US3419950A - Method of making a vapor device - Google Patents
Method of making a vapor device Download PDFInfo
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- US3419950A US3419950A US589987A US58998766A US3419950A US 3419950 A US3419950 A US 3419950A US 589987 A US589987 A US 589987A US 58998766 A US58998766 A US 58998766A US 3419950 A US3419950 A US 3419950A
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- temperature
- orifice
- envelope
- heat
- working medium
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- 238000004519 manufacturing process Methods 0.000 title description 3
- 238000000034 method Methods 0.000 claims description 26
- 239000007789 gas Substances 0.000 claims description 16
- 238000010943 off-gassing Methods 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 11
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 230000008016 vaporization Effects 0.000 claims description 4
- 238000013022 venting Methods 0.000 claims description 2
- 210000002445 nipple Anatomy 0.000 description 18
- 230000005499 meniscus Effects 0.000 description 10
- 238000007789 sealing Methods 0.000 description 7
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 6
- 229910052744 lithium Inorganic materials 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000003870 refractory metal Substances 0.000 description 1
- 210000005239 tubule Anatomy 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/38—Exhausting, degassing, filling, or cleaning vessels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49353—Heat pipe device making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49396—Condenser, evaporator or vaporizer making
Definitions
- My invention relates to a method of making a vapor device and particularly to a method of evacuating and sealing such devices.
- a heat pipe which is used to convey heat from a heat source such as a fossil fuel ame, to a heat utilization or dissipation zone.
- a heat pipe usually comprises a tubular structure having a capillary lining and a vaporizable heat transfer or working medium therein.
- the vaporizable Working medium is selected to have a vaporization temperature at least as high as the operating temperature of the heat pipe. When such operating temperature is about 1400 C., lithium may be used as the working medium.
- the envelope of the heat pipe as well as the working medium be evacuated of substantially all undesirable foreign gases.
- Gases Within the envelope of the device adversely affect efficiency by collecting in regions where they form insulating barriers to the vapor transport of heat. When such gas collecting regions are formed adjacent to the envelope wall at the heat input zone, the heat input to the heat pipe from the heat source is reduced. When the gases collect on the envelope wall at the heat utilization or dissipation zone, the heat output of the pipe is lessened.
- a heat pipe When a heat pipe is designed for operating at a relatively high temperature of about 1400 C., for example, it is desirable for maximum gas evacuation that the heat pipe envelope as Well as the Working medium be heated to a temperature that is higher than the operating temperature during the evacuating step, and that the envelope be sealed before the temperature is lowered. In this Way, evolution of gases from the envelope walls and from the working medium that would normally take place during operation, is avoided and longer high eiciency operation of the heat pipe is assured. It is also desirable to compensate for loss of Working medium during the outgassing and evacuating step.
- the device envelope After the device envelope has been evacuated of undesired gases, it is desirable to seal the envelope while at the aforementioned higher temperature and while connected to an exhaust system.
- Another object is to hermetically seal the device envelope in a convenient manner after gases therein, including gases evolved during the outgassing step, have been evacuated.
- a device e.g., a heat pipe with a working medium therein is heated at least to its intended temperature of operation. This temperature serves to outgas the heat pipe envelope and the working medium therein. While at such temperature, the heat pipe envelope is evacuated to a reduced pressure which may be about -6 torr. The evacuation is preferably effected through an elongated passageway terminating in an orifice in one end of the heat pipe envelope. A wire or rod of such diameter as to nearly close the orifice may be positioned in the passageway.
- the passageway walls as well as the wire are heated to a temperature higher than the temperature of operation of the device.
- the length of the passageway helps to control the flow of Working medium therethrough as a consequence of frictional losses therein.
- FIG. l is a sectional view of a heat pipe associated with apparatus for outgassing, evacuating and hermetically closing the envelope thereof;
- FIG. 2 is a fragmentary sectional View, partly schematic, of means for determining the amount of working medium lost during a practice of my method.
- a heat pipe 10 having an envelope 11 and a capillary lining 12 is provided with a desired quantity of working medium 13 such as lithium.
- the wall of envelope 11 has a thickness of about 0.030 inch in one example.
- a reduced area extension or nipple 14 dening an elongated passageway terminating in an Anlagen 16.
- the envelope 11 and the nipple 14 may be made of a refractory metal such as molybdenum.
