US3389693A - Metal ring for positioning the cylinder sleeve in the cylinder block of a liquid-cooled piston type internal combustion engine - Google Patents

Metal ring for positioning the cylinder sleeve in the cylinder block of a liquid-cooled piston type internal combustion engine Download PDF

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Publication number
US3389693A
US3389693A US572091A US57209166A US3389693A US 3389693 A US3389693 A US 3389693A US 572091 A US572091 A US 572091A US 57209166 A US57209166 A US 57209166A US 3389693 A US3389693 A US 3389693A
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ring
cylinder
internal combustion
collar
liquid
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Expired - Lifetime
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US572091A
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Herschmann Otto
Deutschmann Herbert
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Daimler Benz AG
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Daimler Benz AG
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/02Cylinders; Cylinder heads  having cooling means
    • F02F1/10Cylinders; Cylinder heads  having cooling means for liquid cooling
    • F02F1/16Cylinder liners of wet type

Definitions

  • the present invention relates to a liquid-cooled piston internal combustion engine, and more particularly to a metal ring for liquid-cooled piston internal combustion engines having a cylinder-crankcase of light metal.
  • the ringshaped support at the inner side of the cylinder cooling jacket serving for the collar of the cylinder liner is particularly strongly loaded and stressed. It has been found that particularly at this place damages due to cavitation and corrosion may occur in the course of time. Added thereto are the alternating loads or stresses, to which is exposed the support during operation, whereby, for the most part, local loads or stresses are superposed on these alternating loads which stem from deformations of the liner and the collar thereof. These deformations may also result from non-uniform heating of the cylinder liner. Another cause of the deformations are the vibrations which are caused by the differing sliding pressures of the piston. Also small form defects produced during the manufacture have the same effects. The stress peaks thus produced may lead to the possibility that the support is lowered slightly, is torn or is damaged otherwise.
  • the ring according to the present invention has essentially a rectangular cross section whose height is related to its width in the ratio of about 2.5 :1 to about 1:1. Furthermore, the width of the ringcorresponds at least to the width of the support surfaces at the cylinder cooling jacket and at a collar of the cylinder liner.
  • a further advantage with respect to the known rings results from the high moment of resistance or section modulus of the ring which as a result thereof with the same pressing or shrinking stress, is seated securely in the housing with a high radial stress. If one additionally glues-in the ring, then the large glueing surface of the ring according to the present invention produces a particularly good connection. As a result of the high rigidity important if, with 3,389,693 Patented June 25, 1968 ice of the ring, deformations are avoided so that a tearing of the glue layer need not be feared.
  • the inner diameter of the ring becomes larger in the direction toward the lower end face opposite the support at the cylinder cooling jacket whereas the inner diameter of the ring remains constant at least within the area of its upper end face opposite the cylinder liner.
  • the portion of the cylinder liner, about which flows the cooling liquid, is thereby enlarged in a particularly thermally loaded section thereof and therewith the cooling is considerably improved.
  • the ring at its upper end face includes according to the present invention, a collar whose outer diameter is the same as the remaining ring and whose inner diameter is larger than the outer diameter of the collar of the cylinder liner.
  • the seating surface of the ring is enlarged or widened in an advantageous manner and the sealing is improved.
  • the danger of cavitation and of corrosion is effectively counteracted in that the ring is made of austenitic steel which is particularly resistant against this type of harmful influences.
  • a further object of the present invention resides in a metal ring for liquid-cooled piston internal combustion engines which is so constructed and arranged that it may be readily installed into an existing engine when repairs require an exchange of such a ring.
  • a further object of the present invention resides in a metal ring of the type described above for liquid-cooled piston internal combustion engines which evenly distributes the alternating and unilateral loads to the light metal housing of the engine.
  • Another object of the present invention is to provide a metal ring interposed between the cylinder liner and support surface of a liquid-cooled piston internal combustion engine which eliminates damage of the support surfaces as a result of excessive loads.
  • a further object of the present invention resides in a metallic ring of the type described above which not only permits the attainment of a particularly good connection with the support surface but also reduces the danger of damage to such connection as a result of deformation.
  • Still another object of the present invention resides in a metallic ring of the type described above for use in liquid-cooled piston internal combustion engines which permits a considerable improvement in the cooling of the engine while eliminating substantially the danger due to cavitation and corrosion.
  • FIGURE 1 is a cross-sectional view through an internal combustion engine provided with a ring having a square cross section in accordance with the present invention
  • reference numeral 11 designates in all views a cylinder-crankcase made of light-weight metal of a liquid-cooled piston internal combustion engine into which is inserted a conventional cylinder liner 112. A portion of the cylinder-crankcase 11 forms the cylinder 13 which delimits in the outward direction the cooling space 14 surrounding the cylinder liner 12. Sealing rings 15 and 16 seal the cooling space 14 with respect to the lower part of the cylinder-crankcase 11.
  • a support 17 with a ringshaped support surface 18 extends peripherally in the upper portion of the cylinder cooling jacket -13.
  • a shrunkon steel ring 20 is supported with its lower end face 19 on the abutment surface 18, which steel ring 24 ⁇ has a square cross section.
  • the support or abutment surface 22 of a collar 23 of the cylinder liner 12 rests on the upper end face 21 of the ring 20.
  • the ring 28 of FIGURE 3 may also be made of any suitable material such as austenitic steel.
  • the ring has approximately a rectangular cross section whose height is related to its width at the ratio of about 2.5 :l to 1:1, and whose width corresponds to at least the width of the abutment surfaces at one of the two parts consisting of the cylinder cooling jacket and the collar at the cylinder liner.
  • a ring according to claim 2 which further comprises a collar at the upper end face thereof, the inner diameter of the collar of the metal ring being larger than the outer diameter of the collar of the cylinder liner.
  • a ring according to claim 3 essentially consisting of austenitic steel.
  • the ring includes a collar at the upper end face thereof, whose inner diameter is larger than the outer diameter of the collar of the cylinder liner.

