductor pipe until the Christmas tree cartridge is within the casing head housing 21 with the lower end surface 293 resting on the shoulder 294 of the casing head to support the Christmas tree cartridge and the tubing strings. The bolts 295 are actuated either by diver or remote control, if they are so operable, to engage the annular shoulder 300 holding the Christmas tree cartridge against upward movement in the casing head housing. During the lowering of the tubing strings from the surface to the position illustrated in FIG- URE 6 the master valves are held in open position control fluid pressure applied through the line 325 into the annular cylinders of the master valves. Since the Christmas tree case generally is somewhat smaller in diameter than the flow passages through the conductor pipe the -blowout preventers, and the casing head, the casing annulus valves may be left in the closed position as the lluids, such as drilling fluid, extending upwardly into the conductor pipe may freely bypass the Christmas tree cartridge case as it is lowered into the casing head. However, when the Christmas tree cartridge case is seated and locked within the casing head the control fluid pressure through the line 330 is increased to open the casing annulus valves so that the procedures of circulating the drilling fluid out of the well casing and setting the packers may be carried out.
The drilling fluid within the well casing is circulated `back to the surface and the packers and 31 are set by conventional procedures. Oil or water may be used to circulate the drilling fluid out. If a separate control fluid line extends to the handling tool for controlling the master valves leading to the tubing string 32, such master valves are closed and water or oil is pumped at the surface into the running string 323. If the master valves connected with the tubing string 32 are not separately operable7 a valve, not shown, at the surface connected with the handling string 322 leading to the tubing string 32 is closed to prevent fluid flow to the surface through the tubing string 32. The fluid being pumped through the tubing string 25 from the surface flows from the lower end of the tubing string into the well bore and upwardly around the lower and upper packers, both of which are not yet set.
The displacing fluid then continues its flow through the annulus 51 within the well casing passing from the annulus upwardly through the casing annulus control valves and to flow back to the surface through the conductor pipe 320 around the running strings and control fluid pressure lines. After all of the drilling fluid has 4been circulated from the tubing string 25 and the casing annulus, the master valves leading to the tubing string 25 may be closed and those connected with the tubing string 32 opened to circulate in a similar manner the drilling fluid from within the tubing string 32 back to the surface through the conductor pipe.
When the drilling fluid has been completely cleared from both the tubing strings 25 and 32 and the casing annulus, the upper and lower packers are expanded into er1- gagement with the inner wall of the well casing 23 by suitable conventional procedures. For example, the packers 30 and 31 may be fluid actuated packers in which a ball element is pumped into the packer to close a fluid flow passage through the packer. The fluid pressure is then raised in the tubing string and packer to effect expansion of the packer, and then subsequently the ball is pumped out of the packer through the lower end of the tubing string. Each of the packers is set to seal with the inner wall of the well casing the tubing strings 25 and 32. Other suitable completion procedures, such as actually producing the well from the upper and lower formations through the tubing strings, may be carried out to insure that the well is in the desired condition for production prior to removal of the conductor pipe and the other equipment necessary for servicing the well.
After the well has been completed and will produce satisfactorily, the fluid pressure within the control fluid lines is reduced permitting the springs 72 to lift the annular pistons of the tubing master valves and casing annulus valves to closed positions. The control fluid pressure in the line 325 is adjusted to release the handling tool 321 from the Christmas tree cartridge case after which the running strings, control fluid lines, and the running tool are lifted through the conductor pipe to the surface. The connector 315 is then actuated by fluid pressure applied through the line 316 to release it from the casing head 21 and the conductor pipe 320, the blowout preventers 314 and the connector are lifted to the surface.
The casing head cap 301 is then connected at the surface with the tubing flow lines 41 and 42, the casing annulus flow line 52, and the control fluid lines 53. The cap with the flow and control fluid lines connected thereto is lowered into position on the casing head 21 and secured as illustrated in FIGURE 6 so that the extensions 304 through the flange 305 of the casing head from the flow and control lines are connected in fluid tight relationship into the appropriate bores and flow passages of the Christmas tree cartridge case. If the cap of the casing head is securable on the casing head by conventional bolting, a diver is employed to maneuver the cap into the proper position and secure it to the housing. The positioning and sizes of the tubing master valve bores 24h and 24e and the casing annulus valve bore 24d through the Christmas tree cartridge case aids in properly orienting the cap on the casing head since the cap fits at only one position.
If the cap 301 includes a remotely actuatable locking assembly, the cap with its attached flow and control fluid lines may be guided into proper position on the well head housing by utilizing sub-sea guide line equipment of the type shown at pages 4247-51 of the Composite Catalogue of Oil Field Equipment and Services, supra. Where such procedure is followed the cap is lowered on the guide lines onto the casing head where it is remotely locked with the orientation of the cap assembly being predetermined by the positioning of the guide lines relative to the casing head and of the cap on the guide lines.
With the cap 301 locked as described above on the casing head, fluid ow from the producing zones 33 and 35 and fluid communication with the casing annulus 51 may be controlled as desired by theA control fluid pressure which is applied to the tubing master valves and casing annulus valves of the Christmas tree cartridge through the flexible control fluid lines 53. In order to produce either or both of the formations 33 and 35 and to provide fluid communication into the annulus 51 the valves of the Christmas tree cartridge are opened by application of control fluid pressure to the valves through the appropriate flexible control fluid lines extending from the remote control station to the Christmas tree cartridge through the cap 301. For example, fluid flow is permitted through the flow line 41 by applying control fluid pressure into the flow passages 222 and 270 of the Christmas tree case to open the upper and lower valves 43 and 44 to allow fluid flow into the flow line 41.