- the capillary lining 12 may be made of a molybdenum wire mesh having capillary openings.
- a wire or rod 18 has a thinned-down portion 19 extending into the orifice 16.
- the Wire portion 19 has a cross sectional area for nearly closing the tranquil 16.
- the wire 18 including portion 19 is made of a metal having a higher melting point temperature than the Walls of the perennial 16. Where the passageway walls are made of molybdenum having a melting point temperature of 2620 C. the Wire 18 may be made of tungsten having a melting point temperature of 3370 C. In this Way the wire 18 prevents collapse of the nipple when the walls thereof are heated to a sealing temperature.
- the portion 19 of wire 18 l has a diameter of about 0.060 inch while orifice 16 has a diameter of about 0.062 inch. This provides an 0.001 inch annular space around the wire portion ,19.
- the wall thickness of the nipple is about 0.04 inch and its length is about 0.5 lmil. This Wall thickness is signicant in that it is sufliciently small to avoid the formation of an undesirably large heat sink in the nipple and provides desired resistance for heating by 12R losses. Heat -retaining capacity of the nipple heat sink is increased with increase in the mass of the nipple 14.
- the heat sink is large enough it may draw heat away from the inner surface region of the orifice to such a degree that the wire portion 19 will melt before the inner surface region melts. Such melting of the wire 19 is objectionable in that it may not result in the formation of a desired closing meniscus.
- the heat pipe 10 is supported within a bell jar 20 Where the heating of the heat pipe 10 is accomplished by electric current losses therein.
- the heat pipe may be supported on an insulating disc 22, made of ceramic for example and hermetically sealed to a base 24 upon which the bell jar 20 rests and to which it is hermetically sealed.
- the bell jar 20 is evacuated to a pressure of about 10-6 torr through an exhaust tubul'ation 26.
- the heat pipe has a heat input region 28 which may be heated electrically by 12R losses as by a transformer 3i) connected to a suitable electrical power supply, not shown.
- the heat input region 28 may be heated to the operating temperature, i.e., about 1400 C. by a power input thereto of 2500 amperes at 1 volt, for example.
- the heat input region is heated to a temperature higher than the operating temperature of the device, to assure desired release of surbstantially all gases from the wall 10 ⁇ of the device, the capillary lining 12 and the working medium 13.
- Such higher temperature may be about 1600 C., requiring a power input of 2950 amperes rat 1.75 volts.
- the heat pipe also has a heat utilization or dissipation zone 32 which is heated by the condensation therein of the working fiuid.
- This zone of the heat pipe includes the nipple 14, heated by the electrical current from a variable transformer 34 connected to a suitable power supply, not shown.
- the nipple 14 is heated to a temperature higher than the temperature to which the heat input zone 28 is heated. Such higher temperature may be about 2000 C. and is produced by a power input to the heat pipe from the transformer 34 of 275 amperes at 1.9 volts. This high temperature prevents the condensation of the Working uid in the orifice which would be expelled from the heat pipe at a high rate.
- the rate of loss of working fluid can be controlled to a degree by the temperature of the nipple.
- the temperatures referred to are associated with the use of lithium as a working medium. Where other working media having operating temperatures other than about 1400 C. are used, the temperatures referred to should be modified to preserve the ratio of such temperatures to the operating temperature as indicated in the foregoing.
- the higher temperature at the nipple 14 is desirable to prevent condensation of the working medium therein, particularly in the annular orifice region defined by the wire 19 and the nipple 14. Such condensation would increase the outliow of working medium through the orifice to an objectionable degree.
- the output of the transformer 34 is increased to 400 amperes at 3 volts. This softens the wall of the nipple 14 and causes it to form a meniscus that bridges the annular space between the Wire ⁇ 19 and the inner surface of the nipple.
- the temperature of the nipple is subsequently reduced to a value below the softening point of the nipple 14, the meniscus hardens and forms a permanent seal.
- the amount of Working medium therein should be sufficient to lill the capillary lining 12. This assures maximum efficiency of the device. Therefore, in practicing my novel method, the initial charge 13 of lithium is in suiicient quantity to permit loss of working medium through the annular orifice 16 during the evacuation and outgassing yof the heat pipe, and yet leave a sufficient quantity of working medium in the heat pipe to fill the capillary lining thereof after the orifice 16 has been sealed.