Description

June 25, 1968 o. HERSCHMANN ET AL 3,389,693
METAL RING FOR POSITIONING E INDER EVE IN THE CYLINDER BLOCK A LI D- LED PI N TYPE INTERN COMBUSTION ENGINE Filed Aug. 12, 1966 FIG. I
/ZIIIIIIIIA IIIAVI/lll/ll' INVENTORS.
OTTO HERSCHMANN HERBERT DEUTSCHMANN a! 5 BY ATTOR EYS.
United States Patent 3,389,693 METAL RING FOR POSITIONING THE CYLIN- DER SLEEVE IN THE CYLINDER BLOCK OF A LlQUlD-COOLED PISTON TYPE INTERNAL COMBUSTION ENGINE Otto Herschmann, Fellbach, Wurttemburg, and Herbert Deutschmann, Stuttgart-Bad Cannstatt, Germany, assignors to Daimler-Benz Aktiengesellschaft, Stuttgart- Unterturkheim, Germany Filed Aug. 12, 1966, Ser. No. 572,091 Claims priority, application Germany, Aug. 12, 1965,
14 Claims. (Cl: 123-41154 The present invention relates to a liquid-cooled piston internal combustion engine, and more particularly to a metal ring for liquid-cooled piston internal combustion engines having a cylinder-crankcase of light metal.
With liquid-cooled piston internal combustion engines having a cylinder-crankcase of light metal, the ringshaped support at the inner side of the cylinder cooling jacket serving for the collar of the cylinder liner is particularly strongly loaded and stressed. It has been found that particularly at this place damages due to cavitation and corrosion may occur in the course of time. Added thereto are the alternating loads or stresses, to which is exposed the support during operation, whereby, for the most part, local loads or stresses are superposed on these alternating loads which stem from deformations of the liner and the collar thereof. These deformations may also result from non-uniform heating of the cylinder liner. Another cause of the deformations are the vibrations which are caused by the differing sliding pressures of the piston. Also small form defects produced during the manufacture have the same effects. The stress peaks thus produced may lead to the possibility that the support is lowered slightly, is torn or is damaged otherwise.
It is the aim of the present invention to avoid such damages in that a metal ring is arranged between the ring-shaped support surfaces at the cylinder cooling jacket and at the collar of the cylinder liner. However, it is also possible within the scope of the present invention to install only subsequently such a metal ring during repairs of these damages.
The use of such a ring for repair purposes is known. For that purpose, the support is turned corresponding to the shape of the repair ring and the latter is secured in the housing by pressing-in, shrinking or glueing-in. L- and Z-shaped cross sections or profiles are normally used as ring" cross sections in the prior art. With the intention to weaken the support as little as possible, these profiles or cross sections are kept very thin.
In contradistinction thereto, the ring according to the present invention has essentially a rectangular cross section whose height is related to its width in the ratio of about 2.5 :1 to about 1:1. Furthermore, the width of the ringcorresponds at least to the width of the support surfaces at the cylinder cooling jacket and at a collar of the cylinder liner.
The sturdy and solid rectangular cross section of the ring has the purpose together with the wide support surfaces to transmit the alternating and unilaterally acting loads uniformly distributed to the light-metal case. Excessive loads of the support, which might lead to damages, are thereby eliminated.
A further advantage with respect to the known rings results from the high moment of resistance or section modulus of the ring which as a result thereof with the same pressing or shrinking stress, is seated securely in the housing with a high radial stress. If one additionally glues-in the ring, then the large glueing surface of the ring according to the present invention produces a particularly good connection. As a result of the high rigidity important if, with 3,389,693 Patented June 25, 1968 ice of the ring, deformations are avoided so that a tearing of the glue layer need not be feared.
The good seating of the ring in the housing relieves far-reachingly the ring-shaped support at the cylinder cooling jacket. It is therefore also possible to constitute the support of weaker construction. This is particularly subsequent installation of the ring, a portionof the support has to be turned or machined.
According to a further feature and development of the present invention, the inner diameter of the ring becomes larger in the direction toward the lower end face opposite the support at the cylinder cooling jacket whereas the inner diameter of the ring remains constant at least within the area of its upper end face opposite the cylinder liner. The portion of the cylinder liner, about which flows the cooling liquid, is thereby enlarged in a particularly thermally loaded section thereof and therewith the cooling is considerably improved.
It is also possible that the ring at its upper end face includes according to the present invention, a collar whose outer diameter is the same as the remaining ring and whose inner diameter is larger than the outer diameter of the collar of the cylinder liner. As a result thereof, the seating surface of the ring is enlarged or widened in an advantageous manner and the sealing is improved.
According to the present invention, the danger of cavitation and of corrosion is effectively counteracted in that the ring is made of austenitic steel which is particularly resistant against this type of harmful influences.
Accordingly, it is an object of the present invention to provide an internal combustion engine, and more particularly a liquid-cooled piston internal combustion engine, which avoids the aforementioned drawbacks and shortcomings encountered with the prior art constructions.
It is another object of the present invention to provide a metal ring for liquid-cooled piston internal combustion engines which effectively prevents tearing or damaging of the support surfaces.
A further object of the present invention resides in a metal ring for liquid-cooled piston internal combustion engines which is so constructed and arranged that it may be readily installed into an existing engine when repairs require an exchange of such a ring.