Each of the master valves function identically in the following manner. Control fluid under pressure is pumped into the annular recess 205. The fluid flows inwardly through the radial flow passages 210 and downwardly through the longitudinal passages 211 downwardly into the annular cylinder 72a where the control fluid pressure is applied to the piston 71 over an effective annular area between the line of sealing engagement of the head section 18S with the packing 190 and the line sealing engagement of the packing 173 with the inner wall of the control mandrel section 63. The control fluid pressure applied downwardly against this effective area of the annular piston 71 is opposed by the spring 72 and by the pressure on the downstream side, that is above, the closed ball valve 73 as applied through the ports 170 into the annular space 165 to an effective annular area of the piston 71 between the line of sealing engagement between the seal assembly 173 and the inner surface 175 of the control mandrel section 63 and the line of sealing engagement between the packing 1'35 and the outer surface of the tube 70. The control fluid passage acting to open the valve also is opposed by the higher pressure below or on the upstream side of the ball valve 73 acting over an effective area of the ball valve assembly within the line of sealing engagement between the seat surfaces 151 and 152. The moment the seal between the seat surfaces 151 and 152 is broken the area over which the upstream high pressure is effective biasing the valve assembly upwardly is reduced to an effective area within the line of sealing engagement between the packing and the outer surface of the tube 70. When the control fluid pressure within the annular cylinder 72a is increased to a level sufllcient to overcome the upward forces of the spring, the fluid pressure in the annulus 165, and the pressure below the closed ball valve, the piston 71 is forced in a downward direction moving the tube 70 and the ball valve assembly 65 downwardly until the lower end surface 243 on the annular` cap 113 engages the annular surface 252 stopping the downward movement of the valve assembly with the ball valve having been rotated through substantially 90 degrees by the pivot pins 132 as the ball moved relative to the pivot pins which are received in the recesses 133. With the ball valve in the position illustrated, the bore 84 through the valve is aligned with the upper and lower valve seat bores 82 and 83 to permit well fluids to flow upwardly through the bore 70a of the valve tube into the flow line 41 through which the well fluids flow to the remote storage and treatment facilities, not shown.
In the beginning stages of opening the valve, as the piston 71 displaces the tube 70 and the valve assembly 65 downwardly and the ball valve is first cracked open or rotated slightly to a position where fluid may flow from below the valve through the bore of the valve, the differential between the higher shut-in pressure below the valve and the lower pressure above the valve begins to progressively reduce. This pressure differential across the valve is rapidly Ireduced so that the pressure within the tube 70 above the ball valve becomes substantially the same as the pressure below the ball valve. The increase in pressure in the tube 70 above the ball valve as the valve is opened is transmitted through the ports 170 into the annular space 165. Thus, as soon as the ball valve is rotated sufficiently to equalize the pressure across it the upward force applied by the higher pressure within the line of sealing engagement of the seat surfaces 151 and 152 diminishes and the pressure within the annular space 165 increases applying a larger upward force to the piston 71 over an effective area within the lines of sealing engagement of the packing 173 and the packing 135 with the body mandrel section 63 and the tube 70, respectively. This latter effective annular sealed area is preferably greater than the effective sealed area Within the line of sealing engagement of the seat surfaces 151 and 152, and, therefore, when the ball lvalve is rotated sufficiently to open it to the extent that the higher pressure is applied into the annular space 165 a somewhat greater fluid pressure in the annular cylinder 72a is required to continue the downward movement of the piston 71 for rotating the ball valve to the full open position.
With the ball valve fully open as illustrated n FIGURE 1-A, the pressure within the tube 70 applied through the ports 170 into the annular space 165 acts on the piston 71 to bias it in an upward direction. In addition, the spring 72 biases the piston 71 upwardly so that the force of the fluid pressure in the annular space 165 combines with the spring 72 to urge the ball valve toward the closed position. So long as fluid flow is desired through the valve, control fluid pressure is applied from the surface into the annular space 72a to hold the piston 71 at the lower position as shown against both the force of the spring 72 and the pressure within the annular space 165. The filter member 172 over the ports 170 prevents the movement of solid particles from within the tube 70 into the annular space 165. Unless the annular space is so protected solid matter may enter the annular space to interfere with proper functioning of the valve. So long as sufficient control fluid pressure is maintained within the annular clyinder 72a of each of the tubing master valves and the casing annulus valves, the valves are held in the open position.
Any decrease in pressure within the annular cylinder 72a of each of the tubing master and the casing annulus valves below the level required to overcome the force of the spring 72 and the fluid pressure in the annular space 165 permits the valve assembly 65 to be lifted by the piston 71 to rotate the ballvalve to the closed position. Such a decrease in pressure may be effected intentionally from the surface by reducing the control fluid pressure being applied into the lines 53 or by sufficient damage to the control fluid lines, the cap 301, or any of the other components of the well flow system to cause a loss of control fluid pressure. As soon as the pressure within the cylinder 72a drops below the level necessary to overcome the spring 72 and the pressure within the annular `space 165, the spring and the pressure within the annular space lifts the piston 71 along with the tube 70 and the valve assembly 65 in an upward direction. The entire valve assembly, including the cage 91, the upper and lower valve seats and 81, the ball valve 73, the retainer ring 95, and the cap 113 is lifted upwardly causing the ball valve to move relatively to the fixed pivot pins 132. The action of the pivot pins in the slots 133 as the ball valve moves upwardly relative to the pivot pins causes the ball valve to be rotated through substantially degrees to mis-align the bore 84 through the ball valve from the bores 82 and 83 of the valve seats so that fluid flow cannot take place through the ball valve. As soon as the ball valve has been rotated sufficiently to prevent fluid flow through its bore, which will be somewhat less than 90 degrees, the shut-in pressure of the well below the ball valve biases the valve into sealed engagement with the seat surface 74 of the upper valve seat 80 preventing fluid flow through the bore 82 of the upper valve seat around the ball valve so that the valve assembly 65 is urged upwardly by the higher shut-in well pressure below the ball valve over an effective area within a line of sealing engagement between the packing 135 and the outer surface of the tube 70. As soon as the valve assembly 65, the tube 70, and the piston 71 are lifted to the upper end position at which the ball valve is fully closed, the seat surfaces 151 and 152 are engaged in sealed relationship along a line which is slightly greater than the line of sealing engagement between the packing 135 and the outer surface of the tube 70 to increase slightly the force of the shut-in pressure acting on the valve assembly holding the valve in the closed position. The engagement of the seat sufaces 151 and 152 provides an added factor of safety so that the valve will not leak along the tube 70 through the gland 134 in the event of damage to the packing 135. The force of the spring 72 also continues to urge the piston upwardly exerting a lifting force on the tube 70 to hold the valve closed.
As soon as the rotation of the ball valve has closed off flow through its bore7 the shutin pressure of the well is confined below the valve and thus the pressure within the tube 70 and consequently the pressure within the annular space is reduced to a minimum which may be the hydrostatic pressure of the fluid within the tube 70 above the ball valve. Of course, if valves at the control station in the flow lines leading to the valves in the well head are closed at the time the well head valves are closed, then the fluids within the well head valves and the flow lines leading to them may be trapped at a pressure somewhat higher than hydrostatic pressure.