- the quantity of lithium as the working medium required to fill the capillary lining 12 is 6 grams and the amount of the initial lithium charge 13 is 10 grams. The charge 13 therefore includes an excess of 4 grams of working medium above that required for high efiiciency operation of the device.
- My novel method provides a means 4for determining accurately when the aforementioned excess of working medium has been permitted to escape through the orifice 16 during the outgassing and evacuating operation. As shown in FIG. 2, this determination may be effected with the aid of receptacle 36 having an opening 38 positioned slightly above the perennial 16. Around the opening 38 is an upturned lip 39 having a function to be described.
- the receptacle 36 is supported adjacent to one end of a lever 40 fulcrumed at 42 and having a weight 44 adjacent to the other end.
- a pointer 46 fixed to the lever 40 is adapted to traverse an indicator 4S when the lever is annularly moved on fulcrum 42.
- the indicator has calibrations thereon indicating the magnitude of angular deflection of the lever 40.
- the weight 44 is equal in magnitude to the sum of the weight of the receptacle 36 when empty and the weight of the excess working medium that is permitted to be lost from the pipe 10 during its outgassing and evacuation.
- the pointer 46 moves to a position opposite a calibration on indicator 48 indicating such equality. At this time, all ⁇ of the excess working medium has been lost from the heat pipe.
- the transformer 34 is adjusted to provide electrical power of 400 amperes at 3 volts to the heat utilization zone 32 that is sufficient to soften the nipple 14 and t-o produce a meniscus bridging the space between it and the wire 19. The transformer 34 is then adjusted to a lower power output which results in a hardening of the meniscus and sealing of the device.
- the pressure of the working fiuid within the device exerts a force on the meniscus greater than the capillary force associated with the material forming the meniscus, the material will be forced out of the orifice preventing a closure. If this happens it is necessary to reduce the temperature of the heat pipe until the pressure exerted on the meniscus by the working uid is less than the capillary force. To obtain the best possible Vacuum in the heat pipe it is desirable to close the slogan when the heat pipe is at its operating temperature. This is not necessary however if a higher pressure of the impurity gases can be tolerated, since the orifice can be closed in the same manner even if no other heat is applied to the heat pipe than that by the orifice heater.
- a method according to claim 1 and wherein the difference between said first temperature and said second temperature is about 400 C.
- said iirst temperature is about higher than the operating temperature of said device, said second temperature is about 30% higher than said operating temperature, and said third temperature is equal to the meniscus forming softening temperature of a wall defining said orifice.
- Method of outgassing and evacuating the envelope of a vapor device comprising:
- Method of sealing an evacuated device having a wall of relatively low melting point metal defining an elongated passageway terminating in an orifice comprising:
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Description
, Jan. 7, 1969 w. B. HALL METHOD OF MAKING A VAPOR DEVICE Filed OGt. 27, 1966 United States Patent O 3,419,950 METHOD F MAKING A VAPOR DEVICE William B. Hall, Lancaster, Pa., assigner to Radio Corporation of America, a corporation of Delaware Filed Oct. 27, 1966, Ser. No. 589,987 U.S. Cl. 29-422 Int. Cl. B23p I7/ 00 My invention relates to a method of making a vapor device and particularly to a method of evacuating and sealing such devices.
One type of vapor device is a heat pipe which is used to convey heat from a heat source such as a fossil fuel ame, to a heat utilization or dissipation zone. A heat pipe usually comprises a tubular structure having a capillary lining and a vaporizable heat transfer or working medium therein. The vaporizable Working medium is selected to have a vaporization temperature at least as high as the operating temperature of the heat pipe. When such operating temperature is about 1400 C., lithium may be used as the working medium.
For most ellicient operation of the heat pipe it is desirable that the envelope of the heat pipe as well as the working medium be evacuated of substantially all undesirable foreign gases. Gases Within the envelope of the device adversely affect efficiency by collecting in regions where they form insulating barriers to the vapor transport of heat. When such gas collecting regions are formed adjacent to the envelope wall at the heat input zone, the heat input to the heat pipe from the heat source is reduced. When the gases collect on the envelope wall at the heat utilization or dissipation zone, the heat output of the pipe is lessened.