A further object of the present invention resides in a metal ring of the type described above for liquid-cooled piston internal combustion engines which evenly distributes the alternating and unilateral loads to the light metal housing of the engine.
Another object of the present invention is to provide a metal ring interposed between the cylinder liner and support surface of a liquid-cooled piston internal combustion engine which eliminates damage of the support surfaces as a result of excessive loads.
A further object of the present invention resides in a metallic ring of the type described above which not only permits the attainment of a particularly good connection with the support surface but also reduces the danger of damage to such connection as a result of deformation.
Still another object of the present invention resides in a metallic ring of the type described above for use in liquid-cooled piston internal combustion engines which permits a considerable improvement in the cooling of the engine while eliminating substantially the danger due to cavitation and corrosion.
These and further objects, features, and advantages of the present invention will become more obvious from the following description when taken in connection with the accompanying drawing which shows, for purposes of illustration only, several embodiments in accordance with the present invention, and wherein:
FIGURE 1 is a cross-sectional view through an internal combustion engine provided with a ring having a square cross section in accordance with the present invention;
FIGURE 2 is a partial cross-sectional view, similar to FIGURE 1, of a modified embodiment of a ring according to the present invention having a modified rectangular cross section; and
FIGURE 3 is a partial cross-sectional view, similar to FIGURE 2, of a ring in accordance with the present invention having a modified rectangular cross section and a collar.
Referring now to the drawing wherein like reference numerals are used throughout the various views to designate like parts, reference numeral 11 designates in all views a cylinder-crankcase made of light-weight metal of a liquid-cooled piston internal combustion engine into which is inserted a conventional cylinder liner 112. A portion of the cylinder-crankcase 11 forms the cylinder 13 which delimits in the outward direction the cooling space 14 surrounding the cylinder liner 12. Sealing rings 15 and 16 seal the cooling space 14 with respect to the lower part of the cylinder-crankcase 11. A support 17 with a ringshaped support surface 18 extends peripherally in the upper portion of the cylinder cooling jacket -13. A shrunkon steel ring 20 is supported with its lower end face 19 on the abutment surface 18, which steel ring 24} has a square cross section. The support or abutment surface 22 of a collar 23 of the cylinder liner 12 rests on the upper end face 21 of the ring 20.
The ring 24 illustrated in FIGURE 2 has an essentially rectangular cross section. Its inner diameter is essentially constant within the area of its upper end face 25 opposite the collar 23 at the cylinder liner 12. The inner diameter, however, becomes larger in the direction toward the lower end face 26 opposite the ing jacket 13. The ring 24 is made of austenitic steel and at the cylinder liner 12. The ring 28 is shrunk into the cylinder-crankcase 11 and is additionally bonded or glued therein by any suitable known bonding material.
The ring 28 of FIGURE 3 may also be made of any suitable material such as austenitic steel.
While we have shown and that the ring has approximately a rectangular cross section whose height is related to its width at the ratio of about 2.5 :l to 1:1, and whose width corresponds to at least the width of the abutment surfaces at one of the two parts consisting of the cylinder cooling jacket and the collar at the cylinder liner.
2. A metal ring according to claim 1, wherein the inner diameter thereof becomes larger in the direction toward the lower end face opposite the support at the cylinder cooling jacket whereas at least within the area of the upper end face opposite the collar of the cylinder liner, the inner diameter remains substantially constant.
3. A ring according to claim 2, which further comprises a collar at the upper end face thereof, the inner diameter of the collar of the metal ring being larger than the outer diameter of the collar of the cylinder liner.
4. A ring according to claim 3, essentially consisting of austenitic steel.
5. A ring according to claim 1, which further comprises a collar at the upper end face thereof, the inner diameter of the collar of the metal ring being larger than the outer diameter of the collar of the cylinder liner.
6. A ring according to claim 1, essentially consisting of austenitic steel.
7. In a liquid-cooled piston internal combustion engine, a cylinder-crankcase forming a cooling jacket,
liner having a collar, said cooling jacket being provided on the inside thereof means, a metal ring arranged between the abutment surface means at the cooling jacket and at the collar of the cylinder liner, and said ring having approximately a rectangular cross section whose height is related to its width at the ratio of about 2.5:1 to 1:1.
8. The combination according to claim 7, wherein the width of said ring is at least as large as the width of the abutment surface means at the cooling jacket.
9. The combination according claim 7, wherein the width of said ring is at least as large as the width of the abutment surface means at the collar of said liner.
10. The combination according to claim 7, wherein the width of said ring is at least as large as the width of each of said abutment surface means.
11. The combination according to claim 7, wherein the inner diameter of the ring increases in the direction toward the abutment surface means at the cylinder cooling jacket whereas at least within the area of the abutment surface means at the collar of the cylinder liner, the inner diameter remains substantially constant.
12. The combination according to claim 7, wherein the ring includes a collar at the upper end face thereof, whose inner diameter is larger than the outer diameter of the collar of the cylinder liner.
'13. The combination according to claim 11, essentially consisting of austenitic steel.
14. The combination according to claim 7, essentially consisting of austenitic steel.
References Cited UNITED STATES PATENTS JULIUS E. WEST, Primary Examiner.