So long as the pressure within the annular cylinders 72a remains below the level required to overcome the spring 72 and the fluid pressure in the annulus 165 tending to open the valves, the valves will remain in closed condition.
Each of the tubing master and casing annulus valves is opened preferably by increasing the pressure within the annular cylinder 72a from the remote control station through the control fluid lines 53. As soon as the pressure within the annular cylinder is raised to a level sufficient to overcome the spring 72 and the well' shut-in pressure below the ball valve, the piston, the tube 70 and the valve assembly 65 are moved downwardly as previously described to rotate the ball valve to the open position.
If, for some reason, such as the control fluid lines being damaged or destroyed, the pressure within the annular cylinder 72a of each of the valves cannot be raised to open the valves, each of the valves may be moved to an open position by fluid pressure applied through the flow lines leading to the valves, such for example as the flow lines 41 and 42 leading to the tubing master valves and 52 extending to the casing annulus 51. The fluid is pumped into the flow line leading to the particular valves which require opening. For example, if the valves 43 and 44 are to be opened by this method fluid is pumped into the flow line 42 so that fluid pressure is applied through the tube 70 above the ball valve forcing the ball valve downwardly. The increase in fluid pressure in the tube 70 above the ball valve is transmitted into the annular space 165 through the ports 170 in the tube. Since the packing gland 134 forms a part of the body mandrel of the yvalve and cannot be displaced downwardly, the pressure within the annular space 165 pushes the piston 71 in an upward direction while the pressure within the tube 70 above the ball valve forces the ball valve assembly along with the tube 70 in a downward direction. The forces acting downwardly on the tube 70 and upwardly on the piston 71 shear the lock ring 154 when the fluid pressure forcing the tube and piston in opposite directions is raised to a sufficient level. The shearing of the lock ring 154 releases the tube 70 from the piston so that the fluid pressure being applied through the tube 7 t) to the ball valve forces the ball valve and the other components of the valve assembly 65 along with the tube 70 downwardly to rotate the ball valve to the open position. As soon as the lock ring 154 is severed disconnecting the annular piston from the tube 70 the biasing force of the spring 72 and the fluid pressure within the annular space 165 are no longer effective to lift the tube in an upward direction. It will be recognized that when the ball valve is forced in the downward direction a sealing relationship will no longer exist with the seat surface 74 and the ball valve will be forced downwardly against the seat surface 75 on the lower valve seat. Leakage may occur around the lower valve seat between the collet fingers so that the fluid being forced against the upper side of the ball valve may flow to some extent between the ball valve and the upper valve seat surface 74 with the fluid passing downwardly around the ball valve and outwardly between the collet fingers within the lower body mandrel section 64. The extent to which the ball valve may be displaced downwardly is not so great, however, but that the ball valve may be moved to an open position by rapid pumping. It will be recognized that the destruction of the connection between the tube 70 and the piston 71 prevents further proper functioning of the valve since the piston 71 cannot lift the valve tube either by the spring 72 or by the pressure within the annular space 165 to move the ball valve back to the closed position. Thus, pumping any of the valves to the open position by applying pressure directly to the ball valve is resorted to only under emergency conditions where this is the only way that the valve can be moved to the open position.
Two valves are provided in each of the bores 24b, 24C and 24d of the Christmas tree cartridge to provide a safety factor whereby the Christmas tree cartridge is not rendered inoperative due to the failure of one of the valves. Generally, the two valves in each bore are operated simultaneously though, if desired, they may be opened or closed individually. When both of the valves in a particular bore are closed, fluid will be trapped between the ball valve of the upper valve and the ball valve of the lower valve. Should it be desired, therefore, to open the upper valve first, displacement of some of the fluid trapped between the ball valves is necessary to permit the upper ball valve to move downwardly. Such displacement of the trapped fluid is permitted by the construction of the valve assemblies 65. As the upper valve assembly is displaced downwardly the fluid trapped between the balls forces the lower ball valve in a downward direction away from its upper seat surface 74 by compressing the wave spring 103 so that the trapped fluid between the ball valves may leak downwardly around the lower ball valve within its cage to a suflicient extent to permit the upper ball valve to be moved to the open position.
It will now be seen that a new and novel well head adapted for installation and operation at remote locations has been described and illustrated.
It will be further seen that the well head includes a Christmas tree in the form of a cartridge which is in- 16 sertable into and removable from a casing head through a conductor pipe leading to the casing head.
It will also be seen that the Christmas tree cartridge includes a plurality of flow control valves actuatable responsive to flund pressure applied to the valves from a remotely located control station.
It will also be seen that the `Christmas tree cartridge includes at least one fluid actuated master ,valve for each tubing string connectable into the cartridge and at least one fluid actuated valve for controlling fluid communication into the casing annulus between the casing on which the Christmas tree is secured and any tubing strings supported from the Christmas tree.
It will also be seen that the Christmas tree cartridge case has no protruding or outwardly extending members or components thereby permitting the Christmas tree cartridge to be installed in and removed from a casing head through such equipment as blow out preventers.
It will also be seen that the well head including the Christmas tree cartridge is completely closed and sealed and thus may function within an environment such as sea water.
It will also be seen that the Christmas tree cartridge has a substantially tubular like body or case enclosing the flow control valves thereby minimizing the probability of exposing the functioning elements of the Christmas tree cartridge to water during installation and operation of the well head where the head is located at the bottom of a body of water.
It will be further seen that the Christmas tree cartridge includes fail-safe type `fluid operated tubing and casing annulus valves.
It will also be seen that each flow control valve included in the Christmas tree cartridge includes an operating piston adapted to be held at a first open position by fluid pressure and biased toward a second closed position by a spring and fluid pressure.
It will be further seen that eaoh of the flow control valves of the Christmas tree cartridge has a fluid actuated operating piston exposed at one end to fluid pressure for holding the valve open and at the other end to fluid pressure on the downstream side of a ball valve to minimize the force required to move the valve from a closed to an open position by fluid pressure applied to the piston.
It will be further seen that each of the fluid actuated flow control valves has a tube connected between an operating piston and a lball valve assem'bly with the tube being provided with an external annular metal seat for sealing with a metal seat surface on a packing gland around the tube to provide a metal to metal seal around the tube to prevent leakage in the event of destruction of the packing carried by the packing gland.