When a heat pipe is designed for operating at a relatively high temperature of about 1400 C., for example, it is desirable for maximum gas evacuation that the heat pipe envelope as Well as the Working medium be heated to a temperature that is higher than the operating temperature during the evacuating step, and that the envelope be sealed before the temperature is lowered. In this Way, evolution of gases from the envelope walls and from the working medium that would normally take place during operation, is avoided and longer high eiciency operation of the heat pipe is assured. It is also desirable to compensate for loss of Working medium during the outgassing and evacuating step.
After the device envelope has been evacuated of undesired gases, it is desirable to seal the envelope while at the aforementioned higher temperature and while connected to an exhaust system.
Accordingly, it is an object of the invention to outgas the walls of the envelope of a vapor device as well as the working medium therein, at a temperature at least as high as the intended operating temperature of the device while preserving an amount of working medium in the device required for efficient operation of the device.
Another object is to hermetically seal the device envelope in a convenient manner after gases therein, including gases evolved during the outgassing step, have been evacuated.
In carrying out a preferred embodiment of my novel method, a device, e.g., a heat pipe with a working medium therein is heated at least to its intended temperature of operation. This temperature serves to outgas the heat pipe envelope and the working medium therein. While at such temperature, the heat pipe envelope is evacuated to a reduced pressure which may be about -6 torr. The evacuation is preferably effected through an elongated passageway terminating in an orifice in one end of the heat pipe envelope. A wire or rod of such diameter as to nearly close the orifice may be positioned in the passageway. To prevent condensation of the working medium in the re- 10 Claims ICC gion of the orifice, the passageway walls as well as the wire, are heated to a temperature higher than the temperature of operation of the device. The length of the passageway helps to control the flow of Working medium therethrough as a consequence of frictional losses therein.
During the outgassing operation, some loss of the working medium is unavoidable. I have provided a preferred Way for determining the magnitude of the relatively small amount of Working medium lost during the outgassing and evacuating step. l initially provide an excess amount of the Working medium in the heat pipe and when this amount has been lost I seal the envelope so that an optimum quantity of working medium remains in the heat pipe after the evacuating and sealing steps have been completed.
Further objects and features of my novel method will become apparent as the present description continues.
In the drawing, to which reference is now made for an illustrative example of my novel method:
FIG. l is a sectional view of a heat pipe associated with apparatus for outgassing, evacuating and hermetically closing the envelope thereof; and
FIG. 2 is a fragmentary sectional View, partly schematic, of means for determining the amount of working medium lost during a practice of my method.
In practicing my novel method, as shown in FIG. 1, a heat pipe 10 having an envelope 11 and a capillary lining 12 is provided with a desired quantity of working medium 13 such as lithium. The wall of envelope 11 has a thickness of about 0.030 inch in one example. At one end of the envelope 11 is a reduced area extension or nipple 14 dening an elongated passageway terminating in an orice 16. The envelope 11 and the nipple 14 may be made of a refractory metal such as molybdenum. The capillary lining 12 may be made of a molybdenum wire mesh having capillary openings.
A wire or rod 18 has a thinned-down portion 19 extending into the orifice 16. The Wire portion 19 has a cross sectional area for nearly closing the orice 16. The wire 18 including portion 19 is made of a metal having a higher melting point temperature than the Walls of the orice 16. Where the passageway walls are made of molybdenum having a melting point temperature of 2620 C. the Wire 18 may be made of tungsten having a melting point temperature of 3370 C. In this Way the wire 18 prevents collapse of the nipple when the walls thereof are heated to a sealing temperature.
In one example, the portion 19 of wire 18 lhas a diameter of about 0.060 inch while orifice 16 has a diameter of about 0.062 inch. This provides an 0.001 inch annular space around the wire portion ,19. The wall thickness of the nipple is about 0.04 inch and its length is about 0.5 lmil. This Wall thickness is signicant in that it is sufliciently small to avoid the formation of an undesirably large heat sink in the nipple and provides desired resistance for heating by 12R losses. Heat -retaining capacity of the nipple heat sink is increased with increase in the mass of the nipple 14. If the heat sink is large enough it may draw heat away from the inner surface region of the orifice to such a degree that the wire portion 19 will melt before the inner surface region melts. Such melting of the wire 19 is objectionable in that it may not result in the formation of a desired closing meniscus.
ln practicing my method, the heat pipe 10 is supported within a bell jar 20 Where the heating of the heat pipe 10 is accomplished by electric current losses therein. The heat pipe may be supported on an insulating disc 22, made of ceramic for example and hermetically sealed to a base 24 upon which the bell jar 20 rests and to which it is hermetically sealed. The bell jar 20 is evacuated to a pressure of about 10-6 torr through an exhaust tubul'ation 26.