Claims (1)

  1. 7. IN A LIQUID-COOLED PISTON INTERNAL COMBUSTION ENGINE, A CYLINDER-CRANKCASE FORMING A COOLING JACKET, A CYLINDER LINER HAVING A COLLAR, SAID COOLING JACKET BEING PROVIDED ON THE INSIDE THEREOF WITH RING-SHAPED ABUTMENT SURFACE MEANS, SAID CYLINDER LINER BEING PROVIDED ALSO WITH RINGSHAPED ABUTMENT SURFACE MEANS, A METAL RING ARRANGED BETWEEN THE ABUTMENT SURFACE MEANS AT THE COOLING JACKET AND AT THE COLLAR OF THE CYLINDER LINER, AND SAID RING HAVING APPROXIMATELY A RECTANGULAR CROSS SECTION WHOSE HEIGHT IS RELATED TO ITS WIDTH AT THE RATIO OF ABOUT 2.5:1 TO 1:1.
US572091A 1965-08-12 1966-08-12 Metal ring for positioning the cylinder sleeve in the cylinder block of a liquid-cooled piston type internal combustion engine Expired - Lifetime US3389693A (en)

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DED47948A DE1256946B (en) 1965-08-12 1965-08-12 Support ring made of metallic material for wet cylinder liners on piston internal combustion engines