It will .be also seen that each of the flow control valves of the Christmas tree cartridge may be pumped to an open position by fluid pressure applied on the downstream side of the valve through its main central -flow passage against its ball valve.
It will be additionally seen that each of the valves in the Christmas tree cartridge is operable by a fluid actuated annular piston operating during the initial phases of the opening of the valve against a minimum fluid pressure on the downstream side of a closed ball valve,
It will be further seen that a method has been described and illustrated for equipping a well with a Well head adapted to permit flow control from a remote location as for example where an underwater well head is controlled from a station located at a shore position.
An alternative embodiment of the tubing master and casing annulus valves is illustrated in FIGURE 7, which shows a modified form of the connection between the annular piston and the valve tube so that the valve may be pumped to an open position by fluid introduced into its central flow passage without damaging and thus rendering the valve inoperative. The same reference numerals as used in FIGURE 1 are used in FIGURE 7 to denote identical or substantially identical components of the valve. The annular piston 71a fits in slidable telescopic relationship over the upper end section 70b of the valve tube 70C. -Relative movement of the piston 71a and the tube 70e toward each other is limited by an yannular stop ring 350 which is secured on the tulbe 70e` by a lock ring 351 which is inserted into corresponding external and internal annular recesses in the tube and stop ring, respectively, through a tangential slot, not shown, formed in the stop ring. While the stop ring 350 limits the movement of the piston and the tube toward each other, the piston and tube are free to move away from each other during the process of pumping the ball valve to an open position by uid through the central bore 70a of the valve tube. The upper end section 70b of the tube extends into the enlarged bore 71b of the piston far enough that when the piston yand tube are moved apart the maximum distance permitted a portion of the upper end section of the tube will remain within the piston so that the piston and tube do not )become misaligned from each other when pumped apart. All features of the valve of FIGURE 7 are identical to the valve of FIGURE 1 other than the altered forms of the valve tube and the annular piston discussed above.
During normal operation, the valve illustrated in FIG- URE 7 functions substantailly in the same way as the valve of FIGURES l and l-A. Control fluid pressure applied into the annular cylinder 72a is employed to open the valve and hold it in the open position. rIfhe control fluid pressure is applied into the annular cylinder 72a displacing the piston 71a in a downward direction so that the lower end 71e` of the piston engages the upper end face 350a of the hold ring forcing the hold ring and the valve tube 70e in a downward direction to rotate the ball valve 73 to the open position in a manner identical to that previously described. When the pressure Within the annular cylinder 72a is reduced to a value at which the downward force on the piston 71a is less than the upward force on the piston from both the spring 72 and the pressure within the annular space 165 below the piston, the piston and valve tube are moved upwardly rotating the ball valve to the closed position. Since the piston 71a ts in sliding relationship over the valve tube and is not directly connected therewith, any upward displacement of the piston does not actually lift the valve tube as in the embodiment of FIGURE 1 and thus the closing of the valve is effected only by the lifting force of the spring 72 against the stop ring. It will therefore be obvious that the spring 72 in the embodiment of FIGURE 7 must be suiciently strong to move the valve between the open and closed positions without the lifting force of the pressure within the annular space 165. Once, however, the valve is closed the shut-in well pressure below the ball valve exerts an upward force on the ball valve in the manner previously described to hold the ball valve in the closed position so long as the pressure within the annular cylinder 72a remains at a suiciently low level.
If a control iluid line failure or other malfunction of the control apparatus connected with the valve of FIG- URE 7 prevents the valves being opened by the normal procedure of raising the pressure in the annular cylinder 72a, the valve may be opened without damaging it by pumping fluid into the valve tube above the ball valve. Fluid is pumped from the control station through the particular flow line, such as one of the flow lines 41 and 42, connected with the valve to be pumped open. The fluid pressure applied above the ball valve of the valve forces the tube 70e` downwardly while the pressure is transmitted through the ports 170 into the annular space 165 below the piston 71a. While the tube 70a is being forced downwardly the piston 71a is forced in Aan upward direction by the pressure in the annular space 165. The slidable telescopic relationship between the piston and t-ube permits the piston to freely move upwardly on the upper end section of the tube until the upper end 71d of the piston engages the lower end 62a of the head section 62 limiting further upward movement of the piston. The downward movement of the tube 70a rotates the ball valve to an open position allowing the fluid being pumped into the valve tube 70e to pass through the ball valve downwardly into the well. Since the only force opening and holding the ball valve in the open position is the pressure dilerential developed across the valve in the uid passing through the valve, the valve will not move to a fully open position but rather will uctuate between various degrees of an open condition depending upon the rate at which the lluid is being pumped downwardly through the valve. When the pressure is reduced in the uid being pumped into the well to a level below that required to overcome the force of the spring 72 the spring will lift the valve assembly rotating the ball valve back to a closed position. The opening of the valve by pumping downwardly through it is generally used as only an emergency procedure such as when it is necessary to stop the well from owing by pumping in a high density liquid which will exert a hydrostatic pressure in excess of shut-in pressure of the well formation.
The embodiment of FIGURE 7 is not used to pump the valve to an open position for the purpose of producing the well. Since the only force holding the valve in the open position during the pump-down procedure is a pressure drop across the ball valve and since the spring 72 is constantly biasing the valve in the upward direction, the valve remains open to allow upward ilow only when so held by the control Huid pressure in the cylinder 72a.
It will now be seen that there has been described and illustrated a form of fluid control valve which may be pumped to an open position by uid pressure applied through a central ow passage in a direction opposite to the direction of the normal flow through the valve.
It will also be seen that the modied form of valve illustrated in FIGURE 7 includes a valve tube and an annular piston which are positioned in slidable telescopic relationship with each other.
It will be further seen that the annular piston fits in telescopic relationship over the valve tube and movement of the valve tube and annular piston toward each other is limited by a stop ring secured on the valve tube whereby movement of the piston toward the tube will effect movement of the tube while permitting the tube and piston to be moved apart from each other.