The heat pipe has a heat input region 28 which may be heated electrically by 12R losses as by a transformer 3i) connected to a suitable electrical power supply, not shown. The heat input region 28 may be heated to the operating temperature, i.e., about 1400 C. by a power input thereto of 2500 amperes at 1 volt, for example. Preferably, during a practice of my method, the heat input region is heated to a temperature higher than the operating temperature of the device, to assure desired release of surbstantially all gases from the wall 10 `of the device, the capillary lining 12 and the working medium 13. Such higher temperature may be about 1600 C., requiring a power input of 2950 amperes rat 1.75 volts.
The heat pipe also has a heat utilization or dissipation zone 32 which is heated by the condensation therein of the working fiuid. This zone of the heat pipe includes the nipple 14, heated by the electrical current from a variable transformer 34 connected to a suitable power supply, not shown. The nipple 14 is heated to a temperature higher than the temperature to which the heat input zone 28 is heated. Such higher temperature may be about 2000 C. and is produced by a power input to the heat pipe from the transformer 34 of 275 amperes at 1.9 volts. This high temperature prevents the condensation of the Working uid in the orifice which would be expelled from the heat pipe at a high rate. With only vapor in the nipple, the rate of loss of working fluid can be controlled to a degree by the temperature of the nipple. The temperatures referred to are associated with the use of lithium as a working medium. Where other working media having operating temperatures other than about 1400 C. are used, the temperatures referred to should be modified to preserve the ratio of such temperatures to the operating temperature as indicated in the foregoing.
The higher temperature at the nipple 14 is desirable to prevent condensation of the working medium therein, particularly in the annular orifice region defined by the wire 19 and the nipple 14. Such condensation would increase the outliow of working medium through the orifice to an objectionable degree.
For closing the annular orifice referred to, the output of the transformer 34 is increased to 400 amperes at 3 volts. This softens the wall of the nipple 14 and causes it to form a meniscus that bridges the annular space between the Wire `19 and the inner surface of the nipple. When the temperature of the nipple is subsequently reduced to a value below the softening point of the nipple 14, the meniscus hardens and forms a permanent seal.
During operation of the heat pipe 10, the amount of Working medium therein should be sufficient to lill the capillary lining 12. This assures maximum efficiency of the device. Therefore, in practicing my novel method, the initial charge 13 of lithium is in suiicient quantity to permit loss of working medium through the annular orifice 16 during the evacuation and outgassing yof the heat pipe, and yet leave a sufficient quantity of working medium in the heat pipe to fill the capillary lining thereof after the orifice 16 has been sealed. In one example, the quantity of lithium as the working medium required to fill the capillary lining 12 is 6 grams and the amount of the initial lithium charge 13 is 10 grams. The charge 13 therefore includes an excess of 4 grams of working medium above that required for high efiiciency operation of the device.
My novel method provides a means 4for determining accurately when the aforementioned excess of working medium has been permitted to escape through the orifice 16 during the outgassing and evacuating operation. As shown in FIG. 2, this determination may be effected with the aid of receptacle 36 having an opening 38 positioned slightly above the orice 16. Around the opening 38 is an upturned lip 39 having a function to be described. The receptacle 36 is supported adjacent to one end of a lever 40 fulcrumed at 42 and having a weight 44 adjacent to the other end. A pointer 46 fixed to the lever 40 is adapted to traverse an indicator 4S when the lever is annularly moved on fulcrum 42. The indicator has calibrations thereon indicating the magnitude of angular deflection of the lever 40. The weight 44 is equal in magnitude to the sum of the weight of the receptacle 36 when empty and the weight of the excess working medium that is permitted to be lost from the pipe 10 during its outgassing and evacuation.
As working medium vapor escapes from the orifice 16 during a practice `of my method, it rises into the receptacle 36 and condenses on the walls thereof. The condensate lmay iiow to the bottom of the receptacle where it is prevented from escape through the opening 38 by the upturned lip 39. The working medium so accumulated in the receptacle 36 adds to the weight thereof.