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4127058A (en) * 1974-08-13 1978-11-28 Mahle Gmbh Liquid-cooled cylinder sleeves
US4656982A (en) * 1984-05-22 1987-04-14 Daimler-Benz Aktiengesellschaft Engine cylinder liner arrangement
EP0450067A1 (en) * 1989-08-30 1991-10-09 Kabushiki Kaisha Komatsu Seisakusho Cylinder liner cooling system
WO1999019617A1 (en) 1997-10-09 1999-04-22 Caterpillar Inc. Counterbored joint
US20040052664A1 (en) * 2001-01-05 2004-03-18 Atsuji Saito High-pressure fuel feed pump
US6799541B1 (en) 2002-10-25 2004-10-05 Darton International, Inc. Cylinder sleeve with coolant groove
US20110168109A1 (en) * 2009-12-18 2011-07-14 Mahle International Gmbh Modular unit composed of a cylinder sleeve and crankcase
US20160230695A1 (en) * 2015-02-05 2016-08-11 Ford Global Technologies, Llc Reciprocating piston engine with liner
US20180066601A1 (en) * 2015-03-31 2018-03-08 Cummins Engine Company Internal combustion engine cylinder liner flange with non-circular profile

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1263507A (en) * 1969-03-07 1972-02-09 Sheepbridge Stokes Ltd Improvements in or relating to methods of decreasing fretting between cylinder liners and their containing bores
DE2911628C2 (en) * 1979-03-24 1982-09-09 Mahle Gmbh, 7000 Stuttgart Light metal cylinders for internal combustion engines
DE19847390C1 (en) * 1998-10-14 2000-03-02 Daimler Chrysler Ag Internal combustion engine crankcase has plate on top of crankcase with bores for cylinder liners having support shoulders

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1860484A (en) * 1930-06-12 1932-05-31 Wilson Snyder Mfg Corp Pump liner holding device
US2640434A (en) * 1949-06-02 1953-06-02 Arthur L Leman Cylinder liner and sleeve assembly for reciprocating pumps
US2783747A (en) * 1955-04-04 1957-03-05 Layne Leo Intercepting fuel distributor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1860484A (en) * 1930-06-12 1932-05-31 Wilson Snyder Mfg Corp Pump liner holding device
US2640434A (en) * 1949-06-02 1953-06-02 Arthur L Leman Cylinder liner and sleeve assembly for reciprocating pumps
US2783747A (en) * 1955-04-04 1957-03-05 Layne Leo Intercepting fuel distributor

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4127058A (en) * 1974-08-13 1978-11-28 Mahle Gmbh Liquid-cooled cylinder sleeves
US4656982A (en) * 1984-05-22 1987-04-14 Daimler-Benz Aktiengesellschaft Engine cylinder liner arrangement
EP0450067A1 (en) * 1989-08-30 1991-10-09 Kabushiki Kaisha Komatsu Seisakusho Cylinder liner cooling system
EP0450067A4 (en) * 1989-08-30 1991-12-18 Kabushiki Kaisha Komatsu Seisakusho Cooling method of cylinder liner of engine
US5115771A (en) * 1989-08-30 1992-05-26 Kabushiki Kaisha Komatsu Seisakusho Method of cooling cylinder liners in an engine
WO1999019617A1 (en) 1997-10-09 1999-04-22 Caterpillar Inc. Counterbored joint
US20040052664A1 (en) * 2001-01-05 2004-03-18 Atsuji Saito High-pressure fuel feed pump
US6799541B1 (en) 2002-10-25 2004-10-05 Darton International, Inc. Cylinder sleeve with coolant groove
US20110168109A1 (en) * 2009-12-18 2011-07-14 Mahle International Gmbh Modular unit composed of a cylinder sleeve and crankcase
US8844478B2 (en) * 2009-12-18 2014-09-30 Mahle International Gmbh Modular unit composed of a cylinder sleeve and crankcase
US20160230695A1 (en) * 2015-02-05 2016-08-11 Ford Global Technologies, Llc Reciprocating piston engine with liner
CN105863865A (en) * 2015-02-05 2016-08-17 福特环球技术公司 Reciprocating piston engine with liner
US10060383B2 (en) * 2015-02-05 2018-08-28 Ford Global Technologies, Llc Reciprocating piston engine with liner
CN105863865B (en) * 2015-02-05 2020-07-03 福特环球技术公司 Reciprocating piston engine with bushing
US20180066601A1 (en) * 2015-03-31 2018-03-08 Cummins Engine Company Internal combustion engine cylinder liner flange with non-circular profile
US10107228B2 (en) * 2015-03-31 2018-10-23 Cummins Inc. Internal combustion engine cylinder liner flange with non-circular profile

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