A still further modied form of flow control valve for use as a master tubing valve and a casing annulus valve in the Christmas tree cartridge of the invention is illustrated in FIGURE 8 wherein identical valve components are referred to by the same reference numerals as those used in the valve shown in FIGURE l. The modilied version of the valve shown in FIGURE 8 differs from the valve of FIGURE 1 only in that the annular space of the valve of FIGURE 8 is not in communication with the central flow passage through the valve tube but rather is supplied with control fluid under pressure through suitable low passages in the cartridge case and the packing gland 134a so that both the opening and the closing of the valve is controlled by the relationship of the pressures within the annular cylinder 72a and the annular space 165 independent of the pressure through the control flow passage of the valve tube. The valve tube 70d is a continuous solid member, not having the ports as in the valves of FIGURES 1 and 7, so that the central bore through the valve tube and the annular space 165 are not in uid communication with each other. The packing gland 134a is engaged between the body mandrel sections 63 and 64 around the tube 70d supporting the packing 135m The packing 13511 is held against upward movement in the packing gland by the internal retainer ring 141 which is secured in position by the lock ring 142. An external annular recess 360 is formed in the packing gland 134e between upper and lower external packer rings 361 and 362 in recesses 361a and 36211 of the packing gland to seal above and below the recess 360 with the wall defining the bore 24b through the cartridge case 24a. Fluid communication between the annular recess 360 and the annular space 365 is provided through the packing gland 134a by radial flow passages 363 and longitudinal ow passages 364. A flow passage 365 provided through the case 24a extending from the upper end thereof permits the control iiuid to be transmitted through the case into the annular recess 360.
The valve of FIGURE 8 is opened in the same way as the valves of FIGURES 1 and 7 by pressure in the annular cylinder 72a to displace the tube 70d downwardly to rotate the ball valve to the open position. The forces opposing the opening of the valve and utilized in closing the valve are provided by the spring 72 and the uid pressure within the annular space 165. During the opening of the valve the control uid pressure in the space 165 as controlled through the passage 365 in the case 24a from the remote control station is maintained at a low enough level that the pressure within the cylinder 72a can overcome it and displace the piston 71 and the valve tube 70d downwardly to rotate the ball valve to an open position.
The valve of FIGURE 8 is shifted to the closed position by raising the control fluid pressure through the passage 365 to increase the pressure in the annulus 165 so that the spring 72 and the pressure in the annulus 165 will move the piston 71 and the valve tube upwardly to close the valve. The use of controlled pressure above and below the piston 71 permits positive control of the movement of the valve in both the upward and downward directions.
It will now be seen that a further modified form of iuid controlled ow control valve has been described and illustrated.
It will be seen that the modified form of flow control valve illustrated in FIGURE 8 provides rneans for applying fluid pressure from a source not related to the central flow passage through the valve into the annular space around the valve tube below the annular piston connected with the tube whereby the valve is movable to a closed position by pumping iiuid from the surface control station into the annular space below the annular piston.
It will be further seen that the annular space around the valve tube below the annular piston does not communicate with the central ow passage through the valve.
It will be further seen that the valve illustrated in FIGURE 8 is controllable between open and closed positions by adjustment of the uid pressure in an annular cylinder above an annular piston connected with the valve tube and adjustment of the liuid pressure in an annular space around the valve tube below the annular piston independent of the fluid pressure within the central flow passage through the valve tube.
A modified form of well head and Christmas tree cartridge is illustrated in FIGURE 9 which shows a well system in which the tubing strings are hung in the well bore independent of the Christmas tree cartridge thereby permitting installation and removal of the Christmas tree cartridge independently of the tubing strings. Referring to FIGURE 9, the tubing strings and 32 are suspended in the well bore 23 from a hanger tiange assembly 370 which is supported in a casing head 371 secured to the upper end of the casing string 22. The Christmas tree cartridge 24 is removably secured in the casing head coupled with the hanger ange assembly.
The hanger flange 370 comprises a tubular body section 372 having longitudinally extending parallel spaced apart bores 373 and 374 providing flow passages for uid communication from the Christmas tree cartridge into the tubing strings 25 and 32, respectively. Another bore 375 through the body provides a flow passage for uid communication from the Christmas tree cartridge into the casing annulus 51. A lower cap 376 is secured in any suitable manner on the lower end of the body 372 and provided with the internally threaded bores 380, 381 for threadedly connecting and providing iluid communication into the tubing strings 25 and 32, respectively.. A bore 375e through the cap provides fluid communicatlon into the annulus 51 from the bore 375. The bores 380 and 381 are positioned to register with the bores 373 and 374, respectively, in the body section of the hanger flange assembly. The cap 376 has a downwardly and inwardly convergent lower end surface 382 to engage the downwardly and inwardly convergent upwardly facing surface 383 within the casing head for supporting the hanger flange assembly and limiting its downward movement 1n the casing head. A ring seal 384 carried by the cap 376 seals between the surfaces 382 and 383 on the cap and casing head, respectively. A plurality of set screws or bolts 385 extending through the casing head are received at their inward ends in an external annular locking recess 390 formed in the hanger flange body section to lock the hanger flange against movement in the caslng head. Tubular extensions 391 each having an external ring seal 392 are secured to and extend downwardly from the bores 24b, 24e and 24d of the Christmas tree cartridge case to tit into and communicate with the tiow passages 375a and 393 through the hanger ange assembly 370. The O-rings 392 seal around the tubular extensions 391 with the surfaces defining the bores through the hanger ange body section. Each of the tubular extensions has a lower end downwardly and inwardly convergent section 391a.l to correspond with the upwardly and outwardly divergent or flared upper end sections 393 of the bores through the hanger flange body to facilitate guiding the Christmas tree cartridge into position on top of the hanger tiange assembly. A seal pad 394 of a suitable rubber or similar packing material is positioned between the top end surface of the hanger flange body section 372 and the lower end surface of the Christmas tree cartridge case to seal around the flow passage connections between the cartridge case and the tiange body section. Set screws or bolts 395 are threadedly engaged through the casing head contacting the upwardly and inwardly convergent surface 300 on the Christmas tree cartridge case to hold the cartridge case against upward movement within the casing head. The hanger flange body section is provided with an upper external annular locking recess 396 for receiving a suitable handling tool, not shown, for use in installing and removing the hanger flange. The upper portions of the casing head 371 along with the apparatus for connecting the Christmas tree cartridge with the various flexible ow and control tluid lines are all identical to those previously illustrated and described in the well head system of FIGURES 1 and 1-A.