When the total weight of the receptacle 36 and the working medium collected therein equals the value of the weight 44, the pointer 46 moves to a position opposite a calibration on indicator 48 indicating such equality. At this time, all `of the excess working medium has been lost from the heat pipe. To prevent further loss, the transformer 34 is adjusted to provide electrical power of 400 amperes at 3 volts to the heat utilization zone 32 that is sufficient to soften the nipple 14 and t-o produce a meniscus bridging the space between it and the wire 19. The transformer 34 is then adjusted to a lower power output which results in a hardening of the meniscus and sealing of the device.
If the pressure of the working fiuid within the device exerts a force on the meniscus greater than the capillary force associated with the material forming the meniscus, the material will be forced out of the orifice preventing a closure. If this happens it is necessary to reduce the temperature of the heat pipe until the pressure exerted on the meniscus by the working uid is less than the capillary force. To obtain the best possible Vacuum in the heat pipe it is desirable to close the orice when the heat pipe is at its operating temperature. This is not necessary however if a higher pressure of the impurity gases can be tolerated, since the orifice can be closed in the same manner even if no other heat is applied to the heat pipe than that by the orifice heater.
It will be appreciated from the foregoing that I have provided a novel and advantageous method of outgassing, evacuating and sealing a vapor device.
I claim:
1. Method of outgassing and evacuating a vapor device having an envelope, said envelope including `a heat input region and a heat dissipation region and containing a vaporizable heat transfer medium, said envelope at said heat dissipation region including walls defining an orifice for venting gases from said envelope, said method comprising:
(a) evacuating said envelope,
(b) heating said heat input region to a first temperature that is at least as high as that required for vaporizing said heat transfer medium, whereby said heat transfer medium urges said gases through said orifice,
(c) heating said heat dissipation region to a second temperature higher than said first temperature but below a third temperature at which a wall of said orifice softens, whereby that portion of said heat transfer medium passing through said orifice is preserved in the vapor state for preventing excess loss of said medium through said orifice, and
(d) heating said heat dissipation region to said third temperature, whereby said wall of said orifice softens and closes said orifice.
2. A method according to claim 1 and wherein said softened wall of said orifice is hardened for effecting a permanent seal of said orifice.
3. A method according to claim 1 and wherein the difference between said first temperature and said second temperature is about 400 C.
4. A method according to claim 1 and wherein said rst temperature is about 200 C. higher than the operating temperature of said vapor device.
5. A method according to claim 1 and wherein said iirst temperature is about higher than the operating temperature of said device, said second temperature is about 30% higher than said operating temperature, and said third temperature is equal to the meniscus forming softening temperature of a wall defining said orifice.
6. A method according to claim 1 and wherein said heating steps are effected by electric current losses in portions ofthe walls of said vapor device and in the walls dening said oriiice.
7. Method of outgassing and evacuating the envelope of a vapor device comprising:
(a) introducing into said envelope a heat vaporizable heat transfer medium in an `amount in excess of that required for operation of said device,
(b) simultaneously evacuating said enevelope and heating said medium at least to its vaporization temperature, whereby a portion of said medium is evacuated from said device, and
(c) stopping evacuation of said envelope when the weight of said evacuated portion of said medium equals the weight of said excess of said medium.
8. In a method of outgassing and evaculating a vapor device having an excess of vaporizable working medium therein comprising:
(a) outgassing and evacuating gases and a portion of said working medium from said device,
(b) collecting and weighing the evacuated portion of said working medium, and
(c) stopping the evacuation of said device when the weight of said collected portion of said working medium substantially equals the weight of said excess of said medium.
9. Method of sealing an evacuated device having a wall of relatively low melting point metal defining an elongated passageway terminating in an orifice, comprising:
(a) inserting in said passageway a wire made of a relatively high melting point rnetal and having a diameter for nearly bridging opposite walls of said passage- Way,
(b) heating said wall to a temperature to cause said wall t0 soften and contact all sides of said wire while preserving said wire from softening, and
(c) cooling said wall for hardening the same including the portion thereof contacting said wire, for sealing said orifice.
10. A method according to claim 9 and wherein a meniscus is formed between and contacting said wire and wall when said wall is heated to said temperature.