The well head 371 functions in a manner identical to the well head 20 while permitting a variation in the procedures followed in the installation and removal of the well head components. The tubing strings 25 and 32 are installed in the well by connecting them with the hanger flange assembly 370 which is lowered 'on a suitable handling tool, such as the previously described tool 321, to the position illustrated in the casing head and locked in position by the lock bolts 385 which are rotated until their inward ends are received in the locking recess 390 around the body portion of the hanger tlange body section. The Christmas tree cartridge is then lowered in the previously described manner through the conductor pipe and the blowout preventers into the casing head until the lower end of the cartridge is resting on the upper end of the hanger flange assembly 370 with the tubing extensions 391 being received in the bores of the hanger flange body. The tubing extensions 391 on the Christmas tree cartridge case facilitate orientation of the cartridge re1- ative to the hanger assembly since the positioning of the tubular extensions is generally triangular in accordance with the positioning of the bores through the cartridge case and the tubular extension connected with the bore 24d is smaller than the other tubular extensions of the cartridge case. The case can, therefore, be coupled into the hanger assembly at only one position. The cartridge case is manually rotated by a diver -until it slides downwardly into the proper position or it is guided into position by guide lines, as previously discussed.
In utilizing the well head system illustrated in FIG- URE 9, the Christmas tree cartridge is installed in the casing head as above described and the well is then brought in and tested by suitable conventional procedures after which the master tubing and casing annulus valves are closed, the running tools are removed along with the conductor pipe, and the cap 301 and the fiexible flow and control fluid lines are installed by following the previously described procedures.
The principal particular advantage of the well head system of FIGURE 9 resides in the removability of the Christmas tree cartridge without disturbing the tubing strings 25 and 32. Suitable conventional procedures are followed to plug the tubing strings 25 and 32 and the flow passage 375 leading through the hanger ange assembly into the casing annulus 51. The lock nuts 395 are then retracted to release the Christmas tree cartridge so that it may be lifted upwardly from the casing head. The ilexible lines along with the cap assembly 301 are disengaged from the casing head and the cartridge case following which the cartridge case is lifted with a handling tool,v
such as the tool 321, by conventional means from the casing head. The valves in the Christmas tree cartridge are serviced or replaced as desired and the Christmas tree cartridge is re-installed, if desired, in accordance with the original installation procedure.
If conditions are such that the well is not to be further produced, the casing head may be capped and sealed with a suitable blind flange, not shown, connected on the upper end of the casing head in the same manner that the cap assembly 301 is secured on the casing head.
It will now be seen that the modified form of well head arrangement illustrated in FIGURE 9 provides a well head adapted for remote use, such as at the water covered locations, wherein tubing strings are supported from a hanger assembly within a well head while a Christmas tree cartridge including master tubing string valves and casing annulus valves is installable in and removable from the casing head independent of the tubing strings.
It will be seen that the tubing hanger assembly is supported in and locked against upward movement within the casing head while the Christmas tree cartridge is independently lockable in the casing head above and in coupled relationship on the hanger assembly, the Christmas tree cartridge case having tubular extensions projecting into flow passages extending through the body of the tubing hanger assembly to provide fluid communication from the bores of the Christmas tree cartridge case into the hanger assembly.
It will be obvious that the lock bolts 38S and 395 in the well head illustrated in FIGURE 9 may be replaced by suitable remotely actuatable locking means to adapt the well head to use in `water depths below the levels at which divers can function.
The foregoing description of the invention is explanatory only, and changes in the details of the construction illustrated may be made by those skilled in the art, within the scope of the appended claims, without departing from the spirit of the invention.
What is claimed and desired to be secured by Letters Patent is:
1. A well head system comprising: a casing head supported on a well casing; a Christmas tree cartridge insertable within said casing head; means on said Christmas tree cartridge and said casing head for releasably locking said cartridge in said casing head; said Christmas tree cartridge having at least one ow passage for well fluids therein; a remotely controllable valve means in said flow passage of said Christmas tree cartridge for controlling fluid flow through said passage of said cartridge; means on said cartridge for connecting a tubing string with said cartridge in How communication with said passage and said valve means disposed in said passage; and cap means releasably secured on said casing head closing the casing head over said cartridge and having means p-roviding control fluid communication with said valve means in said passage of said casing head for operation of said valve means from a remote point.
2. A well head system in accordance with claim 1 wherein the means for connecting said tubing string in low communication with said Christmas tree cartridge passage includes hanger flange means releasably engaged in said casing head and adapted to receive and releasably support said Christmas tree cartridge whereby said cartridge is installable in and removable from said casing head independent of said hangar flange and said tubing string supported from said hanger flange.
3. A well head system in accordance with claim 1 wherein said Christmas tree cartridge includes a substantially tubular case provided with a shoulder surface adapted to be engaged by releasable means on said casing head for releasably holding said cartridge in said casing head.
4. A well system in accordance with claim 3 wherein said cap means releasably secured to said casing head is disposed in sealing relationship with said casing head to enclose the cartridge within said casing head.
5. 'A well head system in accordance with claim 1 including flexible flow lines and control fluid lines connected with said cap means and extending to a remotely located control station.
6. A well head system in accordance with claim 5 including movable latching means releasably holding said cap means on said casing head 7. A well head system in accordance with claim 5 wherein said valve means in said Christmas tree cartridge comprises uid actuated remotely controllable fail-safe type valves in said cartridge passage.
8. A Christmas tree cartridge adapted to be inserted into and removed from a casing head through a conduit comprising: case means having outer wall surfaces, said surfaces being shaped to receive releasable locking means for holding said cartridge in said casing head; said cartridge case having first longitudinal bore means for receiving tubing master valve means and second longitudinal bore means for receiving casing annulus valve means; tubing master valve means secured in said first bore means; casing annulus valve means secured in said second bore means; said cartridge case having control fluid flow passage means extending from a first end thereof int-o said first and second bore means for conducting control fiuid to said tubing master valve means and said casing annulus valve means; means for operably connecting a tubing string in fluid communication with said first bore means at a second end of said cartridge case; and means for operably coupling Huid flow and control fluid lines into the other end of said cartridge case.
9. A Christmas tree cartridge in accordance with claim 8 wherein said means for operably connecting a tubing string with said first bore means of said cartridge at said second end of said cartridge case includes hanger ange means releasably engaged in said casing head for supporting tubing string means from said casing head; and means is provided-at said second end of said cartridge case for operably coupling said cartridge case with said hanger ange means.
1t), A Christmas tree cartridge as defined in claim 8 wherein said lcartridge case is provided with locking recess means for releasably coupling said cartridge with a handling tool for installation and removal of said cartridge.
11. A Christmas tree cartridge as defined in claim 8 wherein said master tubing valve means comprises two fluid actuatable remotely controllable valves arranged in end-to-end array within said first bore means and `said casing annulus valve means comprises two fluid actuatable remotely controllable valves arranged in end-to-end array in said second bore means.
12. A Christmas tree cartridge in accordance with claim 8 wherein each of said valve means includes: tubular mandrel means; a valve tube concentrically positioned and slidably supported Within said mandrel means; a ball valve assembly supported on one end of said valve tube adapted to be actuated by longitudinal movement of said tube for rotating a ball valve between open and closed positions; an annular piston on the other end of said valve tube; a packing gland supported by said mandrel means around said valve tube between said ball valve assembly and said annular piston for supporting said valve tube and forming an end of an annular space within said mandrel around said tube between said packing gland and said piston on the downstream side of said valve assembly; a spring within said annular space around said tube confined between said packing gland and one end of said piston for biasing said piston and said tube away from said valve assembly to rotate said ball valve to a closed position; the other end of said annular piston being exposable to control iiuid pressure for displacing said piston and said valve tube toward said ball valve assembly for rotating said ball valve to an open position and holding said valve in said open position responsive to control fiuid pressure applied to said annular piston.
13. Apparatus in accordance with claim 12 wherein said ball valve assembly includes a cage having fiexible collet fingers, upper and lower valve seats in said cage spaced apart one from the other, a ball valve confined between said valve seats, a wave spring biasing said lower valve seat toward said ball valve, and a retainer holding said wave spring against said lower valve seat.
14. A Christmas tree cartridge as defined in claim 13 including: a tubular neck section extending from the second end of said annular piston; a head section included in said mandrel around said neck section; an annular packing supported in said head section around said neck section; said head section having flow passage means opening toward said second end of said annular piston; and said second end of said piston, the outer wall surface of said neck section on said piston, the end of said head section toward said piston, and the inner wall of said mandrel defining an annular cylinder adapted to receive control fiuid for applying control fluid pressure t-o said annular piston for moving said piston away from said head section to open said ball valve and hold said ball valve in open position responsive to said control fluid pressure against the force of said spring around said valve tube.
15. A Christmas tree cartridge in accordance with claim 14 wherein said valve tube is provided with at least `one port permitting pressure equalization between the -bore through said valve tube and the annular space around said tube between said packing gland and said annular piston.
16. A Christmas tree cartridge in accordance with claim 14 wherein said packing gland around said valve tube is provided with flow passage means for conducting control fluid into the annular space around said valve tube between said packing gland and said annular piston whereby said annular piston is displacable in either direction by control iiuid pressure applied into said annular cylinder and into said annular space around said valve tube.
17. A Christmas tree cartridge in accordance with claim 14 wherein said annular piston is telescopically engaged in slidable relationship on said valve tube permitting said annular piston and said valve tube to m-ove relative to each other, and including a stop ring secured on said valve tube for limiting the relative movement of said piston and said valve tube toward each other, said piston being engageable with said stop ring for moving said valve tube in response to movement of said piston toward said valve tube, and said spring around said valve tube being confined between said stop ring and said packing gland around said valve tube.
18. A Christmas tree cartridge of the character set forth in claim 14 wherein said tubing master valve means and said casing annulus valve means each comprise a fiuid actuatable remotely controllable valve comprising: tubular mandrel means; a valve tube concentrically positioned and slidably supported within said mandrel means; a ball valve assembly supported on one end of said valve tube adapted to be actuated by longitudinal movement of said tube for rotating a ball Valve between open and closed positions; an annular piston on the other end of said valve tube; a packing gland supported by said mandrel means around said valve tube between said ball valve assembly and said annular piston for supporting said valve tube and defining an end of an annular space within said mandrel around said tube between said packing gland and said position on the downstream side of said valve assembly; a spring within said annular space around said tube confined between said packing gland and a first end of said piston for biasing said piston and said tube away from said valve assembly to rotate said ball valve to a closed position; a second end of said annular piston being exposable to control fluid pressure for dispalcing said piston and said valve tube toward said ball valve assembly for rotating said ball valve to an open position and holding said valve in said open position responsive to control fiuid pressure applied to said annular piston.
19. A valve as dened in claim 18 wherein said ball valve assembly includes a cage having flexible collet fingers, upper and lower valve seats in said cage spaced apart one from the other, a ball valve confined between said valve seats, spring means biasing said lower valve seat toward said ball valve, and a retainer holding said wave spring against said lower valve seat.
20. A valve as defined in claim 19 including: a tubular neck section extending from the second end of said annular piston; a head section included in said mandrel around said neck section; an annular packing supported in said head section sealing around said neck section; said head section having flow passage means opening toward said second end of said annular piston; and said second end of said piston, the Vouter wall surface of said neck section on said piston, the end of said head section toward said piston, and the inner wall of said mandrel defining an annular cylinder adapted to receive control fluid for applying control fiuid pressure to said annular piston for moving said piston away from said head section to open said ball valve and hold said ball valve in open position responsive to said control fluid pressure against the force of said spring around said valve tube.
21. A valve as defined in claim 20 wherein said packing gland around said valve tube is provided with fiow passage means for conducting control fluid into the annular space around said valve tube between said packing gland and said annular piston whereby said annular piston is displacable in either direction by cotnrol fiuid pressure applied into said annular cylinder and into said annular space around said valve tube.
22. A valve as defined in claim 20 wherein said valve tube is provided with at least one port permitting pressure equalization between the bore through said valve tube and the annular space around said tube between said packing gland and said annular piston.
23. A valve as defined in claim 22 wherein said annular piston is telescopically engaged in slidable relationship on said valve tube permitting said annular piston and said valve tube to move relative to each other, and including a stop ring secured on said valve tube for limiting the relative movement of said piston and said valve tube toward each other, said piston being engageable with said stop ring for moving said valve tube in response to movement of said pist-on toward said valve tube, and said spring around said valve tube being confined between said stop ring and said packing gland around said valve tube.