References Cited UNITED STATES PATENTS 1,255,979 2/ 1918 Berberich.
2,535,477 12/ 1950 Andrae 29--422 3,119,176 1/ 1964 Buesseler et al 29-422 X 3,153,846 10/ 1964 Lindberg 29-422 X 3,153,847 10/ 1964 Lindberg 2.9-400 THOMAS H. EAGER, Primary Examiner.
U.S. C1. X.R.
Claims (1)
1. METHOD OF OUTGASSING AND EVACUATING A VAPOR DEVICE HAVING AN ENVELOPE, SAID ENVELOPE INCLUDING A HEAT INPUT REGION AND A HEAT DISSIPATION REGION AND CONTAINING A VAPORIZABLE HEAT TRANSFER MEDIUM, SAID EVELOPE AT SAID HEAT DISSIPATION REGION INCLUDING WALLS DEFINING AN ORIFICE FOR VENTING GASES FROM SAID ENVELOPE, SAID METHOD COMPRISING: (A) EVACUATING SAID ENVELOPE, (B) HEATING SAID INPUT REGION TO A FIRST TEMPERATURE THAT IS AT LEAST AS HIGH AS THAT REQUIRED FOR VAPORIZING SAID HEAT TRANSFER MEDIUM, WHEREBY SAID HEAT TRANSFER MEDIUM URGES SAID GASES THROUGH SAID ORIFICE, (C) HEATING SAID HEAT DISSIPATION REGION TO A SECOND TEMPERATURE HIGHER THAN SAID FIRST TEMPERATURE BUT BELOW A THIRD TEMPERATURE AT WHICH A WALL OF SAID ORIFICE SOFTENS, WHEREBY THAT PORTION OF SAID HEAT TRANSFER MEDIUM PASSING THROUGH SAID ORIFICE IS PRESERVED IN THE VAPOR STATE FOR PREVENTING EXCESS LOSS OF SAID MEDIUM THROUGH SAID ORIFICE, AND (D) HEATING SAID HEAT DISSIPATION REGION TO SAID THIRD TEMPERATURE, WHEREBY SAID WALL OF SAID ORIFICE SOFTENS AND CLOSES SAID ORIFICE.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US589987A US3419950A (en) | 1966-10-27 | 1966-10-27 | Method of making a vapor device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US589987A US3419950A (en) | 1966-10-27 | 1966-10-27 | Method of making a vapor device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3419950A true US3419950A (en) | 1969-01-07 |
Family
ID=24360420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US589987A Expired - Lifetime US3419950A (en) | 1966-10-27 | 1966-10-27 | Method of making a vapor device |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3419950A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3767890A (en) * | 1971-10-22 | 1973-10-23 | Jr B Madden | Method and apparatus for fabricating gas pressurized hollow spheres |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1255979A (en) * | 1917-06-26 | 1918-02-12 | Frank J Berberich | Method of making thermometers. |
| US2535477A (en) * | 1944-10-19 | 1950-12-26 | Andrae Ernst Carl | Method of fabricating thermometers |
| US3119176A (en) * | 1961-05-24 | 1964-01-28 | Honeywell Regulator Co | Method of making a capillary tube fluid filled transmission system |
| US3153847A (en) * | 1963-08-02 | 1964-10-27 | Jr John E Lindberg | Method of making heat sensors |
| US3153846A (en) * | 1962-06-21 | 1964-10-27 | John E Lindberg | Method of making heat sensors |
-
1966
- 1966-10-27 US US589987A patent/US3419950A/en not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1255979A (en) * | 1917-06-26 | 1918-02-12 | Frank J Berberich | Method of making thermometers. |
| US2535477A (en) * | 1944-10-19 | 1950-12-26 | Andrae Ernst Carl | Method of fabricating thermometers |
| US3119176A (en) * | 1961-05-24 | 1964-01-28 | Honeywell Regulator Co | Method of making a capillary tube fluid filled transmission system |
| US3153846A (en) * | 1962-06-21 | 1964-10-27 | John E Lindberg | Method of making heat sensors |
| US3153847A (en) * | 1963-08-02 | 1964-10-27 | Jr John E Lindberg | Method of making heat sensors |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3767890A (en) * | 1971-10-22 | 1973-10-23 | Jr B Madden | Method and apparatus for fabricating gas pressurized hollow spheres |
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