24. A well head closure assembly for use on a well having casing herein and a well head at the upper end of said casing, including: a body member adapted to be disposed within and releasably connected to the well head at the upper end of said well casing; longitudinal passage means in said body communicating with the Well casing therebelow; supp-orting means for supporting a well tubing string in said body in flow communication with said passage means of said body member; ow conductor means on said body member communicating with said passage means of said body member; flow control means disposed in said longitudinal passage maens of said body member between said flow conduct-or means and said tubing string and loperable between open and closed positions for controlling ow through said passage means from the bore of the tubing string to the flow conductor means; and means operable from a remote point for controlling the opening and closing of said flow control means.
25. A well head closure assembly for use on a well having a casing therein and a well head at the upper end of said casing including: a body having means for connecting it to said well head at the upper end of said well casing; said body having a plurality of longitudinal bores therein; means at the lower end of each of said longitudinal bores of said body for receiving and connecting rst well ow conductor means in flow communication with said lower end of each of said bores; ilow control means removably disposed in each of said longitudinal bores for controlling flow from said first well flow conductor means; second flow conductor means communicating with each of said bores of said body downstream of said flow control means, whereby said ow control means control flow of iiuids from the first well ow conductor means through the body to the second ow conductor means.
26. A well closure assembly of the character set forth in claim 25 wherein the body includes an outer tubular member adapted to be connected to the well head at the upper end of the Well casing and an inner removable cartridge removably disposed in the outer member and releasably locked in sealing relationship therewith; said inner cartridge having said longitudinal bores formed therein and being provided with means communicating the lower ends of said bores with the lirst ow conductor means supported by said body.
27. A well head system comprising: a casing head supported on a well casing; a Christmas tree cartridge insertable within said casing head; means on said Christmas tree cartridge and said casing head for releasably locking said cartridge in said casing head; said Christmas tree cartridge having at least one longitudinal flow passage for well fluids therein; remotely controllable Valve means in said ow passage of said Christmas tree cartridge for controlling uid flow through said flow passage of said cartridge; means on said cartridge for connecting a well tubing string with said cartridge in ow communication with the lower end of the pasage and the valve means disposed in said passage; said Christmas tree cartridge being installable in and removable from said casing head through a conduit connected with Said casing head; and means for connecting a control iluid ow line with said Christmas tree cartridge in ow communication with said valve means for controlling actuation of said valve means between open and closed position to control ow fr-om said tubing string through the passage of said cartridge.
References Cited UNITED STATES PATENTS 2,785,755 3/1957 En Dean 166-72 3,064,735 11/1962 Bauer et a1 166-0.6 3,156,300 11/1964 Page et al 166-72 X 3,259,191 7/ 1966 McClintock et al 166-85 3,280,914 10/1966 Sizer et al 166-72 X 3,307,627 3/1967 Shatto 166-0.6 3,310,107 3/1967 Yancey 166-72 X 3,318,377 5/1967 Ottoman 16S-0.6 3,322,192 5/ 1967 Woelfel et al 166-0.5
DAVID H. BROWN, Primary Examiner.
U.S. Cl. X.R.
US510189A 1965-11-29 1965-11-29 Well head system and method of installing the same Expired - Lifetime US3426845A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3601190A (en) * 1969-05-15 1971-08-24 Brown Oil Tools Well production apparatus with fluid operated valve
US3633669A (en) * 1970-08-24 1972-01-11 Exxon Production Research Co Apparatus for running in and operation of valves and the like
DE2652042A1 (en) * 1976-10-15 1978-04-20 Baker Int Corp VALVE AND DISPOSAL DEVICE
US6109352A (en) * 1995-09-23 2000-08-29 Expro North Sea Limited Simplified Xmas tree using sub-sea test tree
US20130291961A1 (en) * 2010-02-15 2013-11-07 Petroleum Technology Company As Valve device

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US2785755A (en) * 1954-10-19 1957-03-19 Gulf Research Development Co Storm choke for oil wells
US3064735A (en) * 1959-08-17 1962-11-20 Shell Oil Co Wellhead assembly lock-down apparatus
US3156300A (en) * 1963-08-14 1964-11-10 John S Page Method and apparatus for protecting wells
US3259191A (en) * 1958-05-05 1966-07-05 Ross A Mcclintcck Subsea blowout prevention and landing apparatus
US3280914A (en) * 1956-06-20 1966-10-25 Otis Engineering Corp Of Delaw Method for controlling flow within a well
US3307627A (en) * 1963-06-20 1967-03-07 Shell Oil Co Method and apparatus for connecting a pipe line to an underwater well
US3310107A (en) * 1963-10-23 1967-03-21 Fmc Corp Underwater well method and apparatus
US3318377A (en) * 1964-04-30 1967-05-09 Shell Oil Co Production wellhead assembly
US3322192A (en) * 1965-02-16 1967-05-30 Cameron Iron Works Inc Offshore well apparatus

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Publication number Priority date Publication date Assignee Title
US2785755A (en) * 1954-10-19 1957-03-19 Gulf Research Development Co Storm choke for oil wells
US3280914A (en) * 1956-06-20 1966-10-25 Otis Engineering Corp Of Delaw Method for controlling flow within a well
US3259191A (en) * 1958-05-05 1966-07-05 Ross A Mcclintcck Subsea blowout prevention and landing apparatus
US3064735A (en) * 1959-08-17 1962-11-20 Shell Oil Co Wellhead assembly lock-down apparatus
US3307627A (en) * 1963-06-20 1967-03-07 Shell Oil Co Method and apparatus for connecting a pipe line to an underwater well
US3156300A (en) * 1963-08-14 1964-11-10 John S Page Method and apparatus for protecting wells
US3310107A (en) * 1963-10-23 1967-03-21 Fmc Corp Underwater well method and apparatus
US3318377A (en) * 1964-04-30 1967-05-09 Shell Oil Co Production wellhead assembly
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3601190A (en) * 1969-05-15 1971-08-24 Brown Oil Tools Well production apparatus with fluid operated valve
US3633669A (en) * 1970-08-24 1972-01-11 Exxon Production Research Co Apparatus for running in and operation of valves and the like
DE2652042A1 (en) * 1976-10-15 1978-04-20 Baker Int Corp VALVE AND DISPOSAL DEVICE
US6109352A (en) * 1995-09-23 2000-08-29 Expro North Sea Limited Simplified Xmas tree using sub-sea test tree
US20130291961A1 (en) * 2010-02-15 2013-11-07 Petroleum Technology Company As Valve device
US9500062B2 (en) * 2010-02-15 2016-11-22 Petroleum Technology Company As Valve device of a wellhead Christmas tree assembly

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